U.S. patent application number 15/693761 was filed with the patent office on 2017-12-21 for coupling mechanisms for surgical instruments.
The applicant listed for this patent is COVIDIEN LP. Invention is credited to JAMES D. ALLEN, IV, EDWARD M. CHOJIN, ALLAN J. EVANS, DAVID M. GARRISON, DUANE E. KERR, PETER M. MUELLER.
Application Number | 20170360462 15/693761 |
Document ID | / |
Family ID | 47257562 |
Filed Date | 2017-12-21 |
United States Patent
Application |
20170360462 |
Kind Code |
A1 |
GARRISON; DAVID M. ; et
al. |
December 21, 2017 |
COUPLING MECHANISMS FOR SURGICAL INSTRUMENTS
Abstract
A surgical instrument includes a shaft defining a longitudinal
axis therethrough and having an end effector assembly disposed at a
distal end thereof. The shaft includes first and second shaft
components that are releasably engageable with one another. A drive
sleeve is disposed within the shaft and is longitudinally
translatable relative to the shaft to transition the end effector
assembly between a first state and a second state. The drive sleeve
includes first and second drive sleeve components that are
releasably engageable with one another. A coupling mechanism
includes one or more shaft cantilever springs configured to
releasably engage the first and second shaft components to one
another and one or more drive sleeve cantilever springs configured
to releasably engage the first and second drive sleeve components
to one another.
Inventors: |
GARRISON; DAVID M.;
(LONGMONT, CO) ; CHOJIN; EDWARD M.; (BOULDER,
CO) ; KERR; DUANE E.; (LOVELAND, CO) ;
MUELLER; PETER M.; (FREDERICK, CO) ; EVANS; ALLAN
J.; (GOLDEN, CO) ; ALLEN, IV; JAMES D.;
(BROOMFIELD, CO) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
COVIDIEN LP |
Mansfield |
MA |
US |
|
|
Family ID: |
47257562 |
Appl. No.: |
15/693761 |
Filed: |
September 1, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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14807310 |
Jul 23, 2015 |
9750519 |
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15693761 |
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13306523 |
Nov 29, 2011 |
9113899 |
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14807310 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 2017/00473
20130101; A61B 2017/2931 20130101; A61B 2017/320052 20130101; A61B
17/285 20130101; A61B 2017/0046 20130101; A61B 2017/292 20130101;
A61B 2017/2925 20130101; A61B 18/1482 20130101; A61B 18/1445
20130101; Y10T 74/18896 20150115; A61B 2017/00477 20130101 |
International
Class: |
A61B 17/285 20060101
A61B017/285; A61B 18/14 20060101 A61B018/14 |
Claims
1-15. (canceled)
16. A shaft of a surgical instrument, the shaft comprising: a first
shaft component defining a coupling slot in a surface of the first
shaft component, the coupling slot including a retaining segment
disposed parallel to a longitudinal axis of the first shaft
component; a second shaft component having a coupling portion; and
a shaft coupling mechanism including a tab and a biasing member,
the tab extending orthogonally away from a longitudinal axis of the
coupling portion of the second shaft component and configured to
translate through the coupling slot, the biasing member configured
to urge the first and second shaft components away from one another
in a direction along the longitudinal axes thereof such that when
the tab is received within the retaining segment of the coupling
slot, the first and second shaft components are releasably coupled
and coaxially aligned with one another.
17. The shaft according to claim 16, wherein the first shaft
component defines a lumen therethrough, the lumen disposed along
the longitudinal axis, the coupling portion of the second shaft
component configured to be received within the lumen of the first
shaft component.
18. The shaft according to claim 17, wherein the tab extends from
an outer periphery of the coupling portion of the second shaft
component.
19. The shaft according to claim 17, wherein the coupling slot is
defined in an inner surface defining the lumen of the first shaft
component.
20. The shaft according to claim 17, wherein the coupling slot is
defined in an outer periphery of the first shaft component.
21. The shaft according to claim 17, wherein the coupling slot
extends entirely through an outer periphery of the first shaft
component.
