U.S. patent application number 15/902462 was filed with the patent office on 2018-07-05 for process for purifying raw-material gases by fractionation.
This patent application is currently assigned to Covestro Deutschland AG. The applicant listed for this patent is Iris Bittner, Covestro Deutschland AG. Invention is credited to Juergen Bittner (Deceased), Thorsten Leidig, Thomas Runowski, Alfred Soppe, Friedhelm Steffens, Knud Werner.
Application Number | 20180186633 15/902462 |
Document ID | / |
Family ID | 51932712 |
Filed Date | 2018-07-05 |
United States Patent
Application |
20180186633 |
Kind Code |
A1 |
Soppe; Alfred ; et
al. |
July 5, 2018 |
PROCESS FOR PURIFYING RAW-MATERIAL GASES BY FRACTIONATION
Abstract
The present invention relates to a process for purifying
raw-material gases by fractionation. In particular, the present
invention relates to a process for cleansing chlorine gas of
bromine.
Inventors: |
Soppe; Alfred; (Issum,
DE) ; Bittner (Deceased); Juergen; (Leverkusen,
DE) ; Leidig; Thorsten; (Duisburg, DE) ;
Steffens; Friedhelm; (Leverkusen, DE) ; Werner;
Knud; (Krefeld, DE) ; Runowski; Thomas;
(Hilden, DE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Bittner; Iris
Covestro Deutschland AG |
Leverkusen
Leverkusen |
|
DE
DE |
|
|
Assignee: |
Covestro Deutschland AG
|
Family ID: |
51932712 |
Appl. No.: |
15/902462 |
Filed: |
February 22, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
14891986 |
Nov 18, 2015 |
9938147 |
|
|
PCT/CN2013/076056 |
May 22, 2013 |
|
|
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15902462 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
C01B 7/0743 20130101;
C01B 7/075 20130101 |
International
Class: |
C01B 7/07 20060101
C01B007/07; C01B 7/075 20060101 C01B007/075 |
Claims
1-12. (canceled)
13. A process for cleansing a raw material having a content of
contaminants by fractionation, with which a raw material is split
up into a stream of gas with a high purity and a stream of gas with
a low purity, the contaminants having a higher boiling-point than
the raw material, and at least one of the contaminants being an
explosive substance, comprising: I. evaporating the raw material in
a first evaporator to yield a raw-material gas, or making available
a raw-material gas from a supply source, II. introducing the
raw-material gas into a wash column in which a washing liquid for
diminishing the content of contaminants trickles towards said gas,
III. removing and partially condensing the raw-material gas
purified in this way at the head of the wash column to form a
condensate that is returned as washing liquid to the head of the
wash column, and drawing off remaining raw-material gas from the
wash column, the remaining raw-material gas having a lower content
of contaminants than the raw-material gas yielded or made available
in step I, IV. removing the washing liquid as a stream of liquid at
the bottom of the wash column, the washing liquid having a higher
content of contaminants than the washing liquid used in step II, V.
introducing the washing liquid removed from the bottom of the wash
column into the top of a second evaporator comprising vertically
arranged tubes, wherein the washing liquid removed from the bottom
of the wash column flows in the tubes from top to bottom and
completely evaporates before reaching the bottom of the second
evaporator to generate a vapour, VI. guiding the vapour and not yet
evaporated washing liquid in co-current flow through the tubes in
the second evaporator, and VII. removing the vapour from the second
evaporator as a stream of gas that exhibits a higher content of
contaminants than the raw-material gas yielded or made available in
step I.
14. The process of claim 13, wherein the raw material is evaporated
completely to yield the raw-material gas.
15. The process of claim 13, wherein in step V the vapour that is
generated is drawn off below in the bottom.
16. The process of claim 13, wherein in step V the washing liquid
removed from the bottom of the wash column is routed only through
one part of the tubes of the second evaporator and after
redirection does not issue in the bottom but again flows upwards
through the other part of the tubes, is thereby superheated, and
issues from the second evaporator at the top.
17. The process of claim 13, wherein the raw material is chlorine
and the contaminants are bromine and NCl.sub.3.
18. The process of claim 13, wherein prior to entering the wash
column the raw-material gas is routed through a recuperator in
which it is cooled, and on the other side of the recuperator the
purified stream of gas remaining after condensation at the head of
the wash column is conducted and superheated.
