U.S. patent application number 15/908524 was filed with the patent office on 2018-07-05 for cold row encapsulation for server farm cooling system.
The applicant listed for this patent is Excalibur IP, LLC. Invention is credited to Norman Holt, Scott Noteboom, Albert Dell Robison, Jesus Suarez.
Application Number | 20180192550 15/908524 |
Document ID | / |
Family ID | 39776517 |
Filed Date | 2018-07-05 |
United States Patent
Application |
20180192550 |
Kind Code |
A1 |
Noteboom; Scott ; et
al. |
July 5, 2018 |
Cold Row Encapsulation for Server Farm Cooling System
Abstract
An apparatus includes an enclosure defining an interior space
and includes a server-rack port configured to engage one or more of
racks such that one or more servers installed in each rack are
contiguous to the interior space. The enclosure is inside of a room
and each server includes a fan that draws air from the interior
space into the server and expels the air outside of the enclosure
into the room. The apparatus also includes a mixing chamber that is
contiguous to the enclosure. The mixing chamber includes a set of
one or more dampers that are contiguous to natural air outside of
the room and that are opened up when a temperature outside reaches
a threshold value.
Inventors: |
Noteboom; Scott; (San Jose,
CA) ; Robison; Albert Dell; (Placerville, CA)
; Suarez; Jesus; (Fremont, CA) ; Holt; Norman;
(Oakley, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Excalibur IP, LLC |
New York |
NY |
US |
|
|
Family ID: |
39776517 |
Appl. No.: |
15/908524 |
Filed: |
February 28, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15167891 |
May 27, 2016 |
9930811 |
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15908524 |
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|
14569607 |
Dec 12, 2014 |
9363929 |
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15167891 |
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13791901 |
Mar 8, 2013 |
8913381 |
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14569607 |
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12193113 |
Aug 18, 2008 |
8395891 |
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13791901 |
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11757864 |
Jun 4, 2007 |
7430118 |
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12193113 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H05K 7/20736 20130101;
H05K 7/1488 20130101; H05K 7/20745 20130101; H05K 7/20145 20130101;
G06F 1/20 20130101; F24F 11/0008 20130101 |
International
Class: |
H05K 7/20 20060101
H05K007/20; F24F 11/00 20180101 F24F011/00; G06F 1/20 20060101
G06F001/20; H05K 7/14 20060101 H05K007/14 |
Claims
1. A data center comprising: a plurality of cold row encapsulation
structures situated on a floor of the data center, wherein each of
the cold row encapsulation structures has a plurality of server
racks; a mixing chamber located above the plurality of cold row
encapsulation structures; and an enclosure connecting the plurality
of cold row encapsulation structures to the mixing chamber, wherein
the mixing chamber is configured to facilitate a supply of air via
the enclosure to the plurality of cold row encapsulation
structures.
2. The data center of claim 1, further comprising: a ceiling; a
plurality of ceiling fans integrated within the ceiling, wherein
one of the ceiling fans is located on one side of the mixing
chamber and another one of the ceiling fans is located on another
set of the mixing chamber, wherein the ceiling fans are configured
to exhaust hot air emitted from a plurality of servers within the
server racks.
3. The data center of claim 1, further comprising: a ceiling; a
plurality of ceiling dampers integrated within the ceiling, wherein
the ceiling dampers are located on top of the mixing chamber,
wherein the ceiling dampers are configured to open to allow entry
of air from outside the data center into the mixing chamber,
wherein the ceiling dampers are configured to close to prevent the
entry of air.
6. The data center of claim 1, further comprising: a plurality of
wall dampers, wherein one of the wall dampers is integrated in a
sidewall of the mixing chamber and another one of the wall dampers
is integrated in another sidewall of the mixing chamber, wherein
the wall dampers are configured to open to allow passage of air
from outside the mixing chamber into the mixing chamber.
7. The data center of claim 1, wherein the mixing chamber includes
a cooling coil, wherein the cooling coil is configured to cool air
emitted by servers within the server racks or air from outside the
data center to output cool air, wherein the air supplied by the
enclosure is the cool air.
8. The data center of claim 1, further comprising a plurality of
stability control units connected to a bottom surface of each of
the cold row encapsulation structures to withstand seismic
movements.
9. The system of claim 1, wherein each of the server racks includes
a plurality of servers that emit hot air, wherein the mixing
chamber is configured to receive the hot air and cool the hot air
to output cool air, wherein the air supplied by the enclosure is
the cool air to cool the servers.
