U.S. patent application number 15/559620 was filed with the patent office on 2018-03-15 for washing machine.
The applicant listed for this patent is LG ELECTRONICS INC.. Invention is credited to Mingyu JO, Dongwon KIM, Seungchul PARK.
Application Number | 20180073180 15/559620 |
Document ID | / |
Family ID | 56977569 |
Filed Date | 2018-03-15 |
United States Patent
Application |
20180073180 |
Kind Code |
A1 |
JO; Mingyu ; et al. |
March 15, 2018 |
WASHING MACHINE
Abstract
The present invention relates to a washing machine which
comprises: a cabinet having a first insertion hole; a tub provided
in the cabinet and having a second insertion hole aligned with the
first insertion hole; a cabinet door provided to the cabinet, for
opening and closing the first insertion hole; a tub door provided
to the tub, for opening and closing the second insertion hole; a
hinge unit for elastically supporting the tub door in the opening
direction of the second insertion hole; and an antifriction member
provided on one surface among the surfaces where the tub door and
the cabinet door face each other, for preventing a direct friction
between the tub door and the cabinet door. Accordingly, the present
invention prevents the vibration and noise from the tub from being
transmitted to the cabinet and may increase the capacity of the
tub. In addition, when opened and closed, the cabinet door for
opening and closing the cabinet and the tub door for opening and
closing the tub operate in association with each other, thereby
being capable of giving convenience to a user.
Inventors: |
JO; Mingyu; (Seoul, KR)
; PARK; Seungchul; (Seoul, KR) ; KIM; Dongwon;
(Seoul, KR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
LG ELECTRONICS INC. |
Seoul |
|
KR |
|
|
Family ID: |
56977569 |
Appl. No.: |
15/559620 |
Filed: |
March 18, 2016 |
PCT Filed: |
March 18, 2016 |
PCT NO: |
PCT/KR2016/002768 |
371 Date: |
September 19, 2017 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
D06F 37/22 20130101;
D06F 37/28 20130101; D06F 37/10 20130101; D06F 39/14 20130101 |
International
Class: |
D06F 37/22 20060101
D06F037/22; D06F 39/14 20060101 D06F039/14; D06F 37/28 20060101
D06F037/28; D06F 39/00 20060101 D06F039/00 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 20, 2015 |
KR |
10-2015-0038754 |
Claims
1. A washing machine comprising a cabinet having a first insertion
hole; a tub provided in the cabinet, having a second insertion hole
aligned with the first insertion hole; a cabinet door provided in
the cabinet, opening or closing the first insertion hole; a tub
door provided in the tub, opening or closing the second insertion
hole; a hinge unit for elastically supporting the tub door in the
opening direction of the second insertion hole; and an
anti-friction member provided on one among surfaces where the tub
door and the cabinet door face each other, for preventing a direct
friction between the tub door and the cabinet door.
2. The washing machine according to claim 1, further comprising an
unlocking unit for releasing a locking state of the tub door when
the cabinet door is opened.
3. The washing machine according to claim 1, wherein the cabinet
includes a cabinet door lock for maintaining a locking state of the
cabinet door, and the tub includes a tub door lock for maintaining
a locking state of the tub door.
4. The washing machine according to claim 3, wherein the unlocking
unit includes: a release lever provided in a grip portion of the
cabinet door; a release switch for sensing opening of the cabinet
door in accordance with an operation of the release lever; and a
tub door lock releaser for releasing the tub door lock in
accordance with sensing of the release switch.
5. The washing machine according to claim 3, wherein the unlocking
unit includes: a release lever provided in a grip portion of the
cabinet door; a release switch for sensing opening of the cabinet
door in accordance with an operation of the release lever; and a
tub door lock for releasing the locking state of the tub door in
accordance with sensing of the release switch.
6. The washing machine according to claim 5, wherein the cabinet
door is fixed to the hinge unit to have a rotational shaft spaced
apart from the hinge unit.
7. The washing machine according to claim 6, wherein the cabinet
door is opened by interworking with the tub door as the tub door is
opened.
8. The washing machine according to claim 7, wherein the
anti-friction member pressurizes the cabinet door to open the first
insertion hole as the tub door is opened.
9. The washing machine according to claim 8, wherein the tub door
is closed by interworking with the cabinet door as the cabinet door
is closed.
10. The washing machine according to claim 9, wherein the cabinet
door pressurizes the anti-friction member to close the first
insertion hole as the cabinet door is closed.
11. The washing machine according to claim 10, wherein the
anti-friction member includes a pressurizing roller provided at an
outer side of the tub door to pressurize the cabinet door to be
adjacent to an inner side of the cabinet door.
12. The washing machine according to claim 1, wherein the tub
includes a tub door lock for maintaining the locking state of the
tub door, and the tub door lock switches the tub door to a locking
state as the tub cabinet door is rotated in a closing
direction.
