U.S. patent application number 15/854506 was filed with the patent office on 2018-06-28 for magnetic tape device and head tracking servo method.
This patent application is currently assigned to FUJIFILM Corporation. The applicant listed for this patent is FUJIFILM Corporation. Invention is credited to Tetsuya KANEKO, Norihito KASADA, Eiki OZAWA.
Application Number | 20180182431 15/854506 |
Document ID | / |
Family ID | 62598906 |
Filed Date | 2018-06-28 |
United States Patent
Application |
20180182431 |
Kind Code |
A1 |
OZAWA; Eiki ; et
al. |
June 28, 2018 |
MAGNETIC TAPE DEVICE AND HEAD TRACKING SERVO METHOD
Abstract
The magnetic tape device includes: a magnetic tape; and a servo
head, in which the servo head is a TMR head, the magnetic tape
includes a non-magnetic support, and a magnetic layer including
ferromagnetic powder, a binding agent, and fatty acid ester on the
non-magnetic support, the magnetic layer includes a servo pattern,
full widths at half maximum of spacing distribution measured by
optical interferometry regarding a surface of the magnetic layer
before and after performing a vacuum heating with respect to the
magnetic tape are greater than 0 nm and equal to or smaller than
7.0 nm, and a difference between a spacing measured by optical
interferometry regarding the surface of the magnetic layer after
performing the vacuum heating with respect to the magnetic tape and
a spacing measured before performing the vacuum heating is greater
than 0 nm and equal to or smaller than 9.0 nm.
Inventors: |
OZAWA; Eiki;
(Minami-ashigara-shi, JP) ; KANEKO; Tetsuya;
(Minami-ashigara-shi, JP) ; KASADA; Norihito;
(Minami-ashigara-shi, JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
FUJIFILM Corporation |
Tokyo |
|
JP |
|
|
Assignee: |
FUJIFILM Corporation
Tokyo
JP
|
Family ID: |
62598906 |
Appl. No.: |
15/854506 |
Filed: |
December 26, 2017 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G11B 5/70 20130101; G11B
5/78 20130101; G11B 5/725 20130101; G11B 5/84 20130101; G11B 5/584
20130101; G11B 5/3909 20130101; G11B 5/71 20130101; G11B 15/67505
20130101; G11B 5/8408 20130101; G11B 5/708 20130101 |
International
Class: |
G11B 15/675 20060101
G11B015/675; G11B 5/39 20060101 G11B005/39; G11B 5/708 20060101
G11B005/708 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 27, 2016 |
JP |
2016-254445 |
Claims
1. A magnetic tape device comprising: a magnetic tape; and a servo
head, wherein the servo head is a magnetic head including a tunnel
magnetoresistance effect type element as a servo pattern reading
element, the magnetic tape includes a non-magnetic support, and a
magnetic layer including ferromagnetic powder, a binding agent, and
fatty acid ester on the non-magnetic support, the magnetic layer
includes a servo pattern, a full width at half maximum of spacing
distribution measured by optical interferometry regarding a surface
of the magnetic layer before performing a vacuum heating with
respect to the magnetic tape is greater than 0 nm and equal to or
smaller than 7.0 nm, a full width at half maximum of spacing
distribution measured by optical interferometry regarding the
surface of the magnetic layer after performing the vacuum heating
with respect to the magnetic tape is greater than 0 nm and equal to
or smaller than 7.0 nm, and a difference (S.sub.after-S.sub.before)
between a spacing S.sub.after measured by optical interferometry
regarding the surface of the magnetic layer after performing the
vacuum heating with respect to the magnetic tape and a spacing
S.sub.before measured by optical interferometry regarding the
surface of the magnetic layer before performing the vacuum heating
with respect to the magnetic tape is greater than 0 nm and equal to
or smaller than 9.0 nm.
2. The magnetic tape device according to claim 1, wherein the full
width at half maximum of spacing distribution measured by optical
interferometry regarding the surface of the magnetic layer before
performing the vacuum heating with respect to the magnetic tape is
3.0 nm to 7.0 nm.
3. The magnetic tape device according to claim 1, wherein the full
width at half maximum of spacing distribution measured by optical
interferometry regarding the surface of the magnetic layer after
performing the vacuum heating with respect to the magnetic tape is
3.0 nm to 7.0 nm.
4. The magnetic tape device according to claim 1, wherein the
difference (S.sub.after-S.sub.before) is 2.0 nm to 9.0 nm.
5. The magnetic tape device according to claim 1, wherein a center
line average surface roughness Ra measured regarding a surface of
the magnetic layer is equal to or smaller than 2.8 nm.
6. The magnetic tape device according to claim 5, wherein the
center line average surface roughness Ra is equal to or smaller
than 2.5 nm.
7. The magnetic tape device according to claim 1, wherein the
magnetic tape includes a non-magnetic layer including non-magnetic
powder and a binding agent between the non-magnetic support and the
magnetic layer, and a total thickness of the magnetic layer and the
non-magnetic layer is equal to or smaller than 1.8 .mu.m.
8. The magnetic tape device according to claim 7, wherein the total
thickness of the magnetic layer and the non-magnetic layer is equal
to or smaller than 1.1 .mu.m.
9. A head tracking servo method comprising: reading a servo pattern
of a magnetic layer of a magnetic tape by a servo head in a
magnetic tape device, wherein the servo head is a magnetic head
including a tunnel magnetoresistance effect type element as a servo
pattern reading element, the magnetic tape includes a non-magnetic
support, and a magnetic layer including ferromagnetic powder, a
binding agent, and fatty acid ester on the non-magnetic support,
the magnetic layer includes the servo pattern, a full width at half
maximum of spacing distribution measured by optical interferometry
regarding a surface of the magnetic layer before performing a
vacuum heating with respect to the magnetic tape is greater than 0
nm and equal to or smaller than 7.0 nm, a full width at half
maximum of spacing distribution measured by optical interferometry
regarding the surface of the magnetic layer after performing the
vacuum heating with respect to the magnetic tape is greater than 0
nm and equal to or smaller than 7.0 nm, and a difference
(S.sub.after-S.sub.before) between a spacing S.sub.after measured
by optical interferometry regarding the surface of the magnetic
layer after performing the vacuum heating with respect to the
magnetic tape and a spacing S.sub.before measured by optical
interferometry regarding the surface of the magnetic layer before
performing the vacuum heating with respect to the magnetic tape is
greater than 0 nm and equal to or smaller than 9.0 nm.
10. The head tracking servo method according to claim 9, wherein
the full width at half maximum of spacing distribution measured by
optical interferometry regarding the surface of the magnetic layer
before performing a vacuum heating with respect to the magnetic
tape is 3.0 nm to 7.0 nm.
11. The head tracking servo method according to claim 9, wherein
the full width at half maximum of spacing distribution measured by
optical interferometry regarding the surface of the magnetic layer
after performing the vacuum heating with respect to the magnetic
tape is 3.0 nm to 7.0 nm.
12. The head tracking servo method according to claim 9, wherein
the difference (S.sub.after-S.sub.before) is 2.0 nm to 9.0 nm.
13. The head tracking servo method according to claim 9, wherein a
center line average surface roughness Ra measured regarding a
surface of the magnetic layer is equal to or smaller than 2.8
nm.
14. The head tracking servo method according to claim 13, wherein
the center line average surface roughness Ra is equal to or smaller
than 2.5 nm.
15. The head tracking servo method according to claim 9, wherein
the magnetic tape includes a non-magnetic layer including
non-magnetic powder and a binding agent between the non-magnetic
support and the magnetic layer, and a total thickness of the
magnetic layer and the non-magnetic layer is equal to or smaller
than 1.8 .mu.m.
16. The head tracking servo method according to claim 15, wherein
the total thickness of the magnetic layer and the non-magnetic
layer is equal to or smaller than 1.1 .mu.m.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority under 35 U.S.C 119 to
Japanese Patent Application No. 2016-254445 filed on Dec. 27, 2016.
The above application is hereby expressly incorporated by
reference, in its entirety, into the present application.
BACKGROUND OF THE INVENTION
1. Field of the Invention
[0002] The present invention relates to a magnetic tape device and
a head tracking servo method.
2. Description of the Related Art
[0003] Magnetic recording is used as a method of recording
information in a recording medium. In the magnetic recording,
information is recorded on a magnetic recording medium as a
magnetized pattern. Information recorded on a magnetic recording
medium is reproduced by reading a magnetic signal obtained from the
magnetized pattern by a magnetic head. As a magnetic head used for
such reproducing, various magnetic heads have been proposed (for
example, see JP2004-185676A).
SUMMARY OF THE INVENTION
[0004] An increase in recording capacity (high capacity) of a
magnetic recording medium is required in accordance with a great
increase in information content in recent years. As means for
realizing high capacity, a technology of increasing a recording
density of a magnetic recording medium is used. However, as the
recording density increases, a magnetic signal (specifically, a
leakage magnetic field) obtained from a magnetic layer tends to
become weak. Accordingly, it is desired that a high-sensitivity
magnetic head capable of reading a weak signal with excellent
sensitivity is used as a reproducing head. Regarding the
sensitivity of the magnetic head, it is said that a
magnetoresistive (MR) head using a magnetoresistance effect as an
operating principle has excellent sensitivity, compared to an
inductive head used in the related art.
[0005] As the MR head, an anisotropic magnetoresistive (AMR) head
and a giant magnetoresistive (GMR) head are known as disclosed in a
paragraph 0003 of JP2004-185676A. The GMR head is an MR head having
excellent sensitivity than that of the AMR head. In addition, a
tunnel magnetoresistive (TMR) head disclosed in a paragraph 0004
and the like of JP2004-185676A is an MR head having a high
possibility of realizing higher sensitivity.
[0006] Meanwhile, a recording and reproducing system of the
magnetic recording is broadly divided into a levitation type and a
sliding type. A magnetic recording medium in which information is
recorded by the magnetic recording is broadly divided into a
magnetic disk and a magnetic tape. Hereinafter, a drive including a
magnetic disk as a magnetic recording medium is referred to as a
"magnetic disk device" and a drive including a magnetic tape as a
magnetic recording medium is referred to as a "magnetic tape
device".
[0007] The magnetic disk device is generally called a hard disk
drive (HDD) and a levitation type recording and reproducing system
is used. In the magnetic disk device, a shape of a surface of a
magnetic head slider facing a magnetic disk and a head suspension
assembly that supports the magnetic head slider are designed so
that a predetermined interval between a magnetic disk and a
magnetic head can be maintained with air flow at the time of
rotation of the magnetic disk. In such a magnetic disk device,
information is recorded and reproduced in a state where the
magnetic disk and the magnetic head do not come into contact with
each other. The recording and reproducing system described above is
the levitation type. On the other hand, a sliding type recording
and reproducing system is used in the magnetic tape device. In the
magnetic tape device, a surface of a magnetic layer of a magnetic
tape and a magnetic head come into contact with each other and
slide on each other, at the time of the recording and reproducing
information.
[0008] JP2004-185676A proposes usage of the TMR head as a
reproducing head for reproducing information in the magnetic disk
device. On the other hand, the usage of the TMR head as a
reproducing head in the magnetic tape device is currently still in
a stage where the future usage thereof is expected, and the usage
thereof is not yet practically realized.
[0009] However, in the magnetic tape, information is normally
recorded on a data band of the magnetic tape. Accordingly, data
tracks are formed in the data band. As means for realizing high
capacity of the magnetic tape, a technology of disposing the larger
amount of data tracks in a width direction of the magnetic tape by
narrowing the width of the data track to increase recording density
is used. However, in a case where the width of the data track is
narrowed and the recording and/or reproduction of information is
performed by transporting the magnetic tape in the magnetic tape
device, it is difficult that a magnetic head properly follows the
data tracks in accordance with the position change of the magnetic
tape, and errors may easily occur at the time of recording and/or
reproduction. Thus, as means for preventing occurrence of such
errors, a method of forming a servo pattern in the magnetic layer
and performing head tracking servo has been recently proposed and
practically used. In a magnetic servo type head tracking servo
among head tracking servos, a servo pattern is formed in a magnetic
layer of a magnetic tape, and this servo pattern is read by a servo
head to perform head tracking servo. The head tracking servo is to
control a position of a magnetic head in the magnetic tape device.
The head tracking servo is more specifically performed as
follows.
[0010] First, a servo head reads a servo pattern to be formed in a
magnetic layer (that is, reproduces a servo signal). A position of
a magnetic head in a magnetic tape device is controlled in
accordance with a value obtained by reading the servo pattern.
Accordingly, in a case of transporting the magnetic tape in the
magnetic tape device for recording and/or reproducing information,
it is possible to increase an accuracy of the magnetic head
following the data track, even in a case where the position of the
magnetic tape is changed. For example, even in a case where the
position of the magnetic tape is changed in the width direction
with respect to the magnetic head, in a case of recording and/or
reproducing information by transporting the magnetic tape in the
magnetic tape device, it is possible to control the position of the
magnetic head of the magnetic tape in the width direction in the
magnetic tape device, by performing the head tracking servo. By
doing so, it is possible to properly record information in the
magnetic tape and/or properly reproduce information recorded on the
magnetic tape in the magnetic tape device.
[0011] The servo pattern is formed by magnetizing a specific
position of the magnetic layer. A plurality of regions including a
servo pattern (referred to as "servo bands") are generally present
in the magnetic tape capable of performing the head tracking servo
along a longitudinal direction. A region interposed between two
servo bands is referred to as a data band. The recording of
information is performed on the data band and a plurality of data
tracks are formed in each data band along the longitudinal
direction. In order to realize high capacity of the magnetic tape,
it is preferable that the larger number of the data bands which are
regions where information is recorded are present in the magnetic
layer. As means for that, a technology of increasing a percentage
of the data bands occupying the magnetic layer by narrowing the
width of the servo band which is not a region in which information
is recorded is considered. In regards to this point, the inventors
have considered that, since a read track width of the servo pattern
becomes narrow, in a case where the width of the servo band becomes
narrow, it is desired to use a magnetic head having high
sensitivity as the servo head, in order to ensure
signal-to-noise-ratio (SNR) at the time of reading the servo
pattern. As a magnetic head for this, the inventors focused on a
TMR head which has been proposed to be used as a reproducing head
in the magnetic disk device in JP2004-185676A. As described above,
the usage of the TMR head in the magnetic tape device is still in a
stage where the future use thereof as a reproducing head for
reproducing information is expected, and the usage of the TMR head
as the servo head has not even proposed yet. However, the inventors
have thought that, it is possible to deal with realization of
higher sensitivity of the future magnetic tape, in a case where the
TMR head is used as the servo head in the magnetic tape device
which performs the head tracking servo.
