U.S. patent application number 15/946584 was filed with the patent office on 2018-08-09 for inflatable pad and methods for using the same.
The applicant listed for this patent is Argon Technologies, Inc. dba KLYMIT. Invention is credited to Robert N. Alder, Matthew Maxfield, Cory S. Tholl.
Application Number | 20180220806 15/946584 |
Document ID | / |
Family ID | 43970848 |
Filed Date | 2018-08-09 |
United States Patent
Application |
20180220806 |
Kind Code |
A1 |
Alder; Robert N. ; et
al. |
August 9, 2018 |
INFLATABLE PAD AND METHODS FOR USING THE SAME
Abstract
The inflatable pad includes an inflatable frame having a length
and width that defines a pad area suitable for supporting a person
lying thereon. A plurality of internal support members are
configured to support the weight of a person lying thereon and
elevate the person above the ground. The inflatable pad includes
non-supporting regions that require less fill volume than regions
that support primary support regions such as the hips and
shoulder.
Inventors: |
Alder; Robert N.; (North
Ogden, UT) ; Tholl; Cory S.; (Kaysville, UT) ;
Maxfield; Matthew; (North Salt Lake, UT) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Argon Technologies, Inc. dba KLYMIT |
Centerville |
UT |
US |
|
|
Family ID: |
43970848 |
Appl. No.: |
15/946584 |
Filed: |
April 5, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15601869 |
May 22, 2017 |
9936814 |
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15946584 |
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14860451 |
Sep 21, 2015 |
9756955 |
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15601869 |
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12942897 |
Nov 9, 2010 |
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14860451 |
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61370405 |
Aug 3, 2010 |
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61259568 |
Nov 9, 2009 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A47C 27/081 20130101;
A47C 27/087 20130101 |
International
Class: |
A47C 27/08 20060101
A47C027/08 |
Claims
1. An inflatable pad comprising: a frame comprising: a first sheet
of material and a second sheet of material joined at a plurality of
bond lines, wherein the bond lines are elongated; a plurality of
fluidly coupled cells defined between at least two bond lines of
the plurality of bond lines, wherein the plurality of fluidly
coupled cells comprise a first width and a second width; and a
first valve coupled to the frame and in fluid communication with
the plurality of fluidly coupled cells.
2. The inflatable pad of claim 1, wherein the first width and the
second width are the same.
3. The inflatable pad of claim 1, wherein the first width and the
second width are the different.
4. The inflatable pad of claim 1, wherein the elongated bond lines
are longer than they are wider.
5. The inflatable pad of claim 1, further comprising a primary
region and a secondary region, wherein the primary region comprises
a greater number of fluidly coupled cells than the secondary
region.
6. The inflatable pad of claim 5, wherein the primary region is
configured to support at least a head of a user.
7. The inflatable pad of claim 1, wherein an average maximum
vertical thickness of the plurality of fluidly coupled cells is in
a range from 2.5 cm to 10 cm.
8. An inflatable pad comprising: a pad area; a first valve coupled
to the frame and in fluid communication with the plurality of
fluidly coupled cells a frame comprising: a frame comprising a
first sheet of fabric material and a second sheet of fabric
material joined at a plurality of bond lines with at least one bond
line around the entire periphery of the first sheet of fabric
material and the second sheet of fabric material, wherein the
plurality of bond lines comprise non-supporting regions wherein the
non-supporting regions cover at least 25 cm.sup.2 of the pad
area.
9. The inflatable pad of claim 8, wherein a portion of the
plurality of bond lines are non-perpendicular to the periphery of
the frame.
10. The inflatable pad of claim 8, wherein the bond lines are
elongated and the bond lines are longer than they are wider.
11. The inflatable pad of claim 8, wherein the plurality of fluidly
coupled cells comprise a first width and a second width wherein the
first width is the same as the second width.
12. The inflatable pad of claim 8, wherein the plurality of fluidly
coupled cells comprise a first width and a second width wherein the
first width is different from the second width.
13. The inflatable pad of claim 8, wherein the frame has a maximum
width in a range from 40 cm to 60 cm and a maximum length in a
range from 150cm to 200 cm.
14. The inflatable pad of claim 8, wherein an average maximum
vertical thickness of the plurality of fluidly coupled cells is in
a range from 2.5 cm to 10 cm.