19. The process of claim 13, wherein the wash column is arranged
above the second evaporator, the raw-material gas from the first
evaporator is conducted only partly into the wash column and into
the recuperator, whereas the residual portion of the raw-material
gas is mixed directly with the stream of gas of low purity from the
second evaporator, the loss of pressure of the stream of gas of low
purity that arises in the course of flowing through the apparatuses
being compensated by a liquid-filled vertical section of the
connecting line between column bottom and second evaporator.
20. The process of claim 13, wherein the raw material in the first
evaporator is only partially evaporated, and the evaporated portion
of the raw material is routed into the wash column and into the
recuperator, the washing liquid trickling towards it in the column
is routed into the first evaporator and from there, together with
the non-evaporated portion of the raw material, arrives at the
second evaporator.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This Application is a Continuation of U.S. Ser. No.
14/891,986, filed Nov. 18, 2015 which claims priority to National
Phase Application of PCT/CN2013/076056, filed May 22, 2013, which
are incorporated herein by reference.
BACKGROUND
[0002] When use is made of raw-material gases for the purpose of
producing chemical products, the purity requirements placed on the
respective raw-material gas are generally different from product to
product.
[0003] For instance, chlorine is employed as raw material in the
production of isocyanates or polycarbonate. Chlorine is usually
contaminated with bromine, which in the case of the production of
certain isocyanates has to be almost completely removed from the
chlorine. The effort required for this is considerable, since
bromine and chlorine can only be separated from one another with
difficulty.
[0004] Processes for producing polycarbonate, on the other hand,
are generally more tolerant with respect to the bromine content in
the chlorine. In a chemical site chlorine is usually supplied from
a common source of raw material, for example a raw-material storage
tank, which provides the entire site via a network of pipes.
Therefore the effort for purifying the chlorine has to be in line
with the product having the highest purity requirement placed on
the chlorine.
[0005] With reference to the process that is more bromine-tolerant,
unnecessarily high expenditure is accordingly incurred, for this
process is also supplied with clean chlorine. Moreover, some of the
raw material, chlorine, is discarded together with the separated
bromine, resulting in losses of raw material.
[0006] In the course of the purification of the raw material,
chlorine, it is to be noted in addition that chlorine originating
from electrolytic processes contains, more often than not, nitrogen
trichloride (NCl.sub.3) as high-boiling contaminant. Since
NCl.sub.3 is an explosive substance which at relatively high
concentrations has a tendency towards spontaneous decomposition,
the maximal concentration thereof in the chlorine has to be safely
limited. Explosive substances in the sense of the present invention
are NCl.sub.3 and also all substances that have the GHS coding
GHS01 (GHS, Globally Harmonized System of Classification and
Labelling of Chemicals, adopted by the United Nations) and/or
hazardous-materials Class 1 and/or 5.2 according to the European
Agreement concerning the International Carriage of Dangerous Goods
by Road (ADR). In particular, explosive substances in the sense of
the invention are those of the aforementioned substances, which in
comparison with the raw material to be purified are high-boiling,
that is to say, have a lower vapour pressure under otherwise
identical conditions.
[0007] In the course of a fractionation by means of distillation
for the purpose of purifying chlorine, NCl.sub.3 is enriched, in
accordance with its low vapour pressure as a high-boiling
component, at the bottom of the column together with bromine. At
the head of the column the bromine-lean, low-boiling chlorine
fraction is then drawn off.
[0008] Now if the demand for the bottom fraction is low, the
fractionation is designed in such a way that only a small bottom
stream and a correspondingly large head stream arise. This means,
however, at the same time that the proportion of NCl.sub.3 in the
bottom fraction rises and may fall into a range that constitutes a
safety risk.
[0009] If it is now desired to provide the bottom fraction likewise
in gaseous form, said fraction has to be evaporated. In the course
of this evaporation the lower-boiling components will at first pass
over into the gas phase, and the high-boiling components will
firstly remain in the liquid phase. In the process, the NCl.sub.3
will be enriched still further in the remaining liquid phase, so
that the safety risk rises further.
[0010] From the state of the art a number of processes for
purifying chlorine are known, in the course of which bromine is
removed.
[0011] For instance, EP 1 947 054 A1 discloses the separation of
bromine from chlorine, wherein a stream of chlorine gas is
conducted upwards from below through a wash column in which liquid
chlorine charged at the top trickles towards said stream. The
stream supplied at the bottom and the stream charged at the top
must be in a ratio from 1/1 to 1/0.3. This process can be applied
for the generation of a purified, bromine-lean stream of chlorine
gas, and of a liquid bromine-rich stream of chlorine, the mass-flow
ratio of these two streams being very restricted. Said process is
therefore not suitable for the flexibility requirements of a modern
chemical site. In addition, no description is given of how a
gaseous stream can be generated from the stream of liquid. This, in
itself, trivial step is very elaborate, by reason of stringent
safety requirements, and has to be designed appropriately.