[0012] That is, an object of one aspect of the invention is to
provide a magnetic tape device in which a TMR head is mounted as a
servo head.
[0013] A magnetoresistance effect which is an operating principle
of the MR head such as the TMR head is a phenomenon in which
electric resistance changes depending on a change in magnetic
field. The MR head detects a change in leakage magnetic field
generated from a magnetic recording medium as a change in
resistance value (electric resistance) and reproduces information
by converting the change in resistance value into a change in
voltage. In a case where the TMR head is used as the servo head,
the TMR head detects a change in leakage magnetic field generated
from a magnetic layer in which the servo pattern is formed, as a
change in resistance value (electric resistance) and reads the
servo pattern (reproduces a servo signal) by converting the change
in resistance value into a change in voltage. It is said that a
resistance value of the TMR head is generally high, as disclosed in
a paragraph 0007 of JP2004-185676A, but occurrence of a significant
decrease in resistance value in the TMR head may cause a decrease
in sensitivity of the TMR head, thereby resulting in a decrease in
signal intensity of a servo signal reproduced by the servo head and
a decrease in SNR accompanied with that. Accordingly, the accuracy
of the head position controlling of the head tracking servo may
decrease.
[0014] During intensive studies for achieving the object described
above, the inventors have found a phenomenon which was not known in
the related art, in that, in a case of using the TMR head as a
servo head in the magnetic tape device which performs the head
tracking servo, a significant decrease in resistance value
(electric resistance) occurs in the TMR head. A decrease in
resistance value of the TMR head is a decrease in electric
resistance measured by bringing an electric resistance measuring
device into contact with a wiring connecting two electrodes
configuring a tunnel magnetoresistance effect type element included
in the TMR head. The phenomenon in which this resistance value
significantly decreases is not observed in a case of using the TMR
head in the magnetic disk device, nor in a case of using other MR
heads such as the GMR head in the magnetic disk device or the
magnetic tape device. That is, occurrence of a significant decrease
in resistance value in the TMR head at the time of using the TMR
head was not even confirmed in the related art. A difference in the
recording and reproducing system between the magnetic disk device
and the magnetic tape device, specifically, contact and non-contact
between a magnetic recording medium and a magnetic head may be the
reason why a significant decrease in resistance value of the TMR
head occurred in the magnetic tape device is not observed in the
magnetic disk device. In addition, the TMR head has a special
structure in which two electrodes are provided with an insulating
layer (tunnel barrier layer) interposed therebetween in a direction
in which a magnetic tape is transported, which is not applied to
other MR heads which are currently practically used, and it is
considered that this is the reason why a significant decrease in
resistance value occurring in the TMR head is not observed in other
MR heads.
[0015] With respect to this, as a result of more intensive studies
after finding the phenomenon described above, the inventors have
newly found that such a significant decrease in resistance value
can be prevented by using a magnetic tape which will be described
later as the magnetic tape.
[0016] One aspect of the invention has been completed based on the
finding described above.
[0017] That is, according to one aspect of the invention, there is
provided a magnetic tape device comprising: a magnetic tape; and a
servo head, in which the servo head is a magnetic head
(hereinafter, also referred to as a "TMR head") including a tunnel
magnetoresistance effect type element (hereinafter, also referred
to as a "TMR element") as a servo pattern reading element, the
magnetic tape includes a non-magnetic support, and a magnetic layer
including ferromagnetic powder, a binding agent, and fatty acid
ester on the non-magnetic support, the magnetic layer includes the
servo pattern, a full width at half maximum of spacing distribution
measured by optical interferometry regarding the surface of the
magnetic layer before performing a vacuum heating with respect to
the magnetic tape (hereinafter, also referred to as
"FWHM.sub.before") is greater than 0 nm and equal to or smaller
than 7.0 nm, a full width at half maximum of spacing distribution
measured by optical interferometry regarding the surface of the
magnetic layer after performing the vacuum heating with respect to
the magnetic tape (hereinafter, also referred to as
"FWHM.sub.after") is greater than 0 nm and equal to or smaller than
7.0 nm, and a difference (S.sub.after-S.sub.before) between a
spacing S.sub.after measured by optical interferometry regarding
the surface of the magnetic layer after performing the vacuum
heating with respect to the magnetic tape and a spacing
S.sub.before measured by optical interferometry regarding the
surface of the magnetic layer before performing the vacuum heating
with respect to the magnetic tape (hereinafter, also simply
referred to as a "difference (S.sub.after-S.sub.before)") is
greater than 0 nm and equal to or smaller than 9.0 nm.
[0018] According to another aspect of the invention, there is
provided a head tracking servo method comprising: reading a servo
pattern of a magnetic layer of a magnetic tape by a servo head in a
magnetic tape device, in which the servo head is a magnetic head
including a tunnel magnetoresistance effect type element as a servo
pattern reading element, the magnetic tape includes a non-magnetic
support, and a magnetic layer including ferromagnetic powder, a
binding agent, and fatty acid ester on the non-magnetic support,
the magnetic layer includes the servo pattern, a full width at half
maximum of spacing distribution measured by optical interferometry
regarding a surface of the magnetic layer before performing a
vacuum heating with respect to the magnetic tape is greater than 0
nm and equal to or smaller than 7.0 nm, a full width at half
maximum of spacing distribution measured by optical interferometry
regarding the surface of the magnetic layer after performing the
vacuum heating with respect to the magnetic tape is greater than 0
nm and equal to or smaller than 7.0 nm, and a difference
(S.sub.after-S.sub.before) between a spacing S.sub.after measured
by optical interferometry regarding the surface of the magnetic
layer after performing the vacuum heating with respect to the
magnetic tape and a spacing S.sub.before measured by optical
interferometry regarding the surface of the magnetic layer before
performing the vacuum heating with respect to the magnetic tape is
greater than 0 nm and equal to or smaller than 9.0 nm.
[0019] In the invention and the specification, the "vacuum heating"
of the magnetic tape is performed by holding the magnetic tape in
an environment of a pressure of 200 Pa to 0.01 MPa and at an
atmosphere temperature of 70.degree. C. to 90.degree. C. for 24
hours.
[0020] In the invention and the specification, the spacing measured
by optical interferometry regarding the surface of the magnetic
layer of the magnetic tape is a value measured by the following
method. In the invention and the specification, the "surface of the
magnetic layer" of the magnetic tape is identical to the surface of
the magnetic tape on the magnetic layer side.
[0021] In a state where the magnetic tape and a transparent
plate-shaped member (for example, glass plate or the like) are
overlapped onto each other so that the surface of the magnetic
layer of the magnetic tape faces the transparent plate-shaped
member, a pressing member is pressed against the side of the
magnetic tape opposite to the magnetic layer side at pressure of
5.05.times.10.sup.4 N/m (0.5 atm). In this state, the surface of
the magnetic layer of the magnetic tape is irradiated with light
through the transparent plate-shaped member (irradiation region:
150,000 to 200,000 .mu.m.sup.2), and a spacing (distance) between
the surface of the magnetic layer of the magnetic tape and the
surface of the transparent plate-shaped member on the magnetic tape
side is acquired based on intensity (for example, contrast of
interference fringe image) of interference light generated due to a
difference in a light path between reflected light from the surface
of the magnetic layer of the magnetic tape and reflected light from
the surface of the transparent plate-shaped member on the magnetic
tape side. The light emitted here is not particularly limited. In a
case where the emitted light is light having an emission wavelength
over a comparatively wide wavelength range as white light including
light having a plurality of wavelengths, a member having a function
of selectively cutting light having a specific wavelength or a
wavelength other than wavelengths in a specific wavelength range,
such as an interference filter, is disposed between the transparent
plate-shaped member and a light reception unit which receives
reflected light, and light at some wavelengths or in some
wavelength ranges of the reflected light is selectively incident to
the light reception unit. In a case where the light emitted is
light (so-called monochromatic light) having a single luminescence
peak, the member described above may not be used. The wavelength of
light incident to the light reception unit can be set to be 500 to
700 nm, for example. However, the wavelength of light incident to
the light reception unit is not limited to be in the range
described above. In addition, the transparent plate-shaped member
may be a member having transparency through which emitted light
passes, to the extent that the magnetic tape is irradiated with
light through this member and interference light is obtained.
[0022] The measurement described above can be performed by using a
commercially available tape spacing analyzer (TSA) such as Tape
Spacing Analyzer manufactured by Micro Physics, Inc., for example.
The spacing measurement of the examples was performed by using Tape
Spacing Analyzer manufactured by Micro Physics, Inc.
[0023] In addition, the full width at half maximum of spacing
distribution of the invention and the specification is a full width
at half maximum (FWHM), in a case where the interference fringe
image obtained by the measurement of the spacing described above is
divided into 300,000 points, a spacing of each point (distance
between the surface of the magnetic layer of the magnetic tape and
the surface of the transparent plate-shaped member on the magnetic
tape side) is acquired, this spacing is shown with a histogram, and
this histogram is fit with Gaussian distribution.
[0024] Further, the difference (S.sub.after-S.sub.before) is a
value obtained by subtracting a mode before the vacuum heating from
a mode after the vacuum heating of the 300,000 points.
[0025] One aspect of the magnetic tape device and the head tracking
servo method is as follows.
[0026] In one aspect, the FWHM.sub.before is 3.0 nm to 7.0 nm.
[0027] In one aspect, the FWHM.sub.after is 3.0 nm to 7.0 nm.
[0028] In one aspect, the difference (S.sub.after-S.sub.before) is
2.0 nm to 9.0 nm.
[0029] In one aspect, a center line average surface roughness Ra
measured regarding a surface of the magnetic layer is equal to or
smaller than 2.8 nm.
[0030] In one aspect, the center line average surface roughness Ra
is equal to or smaller than 2.5 nm.
[0031] In one aspect, the magnetic tape includes a non-magnetic
layer including non-magnetic powder and a binding agent between the
non-magnetic support and the magnetic layer, and a total thickness
of the magnetic layer and the non-magnetic layer is equal to or
smaller than 1.8 .mu.m.
[0032] In one aspect, the total thickness of the magnetic layer and
the non-magnetic layer is equal to or smaller than 1.1 .mu.m.
[0033] According to one aspect of the invention, it is possible to
prevent occurrence of a significant decrease in resistance value in
the TMR head, in a case of reading a servo pattern of the magnetic
layer of the magnetic tape by the TMR head.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] FIG. 1 is a schematic configuration diagram of a vibration
imparting device used in examples.
[0035] FIG. 2 shows an example of disposition of data bands and
servo bands.
[0036] FIG. 3 shows a servo pattern disposition example of a
linear-tape-open (LTO) Ultrium format tape.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0037] Magnetic Tape Device
[0038] One aspect of the invention relates to a magnetic tape
device including: a magnetic tape; and a servo head, in which the
servo head is a magnetic head including a tunnel magnetoresistance
effect type element as a servo pattern reading element, the
magnetic tape includes a non-magnetic support, and a magnetic layer
including ferromagnetic powder, a binding agent, and fatty acid
ester on the non-magnetic support, the magnetic layer includes a
servo pattern, a full width at half maximum of spacing distribution
measured by optical interferometry regarding the surface of the
magnetic layer before performing a vacuum heating with respect to
the magnetic tape (FWHM.sub.before) is greater than 0 nm and equal
to or smaller than 7.0 nm, a full width at half maximum of spacing
distribution measured by optical interferometry regarding the
surface of the magnetic layer after performing the vacuum heating
with respect to the magnetic tape (FWHM.sub.after) is greater than
0 nm and equal to or smaller than 7.0 nm, and a difference
(S.sub.after-S.sub.before) between a spacing S.sub.after measured
by optical interferometry regarding the surface of the magnetic
layer after performing the vacuum heating with respect to the
magnetic tape and a spacing S.sub.before measured by optical
interferometry regarding the surface of the magnetic layer before
performing the vacuum heating with respect to the magnetic tape is
greater than 0 nm and equal to or smaller than 9.0 nm.
[0039] In the magnetic tape device, in a case of using a magnetic
tape of the related art, in a case of using a TMR head as a servo
head for performing head tracking servo at the time of recording
and/or reproducing information, a phenomenon in which a resistance
value (electric resistance) significantly decreases in the TMR head
occurs. This phenomenon is a phenomenon that is newly found by the
inventors. The inventors have considered the reason for the
occurrence of such a phenomenon is as follows.
[0040] The TMR head is a magnetic head using a tunnel
magnetoresistance effect and includes two electrodes with an
insulating layer (tunnel barrier layer) interposed therebetween.
The tunnel barrier layer positioned between the two electrodes is
an insulating layer, and thus, even in a case where a voltage is
applied between the two electrodes, in general, a current does not
flow or does not substantially flow between the electrodes.
However, a current (tunnel current) flows by a tunnel effect
depending on a direction of a magnetic field of a free layer
affected by a leakage magnetic field from the magnetic tape, and a
change in amount of a tunnel current flow is detected as a change
in resistance value by the tunnel magnetoresistance effect. By
converting the change in resistance value into a change in voltage,
a servo pattern formed in the magnetic tape can be read (a servo
signal can be reproduced).
[0041] Examples of a structure of the MR head include a
current-in-plane (CIP) structure and a
current-perpendicular-to-plane (CPP) structure, and the TMR head is
a magnetic head having a CPP structure. In the MR head having a CPP
structure, a current flows in a direction perpendicular to a film
surface of an MR element, that is, a direction in which the
magnetic tape is transported, in a case of reading a servo pattern
formed in the magnetic tape. With respect to this, other MR heads,
for example, a spin valve type GMR head which is widely used in
recent years among the GMR heads has a CIP structure. In the MR
head having a CIP structure, a current flows in a direction in a
film plane of an MR element, that is, a direction perpendicular to
a direction in which the magnetic tape is transported, in a case of
reading a servo pattern formed in the magnetic tape.
[0042] As described above, the TMR head has a special structure
which is not applied to other MR heads which are currently
practically used. Accordingly, in a case where short circuit
(bypass due to damage) occurs even at one portion between the two
electrodes, the resistance value significantly decreases. A
significant decrease in resistance value in a case of the short
circuit occurred even at one portion between the two electrodes as
described above is a phenomenon which does not occur in other MR
heads. In the magnetic disk device using a levitation type
recording and reproducing system, a magnetic disk and a magnetic
head do not come into contact with each other, and thus, damage
causing short circuit hardly occurs. On the other hand, in the
magnetic tape device using a sliding type recording and reproducing
system, the magnetic tape and the servo head come into contact with
each other and slide on each other, in a case of reading a servo
pattern by the servo head. Accordingly, in a case where any
measures are not prepared, the TMR head is damaged due to the
sliding between the TMR head and the magnetic tape, and thus, short
circuit easily occurs. The inventors have assumed that this is the
reason why a decrease in resistance value of the TMR head
significantly occurs, in a case of using the TMR head as the servo
head in the magnetic tape device.
