U.S. patent application number 15/873195 was filed with the patent office on 2018-05-24 for mask and headgear connection.
The applicant listed for this patent is RESMED LIMITED. Invention is credited to Michael Kassipillai Gunaratnam, Philip Rodney Kwok.
Application Number | 20180140797 15/873195 |
Document ID | / |
Family ID | 38543062 |
Filed Date | 2018-05-24 |
United States Patent
Application |
20180140797 |
Kind Code |
A1 |
Gunaratnam; Michael Kassipillai ;
et al. |
May 24, 2018 |
MASK AND HEADGEAR CONNECTION
Abstract
A connector arrangement joining a respiratory mask and headgear
is adapted for single-handed disengagement by the patient. A first,
rigid connector part is formed into the rigid mask frame, with a
mating second connector attached to a strap of the headgear. The
connectors are held away from the patient's face by the connection
to the mask frame.
Inventors: |
Gunaratnam; Michael
Kassipillai; (Sydney, AU) ; Kwok; Philip Rodney;
(Sydney, AU) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
RESMED LIMITED |
Bella Vista |
|
AU |
|
|
Family ID: |
38543062 |
Appl. No.: |
15/873195 |
Filed: |
January 17, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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14479915 |
Sep 8, 2014 |
9901701 |
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15873195 |
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13455283 |
Apr 25, 2012 |
8844532 |
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14479915 |
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|
12537663 |
Aug 7, 2009 |
8210181 |
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13455283 |
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10090173 |
Mar 6, 2002 |
7600513 |
|
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12537663 |
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09504220 |
Feb 15, 2000 |
6374826 |
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10090173 |
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29115618 |
Dec 16, 1999 |
D443355 |
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09504220 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61M 16/0605 20140204;
A61M 2205/02 20130101; A61M 16/0616 20140204; A61M 16/0666
20130101; A61M 16/0622 20140204; A61M 16/0683 20130101; A61M 16/06
20130101; A61M 2210/0618 20130101; A61M 16/0633 20140204; A61M
16/0638 20140204; A61M 16/065 20140204; A61M 16/08 20130101; A61M
16/0816 20130101; Y10T 24/45529 20150115 |
International
Class: |
A61M 16/06 20060101
A61M016/06; A61M 16/08 20060101 A61M016/08 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 18, 1999 |
AU |
1916/99 |
Jun 18, 1999 |
AU |
PQ1040 |
Claims
1-20. (canceled)
21. A respiratory mask and headgear combination for the delivery of
breathable gases to a patient for the treatment of sleep disordered
breathing (SDB), the respiratory mask and headgear combination
comprising: a respiratory mask comprising: a mask frame having a
gas inlet aperture; a first connector, the first connector and the
mask frame integrally molded from a rigid material; and a cushion
attached to the mask frame and configured to seal with the
patient's face; headgear configured to secure the respiratory mask
on the patient's head, the headgear including a strap, and the
strap being length-adjustable; an elbow connector pivotably
connected to the mask frame at the gas inlet aperture, the elbow
connector configured to connect to a gas supply conduit; and a
second connector configured to be connected to the strap such that
the length of the strap is adjustable relative to the second
connector, wherein the second connector is structured to releasably
connect to the first connector such that the headgear is detachable
from the respiratory mask without the need to detach the strap from
the second connector, wherein the second connector is configured to
provide snap feedback to the patient when the first connector and
the second connector are connected, wherein the first connector is
positioned on the mask frame such that when the respiratory mask is
worn by the patient and the first connector and the second
connector are connected the second connector is held clear of the
patient's face.
22. The respiratory mask and headgear combination of claim 21,
wherein the strap extends from a rear portion of the headgear for
attachment to the mask frame.
23. The respiratory mask and headgear combination of claim 21,
wherein the strap comprises hook and loop material to facilitate
length adjustment.
24. The respiratory mask and headgear combination of claim 21,
wherein the second connector further comprises a cross-bar, and the
strap is configured to pass around the cross-bar to connect to the
second connector.
25. The respiratory mask and headgear combination of claim 21,
wherein the first connector is positioned on the mask frame such
that when the respiratory mask is worn by the patient and the first
connector and the second connector are connected the first
connector and the second connector are out of the patient's line of
vision.
26. The respiratory mask and headgear combination of claim 21,
wherein the second connector includes a first gripping surface and
a second gripping surface, the first gripping surface and the
second gripping surface positioned for gripping of the second
connector between the patient's thumb and finger.
27. The respiratory mask and headgear combination of claim 21,
wherein the first connector is structured to direct the second
connector in a downward and rearward direction relative to the
patient's face when connected to the first connector.