15. An inflatable sleeping pad comprising: a frame configured to
hold air and configured to support a person sleeping thereon, the
frame comprising: a first sheet of material and a second sheet of
material joined at their periphery by an outer bond line; a
plurality of bond lines within the periphery of the outer bond
lines; a plurality of fluidly coupled cells defined between at
least two bond lines of the plurality of bond lines; and a first
valve coupled to the frame and in fluid communication with the
plurality of fluidly coupled cells.
16. The inflatable sleeping pad of claim 15; wherein a portion of
the plurality of bond lines are in communication with the outer
bond line.
17. The inflatable sleeping pad of claim 15; wherein a portion of
the plurality of bond lines are separate from and not in
communication with the outer bond line.
18. The inflatable pad of claim 15, wherein the bond lines are
elongated and flare toward at least one end of the bond line.
19. The inflatable pad of claim 15, wherein the plurality of
fluidly coupled cells comprise a first width and a second width
wherein the first width is the same as the second width.
20. The inflatable pad of claim 15, wherein the plurality of
fluidly coupled cells comprise a first width and a second width
wherein the first width is different from the second width.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation of U.S. patent
application Ser. No. 15/601,869 filed on May 22, 2017 and is titled
INFLATABLE PAD AND METHODS FOR USING SAME, which is a continuation
of U.S. patent application Ser. No. 14/860,451 filed on Nov. 9,
2015 and is titled INFLATABLE PAD AND METHODS FOR USING SAME, now
U.S. Pat. No. 9,756,955, issued on Sep. 12, 2017, which is a
continuation of U.S. patent application Ser. No. 12/942,897 filed
on Nov. 9, 2010 and is titled INFLATABLE PAD AND METHODS FOR USING
SAME, which claims the benefit of U.S. Provisional Patent
Application Ser. No. 61/259,568 filed Nov. 9, 2009, titled
INFLATABLE FRAME STRUCTURE, and U.S. Provisional Patent Application
Ser. No. 61/370,405 filed Aug. 3, 2010 titled INFLATABLE FRAME
STRUCTURE, which are both hereby incorporated herein by reference
in their entirety.
BACKGROUND OF THE INVENTION
[0002] The Field of the Invention: The present invention relates to
inflatable support structures.
[0003] The Relevant Technology: When camping, a lightweight pad or
mattress is typically used under a sleeping bag. Camping pads
provide support, padding, and some insulation for the user. Camping
pads fall into two general categories: inflatable and not
inflatable.
[0004] Those that are not inflatable are essentially closed-cell
foam strips of a predetermined size. Non-supporting pads tend to be
heavier than inflatable types. Non-supporting pads may be used in
any camping situation.
[0005] There are two basic types of inflatable camping pads, both
of which rely on a quantity of air for inflation during use and
which deflate for portage.
[0006] A first, and generally older type of camping pad, is
essentially an inflatable air mattress. A fill valve is opened and
air is forced in under positive pressure by mouth, typically, to
inflate the camping pad a desired amount.
[0007] A second, and generally newer type of camping pad, is a
variation of the prior type that also includes an open-cell
expandable type of foam filler therein. When a fill valve for such
a type of camping pad is opened, the compressed foam (from the
deflated state) begins to expand and naturally inflates the
mattress. The camping pads that include the foam are generally
regarded as being of superior design because they self-inflate (at
least to a limited extent) and therefore are easier to use. Also,
they tend to be warmer and therefore, more comfortable.
[0008] While these and perhaps other types of camping pads or
mattresses have been used for a long time, they have certain
disadvantages when used for camping. For example, virtually all
campers are aware of the rarity of level, smooth ground. In
addition, the ground tends to act as a heat sink that can rob the
sleeper of valuable body heat, which can cause campers to be cold
while sleeping on the ground.
BRIEF SUMMARY OF THE INVENTION
[0009] The present invention relates to inflatable pads and methods
for using the inflatable pads to support a person lying thereon
(e.g., lying supine, prone, or on one's side on the ground while
camping). The inflatable pad includes an inflatable frame having a
length and width that defines a pad area suitable for supporting a
person lying thereon. A plurality of internal support members are
configured to support the weight of a person lying thereon and
elevate the person above the ground. The inflatable pad includes
non-supporting regions that have less fill volume than regions that
support primary support regions such as the hips and shoulder. Fill
volume (i.e., the air required to fill the inflatable support
members) is reduced by properly selecting the thickness and/or
spacing of the support members in is selected regions of the pad.