[0043] With respect to this, as a result of intensive studies of
the inventors, the inventors have newly found that it is possible
to prevent a phenomenon in which a decrease in resistance value of
the TMR head significantly occurs, in a case of using the TMR head
as the servo head in the magnetic tape device, by using the
magnetic tape in which the FWHM.sub.before, the FWHM.sub.after, and
the difference (S.sub.after-S.sub.before) are respectively in the
ranges described above. The surmise of the inventors regarding this
point is as described in the following (1) and (2).
[0044] (1) A portion (projection) which mainly comes into contact
(so-called real contact) with the servo head in a case where the
magnetic tape and the servo head slide on each other, and a portion
(hereinafter, referred to as a "base portion") having a height
lower than that of the portion described above are normally present
on the surface of the magnetic layer. The inventors have thought
that the spacing described above is a value which is an index of a
distance between the servo head and the base portion in a case
where the magnetic tape and the servo head slide on each other.
However, it is thought that, in a case where a lubricant included
on the magnetic layer forms a liquid film on the surface of the
magnetic layer, the liquid film is present between the base portion
and the servo head, and thus, the spacing is narrowed by the
thickness of the liquid film.
[0045] Meanwhile, the lubricant is generally divided broadly into a
liquid lubricant and a boundary lubricant. Fatty acid ester
included in the magnetic layer of the magnetic tape is known as a
component which can function as a liquid lubricant. It is
considered that a liquid lubricant can protect the surface of the
magnetic layer by forming a liquid film on the surface of the
magnetic layer. The inventors have thought that the presence of the
liquid film of fatty acid ester on the surface of the magnetic
layer contributes to the smooth sliding (improvement of sliding
properties) between the magnetic tape and the servo head (TMR
head). However, an excessive amount of fatty acid ester present on
the surface of the magnetic layer causes sticking due to the
formation of a meniscus (liquid crosslinking) between the surface
of the magnetic layer and the servo head due to fatty acid ester,
thereby decreasing sliding properties.
[0046] In regards to this point, the inventors focused on the idea
that fatty acid ester is a component having properties of
volatilizing by vacuum heating, and the difference
(S.sub.after-S.sub.before) of a spacing between a state after the
vacuum heating (state in which a liquid film of fatty acid ester is
volatilized and removed) and a state before the vacuum heating
(state in which the liquid film of fatty acid ester is present) was
used as an index of a thickness of the liquid film formed of fatty
acid ester on the surface of the magnetic layer. The inventors have
surmised that the presence of the liquid film of fatty acid ester
on the surface of the magnetic layer, so that the value of the
difference is greater than 0 nm and equal to or smaller than 9.0
nm, causes the improvement of sliding properties between the servo
head (TMR head) and the magnetic tape while preventing
sticking.
[0047] (2) A smaller value of the full width at half maximum of
spacing distribution means that a variation in the values of the
spacing measured on each part of the surface of the magnetic layer
is small. As a result of the intensive studies, the inventors found
that it is effective to increase uniformity of a contact state
between the surface of the magnetic layer and the servo head by
increasing uniformity of a height of projection present on the
surface of the magnetic layer and increasing uniformity of a
thickness of a liquid film of fatty acid ester, in order to realize
smooth sliding between the magnetic tape and the servo head.
[0048] In regards to this point, it is considered that the reason
for the variation in values of the spacing is a variation in height
of the projection of the surface of the magnetic layer and a
variation in the thickness of the liquid film fatty acid ester. The
inventors have surmised that the full width at half maximum of the
spacing distribution FWHM.sub.before measured before the vacuum
heating, that is, in a state where the liquid film of fatty acid
ester is present on the surface of the magnetic layer, becomes
great, as the variation in height of the projection and the
variation in the thickness of the liquid film of fatty acid ester
are great. Particularly, the spacing distribution FWHM.sub.before
is greatly affected by the variation in the thickness of the liquid
film of fatty acid ester. In contrast, the inventors have surmised
that the full width at half maximum of the spacing distribution
FWHM.sub.after measured after the vacuum heating, that is, in a
state where the liquid film of fatty acid ester is removed from the
surface of the magnetic layer, becomes great, as the variation in
height of the projection is great. That is, the inventors have
surmised that small full widths at half maximum of spacing
distributions FWHM.sub.before and FWHM.sub.after mean a small
variation in the thickness of the liquid film of fatty acid ester
on the surface of the magnetic layer and a small variation in
height of the projection. It was clear that it is possible to
prevent a phenomenon in which a decrease in resistance value of the
TMR head significantly occurs, in a case of using the TMR head as
the servo head in the magnetic tape device, by increasing the
uniformity of the height of the projection and the thickness of the
liquid film of fatty acid ester so that the full widths at half
maximum of the spacing distribution FWHM.sub.before and
FWHM.sub.after are greater than 0 nm and equal to or smaller than
7.0 nm.
[0049] However, the above-mentioned description includes the
surmise of the inventors. The invention is not limited to such a
surmise.
[0050] Hereinafter, the magnetic tape device will be described more
specifically. A "decrease in resistance value of the TMR head"
described below is a significant decrease in resistance value of
the TMR head occurring in a case of reading a servo pattern by
using the TMR head as the servo head, unless otherwise noted.
[0051] Magnetic Tape
[0052] Full Width at Half Maximum of Spacing Distribution
FWHM.sub.before and FWHM.sub.after Both of the full width at half
maximum of spacing distribution FWHM.sub.before before the vacuum
heating and the full width at half maximum of spacing distribution
FWHM.sub.after after the vacuum heating which are measured in the
magnetic tape are greater than 0 nm and equal to or smaller than
7.0 nm. The inventors have surmised that this point contributes to
the prevention of a decrease in resistance value of the TMR head.
From a viewpoint of further preventing a decrease in resistance
value of the TMR head, the FWHM.sub.before and the FWHM.sub.after
are preferably equal to or smaller than 6.5 nm, more preferably
equal to or smaller than 6.0 nm, even more preferably equal to or
smaller than 5.5 nm, still more preferably equal to or smaller than
5.0 nm, and still even more preferably equal to or smaller than 4.5
nm. The FWHM.sub.before and the FWHM.sub.after can be, for example,
equal to or greater than 0.5 nm, equal to or greater than 1.0 nm,
equal to or greater than 2.0 nm, or equal to or greater than 3.0
nm. Meanwhile, from a viewpoint of preventing a decrease in
resistance value of the TMR head, it is preferable that the values
thereof are small, and therefore, the values thereof may be smaller
than the exemplified values.
[0053] The full width at half maximum of spacing distribution
FWHM.sub.before before the vacuum heating can be decreased mainly
by decreasing the variation in the thickness of the liquid film of
fatty acid ester. An example of a specific method will be described
later. Meanwhile, the full width at half maximum of spacing
distribution FWHM.sub.after after the vacuum heating can be
decreased by decreasing the variation in height of the projection
of the surface of the magnetic layer. In order to realize the
decrease described above, it is preferable that a presence state of
the powder component included in the magnetic layer, for example,
non-magnetic filler, which will be described later specifically, in
the magnetic layer is controlled. An example of a specific method
will be described later.
[0054] Difference (S.sub.after-S.sub.before)
[0055] The difference (S.sub.after-S.sub.before) of the spacings
before and after the vacuum heating measured in the magnetic tape
is greater than 0 nm and equal to or smaller than 9.0 nm. The
inventors have surmised that this point also contributes to the
prevention of a decrease in resistance value of the TMR head. From
a viewpoint of further preventing a decrease in resistance value of
the TMR head, the difference (S.sub.after-S.sub.before) is
preferably equal to or greater than 0.1 nm, more preferably equal
to or greater than 1.0 nm, even more preferably equal to or greater
than 1.5 nm, still more preferably equal to or greater than 2.0 nm,
and still even more preferably equal to or greater than 2.5 nm.
Meanwhile, from a viewpoint of further preventing a decrease in
resistance value of the TMR head, the difference
(S.sub.after-S.sub.before) is preferably equal to or smaller than
8.5 nm, more preferably equal to or smaller than 8.0 nm, even more
preferably equal to or smaller than 7.0 nm, still preferably equal
to or smaller than 6.0 nm, still more preferably equal to or
smaller than 5.0 nm, still even more preferably equal to or smaller
than 4.0 nm, and still further more preferably equal to or smaller
than 3.0 nm. The difference (S.sub.after-S.sub.before) can be
controlled by the amount of fatty acid ester added to a magnetic
layer forming composition. In addition, regarding the magnetic tape
including a non-magnetic layer between the non-magnetic support and
the magnetic layer, the difference (S.sub.after-S.sub.before) can
also be controlled by the amount of fatty acid ester added to a
non-magnetic layer forming composition. This is because that the
non-magnetic layer can play a role of holding a lubricant and
supplying the lubricant to the magnetic layer, and fatty acid ester
included in the non-magnetic layer may be moved to the magnetic
layer and present in the surface of the magnetic layer.
[0056] Next, the magnetic layer and the like included in the
magnetic tape will be described more specifically.
[0057] Magnetic Layer
[0058] Fatty Acid Ester
[0059] The magnetic tape includes fatty acid ester in the magnetic
layer. The fatty acid ester may be included alone as one type or
two or more types thereof may be included. Examples of fatty acid
ester include esters of lauric acid, myristic acid, palmitic acid,
stearic acid, oleic acid, linoleic acid, linolenic acid, behenic
acid, erucic acid, and claidic acid. Specific examples thereof
include butyl myristate, butyl palmitate, butyl stearate (butyl
stearate), neopentyl glycol dioleate, sorbitan monostearate,
sorbitan distearate, sorbitan tristearate, oleyl oleate, isocetyl
stearate, isotridecyl stearate, octyl stearate, isooctyl stearate,
amyl stearate, and butoxyethyl stearate.
[0060] The content of fatty acid ester, as the content of the
magnetic layer forming composition, is, for example, 0.1 to 10.0
parts by mass and is preferably 1.0 to 7.0 parts by mass with
respect to 100.0 parts by mass of ferromagnetic powder. In a case
of using two or more kinds of different fatty acid esters as the
fatty acid ester, the content thereof is the total content thereof.
In the invention and the specification, the same applies to content
of other components, unless otherwise noted. In addition, in the
invention and the specification, a given component may be used
alone or used in combination of two or more kinds thereof, unless
otherwise noted.
[0061] In a case where the magnetic tape includes a non-magnetic
layer between the non-magnetic support and the magnetic layer, the
content of fatty acid ester in a non-magnetic layer forming
composition is, for example, 0 to 10.0 parts by mass and is
preferably 0.1 to 8.0 parts by mass with respect to 100.0 parts by
mass of non-magnetic powder.
[0062] Other Lubricants
[0063] The magnetic tape includes fatty acid ester which is one
kind of lubricants at least in the magnetic layer. The lubricants
other than fatty acid ester may be arbitrarily included in the
magnetic layer and/or the non-magnetic layer. As described above,
the lubricant included in the non-magnetic layer may be moved to
the magnetic layer and present in the surface of the magnetic
layer. As the lubricant which may be arbitrarily included, fatty
acid can be used. In addition, fatty acid amide and the like can
also be used. Fatty acid ester is known as a component which can
function as a liquid lubricant, whereas fatty acid and fatty acid
amide are known as a component which can function as a boundary
lubricant. It is considered that the boundary lubricant is a
lubricant which can be adsorbed to a surface of powder (for
example, ferromagnetic powder) and form a rigid lubricant film to
decrease contact friction.
[0064] Examples of fatty acid include lauric acid, myristic acid,
palmitic acid, stearic acid, oleic acid, linoleic acid, linolenic
acid, behenic acid, erucic acid, and elaidic acid, and stearic
acid, myristic acid, and palmitic acid are preferable, and stearic
acid is more preferable. Fatty acid may be included in the magnetic
layer in a state of salt such as metal salt.
[0065] As fatty acid amide, amide of various fatty acid described
above is used, and examples thereof include lauric acid amide,
myristic acid amide, palmitic acid amide, and stearic acid
amide.
[0066] Regarding fatty acid and a derivative of fatty acid (amide
and ester), a part derived from fatty acid of the fatty acid
derivative preferably has a structure which is the same as or
similar to that of fatty acid used in combination. As an example,
in a case of using stearic acid as fatty acid, it is preferable to
use stearic acid ester and/or stearic acid amide.
[0067] The content of fatty acid in the magnetic layer forming
composition is, for example, 0 to 10.0 parts by mass, preferably
0.1 to 10.0 parts by mass, and more preferably 1.0 to 7.0 parts by
mass, with respect to 100.0 parts by mass of the ferromagnetic
powder. The content of fatty acid amide in the magnetic layer
forming composition is, for example, 0 to 3.0 parts by mass,
preferably 0 to 2.0 parts by mass, and more preferably 0 to 1.0
part by mass with respect to 100.0 parts by mass of the
ferromagnetic powder.
[0068] In a case where the magnetic tape includes a non-magnetic
layer between the non-magnetic support and the magnetic layer, the
content of fatty acid in the non-magnetic layer forming composition
is, for example, 0 to 10.0 parts by mass, preferably 1.0 to 10.0
parts by mass, and more preferably 1.0 to 7.0 parts by mass with
respect to 100.0 parts by mass of the non-magnetic powder. The
content of fatty acid amide in the non-magnetic layer forming
composition is, for example, 0 to 3.0 parts by mass and preferably
0 to 1.0 part by mass with respect to 100.0 parts by mass of the
non-magnetic powder.
[0069] Ferromagnetic Powder
[0070] As the ferromagnetic powder included in the magnetic layer,
ferromagnetic powder normally used in the magnetic layer of various
magnetic recording media can be used. It is preferable to use
ferromagnetic powder having a small average particle size, from a
viewpoint of improvement of recording density of the magnetic tape.
From this viewpoint, ferromagnetic powder having an average
particle size equal to or smaller than 50 nm is preferably used as
the ferromagnetic powder. Meanwhile, the average particle size of
the ferromagnetic powder is preferably equal to or greater than 10
nm, from a viewpoint of stability of magnetization.