22. The shaft according to claim 17, wherein the biasing member is
disposed within the lumen of the first shaft component and
configured to engage the coupling portion of the second shaft
component to urge the coupling portion out of the lumen of the
first shaft component.
23. The shaft according to claim 22, wherein the biasing member is
a compression spring.
24. The shaft according to claim 22, wherein the biasing member is
a coil spring.
25. The shaft according to claim 16, wherein the coupling portion
of the second shaft component defines a lumen therethrough and the
first shaft component includes a hub portion that is configured to
be received within the coupling portion of the second shaft
component.
26. The shaft according to claim 25, wherein the coupling portion
of the second shaft component has an increased diameter relative to
the remainder to the second shaft component.
27. The shaft according to claim 25, wherein the tab extends from
an inner surface of the coupling portion of the second shaft
component.
28. The shaft according to claim 25, wherein the hub portion has a
reduced diameter relative to the remainder of the first shaft
component such that the hub portion defines a shoulder.
29. The shaft according to claim 25, wherein the biasing member is
disposed about an outer periphery of the hub portion.
30. The shaft according to claim 29, wherein the biasing member is
a resilient O-ring.
31. The shaft according to claim 16, wherein the coupling slot
further includes a longitudinal segment and a transverse segment,
the longitudinal segment extending from a first open end in a
direction parallel to the longitudinal axis of the first shaft
component to a second end, the transverse segment extending from
the second end of the longitudinal segment to the retaining segment
in a direction transverse to the longitudinal axis of the first
shaft component.
32. The shaft according to claim 16, wherein the coupling slot
further includes a curved segment that extends from a first open
end in a curved path to a second end that is in communication with
the retaining segment, the curved segment extending in a direction
substantially parallel to the longitudinal axis of the first shaft
component adjacent the first open end and extending in a direction
substantially transverse to the longitudinal axis of the first
shaft component adjacent the second end.
33. A surgical instrument comprising: a handle; an end effector;
and a shaft extending distally from the handle, the end effector
supported by a distal portion of the shaft, the shaft including: a
first shaft component defining a coupling slot in a surface of the
first shaft component, the coupling slot including a retaining
segment disposed parallel to a longitudinal axis of the first shaft
component; a second shaft component having a coupling portion; and
a shaft coupling mechanism including a tab and a biasing member,
the tab extending orthogonally away from a longitudinal axis of the
coupling portion of the second shaft component and configured to
translate through the coupling slot, the biasing member configured
to urge the first and second shaft components away from one another
in a direction along the longitudinal axes thereof such that when
the tab is received within the retaining segment of the coupling
slot, the first and second shaft components are releasably coupled
and coaxially aligned with one another.
34. The surgical instrument according to claim 33, wherein the
first shaft component is positioned distal of the second shaft
component.
35. The surgical instrument according to claim 33, wherein the
second shaft component is positioned distal of the first shaft
component.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. patent
application Ser. No. 14/807,310, filed Jul. 23, 2015, which is a
continuation of U.S. patent application Ser. No. 13/306,523, filed
Nov. 29, 2011, now U.S. Pat. No. 9,113,899. The entire contents of
each of the above disclosers are hereby incorporated by
reference.
BACKGROUND
Technical Field
[0002] The present disclosure relates to surgical instruments and,
more particularly, to coupling mechanisms for surgical instruments
having separable and/or replaceable components.
Background of Related Art
[0003] A forceps is a plier-like instrument which relies on
mechanical action between its jaws to grasp, clamp and constrict
vessels or tissue. Electrosurgical forceps utilize both mechanical
clamping action and electrical energy to affect hemostasis by
heating tissue and blood vessels to coagulate and/or cauterize
tissue. Certain surgical procedures require more than simply
cauterizing tissue and rely on the unique combination of clamping
pressure, precise electrosurgical energy control and gap distance
(i.e., distance between opposing jaw members when closed about
tissue) to "seal" tissue, vessels and certain vascular bundles.
Typically, once a vessel is sealed, the surgeon has to accurately
sever the vessel along the newly formed tissue seal. Accordingly,
many vessel sealing instruments have been designed which
incorporate a knife or blade member which effectively severs the
tissue after forming a tissue seal.