13. The washing machine according to claim 12, wherein the cabinet
includes a cabinet door lock for maintaining the locking state of
the cabinet door, and the tub door lock switches the tub door to a
locking state after the cabinet door is switched to the locking
state by the cabinet door lock.
14. The washing machine according to claim 13, wherein the cabinet
door lock moves the cabinet door to be spaced apart from the tub
door after the tub door is switched to the locking state.
Description
TECHNICAL FIELD
[0001] The present invention relates to a washing machine, and more
particularly, to a washing machine in which a door structure is
improved to prevent vibration and noise generated in a tub when the
washing machine is operated from being delivered to a case of the
washing machine.
BACKGROUND ART
[0002] Generally, a washing machine is an appliance that removes
various contaminants attached to clothes, bedding, etc. by using an
emulsification process of detergent, or friction of a water flow
according to a pulsator or drum, and impact applied to laundry.
[0003] A full automatic washing machine which has been recently
developed automatically performs a series of strokes such as a
washing course, a rinsing course and a dehydrating course without
manipulation of a user.
[0004] Also, demands of a drum type washing machine are gradually
being increased, in which tangle and wrinkling of laundry little
occur and a whole height is reduced as compared with a pulsator
washing machine of which washing tub is rotated in a standing
state.
[0005] A structure of the aforementioned drum type washing machine
10 will be described in brief with reference to the accompanying
drawing.
[0006] As shown in FIG. 1, the drum type washing machine 10
includes a main body cabinet 11 forming an external appearance, a
tub (not shown) arranged inside the main body cabinet 11 and
supported by a damper (not shown) and a spring (not shown), in
which washing water is stored, and a cylindrical drum 15 arranged
inside the tub to put laundry therein, wherein a driving force is
delivered to the drum 15 by a driving unit 17 for washing laundry
put into the drum 15.
[0007] Such a drum type washing machine 10 according to the related
art is necessarily provided with a gasket 19 between an opening of
a tub 13 and the main body cabinet 11 to prevent leakage of washing
water stored in the tub 13 from occurring.
[0008] Meanwhile, the washing machine 10 according to the related
art necessarily causes vibration due to factors such as a
rotational force of the drum 15 and eccentricity of laundry when
the drum 15 is rotated to wash and dehydrate laundry put into the
drum 15, wherein the vibration generated by rotation of the drum 15
is delivered to the outside through the tub 13 and the cabinet
11.
[0009] In this case, vibration and nose delivered to the tub 13 are
delivered to the cabinet 11 through the gasket 19 that maintains
water density between the cabinet 11 and the tub 13, whereby a
problem occurs in that vibration and noise are generated in the
cabinet 11.
[0010] Also, in case of the washing machine 10 according to the
related art, laundry is interposed between a door 12 for closing
the tub 13 and the drum 15 which is rotated. To prevent laundry
from being interposed between the door and the drum, an inner side
of the door 12 is protruded toward an inner side of the opening of
the tub 13 or the opening of the drum 15. However, such a
protrusion structure of the door 12 occupies washing capacity,
whereby a problem occurs in that substantial washing capacity is
deteriorated.
DISCLOSURE
Technical Problem
[0011] An object of the present invention is to provide a washing
machine that improves a structure between the tub and the cabinet
to prevent vibration of a tub from being delivered to a cabinet
through a gasket, thereby preventing vibration and noise of the tub
from being delivered to the cabinet.
[0012] Another object of the present invention is to provide a
washing machine that improves an inner structure between a cabinet
and a tub to increase tub capacity as compared with the related
structure.
[0013] Other object of the present invention is to provide a
washing machine that includes a cabinet door for opening or closing
a cabinet and a tub door for opening or closing a tub to allow the
cabinet door and the tub door to interwork with each other when the
cabinet door and the tub door are opened or closed.
Technical Solution
[0014] To achieve these objects and other advantages and in
accordance with the purpose of the invention, a washing machine
according to one embodiment of the present invention comprises a
cabinet having a first insertion hole; a tub provided in the
cabinet, having a second insertion hole aligned with the first
insertion hole; a cabinet door provided in the cabinet, opening or
closing the first insertion hole; a tub door provided in the tub,
opening or closing the second insertion hole; a hinge unit for
elastically supporting the tub door in the opening direction of the
second insertion hole; and an anti-friction member provided on one
among surfaces where the tub door and the cabinet door face each
other, for preventing a direct friction between the tub door and
the cabinet door.
[0015] Preferably, the washing machine further comprises an
unlocking unit for releasing a locking state of the tub door when
the cabinet door is opened.
[0016] Preferably, the cabinet includes a cabinet door lock for
maintaining a locking state of the cabinet door, and the tub
includes a tub door lock for maintaining a locking state of the tub
door.