[0071] As a preferred specific example of the ferromagnetic powder,
ferromagnetic hexagonal ferrite powder can be used. An average
particle size of the ferromagnetic hexagonal ferrite powder is
preferably 10 nm to 50 nm and more preferably 20 nm to 50 nm, from
a viewpoint of improvement of recording density and stability of
magnetization. For details of the ferromagnetic hexagonal ferrite
powder, descriptions disclosed in paragraphs 0012 to 0030 of
JP2011-225417A, paragraphs 0134 to 0136 of JP2011-216149A, and
paragraphs 0013 to 0030 of JP2012-204726A can be referred to, for
example.
[0072] As a preferred specific example of the ferromagnetic powder,
ferromagnetic metal powder can also be used. An average particle
size of the ferromagnetic metal powder is preferably 10 nm to 50 nm
and more preferably 20 nm to 50 nm, from a viewpoint of improvement
of recording density and stability of magnetization. For details of
the ferromagnetic metal powder, descriptions disclosed in
paragraphs 0137 to 0141 of JP2011-216149A and paragraphs 0009 to
0023 of JP2005-251351A can be referred to, for example.
[0073] In the invention and the specification, average particle
sizes of various powder such as the ferromagnetic powder and the
like are values measured by the following method with a
transmission electron microscope, unless otherwise noted.
[0074] The powder is imaged at a magnification ratio of 100,000
with a transmission electron microscope, the image is printed on
printing paper so that the total magnification of 500,000 to obtain
an image of particles configuring the powder. A target particle is
selected from the obtained image of particles, an outline of the
particle is traced with a digitizer, and a size of the particle
(primary particle) is measured. The primary particle is an
independent particle which is not aggregated.
[0075] The measurement described above is performed regarding 500
particles arbitrarily extracted. An arithmetical mean of the
particle size of 500 particles obtained as described above is an
average particle size of the powder. As the transmission electron
microscope, a transmission electron microscope H-9000 manufactured
by Hitachi, Ltd. can be used, for example. In addition, the
measurement of the particle size can be performed by well-known
image analysis software, for example, image analysis software
KS-400 manufactured by Carl Zeiss.
[0076] In the invention and the specification, the average particle
size of the ferromagnetic powder and other powder is an average
particle size obtained by the method described above, unless
otherwise noted. The average particle size shown in examples which
will be described later is a value measured by using transmission
electron microscope H-9000 manufactured by Hitachi, Ltd. as the
transmission electron microscope, and image analysis software
KS-400 manufactured by Carl Zeiss as the image analysis software,
unless otherwise noted. In the invention and the specification, the
powder means an aggregate of a plurality of particles. For example,
the ferromagnetic powder means an aggregate of a plurality of
ferromagnetic particles. The aggregate of the plurality of
particles not only includes an aspect in which particles
configuring the aggregate directly come into contact with each
other, and also includes an aspect in which a binding agent or an
additive which will be described later is interposed between the
particles. A term "particles" is also used for describing the
powder.
[0077] As a method of collecting a sample powder from the magnetic
tape in order to measure the particle size, a method disclosed in a
paragraph of 0015 of JP2011-048878A can be used, for example.
[0078] In the invention and the specification, unless otherwise
noted, (1) in a case where the shape of the particle observed in
the particle image described above is a needle shape, a fusiform
shape, or a columnar shape (here, a height is greater than a
maximum long diameter of a bottom surface), the size (particle
size) of the particles configuring the powder is shown as a length
of a long axis configuring the particle, that is, a long axis
length, (2) in a case where the shape of the particle is a planar
shape or a columnar shape (here, a thickness or a height is smaller
than a maximum long diameter of a plate surface or a bottom
surface), the particle size is shown as a maximum long diameter of
the plate surface or the bottom surface, and (3) in a case where
the shape of the particle is a sphere shape, a polyhedron shape, or
an unspecified shape, and the long axis configuring the particles
cannot be specified from the shape, the particle size is shown as
an equivalent circle diameter. The equivalent circle diameter is a
value obtained by a circle projection method.
[0079] In addition, regarding an average acicular ratio of the
powder, a length of a short axis, that is, a short axis length of
the particles is measured in the measurement described above, a
value of (long axis length/short axis length) of each particle is
obtained, and an arithmetical mean of the values obtained regarding
500 particles is calculated. Here, unless otherwise noted, in a
case of (1), the short axis length as the definition of the
particle size is a length of a short axis configuring the particle,
in a case of (2), the short axis length is a thickness or a height,
and in a case of (3), the long axis and the short axis are not
distinguished, thus, the value of (long axis length/short axis
length) is assumed as 1, for convenience.
[0080] In addition, unless otherwise noted, in a case where the
shape of the particle is specified, for example, in a case of
definition of the particle size (1), the average particle size is
an average long axis length, in a case of the definition (2), the
average particle size is an average plate diameter, and an average
plate ratio is an arithmetical mean of (maximum long
diameter/thickness or height). In a case of the definition (3), the
average particle size is an average diameter (also referred to as
an average particle diameter).
[0081] The content (filling percentage) of the ferromagnetic powder
of the magnetic layer is preferably 50 to 90 mass % and more
preferably 60 to 90 mass %. The components other than the
ferromagnetic powder of the magnetic layer are at least a binding
agent and fatty acid ester, and one or more kinds of additives may
be arbitrarily included. A high filling percentage of the
ferromagnetic powder in the magnetic layer is preferable from a
viewpoint of improvement recording density.
[0082] Binding Agent
[0083] The magnetic tape includes a binding agent in the magnetic
layer together with the ferromagnetic powder and fatty acid ester.
The binding agent is one or more kinds of resin. As the binding
agent, a resin selected from a polyurethane resin, a polyester
resin, a polyamide resin, a vinyl chloride resin, an acrylic resin
obtained by copolymerizing styrene, acrylonitrile, or methyl
methacrylate, a cellulose resin such as nitrocellulose, an epoxy
resin, a phenoxy resin, and a polyvinylalkylal resin such as
polyvinyl acetal or polyvinyl butyral can be used alone or a
plurality of resins can be mixed with each other to be used. Among
these, a polyurethane resin, an acrylic resin, a cellulose resin,
and a vinyl chloride resin are preferable. These resins may be a
homopolymer or a copolymer. These resins can be used as the binding
agent even in the non-magnetic layer and/or a back coating layer
which will be described later. For the binding agent described
above, description disclosed in paragraphs 0028 to 0031 of
JP2010-24113A can be referred to. In addition, the binding agent
may be a radiation curable resin such as an electron beam-curable
resin. For the radiation curable resin, descriptions disclosed in
paragraphs 0044 and 0045 of JP2011-048878A can be referred to.
[0084] In addition, a curing agent can be used together with a
resin which can be used as the binding agent. The curing agent is a
compound including at least one and preferably two or more
crosslinking functional groups in one molecule. As the curing
agent, polyisocyanate is suitable. For the details of
polyisocyanate, descriptions disclosed in paragraphs 0124 and 0125
of JP2011-216149A can be referred to. The amount of the curing
agent used can be, for example, 0 to 80.0 parts by mass with
respect to 100.0 parts by mass of the binding agent, and is
preferably 50.0 to 80.0 parts by mass, from a viewpoint of
improvement in strength of each layer such as the magnetic
layer.
[0085] Other Components
[0086] Additives can be added to the magnetic layer, if necessary.
It is preferable that the magnetic layer includes one or more kinds
of the non-magnetic filler. The non-magnetic filler is identical to
the non-magnetic powder. As the non-magnetic filler, a non-magnetic
filler (hereinafter, also referred to as a "projection formation
agent") which is added for controlling the projection of the
surface of the magnetic tape and a non-magnetic filler
(hereinafter, referred to as an "abrasive") which is added as an
abrasive imparting abrasive properties to the surface of the
magnetic tape are mainly used. The magnetic layer preferably
includes at least the projection formation agent and more
preferably includes the projection formation agent and the
abrasive.
[0087] The projection formation agent may be powder of inorganic
substances (inorganic powder) or powder of organic substances
(organic powder), and is preferably powder of inorganic substances.
In addition, carbon black is also preferable. An average particle
size of carbon black is preferably equal to or greater than 20 nm
and more preferably equal to or greater than 30 nm. In addition,
the average particle size of carbon black is preferably equal to or
smaller than 150 nm and more preferably equal to or smaller than
100 nm.
[0088] Examples of the inorganic powder include powder of inorganic
oxide such as metal oxide, metal carbonate, metal sulfate, metal
nitride, metal carbide, and metal sulfide, and specific examples
thereof include powder of .alpha.-alumina, .beta.-alumina,
.gamma.-alumina, .theta.-alumina, silicon oxide such as silicon
dioxide, silicon carbide, chromium oxide, cerium oxide,
.alpha.-iron oxide, goethite, corundum, silicon nitride, titanium
carbide, titanium dioxide, tin oxide, magnesium oxide, tungsten
oxide, zirconium oxide, boron nitride, zinc oxide, calcium
carbonate, calcium sulfate, barium sulfate, and molybdenum
disulfide, or composite inorganic powder including two or more
kinds thereof. The inorganic oxide powder is more preferable and
silicon oxide powder is even more preferable.
[0089] The projection formation agent preferably has uniformity of
the particle size, from a viewpoint of further improving
electromagnetic conversion characteristics. From a viewpoint of
availability of particles having high uniformity of the particle
size, the projection formation agent is preferably colloidal
particles. In the invention and the specification, the "colloidal
particles" are particles which are not precipitated and dispersed
to generate a colloidal dispersion, in a case where 1 g of the
particles is added to 100 mL of at least one organic solvent of at
least methyl ethyl ketone, cyclohexanone, toluene, or ethyl
acetate, or a mixed solvent including two or more kinds of the
solvent described above at an arbitrary mixing ratio. The average
particle size of the colloidal particles is a value obtained by a
method disclosed in a paragraph 0015 of JP2011-048878A as a
measurement method of an average particle diameter. In a case where
the non-magnetic filler used in the formation of the magnetic layer
is available, it is possible to determine whether or not the
non-magnetic filler included in the magnetic layer is colloidal
particles, by evaluating whether or not such a non-magnetic filler
has properties which are the properties of the colloidal particles
described above. Alternatively, the determination can also be
performed by evaluating whether or not the non-magnetic filler
extracted from the magnetic layer has properties which are the
properties of the colloidal particles described above. The
extraction of the non-magnetic filler from the magnetic layer can
be performed by the following method, for example.
[0090] 1. 1 g of the magnetic layer is scraped off. The scraping
can be performed, for example, by a razor blade.
[0091] 2. A magnetic layer sample obtained by the scraping is put
in a vessel such as an eggplant flask and 100 ml of tetrahydrofuran
is added into this vessel. Examples of tetrahydrofuran include
commercially available tetrahydrofuran to which a stabilizer is
added and commercially available tetrahydrofuran to which a
stabilizer is not added. Meanwhile, here, the commercially
available tetrahydrofuran to which a stabilizer is not added is
used. The same applies to tetrahydrofuran used in washing described
hereinafter.
[0092] 3. A circulation tube is attached to the vessel and heated
in a water bath at a water temperature of 60.degree. C. for 90
minutes. After filtering the content in the heated vessel with a
filter paper, the solid content remaining on the filter paper is
washed with tetrahydrofuran several times, and the washed solid
content is moved to a vessel such as a beaker. A 4 N (4 mol/L)
hydrochloric acid aqueous solution is added into this vessel and a
residue remaining without being dissolved is extracted by
filtering. As a filter, a filter having a hole diameter smaller
than 0.05 .mu.m is used. For example, a membrane filter used for
chromatography analysis (for example, MF Millipore manufactured by
Merck Millipore Corporation) can be used. The residue extracted by
the filtering is washed with pure water several times and
dried.
[0093] Ferromagnetic powder and organic matters (binding agent and
the like) are dissolved by the operation described above, and a
non-magnetic filler is collected as a residue.
[0094] By performing the steps described above, the non-magnetic
filler can be extracted from the magnetic layer. In a case where a
plurality of kinds of non-magnetic fillers are included in the
non-magnetic filler extracted as described above, the plurality of
kinds of non-magnetic fillers can be divided depending on the
differences of density.
[0095] As preferred colloidal particles, inorganic oxide colloidal
particles can be used. As the inorganic oxide colloidal particles,
colloidal particles of inorganic oxide described above can be used,
and composite inorganic oxide colloidal particles such as
SiO.sub.2.Al.sub.2O.sub.3, SiO.sub.2.B.sub.2O.sub.3,
TiO.sub.2CeO.sub.2, SnO.sub.2.Sb.sub.2O.sub.3,
SiO.sub.2.Al.sub.2O.sub.3.TiO.sub.2, and
TiO.sub.2.CeO.sub.2SiO.sub.2 can be used. The inorganic oxide
colloidal particles such as SiO.sub.2, Al.sub.2O.sub.3, TiO.sub.2,
ZrO.sub.2, and Fe.sub.2O.sub.3 are preferable and silica colloidal
particles (colloidal silica) are particularly preferable.
Meanwhile, typical colloidal particles have a hydrophilic surface,
and thus, the colloidal particles are suitable for manufacturing a
colloidal solution using water as a dispersion medium. For example,
colloidal silica obtained by a general synthesis method has a
surface covered with polarized oxygen atoms (O.sup.2-), and thus,
colloidal silica adsorbs water in water, forms a hydroxyl group,
and is stabilized. However, these particles are hardly present in a
colloidal state, in an organic solvent normally used in the
magnetic layer forming composition. With respect to this, the
colloidal particles of the invention and the specification are
particles which are not precipitated but are dispersed to cause a
colloidal dispersion, in a case where 1 g thereof is added with
respect to 100 mL of the organic solvent described above. Such
colloidal particles can be prepared by a well-known method of
hydrophobing the surface by surface treatment. For details of such
hydrophobization treatment, descriptions disclosed in
JP1993-269365A (JP-H05-269365A), JP1993-287213A (JP-H05-287213A),
and JP2007-63117A are referred to.
[0096] As a manufacturing method of the silica colloidal particles
(colloidal silica) which are preferred colloidal particles, two
kinds of methods such as a water glass method and a sol-gel method
are generally known. The water glass method is a method of using
silica soda (sodium silicate, so-called water glass) as a raw
material, performing ion exchange with respect to this to generate
an active silica, and causing particle growth. Meanwhile, the
sol-gel method is a method of using tetraalkoxysilane as a raw
material, and performing hydrolysis under a basic catalyst and
causing particle growth at the same time. In a case of using the
silica colloidal particles as the non-magnetic particles, the
silica colloidal particles may be manufactured by any manufacturing
method described above.