[0012] WO 2011/058069 A2 discloses a process for distillatory
purification of a stream of chlorine. In this process, gaseous
chlorine with less than 20 ppm bromine as a purified stream and
also a liquid, bromine-containing stream of chlorine are generated.
The process has been designed in such a way that the effort for
pipelines and external condensers has been reduced. Moreover,
additional safety is gained, since at the same time the holdup for
liquid chlorine, bromine and NCl.sub.3 is also reduced.
[0013] WO 2011/058069 A2, however, discloses neither a limitation
in the ratio of the streams of chlorine supplied at the bottom and
charged at the top, nor whether or how the liquid stream of
chlorine can optionally be converted into a gaseous stream of
chlorine.
[0014] WO 2004/018355 A1 discloses a process and a device in order
to separate bromine from chlorine gas. The gas is routed into a
distillation column from which a purified stream of chlorine gas is
withdrawn as head product. The purified stream of gas is compressed
and subsequently conducted into a condenser and partially
liquefied. The condenser has been thermally integrated with the
bottom evaporator of the distillation column. The liquid
bromine-rich bottom stream out of the column is either purged or
routed into a subsequent evaporator and evaporated.
[0015] The gaseous stream from this evaporator is purified further
in a second distillation column. From the latter a highly
bromine-containing stream of liquid is ejected from the bottom
evaporator. At the head a stream of gas issues which is conducted
back into the first column.
[0016] However, WO 2004/018355 A1 does not deal with the special
safety problems in connection with the evaporation of an
NCl.sub.3-containing stream of chlorine.
SUMMARY
[0017] Proceeding from the disadvantages of the state of the art,
the object therefore arises, namely to make available a process for
cleansing a raw-material gas of undesirable components that have a
higher boiling-point than the raw-material gas, a process that
overcomes the disadvantages of the state of the art. In particular,
in the case of the process according to the invention the
purification effort is to be reduced in comparison with the state
of the art, and the safety problems are to be avoided that result
by virtue of the enrichment of an explosive substance or of several
explosive substances in the stream of raw-material gas that has
been enriched with the contaminants.
[0018] The object is achieved by a process with the features of
claim 1. Further, preferred configurations are to be found in the
dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG. 1 is a schematic illustration of a process according to
an embodiment of the present invention as described in Example
1;
[0020] FIG. 2 is a schematic illustration of a process according to
an embodiment of the present invention as described in Example 2;
and
[0021] FIG. 3 is a schematic illustration of a process from the
state of the art as described in Comparative Example 3.
DETAILED DESCRIPTION
[0022] The present invention therefore provides a process for
cleansing a raw material of contaminants by fractionation, with
which a raw material is split up into a stream of gas with a high
purity and a stream of gas with a low purity, the contaminants
having a higher boiling-point than the raw material, and at least
one of the contaminants being an explosive substance, characterised
by the following steps:
[0023] I. a) complete evaporating of the raw material in a first
evaporator to yield the raw-material gas, or b) partial evaporating
of the raw material in a first evaporator to yield the raw-material
gas, or c) making available a raw material gas from a supply
source,
[0024] II. introducing the raw-material gas into a wash column in
which a washing liquid for diminishing the content of contaminants
trickles towards said gas,
[0025] III. withdrawal and partial condensation of the raw-material
gas purified in this way at the head of the wash column, the
condensate being conducted back as washing liquid towards the head
of the wash column, and the remaining raw-material gas issuing from
the wash column, said gas exhibiting a lower content of
contaminants than the raw-material gas in step I,
[0026] IV. issuing of the washing liquid as a stream of liquid at
the bottom of the wash column, the washing liquid exhibiting a
higher content of contaminants than in step II,
[0027] V. introducing the washing liquid from above into the shell
side of a second evaporator with horizontal tubes, the washing
liquid entering there a tube bundle of the evaporator and being
evaporated before it reaches the bottom of the evaporator,
[0028] VI. guiding of the vapour generated from the washing liquid
and of the not yet evaporated washing liquid in co-current
flow,
[0029] VI.a. optionally, in a preferred embodiment of the present
invention, redirecting the vapour generated from the washing liquid
by a baffle, said vapour thereby once again flowing through the
second evaporator on the other side of said baffle,
[0030] VII. issuing the vapour generated from the washing liquid
from the second evaporator, in the preferred embodiment which
includes step VI.a at the top of the second evaporator, as a stream
of gas, said gas exhibiting a higher content of contaminants than
the raw-material gas in step I.
