U.S. patent application number 15/835087 was filed with the patent office on 2018-06-21 for systems and methods for controlling the spectral content of led lighting devices.
This patent application is currently assigned to Biological Innovation & Optimization Systems, LLC. The applicant listed for this patent is Biological Innovation & Optimization Systems, LLC. Invention is credited to Eliza Balestracci, Robert Soler, Eric Thosteson.
Application Number | 20180177017 15/835087 |
Document ID | / |
Family ID | 58283741 |
Filed Date | 2018-06-21 |
United States Patent
Application |
20180177017 |
Kind Code |
A1 |
Soler; Robert ; et
al. |
June 21, 2018 |
SYSTEMS AND METHODS FOR CONTROLLING THE SPECTRAL CONTENT OF LED
LIGHTING DEVICES
Abstract
Systems and methods for improving color accuracy and uniformity
in LED illumination systems are disclosed including light engines,
switching circuits and methods of adding phosphors or lumiphoric
materials for controlling the addition or subtraction of light from
one or more color light sources of the light engines to produce
light of a uniform and consistent color. Systems and methods of
providing LED light engines and associated illumination spectrums
that are both visually appealing, rich in melanopic flux and that
reduce blue light hazard exposure are also disclosed.
Inventors: |
Soler; Robert; (San Marcos,
CA) ; Thosteson; Eric; (Satellite Beach, FL) ;
Balestracci; Eliza; (Satellite Beach, FL) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Biological Innovation & Optimization Systems, LLC |
Melbourne |
FL |
US |
|
|
Assignee: |
Biological Innovation &
Optimization Systems, LLC
Tokyo
JP
|
Family ID: |
58283741 |
Appl. No.: |
15/835087 |
Filed: |
December 7, 2017 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
15364533 |
Nov 30, 2016 |
9844116 |
|
|
15835087 |
|
|
|
|
15264197 |
Sep 13, 2016 |
9788387 |
|
|
15364533 |
|
|
|
|
62380842 |
Aug 29, 2016 |
|
|
|
62323021 |
Apr 15, 2016 |
|
|
|
62218946 |
Sep 15, 2015 |
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H05B 45/44 20200101;
A61M 2021/0044 20130101; H05B 45/20 20200101; A61N 2005/0651
20130101; H05B 47/105 20200101; H05B 45/37 20200101; A61N 5/0618
20130101; H05B 45/24 20200101; A61N 2005/0663 20130101; A61M 21/00
20130101; H05B 45/10 20200101 |
International
Class: |
H05B 33/08 20060101
H05B033/08; H05B 37/02 20060101 H05B037/02; A61N 5/06 20060101
A61N005/06; A61M 21/00 20060101 A61M021/00 |
Claims
1. An LED lighting module for generating illumination that produces
white light with adequate melanopic flux, reduced blue light hazard
flux and color uniformity comprising: one or more LED light
sources, the lighting module being configured to emit, during
operation of the system, light having a first spectral intensity
profile in a wavelength range from 400 nm to 700 nm, wherein the
total radiant power in a first wavelength band from 460 nm to 500
nm is greater than 14% of the total radiant power in said first
spectral intensity profile and wherein the total radiant power in a
second wavelength band from 500 nm to 700 nm is more than half of
the total radiant power in the first spectral intensity profile and
wherein the light emitted from said LED lighting module is
substantially white light.
2. The LED lighting module of claim 1 wherein, in said first
spectral intensity profile, the total radiant power in the
wavelength range from 450 nm to 500 nm is greater than 17% of the
total radiant power in said first spectral intensity profile.
3. The LED lighting module of claim 1, wherein, in said first
spectral intensity profile, the total radiant power in the
wavelength range from 400 nm to 450 nm is less than 5% of the total
radiant power in said first spectral intensity profile.
4. The LED lighting module of claim 1 wherein, in said first
spectral intensity profile, the total radiant power in the
wavelength range from 400 nm to 440 nm is less than 2% of the total
radiant power in said first spectral intensity profile.
5. The LED lighting module of claim 1 wherein, in said first
spectral intensity profile, the maximum power density in the
wavelength range from 470 nm to 500 nm is at least 4 times greater
than the maximum power density in the wavelength range from 400 nm
to 440 nm.
6. The LED lighting module of claim 1 wherein, in said first
spectral intensity profile, the maximum power density in the
wavelength range from 460 nm to 500 nm is at least 8 times greater
than the maximum power density in the wavelength range from 400 nm
to 440 nm.
7. The LED lighting module of claim 1 wherein, in said first
spectral intensity profile, the maximum power density in the
wavelength range from 480 nm to 500 nm is at least 70% of the
maximum power density in the wavelength range from 500 nm to 700
nm.
8. An LED lighting module comprising: one or more LED light sources
wherein the lighting module is configured to emit, during operation
of the module, light having a first spectral intensity profile in a
wavelength range from 400 nm to 700 nm and wherein the total
radiant power in a first wavelength band from 450 nm to 500 nm is
greater than 15% of the total radiant power in said first spectral
intensity profile and wherein the total radiant power in a second
wavelength band from 500 nm to 700 nm is greater than half the
total radiant power in the first spectral intensity profile and
wherein the light emitted from said LED lighting module is
substantially white light.
9. The LED lighting module of claim 8 wherein, in said first
spectral intensity profile, the maximum power density in a
wavelength band from 470 nm to 500 nm is greater than the maximum
power density in a wavelength band from 400 nm to 470 nm.
10. The LED lighting module of claim 8 wherein, in said first
spectral intensity profile, the total radiant power in a wavelength
band from 400 nm to 450 nm is less than 5% of the total radiant
power in said first spectral intensity profile.
11. The LED lighting module of claim 8 wherein, in said first
spectral intensity profile, the total radiant power in a wavelength
band from 400 nm to 440 nm is less than 2% of the total radiant
power in said first spectral intensity profile.
12. The LED lighting system of claim 8 wherein the light emitted
from said LED lighting module is substantially white light.
13. An LED light engine comprising: a first color LED operable to
emit substantially white light; and a second color LED operable to
emit substantially monochromatic light wherein the light engine is
configured to emit, during operation of the system, light having a
first spectral intensity profile in a wavelength range from 400 nm
to 700 nm, wherein the total radiant power in a first wavelength
band from 460 nm to 500 nm is greater than about 14% of the total
radiant power in said first spectral intensity profile and the
total radiant power in the wavelength range from 400 nm to 450 nm
is less than about 4% of the total radiant power in said first
spectral intensity profile.
14. The LED light engine of claim 13 wherein, in said first
spectral intensity profile, the total radiant power in the
wavelength range from 450 nm to 500 nm is greater than 17% of the
total radiant power in said first spectral intensity profile and
the total radiant power in the wavelength range from 400 nm to 440
nm is less than about 2% of the total radiant power in said first
spectral intensity profile.
15. The LED light engine of claim 13 wherein, in said first
spectral intensity profile, the maximum power density in the
wavelength range from 480 nm to 500 nm is at least 1.3 times
greater than the maximum power density in the wavelength range from
400 nm to 480 nm.
16. The LED light engine of claim 13 wherein, in said first
spectral intensity profile, the maximum power density in the
wavelength range from 480 nm to 500 nm is at least 3 times greater
than the maximum power density in the wavelength range from 400 nm
to 440 nm.
17. The LED light engine of claim 13 wherein the spectral power
density of the light emitted from said LED light engine
approximates or nearly coincides with the spectral power density of
a black body radiator.
Description
RELATED APPLICATIONS
[0001] This application is a continuation application of
application Ser. No. 15/364,533, filed Nov. 30, 2016, which is a
continuation-in-part application of U.S. patent application Ser.
No. 15/264,197, filed Sep. 13, 2016, now U.S. Pat. No. 9,788,387,
both of which claim priority to and the benefit of U.S. Provisional
Application No. 62/323,021, filed Apr. 15, 2016, U.S. Provisional
Application No. 62/380,842, filed Aug. 29, 2016, and U.S.