10. A system comprising: a first cold row encapsulation structure,
wherein the first cold row encapsulation structure has a first
extended portion and a first plurality of server rack ports; a
second cold row encapsulation structure, wherein the second cold
row encapsulation structure has a second extended portion and a
second plurality of server rack ports; a mixing chamber; an
enclosure located above the first and second cold row encapsulation
structures and coupled to the first and second extended portions,
wherein the enclosure is coupled to the mixing chamber, wherein the
mixing chamber is located above the enclosure, wherein the first
extended portion extends from the first plurality of server rack
ports to the mixing chamber, wherein the second extended portion
extends from the second plurality of server rack ports to the
mixing chamber, wherein the mixing chamber is configured to cool
air to transfer the cool air via the enclosure to the first and
second extended portions.
11. The system of claim 10, wherein the server rack ports of the
first plurality face each other and define a space therebetween,
wherein the server rack ports of the second plurality face each
other and define a space therebetween.
12. The system of claim 10, wherein the enclosure is configured to
direct the cool air to cool servers stored within a first plurality
of server racks and to cool servers stored within a second
plurality of server racks, wherein the first plurality of server
rack ports is configured to receive the first plurality of server
racks, and wherein the second plurality of server rack ports is
configured to receive the second plurality of server racks.
13. The system of claim 10, wherein the mixing chamber is
configured to allow entry of the air from outside the mixing
chamber to within the mixing chamber to output the cool air.
14. The system of claim 10, wherein the mixing chamber includes a
cooling coil, wherein the cooling coil is configured to cool air
emitted by servers to output the cool air, wherein the servers are
received by server racks, wherein the server racks are configured
to be received by the server rack ports of the first and second
plurality.
15. A method comprising: receiving air within a mixing chamber;
cooling, by the mixing chamber, the air to output cool air; and
supplying the cool air via an enclosure to a plurality of cold row
encapsulation structures, wherein the enclosure is located above
the encapsulation structures and the mixing chamber is located
above the enclosure, wherein each of the cold row encapsulation
structures has a plurality of server racks, wherein the server
racks store a plurality of servers, wherein the cool air cools the
servers.
16. The method of claim 15, wherein the servers output hot air into
a space inside a data center, wherein said receiving the air
comprises receiving the hot air from the space via a plurality of
wall dampers of the mixing chamber.
17. The method of claim 15, wherein said receiving the air
comprises receiving the air from outside a data center via a
plurality of ceiling dampers of the data center.
18. The method of claim 15, wherein said cooling the air is
performed by a plurality of cooling coils within the mixing
chamber.
19. The method of claim 15, further comprising: exhausting hot air
output from the servers, wherein said exhausting is performed by a
plurality of exhaust fans of a ceiling of a data center.
20. The method of claim 15, wherein each of the cold row
encapsulation structures has a plurality of rack ports and an
extended portion, wherein the extended portions extends from the
rack ports to the enclosure, wherein the enclosure is connected to
the extended portions of the cold row encapsulation structures.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation of and claims
priority to and the benefit, under 35 U.S.C. .sctn. 120, of U.S.
application Ser. No. 15/167,891, filed on May 27, 2016, which is a
continuation of and claims priority to and the benefit, under 35
U.S.C. .sctn. 120, of U.S. application Ser. No. 14/569,607, filed
on Dec. 12, 2014, and issued as U.S. Pat. No. 9,363,929 on Jun. 7,
2016, which is a continuation of and claims priority to and the
benefit, under 35 U.S.C. .sctn. 120, of U.S. application Ser. No.
13/791,901, filed on Mar. 8, 2013, and issued as U.S. Pat. No.
8,913,381 on Dec. 16, 2014, which is a continuation of and claims
priority to and the benefit, under 35 U.S.C. .sctn. 120, of U.S.
application Ser. No. 12/193,113, filed on Aug. 18, 2008, and issued
as U.S. Pat. No. 8,395,891 on Mar. 12, 2013, which is a
continuation of and claims priority to and the benefit, under 35
U.S.C. .sctn. 120, of U.S. application Ser. No. 11/757,864, filed
on Jun. 4, 2007, and issued as U.S. Pat. No. 7,430,118 on Sep. 30,
2008, all of which are incorporated by reference herein in their
entirety for all purposes.
TECHNICAL FIELD
[0002] The present disclosure relates generally to cooling systems
for data centers.