[0031] In the alternative I.c), the raw-material gas employed in
step II originates from a source that is different from the first
evaporator, for example from a raw-material-gas store as supply
source. Further examples of such supply sources would be the
processes for producing the raw-material gas; in the case of
chlorine as raw-material gas, for example chlorine-alkali
electrolysis or the Deacon process. The first evaporator would no
longer be necessary in these cases.
[0032] The co-current-flow guidance of vapour generated from the
washing liquid and of not yet evaporated washing liquid in the
second evaporator can also be obtained by the gas outlet having
been arranged at the bottom in the evaporator or by evaporation in
vertically arranged tubes where the generated vapour and the
washing liquid are forced to stream co-currently from top to bottom
by arranging the gas outlet at the bottom in the evaporator.
[0033] In this connection, by the term `purification` in the sense
of the present invention the reduction of the content of
contaminant is to be understood.
[0034] In particular, in the case of the raw material it is a
question of chlorine, and in the case of the contaminants it is a
question of bromine and NCl.sub.3, but the process is not
restricted to these substances.
[0035] By virtue of the process according to the invention for
purifying a raw-material gas by fractionation, a purified stream of
raw-material gas with a low content of contaminants and a further
stream of raw-material gas with a higher content of contaminants
are generated by a fractionation according to the invention. The
fractionation according to the invention is achieved by a two-step
evaporation.
[0036] By virtue of the two-step evaporation, the purification
effort is reduced, since the entire raw-material gas does not have
to be purified. In addition, the process according to the invention
covers a large range of the mass-flow ratio of raw-material gas
with low content of contaminants and raw-material gas with high
content of contaminants. Moreover, the process according to the
invention is very flexible, since it is able to split the
raw-material gas from step I, depending on the requirement, also
into a very large proportion of purified raw-material gas according
to step III and a correspondingly small proportion of raw-material
gas with relatively high content of contaminants according to step
VII. The ratio of stream of raw-material gas with low content of
contaminants and stream of raw-material gas with high content of
contaminants may lie within the range from 0.1 to 100, preferably
from 0.1 to 10. This high flexibility has its roots in the mode of
operation of the second evaporator, since by virtue of the
co-current-flow guidance of the vapour of the washing liquid and of
not yet evaporated washing liquid the enrichment of the explosive
substances can be controlled there. Moreover, the safety problems
that arise by virtue of the enrichment of explosive substances in
the stream of raw-material gas with high content of contaminants
are thereby avoided.
[0037] By virtue of the fractionation according to the invention,
the raw material can be split up into two grades: with a low
content of contaminants, and with a higher content of contaminants.
In this connection the sizes of the two fractions are in line with
the demand for raw material of the corresponding production
process.
[0038] In a first embodiment of the invention, a liquid,
contaminated raw material is withdrawn from a raw-material storage
tank and is routed into a first evaporator in which it is
evaporated completely and superheated. At this stage of the
process, no fractionation occurs.
[0039] The now gaseous, still contaminated raw material is then
routed into the lower part of a wash column where liquid raw
material as washing liquid trickles towards it. The wash column may
have been equipped with trays, with random or with structured
packings. In the case where the entire gaseous, contaminated raw
material is not to be purified, only part of it may be conducted
into the wash column; the rest is then transmitted, directly after
mixing with the stream of gas with a higher content of contaminants
according to step VII, into the network of pipes for distributing
the raw material. The washing liquid on the one hand cools the
gaseous raw material to the dew-point and, on the other hand, takes
up at least some of the contaminants, which have a higher
boiling-point than the raw material, from the stream of
raw-material gas. As a result, said stream is purified in the
course of flowing through the column, and issues at the head of the
column as gaseous raw-material fraction, by virtue of which the
content of contaminants in this raw-material fraction is once again
lower than that of the raw material prior to entering the wash
column. The liquid raw material employed as washing liquid can be
generated by condensation of some of the raw-material fraction with
lower content of contaminants and can be charged at the head of the
column. As a result, the remaining raw-material fraction, with
lower content of contaminants, issuing in gaseous form from the
condenser is purified further. But alternatively the washing liquid
can also be supplied as a separate stream of liquid raw material,
for example from the aforementioned raw-material storage tank. The
gaseous raw-material fraction with lower content of contaminants
from the column head or the remaining raw-material fraction, with
lower content of contaminants, issuing from the condenser in
gaseous form can be thermally integrated in a recuperator in this
case with the gaseous raw material, which is conducted into the
column at the bottom. As a result, the raw-material fraction with
lower content of contaminants can be superheated, and the gaseous
raw material entering the column can be cooled. This results in a
reduction of the stream of washing liquid, and hence in an
energetically and economically advantageous process. If the
recuperator is integrated into the column, the space requirement
for the construction of the wash column with its peripheral
equipment, and hence the investment costs, can be additionally
reduced.