[0017] Preferably, the unlocking unit includes a release lever
provided in a grip portion of the cabinet door; a release switch
for sensing opening of the cabinet door in accordance with an
operation of the release lever; and a tub door lock releaser for
releasing the tub door lock in accordance with sensing of the
release switch.
[0018] Preferably, the unlocking unit includes a release lever
provided in a grip portion of the cabinet door; a release switch
for sensing opening of the cabinet door in accordance with an
operation of the release lever; and a tub door lock for releasing
the locking state of the tub door in accordance with sensing of the
release switch.
[0019] Preferably, the cabinet door is fixed to the hinge unit to
have a rotational shaft to be spaced apart from the hinge unit.
[0020] Preferably, the cabinet door is opened by interworking with
the tub door as the tub door is opened.
[0021] Preferably, the anti-friction member pressurizes the cabinet
door to open the first insertion hole as the tub door is
opened.
[0022] Preferably, the tub door is closed by interworking with the
cabinet door as the cabinet door is closed.
[0023] Preferably, the cabinet door pressurizes the anti-friction
member to close the first insertion hole as the cabinet door is
closed.
[0024] Preferably, the anti-friction member includes a pressurizing
roller provided at an outer side of the tub door to pressurize the
cabinet door to be adjacent to an inner side of the cabinet
door.
[0025] Preferably, the tub includes a tub door lock for maintaining
the locking state of the tub door, and the tub door lock switches
the tub door to a locking state as the cabinet door is rotated in a
closing direction.
[0026] Preferably, the cabinet includes a cabinet door lock for
maintaining the locking state of the cabinet door, and the tub door
lock switches the tub door to a locking state after the cabinet
door is switched to the locking state by the cabinet door lock.
[0027] Preferably, the cabinet door lock moves the cabinet door to
be spaced apart from the tub door after the tub door is switched to
the locking state.
Advantageous Effects
[0028] According to the washing machine of the present invention, a
structure between a tub and a cabinet is improved to prevent
vibration and noise of the tub from being delivered to the cabinet,
whereby vibration and noise generated in the cabinet may be
reduced, and thus unpleasant vibration and nose may be prevented
from being delivered to a user.
[0029] Also, according to the washing machine of the present
invention, it is possible to increase tub capacity by improving the
structure between the tub and the cabinet.
[0030] Also, according to the washing machine of the present
invention, a cabinet door for opening or closing a cabinet and a
tub door for opening or closing a tub may interwork with each other
when the cabinet door and the tub door are opened or closed,
whereby convenience may be provided to a user.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIG. 1 is a brief view illustrating a washing machine
according to the related art.
[0032] FIG. 2 is a perspective view illustrating a washing machine
according to the present invention.
[0033] FIG. 3 is a perspective view illustrating the state that
each door of a washing machine according to the present invention
is opened.
[0034] FIG. 4 is a perspective view illustrating an arrangement
state of a cabinet door and a tub door which are main parts of a
washing machine according to the present invention.
[0035] FIG. 5 is an exploded perspective view illustrating an
arrangement state of a cabinet door and a tub door which are main
parts of a washing machine according to the present invention.
[0036] FIG. 6 is a detailed exploded perspective view illustrating
a cabinet door of a washing machine according to the present
invention.
[0037] FIG. 7 is a cross-sectional view illustrating an unlocking
unit of a washing machine according to the present invention.
[0038] FIG. 8 is an exploded perspective view illustrating a
cabinet door locking unit of a washing machine according to the
present invention.
[0039] FIG. 9 is a perspective view illustrating a tub and a tub
door of a washing machine according to the present invention.
[0040] FIG. 10 is an exploded perspective view illustrating a tub
door of a washing machine according to the present invention.
[0041] FIG. 11 is an exploded perspective view illustrating a
pressurizing roller of a tub door of a washing machine according to
the present invention.
[0042] FIG. 12 is a conceptual view illustrating an unlocking unit
of a washing machine according to the present invention.
[0043] FIGS. 13 and 14 are plane and cross-sectional views
illustrating a locking unit of a washing machine according to the
present invention.
[0044] FIG. 15 is a plane and cross-sectional view sequentially
illustrating a locking state of a washing machine according to the
present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
[0045] Hereinafter, a washing machine according to one embodiment
of the present invention will be described with reference to the
accompanying drawings.
[0046] Titles of respective elements are defined in description of
the present invention in consideration of their functions in the
present invention and therefore it is not to be understood that the
titles restrict technical elements of the present invention. Also,
the titles defined in the respective elements may be referred to as
other titles.
[0047] First of all, a washing machine according to one embodiment
of the present invention will be described in brief with reference
to the accompanying drawings. FIG. 2 is a perspective view
illustrating a washing machine according to the present invention.