[0004] Generally, surgical instruments, including forceps, can be
classified as single-use instruments, e.g., instruments that are
discarded after a single use, partially-reusable instruments, e.g.,
instruments including both disposable portions and portions that
are sterilizable for reuse, and completely reusable instruments,
e.g., instruments that are completely sterilizable for repeated
use. As can be appreciated, those instruments (or components of
instruments) that can be sterilized and reused help reduce the
costs associated with the particular surgical procedure for which
they are used. However, although reusable surgical instruments are
cost-effective, it is important that these instruments be capable
of performing the same functions as their disposable counterparts,
that any disposable components of these instruments be efficiently
removable and replaceable with new components, and that the
reusable components be efficiently and satisfactorily sterilizable
for reuse.
SUMMARY
[0005] As used herein, the term "distal" refers to the portion that
is being described which is further from a user, while the term
"proximal" refers to the portion that is being described which is
closer to a user.
[0006] Any of the aspects disclosed herein, to the extent they are
consistent, may be used in conjunction with any of the other
aspects disclosed herein.
[0007] In accordance with one aspect of the present disclosure, a
surgical instrument is provided. The surgical instrument includes a
shaft defining a longitudinal axis therethrough and having an end
effector assembly disposed at a distal end thereof. The shaft
includes first and second shaft components that are releasably
engageable with one another. A drive sleeve is disposed within the
shaft and is longitudinally translatable relative to the shaft to
transition the end effector assembly between a first state and a
second state. The drive sleeve also includes first and second drive
sleeve components that are releasably engageable with one another.
A coupling mechanism includes one or more shaft cantilever springs
and one or more drive sleeve cantilever springs that are coupled to
the one or more shaft cantilever springs. The shaft cantilever
springs are configured to engage the first shaft component at a
first end thereof and the second shaft component at a second end
thereof to releasably engage the first and second shaft components
to one another. Similarly, the drive sleeve cantilever springs are
configured to engage the first drive sleeve component at a first
end thereof and the second drive sleeve component at a second end
thereof to releasably engage the first and second drive sleeve
components to one another.
[0008] In one aspect, the shaft cantilever springs include a first
tab disposed at the first end thereof and extending therefrom and a
second tab disposed at the second end thereof and extending
therefrom. The first tab and second tabs are configured to bias
into engagement within apertures defined within the first and
second shaft components, respectively, to engage the first and
second shaft components to one another. Further, the drive sleeve
cantilever springs may also include a first tab disposed at the
first end thereof and extending therefrom and a second tab disposed
at the second end thereof and extending therefrom. The first tab
and second tabs are configured to bias into engagement within
apertures defined within the first and second drive components,
respectively, to engage the first and second drive sleeve
components to one another.
[0009] In another aspect, the shaft cantilever spring and the drive
sleeve cantilever spring are coupled to one another via a
break-away feature. The break-away feature is configured to break,
decoupling the shaft cantilever spring and the drive sleeve
cantilever spring from one another to permit the drive sleeve to
translate relative to the shaft.
[0010] In still another aspect, a knife assembly is disposed within
the drive sleeve. The knife assembly includes a knife bar having a
knife disposed at a distal end of the knife bar. The knife bar is
longitudinally translatable through the shaft and relative to the
end effector assembly to translate the knife between a retracted
position and an extended position for cutting tissue.
[0011] Another aspect of a surgical instrument provided in
accordance with the present disclosure includes a shaft defining a
longitudinal axis therethrough and having an end effector assembly
disposed at a distal end thereof. The shaft includes first and
second shaft components that are releasably engageable with one
another. The first shaft component includes a tab disposed on an
outer surface thereof and extending outwardly therefrom, while the
second shaft component includes a track defined within an outer
peripheral surface thereof. The track includes a longitudinal
portion, a transverse portion, and a tab retaining portion. The
first shaft component is configured for insertion at least
partially into the second shaft component such that the tab is
translated along the longitudinal portion of the track into
position adjacent the transverse portion of the track. The first
shaft component is then rotatable about the longitudinal axis and
relative to the second shaft component to translate the tab along
the transverse portion of the track and into the tab retaining
portion for releasably engaging the first and second shaft
components to one another.