Provisional Application No. 62/218,946, filed Sep. 15, 2015. The
contents of each of the aforementioned patent applications are
incorporated herein in their entireties.
[0002] Except to the extent that any of the disclosure in the
referenced patents conflicts with the disclosure herein, the
following US patents, which include inter alia disclosure
pertaining to light emitting diodes, LED luminaires and light
engines, color mixing, power delivery, LED driving and switching
methods and systems, and phosphors and other lumiphoric materials
and their application in LED technologies are incorporated herein
by reference in their entireties: U.S. Pat. Nos. 7,744,243,
7,317,403, 7,358,954 and 8,749,160, 9,309,461, 9,231,172,
8,900,892, 8,736,036, 8,597,963, 8,329,485 and 6,635,987.
FIELD OF THE INVENTION
[0003] Embodiments of the invention relate generally to systems and
methods for improving color accuracy and uniformity in LED
illumination systems and for providing lighting with high melanopic
flux and consistent color points.
BACKGROUND OF THE INVENTION
[0004] Light emitting diode (LED) technology is a maturing
technology that continues to show improvements in efficiency,
customability and cost reduction. LED technology is rapidly being
deployed in a host of industries and markets including general
lighting for homes, offices, and transportation, solid state
display lighting such as in LCDs, aviation, agricultural, medical,
and other fields of application. The increased energy efficiency of
LED technology compared with other lighting solutions coupled with
the reduction of costs of LED themselves are increasing the number
of LED applications and rate of adoptions across industries. While
LED technology promises greater reliability, longer lifetimes and
greater efficiencies than other lighting technologies, the ability
to mix and independently drive different color LEDs to produce
customized and dynamic light output makes LED technology and solid
state lighting (SSL) in general robust platforms to meet the
demands of a variety of market needs and opens the door to many new
applications of these lighting technologies. The ability to tailor
and tune the output spectra of LED fixtures and dynamically switch
individual LEDs "on-the-fly", for example in response to an
environmental cue, dramatically opens up the application space of
solid state lighting.
[0005] As is well known in the art. LED luminaires generally
comprise one or more individual LEDs dies or packages mounted on a
circuit board. The LEDs may be electrically connected together on a
single channel or be distributed and electrically driven across
multiple independent channels. The LEDs are typically powered by
current from an associated LED driver or power supply. Examples of
these power supply drivers include AC/DC and DC/DC switched mode
power supplies (SMPS). Examples of LED power drivers include power
supplies designed to supply constant current to the LED string in
order to maintain a consistent and steady light output from the
LEDs. LEDs may also be powered by an AC power source. Direct AC
power typically undergoes rectification and other power
conditioning prior to being deliver to the LEDs. LED luminaires may
also comprise an optic or diffuser, a heat sink and other
structural components.
[0006] Although LEDs may be combined in such a way to deliver a
wide variety of specific color outputs, LED luminaires for general
lighting typically are designed to produce white light. Light
perceived as white or near-white may be generated by a combination
of red, green, and blue (RGB) LEDs. Output color of such a device
may be altered by color mixing, for instance varying the amount of
illumination produced by each of the respective color LEDs by
adjusting the supply of current to each of the red, green, and blue
LEDs. Another method for generating white or near-white light is by
using a lumiphor such as a phosphor in conjunction with a blue
"pump" LED. Still another approach for producing white light is to
stimulate phosphors or dyes of multiple colors with an LED source.
Many other approaches can also be taken.
[0007] Correlated Color Temperature (CCT), measured in degrees
Kelvin (K), is a common a metric to characterize broad band light
sources. CCT was introduced to address broadband light sources that
may not be modeled by a blackbody radiator. CCT is defined as the
temperature of a blackbody radiator whose chromaticity point is
closest to the chromaticity point of the non-planckian light
source. Every illumination source has a (radiometric) spectral
power distribution whose output can be expressed as the integral of
radiant power over the wavelength range of the light-emitting
source. The eye's perception of this source can be expressed as a
single chromaticity value, an ordered pair in a planar color-space
(CCx, CCy), according to CIE1931 color space diagram. Other color
spaces exist.
[0008] FIG. 1 is an example CIE 1931 diagram that illustrates,
inter alia, the planar color-space with associated set of
coordinates (x,y) representing perceived colors. The perceived
color of any light source can be defined as a location on the color
space. Individual LEDs are typically characterized by chromaticity
(i.e., an x, y coordinate pair in the CIE color space) and luminous
flux (.PHI.=Y) weighted by the luminous efficiency function (VA).
To create white light from multiple LED sources with varying
wavelengths and intensities, LEDs may be mixed such that the
resulting output matches a specific coordinate on the color-space
plane.
[0009] FIG. 2 shows example spectral power distributions (SPDs)
from conventional white light LEDs of three different correlated
color temperatures. For each of these white light LED sources, the
peak at around 450 nm represents the light contribution from a blue
"pump" LED and the broader peak, for example and light above 500
nm, is due to the luminescence of one or more phosphors that have
been excited by the blue light. In these conventional LED white
light sources there is a trough of spectral power in the region
around 490 nm.
[0010] LEDs, as with all manufactured products, have material and
process variations that yield products with corresponding variation
in performance. At present, LED manufacturers are challenged to
produce uniform color points in their white LEDs and are limited to
a "bandwidth spread" in their monochromatic LEDs as well. There are
a number of reasons for this inability to achieve mass production
of LEDs with uniform color points, key among them t are related to
the packaging of the LEDs. There may be considerable variability
from LED to LED, particularly in the case of phosphor converted
LEDs, since both the variability of the LED chip and the phosphor
coating can introduce variability into the performance of the final
packaged LED. While the manufacturers of the packaged LEDs
typically "bin" the final packaged LEDs to provide products of
similar light and color output, even LEDs in the same bin will
exhibit variations in color output.
[0011] Additionally, the light conversion efficiency of a specific
LED and any associated phosphor coating may depend on the
temperature at which the LED operates and how the LED is driven
electrically. Differently packaged LEDs, even those within the same
bin and that have the same light output at one temperature and
drive current, may have different light output at other
temperatures and/or drive currents. In many circumstances, until
the packages are assembled into an operational luminaire or
lighting device, the extent of any such variability cannot be fully
determined.
[0012] Although embodiments of the invention are not dependent on
such, it is believed that the gap in spectral power output between
480 and 500 nm, with a trough around 490 nm, that exists in
conventional white light LEDs (e.g., as shown in FIG. 2) is a
result of the LED industry recognizing the challenges posed in
color uniformity when employing light in the aforementioned region.
The retinal response over this region (e.g., 480-500 nm), is such
that the eye and visual system is extremely discriminative of light
and light color in this spectral region. For example, and as can be
seen in FIG. 1, the CIE color space diagram, the variation in
perceived color, as represented by the variation in color points
over this 20 nm range between 480 nm and 500 nm is relatively
large, for instance when compared with the perceived color changes
in the region of 440 nm to 460 nm.
[0013] Additionally, LED manufacturers who make monochromatic LEDs,
with a Full Width Half Maximum (FWHM) less than 40 nm, can
typically only guarantee that any LED of a specific bin (i.e.,
within a certain color spectral bandwidth) will vary by no more
than 5 nm in color output from another LED of the same bin. A
lighting designer or manufacture attempting to construct a
luminaire with a specific color output spectrum is challenged to
provide a luminaire with consistent color output while using LEDs
which may have an unacceptable wide range (e.g., 5 nm) of light
output. Hence, because of the enhanced visual discrimination in the
480-500 nm color region, employing monochromatic LEDs in this
region may result in unacceptable perceived color differences
between LED fixtures that are designed to yield the same color
output. Generating an LED spectrum with a consistent (x, y) color
point while using monochromatic enhancement in the region from 480
nm-500 nm is a problematic challenge.