[0097] An average particle size of the projection formation agent
is preferably 50 to 200 nm, and more preferably 50 to 150 nm.
[0098] The content of the projection formation agent in the
magnetic layer is preferably 1.0 to 4.0 parts by mass and more
preferably 1.5 to 3.5 parts by mass with respect to 100.0 parts by
mass of the ferromagnetic powder.
[0099] Meanwhile, the abrasive may be inorganic powder or organic
powder, and the inorganic powder is preferable. Examples of the
abrasive include powders of alumina (AlO.sub.23), silicon carbide,
boron carbide (B.sub.4C), SiO.sub.2, TiC, chromium oxide
(Cr.sub.2O.sub.3), cerium oxide, zirconium oxide (ZrO.sub.2), iron
oxide, diamond, and the like which are materials normally used as
the abrasive of the magnetic layer, and among these, alumina powder
such as .alpha.-alumina and silicon carbide powder are preferable.
The content of the abrasive in the magnetic layer is preferably 1.0
to 20.0 parts by mass, more preferably 3.0 to 15.0 parts by mass,
and even more preferably 4.0 to 10.0 parts by mass with respect to
100.0 parts by mass of the ferromagnetic powder. The average
particle size of the abrasive is, for example, 30 to 300 nm and
preferably 50 to 200 nm.
[0100] An arbitrary amount of one or more kinds of various
additives such as a dispersing agent, a dispersing assistant, an
antifungal agent, an antistatic agent, an antioxidant, and carbon
black may be further added to the magnetic layer.
[0101] As the additives, commercially available products can be
suitably selectively used according to the desired properties.
Alternatively, a compound synthesized by a well-known method can be
used as the additives.
[0102] Center Line Average Surface Roughness Ra Measured Regarding
Surface of Magnetic Layer Increasing a surface smoothness of the
magnetic layer in the magnetic tape causes improvement of
electromagnetic conversion characteristics. Regarding the surface
smoothness of the magnetic layer, the center line average surface
roughness Ra measured regarding the surface of the magnetic layer
can be an index. In the invention and the specification, the center
line average surface roughness Ra measured regarding the surface of
the magnetic layer of the magnetic tape is a value measured with an
atomic force microscope (AFM) in a region having an area of 40
.mu.m.times.40 .mu.m. As an example of the measurement conditions,
the following measurement conditions can be used. The center line
average surface roughness Ra shown in examples which will be
described later is a value obtained by the measurement under the
following measurement conditions.
[0103] The measurement is performed regarding the region of 40
.mu.m.times.40 .mu.m of the area of the surface of the magnetic
layer of the magnetic tape with an AFM (Nanoscope 4 manufactured by
Veeco Instruments, Inc.). A scan speed (probe movement speed) is
set as 40 .mu.m/sec and a resolution is set as 512 pixel.times.512
pixel.
[0104] In one aspect, the center line average surface roughness Ra
measured regarding the surface of the magnetic layer of the
magnetic tape is preferably equal to or smaller than 2.8 nm, more
preferably equal to or smaller than 2.5 nm, even more preferably
equal to or smaller than 2.3 nm, and still more preferably equal to
or smaller than 2.0 nm, from a viewpoint of improving
electromagnetic conversion characteristics. However, according to
the studies of the inventors, it is found that, in a case where the
center line average surface roughness Ra measured regarding the
surface of the magnetic layer is equal to or smaller than 2.5 nm
and any measures are not prepared, a decrease in resistance value
of the TMR head tends to occur even more significantly. However,
even a significant decrease in resistance value of the TMR head
occurring in a case where the Ra is equal to or smaller than 2.5 nm
can be prevented, in a case of the magnetic tape device according
to one aspect of the invention. In addition, the center line
average surface roughness Ra measured regarding the surface of the
magnetic layer can be equal to or greater than 1.2 nm or equal to
or greater than 1.3 nm. From a viewpoint of improving
electromagnetic conversion characteristics, a low value of the Ra
is preferable, and thus, the Ra may be lower than the values
described above.
[0105] The surface smoothness of the magnetic layer, that is, the
center line average surface roughness Ra measured regarding the
surface of the magnetic layer can be controlled by a well-known
method. For example, the surface smoothness of the magnetic layer
can be controlled by adjusting a size of various powder (for
example, ferromagnetic powder, non-magnetic filler which may be
arbitrarily included, and the like) included in the magnetic layer
or manufacturing conditions of the magnetic tape.
[0106] Non-Magnetic Layer
[0107] Next, the non-magnetic layer will be described. The magnetic
tape may include a magnetic layer directly on a non-magnetic
support, or may include a non-magnetic layer including non-magnetic
powder and a binding agent between the non-magnetic support and the
magnetic layer. The non-magnetic powder used in the non-magnetic
layer may be powder of inorganic substances or powder of organic
substances. In addition, carbon black and the like can be used.
Examples of the inorganic substances include metal, metal oxide,
metal carbonate, metal sulfate, metal nitride, metal carbide, and
metal sulfide. These non-magnetic powder can be purchased as a
commercially available product or can be manufactured by a
well-known method. For details thereof, descriptions disclosed in
paragraphs 0146 to 0150 of JP2011-216149A can be referred to. For
carbon black which can be used in the non-magnetic layer,
descriptions disclosed in paragraphs 0040 and 0041 of JP2010-24113A
can be referred to. The content (filling percentage) of the
non-magnetic powder of the non-magnetic layer is preferably 50 to
90 mass % and more preferably 60 to 90 mass %.
[0108] In regards to other details of a binding agent or additives
of the non-magnetic layer, the well-known technology regarding the
non-magnetic layer can be applied. In addition, in regards to the
type and the content of the binding agent, and the type and the
content of the additive, for example, the well-known technology
regarding the magnetic layer can be applied.
[0109] The non-magnetic layer of the magnetic tape also includes a
substantially non-magnetic layer including a small amount of
ferromagnetic powder as impurities or intentionally, together with
the non-magnetic powder. Here, the substantially non-magnetic layer
is a layer having a residual magnetic flux density equal to or
smaller than 10 mT, a layer having coercivity equal to or smaller
than 7.96 kA/m (100 Oe), or a layer having a residual magnetic flux
density equal to or smaller than 10 mT and coercivity equal to or
smaller than 7.96 kA/m (100 Oe). It is preferable that the
non-magnetic layer does not have a residual magnetic flux density
and coercivity.
[0110] Non-Magnetic Support
[0111] Next, the non-magnetic support will be described. As the
non-magnetic support (hereinafter, also simply referred to as a
"support"), well-known components such as polyethylene
terephthalate, polyethylene naphthalate, polyamide, polyamide
imide, aromatic polyamide subjected to biaxial stretching are used.
Among these, polyethylene terephthalate, polyethylene naphthalate,
and polyamide are preferable. Corona discharge, plasma treatment,
easy-bonding treatment, or heating treatment may be performed with
respect to these supports in advance.
[0112] Back Coating Layer
[0113] The magnetic tape can also include a back coating layer
including non-magnetic powder and a binding agent on a surface side
of the non-magnetic support opposite to the surface provided with
the magnetic layer. The back coating layer preferably includes any
one or both of carbon black and inorganic powder. In regards to the
binding agent included in the back coating layer and various
additives which can be arbitrarily included in the back coating
layer, a well-known technology regarding the treatment of the
magnetic layer and/or the non-magnetic layer can be applied.
[0114] Various Thickness
[0115] A thickness of the non-magnetic support is preferably 3.0 to
6.0 .mu.m.
[0116] A thickness of the magnetic layer is preferably equal to or
smaller than 0.15 .mu.m and more preferably equal to or smaller
than 0.1 .mu.m, from a viewpoint of realization of high-density
recording required in recent years. The thickness of the magnetic
layer is even more preferably 0.01 to 0.1 .mu.m. The magnetic layer
may be at least single layer, the magnetic layer may be separated
into two or more layers having different magnetic properties, and a
configuration of a well-known multilayered magnetic layer can be
applied. A thickness of the magnetic layer in a case where the
magnetic layer is separated into two or more layers is a total
thickness of the layers.
[0117] A thickness of the non-magnetic layer is, for example, 0.1
to 1.5 .mu.m and is preferably 0.1 to 1.0 .mu.m.
[0118] Meanwhile, the magnetic tape is normally used to be
accommodated and circulated in a magnetic tape cartridge. In order
to increase recording capacity for 1 reel of the magnetic tape
cartridge, it is desired to increase a total length of the magnetic
tape accommodated in 1 reel of the magnetic tape cartridge. In
order to increase the recording capacity, it is necessary that the
magnetic tape is thinned (hereinafter, referred to as "thinning").
As one method of thinning the magnetic tape, a method of decreasing
a total thickness of a magnetic layer and a non-magnetic layer of a
magnetic tape including the non-magnetic layer and the magnetic
layer on a non-magnetic support in this order is used. In a case
where the magnetic tape includes a non-magnetic layer, the total
thickness of the magnetic layer and the non-magnetic layer is
preferably equal to or smaller than 1.8 .mu.m, more preferably
equal to or smaller than 1.5 .mu.m, and even more preferably equal
to or smaller than 1.1 .mu.m, from a viewpoint of thinning the
magnetic tape. According to the studies of the inventors, it is
found that, in a case where the total thickness of the magnetic
layer and the non-magnetic layer is equal to or smaller than 1.1
.mu.m and any measures are not prepared, a decrease in resistance
value of the TMR head tends to occur even more significantly.
However, even a significant decrease in resistance value of the TMR
head occurring in a case where the total thickness of the magnetic
layer and the non-magnetic layer is equal to or smaller than 1.1
.mu.m can be prevented, in a case of the magnetic tape device
according to one aspect of the invention. In addition, the total
thickness of the magnetic layer and the non-magnetic layer can be,
for example, equal to or greater than 0.1 .mu.m or equal to or
greater than 0.2 .mu.m.
[0119] A thickness of the back coating layer is preferably equal to
or smaller than 0.90 .mu.m and even more preferably 0.10 to 0.70
.mu.m.
[0120] The thicknesses of various layers of the magnetic tape and
the non-magnetic support can be acquired by a well-known film
thickness measurement method. As an example, a cross section of the
magnetic tape in a thickness direction is, for example, exposed by
a well-known method of ion beams or microtome, and the exposed
cross section is observed with a scan electron microscope. In the
cross section observation, various thicknesses can be acquired as a
thickness acquired at one position of the cross section in the
thickness direction, or an arithmetical mean of thicknesses
acquired at a plurality of positions of two or more positions, for
example, two positions which are arbitrarily extracted. In
addition, the thickness of each layer may be acquired as a designed
thickness calculated according to the manufacturing conditions.
[0121] Manufacturing Method
[0122] Preparation of Each Layer Forming Composition
[0123] Each composition for forming the magnetic layer, the
non-magnetic layer, or the back coating layer normally includes a
solvent, together with various components described above. As the
solvent, various organic solvents generally used for manufacturing
a coating type magnetic recording medium can be used. Among those,
from a viewpoint of solubility of the binding agent normally used
in the coating type magnetic recording medium, each layer forming
composition preferably includes one or more ketone solvents such as
acetone, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl
ketone, cyclohexanone, isophorone, and tetrahydrofuran. The amount
of the solvent of each layer forming composition is not
particularly limited, and can be set to be the same as that of each
layer forming composition of a typical coating type magnetic
recording medium. In addition, steps of preparing each layer
forming composition generally include at least a kneading step, a
dispersing step, and a mixing step provided before and after these
steps, if necessary. Each step may be divided into two or more
stages. All of raw materials used in the invention may be added at
an initial stage or in a middle stage of each step. In addition,
each raw material may be separately added in two or more steps. For
example, a binding agent may be separately added in a kneading
step, a dispersing step, and a mixing step for adjusting viscosity
after the dispersion. In a manufacturing step of the magnetic tape,
a well-known manufacturing technology of the related art can be
used in a part of the step or in the entire step. In the kneading
step, an open kneader, a continuous kneader, a pressure kneader, or
a kneader having a strong kneading force such as an extruder is
preferably used. The details of the kneading processes of these
kneaders are disclosed in JP1989-106338A (JP-H01-106338A) and
JP1989-79274A (JP-H01-79274A). In addition, in order to disperse
each layer forming composition, glass beads and/or other beads can
be used. As such dispersion beads, zirconia beads, titania beads,
and steel beads which are dispersion beads having high specific
gravity are preferable. These dispersion beads are preferably used
by optimizing a bead diameter and a filling percentage. As a
dispersing machine, a well-known dispersing machine can be
used.
[0124] Coating Step
[0125] The magnetic layer can be formed, for example, by directly
applying the magnetic layer forming composition onto the
non-magnetic support or performing multilayer coating of the
magnetic layer forming composition with the non-magnetic layer
forming composition in order or at the same time. The back coating
layer can be formed by applying the back coating layer forming
composition to a side of the non-magnetic support opposite to a
side provided with the magnetic layer (or to be provided with the
magnetic layer). For details of the coating for forming each layer,
a description disclosed in a paragraph 0066 of JP2010-231843A can
be referred to.
[0126] Other Steps
[0127] For details of various other steps for manufacturing the
magnetic tape, descriptions disclosed in paragraphs 0067 to 0070 of
JP2010-231843A can be referred to.
[0128] One Aspect of Preferred Manufacturing Method
[0129] As a preferred manufacturing method of the magnetic tape, a
manufacturing method of applying vibration to the magnetic layer
can be used, in order to improve uniformity of the thickness of the
liquid film of fatty acid ester on the surface of the magnetic
layer. The inventors have surmised that, by adding vibration, the
liquid film of fatty acid ester on the surface of the magnetic
layer flows and the uniformity of the thickness of the liquid film
is improved.
[0130] That is, the magnetic tape can be manufactured by a
manufacturing method of forming the magnetic layer by applying the
magnetic layer forming composition including ferromagnetic powder,
a binding agent, and fatty acid ester on the non-magnetic support
and drying to form a magnetic layer, and applying vibration to the
formed magnetic layer. The manufacturing method is identical to the
typical manufacturing method of the magnetic tape, except for
applying vibration to the magnetic layer, and the details thereof
are as described above.
[0131] Means for applying vibration are not particularly limited.