FIG. 3 is a perspective view illustrating the state that each door
of a washing machine according to the present invention is
opened.
[0048] As shown in FIGS. 2 and 3, the washing machine 1 according
to one embodiment of the present invention comprises a cabinet 100
for forming an external appearance, a tub 200 supported by a
suspension (not shown) such as a damper and spring inside the
cabinet, in which washing water is stored, a drum 400 rotatably
provided inside the tub 200 to allow laundry to be loaded therein,
and a driving unit (not shown) for rotating the drum.
[0049] The cabinet 100 may include a front cabinet 110 for forming
the front of the washing machine, a horizontal cabinet 130 for
forming left and right sides of the washing machine, and an upper
cabinet 120 for forming a top surface of the washing machine.
[0050] A first insertion hole 114 for allowing laundry to put in a
loading space of the drum 400 is formed at the center of the front
cabinet 110, and is provided with a cabinet door 160 for opening or
closing the first insertion hole 114.
[0051] A control panel 112 that includes a manipulation unit and a
display unit for controlling and displaying an overall operation of
the washing machine 1 may be provided on a top portion of the first
insertion hole 114.
[0052] A second insertion hole 210 opened to allow laundry put in
the first insertion hole 114 to be loaded in the drum 400 is formed
at the front of the tub 200, and includes a tub door 230 for
opening or closing the second insertion hole 210.
[0053] The present invention relates to a cabinet door 160 and a
tub door 230, and description of the other elements (for example,
drum, suspension, water supply unit, drainage unit, etc.) will be
omitted.
[0054] Hereinafter, the front cabinet and the tub which are main
parts of the present invention will be described in detail with
reference to FIGS. 4 and 5. FIG. 4 is a perspective view
illustrating an arrangement state of a cabinet door and a tub door
which are main parts of a washing machine according to the present
invention, and FIG. 5 is an exploded perspective view illustrating
an arrangement state of a cabinet door and a tub door which are
main parts of a washing machine according to the present
invention.
[0055] As shown in FIGS. 4 and 5, a cabinet hinge coupling unit 116
to which the cabinet door 160 is rotatably hinge-coupled is formed
to be recessed at one side of the first insertion hole 114 formed
in the front cabinet 110, and a cabinet door lock coupling unit 118
for setting a locking state of the cabinet door 160 is formed at
the other side of the cabinet hinge coupling unit 116.
[0056] A cabinet door lock 180 is provided inside the cabinet door
lock coupling unit 118 so as not to be exposed to the outside of
the front cabinet 110. Also, a grip portion 164 for opening the
cabinet door 160 is formed at the other side of the cabinet door
160.
[0057] An unlocking unit 140 for locking or unlocking the cabinet
door 160 and the tub door 230 is provided inside the grip portion
164. The unlocking unit 140 is provided to simultaneously unlock
the cabinet door lock 180 which locks the cabinet door 160 and the
tub door lock 260 which locks the tub door 230 by a single
operation of a user. The unlocking unit 140 will be described
together with the cabinet door 160.
[0058] The cabinet door 160 is rotatably provided in the first
insertion hole 114 of the front cabinet 110 to open or close the
first insertion hole 141 as shown in FIG. 6, and includes a first
outer frame 161 forming an outer side of the cabinet door 160, a
first inner frame 164 forming an inner side of the cabinet door
160, and a first hinge unit 168 rotatably supporting the cabinet
door 160.
[0059] The first outer frame 161 and the first inner frame 164 are
coupled to each other by a coupling member (not shown) such as a
bolt, and may be formed of a transparent material to allow a user
to identify an inner operation state of the washing machine 1.
[0060] Meanwhile, an outer side (that is, outer side of the first
outer frame 161) of the cabinet door 160 is preferably formed on an
extension surface of the front cabinet 110 along an external
appearance of the front cabinet 110, and the grip portion 164 for
opening the cabinet door 160 is formed at an opposing side of the
first hinge unit 168.
[0061] A plurality of reinforcing ribs 162 for reinforcing strength
of the first outer frame 161 may be formed at the inner side of the
first outer frame 161. A roller pressurizing surface 165 with which
a pressurizing roller 250 of the tub door 230 is in contact is
formed at an inner side (that is, outer side of the first inner
frame 164) of the cabinet door 160. The pressurizing roller 250
will be described later.
[0062] When the cabinet door 160 is pressurized and closed by a
user, the roller pressurizing surface 165 pressurizes the
pressurizing roller 250 of the tub door 230, whereby the cabinet
door 160 and the tub door 230 may be closed by interworking with
each other.
[0063] The first hinge unit 168 provided in the cabinet hinge
coupling unit 116 formed in the first insertion hole 114 to
rotatably support the cabinet door 160 is provided at one side of
the cabinet door 160.