[0040] The washing liquid is drawn off from the bottom of the
column as a liquid raw-material fraction with relatively high
content of contaminants, and is conducted from above into a second
evaporator. In this evaporator the liquid trickles over the outer
surface of horizontal, heated tubes and thereby evaporates. But it
may also trickle inside vertically arranged tubes. The evaporator
has been designed in such a way that the liquid raw material of the
washing liquid has been evaporated completely before reaching the
bottom of the evaporator. As a result, it is ensured that liquid
raw material that is highly enriched with explosive substance or
with explosive substances is at no place able to accumulate
unchecked and become a safety risk. The evaporating raw material
from the washing liquid is conducted in co-current flow with the
not yet evaporated washing liquid, so that additionally no
excessive fractionation and hence enrichment of explosive in the
not yet evaporated liquid can occur by virtue of a possible
counterflow guidance of vapour and liquid.
[0041] In order to enforce co-current-flow in the apparatus
equipped with horizontal heated tubes, a baffle is preferably
inserted into the apparatus. As a result, the vapour is guided into
the bottom of the evaporator, routed around the baffle, and then
flows on the other side thereof upwards through the tube bundle, is
superheated, and leaves the evaporator on the upper side thereof.
The baffle is preferably arranged in the bundle of tubes, i.e. it
has gaps through which the tubes reach. In the case where the
apparatus has been constructed with vertically arranged tubes,
where washing liquid and vapour flow in the tubes from top to
bottom the vapour is automatically guided into the bottom of the
evaporator and can then be routed directly into an outlet nozzle
situated at the bottom or can once again flow upwards through a
separate part of the tubes, thereby being superheated, and can exit
on the upper side of the apparatus.
[0042] In a second embodiment of the invention, liquid raw material
is likewise withdrawn from a raw-material storage tank and is
routed into a first evaporator but is only partially evaporated. On
this evaporator a distillation column has been directly mounted, in
which liquid raw material trickles towards the evaporated raw
material. The distillation column may have been equipped with
trays, with random or with structured packings. The remaining
structure of the plant is identical to the description of the first
embodiment of the invention.
[0043] In order to operate the fractionation, as far as possible,
in energy-saving and hence resource-preserving manner, it may be
reasonable to route only part of the gaseous raw material with
relatively high content of contaminants into the wash column. The
rest is directly bypassed to a means where it is mixed with the
evaporated raw-material fraction with higher content of
contaminants from the second evaporator and then sent into the
network of pipes for the purpose of distribution of raw material.
Since the raw-material fraction from the second evaporator has been
routed through additional apparatuses in comparison with the
residual gaseous raw material with higher content of contaminants,
the loss of pressure arising in the process has to be compensated.
To this end, use is made of the line between column bottom and
inlet nozzle of the second evaporator. The column is arranged above
the second evaporator, so that in the pipeline between column
bottom and inlet nozzle of the second evaporator a liquid head can
form which compensates for the loss of pressure.
[0044] Alternatively, the equalisation of pressure can also be
obtained by a device for pressure reduction, which is incorporated
into the line for the bypassed raw-material fraction with
relatively high content of contaminants.
[0045] Alternatively, it is also possible to mix the bypassed
portion of the gaseous raw material with the raw-material fraction
with low content of contaminants from the column head or from the
condenser outlet. As a result, although the purifying effect is
counteracted, this may be reasonable if gas and liquid loading of
the column are not to be changed and/or the purifying effect of the
column is greater than necessary.
[0046] In the following, the invention will be elucidated by
examples, without restricting it thereto.
EXAMPLES
Example 1
[0047] In Example 1, on the basis of FIG. 1 the process according
to the invention according to the first embodiment of the invention
will be described, i.e. with complete evaporation of the liquid raw
material in the first evaporator, the raw material being
chlorine.