28. The respiratory mask and headgear combination of claim 21,
wherein the first connector is angled on the mask frame such when
connected by the second connector the strap extends in a downward
and rearward direction relative to the patient's face.
29. The respiratory mask and headgear combination of claim 28,
wherein the second connector is configured to lie generally
parallel to the patient's cheek region when connected to the first
connector.
30. The respiratory mask and headgear combination of claim 29,
wherein the strap is configured to lie generally parallel to the
patient's cheek region when the second connector is connected to
the first connector.
31. The respiratory mask and headgear combination of claim 21,
wherein the second connector is frosted or textured to allow the
patient to distinguish the second connector from the first
connector by touch.
32. The respiratory mask and headgear combination of claim 21,
wherein the second connector is structured to be attached to and
detached from the first connector with one hand.
33. The respiratory mask and headgear combination of claim 21,
wherein the respiratory mask comprises a nasal mask configured to
cover the patient's nose or a full-face mask configured to cover
the patient's nose and mouth.
34. The respiratory mask and headgear combination of claim 21,
wherein the mask frame further comprises a forehead support.
35. The respiratory mask and headgear combination of claim 21,
wherein the first connector is structured such that when the second
connector is connected to the first connector, the second connector
is oriented at a predetermined, downward angle relative to the
patient's head and the strap extends below the patient's ear.
36. The respiratory mask and headgear combination of claim 21,
wherein the mask frame forms a mask cavity configured to receive at
least the patient's nose.
37. The respiratory mask and headgear combination of claim 21,
wherein the second connector further comprises a resiliently biased
cantilever member to engage the first connector with a
snap-fit.
38. The respiratory mask and headgear combination of claim 21,
wherein the first connector and the second connector are structured
to be joined with a male-female connection.
39. The respiratory mask and headgear combination of claim 21,
wherein the first connector is a female connector and the second
connector is a male connector.
40. The respiratory mask and headgear combination of claim 21,
wherein the rigid material is polycarbonate.
41. The respiratory mask and headgear combination of claim 21,
wherein: the first connector is structured such that when the
second connector is connected to the first connector, the second
connector is oriented at a predetermined, downward angle relative
to the patient's head and the strap extends below the patient's
ear; the rigid material is polycarbonate; the strap extends from a
rear portion of the headgear for attachment to the mask frame; the
strap comprises hook and loop material to facilitate length
adjustment; the second connector further comprises a cross-bar, and
the strap is configured to pass around the cross-bar to connect to
the second connector; the first connector is positioned on the mask
frame such that when the respiratory mask is worn by the patient
and the first connector and the second connector are connected the
first connector and the second connector are out of the patient's
line of vision; the second connector includes a first gripping
surface and a second gripping surface, the first gripping surface
and the second gripping surface positioned for gripping of the
second connector between the patient's thumb and finger; the second
connector is structured to be attached to and detached from the
first connector with one hand; and the respiratory mask comprises a
nasal mask configured to cover the patient's nose or a full-face
mask configured to cover the patient's nose and mouth.
42. The respiratory mask and headgear combination of claim 41,
wherein: the first connector is angled on the mask frame such when
connected by the second connector the strap extends in a downward
and rearward direction relative to the patient's face; the second
connector is configured to lie generally parallel to the patient's
cheek region when connected to the first connector; and the strap
is configured to lie generally parallel to the patient's cheek
region when the second connector is connected to the first
connector.
43. The respiratory mask and headgear combination of claim 41,
wherein the first connector is structured to direct the second
connector in a downward and rearward direction relative to the
patient's face when connected to the first connector.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
[0001] This application is a is a continuation of U.S. application
Ser. No. 14/479,915, filed Sep. 8, 2014, now allowed, which is a
continuation of U.S. application Ser. No. 13/455,283, filed Apr.
25, 2012, now U.S. Pat. No. 8,844,532, which is a continuation of
U.S. application Ser. No. 12/537,663, filed Aug. 7, 2009, now U.S.
Pat. No. 8,210,181, which is a continuation of U.S. application
Ser. No. 10/090,173, filed Mar. 6, 2002, now U.S. Pat. No.
7,600,513, which is a continuation of U.S. application Ser. No.
09/504,220, filed Feb. 15, 2000, now U.S. Pat. No. 6,374,826, which
is a Continuation-In-Part of U.S. Design application Ser. No.
29/115,618, filed Dec. 16, 1999, now Design Pat. No. 443,355. This
application also claims the benefit of Australian Provisional
Application No. PQ1040, filed Jun. 18, 1999, and Australian Design
Application No. 1916/99, filed Jun. 18, 1999. The specifications
and drawings of each of the documents identified above are
incorporated herein by reference in their entirety.