[0064] The unlocking unit 140 fixed to be held in the cabinet door
lock 180 when the cabinet door 160 closes the first insertion hole
114, unlocking the cabinet door lock 180 by means of an operation
of a user is provided at the inner side of the grip portion 164
formed in the first outer frame 161. The unlocking unit 140 will be
described together with the cabinet door lock 180.
[0065] A protrusion 163 for providing the first hinge unit 168 is
formed in the first outer frame 161, and a protrusion 166 is formed
at one side of the first inner frame 168 to correspond to the
protrusion 163 of the first outer frame 161.
[0066] A pair of recesses 167 to which upper and lower rotational
portions 171 and 173 of the first hinge unit 168 are inserted are
formed at upper and lower sides of the protrusion 166 formed in the
first inner frame, and a pair of brackets 176 for fixing upper and
lower rotational shafts 172 and 174 of the first hinge unit 168 are
respectively coupled to the pair of recesses 167. The upper and
lower rotational portions 171 and 173 and the upper and low
rotational shafts 172 and 174 will be described later.
[0067] The protrusion 166, the recesses 167 and the brackets 176,
which are formed in the first inner frame 168, are shielded by the
protrusion 163 formed in the first outer frame 161 when the first
outer frame 161 and the first inner frame 168 are coupled to each
other.
[0068] The first hinge unit 168 includes a hinge body 169 fixed to
the cabinet hinge coupling unit 116 formed in the first insertion
hole 114 of the front cabinet, the upper and lower rotational
portions 171 and 173 extended from upper and lower portions of the
hinge body 169, and the upper and lower rotational shafts 172 and
174 extended respectively from ends of the upper and lower
rotational portions 173.
[0069] It is preferable that the upper and lower rotational
portions 171 and 173 formed in the hinge body 169 of the first
hinge unit 168 are formed to be spaced apart from each other at a
predetermined interval. These upper and lower rotational portions
171 and 173 are spaced apart from each other at a predetermined
interval to avoid a structural overlap with a second hinge unit 242
of the tub door 230, which will be described later. The second
hinge unit 242 is arranged between the upper and lower rotational
portions 171 and 173.
[0070] The cabinet door lock 180 which is locked by insertion of a
cabinet door hook 142 of the unlocking unit 140 to the inner side
of the front cabinet 110 is provided in the cabinet door lock
coupling unit 118 formed at the other side of the first insertion
hole 114 of the front cabinet 110.
[0071] Hereinafter, the unlocking unit 140 and the cabinet door
lock 180 according to the present invention will be described with
reference to FIGS. 7 and 8. FIG. 7 is a cross-sectional view
illustrating an unlocking unit of a washing machine according to
the present invention, and FIG. 8 is an exploded perspective view
illustrating a cabinet door locking unit of a washing machine
according to the present invention.
[0072] As shown in FIG. 7, the unlocking unit 140 is located inside
the grip portion 164 to unlock the cabinet door lock 180 by
pressurization of a user when the user grips the grip portion 164
to open the cabinet door 142.
[0073] The unlocking unit 140 includes a locking release lever 141,
a cabinet door hook 142 fixed by the cabinet door lock 160 when the
first insertion hole 114 of the cabinet door 160 is closed and
released from the cabinet door lock 180 when the release lever 141
is pressurized, and a pressurizing spring 143 exerting an elastic
force to always fix the cabinet door hook 142 to the cabinet door
lock 180.
[0074] The cabinet door lock 180 is intended to control the locking
state of the cabinet door 160 provided in the first insertion hole
114 as shown in FIGS. 7 and 8, and includes a hook holder 181 fixed
into the cabinet door lock coupling unit 118 of the front cabinet
110, a hook insertion unit 183 movably fixed to the hook holder 181
in an insertion direction of the cabinet door hook 142 outside the
cabinet door lock coupling unit 118, an elastic support unit 184
elastically supporting the hook insertion unit 183 in an opposite
direction of the insertion direction of the cabinet door hook 142
by means of an elastic body such as spring, and an unlocking switch
143 for sensing an operation of the cabinet door hook 142 when a
locking state of the cabinet door hook 142 fixed to the hook holder
181 is released. The unlocking switch 143 generates an electric
signal for an operation of a tub door releaser 220 which will be
described later.
[0075] The cabinet door lock 180 further has a spare moving space
where the hook insertion unit 183 is elastically supported by the
elastic support unit 184 after the cabinet door hook 142 is fixed
by the hook holder 181 when the cabinet door 160 is closed. By the
spare moving space, the cabinet door 160 further pressurizes the
tub door 230 after being fixed to the hook holder 181 of the
cabinet door lock 180 to close the tub door 230. An interworking
configuration of the cabinet door 160 and the tub door 230 will be
described in detail when the operation of the cabinet door 160 and
the tub door 230 is described.