[0012] In one aspect, a biasing member configured to bias the first
and second shaft components apart from one another is provided. The
biasing member biases the tab into engagement within the tab
retaining portion of the track to maintain the first and second
shaft components in engagement with one another.
[0013] In another aspect, the first and second shaft components are
configured to permit translation of a drive sleeve therethrough for
transitioning the end effector assembly between a first state and a
second state.
[0014] In yet another aspect, the surgical instrument further
includes a knife assembly disposed within the drive sleeve. The
knife assembly includes a knife bar having a knife disposed at a
distal end of the knife bar and is longitudinally translatable
through the shaft and relative to the end effector assembly to
translate the knife between a retracted position and an extended
position for cutting tissue.
[0015] Still another aspect of a surgical instrument provided in
accordance with the present disclosure includes a shaft defining a
longitudinal axis therethrough and having an end effector assembly
disposed at a distal end thereof. The shaft includes first and
second shaft components that are releasably engageable with one
another. The first shaft component includes an insertion portion,
while the second shaft component includes a receiving portion
configured to receive the insertion portion of the first shaft
component therein to frictionally engage the first and second shaft
components to one another. The receiving portion is configured to
constrict about the insertion portion upon translation of the
insertion portion apart from the receiving portion to inhibit
withdrawal of the insertion portion, thereby maintaining the
engagement between the first and second shaft components.
[0016] In one aspect, receiving portion defines a braided
configuration configured to elongate and reduce a diameter of a
lumen extending therethrough upon extension of the receiving
portion.
[0017] In another aspect, the insertion portion defines a textured
outer peripheral surface configured to facilitate frictional
engagement between the insertion portion and the receiving
portion.
[0018] In still another aspect, a release ring is provided. The
release ring is disposed about the first shaft component and is
slidable about the first shaft component into position adjacent the
receiving portion of the second shaft component to inhibit
constriction of the receiving portion about the insertion portion,
thereby permitting withdrawal of the insertion portion from the
receiving portion to disengage the first and second shaft
components from one another. The surgical instrument may further be
configured similar to any of the previous aspects mentioned
hereinabove.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Various aspects of the present disclosure are described
herein with reference to the drawings wherein like reference
numerals identify similar or identical elements:
[0020] FIG. 1 is a side, perspective view of one embodiment of a
surgical instrument provided in accordance with the present
disclosure wherein the shaft of the instrument is in an assembled
condition;
[0021] FIG. 2A is a longitudinal, cross-sectional view of the
surgical instrument of FIG. 1 wherein an end effector assembly is
disposed in a spaced-apart position;
[0022] FIG. 2B is a longitudinal, cross-sectional view of the
surgical instrument of FIG. 1 wherein the end effector assembly is
disposed in an approximated position and wherein a knife blade is
disposed in a retracted position;
[0023] FIG. 2C is a longitudinal, cross-sectional view of the
surgical instrument of FIG. 1 wherein the end effector assembly is
disposed in an approximated position and wherein the knife blade is
disposed in an extended position;
[0024] FIG. 3 is an enlarged, side view of a distal end of the
surgical instrument of FIG. 1, wherein the shaft of the instrument
is in a decoupled condition;
[0025] FIG. 4 is a transverse, cross-sectional view of the surgical
instrument of FIG. 3 taken across section line 4-4;
[0026] FIG. 5A is a side, cross-sectional view of one embodiment of
a shaft coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition;
[0027] FIG. 5B is a side, cross-sectional view of the shaft
coupling mechanism of FIG. 5A wherein the shaft is in an assembled
condition;
[0028] FIG. 6A is a side, cross-sectional view of another
embodiment of a shaft coupling mechanism provided in accordance