[0014] Melanopsin is a type of photopigment belonging to a larger
family of light-sensitive retinal proteins called opsins, and is
found in intrinsically photosensitive retinal ganglion cells
(ipRGCs) of humans and other mammals. Melanopsin plays an important
non-image-forming role in the photoentrainment of circadian rhythms
as well as potentially many other physiologic functions.
Stimulation of melanopsin-containing ipRGCs contributes to various
reflexive responses of the brain and body to the presence of light.
FIG. 3 shows the action spectrum of melanopsin 30 together with
SPDs of conventional LED lights of different color temperatures 32.
Melanopsin photoreceptors are sensitive to a range of wavelengths
and reach peak light absorption at wavelengths around 480-500 (or
490) nanometers (nm). Recent scientific studies have shown that
480-500 nm light (the region of melanopic-producing light) is very
important for non-visual stimuli including physiological and
neurological effects such as pupillary light reflex and circadian
entrainment. Conventional LED lighting fixtures provide less than
optimal and potentially insufficient light in these biologically
important wavelength ranges (e.g., non-visual stimulus) at standard
light levels.
[0015] Blue Light Hazard", as defined by ANSI/IESNA RP-27.3-07, is
the potential for a photochemically induced retinal injury
resulting from radiation exposure primarily between 400 nm and 500
nm. Scientific data indicates that blue light can cause excessive
amounts of reactive oxygen species in the retina, which may result
in cumulative oxidative stress which can cause inter alia
accelerated cellular aging in the retina. FIG. 3 illustrates the
spectral region 34 associated with the blue light hazard. Even with
conventional light levels, blue light exposure may cause long term
damage over the course of years of exposure. This oxidative stress
may be compounded and/or accelerated if the lighting illumination
spectrum is deficient or depleted of light associated with
non-visual stimulus. For example, the pupillary light reflex (PLR)
is a reflex that controls the diameter of the pupil in response to
the intensity (luminance) of light that falls on the retinal
ganglion cells of the eye. This reflex thereby assists in, inter
alia, adaptation to various levels of lightness or darkness.
Insufficient stimulus of the RGCs, which may occur in the absence
of sufficient melanopic light, that is light that falls within the
melanopsin action spectrum region as shown in FIG. 3 and which
provides the necessary stimulus of the RGCs, may result in reduced
pupillary constriction, thereby allowing more blue light to enter
the eye potentially resulting in increased and accelerated
oxidative stress on the retina.
[0016] There is a need for general lighting device that delivers
white light with excellent color rendering and esthetic
characteristics and provides sufficient flux of melanopic light and
generates sufficient spectral power in the relevant wavelengths to
provide adequate non-visual stimulus associated with important
physiological responses and functions. There is a need for lighting
that reduces oxidative stress on the retina that results from blue
light exposure.
[0017] In view of the enhanced human visual sensitivity in the
480-500 nm region and the inherent binning limitations of LEDs
packages and the associated variability of color output of these
LEDs, there is a need for methods for achieving and lighting
devices that achieve consistent color temperature and color points
while providing light of adequate or optimal melanopic flux.
[0018] Conventional white light producing LED technology commonly
employs a monochromatic LED die or chip that produces a narrow band
of blue or violet light that excites down-converting phosphors with
broad emission spectrums to produce a resultant white light output.
These monochromatic LEDS, with peak wavelengths typically in the
spectral region between royal blue and near ultra violet region are
commonly referred to as "pumps" since they, inter alia, provide
relatively high energy light (e.g., blue) that excites or "pumps" a
proximate phosphor (typically directly adjacent to the pump LED
die). Conventional pump LEDs, i.e., those commonly used throughout
the industry today, have a peak emissions between 420 nm and 450
nm. As discussed earlier herein, the blue light hazard region has a
peak sensitivity plateau which spans the wavelengths between 420 nm
and 450 nm. This spectral region corresponds almost precisely to
range of the narrow band pump LED emission wavelengths. Thus, the
range of optical frequencies used to excited broadband emission
phosphors in conventional LED technology directly overlap the blue
region known as blue light hazard.
[0019] Additionally, combinations of narrow band blue pump and
broadband emission phosphor leads to a trough in the 490 nm region.
This region has been shown to be at or near the peak sensitivity
for the photopigment melanopsin. Melanopsin is located in retinal
ganglion cells, which project directly to the suprachiasmatic
nucleus and are believed to be heavily involved in circadian
regulation. These retinal ganglion cells also are thought to drive
brightness perception and pupil constriction.
[0020] As discussed above, light and in particular blue or bluish
light may have both positive and negative effects on human
circadian rhythms and regulation thereof depending on what type of
light and how much light is received by the human visual system and
the timing of such light exposure. Some lighting approaches use
higher color temperatures as ways to maximize circadian impact.
Examples of such color temperatures include 6500K, which correspond
to daylight conditions. However, these 6500K spectrum LEDs are
typically depleted of spectral energy in the 490 nm region and
produce a large or heightened amount of 450 nm light. This
conventional situation may pose health hazards including potential
retinal damage because the conventional white light producing LEDs,
which do not have continuity between the melanopic region and the
blue light hazard region, may result in inappropriate pupillary
dilation during exposure to potentially harmful blue light blue
light.
[0021] Recent scientific research has demonstrated the existence of
an optical window in skin tissue, which that allows transmittance
of red spectrums from 600-1000 nm. This optical window provides
opportunity for absorption of red photons by chromaphore cytochrome
c oxidase located in the mitochondria. This chromaphore leads to
intercellular signaling and increased mitochondrial activity and
potentially bistable support of daytime circadian signaling, which
may synergistically work with retinal circadian photoreceptors.
BRIEF SUMMARY
[0022] Some embodiments include a method for generating
illumination from a light source and tuning the spectral output of
the light source comprising the steps of providing a light engine
comprising at least one LED of a first color, one LED of a second
color, and one LED of a third color, electrically driving said
light engine to produce a first illumination, providing a target
color point illumination for the light engine, measuring the color
of said first illumination and comparing it to said target color
point, and adjusting the illumination output of one first color
LED, one second color LED and one third color LED a by selectively
electrically driving each of said first, second and third color
LEDs such that the color of the resulting illumination output of
the light engine matches said target color point illumination. In
some embodiments, the LED of a first color is a white light
producing LED, and the LED of the second color and the LED of the
third color are each monochromatic LEDs. In some embodiments, the
LED of the second color approximates the color cyan or about 490 nm
and the LED of the third color approximates the color hyper-red or
about 660 nm. In some embodiments, the measuring of the color
output of said first illumination is performed using a measuring
device separate from and not integrated with said light engine. In
some embodiments, the adjusting the illumination output of the
first color LED, the second color LED and the third color LED is
accomplished by altering the electrical current operating
conditions of each of the respective color LEDs, and is
accomplished by programming an electrical switching circuit on the
light engine such that an appropriate amount of current is provided
to each of the color LEDs. In some embodiments, the target color
illumination corresponds to a point on the C.I.E. chromaticity
diagram on or proximal to the black body curve.
[0023] Other embodiments include methods and systems for
controlling the output spectrum of a light engine comprising the
steps of and systems elements for: measuring spectral
characteristics of an illumination output of a light engine that is
electrically driven to illumination wherein the light engine
comprises a first color LED, a second color LED, a third color LED
and a fourth color LED and converting said measured spectral
characteristics to a measured chromaticity, comparing said measured
chromaticity with a target chromaticity, and selectively
electrically driving the second color LED, the third color LED and
the fourth color LED to produce respective illumination from one or
more of said second, third, and fourth color LEDs such that the
chromaticity of the illumination output of the light engine matches
or approximates the target chromaticity. In some embodiments the
LED of the first color produces white light of a first color
temperature, the LED of the second color produces white light of a
second color temperature, and the LED of the third color and the
LED of the fourth color are monochromatic LEDs. In some
embodiments, the LED of the first color approximates a warm white
color temperature of less than about 3000K and the LED of the
second color approximates a neutral or cool white color temperature
of greater than or equal to about 4000K. In some embodiments, the
LED of the third color approximates the color cyan or about 490 nm,
and the LED of the fourth color approximates the color hyper-red or
about 660 nm. In other embodiments, the measuring of the spectral
characteristics of the light engine illumination output is
performed using a measuring device integrated with or into said
light engine. In some embodiments, the adjusting the illumination
output of the second color LED, the third color LED and the fourth
color LED is accomplished by altering the amount of electrical
current delivered to of each of the respective color LEDs. In some
embodiments this is accomplished via a switching circuit comprising
a microcontroller that is integral with said light engine.