[0076] Hereinafter, the tub door will be described in detail with
reference to FIGS. 9 and 10. FIG. 9 is a perspective view
illustrating a tub and a tub door of a washing machine according to
the present invention, and FIG. 10 is an exploded perspective view
illustrating a tub door of a washing machine according to the
present invention.
[0077] As shown in FIGS. 9 and 10, a second insertion hole 210 for
loading of laundry is formed at the front of the tub 200 to be
extended from the first insertion hole 114 in a state that it is
spaced apart from the first insertion hole 114 of the cabinet 100.
A weight balancer 270 for preventing vibration of the tub 200 from
occurring by increasing mass of the tub 200 is provided outside the
second insertion hole 210, and the tub door 230 spaced apart from
the cabinet 100 to open or close the second insertion hole 210 of
the tub 200 is provided at one side of the second insertion hole
210 formed at the front of the tub 200.
[0078] The second insertion hole 210 formed at the front of the tub
200 is provided with a ring shaped rim portion 212 provided toward
the front cabinet 110, and a second hinge coupling unit 214
provided with a second hinge unit 242, which will be described
later, is formed to be protruded at one side of the rim portion
212, and a tub door lock coupling unit 216 provided with the tub
door lock 260 for setting the locking state of the tub door 230 for
opening or closing the second insertion hole 210 is provided at the
other side of the rim portion 212.
[0079] The second hinge unit 242 for allowing the tub door 230 to
open or close the second insertion hole 210 by rotatably supporting
the tub door 230 is provided at one side of the front of the tub
200, and the tub door lock 260 for setting the locking state of the
tub door 230 is provided at the other side of the front of the tub
200. Also, the tub door lock releaser 220 for releasing the locking
state of the tub door lock 260 is provided at an upper portion of
the tub door lock 260.
[0080] The aforementioned tub door 230, tub door lock 260 and tub
door lock releaser 220 are not connected with the cabinet 100
structurally, and the tub 200 is structurally connected with the
cabinet 100 and independently supported by a suspension (not
shown).
[0081] That is, since a gasket except the suspension is not
provided between the tub 200 and the cabinet 100 unlike the washing
machine 1 of the related art, the suspension is only supported,
whereby delivery of the vibration of the tub 200 to the cabinet 100
may be reduced remarkably.
[0082] The tub door 230 includes a second outer frame 231 forming
an outer side of the tub door 230, a ring shaped second inner frame
235 forming an inner circumference of the tub door 230, provided
with a hollow portion, a ring shaped ring sealer 241 interposed
between the second outer frame 231 and the second inner frame 235,
for sealing between the second insertion hole 210 of the tub 200
and the tub door 230, and a light transmissive frame 239 inserted
into the hollow portion of the second inner frame 235 to identify
the inside of the tub 200 or the drum 400.
[0083] A protrusion 236 to which the second hinge unit 242 is
coupled is formed at one side of the second inner frame 235, and a
recess 237 to which upper and lower rotational portions 244 and 246
and a rotational spring 248 are inserted is formed in the
protrusion 236. The upper and lower rotational portions 244 and 246
and the rotational spring 248 will be described later.
[0084] Also, a fixed bracket 238 for rotatably fixing the upper and
lower rotational portions 244 and 246 and the rotational spring 248
fixed to the recess 237 is provided at an inner side of the second
inner frame 235. Meanwhile, a tub door hook 249 inserted to the tub
door lock 260, which will be described later, maintaining a locking
state of the tub door 230 is provided at the other side of the
second inner frame 235.
[0085] A protrusion 234 for covering the protrusion 236 formed in
the second inner frame 235 is formed at one side of the second
outer frame 231, and a pressurizing roller 250 for opening the
cabinet door 160 by pushing the cabinet door 160 in contact with
the roller pressurizing surface 165 of the cabinet door 160 located
outside the tub door 230 when the tub door 230 is rotated in an
opening direction is provided at a predetermined portion of the
outer side of the second outer frame 231.
[0086] The pressurizing roller 250 is intended to prevent the
cabinet door 160 or the tub door 230 from being damaged by friction
between the cabinet door 160 and the tub door 230 when the tub door
230 is opened by the rotational spring 248 of the second hinge unit
242, and, as shown in FIG. 12, includes a fixed unit 251 fixed to a
roller insertion unit 232 provided in the second outer frame 231 of
the tub door 230, a movable unit 253 movably fixed to the fixed
unit 251 at a predetermined spacing with respect to the fixed unit
251, and a roller 256 having a rotational shaft parallel with the
rotational shafts of the cabinet door 160 and the tub door 230 is
provided inside the movable unit 253.