with the present disclosure wherein the shaft is in a decoupled
condition;
[0029] FIG. 6B is a side, cross-sectional view of the shaft
coupling mechanism of FIG. 6A during assembly of the shaft;
[0030] FIG. 6C is a side, cross-sectional view of the shaft
coupling mechanism of FIG. 6A, wherein the shaft is in an assembled
condition;
[0031] FIG. 6D is a top view of one of the shaft components of the
shaft of FIG. 6A;
[0032] FIG. 6E is a transverse, cross-sectional view taken along
section line 6E-6E of FIG. 6C;
[0033] FIG. 7A is a side view of still another embodiment of a
shaft coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition;
[0034] FIG. 7B is a side view of the shaft coupling mechanism of
FIG. 7A wherein the shaft is in an assembled condition;
[0035] FIG. 8 is a side, perspective view of yet another embodiment
of a shaft coupling mechanism provided in accordance with the
present disclosure wherein the shaft is in a decoupled
condition;
[0036] FIG. 9 is a side view of still yet another embodiment of a
shaft coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition;
[0037] FIG. 10 is a side view of another embodiment of a shaft
coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition;
[0038] FIG. 11 is a side view of another embodiment of a shaft
coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition;
[0039] FIG. 12 is a side view of another embodiment of a shaft
coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition;
[0040] FIG. 13 is a side, cross-sectional view of still another
embodiment of a shaft coupling mechanism provided in accordance
with the present disclosure wherein the shaft is in a decoupled
condition;
[0041] FIG. 14 is a side view of yet another embodiment of a shaft
coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition; and
[0042] FIG. 15 is a side view of still yet another embodiment of a
shaft coupling mechanism provided in accordance with the present
disclosure wherein the shaft is in a decoupled condition.
DETAILED DESCRIPTION
[0043] Referring now to FIG. 1, a forceps 10 for use in connection
with endoscopic surgical procedures is shown, although forceps 10
may also be configured for use in connection with traditional open
surgical procedures. Forceps 10 defines a longitudinal axis "A-A"
and includes a housing 20, a handle assembly 30, a trigger assembly
70, a rotating assembly 80, and an end effector assembly 100. End
effector assembly 100 includes first and second jaw members 110,
120, respectively, configured to pivot relative to one another
between a spaced-apart position (FIG. 1) and an approximated
position (FIG. 8B) for grasping tissue therebetween. Forceps 10
further includes a shaft 12 having a distal end 14 configured to
mechanically engage end effector assembly 100 and a proximal end 16
that mechanically engages housing 20.
[0044] Forceps 10 also includes an electrosurgical cable 310 that
connects forceps 10 to a generator (not shown) or other suitable
power source, although forceps 10 may alternatively be configured
as a battery powered instrument. Cable 310 includes a wire (or
wires) (not explicitly shown) extending therethrough, into housing
20 and through shaft 12 to ultimately connect the source of
electrosurgical energy (not explicitly shown) to jaw member 110
and/or jaw member 120 of end effector assembly 100. However, any
other suitable electrical connection(s) for supplying energy to jaw
member 110 and/or jaw member 120 may also be provided.
[0045] With continued reference to FIG. 1, handle assembly 30
includes a fixed handle 50 and a moveable handle 40. Fixed handle
50 is integrally associated with housing 20 and handle 40 is
moveable relative to fixed handle 50. Rotating assembly 80 is
rotatable in either direction about a longitudinal axis "A-A" to
rotate end effector 100 about longitudinal axis "A-A." The housing
20 houses the internal working components of the forceps 10.
[0046] End effector assembly 100 is attached at a distal end 14 of
shaft 12 and includes a pair of opposing jaw members 110 and 120.
End effector assembly 100 is designed as a unilateral assembly,
i.e., where jaw member 120 is fixed relative to shaft 12 and jaw
member 110 is moveable relative to both shaft 12 and fixed jaw
member 120. However, end effector assembly 100 may alternatively be
configured as a bilateral assembly, i.e., where both jaw member 110
and jaw member 120 are moveable relative to one another and with
respect to shaft 12.