BACKGROUND
[0003] The rapid growth of Internet services such as Web email, Web
search, Web site hosting, and Web video sharing is creating
increasingly high demand for computing and storage power from
servers in data centers. While the performance of servers is
improving, the power consumption of servers is also rising despite
efforts in low power design of integrated circuits. For example,
one of the most widely used server processors, AMD's Opteron
processor, runs at up to 95 watts. Intel's Xeon server processor
runs at between 110 and 165 watts. Processors are only part of a
server, however; other parts in a server such as cooling fans and
storage devices consume additional power.
[0004] Servers are typically placed in racks in a data center.
There are a variety of physical configurations for racks. A typical
rack configuration includes mounting rails to which multiple units
of equipment, such as server blades, are mounted and stacked
vertically within the rack. One of the most widely used 19-inch
rack is a standardized system for mounting equipment such as 1U or
2U servers. One rack unit on this type of rack typically is 1.75
inches high and 19 inches wide. A server that can be installed in
one rack unit is commonly designated as a 1U server. In data
centers, a standard rack is usually densely populated with servers,
storage devices, switches, and/or telecommunications equipment.
[0005] A data center room should be maintained at acceptable
temperatures and humidity for reliable operation of the servers,
which typically have cooling fans that draw air through the chassis
for cooling. The power consumption of a rack densely stacked with
servers powered by Opteron or Xeon processors may be between 7,000
and 15,000 watts. As a result, server racks can produce very
concentrated heat loads. The heat dissipated by the servers in the
racks is exhausted to the data center room. The heat collectively
generated by densely populated racks can have an adverse effect on
the performance and reliability of the equipment in the racks,
since they rely on the surrounding air for cooling. Accordingly,
heating, ventilation, air conditioning (HAVC) systems are often an
important part of the design of an efficient data center.
[0006] A typical data center consumes 10 to 40 megawatts of power.
The majority of energy consumption is divided between the operation
of servers and HVAC systems. HVAC systems have been estimated to
account for between 25 to 40 percent of power use in data centers.
For a data center that consumes 40 megawatts of power, the HAVC
systems may consume 10 to 16 megawatts of power. Significant cost
savings can be achieved by utilizing efficient cooling systems and
methods that reduce energy use. For example, reducing the power
consumption of HVAC systems from 25 percent to 10 percent of power
used in data centers translates to a saving of 6 megawatts of power
which is enough to power thousands of residential homes.
[0007] In a data center room, server racks are typically laid out
in rows with alternating cold and hot aisles between them. All
servers are installed into the racks to achieve a front-to-back
airflow pattern that draws conditioned air in from the cold rows,
located in front of the rack, and ejects heat out through the hot
rows behind the racks. A raised floor room design is commonly used
to accommodate an underfloor air distribution system, where cooled
air is supplied through vents in the raised floor along the cold
aisles.
[0008] An important factor in efficient cooling of data center is
to manage the air flow and circulation inside a data center.
Computer Room Air Conditioners (CRAC) units supply cold air through
floor tiles including vents between the racks. In addition to
servers, CRAC units consume significant amounts of power as well.
One CRAC unit may have up to three 5 horsepower motors and up to
150 CRAC units may be needed to cool a data center. The CRAC units
collectively consume significant amounts of power in a data center.
For example, in a data center room with hot and cold row
configuration, hot air from the hot rows is moved out of the hot
row and circulated to the CRAC units. The CRAC units cool the air.
Fans powered by the motors of the CRAC units supply the cooled air
to an underfloor plenum defined by the raised sub-floor. The
pressure created by driving the cooled air into the underfloor
plenum drives the cooled air upwardly through vents in the
subfloor, supplying it to the cold aisles where the server racks
are facing. To achieve a sufficient air flow rate, hundreds of
powerful CRAC units may be installed throughout a typical data
center room. However, since CRAC units are generally installed at
the corners of the data center room, their ability to efficiently
increase air flow rate is negatively impacted. The cost of building
a raised floor generally is high and the cooling efficiency
generally is low due to inefficient air movement inside the data
center room. In addition, the location of the floor vents requires
careful planning throughout the design and construction of the data
center to prevent short circuiting of supply air. Removing tiles to
fix hot spots can cause problems throughout the system.