[0048] A liquid stream of chlorine 1, which contains bromine and
NCl.sub.3 as contaminants, is conducted into a first vapour-heated
evaporator 2 equipped with bayonet tubes, is evaporated completely
and superheated and issues as a then evaporated stream of chlorine
1, corresponding to stream of chlorine gas 1, from the evaporator
2. A portion 3 of the stream of chlorine 1, corresponding to stream
of chlorine gas 3, is firstly branched off. The residual portion of
the evaporated original stream of chlorine 1, corresponding to
stream of chlorine gas 4, is routed into the tube side of a
recuperator 5. The stream of chlorine gas 1 is split in such a way
into stream of chlorine gas 3 and stream of chlorine gas 4 routed
into the recuperator that the fractionation is operated, as far as
possible, in energy-saving and hence resource-preserving manner.
This is done by the stream of chlorine gas 4 being purified with
the lowest possible quantity of washing liquid 9. This quantity is
given by the maximal concentration of NCl.sub.3 that can be
tolerated for safety reasons in the bromine-laden and
NCl.sub.3-laden washing liquid 12 issuing from the column. In the
recuperator 5 the stream of chlorine gas 4 is cooled and, after
this, arrives at the wash column 6 in which liquid chlorine from
the return flow 9, corresponding to washing liquid 9, trickles
towards it. In this washing liquid 9 the low-volatile components
bromine and NCl.sub.3 are enriched, i.e. the content of
contaminants in the washing liquid 9 increases. Wash column 6 and
recuperator 5 have been directly mounted onto one another,
representing a particularly economical solution as regards
investment costs. They have been separated from one another by the
chimney tray 21. The stream of chlorine gas 4 from the recuperator
enters the column through the chimney; the washing liquid 9 that
has trickled down is drawn off from the tray. For the purpose of
improving the mass transfer, the wash column has been equipped with
random or with structured packings or with trays. Said column has
been designed in such a way that it removes the bromine from the
stream of vapour in accordance with the requisite specification.
The vapour as stream of chlorine gas 7 leaves the wash column at
the head. In a condenser 8, portion 9 of the stream of chlorine gas
7 is condensed and as return flow or washing liquid 9 is again
transmitted towards the wash column By virtue of the condensation
in the condenser 8, a further purification of the non-condensed
portion 10 of the stream of chlorine gas 7, corresponding to stream
of chlorine gas 10, takes place. This stream of chlorine gas 10 is
conducted into the shell side of the recuperator 5, is superheated
by the stream of chlorine gas 4 flowing in the tubes, and is made
available for a following process as chlorine-gas fraction 11
according to the requisite specification, and exhibits in
comparison with the stream of chlorine gas 1 a lower content of
bromine and NCl.sub.3, that is to say, is leaner in contaminants in
comparison with the stream of chlorine gas 1.
[0049] The bromine-laden and NCl.sub.3-laden washing liquid 12 is
collected in the bottom of the wash column on the chimney tray 21
and issues there. Since NCl.sub.3 in a mixture with chlorine is
distinctly less volatile than bromine, almost the entire NCl.sub.3
passes out of the stream of chlorine gas 1 into the washing liquid
12. The laden washing liquid 12 is conducted via a pipeline into
the second, vapour-heated evaporator 14. The wash column is
arranged above the second evaporator, so that there is a
height-difference between the chimney tray 21 and the second
evaporator 14. The connecting pipeline therefore consists of a
vertical piece 13 and has been linked by further pieces to the
column and to the second evaporator 14. The laden washing liquid 12
is evaporated in the evaporator 14 and issues as bromine-rich
chlorine gas 15, i.e. chlorine gas that has a higher content of
bromine than the stream of chlorine gas 1.
[0050] Since, by reason of the energy-saving operation of the
fractionation, the portion of bromine-lean and NCl.sub.3-lean
chlorine gas 11, which in comparison with the stream of chlorine
gas 1 exhibits a low content of bromine and NCl.sub.3, is large,
and the portion of the laden washing liquid 12, which has been
enriched with bromine and NCl.sub.3, is small, the NCl.sub.3 which
has been almost completely enriched in the small bromine-rich and
NCl.sub.3-rich washing liquid 12 results in an elevated safety
risk. If this stream of liquid chlorine, which the laden washing
liquid 12 forms, is evaporated, the NCl.sub.3 concentration in the
liquid phase that is present until the evaporation is finished will
rise further, since NCl.sub.3 as high-boiling component
preferentially remains in the liquid. In the course of the
evaporation in apparatus 14, the special safety precautions
described in the following are therefore taken.