[0047] As shown in FIG. 1, each jaw member 110, 120 includes an
electrically conductive tissue sealing plate 112, 122 disposed
thereon. Tissue sealing plates 112, 122 are positioned on jaw
members 110, 120, respectively, to define opposed tissue sealing
surfaces for grasping and sealing tissue between jaw members 110,
120. In some embodiments, a knife assembly 180 (see FIGS. 2A-2C) is
disposed within shaft 12 and a knife channel 115, 125 (FIGS. 2A-2C)
is defined within one or both of tissue sealing plates 112, 122, of
jaw members 110, 120, respectively, to permit reciprocation of a
knife 184 (see FIGS. 2A-2C) therethrough for cutting tissue grasped
between jaw members 110, 120. In such an embodiment, trigger 72 of
trigger assembly 70 is operable to advance the knife 184 (FIGS.
2A-2C) between a retracted position (see FIGS. 2A-2B), wherein
knife 184 (FIGS. 2A-2C) is disposed within shaft 12, and an
extended position (see FIG. 2C), wherein knife 184 (FIGS. 2A-2C)
extends between jaw members 110, 120 to cut tissue grasped
therebetween.
[0048] Continuing with reference to FIG. 1, moveable handle 40 of
handle assembly 30 is ultimately connected to a drive assembly
including a drive sleeve 60 (FIG. 4) that, together, mechanically
cooperate to impart movement of jaw members 110 and 120 between a
spaced-apart position and an approximated position to grasp tissue
between sealing plates 112 and 122 of jaw members 110, 120,
respectively. As shown in FIG. 1, moveable handle 40 is initially
spaced-apart from fixed handle 50 and, correspondingly, jaw members
110, 120 are disposed in the spaced-apart position. Moveable handle
40 is depressible from this initial position to a depressed
position corresponding to the approximated position of jaw members
110, 120 (see FIGS. 2B-2C). With tissue grasped between tissue
sealing plates 112, 122 of jaw members 110, 120, respectively,
electrosurgical energy may be conducted between tissue sealing
plates 112, 122, e.g., upon actuation of activation switch 90, to
seal tissue disposed between jaw members 110, 120.
[0049] With reference now to FIGS. 2A-2C, in conjunction with FIG.
1, drive sleeve 60 is disposed within shaft 12 and is coupled to
jaw member 110 at the distal end thereof such that, as drive sleeve
60 is translated proximally through shaft 12 and relative to jaw
member 120, e.g., via depressing movable handle 40, jaw member 110
is pulled to pivot from the spaced-apart position (FIG. 2A) to the
approximated position (FIGS. 2B, 2C). On the other hand, when drive
sleeve 60 is translated distally, e.g., via releasing or returning
movable handle 40 to its initial position, jaw member 110 is urged
to pivot from the approximated position (FIGS. 2B, 2C) back to the
spaced-apart position (FIG. 2A). However, this configuration may be
reversed, e.g., where proximal translation of drive sleeve 60 moves
jaw members 110, 120 to the spaced-apart position and wherein
distal translation of drive sleeve 60 moves jaw members 110, 120 to
the approximated position.
[0050] Continuing with reference to FIGS. 2A-2C, shaft 12 further
includes a knife assembly 180 disposed therein. Knife assembly 180
is disposed within drive sleeve 60 and includes a knife bar 182
having knife 184 coupled thereto at the proximal end of 185 of
knife 184. Knife 184 defines a cutting blade 186 at distal end 187
thereof. Knife 184 is translatable between a retracted position
(FIGS. 2A-2B), wherein knife 184 is disposed within shaft 12, and
an extended position (FIG. 2C), wherein knife 184 extends through
knife channels 115, 125 defined within jaw members 110, 120,
respectively, to cut tissue grasped between jaw members 110, 120.
More specifically, upon actuation of trigger 72 (FIG. 1) of trigger
assembly 70 (FIG. 1), knife bar 182 is advanced distally through
shaft 12 and drive sleeve 60 to urge knife 184 from the retracted
position to the extended position. Further, knife assembly 180 may
be biased, e.g., via a spring (not explicitly shown), toward the
retracted position such that, upon release of trigger 72, knife 184
is automatically returned to the retracted position.