[0024] Additional embodiments include a programmable LED light
engine capable of being tuned to generate a specific spectral
illumination output comprising a first color LED, a second color
LED and a third color LED, means for electrically driving each of
said color LED to produce an illumination output of the light
engine, and means for adjusting the illumination output of each of
the first color, second color and third color LEDs such that the
illumination output of the light engine corresponds to an
illumination output of a target color. Further embodiments include
a programmable LED light engine that comprises means for measuring
the spectral characteristics of the illumination output of the
light engine, a processor that is programmed to compare a measured
illumination output with a target color illumination output and to
adjust the electrical operating point of (e.g., the amount of
current flowing through) at least a portion of the LEDs such that
the light engine illumination output color matches or approximates
a target color output.
[0025] In some embodiments, primary spectrum control is defined
through ratios and binning of polychromatic and monochromatic LEDs.
In some embodiments, the preferred control circuitry is designed to
provide fine control of the color point by using different color
LEDs, each of which having biological significance above and beyond
visual stimulus. In one embodiment, monochromatic LEDs are chosen
such that blue LED color is greater or equal to about 465 nm, the
green LED color is less than or equal to about 505 nm and red LED
color is greater than or equal to about 626 nm. In some
embodiments, the switching circuitry controls the distribution of
current through the RGB color points such that the sum of all
currents passing through the monochromatic LEDs (or other tuning
LEDs), at any given time, equals the current passing through the
entire light engine. In other embodiments, the control circuitry
may also comprise a feedback circuit to adjust the output from each
LED light source to correct any temperature-based color shifts as
well as color shifts over the life of the light engine. The control
circuit, in some embodiments, can use temperature feedback, such as
a thermistor, or optical feedback, such as a photodiode or CCD, or
any combination of the two.
[0026] In some embodiments, the method of tuning the light engine
is performed at the point of light engine manufacture or
distribution or point of sale. In other embodiments, the tuning of
the light engine is performed iteratively and/or during routine
operation of the light engine.
[0027] Embodiments of the present Invention include a light engine
comprising a switching circuit for controlling the addition or
subtraction of light from one or more color light sources of the
light engine to produce a light output that is consistent in color
and is also rich in melanopic flux. Embodiments of the invention
provide an illumination spectrum that is both visually appealing
and uniform and with advantageous effects associated with a
melanopic-rich flux. In some embodiments, a control circuit
controls the current flow through one or more tuning LEDs to fine
tune the chromaticity coordinates through a calibration
process.
[0028] Some embodiments of the invention comprise a lighting device
providing illumination that is not depleted in the melanopic region
while maintaining consistent color temperature. Embodiments of the
invention include light engines that provide illumination rich
melanopic light as compared to conventional LED light sources. Some
embodiments of the invention comprise a lighting device providing
illumination that provides sufficient non-visual stimulus to
protect or mitigate against blue light hazard and retinal oxidative
stress. Some embodiments of the invention comprise a lighting
device providing illumination that provides sufficient non-visual
stimulus to facilitate the entrainment of the circadian rhythms of
mammals.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] FIG. 1 is an example CIE diagram that shows the planar
color-space with associated set of coordinates (x,y) representing
perceived colors.
[0030] FIG. 2 shows example spectral power distributions (SPDs)
from conventional white light LEDs of three different correlated
color temperatures.
[0031] FIG. 3 shows the action spectrum of melanopsin and spectral
region of blue light hazard overlaid and compared with the spectral
power distributions (SPDs) from conventional white light LEDs of
different CCTs.
[0032] FIGS. 4a-b illustrate an LED light engine and associated
switching circuitry according to some embodiments of the
invention.
[0033] FIGS. 5a-b shows the spectral power distributions of LED
light engines according to some embodiments of the invention.
[0034] FIGS. 6a-c show process flow algorithms for controlling the
light output of LED light engines and tuning them according to some
embodiments.
[0035] FIGS. 7a-b show a SPDs of illumination provided by some
embodiments of the invention overlaid with the melanopsin action
spectrum and spectral region of blue light hazard.
[0036] FIGS. 8a-b show process flow algorithms for controlling the
light output of LED light engines and tuning them according to some
embodiments.
DETAILED DESCRIPTION
[0037] An embodiment of the invention comprises an LED light engine
with integrated color tuning capability for providing uniform color
output. FIGS. 4a-b illustrate an LED light engine and associated
switching circuitry according to one embodiment. Referring to FIG.
4a, LED light engine 400 comprises: one or more strings of LED 410
that may be energized to produce a generally static output
spectrum, for example a spectral output corresponding to white
light; a set of tuning LEDs 420 for which the current through and
corresponding light output may be modulated; and a nano-tuner
circuit 430 for controlling the modulation of current and light
output of the tuning LEDs. FIG. 4b illustrates the details of the
nano-tuner switching circuitry represented by the nano-tuner block
430 in FIG. 4a according to one embodiment. Power to the LED board,
and for powering the individual LEDs and integrated processors, may
be provided by any conventional LED power supply or LED driver such
as a class II power supply or other power delivery options as will
be evident to those skilled in the art. According to this
embodiment, the LED light engine 400 contains a plurality of LEDs
that are energized to produce an initial illumination output
spectrum. In this example the following LEDs are used: Cree
XHP35-4000K (White); Luxeon Z-Warm White (WW); ProLight PK2N-490
Cyan; Luxeon Z-480 nm Blue; and Luxeon Z-660 nm, Deep Red (Hyper
Red). It is important to note that different LED packages may be
used in embodiments of the invention, and the invention is not
limited to specific LED packages. For example, alternative
embodiments include the use of a single type white light LEDs,
e.g., a cool white LED, and three monochromatic LEDs, e.g., blue,
cyan and hyper-red.
[0038] Upon application of power, current flows through the LED
string 410 and through the set of tuning LEDs 420. The nanotuner
circuit 430 controls the current flow through each of the LEDs in
the set of tuning LEDs 420. When power is supplied to the LED light
engine 400, e.g., via a power supply or LED driver (not shown),
current flows through both the LED string 410 and the set of tuning
LEDs 420 to produce an output spectrum. In this example embodiment,
the set of tuning LEDs 420 comprises a group of three different
color LEDs, each of which is on its own separate channel and for
which the current to and light output of may independently
controlled by the nanotuner switching circuit 430. In this
embodiment the three color channels are WW 422 (Luxeon Z--Warm
White), Cyan 424 (ProLight-PK2N) and Blue 426 (Luxeon Z--Blue). The
set of tuning LEDs 420 also includes a pair of hyper-red LEDs 428
(Luxeon Z Deep Red). The nanotuner circuit 430 (shown in detail in
FIG. 4b) controls the current flow through each of the tuning LEDs
422, 424 and 426 by a selective switching that alters the current
delivered to (and thereby the current that flows through) each of
the tuning LED to achieve the desired output from each. The details
of said switching are described further herein. HR LEDs 428 are
continuously energized, and the total current through the HR LEDs
428 at any instant is equal to the total current through all the
other tuning LEDs 422, 424 and 426 at that instant according to
this embodiment, as will be evident from the circuit diagram of the
LED light engine 400.