FIELD OF THE INVENTION
[0002] The invention relates to a connector for use with a mask and
headgear suitable for the delivery of breathable gases to a patient
for the treatment of sleep disordered breathing (SDB).
BACKGROUND OF THE INVENTION
[0003] Respiratory masks used in the treatment of SDB may comprise
either a nasal mask, designed to fit over a patient's nose, or a
full face mask designed to fit over the nose and mouth of the
patient. Air or other breathable gas is supplied by a blower and
passed along a flexible conduit to the mask.
[0004] The mask generally comprises a relatively rigid shell,
termed a frame, which defines a rearwardly opening cavity covering
the patient's nose and/or mouth and a soft portion, termed a
cushion, which spaces the frame away from the face for comfortable
contact.
[0005] The masks are typically held in place using headgear, the
mask and headgear being joined using some form of connector.
[0006] One known example is the Mirage.RTM. Mask (ResMed Limited),
shown in FIG. 1. In this case, the headgear 100 is constructed from
fabric and includes a rear portion, which engages the region near
the occiput of the patient, and four straps 110 which are secured
to a forehead support 120 (2 straps) and nasal mask frame 130 (2
straps). The straps include hook and loop material, such as
Velcro.TM. on one side. The mask frame and forehead supports
include loops 140 through which a strap can pass. In order to
secure the mask in place on a patient's head, the four straps are
passed through the four corresponding loops and held in place at an
appropriate length by the hook and loop material. The patient can
adjust the length of the material in order to secure a good fit of
the mask. In some cases, it can require considerable adjustment to
find the optimal length of straps which is required. A difficulty
with this connector is that if the patient removes the mask by
loosening the straps, they will lose what may have been a good fit
of the mask the next time it is being used. In this case they will
need to repeat the adjustment step.
[0007] Another known manner of connecting the mask and headgear is
shown in FIGS. 2a, 2b and 2c. In this headgear, a short strap
length 200 is secured to one side of the mask, with a two-part,
press-release connector 210, 220 attaching this to the strap 250 of
the headgear. One disadvantage of the approach of using this
arrangement is that the connector may be difficult to release
because the connector is free to move relative to the mask frame. A
further disadvantage of this arrangement is that the connector may
be in contact with the patient's face which may lead to discomfort
in use, particularly if they sleep on their side.
[0008] More detailed views of this prior art connector are shown in
FIGS. 2b and 2c. Each part of the connector includes a bar 230, 240
behind which a respective one of the straps 200, 250 may be passed.
The male portion 220 of the connector includes a resilient
cantilever 260 which is captured behind a bar 270 on the female
portion 210. The cantilever is depressed to engage and disengage
the connector. A further disadvantage of this particular connector,
best seen in FIG. 2b, is that it may be awkward to disengage the
connector because of the close positioning of the bar 270 to the
cantilever 260.
[0009] Another known mask and headgear connector is shown in FIG.
3a to FIG. 3d. This comprises a flexible part 310 positioned on the
outer surface of a flexible mask frame 300 and a rigid part 320
formed generally as a D-ring with a loop to which the headgear
strap is attached. The flexible part consists of a base 330
supporting an upper portion 340 (best illustrated in FIG. 3a) which
overhangs the base portion 330 and has a narrow central region 350.
In order to engage and disengage the connector, the flexible part
310 must be deformed whilst the D-ring of the rigid part is pushed
over the upper portion 340 to engage below the overhanging ledge.
This arrangement is awkward to engage and disengage and typically
requires two hands.
[0010] Another known mask and headgear connector consists of hooks
on the end of the headgear straps and corresponding holes in the
mask frame. To engage the mask and headgear connector, the hook is
passed through one of the corresponding holes on the headgear. This
arrangement is also awkward to engage and disengage and typically
requires two hands. Also, it is possible for the hooks to disengage
during sleep as there is no locking means for the connection.
[0011] There is a need for a connector arrangement which is simple
and quick to operate.
SUMMARY OF THE INVENTION
[0012] The invention provides, in one form, a respiratory mask and
headgear combination comprising a respiratory mask having a rigid
mask frame, adjustable headgear for securing said mask on a
patient, said headgear including at least one attachment strap,
said mask frame having rigidly secured thereto a rigid first
connector, further comprising a second connector adapted for
releasable mating with said first connector, said second connector
having means for connection of said attachment strap of the
headgear.