[0051] The laden washing liquid 12 is conducted from above into the
evaporator 14 and firstly impinges there on a perforated plate 16
which spreads the stream of the washing liquid 12 over the tube
bundle 17 of the evaporator. The tube bundle 17 is to be designed
in such a way that the entire stream has already been evaporated
before it reaches the bottom 18 of the evaporator. As a result, it
is ensured that a high NCl.sub.3 concentration and a relatively
large quantity of NCl.sub.3-containing liquid never occur at the
same place. Hence the safety risk in the course of the evaporation
is reduced considerably. The evaporated stream is conducted by the
baffle plate 19 in co-current flow to the not yet evaporated
liquid, in order to prevent an excessive NCl.sub.3 enrichment by an
unchecked counterflow. After passing the baffle plate 19, the
vapour again flows upwards and issues on the upper side of the
evaporator 14 as bromine-rich chlorine gas 15.
[0052] The stream of chlorine gas 3 is mixed with this bromine-rich
stream of chlorine gas 15 and then as bromine-rich gas fraction 20
is made available for a subsequent process.
[0053] Since the stream of chlorine gas 15 was conducted through
more apparatuses than the stream of chlorine gas 3, the loss of
pressure of the stream of chlorine gas 15 arising in the course of
flowing through these apparatuses has to be compensated. To this
end, the vertical piece 13 has been provided in the pipeline
between column bottom and inlet into the second evaporator. In
order to compensate for the loss of pressure, this vertical piece
13 is designed in such a way that the bromine-laden and
NCl.sub.3-laden washing liquid 12 drawn off from the column bottom
is able to form a liquid head. The height of this liquid head then
adapts itself in accordance with the loss of pressure to be
compensated.
Example 2
[0054] In Example 2, on the basis of FIG. 2 the process according
to the invention according to the second embodiment of the
invention will be described, i.e. with partial evaporation of the
liquid raw material in the first evaporator, corresponding to the
first embodiment of the invention, the raw material being chlorine,
and the following distillation column having been directly mounted
onto the first evaporator.
[0055] A liquid stream of chlorine 1, which contains bromine and
NCl.sub.3 as contaminants, is conducted into a first, vapour-heated
evaporator 2 and is partially evaporated. The then vaporous stream
of chlorine 1, corresponding to stream of chlorine gas 1, is routed
into the distillation column 3 located directly above the
evaporator 2, in which liquid chlorine as washing liquid 6 trickles
towards it. Thereby, the low-volatile components bromine and
NCl.sub.3 are enriched in the washing liquid 6. To improve mass
transfer, the distillation column 3 has been equipped with random
or with structured packings or with trays. Said column has been
designed in such a way that it removes the bromine from the stream
of chlorine gas 1 in accordance with the requisite specification.
The vapour as stream of chlorine gas 4 leaves the distillation
column 3 at the head. In a condenser 5 some of the stream of
chlorine gas 4 is condensed and is transmitted as return flow 6
towards the distillation column 3 This return flow 6 forms the
washing liquid 6 and trickles as liquid in the distillation column
3 towards the rising stream of chlorine gas 1. By virtue of the
condensation in the condenser, a further purification of the
remaining stream of chlorine gas 7 takes place. Said stream is made
available as chlorine-gas fraction 7 according to the requisite
specification for a following process and exhibits in comparison
with the stream of chlorine gas 1 a lower content of bromine and
NCl.sub.3.
[0056] The bromine-laden and NCl.sub.3-laden liquid 8 issues from
the bottom of the evaporator 2. Since NCl.sub.3 in a mixture with
chlorine is distinctly less volatile than bromine, almost the
entire NCl.sub.3 from the stream of chlorine gas 1 passes into the
stream of liquid chlorine 8. This is evaporated in a subsequent,
vapour-heated falling-film evaporator 9 and is made available as
bromine-rich chlorine-gas fraction 10 for a subsequent process.
[0057] Now if a large portion of bromine-lean chlorine, that is to
say, chlorine with a lower content of bromine than the stream of
chlorine gas 1, and a small portion of bromine-rich chlorine, that
is to say, chlorine with a higher content of bromine than the
stream of chlorine 1, is demanded by the chlorine-consuming
processes, the entire NCl.sub.3 is enriched in the small,
bromine-rich chlorine fraction 8, resulting in an elevated safety
risk. If this stream of liquid chlorine 8 is evaporated, the
NCl.sub.3 concentration in the liquid phase that is present until
the evaporation is finished will rise further, since NCl.sub.3 as
high-boiling component preferentially remains in the liquid. In the
course of the evaporation in the falling-film apparatus 9, the
special safety precautions described in the following are therefore
taken.