The reduced fill volume allows the pad to be filled in a more
reasonable period of time and with less effort than inflatable pads
that have uniform support. Moreover, in some embodiment, the
inflatable pad may be inflated to pressures greater than 2 psi
(i.e., greater than pressures obtained using one's lungs), which
provides greater comfort and allows proper support with a much
thinner and lighter pad compared to inflatable pads that have
uniform cushioning across the length of the pad.
[0010] In one embodiment the inflatable pad includes a frame
comprising a first sheet of material joined to a second sheet of
material by a plurality of elongate bond lines, the elongate bond
lines forming a plurality of fluidly coupled cells that define a
plurality of air-inflatable support members, a portion of the bond
lines define non- supporting regions within the pad area. A first
valve is coupled to the inflatable frame and is in fluid
communication with the fluidly coupled cells.
[0011] In a second embodiment, the inflatable pad includes primary
support regions that have more volume per unit of pad area as
compared to secondary support members. In this embodiment, the
inflatable pad includes an inflatable frame having a length and
width that defines a pad area suitable for supporting a person
lying thereon, the frame including a plurality of fluidly coupled
cells that define a plurality of air inflatable support members.
The frame has a plurality of primary supported regions and a
plurality of secondary supported regions. The primary supported
regions have a higher pad volume per unit of pad area than the
secondary supported regions. The primary support regions are
located in a hip region, shoulder region, and/or head region and
the secondary supported regions are located in a neck, middle back,
upper leg, and/or lower leg region. The inflatable pad also
includes a first valve coupled to the inflatable frame and in fluid
communication with the fluidly coupled cells.
[0012] The present invention also relates to inflatable pad that
have minimal torsion when inflated. The inflatable pads include
bond lines that form the plurality fluidly coupled cells. The bond
lines may include fabric welds in which a first portion of the bond
lines have a different bond thickness than a second portion of the
bond lines. The different thicknesses of the bond lines are
positioned on the inflatable pad so as to reduce torsion in the
frame when inflated.
[0013] The present invention is also directed to methods for
inflating and supporting a person on the inflatable pad. In one
embodiment, the methods can include inflating the pad to a first
pressure by mouth and then inflating to a second higher pressure
using a pump. This embodiment takes advantage of the large volumes,
low pressure capabilities of a person's lungs, while providing a
reasonably sized pump that Can create the pressures that provide
comfort and proper insulation m a compact inflatable pad.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In the drawings:
[0015] To further clarify the above and other advantages and
features of the present invention, a more particular description of
the invention will be rendered by reference to specific embodiments
thereof which are illustrated in the appended drawings. It is
appreciated that these drawings depict only illustrated embodiments
of the invention and are therefore not to be considered limiting of
its scope. The invention will be described and explained with
additional specificity and detail through the use of the
accompanying drawings in which:
[0016] FIG. 1 illustrate an inflatable pad according to one
embodiment of the invention;
[0017] FIG. 2 is a cross section of the inflatable pad of FIG. 1
showing a primary region with high pad volume per unit pad
area;
[0018] FIG. 3 is a cross section of a the inflatable pad of FIG. 2
showing a secondary region with a low pad volume per unit pad
area;
[0019] FIG. 4 illustrates an alternative embodiment of a an
inflatable pad according to the present invention including
substantially parallel vertical bond lines;
[0020] FIG. 5 illustrates an alternative embodiment of an
inflatable pad according to the present invention including
substantially parallel horizontal bond lines;
[0021] FIG. 6 illustrates yet another alternative embodiment of an
inflatable pad according to the present invention; and
[0022] FIG. 7 is a partial top view of the inflatable pad of FIG.
1.
DETAILED DESCRIPTION
I. Introduction
[0023] The present invention relates to inflatable pads such as,
but not limited to, sleeping pads used for camping. The placement
of the support structures is designed in such a way as to minimize
weight, and volume, but achieve proper support. In addition,
because the inflatable pad uses air pressure to support the
camper's weight, the inflatable frame structure can be made from
non-rigid materials, which allows the frame to be collapsed and
packed into a small volume when the frame is not inflated.