[0087] A plurality of protrusions 252 for restricting a moving
distance of the movable unit 253 are formed at each corner of the
fixed unit 251, and the movable unit 253 is held in the protrusions
252 of the fixed unit 251 to be prevented from being detached from
the fixed unit 251. Also, a spring 255 for allowing the movable
unit 253 to be spaced apart from the fixed unit 251 at a
predetermined elastic force is provided between the fixed unit 251
and the movable unit 253. Meanwhile, a roller groove 254 to which
the roller 256 is rotatably fixed is formed inside the movable unit
253.
[0088] When the tub door 230 is opened by the pressurizing roller
250, the pressurizing roller 250 opens the cabinet door by pushing
the cabinet door 160 in an opening direction in contact with the
roller pressurizing surface 165 formed in the first inner frame 168
of the cabinet door 160.
[0089] It has been described that the aforementioned pressurizing
roller 250 is located outside the tub door 230 and the pressurizing
surface 165 is formed inside the cabinet door 160 as an example.
However, the pressurizing roller 250 may be located inside the
cabinet door 160 and the pressurizing surface 165 may be formed
outside the tub door 230.
[0090] The second hinge unit 242 is fixed to the second hinge
coupling unit 214 formed at one side of the rim portion 212 of the
second insertion hole 210 to rotatably support the tub door 230 and
at the same time provide a predetermined elastic force in a
direction that the tub door 230 always opens the second insertion
hole 210.
[0091] The second hinge unit 242 includes a hinge body 243 fixed to
the second hinge coupling unit 214, upper and lower rotational
portions 244 and 246 protruded and extended from upper and lower
portions of the hinge body 243, upper and lower rotational shafts
245 and 247 provided at ends of the upper and lower rotational
portions 244 and 246 and rotatably fixed to the recess 237 of the
second inner frame 235 of the tub door 230, and a rotational spring
248 having the same rotational shaft as the upper and lower
rotational shafts 245 and 247 and providing an elastic force to the
tub door 230 in an opening direction of the tub door 230 with
respect to the second insertion hole 210.
[0092] It is preferable that the rotational portions 244 and 246
provided in the second hinge unit 242 are formed to be smaller than
the distance between the upper and lower rotational portions 171
and 173 of the first hinge unit 168.
[0093] That is, the first hinge unit 168 and the second hinge unit
242 rotatably support the cabinet door 160 and the tub door 230 in
a state that they have their respective rotational shafts different
from each other. In this respect, to prevent the rotational shafts
of the first and second hinge units 168 and 242 from interfering
with each other, centers of the rotational shafts are spaced apart
from each other and at the same time detached from each other,
whereby interference of the first and second hinge units 168 and
242 is avoided.
[0094] The tub door lock coupling unit 216 formed at the other side
of the second insertion hole 210 of the tub 200 includes the tub
door lock 260 locked by insertion of the tub door hook 249 of the
tub door 230, and the tub door lock releaser 220 provided to adjoin
the second insertion hole 210, releasing the locking state of the
tub door lock 260 by interworking with the unlocking unit 140.
[0095] The tub door lock releaser 220 is intended to release the
locking state of the tub door lock 260 by means of an unlocking
signal generated by a release switch 186 of the unlocking unit 140,
and includes a solenoid 226 operated in accordance with the signal
generated by the release switch 186, a rotational portion 222
rotated in accordance with the operation of the solenoid 226, and a
tensile cable 224 for delivering a rotational force of the
rotational portion 222 to the tub door lock 260 in accordance with
rotation of the rotational portion 222.
[0096] The tub door lock 260 is intended to control the locking
state of the tub door 230 provided in the second insertion hole
210, and includes a hook holder 181 fixed to the tub door lock
coupling unit 216 to be adjacent to the second insertion hole, and
a cable interlocking unit 261 connected to the tensile cable 224 of
the tub door lock releaser 220 to be adjacent to the hook holder
181.
[0097] In the aforementioned description, although the tub door
lock releaser 220 and the tub door lock 230 have been described
respectively, the solenoid 226 of the tub door lock releaser 220
may directly be provided in the tub door lock 260 to release the
tub door lock 260 by using the signal of the release switch 186 of
the cabinet door lock 180.
[0098] The operation of the washing machine according to one
embodiment of the present invention will be described in detail
with reference to the accompanying drawings. The respective
elements described hereinafter should be understood with reference
to the aforementioned description and drawings. Meanwhile, the main
subject of the present invention lies in locking and unlocking of
the cabinet door 160 and the tub door 230. Therefore, description
of general operation (for example, washing stroke, rinsing stroke,
dehydrating stroke, etc.) of the washing machine 1 will be
omitted.