[0039] FIG. 4b illustrates the details of nano-tuner switching
circuitry represented by the nano-tuner block 430 in FIG. 4a. The
nanotuner circuit 430 includes a programmable microcontroller 432
which may be programmed to drive or switch the tuning LEDs in one
or more specific ways. Examples of such switching algorithms are
disclosed further herein. The microcontroller 432 used in this
embodiment is Microchip PIC12F752/HV752, but embodiments of the
invention are not limited to a specific microcontroller or specific
circuit design and many variations are possible as will be evident
to those skilled in the art. Effectively, the nanotuner circuit 430
acts, inter alia, as a switching circuit controlling the current
that flows through each of the tuning LEDs (or strings of tuning
LEDs). By opening and closing solid state "switches" to each of the
tuning LEDs 422, 424 and 426, the microcontroller may alter the
current delivered to each of the tuning LEDs thereby altering the
intensity of light output from each type or color of the tuning
LEDs. In this example, three different LED color types may be
selectively and independently driven by altering the electrical
current to each thereby producing a desired resultant output
spectrum and color point. This provides for the fine tuning of
spectral output across different LED boards that provides a means
of insuring uniformity of output and chromaticity.
[0040] Operation of the system according to some embodiments will
now be described. Powering up of the LED light engine 400 results
in illumination of both the LED string 410 and the tuning LEDs 420
to produce an initial output spectrum. In one embodiment, at
startup and initial powering, the current that flows through the
each of the tuning LEDs 422, 424 and 426 is equally or near equally
proportioned. For example, 1/3 of the total current flows through
each of the three tuning LEDs 422, 424 and 426. However, no
specific proportionality of current through the various tuning LED
is required at startup and the ratio of currents may be adjusted as
desired (e.g., using the nanotuner circuit 430 and programmable
microcontroller).
[0041] FIG. 5a shows a spectral power distribution output of the
LED light engine illustrated in FIGS. 4a-b according to one
embodiment. The output spectrum according to this embodiment is
rich in melanopic light (e.g., ipRGC stimulating) as indicated by
the spectral peak around 490 nm, Furthermore, the illumination
contains much less of the potentially damaging blue light, e.g.,
light in the 440-460 nm regions, as compared to conventional LED
light sources. FIG. 5b shows a spectral power distribution output
of another LED light engine according to another embodiment. The
output spectrum is both rich in melanopic light and contains a
reduce amount of so called "blue hazard" light when compared with
convention LED sources. Embodiments of the invention include but
are not limited to a variety of CCTs, including 2700K, 3000K,
3500k, 4000k, 5000k, etc.
[0042] In some embodiments, the initial illumination spectrum
generated by the light engine 400 is measured and the electrical
current of the tuning LEDs 422, 424 and 426 are adjusted by the
nanotuner circuit 430 such that the illumination output spectrum
matches a desired or target spectrum. The total output spectrum,
comprised of the output spectra of both the LED string 410 and the
tuning LEDs 420 is adjusted by selectively varying the light output
of the tuning LEDs 422, 424 and 426. The light output of the tuning
LEDs is determined by the current flowing through the respective
tuning LEDs 422, 424 and 426. By altering the electrical current of
each of the tuning LEDs 422, 424 and 426, the relative proportion
of current through each of the tuning LEDs and color output of each
can be finely controlled and adjusted to achieve a resulting target
color point.
[0043] As described earlier herein, due to the non-uniformity
amongst individual LEDs (due to inherent limitations in
manufacturing, binning, etc.) individual LED boards designed and
constructed to be identical in spectral output, even though each
board may contain the same layout, type and number of LEDs, may
each generate slightly different output spectrums. This may be
unsatisfactory, for example, to the lighting consumer
[0044] In one embodiment of the invention, the spectral output of
an individual board (or LED fixture) is measured and compared to a
known or desired spectral output, and this information is used in
conjunction with the nanotuner circuit 430 to adjust the spectral
output of tuning LEDs to achieve a consistent target output
spectrum. The spectral measurement may be performed with a color
sensor, e.g., an off the shelf color sensor. In one embodiment, a
TAOS TCS3414CS Digital Color Sensor is employed for the spectral
measurement. In some embodiments, the spectral measurement is
performed by an external color measurement sensor or otherwise
separate or remote calibration or measurement device. In other
embodiments, the color measurement sensor is incorporated into the
LED light engine itself. In some embodiments where the color
measurement is performed by a device external to the light engine,
program instructions may delivered, by a device remote from the
light engine, to the nanotuner circuit 430 to set the switching and
thereby the electrical current through the tuning LEDs 422, 424 and
426 such that the resulting light engine illumination matches a
target color point. In some embodiments, the nanotuner circuit is
preprogrammed to adjust the electrical current of the tuning LEDs
to match one or more specific color points. In some embodiments,
the color sensor may be integrated in to the light engine or
otherwise part of the lighting fixture, and the color output of
light engine monitored continuously by the sensor. The continued
monitoring of the color output allows for real time and continuous
or intermittent but repeated adjustments by the nanotuner circuit
to maintain a specific and consistent color output.
[0045] This process of measuring the total spectral output and then
adjusting the current flows through the tuning LEDs may be
iterative. For example, a closed loop system may be used wherein
the total spectral output is continuously (or intermittently)
monitored and compared with a target desired output, and the tuning
LEDs driven by the nanotuner controller circuit to achieve the
target output. In a closed loop system, any drift or other
variation in total spectral output may be corrected in real time.
In another embodiment, the total spectral output of the LED board
may be measured at the factory or manufacturing facility and the
current flow through the tuning LEDs determined and set at the
factory prior to shipment. In still other embodiments, the
appropriate current flow through the tuning LEDs can be programmed
at the retail distribution point or may be set by the user by an
appropriate interface at other times during the life cycle of the
light engine.
[0046] As will be evident to those skilled in the art, there are a
number of ways to convert raw color sensor data into color
tristimulus values and/or CIE color points. Raw color data in the
form of RGB information may be converted via a correlation matrix
or transform into tristimulus values XYZ, which then may be further
transformed to a specific color point (x,y). In some embodiments, a
digital color sensor (e.g., TAOS TCS3414CS) senses light from the
light engine and measures red(R), green(G), blue(B) irradiance. The
RGB irradiance data is used to determine the light engine's CCT and
chromaticity coordinates. In some embodiments, the RGB data is
mapped to CIE tristimulus values (XYZ) via a correlation matrix
(3:3 transform). Chromaticity coordinates (x, y) and correlated
color temperature (CCT) are then computed from the tristimulus
values (XYZ). A 3:2 transform may be used to obtain color points
(x,y) from the tristimulus values (XYZ). CCT can be computed using
McCamy's formula for example. A variety of methods and mathematical
transformations or algorithms may be used to convert raw RGB sensor
data, or other color sensor data, into color coordinates and CCT as
will be evident to those skilled in the art, and embodiments of the
invention are not limited to any particular method.
[0047] A desired or target illumination output may be specified in
a number of ways, for example by specifying target tristimulus
values (XYZ), chromaticity coordinates (x,y), or correlated color
temperature (CCT). In some embodiments, the target illumination
output spectrum is specified by a point on the CIE color diagram,
i.e., a color point (x,y) or pair of chromaticity coordinates. The
microcontroller 432 of the nanotuner circuit 430 may be programmed
to generate color points from either raw or processed color sensor
data. Alternatively, the microcontroller may receive a determined
color point directly from another device. In some embodiments of
the invention, the microcontroller 432 of the nanotuner circuit 430
is programmed to adjust the electrical currents of the tuning LEDs
422, 424 and 426 to match one or more target color points that may
be pre-programmed into the microcontroller or generated "on the
fly" in response to other inputs.