[0024] The inflatable frame structure described herein may be used
to lift a person and/or camping pad or another article off of the
ground. By lifting a camper's sleeping bag, camping pad, tent, or
other article off the cold ground, the air trapped between the
ground and the pad, tent, or person provides substantial insulation
relative to the bulk and weight of the sleeping pad. Additionally,
because the sleeping pad elevates the camping pad above the ground,
the frame structure may provide additional protection from rocks,
roots, and other objects that might otherwise cause discomfort to
the sleeper.
[0025] For purposes of this invention, the term fill volume means
the volume of air within the fluidly coupled support members when
filled to a pressure of 2 psi.
[0026] For purposes of this invention, the term pad area means the
footprint of the pad when inflated to a usable pressure (i.e., the
pressure in the pad is sufficient to elevate a person off the
ground). The pad area includes non-supported or non-inflated
regions within the periphery of the inflated pad.
II. Sleeping Pads
[0027] FIG. 1 illustrates an example inflatable sleeping pad 100
configured for supporting a person sleeping thereon. The sleeping
pad includes an inflatable frame 102 having a length and width that
defines a pad area suitable for supporting a person lying thereon.
The frame has a length that extends between first end 104 (i.e.,
head end) and second end 106 (feet end) and a width that extends
between side 108 and side 110. Sleeping pad 100 also includes a
first valve 114 that is mouth inflatable and a second valve 116
that connects to a pump. Valves 114 and 116 are in fluid
communication with frame 102 and are configured to allow frame 102
to be inflated and deflated.
[0028] Sleeping pad 100 is formed from a first sheet of material
joined to a second sheet of material by a plurality of elongate
bond lines 120. For clarity, only a portion of the bond lines and
fluidly coupled cells illustrated in FIGS. 1-6 are identified with
numbers. In FIG. 1, bond lines 120a and 120b join first and second
sheets of fabric together to form a fluid cell 122a that when
inflated provides a support member having a width 124a. Similarly,
bond lines 120d and 120c form fluid cell 122b that, when inflated,
provide a support member having a width 124b.
[0029] In the embodiment shown in FIG. 1, a portion of the bond
lines form a plurality of fluidly coupled cells that provide
inflatable support members and at least a portion of the bond lines
form non-supporting regions within the pad area. For example, cut
outs 112a, 112b, 112c, 112d, 112e, 112f, 112g, 112h, 112i, 112j,
112k, and 112m may be non-inflatable regions that are sealed off by
bond lines from valves 114 and 116 and cells 124a and 124b. In FIG.
1, the non-supporting regions 112 may have the fabric cut out to
minimize weight. However, in alternative embodiments non-inflated
regions 112 may include one or more layers of fabric. Moreover,
non-supporting regions may be inflatable so long as the vertical
thickness of the regions renders the region, non-supporting.
Non-supporting regions typically have a vertical thickness less
than half that of the supporting members, preferably less than one
third, and most preferably less than one fourth that of the
vertical thickness of the adjacent supporting members.
[0030] In one embodiment, the sheets of material joined to form the
fluidly coupled cells may be a gas impermeable laminate material,
such as, but not limited to, polyethylene, polypropylene,
polyurethane, urethane, silicone rubber, latex rubber,
polytetrafluoroethylene (PTFE), expanded PTFE, butyl rubber, and/or
Mylar.
[0031] Exemplary techniques for forming bond lines with material
that is joined together to form a plurality of fluidly coupled
cells include, but are not limited to, ultrasonic welding, laser
welding, stamp heat welding, hot plate welding, gluing, taping,
sewing, one piece woven, and other fabric joining techniques known
by those having skill in the art.
[0032] The sheets that form the fluidly coupled cells are gas
impermeable. The material used to make the cells can be gas
impermeable or can be coated or laminated to be gas impermeable.
Moreover, the impermeability can be imparted before or after
joining the sheets to form the cells. For example the cells may be
created by ultrasonically welding a material that is gas
impermeable. Alternatively a fabric can be sown or woven and then
laminated to make the sheets gas impermeable. For example, sheets
joined by bond lines can be formed from a one piece woven fabric
that is then laminated to form a gas impermeable inflatable support
structure. One piece woven technology suitable for making the
inflatable pads of the invention are known in the art of making
airbags.