For example, the vibration can be applied to the magnetic layer, by
bringing the surface of the non-magnetic support, provided with the
magnetic layer formed, on a side opposite to the magnetic layer to
come into contact with a vibration imparting unit. The non-magnetic
support, provided with the magnetic layer formed, may run while
coming into contact with a vibration imparting unit. The vibration
imparting unit, for example, includes an ultrasonic vibrator
therein, and accordingly, vibration can be applied to a product
coming into contact with the unit. It is possible to adjust the
vibration applied to the magnetic layer by a vibration frequency,
and strength of the ultrasonic vibrator, and/or the contact time
with the vibration imparting unit. For example, the contact time
can be adjusted by a running speed of the non-magnetic support,
provided with the magnetic layer formed, while coming into contact
with the vibration imparting unit. The vibration imparting
conditions are not particularly limited, and may be set so as to
control the spacing distribution, particularly, the full width at
half maximum of the spacing distribution FWHM.sub.before before
vacuum heating. In order to set the vibration imparting conditions,
a preliminary experiment can be performed before the actual
manufacturing, and the conditions can be optimized.
[0132] In addition, the full width at half maximum of the spacing
distribution FWHM.sub.after after the vacuum heating tends to be
decreased, in a case where the dispersion conditions of the
magnetic layer forming composition are reinforced (for example, the
number of times of the dispersion is increased, the dispersion time
is extended, and the like), and/or the filtering conditions are
reinforced (for example, a filter having a small hole diameter is
used as a filter used in the filtering, the number of times of the
filtering is increased, and the like). The inventors have surmised
that this is because the uniformity of the height of the projection
present on the surface of the magnetic layer is improved, by
improving dispersibility and/or the uniformity of the particle size
of the particulate matter included in the magnetic layer forming
composition, particularly, the non-magnetic filler which may
function as the projection formation agent described above. A
preliminary experiment can be performed before the actual
manufacturing, and the dispersion conditions and/or the filtering
conditions can be optimized.
[0133] In addition, in the magnetic tape including the magnetic
layer including carbon black as the non-magnetic filler, it is
effective to use the dispersing agent for improving dispersibility
of the carbon black as a magnetic layer component, in order to
decrease the full width at half maximum of the spacing distribution
FWHM.sub.after after the vacuum heating. For example, organic
tertiary amine can be used as a dispersing agent of carbon black.
For details of the organic tertiary amine, descriptions disclosed
in paragraphs 0011 to 0018 and 0021 of JP2013-049832A can be
referred to. The organic tertiary amine is more preferably
trialkylamine. An alkyl group included in trialkylamine is
preferably an alkyl group having 1 to 18 carbon atoms. Three alkyl
groups included in trialkylamine may be the same as each other or
different from each other. For details of the alkyl group,
descriptions disclosed in paragraphs 0015 and 0016 of
JP2013-049832A can be referred to. As trialkylamine, trioctylamine
is particularly preferable.
[0134] Hereinabove, an aspect of the preferred manufacturing method
of the magnetic tape has been described. However, the magnetic tape
included in the magnetic tape device according to one aspect of the
invention is not limited to a magnetic tape manufactured by the
manufacturing method described above.
[0135] Formation of Servo Pattern
[0136] A servo pattern is formed in the magnetic layer by
magnetizing a specific position of the magnetic layer with a servo
pattern recording head (also referred to as a "servo write head").
A well-known technology regarding a servo pattern of the magnetic
layer of the magnetic tape which is well known can be applied for
the shapes of the servo pattern with which the head tracking servo
can be performed and the disposition thereof in the magnetic layer.
For example, as a head tracking servo system, a timing-based servo
system and an amplitude-based servo system are known. The servo
pattern of the magnetic layer of the magnetic tape may be a servo
pattern capable of allowing head tracking servo of any system. In
addition, a servo pattern capable of allowing head tracking servo
in the timing-based servo system and a servo pattern capable of
allowing head tracking servo in the amplitude-based servo system
may be formed in the magnetic layer.
[0137] The magnetic tape described above is generally accommodated
in a magnetic tape cartridge and the magnetic tape cartridge is
mounted in the magnetic tape device. In the magnetic tape
cartridge, the magnetic tape is generally accommodated in a
cartridge main body in a state of being wound around a reel. The
reel is rotatably provided in the cartridge main body. As the
magnetic tape cartridge, a single reel type magnetic tape cartridge
including one reel in a cartridge main body and a twin reel type
magnetic tape cartridge including two reels in a cartridge main
body are widely used. In a case where the single reel type magnetic
tape cartridge is mounted in the magnetic tape device (drive) in
order to record and/or reproduce data (magnetic signals) to the
magnetic tape, the magnetic tape is drawn from the magnetic tape
cartridge and wound around the reel on the drive side. A servo head
is disposed on a magnetic tape transportation path from the
magnetic tape cartridge to a winding reel. Sending and winding of
the magnetic tape are performed between a reel (supply reel) on the
magnetic tape cartridge side and a reel (winding reel) on the drive
side. In the meantime, the servo head comes into contact with and
slides on the surface of the magnetic layer of the magnetic tape,
and accordingly, the reading of the servo pattern is performed by
the servo head. With respect to this, in the twin reel type
magnetic tape cartridge, both reels of the supply reel and the
winding reel are provided in the magnetic tape cartridge. The
magnetic tape according to one aspect of the invention may be
accommodated in any of single reel type magnetic tape cartridge and
twin reel type magnetic tape cartridge. The configuration of the
magnetic tape cartridge is well known.
[0138] Servo Head
[0139] The magnetic tape device includes the TMR head as the servo
head. The TMR head is a magnetic head including a tunnel
magnetoresistance effect type element (TMR element). The TMR
element can play a role of detecting a change in leakage magnetic
field from the magnetic tape as a change in resistance value
(electric resistance) by using a tunnel magnetoresistance effect,
as a servo pattern reading element for reading a servo pattern
formed in the magnetic layer of the magnetic tape. By converting
the detected change in resistance value into a change in voltage,
the servo pattern can be read (servo signal can be reproduced).
[0140] As the TMR head included in the magnetic tape device, a TMR
head having a well-known configuration including a tunnel
magnetoresistance effect type element (TMR element) can be used.
For example, for details of the structure of the TMR head,
materials of each unit configuring the TMR head, and the like,
well-known technologies regarding the TMR head can be used.
[0141] The TMR head is a so-called thin film head. The TMR element
included in the TMR head at least includes two electrode layers, a
tunnel barrier layer, a free layer, and a fixed layer. The TMR head
includes a TMR element in a state where cross sections of these
layers face a side of a surface sliding on the magnetic tape. The
tunnel barrier layer is positioned between the two electrode layers
and the tunnel barrier layer is an insulating layer. Meanwhile, the
free layer and the fixed layer are magnetic layers. The free layer
is also referred to as a magnetization free layer and is a layer in
which a magnetization direction changes depending on the external
magnetic field. On the other hand, the fixed layer is a layer in
which a magnetization direction does not change depending on the
external magnetic field. The tunnel barrier layer (insulating
layer) is positioned between the two electrodes, normally, and
thus, even in a case where a voltage is applied, in general, a
current does not flow or does not substantially flow. However, a
current (tunnel current) flows by the tunnel effect depending on a
magnetization direction of the free layer affected by a leakage
magnetic field from the magnetic tape. The amount of a tunnel
current flow changes depending on a relative angle of a
magnetization direction of the fixed layer and a magnetization
direction of the free layer, and as the relative angle decreases,
the amount of the tunnel current flow increases. A change in amount
of the tunnel current flow is detected as a change in resistance
value by the tunnel magnetoresistance effect. By converting the
change in resistance value into a change in voltage, the servo
pattern can be read. For an example of the configuration of the TMR
head, a description disclosed in FIG. 1 of JP2004-185676A can be
referred to, for example. However, there is no limitation to the
aspect shown in the drawing. FIG. 1 of JP2004-185676A shows two
electrode layers and two shield layers. Here, a TMR head having a
configuration in which the shield layer serves as an electrode
layer is also well known and the TMR head having such a
configuration can also be used. In the TMR head, a current (tunnel
current) flows between the two electrodes and thereby changing
electric resistance, by the tunnel magnetoresistance effect. The
TMR head is a magnetic head having a CPP structure, and thus, a
direction in which a current flows is a transportation direction of
the magnetic tape. In the invention and the specification, the
description regarding "orthogonal" includes a range of errors
allowed in the technical field of the invention. For example, the
range of errors means a range of less than .+-.10.degree. from an
exact orthogonal state, and the error from the exact orthogonal
state is preferably within .+-.5.degree. and more preferably within
.+-.30.degree.. A decrease in resistance value of the TMR head
means a decrease in electric resistance measured by bringing an
electric resistance measuring device into contact with a wiring
connecting two electrodes, and a decrease in electric resistance
between two electrodes in a state where a current does not flow. A
significant decrease in electric resistance causes a decrease in
accuracy of the head position controlling of the head tracking
servo. This decrease in resistance value of the TMR head can be
prevented by using a magnetic tape having the FWHM.sub.before, the
FWHM.sub.after, and the difference (S.sub.after-S.sub.before)
respectively in the ranges described above, as the magnetic tape in
which the magnetic layer includes a servo pattern.
[0142] The servo head is a magnetic head including at least the TMR
element as a servo pattern reading element. The servo head may
include or may not include a reproducing element for reproducing
information recorded on the magnetic tape. That is, the servo head
and the reproducing head may be one magnetic head or separated
magnetic heads. The same applies to a recording element for
performing the recording of information in the magnetic tape.
[0143] As the magnetic tape is transported at a high speed in the
magnetic tape device, it is possible to shorten the time for
recording information and/or the time for reproducing information.
Meanwhile, it is desired that the magnetic tape is transported at a
low speed at the time of recording and reproducing information, in
order to prevent a deterioration in recording and reproducing
characteristics. From the viewpoint described above, in a case of
reading a servo pattern by the servo head in order to perform head
tracking servo at the time of recording and/or reproducing
information, a magnetic tape transportation speed is preferably
equal to or lower than 18 m/sec, more preferably equal to or lower
than 15 m/sec, and even more preferably equal to or lower than 10
m/sec. The magnetic tape transportation speed can be, for example,
equal to or higher than 1 m/sec. The magnetic tape transportation
speed is also referred to as a running speed. In the invention and
the specification, the "magnetic tape transportation speed" is a
relative speed between the magnetic tape transported in the
magnetic tape device and the servo head in a case where the servo
pattern is read by the servo head. The magnetic tape transportation
speed is normally set in a control unit of the magnetic tape
device. As the magnetic tape transportation speed is low, the time
for which the same portion of the TMR head comes into contact with
the magnetic tape increases at the time of reading the servo
pattern, and accordingly, damage on the TMR head more easily occurs
and a decrease in resistance value easily occurs. In the magnetic
tape device according to one aspect of the invention, such a
decrease in resistance value can be prevented by using a magnetic
tape having the FWHM.sub.before, the FWHM.sub.after, and the
difference (S.sub.after-S.sub.before) respectively in the ranges
described above.
[0144] Head Tracking Servo Method
[0145] One aspect of the invention relates to a head tracking servo
method including: reading a servo pattern of a magnetic layer of a
magnetic tape by a servo head in a magnetic tape device, in which
the servo head is a magnetic head including a tunnel
magnetoresistance effect type element as a servo pattern reading
element, the magnetic tape includes a non-magnetic support, and a
magnetic layer including ferromagnetic powder, a binding agent, and
fatty acid ester on the non-magnetic support, the magnetic layer
includes a servo pattern, a full width at half maximum of spacing
distribution measured by optical interferometry regarding the
surface of the magnetic layer before performing a vacuum heating
with respect to the magnetic tape is greater than 0 nm and equal to
or smaller than 7.0 nm, a full width at half maximum of spacing
distribution measured by optical interferometry regarding the
surface of the magnetic layer after performing the vacuum heating
with respect to the magnetic tape is greater than 0 nm and equal to
or smaller than 7.0 nm, and a difference (S.sub.after-S.sub.before)
between a spacing S.sub.after measured by optical interferometry
regarding the surface of the magnetic layer after performing the
vacuum heating with respect to the magnetic tape and a spacing
S.sub.before measured by optical interferometry regarding the
surface of the magnetic layer before performing the vacuum heating
with respect to the magnetic tape is greater than 0 nm and equal to
or smaller than 9.0 nm. The reading of the servo pattern is
performed by bringing the magnetic tape into contact with the servo
head allowing sliding while transporting (causing running of) the
magnetic tape. The details of the magnetic tape and the servo head
used in the head tracking servo method are as the descriptions
regarding the magnetic tape device according to one aspect of the
invention.
[0146] Hereinafter, as one specific aspect of the head tracking
servo, head tracking servo in the timing-based servo system will be
described. However, the head tracking servo of the invention is not
limited to the following specific aspect.
[0147] In the head tracking servo in the timing-based servo system
(hereinafter, referred to as a "timing-based servo"), a plurality
of servo patterns having two or more different shapes are formed in
a magnetic layer, and a position of a servo head is recognized by
an interval of time in a case where the servo head has read the two
servo patterns having different shapes and an interval of time in a
case where the servo head has read two servo patterns having the
same shapes. The position of the magnetic head of the magnetic tape
in the width direction is controlled based on the position of the
servo head recognized as described above. In one aspect, the
magnetic head, the position of which is controlled here, is a
magnetic head (reproducing head) which reproduces information
recorded on the magnetic tape, and in another aspect, the magnetic
head is a magnetic head (recording head) which records information
in the magnetic tape.
[0148] FIG. 2 shows an example of disposition of data bands and
servo bands. In FIG. 2, a plurality of servo bands 10 are disposed
to be interposed between guide bands 12 in a magnetic layer of a
magnetic tape 1. A plurality of regions 11 each of which is
interposed between two servo bands are data bands. The servo
pattern is a magnetized region and is formed by magnetizing a
specific region of the magnetic layer by a servo write head. The
region magnetized by the servo write head (position where a servo
pattern is formed) is determined by standards. For example, in an
LTO Ultrium format tape which is based on a local standard, a
plurality of servo patterns tilted in a tape width direction as
shown in FIG. 3 are formed on a servo band in a case of
manufacturing a magnetic tape. Specifically, in FIG. 3, a servo
frame SF on the servo band 10 is configured with a servo sub-frame
1 (SSF1) and a servo sub-frame 2 (SSF2). The servo sub-frame 1 is
configured with an A burst (in FIG. 3, reference numeral A) and a B
burst (in FIG. 3, reference numeral B). The A burst is configured
with servo patterns A1 to A5 and the B burst is configured with
servo patterns B1 to B5. Meanwhile, the servo sub-frame 2 is
configured with a C burst (in FIG. 3, reference numeral C) and a D
burst (in FIG. 3, reference numeral D). The C burst is configured
with servo patterns C1 to C4 and the D burst is configured with
servo patterns DI to D4. Such 18 servo patterns are disposed in the
sub-frames in the arrangement of 5, 5, 4, 4, as the sets of 5 servo
patterns and 4 servo patterns, and are used for recognizing the
servo frames. FIG. 3 shows one servo frame for explaining. However,
in practice, in the magnetic layer of the magnetic tape in which
the head tracking servo in the timing-based servo system is
performed, a plurality of servo frames are disposed in each servo
band in a running direction. In FIG. 3, an arrow shows the running
direction. For example, a LTO Ultrium format tape generally
includes 5,000 or more servo frames per a tape length of 1 m, in
each servo band of the magnetic layer. The servo head sequentially
reads the servo patterns in the plurality of servo frames, while
coming into contact with and sliding on the surface of the magnetic
layer of the magnetic tape transported in the magnetic tape
device.