[0048] In some embodiments, the individual electrical current, of
each of the tuning LEDs 422, 424 and 426, which may correspond to
the "on-time" percentages of each of the tuning LEDs, are adjusted
such that the resulting illumination from the light engine (i.e.,
combined Illumination from static LED and tuning LEDs) is trimmed
towards and reaches the target color coordinates. Adjusting a light
engine to produce a specific color point or CCT begins with
knowledge of the initial or current color point of the illumination
from the light engine (e.g., derived from color sensor data). The
electrical currents through each of the tuning LEDs are modified to
produce the target color point. Determining the optimal triplet of
electrical current for the three tuning LEDs of a light engine,
that will trim or adjust a light engine color output to a target
color output is performed using coefficient matrix or other
conventional mathematical techniques and the algorithm(s) for
deriving or determining the appropriate currents are programmed
into the nanotuner microcontroller 432 according to some
embodiments. In some embodiments, a coefficient matrix will be
specific to the color and driving characteristics of each of the
tuning LEDs, and will derived based on the specific light engine
and tuning LEDs. As will be evident to those skilled in the art,
embodiments of the invention are not limited to any specific light
engine, tuning LEDs or coefficient matrix, and the method and
systems described herein for adjusting a light engine using tuning
LED to meet a target color point, including the derivation specific
coefficient matrices, are widely applicable and may be accomplished
in a variety of ways. Also, embodiments of the invention are not
limited to any specific means of adjusting electrical current flow
through the tuning LEDs, for instance adjusting the electrical duty
cycles of the tuning LEDs, and may be accomplished via a variety of
switching and/or current control and delivery approaches.
[0049] While some embodiments of the invention utilize four
different color LEDs on the light engine, with three of the colors
being used in the nanotuner controller, embodiments of the
invention include light engines with a total of only three
different color LEDs on board. In these embodiments, a total of
three different color LEDs are utilized in the light engine and
nanotuner controller. In some embodiments, the three color LED
types comprise three different color monochromatics LEDs. In some
embodiments, the three color LED types comprise two different color
monochromatics LEDs and one white LED. In still other embodiments,
the three color LED types comprise two different white light LEDs
and one monochromatic LED. As will be known to those skilled in the
art, mixing of three color LEDs allows for the matching of any
color point contained within the triangle formed by the three LED
color points.
[0050] FIGS. 6a-c are process flow charts illustrating operation of
the light engine 400 comprising the nanotuner control circuit 430
and in conjunction with a color light sensor (not shown) according
to some embodiments of the invention. According to some
embodiments, this functionality of setting the initial electrical
currents through the tuning LEDs, comparing of the measured color
output of the light engine to a target color output, and adjusting
the currents of the tuning LEDs to trim the light engine output
such that it matches a target color point is programmed into the
nanotuner circuit microcontroller 432. In some embodiments, the
microcontroller 432 controls the operation of the color sensor. In
some embodiments, a target CCT or color point (x, y) is set and an
initial current flow of 33.3% of total light engine current is
established for each of the three tuning LEDs 422, 424 and 426. The
light engine output is measured via a color sensor and converted to
a chromaticity. The converted chromaticity is compared to a target
chromaticity, and the relative current flow of the tuning LEDs are
adjusted to in order to tune the light engine output to the target
chromaticity.
[0051] In some embodiments the color or spectral output of the LED
light board or fixture is measured. The spectral output sensor (not
shown) may be a separate unit from the light engine 400 or
nanotuner controller 430 or alternatively the spectral output
sensor may be integrated within the LED fixture, or LED board, or
nanotuner controller according to the preferred application as
described above. In operation the output spectrum of the LED light
engine 400 is measured by the spectral output sensor and compared
to a known or desired target output spectrum. This comparison may
be performed by a separate processor or integrated circuit, but in
this embodiment is performed by the nanotuner controller circuit
430. In some embodiments, the nanotuner controller circuit via its
microcontroller transforms the raw RGB color data from the color
sensor to a chromaticity (e.g., a CIE color point). The deviation
in the measured output spectrum from the desired spectrum is
eliminated or reduced by adjusting or altering the currents
provided to and through each of the tuning LEDs. The nanotuner
control circuit 430 performs this functionality. The microprocessor
432 is programmed to control the switching and thereby the
electrical currents of the different color tuning LEDs. By
calculating, receiving or otherwise retrieving, (e.g., from a look
up table), the appropriate electrical operating condition, e.g.,
current, for each type of tuning LED that would produce a light
engine output that matches, approximates or approaches a target
color point, the microcontroller controls the switches such that
the appropriate electrical operating condition is met, e.g.,
appropriate current flows through the tuning LEDs thereby trimming
the spectral output of the light engine to match the target output
(e.g., chromaticity coordinates).
[0052] With reference to FIG. 6a, according to some embodiments,
the process starts at 600; for example this may be when power is
supplied to the LED board 400 and both static LED string 410 and
tuning LEDs 420 are illuminated generating an output spectrum. In
some embodiments the initial current provided to the tuning LEDs is
equally distributed across the three different colors of LED (e.g.,
each color string of tuning LEDs received one third of the circuit
current), but the initial currents to the tuning LEDs may be set at
other values as desired through programming the nanotuner
controller. One or more spectral characteristics are measured 610
by a spectral sensor. For example, a color sensor is used to
measure and output RGB color spectral data. At step 620, the
measured spectral characteristics are compared to a target
spectrum. In some embodiments, the target spectrum corresponds to a
target CIE chromaticity and the measured spectral data is converted
to a measured CIE chromaticity for comparison to the target
chromaticity. The target chromaticity may be set beforehand by
programming the nanotuner controller or alternatively may be
provided in real time or on an ongoing basis depending on the
application. At step 640, if the measured spectral characteristics
do not match the target spectral characteristics, the currents
flowing through each of the tuning LEDs 422, 424 and 426 are
adjusted such that the resulting output spectrum matches or
approaches the target spectral characteristics. This process may be
iterative. By adjusting the current flowing through the different
color tuning LEDs, and thereby adjusting their respective color
brightness, the total output spectrum may be finely tuned in
chromaticity and brightness in order to match or closely
approximate the desired target spectrum. When the output spectral
characteristics sufficiently matches the target spectral
characteristics, the current values delivered to each of the tuning
LEDs are set and fixed at their current values 650. In some
embodiments, the LED board/Fixture is initially tuned to the target
spectrum and then the electrical currents of the tuning LEDs are
fixed and continuous monitoring of the output spectrum is
discontinued. Such an embodiment may be appropriate for initially
tuning LED board/fixtures to a target spectrum at the factory or
other point in the chain of commerce in order to insure uniformity
of spectral output.
[0053] FIG. 6b shows a process flow of the nanotuner controller
according to another embodiment wherein the monitoring of one or
more spectral characteristics of the light engine output and
adjusting the tuning LEDs to match a target output or color point
is continuous (e.g., in real time). In some embodiments, a spectral
sensor may be onboard the LED fixture or incorporated into the LED
light engine. One or more spectral characteristics are measured 610
by a spectral sensor. The measured spectral characteristics are
compared to a target spectrum 620. At step 640, if the measured
spectral characteristics do not match the target spectral
characteristics, the electrical currents of each of the tuning LEDs
are adjusted such that the resulting output spectrum matches or
approaches the target spectral characteristics. This process may be
iterative and in some embodiments continuous. When the output
spectral characteristics sufficiently matches the target spectral
characteristics, the electrical currents of the tuning LEDs are
maintained at their current values, and the process continues in a
loop manner by measuring spectral characteristics of the light
engine output 610, comparing the current measurement output to
target output 620 and performing any needed adjustment to the
output of the tuning LEDs 640 in order to trim the light engine
output to the target spectrum.
[0054] FIG. 6c shows a process flow diagram according to one
embodiment. A light engine comprising tuning LEDs is electrically
driven to illumination wherein the initial currents of each tuning
LED color is equally proportioned 660 (e.g., each of the tuning
LEDs receives 1/3 of the current flowing through the light engine).
A color sensor is used to measure the spectral output of the light
engine and RGB color data is generated 665. The RGB color data is
transformed to derive a CIE color point or chromaticity 670. The
derived chromaticity is compared to a target chromaticity 675. If
the derived chromaticity matches the target chromaticity, the
electrical currents flowing to each of the tuning LEDs are set to
or held at their current values 680. If the derived chromaticity
does not match the target chromaticity, the currents of the tuning
LEDs are adjusted to trim the light engine output spectrum toward
the target chromaticity 690. In some embodiments, this process is
performed continuously, semi-continuously or intermittently. In
some embodiments the process is part of a real-time feedback and
adjustment closed loop system.