[0033] In one embodiment the bond lines can be formed by repeating
patterns of cells formed from two sheets that are welded together
using an ultrasonic welding drum or a hot plate welding drum that
is machined or controlled to impress the pattern into the sheets of
fabric. Exemplary techniques to welding the first and seconds
sheets of gas impermeable material together to form a chamber
having a cell structure comprising a plurality cells that are in
fluid communication include, but are not limited to, ultrasonic
welding, laser welding, stamp heat welding, hot plate welding,
gluing, taping, sewing, and other fabric joining techniques known
by those having skill in the art.
[0034] To minimize pad fill volume and pad weight, the support
structures m certain regions of the pad area can be configured to
support a particular part of a person's body when lying thereon.
Regions that may be included in pad 100 include head region 126,
neck region 128, shoulder region 130, middle back region 132, hip
region 134, upper leg region 136, knee region 138, lower leg region
140, and feet region 142. Pad 100 typically includes at least
shoulder region 130, hip region 134, and middle back region
132.
[0035] The size and configuration of the support members in
combination with the size and configuration of the non-supporting
regions is selected to provide adequate support and insulation
while reducing or minimizing pad fill volume and/or pad weight.
[0036] FIGS. 2 and 3 illustrate cross-sections of sleeping pad 100
across different regions of sleeping pad 100. As shown in FIGS. 2
and 3, sleeping pad 100 includes fluidly coupled cells 122, bond
lines 120, and non-supporting regions 112. The plurality of cells
122 provide an upper surface 127 and a lower surface 129 of
inflatable pad 100 with a vertical thickness 125. The upper surface
127 provides a surface that can contact and elevate the user (e.g.,
by contacting the user directly or supporting another structure
such as a tent floor, second camping pad, or sleeping bag). The
bottom surface 129 is the surface configured to rest on the ground
or sleeping surface (e.g., bunk or tent floor). In one embodiment,
surface 127 can be made from a thicker or more durable fabric than
upper surface 127, which avoids ruptures caused by sharp objects
(e.g., rocks and sticks) that may be on the ground.
[0037] In one embodiment, the location of non-supporting regions
and/or t h e thickness of the pad in a particular region can be
selected to minimize pad fill volume while providing good support
to a person's body when lying thereon. For example, in one
embodiment, a secondary region including the neck region 128,
middle back region 132, upper leg region 136, and/or lower leg
region 140 can have fewer support members and/or a lower cell
volume per unit of pad area than one or more primary regions that
include head region 126, shoulder region 130, hip region 134,
and/or feet region 142. The head, shoulder, hip and feet region can
include adjacent support members that span between sides 108 and
110 and provide a higher density of support members than other
regions.
[0038] With reference again to FIGS. 1-3, the cross-section shown
in FIG. 2 is through hip region 134 and the cross section shown in
FIG. 3 is through upper leg region 136. As evident from FIGS. 1-3,
the fill volume per unit pad area is much greater in the hip region
134 shown in FIG. 2 compared to the fill volume per unit pad area
in the upper leg region 136 shown in FIG. 3. This difference is
achieved by having support structures of a similar size in both
regions and including non-inflating regions 112 in the secondary
region (i.e., the upper leg region).
[0039] In order to form non-supporting regions, the inflatable pad
100 may include angled support members that define triangular
and/or trapezoidal non-supporting regions in the secondary (i.e.,
less supportive) regions. In contrast, a majority of the bond lines
in the primary region may be substantially parallel. For example, a
majority of the bond lines of adjacent support members in the
primary regions of pad 100 are substantially parallel. In
alternative embodiments, parallel bond lines may be horizontal,
vertical, or non-perpendicular to the periphery of the frame of the
inflatable pad.
[0040] The vertical thickness is typically selected in combination
with the design pressure to achieve a desired support. Generally
greater design pressure allows for a smaller vertical thickness
while still elevating a person off the ground. In one embodiment,
the pad is configured to be filled with greater than 2 psi, greater
than 3 psi, greater than 5 psi, or even greater than 10 psi. The
pressure is preferably less than 30 psi, more preferably less than
15 psi, even more preferably less than 10 psi, and most preferably
less than 5 psi. The present invention also includes ranges of the
foregoing pressures. Pressures above 2 psi generally require a pump
since human lungs cannot typically inflate a pad sized for a person
to a pressure greater than 2 psi.