[0149] In the head tracking servo in the timing-based servo system,
a position of a servo head is recognized based on an interval of
time in a case where the servo head has read the two servo patterns
(reproduced servo signals) having different shapes and an interval
of time in a case where the servo head has read two servo patterns
having the same shapes. The time interval is normally obtained as a
time interval of a peak of a reproduced waveform of a servo signal.
For example, in the aspect shown in FIG. 3, the servo pattern of
the A burst and the servo pattern of the C burst are servo patterns
having the same shapes, and the servo pattern of the B burst and
the servo pattern of the D burst are servo patterns having the same
shapes. The servo pattern of the A burst and the servo pattern of
the C burst are servo patterns having the shapes different from the
shapes of the servo pattern of the B burst and the servo pattern of
the D burst. An interval of the time in a case where the two servo
patterns having different shapes are read by the servo head is, for
example, an interval between the time in a case where any servo
pattern of the A burst is read and the time in a case where any
servo pattern of the B burst is read. An interval of the time in a
case where the two servo patterns having the same shapes are read
by the servo head is, for example, an interval between the time in
a case where any servo pattern of the A burst is read and the time
in a case where any servo pattern of the C burst is read. The head
tracking servo in the timing-based servo system is a system
supposing that occurrence of a deviation of the time interval is
due to a position change of the magnetic tape in the width
direction, in a case where the time interval is deviated from the
set value. The set value is a time interval in a case where the
magnetic tape runs without occurring the position change in the
width direction. In the timing-based servo system, the magnetic
head is moved in the width direction in accordance with a degree of
the deviation of the obtained time interval from the set value.
Specifically, as the time interval is greatly deviated from the set
value, the magnetic head is greatly moved in the width direction.
This point is applied to not only the aspect shown in FIGS. 2 and
3, but also to entire timing-based servo systems.
[0150] For the details of the head tracking servo in the
timing-based servo system, well-known technologies such as
technologies disclosed in U.S. Pat. No. 5,689,384A, U.S. Pat. No.
6,542,325B, and U.S. Pat. No. 7,876,521B can be referred to, for
example. In addition, for the details of the head tracking servo in
the amplitude-based servo system, well-known technologies disclosed
in U.S. Pat. No. 5,426,543A and U.S. Pat. No. 5,898,533A can be
referred to, for example.
[0151] According to one aspect of the invention, a magnetic tape
used in a magnetic tape device in which a TMR head is used as a
servo head, the magnetic tape including: a magnetic layer including
ferromagnetic powder, a binding agent, and fatty acid ester on a
non-magnetic support, in which the magnetic layer includes a servo
pattern, a full width at half maximum of spacing distribution
measured by optical interferometry regarding the surface of the
magnetic layer before performing a vacuum heating with respect to
the magnetic tape is greater than 0 nm and equal to or smaller than
7.0 nm, a full width at half maximum of spacing distribution
measured by optical interferometry regarding the surface of the
magnetic layer after performing the vacuum heating with respect to
the magnetic tape is greater than 0 nm and equal to or smaller than
7.0 nm, and a difference (S.sub.after-S.sub.before) between a
spacing S.sub.after measured by optical interferometry regarding
the surface of the magnetic layer after performing the vacuum
heating with respect to the magnetic tape and a spacing
S.sub.before measured by optical interferometry regarding the
surface of the magnetic layer before performing the vacuum heating
with respect to the magnetic tape is greater than 0 nm and equal to
or smaller than 9.0 nm, is also provided. The details of the
magnetic tape are also as the descriptions regarding the magnetic
tape device according to one aspect of the invention.
EXAMPLES
[0152] Hereinafter, the invention will be described with reference
to examples. However, the invention is not limited to aspects shown
in the examples. "Parts" and "%" in the following description mean
"parts by mass" and "mass %", unless otherwise noted.
[0153] 1. Manufacturing of Magnetic Tape
Example 1
[0154] Magnetic Layer Forming Composition
[0155] Magnetic Solution [0156] Ferromagnetic hexagonal barium
ferrite powder: 100.0 parts [0157] (coercivity He: 2,100 Oe (168
kA/m), average particle size: 25 nm) [0158] Sulfonic
acid-containing polyurethane resin: 15.0 parts [0159]
Cyclohexanone: 150.0 parts [0160] Methyl ethyl ketone: 150.0
parts
[0161] Abrasive Liquid [0162] .alpha.-alumina (average particle
size of 110 nm): 9.0 parts [0163] A vinyl chloride copolymer:
(MR110 manufactured by Zeon Corporation): 0.7 parts [0164]
Cyclohexanone: 20.0 parts
[0165] Silica Sol [0166] Colloidal silica prepared by a sol-gel
method (average particle size: 120 nm): 3.5 parts [0167] Methyl
ethyl ketone: 8.2 parts
[0168] Other Components [0169] Butyl stearate: 1.0 part [0170]
Stearic acid: 1.0 part [0171] Polyisocyanate (CORONATE manufactured
by Nippon Polyurethane Industry Co., Ltd.): 2.5 parts
[0172] Finishing Additive Solvent [0173] Cyclohexanone: 180.0 parts
[0174] Methyl ethyl ketone: 180.0 parts
[0175] Non-Magnetic Layer Forming Composition [0176] Non-magnetic
inorganic powder (.alpha.-iron oxide): 80.0 parts [0177] (average
particle size: 0.15 .mu.m, average acicular ratio: 7,
Brunauer-Emmett-Teller (BET) specific surface area: 52 m.sup.2/g)
[0178] Carbon black (average particle size of 20 nm): 20.0 parts
[0179] An electron beam-curable vinyl chloride copolymer: 13.0
parts [0180] An electron beam-curable polyurethane resin: 6.0 parts
[0181] Phenylphosphonic acid: 3.0 parts [0182] Cyclohexanone: 140.0
parts [0183] Methyl ethyl ketone: 170.0 parts [0184] Butyl
stearate: see Table 1 [0185] Stearic acid: see Table 1
[0186] Back Coating Layer Forming Composition [0187] Non-magnetic
inorganic powder (.alpha.-iron oxide): 80.0 parts [0188] (average
particle size: 0.15 .mu.m, average acicular ratio: 7, BET specific
surface area: 52 m.sup.2/g) [0189] Carbon black (average particle
size of 20 nm): 20.0 parts [0190] Carbon black (average particle
size of 100 nm): 3.0 parts [0191] A vinyl chloride copolymer: 13.0
parts [0192] A sulfonic acid-containing polyurethane resin: 6.0
parts [0193] Phenylphosphonic acid: 3.0 parts [0194] Cyclohexanone:
140.0 parts [0195] Methyl ethyl ketone: 170.0 parts [0196] Stearic
acid: 3.0 parts [0197] Polyisocyanate (CORONATE manufactured by
Nippon Polyurethane Industry Co., Ltd.): 5.0 parts [0198] Methyl
ethyl ketone: 400.0 parts
[0199] Preparation of Each Layer Forming Composition
[0200] The magnetic layer forming composition was prepared by the
following method.
[0201] The magnetic solution was kneaded and diluted by an open
kneader, and subjected to a dispersion process of 12 passes, with a
transverse beads mill dispersing device and zirconia (ZrO.sub.2)
beads (hereinafter, referred to as "Zr beads") having a bead
diameter of 0.5 mm, by setting a bead filling percentage as 80
volume %, a circumferential speed of rotor distal end as 10 m/sec,
and a retention time for 1 pass as 2 minutes.
[0202] After mixing the components described above, the abrasive
liquid was put in a vertical sand mill dispersing device together
with Zr beads having a bead diameter of 1 mm, the bead
volume/(abrasive liquid volume+bead volume) was adjusted to be 60%,
the sand mill dispersing process was performed for 180 minutes, a
solution after the process was extracted, and an ultrasonic
dispersion filtering process was performed with a flow-type
ultrasonic dispersion filtering device.
[0203] The magnetic solution, the silica sol, the abrasive liquid,
other components, and the finishing additive solvent were
introduced into a dissolver stirring device, and were stirred at a
circumferential speed of 10 m/sec for 30 minutes. After that, the
treatment was performed with a flow-type ultrasonic dispersing
device at a flow rate of 7.5 kg/min for the number of times of the
passes shown in Table 1, and then, a magnetic layer forming
composition was prepared by performing filtering with a filter
having a hole diameter shown in Table 1, for the number of times of
the passes shown in Table 1.
[0204] The non-magnetic layer forming composition was prepared by
the following method. Each component excluding a lubricant (butyl
stearate and stearic acid) was kneaded with an open kneader and
diluted, and then, was dispersed by using a transverse bead mill
dispersing device. After that, the lubricant (butyl stearate and
stearic acid) was added thereto, and stirred and mixed with a
dissolver stirring device, to prepare a non-magnetic layer forming
composition.
[0205] The back coating layer forming composition was prepared by
the following method.
[0206] Each component excluding the lubricant (stearic acid),
polyisocyanate, and methyl ethyl ketone (400.0 parts) was kneaded
with an open kneader and diluted, and then, was dispersed by using
a transverse bead mill dispersing device. After that, the lubricant
(stearic acid), polyisocyanate, and methyl ethyl ketone (400.0
parts) were added thereto, and stirred and mixed with a dissolver
stirring device, to prepare a back coating layer forming
composition.
[0207] Manufacturing of Magnetic Tape
[0208] The non-magnetic layer forming composition was applied onto
a polyethylene naphthalate support having a thickness of 5.0 .mu.m
and dried so that the thickness after the drying becomes the
thickness shown in Table 1, and then, an electron beam was emitted
with an energy of 40 kGy at an acceleration voltage of 125 kV. The
magnetic layer forming composition was applied thereto and dried so
that the thickness after the drying becomes the thickness shown in
Table 1, to form a coating layer of the magnetic layer forming
composition.
[0209] After that, the support, provided with the coating layer
formed, was installed in a vibration imparting device shown in FIG.
1 so that the surface thereof on a side opposite to the surface
where the coating layer is formed comes into contact with the
vibration imparting unit, and the support (in FIG. 1, reference
numeral 101), provided with the coating layer formed, was
transported at a transportation speed of 0.5 m/sec, to apply
vibration to the coating layer. In FIG. 1, a reference numeral 102
denotes a guide roller (a reference numeral 102 denotes one of two
guide rollers), a reference numeral 103 denotes the vibration
imparting device (vibration imparting unit including the ultrasonic
vibrator), and an arrow denotes a transportation direction. The
time from the start of the contact of the arbitrary portion of the
support, provided with the coating layer formed, with the vibration
imparting unit until the end of the contact (vibration imparting
time) is shown in Table 1 as the imparting time. The vibration
imparting unit used includes an ultrasonic vibrator therein. The
vibration was imparted by setting a vibration frequency and the
intensity of the ultrasonic vibrator as values shown in Table
1.
[0210] After that, the back coating layer forming composition was
applied onto the surface of the support on a side opposite to the
surface where the non-magnetic layer and the magnetic layer are
formed, and dried so that the thickness after the drying becomes
thickness of 0.5 .mu.m.
[0211] After that, the surface smoothing treatment (calender
process) was performed with a a calender roll configured of only a
metal roll, at a calender process speed of 80 m/min, linear
pressure of 300 kg/cm (294 kN/m), and a surface temperature of a
calender roll shown in Table 1. As the calender process conditions
are reinforced (for example, as the surface temperature of the
calender roll increases), the center line average surface roughness
Ra measured regarding the surface of the magnetic layer tends to
decrease.
[0212] Then, the thermal treatment was performed in the environment
of the atmosphere temperature of 70.degree. C. for 36 hours. After
the thermal treatment, the slitting was performed so as to have a
width of 1/2 inches (0.0127 meters), and the surface of the
magnetic layer was cleaned with a tape cleaning device in which a
nonwoven fabric and a razor blade are attached to a device
including a sending and winding device of the slit so as to press
the surface of the magnetic layer. Then, a magnetic tape for
forming a servo pattern in the magnetic layer was manufactured.
[0213] In a state where the magnetic layer of the manufactured
magnetic tape was demagnetized, servo patterns having disposition
and shapes according to the LTO Ultrium format were formed on the
magnetic layer by using a servo write head mounted on a servo
tester. Accordingly, a magnetic tape including data bands, servo
bands, and guide bands in the disposition according to the LTO
Ultrium format in the magnetic layer, and including servo patterns
having the disposition and the shape according to the LTO Ultrium
format on the servo band is manufactured. The servo tester includes
a servo write head and a servo head. This servo tester was also
used in evaluations which will be described later.
[0214] The thickness of each layer of the manufactured magnetic
tape is acquired by the following method. It was confirmed that the
thicknesses of the formed non-magnetic layer and the magnetic layer
were the thicknesses shown in Table 1 and the thicknesses of the
back coating layer and the non-magnetic support were the
thicknesses described above.
[0215] A cross section of the magnetic tape in a thickness
direction was exposed to ion beams and the exposed cross section
was observed with a scanning electron microscope. Various
thicknesses were obtained as an arithmetical mean of thicknesses
obtained at two portions in the thickness direction in the cross
section observation.
[0216] A part of the magnetic tape manufactured by the method
described above was used in the evaluation described below, and the
other part was used in order to measure a resistance value of the
TMR head which will be described later.
[0217] 2. Evaluation of Physical Properties of Magnetic Tape
[0218] (1) Center Line Average Surface Roughness Ra Measured
Regarding Surface of Magnetic Layer
[0219] The measurement regarding a measurement area of 40
m.times.40 .mu.m in the surface of the magnetic layer of the
magnetic tape was performed with an atomic force microscope (AFM,
Nanoscope 4 manufactured by Veeco Instruments, Inc.), and a center
line average surface roughness Ra was acquired. A scan speed (probe
movement speed) was set as 40 .mu.m/sec and a resolution was set as
512 pixel.times.512 pixel.