[0055] FIG. 7a shows an SPD 70 of illumination provided by an
embodiment of the invention overlaid with the melanopsin action
spectrum 72. The spectral outputs produced by embodiments of the
invention are rich in biologically important light while providing
light of high efficacy, high CRI and esthetic appeal. FIG. 7b shows
an SPD 70 of illumination provided by an embodiment of the
invention overlaid with the melanopsin action spectrum 72 and blue
light hazard spectral region 74. As compared to convention LED
sources, embodiments of the invention provide high efficiency and
attractive white light with important biological spectral
components and with reduced amount of light in the blue light
hazard spectral region.
[0056] Another approach, and according to some embodiments of the
invention, in order to provide adequate melanopic flux while
reducing potential blue light hazard, a blue pump LED at or near
450 nm (e.g., outside the blue hazard region or with less blue
hazard impact) and one or more broadband phosphors are used to
produce highly efficacious white light. The use of a 450 nm LED
pump avoids using higher frequency pumps in the blue light hazard
region. In some embodiments, use of a 450 nm LED pump may produce
white light that is over-converted, that is, the resultant output
spectrum is not "blue" enough because the majority of the blue
light from the pump has been down-converted for the desired
resultant color temperature. In some embodiments, in order to
address this issue, an additional monochromatic LED with peak
emission at or near 490 nm is added to the light engine. In still
other embodiments, an additional red LED or other red emitter
(e.g., phosphor) is added to provide a resultant output spectrum
that resides on or near the black body curve or locus.
[0057] Other embodiments include narrow band down converters, such
as quantum dots or narrow emission phosphors in the 490 nm region.
Likewise, narrow emission spectrum in the red region can come from
specialty phosphors or quantum dots. In some embodiments, the
resultant output spectrum expands over the entire region from
600-1000 nm. In some embodiments, this spectrum is achieved using
efficient LEDs near 660 nm in conjunction with phosphors peaking
between 760 nm to 860 nm.
[0058] As discussed elsewhere herein, challenges to producing a
uniform white light of consistent color are present when the
resultant white light is high in relative melanopic flux (i.e.,
strong or peak emissions in the 490 nm region). These challenges
are due, inter alia, to fact that the sensitivity of the individual
retinal cones are highly variable in this spectral region (e.g.,
the action spectrum slope of different cone types runs in opposite
direction and leads to a heightened discrimination by the visual
system of slight deviations in output spectrum). Thus, the
non-uniformity of LED packages due to manufacturing and binning
limitations may result in identically designed LED boards and
engines that have noticeable differences in output spectra.
[0059] In order to compensate for aberrations in color output and
correct and insure uniformity, and according to some embodiments,
one or more specific phosphors and/or quantum dots are directly
applied to white light packages to alter their (x,y) color
coordinate position in order to adjust them to one or more specific
color points and/or insure uniformity of color output. In some
embodiments, the type and amount of phosphor or lumiphoric material
to be applied is dependent on the difference between the actual
color point of the emitter and a target color point.
[0060] For example, if measured peak emission of an emitter shows a
peak emission of 491 nm whereas the emitter is targeted to emit at
490 nm, a noticeable shift of perceived color in the y direction
could result. According to some embodiments, this aberration is
rectified by applying a small amount of pinkish phosphor with (x,y)
color coordinate directly below the black body such that the new
light output is appropriately trimmed for color uniformity and for
example brought onto the black body locus. Other examples of
applying one or more specific phosphors and/or quantum dots or
other lumiphoric materials to finely adjust the color temperature
of individual LED packages and/or LED light engines or boards will
be evident to those skilled in the art. Means and mechanisms for
applying phosphors and/or quantum dots or other lumiphors include
but are not limited to the application of liquids with lumiphoric
materials dispersed therein, screen or ink-jet printing, colloidal
or sol-gel applications, deposition via mixing of lumiphors with
silicone or epoxy, direct injection, lithography, lamination, etc.
It should be noted, that a variety of means and methods of applying
phosphors and other lumiphoric materials to LED dies and packages
are known by those skilled in the art, and embodiments of the
invention are not limited to any particular method.
[0061] In some embodiments, the process of depositing phosphors
and/or quantum dots is performed after LED board or engine
fabrication and provides a means for bringing each light engine or
board into spectral output color uniformity. In some embodiments,
the illumination output spectrum of a light engine is measured and
compared to a target output spectrum. If there is a difference that
meets a certain threshold, phosphor (and/or quantum dots) are added
to one or more of the LED packages to trim the resultant output
spectrum of the light engine to match the target spectrum. In some
embodiments, phosphor is removed from the package in order to trim
the color point. This process may be iterative.
[0062] Examples of processes according to some embodiments are
shown in FIGS. 8a-b. With reference to FIG. 8a, according to some
embodiments, the process starts at 800; for example this may be
when power is supplied to the LED board. One or more spectral
characteristics are measured 810 by a spectral sensor. At step 820,
the measured spectral characteristics are compared to a target
spectrum. In some embodiments, the target spectrum corresponds to a
target CIE chromaticity and the measured spectral data is converted
to a measured CIE chromaticity for comparison to the target
chromaticity. The target chromaticity may be set beforehand by
programming the nanotuner controller or alternatively may be
provided in real time or on an ongoing basis depending on the
application. At step 840, if the measured spectral characteristics
do not match the target spectral characteristics, one or more
phosphors or other lumiphors are added to one or more of the LEDs
thereby trimming the output spectrum of light engine to match or
approximate target spectral characteristics. In some embodiments,
application of the phosphor occurs while the LED is powered and
illuminating. In other embodiments, the LEDs are powered off for
the application of the phosphor.
[0063] FIG. 8b shows a process flow of the nanotuner controller
according to another embodiment wherein the monitoring of one or
more spectral characteristics of the light engine output and
applying or removing lumiphors to match a target output or color
point is iterative. In some embodiments, a spectral sensor may be
onboard the LED fixture or incorporated into the LED light engine.
One or more spectral characteristics are measured 810 by a spectral
sensor. The measured spectral characteristics are compared to a
target spectrum 820. At step 840, if the measured spectral
characteristics do not match the target spectral characteristics,
lumiphor(s) are added and/or removed to trim output spectrum of
light engine to match or approximate target spectral
characteristics.
[0064] In other embodiments, the applying of the phosphor or
quantum dots occurs during the package level manufacturing process.
For example, LED manufacturers could add small amount of material
during the binning process to bring the LED packages into color
uniformity. In some embodiments, the process of fine tuning the
light output color involves removing small portions of phosphor or
other lumiphors.
[0065] It will be understood, and evident to one skilled in the
art, that although these examples shows specific LED light sources
(e.g., with specific color outputs and intensities) and specific
numbers and ratios of LEDs, the inventive concepts disclosed herein
are not limited to any specific set of LEDs, types or ratios of
same. A variety of different LEDs, phosphor pumped "white" LED
and/or monochromatic LED may be arranged and configured and driven
by appropriate current to produce a desired or target output
spectrum.
Additional Embodiments
[0066] There are biological pathways in the human body that are
light driven or otherwise influenced by light exposure. Circadian
regulation has a dedicated photoreceptor in the eye, most sensitive
to a blue/green light, light similar to that found in a blue sky. A
photoreceptor has also been found in mitochondria. When cellular
mitochondrial photoreceptors are irradiated by certain types (e.g.,
wavelengths and wavelength ranges) of red light, increased
mitochondrial activity including production of ATP results leading
to higher densities of ATP in the cells. The increased synthesis of
ATP in isolated mitochondria and intact cells of various types
under irradiation with monochromatic light of different wavelengths
is well documented. Other intracellular and extracellular
manifestations may also be involved.