[0041] The average vertical thickness of the support members of the
pad is typically correlated with the lateral spacing of the bond
lines, wherein wider bond lines results in an increased vertical
thickness and thus increased fill volume. In one embodiment, the
vertical thickness of the support members may be in a range from
about 2 cm to about 10 cm, preferably 2.5 cm to about 8 cm, or more
preferably 3 cm to 6 cm.
[0042] The position and size of the non-supporting or non-inflating
regions is selected to reduce pad volume while maintaining proper
support. The size of non-supporting regions 112 can be at least
about 2 cm in length and width, at least 5 cm in length and width,
or even at least 10 cm in length and width. At least a portion of
the non-supporting regions may cover at least 25 cm.sup.2 of the
pad area, at least 50 cm.sup.2, or at least 100 cm.sup.2 and more
preferably 200 cm.sup.2.
[0043] The non-supporting regions may be spaced apart at particular
distances to avoid locations where a person lying on the pad will
fall through and contact the ground. In one embodiment, the
non-supporting regions between support members range from about 2.5
cm to about 40 cm. In another embodiment, the distance between
adjacent internal support members ranges from about 5 cm to about
30 cm. In yet another embodiment, the distance between adjacent
internal support members ranges from about 10 cm to about 20
cm.
[0044] The non-supporting regions reduce the fill volume per unit
of pad area in the regions where thicker support is not necessary
to provide separation from the ground, thereby reserving larger
fill volumes for important regions. The larger fill volume per unit
pad area in the head region 126, shoulder region 130, hip region
134, and/or feet region 142, provides better insulation and
separation between the ground and portions of a person's body in
places that require more insulation and/or support. Those skilled
in the art will recognize that various different arrangements of
non-supporting regions can be used to provide insulation and/or
support in desired locations. FIGS. 4-6 illustrate alternative
configurations of support members and non-supporting regions.
[0045] FIG. 4 illustrates a pad that includes non-supporting
regions 212a-212c concentrated toward the sides 208 and 210 of
inflatable pad 200. Inflatable pad 200 includes a head region 226,
neck region 228, shoulder region 230, back region 232, hip region
234, upper leg region 236, knee region 238, lower leg region 240,
and foot region 242. The support members 222 are formed from a
plurality of bond lines form fluidly coupled cells. A majority of
the bond lines and support members are substantially parallel to
sides 208 and 210. By placing the non-supporting regions 212 on the
lateral sides, the support members located centrally can extend
from end 204 to lower leg region 240. Non-supporting regions
212a-212c may be triangular shaped and/or trapezoidal shaped to
minimize torsion of the inflatable pad 200.
[0046] FIG. 5 illustrates an alternative embodiment in which bond
lines 320 are horizontal (i.e., perpendicular to sides 308 and 310
and parallel with ends 304 and 306. Inflatable pad 300 includes a
head region 326, neck region 328, shoulder region 330, back region
332, hip region 310, upper leg region 336, knee region 338, lower
leg region 340, and feet region 342. Non-supporting (e.g.,
non-inflatable) regions 312a-312d are positioned toward lateral
sides 308 and 310 and support members are positioned centrally from
head region 326 to lower leg region 340. The ends of horizontal
support members do not extend all the way to sides 308 and 310,
which provides a channel on the inside of sides 308 and 310 where
air can flow and fill or deflate horizontal support members
322.
[0047] Those skilled in the art will recognize that other
configurations can be used in which the shoulders, head, and hip
regions are supported more than the middle of the back, and/or
legs. In some embodiments the inflatable pad need not extend the
full length of a person. FIG. 6 shows a shortened pad 400 that has
a first end 404 that extends to a second end 406 with a head region
426, neck region 428, shoulder region 430, back region 432, and hip
region 434. In this embodiment, substantially all of the leg and
feet region may be eliminated. In a preferred embodiment, pad 400
at least includes non-supporting regions (e.g., low fill volume/pad
area) located in the middle back region 432 and a high fill
volume/pad area located in shoulder region 430 and hip region 434.
The shortened inflatable pad 400 shown in FIG. 6 can be made highly
compact and transportable but provide adequate support to elevate a
person off the ground while camping.