SUMMARY
[0009] The present invention provides systems and methods directed
to efficient cooling of data centers. In a particular embodiment,
the present invention provides a cold row encapsulation structure
comprising at least one server rack port configured to interface
with one or more server racks and a cooling module connected to the
top surface of the cold row encapsulation structure. The server
rack ports are configured to engage the server racks such that a
front face of the server racks interface with the interior space
defined by the cold row encapsulation structure. In some
embodiments, server racks ports and server racks are tightly
connected by clamps and/or sealing gaskets to reduce air leakage
into and out of the cold row encapsulation structure.
[0010] Some embodiments of the invention utilize cooling fans of
the servers installed on the racks to draw cold air from cold row
encapsulation structure from the front face of the server racks and
to eject hot air from the back side of the server racks. Some
embodiments of the invention obviate the need for raised subfloors,
and the fans and other equipment for forcing cooled air into an
underfloor plenum. The cooling module installed on top of the cold
row encapsulation structure cools the hot air through cooling coils
installed inside the cooling module. In some embodiments, cold
water is used inside the coils to exchange heat with hot air in the
cooling module.
[0011] In one embodiment of the present invention, the systems and
methods are directed to cooling hot air inside the data center
server cooling room without introducing outside air. The hot air
ejected by the server fans enters the cooling modules that may be
located on top of the cold row encapsulation structure. The hot air
is cooled by the water based cooling coils inside the cooling
modules and the cooled air enters the cold row encapsulation
structure through gravity and the lower pressure created inside the
interior space of the cold row encapsulation structure. Server fans
draw cold air from the server rack ports connected to the cold row
encapsulation structure to cool the servers and eject hot air from
the back side of the server racks.
[0012] In other embodiments of the present invention, the systems
and methods involve mixing outside cool air to cool the servers. In
one embodiment, ceiling dampers in a data center may be controlled
by a temperature control unit and opened up when the outside
temperature reaches certain threshold value. Outside air enters the
data center and passes through the cooling module installed on top
of the cold row encapsulation structure. Server fans draw the cold
air from the cold row encapsulation structure. Hot air is exhausted
to the outside by the ceiling exhaust fans. In some embodiments, to
control the moisture in the air in the data center server cooling
room, especially when the outside air fails to meet the operating
requirements for the servers and other equipment, humidifiers may
be used to condition the outside air. In recent years, however,
manufacturers of server equipment have significantly relaxed the
humidity requirements due to technological advancement.
[0013] The following detailed description together with the
accompanying drawings will provide a better understanding of the
nature and advantages of various embodiments of the present
invention.
DESCRIPTION OF THE DRAWINGS
[0014] FIG. 1 is a diagram showing an example cold row
encapsulation structure and an example cooling module.
[0015] FIG. 2 is a diagram showing an example cold row
encapsulation structure with integrated server racks and an example
cooling module.
[0016] FIG. 3 is a diagram showing an example cold row
encapsulation structure with integrated server racks, an example
server placed on one of the server racks, and an example cooling
module.
[0017] FIG. 4 is a diagram showing an example server with a server
fan that draws cold air conditioned by an example cooling
module.
[0018] FIG. 5 is a diagram showing an example data center server
cooling room with a cold row encapsulation structure, a cooling
module, exhaust fans on the roof, and a mixing chamber with dampers
that controls the indoor and outdoor air circulation.
[0019] FIG. 6 is a diagram showing an example data center server
cooling room with a cooling module that is integrated with a mixing
chamber.
[0020] FIG. 7 is a diagram showing an example data center server
cooling room with multiple cold row encapsulation structures and
multiple cooling modules, exhaust fans on the roof, and a mixing
chamber with dampers that controls the indoor and outdoor air
circulation.
[0021] FIG. 8 is a diagram showing an example data center server
cooling room with multiple cold row encapsulation structures and a
cooling module that is integrated with a mixing chamber with
dampers.
[0022] FIG. 9 is a diagram showing an example data center server
cooling room with multiple cold row encapsulation structures and
multiple cooling modules, exhaust fans on the roof, and a mixing
chamber with dampers that is integrated with a cooling module.
DESCRIPTION OF EXAMPLE EMBODIMENT(S)
[0023] The following example embodiments and their aspects are
described and illustrated in conjunction with apparatuses, methods,
and systems which are meant to be illustrative examples, not
limiting in scope.
[0024] FIG. 1 illustrates an example cooling module 100 and an
example cold row encapsulation structure 106. The cold row
encapsulation structure 106 may have a frame, panels, doors, and
server rack ports. A server rack port is an opening on the cold row
encapsulation structure 106 that can be connected to a server rack.