[0067] As a neurotransmitter, ATP is directly involved in brain
function, sensory reception, and the neuron system control of
muscles and organs. When released by non-neuronal cells, it often
triggers protective responses, such as bone building and cell
proliferation. ATP is now believed to play a role as the signaling
molecule, and a long series of discoveries has demonstrated that
ATP is not only an energy currency inside cells, but it is also a
critical signaling molecule that allows cells and tissues
throughout the body to communicate with one another. Some
hypotheses hold that the switch from wake to sleep appears to
correlate with the accumulation of the ATP breakdown product
adenosine during wakefulness. ATP and its derivatives appear to
play roles in the circadian cycle including the sleep/wake cycles
including sleep pressure buildup and may involve intercellular
signaling between non-neuronal and neuronal cells thereby
influencing the sleep-wake cycle including subjective feelings of
sleepiness or alertness.
[0068] Skin has an "optical and near IR window" receptive to light
between 630 nm-900 nm. This window allows for deep penetration into
the cells, where mitochondria is present. Not wishing to be bound
by any theory, it is believed that exposure, e.g., of the skin, to
deep red light results in increased mitochondrial activity of
dermal, sub-dermal and other light receiving cells, resulting in,
inter alia, increased ATP production in the respective cells. This
increased mitochondrial activity via the exposure of the skin to
deep red (and specific wavelength regions of infrared as well)
light may play a role in influencing the circadian rhythm or
otherwise affect sleep pressure or alertness.
[0069] Light-based illumination has been found to be more effective
in a pulsed form for skin-based applications. Additionally, the
recently discovered photoreceptors involved in circadian regulation
have been shown to have a much slower response time than visual
photoreceptors, such as rods and cones. Thus, pulsing light
intermittently below a certain frequency, while adequately
stimulating the visual receptors, rods and cones, will have a
smaller stimulating effect on the opsins and other circadian
related photoreceptors. The melanopic response, and impact on
circadian rhythm entrainment, may therefore be less with pulsed
light than compared to a continuous stream of light of equal visual
stimulus. The pulsing of light to attenuate or mitigate any
melanopic response may be achieved at pulse rates that do not alter
visual perception, e.g., the pulsing occurs at a frequency that is
greater than the visual criteria for visible flicker which occurs
at about 50 Hz.
[0070] The effect on the circadian cycle as well as on sleep
pressure and alerting response of light exposure at night is one
that is highly influenced by daytime biological stimulus including
light stimulus. For example, a construction worker who spends most
of his days outdoors will experience a smaller impact from light at
night compared to someone who spends more of the day in a computer
lab with low light levels. This response is dynamic over the course
of a day. First morning light helps stimulate cortisol awakening
response. Likewise, adaptation for the circadian system is heavily
influenced by the light exposure most recently preceding night time
or darkness. For example, a high biological light exposure in the
late afternoon is also beneficial to circadian regulation and
rhythm.
[0071] Additionally, circadian related photoreceptors are in
macular and peripheral vision nearest to the fovea. Thus a light
source that produces high biological light in this region is ideal.
Melanopsin related photoreceptors are most sensitive in the lower
hemisphere of the retina. Selective stimulation of these
photoreceptors is possible by directing illumination, and
specifically melanopic light, towards or away from the region of
the retinal where melanopic photoreceptors are most concentrated or
most sensitive or responsive.
[0072] Embodiments of the invention include methods, systems and
luminaires that dynamically generate high efficacy white light that
comprises enhanced spectral components that vary at different times
of the day to facilitate circadian regulation or entrainment.
Embodiments of the invention include dynamic illumination methods
and systems for providing relatively high melanopic flux during the
day and relatively low melanopic flux at night. Other embodiments
of the invention include lighting systems which provide for
illumination systems that comprise enriched or depleted melanopic
light from above such that exposure of melanopic light to
photoreceptors in the lower hemisphere of the retina may be
amplified or attenuated based on time of day in order to facilitate
circadian rhythm regulation.
[0073] In some embodiments, a daytime spectrum is generated that
has an enhanced circadian spectrum, i.e., melanopic light around
490 nm (or 480 nm-500 nm). In some embodiments illumination
includes enhanced spectral components that are relevant to the skin
optical window and sub dermal cellular stimulation (e.g., deep-red
around 660 nm and/or infrared). Illumination spectrums produced by
embodiments of the invention can increase biological stimulus at
times where biological sensitivities are greatest. In some
embodiments, illumination provided during nighttime will have
relatively lower amounts of 480 nm light (i.e., melanopic light),
than for example the illumination provided during the daytime. In
some embodiments, illumination is produced by, inter alia, pulsing
light of particular wavelength regions. For example, light that may
have an adverse impact on circadian response or rhythm at a
particular time of day, e.g., melanopic light at nighttime, may be
pulsed during this time in order that the opsin responsive
photoreceptors are less stimulated thereby reducing the impact of
this light on the circadian system. The slower response of the
circadian relevant photoreceptors and decreased cumulative photonic
stimulation incident on the photoreceptor due to the pulsing of the
light mitigates or attenuates any adverse circadian impact. Pulsing
of the light may be of sufficient frequency such that it has no
visual impact (e.g., light is pulsed above the flicker rate).
Embodiments of the invention includes systems and luminaires that
can alter the illumination spectrum at different times of the day,
for examples dynamic systems that can dynamically change the
illumination spectrum over the course of a day. In some embodiments
relatively higher amounts of deep-red or infrared light (or light
in that optical region) are provided during specific times of day
to facilitate biological responses including circadian regulation
or changes to alertness.
[0074] In some embodiments, blue light in the 420 nm region is
employed in a lighting system to provide illumination that results
in an acute alerting affect. In some embodiments, this illumination
is depleted in melanopic light (e.g., in 490 nm or 460-500 nm) and
thereby produces an alerting effect while providing no or reduced
impact on the circadian rhythm. The lighting system according to
these embodiments produces white light illumination with both high
CRI and aesthetic appeal.
[0075] Other embodiments of the invention include methods,
luminaires and systems for providing biologically relevant light
(e.g., melanopic light) from indirect illuminating sources.
Embodiments include using white light and/or monochromatic sources,
and examples include cove lighting and indirect ceiling and floor
lighting. Some embodiments include illumination systems that
provide light, that may effect a biological stimulus (e.g.,
melanopic light), from below such that the light impacts the upper
hemisphere of the retina where the opsin photoreceptors are less
sensitive thereby reducing the potential biological stimulus.
Embodiments include lighting, e.g., indirect light, from above
which is depleted of melanopic light but of high CRI thus providing
aesthetic white light but without or with reduced biologically
stimulating light.
[0076] While the invention has been described with reference to
exemplary embodiments, it will be understood by those skilled in
the art that various changes may be made and equivalents may be
substituted for elements thereof without departing from the scope
of the invention. It should be understood that the diagrams herein
illustrates some of the system components and connections between
them and does not reflect specific structural relationships between
components, and is not intended to illustrate every element of the
overall system, but to provide illustration of the embodiment of
the invention to those skilled in the art. Moreover, the
illustration of a specific number of elements, such as LED drivers
power supplies or LED fixtures is in no way limiting and the
inventive concepts shown may be applied to a single LED driver or
as many as desired as will be evident to one skilled in the
art.
[0077] In addition, many modifications may be made to adapt a
particular situation or material to the teachings of the invention
without departing from the essential scope thereof. Therefore, it
is intended that the invention not be limited to the particular
embodiment disclosed as the best or only mode contemplated for
carrying out this invention, but that the invention will include
many variants and embodiments. Also, in the drawings and the
description, there have been disclosed exemplary embodiments of the
invention and, although specific terms may have been employed, they
are unless otherwise stated used in a generic and descriptive sense
only and not for purposes of limitation, the scope of the invention
therefore not being so limited. Moreover, the use of the terms
first, second, etc. do not denote any order or importance, but
rather the terms first, second, etc. are used to distinguish one
element from another. Furthermore, the use of the terms a, an, etc.
do not denote a limitation of quantity, but rather denote the
presence of at least one of the referenced item.
* * * * *