[0058] The stream of liquid chlorine 8 is conducted from above into
the evaporator 9 and is distributed there firstly to the upper tube
sheet 11 which distributes the stream of liquid chlorine 8 to the
tubes 12. The tubes 12 should be designed in such a way that the
entire stream has already been evaporated before it reaches the
bottom 13 of the evaporator 9. As a result, it is ensured that a
high NCl.sub.3 concentration and a relatively large quantity of
NCl.sub.3-containing liquid never occur at the same place. Hence
the safety risk in the course of the evaporation is reduced
considerably. The evaporated stream of chlorine 8 is conducted in
the tubes 12 in co-current flow to the not yet evaporated liquid,
so that NCl.sub.3 is not excessively enriched. In the bottom the
chlorine vapour flows to the outlet nozzle and leaves the
evaporator 9 as bromine-rich chlorine-gas fraction 10.
Comparative Example 3
[0059] In this comparative example, on the basis of FIG. 3 a
process from the state of the art will be described, in which
liquid chlorine is conducted into an evaporator and the gaseous
chlorine arising is subsequently conducted into a distillation
column. The residual liquid chlorine is evaporated in a
conventional evaporator, so that a high NCl.sub.3 concentration and
a relatively large quantity of liquid chlorine occur at the same
place.
[0060] A liquid stream of chlorine 1, which contains bromine and
NCl.sub.3 as contaminants, is conducted into a first, vapour-heated
evaporator 2 and is evaporated completely. The vaporous stream of
chlorine 1 arising in the process, corresponding to stream of
chlorine gas 1, is routed into a wash column 3 in which liquid
chlorine as washing liquid 6, which corresponds to the return flow
6, trickles towards it. In the process, the low-volatile components
bromine and NCl.sub.3 are enriched in the washing liquid 6. For the
purpose of improving the mass transfer, the wash column 3 has been
equipped with random or with structured packings or with trays.
Said column has been designed in such a way that it removes the
bromine from the stream of chlorine gas 1 in accordance with the
requisite specification. The stream of chlorine gas 1 then leaves
the wash column 3 at the head as chlorine gas stream 4. In a
condenser 5 some of the stream of chlorine gas 4 is condensed and
as return flow 6, corresponding to washing liquid 6, is transmitted
towards the wash column 3 By virtue of the condensation, a further
purification of the remaining stream of chlorine gas 7 takes place.
The latter is made available as chlorine-gas fraction 7 according
to the requisite specification for a following process, and
exhibits in comparison with the stream of chlorine gas 1 a lower
content of bromine and NCl.sub.3.
[0061] The bromine-laden and NCl.sub.3-laden washing liquid,
corresponding to stream of liquid chlorine 8, issues in the bottom
of the wash column. Since NCl.sub.3 in a mixture with chlorine is
distinctly less volatile than bromine, almost the entire NCl.sub.3
passes out of the stream of chlorine gas 1 into the stream of
liquid chlorine 8. The latter is evaporated in a subsequent,
vapour-heated tube-bundle evaporator 9 and is made available as
bromine-rich chlorine-gas fraction 10 for a subsequent process.
[0062] Now if a large portion of bromine-lean chlorine and a small
portion of bromine-rich chlorine are demanded by the
chlorine-consuming processes, the entire NCl.sub.3 in the small,
bromine-rich chlorine fraction is accumulated into the stream of
liquid chlorine 8, resulting in an elevated safety risk. If the
stream of liquid chlorine 8 is evaporated, the NCl.sub.3
concentration in the liquid phase that is present until the
evaporation is finished will rise further, since NCl.sub.3 as
high-boiling component preferentially remains in the stream of
liquid chlorine 8. Since the tube bundle of the evaporator 9 has to
be covered with boiling chlorine in order to provide the
evaporation capacity, the evaporator 9 is always filled with liquid
chlorine. Consequently, in an evaporator constructed and operated
in accordance with the state of the art a high NCl.sub.3
concentration and a large quantity of chlorine occur at the same
place. This constitutes a particularly high safety risk, which is
diminished by the process according to the invention.
* * * * *