The cold row encapsulation structure 106 may be made of a variety
of materials such as steel, composite materials, or carbon
materials that create a housing defining an interior space
including at least one server rack port that allows a rack-mounted
unit to interface with the interior space. In some embodiments, the
cold row encapsulation structure 106 may be mounted directly to the
floor surface and no raised floor is required in a data center
cooling room for cooled air.
[0025] The cooling module 100 may be located and positioned on top
of the cold row encapsulation structure 106 and connected to the
top surface of the cold row encapsulation structure 106. The
cooling module 100 comprises one or more cooling coils 102. Liquid
passing inside the cooling coils 102 is used to exchange heat with
relatively hot air passing through the cooling module 100, thereby
cooling the air. In one embodiment, the cooling module 100 further
comprises an enclosure inside which the cooling coils 102 are
located. The cooling module enclosure may have one or more openings
104 through which air enter the enclosure. In some embodiments, the
openings 104 may comprise air filters. The cooling module enclosure
may have one or more openings connected to the top surface of the
cold row encapsulation structure 106, through which openings cold
air exits the cooling module and enters the interior space defined
by the cold row encapsulation structure.
[0026] In some embodiments, water is used inside the cooling coils
102 as heat exchangers. Water pumps, water cooling equipment, and
associated plumbing (not illustrated) supplies cooled water to the
cooling coils 102. In other embodiments, other types of liquid such
as a water-glycol solution, steam, or a refrigerant may be used
inside the cooling coils 102 as heat exchangers.
[0027] In some embodiments, the cooling coils 102 may be serpentine
shaped lines of tubing. In other embodiments, the cooling coils 102
may be in other shapes such as straight lines of tubing. Depending
on the size of the cold row encapsulation structure 106, the
cooling requirements, the velocity of air flow, and the physical
characteristics of the cooling coils 102, the number of cooling
coils in the cooling module 100 may vary. In one embodiment, two
cooling coils are used inside the cooling module 100.
[0028] Since cold air is generally heavier than hot air, the cold
air cooled by the cooling coils 102 generally moves downward into
the interior space defined by the cold row encapsulation structure
106 which may be located below and connected to the cooling module
100. The cold row encapsulation structure 106 comprises an
enclosure which defines an interior space. The enclosure comprises
at least one server rack port 110 configured to interface with a
plurality of server racks. The server rack port 110 is configured
to interface with the server racks such that a front face of the
server racks intersects the interior space of the cold row
encapsulation structure 106. In one embodiment, six standard server
racks may be connected to the server rack port 110. In another
embodiment, twelve standard server racks may be connected to the
server rack port 110. In some embodiments, the server racks and the
server rack ports 110 may be connected together through one or more
clamps 112. In other embodiments, the server racks and the server
rack ports 110 may be placed next to each other. In some other
embodiments, sealing materials such as gaskets may be used to
tightly connect the server rack port 110 and the server racks. The
servers are installed into the racks to achieve a front-to-back
airflow pattern that draws conditioned air in from the cold row
encapsulation structure 106 in the front, and ejects heat out
behind the racks.
[0029] In one embodiment, the cold row encapsulation structure 106
may comprise more than one server rack port 110. A server rack port
110 may engage a server rack such that the front face of servers or
other devices installed in the server interface with the interior
space defined by the cold row encapsulation structure 106. This
configuration achieves a front-to-back airflow pattern, where the
cooling fans of the servers or other rack-mounted units draw air
from the interior space and exhaust air heated by the processor(s)
and other components out the back panel, as illustrated in FIG. 4.
In some embodiments, the server rack and the cold row encapsulation
structure may be substantially sealed; conditioned cold air inside
the interior space of the cold row encapsulation structure 106 is
drawn by the server fans inside the servers to cool the servers. In
other embodiments, the server rack and the cold row encapsulation
structure 106 are placed next to each other so that conditioned
cold air inside the interior space of the cold row encapsulation
structure 106 can be drawn to the servers by the server fans inside
the servers. The relatively hot air is circulated to the cooling
module 100 on top of the cold row encapsulation structure 106 and
exchanges heat with the cooling coils 102. Cold air from the
cooling module 100 sinks to the cold row encapsulation structure
106 and is drawn to the back of the servers by server fans inside
the servers. In some embodiments, server racks are sparsely
populated with servers and other equipment. Since servers and other
equipment are stacked vertically within the rack, the scarcity may
create open gaps to the interior space of the cold row
encapsulation structure. Cold air may leak from the interior space
of the cold row encapsulation structure 106, and hot air may
circulate back to the interior space, thereby reducing the cooling
efficiency. To prevent air leakage, the gaps may be blocked by
panels mounted to the server rack that prevent air from escaping
and entering the cold row encapsulation structure through the
gaps.