[0099] Prior to description of opening operation of the cabinet
door 160 and the tub door 230, closing states of the cabinet door
160 and the tub door 230 will be described. The cabinet door 160
maintains a locking state as its cabinet door hook 175 is fixed to
the cabinet door lock 180, and the tub door 230 maintains a locking
state as its tub door hook 249 is fixed to the tub door lock
260.
[0100] First of all, an opening operation of the cabinet door 160
and the tub door 230 will be described with reference to the
accompanying drawings. FIG. 12 is a conceptual view illustrating an
unlocking unit of a washing machine according to the present
invention, and FIGS. 13 and 14 are plane and cross-sectional views
illustrating a locking unit of a washing machine according to the
present invention.
[0101] To open the cabinet door 160, a user grips the grip portion
164 formed in the cabinet door 160 of the front cabinet 110 and
then pressurizes the grip portion 164 in an opening direction of
the cabinet door 160. In this case, a release lever 141 of the
unlocking unit 140 provided inside the grip portion 164 is rotated,
whereby the locking state of the cabinet door hook 142 is released,
and the release switch 186 of the cabinet door lock 180 senses the
locking release of the cabinet door hook 142.
[0102] The solenoid 226 of the cabinet door lock releaser 150 is
operated in accordance with sensing of the release switch 186 to
operate the rotational portion 222, and the cable interlocking unit
261 of the tub door lock 260, which is connected to the tensile
cable 224 of the rotational portion, is operated in accordance with
rotation of the rotational portion 222, whereby the locking state
of the tub door hook 249 fixed to the hook holder 181 of the tub
door lock 260 is released, and at the same time the locking states
of the cabinet door 160 and the tub door 230 are released.
[0103] As the locking states of the cabinet door 160 and the tub
door 230 are released, the tub door 230 is rotated in its opening
direction by the rotational spring 248 provided in the second hinge
unit 242 of the tub door 230, and the pressurizing roller 250
provided in the second outer frame 231 of the tub door 230
pressurizes the roller pressurizing surface 165 formed in the first
inner frame 168 of the cabinet door 160 and at the same time
pressurizes the cabinet door 160 in an opening direction of the
cabinet door 160, whereby the cabinet door 160 is opened
simultaneously with the tub door 230 by the tub door 230.
[0104] Hereinafter, a closing operation of the cabinet door 160 and
the tub door 230 will be described with reference to the
accompanying drawing. FIG. 15 are plane and cross-sectional views
sequentially illustrating a locking state of a washing machine
according to the present invention.
[0105] As shown, when the cabinet door 160 and the tub door 230 are
closed, as a user rotates the cabinet door 160 in a closing
direction, the roller pressurizing surface 165 formed in the first
inner frame 168 of the cabinet door 160 adjoins the pressurizing
roller 250 provided in the second outer frame 231 of the tub door
231, and the cabinet door 160 and the tub door 230 are rotated in
their closing direction while overcoming an elastic force of the
rotational spring 248 provided in the second hinge unit 242 of the
tub door 230.
[0106] As the cabinet door 160 and the tub door 230 are rotated,
the cabinet door hook 175 of the cabinet door 160 is inserted into
the cabinet door lock 180, and at the same time the tub door hook
249 of the tub door 230 is inserted into the tub door lock 260 (see
FIG. 15(a)).
[0107] As the cabinet door 160 is closed by the user, when the
cabinet door hook 175 of the cabinet door 160 is inserted into the
cabinet door lock 180, since the hook insertion unit 183 into which
the cabinet door hook 175 is inserted is elastically supported by
the spring, the cabinet door lock 180 is pressurized by rotation of
the cabinet door 160, whereby the cabinet door hook 175 is fully
fixed to the cabinet door lock, and the tub door is further moved
as much as a moving distance of the hook insertion unit of the
cabinet door lock and then fixed to the tub door lock (see FIG.
15(b)).
[0108] A pressurizing force of the user, which is applied to the
cabinet door, is removed, and the hook insertion unit 183 of the
cabinet door lock 180 returns to its original position by an
elastic force of the spring for supporting the hook insertion unit
183. The cabinet door 160 fixed to the cabinet door lock 180 by the
returning force of the hook insertion unit returns to a position
spaced apart from the tub door 230, whereby closing of the cabinet
door and the tub door is completed (see FIG. 15(c)).
[0109] As described above, when the cabinet door 160 and the tub
door 230 according to the washing machine according to the present
invention are closed, they are maintained to be spaced apart from
each other, whereby vibration of the tub is prevented from being
directly delivered to the cabinet during the washing operation.
[0110] It will be apparent to those skilled in the art that the
present invention may be embodied in other specific forms without
departing from the spirit and essential characteristics of the
invention. Thus, the above embodiments are to be considered in all
respects as illustrative and not restrictive. The scope of the
invention should be determined by reasonable interpretation of the
appended claims and all change which comes within the equivalent
scope of the invention are included in the scope of the
invention.
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