[0013] The invention further provides a respiratory mask and
headgear combination adopted for single-handed disengagement,
comprising a rigid mask frame, adjustable headgear for securing
said mask on a patient, said headgear including at least one
attachment strap, said mask frame having rigidly secured thereto a
rigid first connector, further comprising a second connector
connected to said strap of said headgear, said second connector
being adapted for releasable mating with the first connector and
having first and second gripping surfaces positioned for gripping
of said second connector between a thumb and finger of a patient's
hand and release means positioned for operation by another finger
of the patient's hand.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Further embodiments of the invention will now be described
with reference to the accompanying drawings, in which:
[0015] FIG. 1 shows the prior art Mirage.RTM. mask and headgear
assembly.
[0016] FIG. 2a shows a front view of a prior art mask and headgear
assembly.
[0017] FIG. 2b shows further detail of the prior art mask and
headgear connector shown in FIG. 2a.
[0018] FIG. 2c shows a cross-sectional view of the prior art mask
and headgear connector shown in FIG. 2b.
[0019] FIG. 3a shows a side view of another prior art mask and
headgear connector where the two parts are not engaged.
[0020] FIG. 3b shows a top view of the prior art connector shown in
FIG. 3a, where the two parts are engaged.
[0021] FIG. 3c shows a perspective view of the prior art connector
shown in FIG. 3a, where the two parts are engaged.
[0022] FIG. 3d shows a side view of the prior art connector shown
in FIG. 3a, where the two parts are engaged.
[0023] FIG. 4 shows a front view of a mask frame incorporating a
female portion of the connector according to one embodiment of the
invention.
[0024] FIG. 5 shows a perspective view of the mask frame of FIG.
4.
[0025] FIG. 6a shows a front view of a male portion of the
connector adapted for use with the mask frame of FIGS. 4 and 5.
[0026] FIG. 6b shows a side view of FIG. 6a.
[0027] FIG. 6c shows a sectional view along A-A of FIG. 6a.
[0028] FIG. 6d shows a perspective view of FIG. 6a.
[0029] FIGS. 7a and 7b show an embodiment of the invention where
the cross-bar on the male portions of the connectors have different
angles.
DETAILED DESCRIPTION OF THE INVENTION
[0030] FIGS. 4 and 5 illustrate a mask frame 400 for a nasal mask,
formed as a moulded shell of polycarbonate or similar rigid
material, which acts as a body onto which the other components of
the mask are attached.
[0031] The frame 400 is generally triangular in front view, having
a base 410, a pair of inclined side walls 420 extending towards an
apex and a front wall 430. The frame defines a mask cavity covering
the patient's nose, and is open at its rear. A rim 440 at the rear
edge of the base 410 and side walls 420 approximates the contours
of the patient's face and is adapted for attachment of a soft mask
cushion (not shown) to space the frame away from the patient's face
for sealing and comfort. The apex of the frame has an extension 450
for attachment of a forehead support (not shown).
[0032] In the illustrated mask frame, a gas inlet aperture 460 is
formed in the front wall 430, for connection of a gas supply
conduit or similar, which may include an elbow connector (not
shown) pivotably connected to the frame. In other forms of mask,
the gas inlet aperture may be formed at the apex of the frame.
[0033] Integrally moulded into the lower corner regions of the
rigid mask frame are a pair of female connector parts 470, for
receiving the leading portions of the male connector parts 600, 700
illustrated in FIGS. 6a to 6d, or FIGS. 7a and 7b. These female
connector parts open generally to the side of the mask, but are
angled slightly downwards and rearwards (relative to the
orientation of the mask frame) so that they hold the male
connectors approximately parallel to that part of the patient's
cheek region which the connectors overlie. The connectors are held
clear of the patient's face by the rigid mask frame 400.
[0034] The female connectors 470 each define a recess which opens
towards a side of the mask and which approximates a
rounded-cornered rectangular in end view, adapted to provide a
close fit with the corresponding male connectors 600,700 when
engaged. These end shapes are preferably slightly asymmetric
(keyed) so as to prevent upside-down insertion of the male
connector.
[0035] A front wall 480 of the female connector has a pair of
sockets 490 at least on its inner surface, for receiving respective
lugs 610 of the male connector 600. The end of the front wall may
also have a curved cut-out portion 500, as will be described
below.
[0036] A corresponding male connector part 600 is illustrated in
FIGS. 6a to 6d.
[0037] The male connector has a leading portion 620 which is
received in the recess of the female connector 470, and a trailing
portion 630 which remains outside the recess. The leading portion
includes upper and lower side beams 640 connected by a cross-piece
650 at their leading ends, and a resiliently biased cantilever
member 660 depending from the cross-piece 650 and extending back
towards the trailing portion. The cantilever has on its front
surface the lugs 610, and a ridge 670 at its trailing edge. The
cantilever has on its back surface an arcuate projection 615 at a
position between the lugs 610 and the ridge 670.