[0030] In one embodiment, the cold row encapsulation structure 106
may further comprise stability control units 114 on the bottom. The
stability control units 114 may comprise components that are built
to withstand seismic movements during natural disasters such as
earthquakes. In some embodiments, the stability control units 114
may have devices for scrolling that can be quickly released to
easily move the cold row encapsulation structure 106. When
stability control units 114 are used, the cold row encapsulation
structure 106 may be raised from the ground. As a result, cold air
may leak and hot air may enter from the bottom side of the cold row
encapsulation structure 106. To prevent air leakage, in one
embodiment, the bottom side of the cold row encapsulation structure
106 may be enclosed by a panel that seals the bottom surface, on
which panel the stability control units 114 may be attached.
[0031] In one embodiment, one or more doors 108 may be installed on
the enclosure of the cold row encapsulation structure 106. The door
108 may be opened and closed so that data center personnel may
enter the cold row encapsulation structure for a variety of tasks
such as server maintenance. The door 108 may be insulated to
prevent cold air from leaking out of the cold row encapsulation
structure 106.
[0032] The dimension of the cold row encapsulation structure 106
can vary considerably depending on the desired number of server
racks, the cooling requirements of the servers, and the like. In
one embodiment, six to twelve standard server racks may be
connected to respective server rack ports 110 of the cold row
encapsulation structure 106. Another six to twelve standard server
racks may be connected to the server rack ports on the opposite
side of the cold row encapsulation structure. The distance between
the opposing server rack ports may be 4 feet. The height of the
cold row encapsulation structure 106 may be 12 feet and the depth
may also be 12 feet.
[0033] FIG. 2 illustrates an example cooling module 200, a cold row
encapsulation structure 206, and integrated server racks 208 and
210. The system in this example is similar to the one shown in FIG.
1 except that the server racks are integral parts of the system. In
this embodiment, the connection and sealing between the cold row
encapsulation structure 206 and the server racks 208 and 210 are no
longer required since the server racks are part of the cold row
encapsulation structure 206. The servers may be installed into the
integrated server racks 208 and 210 to achieve a front-to-back
airflow pattern. The front face of the integrated server racks 208
and 210 intersects the interior space of the cold row encapsulation
structure 206. The server fans inside the servers draw cold air
from the cold row encapsulation structure 206 to cool the servers
and blow out relatively hot air from the back of the server racks.
Hot air is then circulated to the cooling module 200 through one or
more openings 204 and exchanges heat with the one or more cooling
coils 202. The cooling module 200 may be located on top of the cold
row encapsulation structure 206 and may be connected to the top
surface of the cold row encapsulation structure 206 through an
opening on the top side of the cold row encapsulation structure 206
and the bottom side the cooling module 200. Cold air generally
moves downwards, especially when server fans are drawing cold air
from the cold row encapsulation structure creating lower air
pressure in the interior space of the cold row encapsulation
structure 206.
[0034] FIG. 3 illustrates an example cooling module 300, cold row
encapsulation structure 302, server racks 304, and an example
server 306 placed on a server rack. The system in this example is
similar to the one shown in FIG. 2. Conditioned cold air enters the
cold row encapsulation structure 302 through the cooling module 300
placed on top of the cold row encapsulation structure 302. Server
fans inside the server 306 draw conditioned cold air from the
interior space of the cold row encapsulation structure 302 and
cools the server 306.
[0035] FIG. 4 illustrates an example cooling module 400, cooling
coils 402, server 404 and server fan 406 inside the server 404.
Conditioned cold air from the cooling module 400 and cooling coils
402 is drawn by the server fan 406 and passes through the server
404 to cool the server. Relatively hot air is then blown out of the
server 404 by the server fan 406.