[0048] Because inflatable pads shown in FIGS. 1-6 includes
non-supporting regions and/or regions with low fill volume/pad area
located in positions where heat loss and/or support is of less
concern, the inflatable pads of the invention can have a low fill
volume for a given total pad area (i.e. footprint) while still
providing adequate insulation. As mentioned, the term "pad area" is
the footprint of the pad when inflated to a usable pressure. In
other words, the pad area is the area bounded by the ends and sides
of the pad, including non-supporting regions (e.g. regions
112a-112m), whether or not the non-supporting regions are cut out.
The pad area can be in a range from about 800-5000 in.sup.2,
preferably 1000-3000 in.sup.2, and more preferably 1200-2000
in.sup.2. The pad area may have dimensions of about 150 cm to about
200 cm in length and 40 cm to 60 cm in width. The fill volume of
the pad may be in a range from about 3-60 liters, preferably 4-35
liters, and more preferably 5-20 liters.
[0049] In one embodiment, the ratio of fill volume to pad area can
be in a range from about 0.4-4.0 ml/cm.sup.2, preferably 0.5-3.0
ml/cm.sup.2, and more preferably 0.6-2.0 ml/cm.sup.2. The
inflatable sleeping pads of the invention can also be very
lightweight, which is advantageous for hiking and other outdoor
uses. In one embodiment, the sleeping pad weighs less than 750 g,
preferably less than 500 g, and most preferably less than 250 g. In
one embodiment, the ratio of the pad weight to pad area is less
than 0.08 g/cm.sup.2, preferably less than 0.06 g/cm.sup.2, and
most preferably less than 0.04 g/cm.sup.2.
[0050] FIG. 7 shows a portion of the inflatable pad 100 in greater
detail. In one embodiment, one or two valves are provided on an end
of the inflatable pad such that the inflatable pad can be rolled up
in a way that allows air to escape as the pad is un-inflated. In a
preferred embodiment, the inside surface 147 at an end 104 of
inflatable pad 100 does not have bond lines that join the outer
periphery. By terminating the bond lines before the edge or inner
surface 147 between valves 147, air is allowed to travel between
the two valves and can escape as the pad is rolled or folded.
Moreover, by providing two valves, the pad 100 can be folded in
half before rolling or folding lengthwise and air can still escape
both sides of the pad. While the valves have been shown on end 104,
the valves 114 and 116 can also be positioned on an opposite end
106 of pad 100 (FIG. 1). Providing a channel along the inside of
the outer edge can also be beneficial on the sides of the pad. For
example, as shown in FIG. 5, horizontal support members can be
terminated before reaching sides 308 and 310. Bond lines that
terminate in an interior of the pad area preferably include a
rounded end (e.g., rounded end 145), which avoids separation of the
sheets.
[0051] The valves 114 and 116 may be used to provide both mouth
inflation and pump inflation. The mouth inflation and pump
inflation can be provided in a single valve or two separate valves.
Two separate valves that allow both mouth inflation and pump
inflation can also be used. Any valve mechanisms known in the art
suitable for mouth inflation and pump inflation can be used. In a
preferred embodiment, a pump valve includes a connector with one or
more ridges that allow a pump to be snap connected to prevent its
release as pressure in the fluidly coupled cells reaches pressures
exceeding 2 psi. Where two separate valves are used, the valves are
preferably spaced apart on opposite sides or opposite ends of the
sleeping pad such that the sleeping pad can be folded in half when
deflated and still provide an outlet for fluid escaping the fluidly
coupled cells.
[0052] Surprisingly, the thickness and configuration of the bond
lines 120 can substantially impact the torsional stability and
shape of pad 100. Torsion across pad 100 can be minimized wherein a
majority and/or substantially all of the bond lines 120 forming the
inflatable fluidly coupled cells 122 are substantially parallel.
The number of parallel lines from one side to the other can also
change the outer dimensions of the pad by pulling in the outer
edges horizontal to the bond lines. Bond lines that are parallel
tend to pull the edges in symmetrically, thereby minimizing
torsion.
[0053] The width and shape of the bond lines have been found to
influence how the fabric is pulled when inflated. In one embodiment
a portion of the bond lines 120 can flare. Or in other words, the
bond width can increase towards one end, which has been found to
bunch the fabric lateral to the flared end. For example, a portion
of the bond lines in FIG. 7 include flares 144a of medium width and
flares 144b with greater flaring.