[0038] The locating lugs 610 have a rounded wedge profile so as to
allow reduce wear and provide smooth engagement. The wedge profile
does allow insertion of the male connector 600 into the female
connector 470 on the mask without depression of the cantilever,
although in preferred operation the patient will depress the
cantilever by pushing on ridge 670 for both engagement and
disengagement. Once the male connector has been inserted
sufficiently to snap the locating lugs 610 into engagement with
corresponding sockets 490 of the female connector, disengagement
can occur only by depression of the cantilever.
[0039] The trailing portion 630 of the male connector has a
cross-bar 680 forming a loop through which the headgear strap can
be passed and adjusted for proper fit. Upper and lower sides 690 of
the trailing portion have grooves or other formations to make it
more easily gripped by the patient's fingers, while the distance
between the leading side of the cross-bar 680 and the trailing edge
and ridge 670 of the cantilever is preferably at least 5 mm to
allow easy connection of the strap and provide sufficient space for
a finger to push on the cantilever ridge, even when the strap is
attached. The arcuate cut-out 500 in the female connector front
wall is configured to contact an arcuate ridge 675 of the male
connector 660 in the connected state and allows clearance for an
end of the finger to overhang the ridge 670 when the ridge is being
contacted by the pad of the finger.
[0040] FIGS. 7a and 7b illustrate a male connector 700 which is a
variation on that of FIGS. 6a to 6d, in that the cross bars 710a,
710b for attachment of the headgear strap are set at an angle.
[0041] The shape, dimensions and position of the connectors may be
optimised for most convenient use. For example, the male connector
may be approximately 20 mm wide, 25 mm long and 10 mm thick. The
cantilever 660 is approximately 15 mm long. The locating lugs 610
are approximately 3 mm long, 2 mm wide and 1 mm high, and the ridge
is approximately 14 mm wide and has a length of approximately 5
mm.
[0042] The female connectors 470 are oriented on the mask frame so
that in use the straps of the headgear are aligned to be
approximately parallel with the sides of the face with which they
make contact. When viewed from the front of the mask (the view in
FIG. 4), the tops of the left and right hand side male connector's
cross-bars 680 are further apart than the bottoms of the
cross-bars. When viewed from the top the mask, the connectors are
aligned to be positioned on an arc of an ellipse. An advantage from
this arrangement is that when straps are connected and tensioned,
the line of force will be more evenly transferred from the mask to
the frame.
[0043] Both portions of the connector are preferably constructed
from polycarbonate, such as Makrolon 2458 polycarbonate from Bayer,
or similar rigid plastics material. The female portions of the
connectors are clear and desirably are integrally moulded with the
mask frame which is formed of the same polycarbonate material, thus
ensuring a permanent, rigid attachment of the female connector to
the mask frame and minimising the number of separate parts. The
male portions may be frosted or textured. An advantage from using a
frosted or slightly textured surface is that the male portion may
be easier to distinguish from the female portion by touch. This is
an advantage in the dark, the typical time when the mask is being
used by a patient.
[0044] The configuration thus allows single-hand operation of the
connector using, for example, thumb and index finger to grip the
grooved sides 690 of the male connector and the middle finger to
depress the cantilever. The connectors may be located on both the
left and right hand side of the mask. In this way persons may use
which ever side is most convenient to them. Alternatively the frame
may be formed with only one connector, to reduce manufacturing
costs.
[0045] In one unillustrated embodiment, the press release mechanism
may be adapted to be operated by pressing the top and/or bottom
sides of the male connector.
[0046] By rigidly forming one part of the connector onto the mask
frame, the patient does not need to use both hands to disconnect
the mask for removal. Thus, the arrangement facilitates quick and
easy disconnection even though the connector will be out of
patient's line of vision and the patient may be less than fully
awake or in an anxious state.
[0047] A further advantage of using female portions 470 integrated
with the mask frame is that they result in a reduced dead volume of
the mask frame.
[0048] While particular embodiments of this invention have been
described, it will be evident to those skilled in the art that the
present invention may be embodied in other specific forms without
departing from the essential characteristics thereof. The present
embodiments and examples are therefore to be considered in all
respects as illustrative and not restrictive, the scope of the
invention being indicated by the appended claims rather than the
foregoing description, and all changes which come within the
meaning and range of equivalency of the claims are therefore
intended to be embraced therein.
* * * * *