[0036] The cooling systems illustrated in FIGS. 1 and 2 can operate
in an interior space defined by a data center server cooling room,
as disclosed above, to draw air from the interior space, and
provide cooled air to the interior of the cold row encapsulation
structure 106. In some implementations, however, the cooling
systems may also operate in connection with a data center cooling
room that includes air flow controls that allow outside air to be
used. FIG. 5 illustrates an example data center server cooling room
500 with one or more ceiling exhaust fans 516, ceiling dampers 514
which controls outside air intake, a mixing chamber 518, and
dampers 512 that control circulation of air entering into the
mixing chamber 518. The cooling module 502 comprises one or more
cooling coils 504 and is connected to the mixing chamber 518. The
top surface of the cold row encapsulation structure 506 is
connected to the cooling module 502. Server rack ports 508 on the
enclosure of the cold row encapsulation structure 506 are connected
to the server racks 510. The servers may be installed into the
server racks to achieve a front-to-back airflow pattern. The front
face of the server racks intersects the interior space of the cold
row encapsulation structure 506. The server fans inside the servers
draw cold air from the cold row encapsulation structure 506 to cool
the servers and eject hot air server racks.
[0037] The server cooling room 500 may be operated in two modes. In
one mode, no outside air is introduced to the server cooling room
500; the hot air ejected from the servers is circulated back to the
mixing chamber 518 and the cooling module 502. In another mode,
outside cool air is introduced to the server cooling room 500. The
ceiling dampers 514 are open while the dampers 512 on the mixing
chamber are closed. Outside cool air passes through the cooling
module 502 and enters cold row encapsulation structure 506.
[0038] In one embodiment, the ceiling dampers 514 are closed and
the dampers 512 on the mixing chamber are open. Part of the hot air
ejected by the servers is exhausted outside of the server cooling
room 500 through the one or more ceiling exhaust fans 516; part of
the hot air enters the mixing chamber 518 through the open dampers
512. The hot air inside the mixing chamber is drawn to the cooling
module 502 and exchanges heat with the cooling coils 504. Cold air
then enters the cold row encapsulation structure 506 through
gravity and lower air pressure inside the interior space of the
cold row encapsulation structure 506.
[0039] In another embodiment, the ceiling dampers 514 are open and
the dampers 512 on the mixing chamber are closed. The outside cool
air enters the mixing chamber 518 through the open dampers 514,
passes through the cooling module 504, and sinks to the interior
space of the cold row encapsulation structure 506.
[0040] In some embodiments, the opening and closing of the dampers
512 and 514 may be controlled by a temperature control unit. When
the outside temperature reaches an appropriate level, the
temperature control unit opens up the ceiling dampers 514 to allow
outside air to enter the room and closes the dampers 512 on the
mixing chamber to prevent hot air ejected from the server from
entering the mixing chamber. When the outside temperature is too
hot for the server cooling room 500, the temperature control unit
closes the ceiling dampers 514 to prevent introducing hot outside
air indoors, and opens up the dampers 512 to allow hot air ejected
from the servers back to the mixing chamber. Utilizing outside
natural cool air significantly reduces energy consumption of data
centers, as it reduces the need to cool the liquid circulating
through the cooling module 100. In some embodiments, the opening
and closing of the dampers 512 and 514, and the operation of the
ceiling exhaust fans 516 are all controlled by an electronic device
such as a temperature control unit that monitors the temperature
inside and outside the server cooling room and operates the dampers
and the fans to achieve optimal efficiency in cooling the room.
[0041] Depending on the location of the data center, humidity of
the outside cool air may vary. When the humidity of the outside
cool air is low, the outside air may have to be conditioned so that
the humidity level meets the requirement for reliable operation of
the servers. Although server manufacturers have significantly
relaxed the requirement on humidity for reliable operation of the
server equipment, the appropriate humidity of ambient air inside a
data center server cooling room still is important to the
performance and reliability of the equipment in a data center. In
some embodiments, one or more humidifiers may be installed in the
mixing chamber 518 to condition the humidity of the air passing
through the mixing chamber.
[0042] FIG. 6 illustrates another example data center server
cooling room 600 with one or more ceiling exhaust fans 616, ceiling
dampers 614 which controls outside air intake, a mixing chamber
602, and dampers 612 that controls circulation of hot air entering
into the mixing chamber 602. In this embodiment, the cooling coils
604 are installed inside the mixing chamber 602. The mixing chamber
602 is connected to the cold row encapsulation structure 606 via a
connection enclosure 618. Server rack ports 610 on the cold row
encapsulation structure 606 are connected to the server racks 608.
The servers may be installed into the server racks to achieve a
front-to-back airflow pattern. The front face of the server racks
608 intersects the interior space of the cold row encapsulation
structure 606. The server fans inside the servers draw cold air
from the cold row encapsulation structure 606 to cool the servers
and eject hot air from the back of the server racks.