[0220] (2) Full Width at Half Maximum of Spacing Distributions
FWHM.sub.before, and FWHM.sub.after Before and after Vacuum
Heating
[0221] The full width at half maximum of the spacing distributions
FWHM.sub.before and FWHM.sub.after before and after vacuum heating
were acquired by the following method by using a tape spacing
analyzer (TSA) (manufactured by Micro Physics, Inc.).
[0222] In a state where a glass sheet included in the TSA was
disposed on the surface of the magnetic layer of the magnetic tape,
a hemisphere was pressed against the surface of the back coating
layer of the magnetic tape at a pressure of 5.05.times.10.sup.4 N/m
(0.5 atm) by using a hemisphere made of urethane included in the
TSA as a pressing member. In this state, a given region (150,000 to
200,000 .mu.m.sup.2) of the surface of the magnetic layer of the
magnetic tape was irradiated with white light from a stroboscope
included in the TSA through the glass sheet, and the obtained
reflected light was received by a charge-coupled device (CCD)
through an interference filter (filter selectively passing light at
a wavelength of 633 nm), and thus, an interference fringe image
generated on the uneven part of the region was obtained.
[0223] This image was divided into 300,000 points, a distance
(spacing) between the surface of the glass sheet on the magnetic
tape side and the surface of the magnetic layer of the magnetic
tape was acquired, and the full width at half maximum of spacing
distribution was full width at half maximum, in a case where this
spacing was shown with a histogram, and this histogram was fit with
Gaussian distribution.
[0224] The vacuum heating was performed by storing the magnetic
tape in a vacuum constant temperature drying machine with a degree
of vacuum of 200 Pa to 0.01 Mpa and at inner atmosphere temperature
of 70.degree. C. to 90.degree. C. for 24 hours.
[0225] (3) Difference (S.sub.after-S.sub.before)
[0226] The difference (S.sub.after-S.sub.before) was a value
obtained by subtracting a mode of the histogram before the vacuum
heating from a mode of the histogram after the vacuum heating
obtained in the section (2).
[0227] 3. Measurement of Resistance Value of Servo Head
[0228] The servo head of the servo tester was replaced with a
commercially available TMR head (element width of 70 nm) as a
reproducing head for HDD. In the servo tester, the magnetic tape
manufactured in the part 1. was transported while bringing the
surface of the magnetic layer into contact with the servo head and
causing sliding therebetween. A tape length of the magnetic tape
was 1,000 m, and a total of 4,000 passes of the transportation
(running) of the magnetic tape was performed by setting the
magnetic tape transportation speed (relative speed of the magnetic
tape and the servo head) at the time of the transportation as 4
m/sec. The servo head was moved in a width direction of the
magnetic tape by 2.5 .mu.m for 1 pass, a resistance value (electric
resistance) of the servo head for transportation of 400 passes was
measured, and a rate of a decrease in resistance value with respect
to an initial value (resistance value at 0 pass) was obtained by
the following equation.
Rate of decrease in resistance value(%)=[(initial value-resistance
value after transportation of 400 passes)/initial
value].times.100
[0229] The measurement of the resistance value (electric
resistance) was performed by bringing an electric resistance
measuring device (digital multi-meter (product number: DA-50C)
manufactured by Sanwa Electric Instrument Co., Ltd.) into contact
with a wiring connecting two electrodes of a TMR element included
in a TMR head. In a case where the calculated rate of a decrease in
resistance value was equal to or greater than 30%, it was
determined that a decrease in resistance value occurred. Then, a
servo head was replaced with a new head, and transportation after
400 passes was performed and a resistance value was measured. The
number of times of occurrence of a decrease in resistance value
which is 1 or greater indicates a significant decrease in
resistance value. In the running of 4,000 passes, in a case where
the rate of a decrease in resistance value did not become equal to
or greater than 30%, the number of times of occurrence of a
decrease in resistance value was set as 0. In a case where the
number of times of occurrence of a decrease in resistance value is
0, the maximum value of the measured rate of a decrease in
resistance value is shown in Table 1.
Examples 2 to 6 and Comparative Examples 1 to 17
[0230] 1. Manufacturing of Magnetic Tape
[0231] A magnetic tape was manufactured in the same manner as in
Example 1, except that various conditions shown in Table 1 were
changed as shown in Table 1.
[0232] 2. Evaluation of Physical Properties of Magnetic Tape
[0233] Various physical properties of the manufactured magnetic
tape were evaluated in the same manner as in Example 1.
[0234] 3. Measurement of Resistance Value of Servo Head
[0235] A resistance value of the servo head was measured by the
same method as that in Example 1, by using the manufactured
magnetic tape. In Examples 2 to 6 and Comparative Examples 11 to
17, the TMR head which was the same as that in Example 1 was used
as a servo head. In Comparative Examples 1 to 10, a commercially
available spin valve type GMR head (element width of 70 nm) was
used as a servo head. This GMR head was a magnetic head having a
CIP structure including two electrodes with an MR element
interposed therebetween in a direction orthogonal to the
transportation direction of the magnetic tape. A resistance value
was measured in the same manner as in Example 1, by bringing an
electric resistance measuring device into contact with a wiring
connecting these two electrodes.
[0236] The results of the evaluations described above are shown in
Table 1.
TABLE-US-00001 TABLE 1 Unit Example 1 Example 2 Example 3 Example 4
Example 5 Example 6 Non-magnetic Butyl stearate Content Part 4.0
4.0 4.0 4.0 4.0 4.0 layer forming Stearic acid Content Part 1.0 1.0
1.0 1.0 1.0 1.0 composition Manufacturing Calender process
Temperature of calender roll .degree. C. 75 80 95 95 95 95
conditions conditions Ultrasonic vibration Imparting time Sec 0.5
0.5 0.5 0.5 3.0 3.0 imparting conditions Frequency kHz 30 30 30 30
30 30 Intensity W 100 100 100 100 100 100 Magnetic layer Number of
times of passes of Times 1 2 2 2 30 30 forming flow-type ultrasonic
composition dispersing device preparation Number of times of
filtering Times 1 1 1 1 5 5 conditions Filter hole diameter .mu.m
1.0 1.0 1.0 1.0 0.5 0.5 Physical Center line average surface
roughness Ra measured nm 2.8 2.5 2.0 2.0 2.0 2.0 properties
regarding surface of magnetic layer Magnetic layer Thickness .mu.m
0.1 0.1 0.1 0.1 0.1 0.1 Non-magnetic layer Thickness .mu.m 1.5 1.0
0.5 0.3 0.5 0.3 Non-magnetic Total thickness .mu.m 1.6 1.1 0.6 0.4
0.6 0.4 layer + Magnetic layer S.sub.after-S.sub.before nm 8.9 6.0
3.2 3.1 3.2 3.2 FWHM.sub.before nm 6.8 6.7 6.8 6.8 4.1 4.1
FWHM.sub.after nm 6.9 6.8 6.9 6.9 4.0 4.0 Servo head Kind -- TMR
TMR TMR TMR TMR TMR Performance Number of times of occurrence of
decrease Times 0 0 0 0 0 0 in resistance value (times) Rate of
decrease in resistance value (%) % 7 8 9 11 3 5 Comparative
Comparative Comparative Comparative Comparative Unit Example 1
Example 2 Example 3 Example 4 Example 5 Non-magnetic Butyl stearate
Content Part 4.0 4.0 4.0 4.0 4.0 layer forming Stearic acid Content
Part 1.0 1.0 1.0 1.0 1.0 composition Manufacturing Calender process
Temperature of calender roll .degree. C. 75 80 95 80 95 conditions
conditions Ultrasonic vibration Imparting time Sec None None None
None None imparting conditions Frequency kHz Intensity W Magnetic
layer Number of times of passes of Times 2 2 2 2 2 forming
flow-type ultrasonic composition dispersing device preparation
Number of times of filtering Times 1 1 1 1 1 conditions Filter hole
diameter .mu.m 1.0 1.0 1.0 1.0 1.0 Physical Center line average
surface roughness Ra measured nm 2.8 2.5 2.0 2.5 2.0 properties
regarding surface of magnetic layer Magnetic layer Thickness .mu.m
0.1 0.1 0.1 0.1 0.1 Non-magnetic layer Thickness .mu.m 1.5 1.0 1.0
0.5 0.5 Non-magnetic Total thickness .mu.m 1.6 1.1 1.1 0.6 0.6
layer + Magnetic layer S.sub.after-S.sub.before nm 8.9 6.0 5.9 3.2
3.1 FWHM.sub.before nm 8.7 8.8 8.5 8.6 8.6 FWHM.sub.after nm 6.8
6.8 6.8 6.9 6.8 Servo head Kind -- GMR GMR GMR GMR GMR Performance
Number of times of occurrence of decrease in Times 0 0 0 0 0
resistance value (times) Rate of decrease in resistance value (%) %
0 0 0 0 0 Comparative Comparative Comparative Comparative
Comparative Unit Example 6 Example 7 Example 8 Example 9 Example 10
Non-magnetic Butyl stearate Content Part 8.0 4.0 15.0 0.0 4.0 layer
forming Stearic acid Content Part 1.0 1.0 1.0 1.0 2.0 composition
Manufacturing Calender process Temperature of calender roll
.degree. C. 95 95 95 95 95 conditions conditions Ultrasonic
vibration Imparting time Sec None 0.5 0.5 0.5 None imparting
conditions Frequency kHz 30 30 30 Intensity W 100 100 100 Magnetic
layer Number of times of passes of Times 2 1 2 2 2 forming
flow-type ultrasonic composition dispersing device preparation
Number of times of filtering Times 1 1 1 1 1 conditions Filter hole
diameter .mu.m 1.0 1.0 1.0 1.0 1.0 Physical Center line average
surface roughness Ra measured nm 2.0 2.0 2.0 2.0 2.0 properties
regarding surface of magnetic layer Magnetic layer Thickness .mu.m
0.1 0.1 0.1 0.1 0.1 Non-magnetic layer Thickness .mu.m 0.5 0.5 0.5
0.5 0.5 Non-magnetic Total thickness .mu.m 0.6 0.6 0.6 0.6 0.6
layer + Magnetic layer S.sub.after-S.sub.before nm 6.1 3.1 11.0 0
3.2 FWHM.sub.before nm 8.5 6.8 6.9 6.8 8.5 FWHM.sub.after nm 6.8
7.5 6.9 7.0 7.0 Servo head Kind -- GMR GMR GMR GMR GMR Performance
Number of times of occurrence of decrease in Times 0 0 0 0 0
resistance value (times) Rate of decrease in resistance value (%) %
0 0 0 0 0 Comparative Comparative Comparative Comparative
Comparative Unit Example 11 Example 12 Example 13 Example 14
Example 15 Non-magnetic Butyl stearate Content Part 4.0 4.0 4.0 4.0
15.0 layer forming Stearic acid Content Part 1.0 1.0 1.0 1.0 1.0
composition Manufacturing Calender process Temperature of calender
roll .degree. C. 75 80 95 95 95 conditions conditions Ultrasonic
vibration Imparting time Sec None None None 0.5 0.5 imparting
conditions Frequency kHz 30 30 Intensity W 100 100 Magnetic layer
Number of times of passes of Times 2 2 2 1 2 forming flow-type
ultrasonic composition dispersing device preparation Number of
times of filtering Times 1 1 1 1 1 conditions Filter hole diameter
.mu.m 1.0 1.0 1.0 1.0 1.0 Physical Center line average surface
roughness Ra nm 2.8 2.5 2.0 2.0 2.0 properties measured regarding
surface of magnetic layer Magnetic layer Thickness .mu.m 0.1 0.1
0.1 0.1 0.1 Non-magnetic layer Thickness .mu.m 1.5 1.0 0.5 0.5 0.5
Non-magnetic Total thickness .mu.m 1.6 1.1 0.6 0.6 0.6 layer +
Magnetic layer S.sub.after-S.sub.before nm 8.9 6.0 3.2 3.1 11.0
FWHM.sub.before nm 8.7 8.8 8.5 6.8 6.9 FWHM.sub.after nm 6.9 6.8
6.9 7.5 6.9 Servo head Kind -- TMR TMR TMR TMR TMR Performance
Number of times of occurrence of decrease Times 1 3 8 7 10 in
resistance value (times) Rate of decrease in resistance value (%) %
-- -- -- -- -- Comparative Comparative Unit Example 16 Example 17
Non-magnetic Butyl stearate Content Part 0.0 4.0 layer forming
Stearic acid Content Part 1.0 1.0 composition Manufacturing
Calender process Temperature of calender roll .degree. C. 95 95
conditions conditions Ultrasonic vibration Imparting time Sec 0.5
None imparting conditions Frequency kHz 30 Intensity W 100 Magnetic
layer Number of times of passes of Times 2 2 forming flow-type
ultrasonic composition dispersing device preparation Number of
times of filtering Times 1 1 conditions Filter hole diameter .mu.m
1.0 1.0 Physical Center line average surface roughness Ra nm 2.0
2.0 properties measured regarding surface of magnetic layer
Magnetic layer Thickness .mu.m 0.1 0.1 Non-magnetic layer Thickness
.mu.m 0.5 0.3 Non-magnetic Total thickness .mu.m 0.6 0.4 layer +
Magnetic layer S.sub.after-S.sub.before nm 0 3.1 FWHM.sub.before nm
6.8 8.6 FWHM.sub.after nm 7.0 6.9 Servo head Kind -- TMR TMR
Performance Number of times of occurrence of decrease Times 10 9 in
resistance value (times) Rate of decrease in resistance value (%) %
-- --
[0237] As shown in Table 1, in Comparative Examples 1 to 10 in
which the GMR head was used as a servo head, even in a case where
any one of the FWHM.sub.before and the FWHM.sub.after of the
magnetic tape, and the difference (S.sub.after-S.sub.before) was
not in the range described above, a significant decrease in
resistance value of the servo head was not observed. On the other
hand, in Comparative Examples 11 to 17 in which the TMR head was
used as a servo head, and any one of the FWHM.sub.before and the
FWHM.sub.after of the magnetic tape and the difference
(S.sub.after-S.sub.before) was not in the range described above, a
significant decrease in resistance value of the servo head
occurred.
[0238] With respect to this, in Examples 1 to 6 in which the TMR
head was used as a servo head, and the FWHM.sub.before and the
FWHM.sub.after of the magnetic tape and the difference
(S.sub.after-S.sub.before) were respectively in the ranges
described above, it was possible to prevent a significant decrease
in resistance value of the servo head (TMR head).
[0239] One aspect of the invention is effective for usage of
magnetic recording for which high-sensitivity reproducing of
information recorded with high density is desired.
* * * * *