[0054] A second end 145 of a portion or all of the bond lines may
have a rounded end. Since end 145 is a termination point of the
bonding, the end may be rounded to add additional bonding strength
and to distribute pull forces in a radial manner, which tends to
minimize the chances of the first and second sheets pulling apart
at this location. The other bond lines (not numbered) in FIG. 7 may
include similar features of rounded and flared ends. In an
alternative embodiment an inflatable pad may have a first portion
of parallel bond lines having a different bond thickness than a
second portion of the parallel bond lines. In a preferred
embodiment, the different bond line thicknesses reduce torsion in
the frame when inflated.
[0055] The minimum and/or average width of the bond lines can be in
a range from 1 mm to 20 mm, preferably 2 mm to 15 mm, and more
preferably 3 mm to 10 mm. The flare preferably occurs over a length
of at least 5 mm and the increase in width along the flare can be
at least 1 mm, preferably at least 2 mm and most preferably at
least 5 mm. The rounded ends can have a diameter in a range between
10-30 mm preferably 12.5-25 mm, and most preferably 15-20 mm.
III. Methods of Using a Sleeping Pad
[0056] In another embodiment, a method for elevating an article
above the ground is disclosed. In one aspect, the method may
include (1) providing an inflatable support structure sized and
configured for elevating the article above the ground, and (2)
inflating the inflatable support structure to a pressure in a range
from about 2 psi to about 20 psi so as to elevate the article above
the ground. In one embodiment, the inflatable support structure
includes at least first and second layers of a gas impermeable
material joined together to form a plurality of fluidly coupled
cells, wherein the plurality of fluidly coupled cells include a
peripheral support frame and a plurality of internal support
members disposed within the peripheral frame, and a valve mechanism
fluidly coupled to the plurality of inflatable cells and configured
for inflating and deflating the inflatable support structure.
[0057] In one embodiment, the inflatable pad may be inflated to a
first pressure using mouth inflation and then inflated to a second
pressure using a pump. The pump may be used to inflate the pad to a
pressure in a range from 2 psi to 20 psi, preferably 3 psi to 10
psi in order to support the weight of a sleeper. The sleeping pad
can then be used by a person to sleep by lying on the pad and being
elevated above the ground by the inflatable pad.
[0058] The pump used to inflate the pad to a second pressure above
2 psi may be a hand pump, a bicycle pump, or a compressed gas
inflation device. Suitable examples of compressed gases that can be
used to fill the inflatable frame structure may include, but are
not limited to, air, argon, krypton, xenon, carbon dioxide, sulfur
hexafluoride, and combinations thereof. For example, a user who
inflates by mouth followed by "topping off" with a compressed gas
inflation system that uses an 8 gram (21 ml at 3600 psi) canister
of argon can get 4-5 "top offs" with 1 canister or one complete
fill with one canister.
[0059] In one embodiment, the methods include inflating the frame,
supporting a sleeping pad and/or sleeping pad with a person thereon
or therein. In this embodiment, the pressure and thickness in the
frame may be configured to support the person lying on the sleeping
pad such that there is substantially no direct contact between a
flat support surface and the sleeping pad. In one embodiment, the
person can be an adult male with a height in a range from about 5
feet 6 inches to 6 feet 4 inches and weighing in a range from about
120 pounds to about 230 pounds. In an alternative embodiment, the
frame can be configured for a person weighing between 80 and 160
pounds and a height of between 5 feet and 6 feet tall.
[0060] The present invention also includes kits of an inflatable
pad according to the invention and a pump that connects to a valve
of the inflatable pad to pump to a pressure greater than 2 psi.
[0061] While the present invention has been illustrated with
support members that are substantially parallel, those skilled in
the art will recognize that other configurations of support members
can be used, including substantially round members, and
substantially spherical members.
[0062] The present invention may be embodied in other specific
forms without departing from its spirit or essential
characteristics. The described embodiments are to be considered in
all respects only as illustrative and not restrictive. The scope of
the invention is, therefore, indicated by the appended claims
rather than by the foregoing description. All changes which come
within the meaning and range of equivalency of the claims are to be
embraced within their scope.
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