[0043] In this embodiment, the server cooling room may have two
modes of air flow depending on the outside temperature. In one
mode, outside cool air enters the mixing chamber 602 through the
open ceiling dampers 614 and is conditioned by the cooling coils
604. In some embodiments, humidifiers may be installed in the
mixing chamber 602 to add moisture to the outside air. The
conditioned cold air enters the cold row encapsulation structure
606 by gravity and generally lower pressure inside the interior
space of the cold row encapsulation structure 606. The server fans
in the servers installed on the racks draw the cold air from the
cold row encapsulation structure 606 to cool the servers. When the
outside air is hot and not appropriate for cooling purposes, the
system operates in another mode whereby the ceiling dampers are
closed to prevent hot outside air from entering the mixing chamber
602. The dampers 612, however, are open. Hot air inside the server
cooling room enters the mixing chamber through the dampers 612 and
exchanges heat with the cooling coils 604. In some embodiments, an
electronic device monitors the temperature both inside and outside
the server cooling room 600 and may open or close dampers 612 and
614 and the ceiling exhaust fans 616 depending on the inside and
outside temperature. The same electronic device may further monitor
the humidity level of the air both inside and outside the server
cooling room and control the humidifiers that may be installed
inside the mixing chamber 602.
[0044] FIG. 7 illustrates a server cooling room 700 that is similar
to the data center server cooling room shown in FIG. 6. The server
cooling room 700, however, comprises multiple cooling modules 702
and multiple cold row encapsulation structures 706, one or more
ceiling exhaust fans 720, one or more ceiling dampers 718, one or
more mixing chambers 716 with one or more dampers 724, and multiple
server racks 710. The multiple cooling modules 702 are connected to
the mixing chamber 716 through enclosure 722. Server rack ports 708
on the enclosure of the cold row encapsulation structures 706
connect to the servers 710. The system operates in two modes as
illustrated in FIG. 4. Air from the mixing chamber is cooled by the
cooling coils 704 in each of the cooling modules before entering
each individual cold row encapsulation structure 706.
[0045] FIG. 8 illustrates a server cooling room 800 with one mixing
chamber 802 and multiple cold row encapsulation structures 806.
Cooling coils 804 are installed in the mixing chamber 802. The
system operates in two modes as illustrated in FIG. 6. One or more
ceiling dampers 818 may open or close depending on the temperature
of the outside air. One or more dampers 816 may open or close to
control hot air circulation inside the server cooling room 800. The
top surface of each of the cold row encapsulation structures 806 is
connected to the mixing chamber 802 through enclosure 822. Air from
the mixing chamber is cooled by the cooling coils 804 before
entering each individual cold row encapsulation structure 806
through the enclosure 822. However, unlike the server cooling room
shown in FIG. 7, no individual cooling module is installed on top
of each cold row encapsulation structure 806. The server rack ports
808 on the enclosure of the cold row encapsulation structure 806
are connected to the server racks 810. Servers may be installed
into the server racks 810 to achieve a front-to-back airflow
pattern. The server fans inside the servers draw cold air from each
individual cold row encapsulation structure 806 to cool the servers
and eject hot air from the back of the server racks.
[0046] FIG. 9 illustrates yet another server cooling room 900 with
multiple cooling modules 902 and multiple cold row encapsulation
structures 906, one or more ceiling exhaust fans 920, one or more
ceiling dampers 918, one or more mixing chamber 916 with dampers
914, and multiple server racks 910. The system operates in two
modes as illustrated in FIG. 8. However, unlike the server cooling
room shown in FIG. 8, in addition to the cooling coils 904 in each
cooling module 902, there are one or more cooling coils 924
installed in the mixing chamber 916 as well. The cooling modules
are connected to one mixing chamber 916 through enclosure 922. Air
from the mixing chamber is cooled by the cooling coils 924 in the
mixing chamber 916 and is further cooled by each of the cooling
modules 902 before entering each individual cold row encapsulation
structure 906.
[0047] The present invention has been explained with reference to
specific embodiments. For example, while embodiments of the present
invention have been described with reference to specific components
and configurations, those skilled in the art will appreciate that
different combination of components and configurations may also be
used. Other embodiments will be evident to those of ordinary skill
in the art. It is therefore not intended that the present invention
be limited, except as indicated by the appended claims.
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