[0051] Turning now to FIGS. 3-4, in conjunction with FIGS. 1-2C,
shaft 12 of forceps 10 is separable, or decouplable into first and
second shaft sections 17 and 18, respectively. More specifically,
second section 18 of shaft 12, including end effector assembly 100,
is removable from the remainder of forceps 10, thus allowing second
section 18 of shaft 12 and end effector assembly 100 to be replaced
with new components after each use (or each procedure), or to be
cleaned, sterilized, or otherwise prepared for reuse independently
of the remaining components of forceps 10. Such a configuration
also permits the use of various different end effector assemblies
with forceps 10 by simply selecting the desired end effector
assembly and coupling that end effector assembly and the second
shaft section 18 thereof to first section 17 of shaft 12.
[0052] Put more generally, the replaceable distal portion, e.g.,
second shaft section 18 and end effector assembly 100, of forceps
10 helps reduce the equipment costs associated with performing a
particular surgical procedure by obviating the need to provide an
entire new surgical instrument, facilities sterilization and
cleaning of the components of the instrument by providing greater
access to the components of the instrument and allowing different
components of the instrument to be cleaned and/or sterilized via
different procedures, and increases the versatility of the
instrument by allowing different shaft components and/or end
effectors to be coupled thereto.
[0053] However, while it is advantageous to provide a surgical
instrument, e.g., forceps 10, that includes a shaft 12 that is
separable into first and shaft sections 17 and 18, respectively,
significant considerations apply when configuring a shaft coupling
mechanism for releasably coupling first and second shaft sections
17, 18, respectively, to one another. In particular, it is
important to consider the various components and connections
extending through shaft 12. More specifically, as best shown in
FIG. 4, shaft 12 defines an outer tube, or lumen that houses drive
sleeve 60. Drive sleeve 60, as mentioned above, is selectively
translatable through and relative to shaft 12 to pivot jaw member
110 relative to jaw member 120 between the spaced-apart and
approximated positions. Drive sleeve 60 also includes knife bar 182
disposed therein that, as described above, is selectively
translatable relative to drive sleeve 60 and shaft 12 to advance
knife 184 from the retracted position to the extended position to
cut tissue grasped between jaw members 110, 120. Further,
electrical connections, e.g., wires (not explicitly shown), extend
through shaft 12 to connect the source of electrosurgical energy
(not explicitly shown) to jaw member 110 and/or jaw member 120 of
end effector assembly 100 for providing energizing end effector
assembly.
[0054] Various embodiment of coupling mechanisms configured to
releasably couple the first and second sections 17 and 18,
respectively, of shaft 12 to one another in accordance with those
considerations addressed above will be described in detail below
with reference to FIGS. 5A-15. More particularly, the coupling
mechanisms described hereinbelow may be configured for coupling the
first and second sections 17, 18 of shaft 12, the components of
drive sleeve 60, and/or the components of knife bar 182 to one
another, as well as for re-establishing and electrical connections
extending through shaft 12. Further, the various coupling
mechanisms described hereinbelow may be used alone or in
combination with one another to releasably couple one or more of
the respective components of shaft 12, drive sleeve 60, and/or
knife bar 182 to one another. Thus, while certain coupling
mechanisms may be shown and described with reference to only a
single connection, e.g., for coupling the first and second sections
17, 18 of shaft 12 to one another, such mechanisms (or other
coupling mechanisms) may also be used for further coupling the
other components, e.g., first and second sections of the drive
sleeve 60 and/or knife bar 182, to one another. Likewise, the
electrical connections described hereinbelow in connection with
some embodiments of coupling mechanisms for electrically coupling
the first and second sections 17, 18, respectively, of shaft 12 to
one another such that electrosurgical energy may be supplied from
housing 20 to end effector assembly 100 may also be used in
conjunction with any of the other coupling mechanisms described
herein.
[0055] Additionally, although the embodiments herein are described
with reference to a forceps 10, the presently disclosed coupling
mechanisms may be used in conjunction with any shafted surgical
instrument (including single or multiple component shafts) having
an end effector assembly disposed at one end and a handle, housing,
grip, control, etc. disposed at the other end. Further, the
attachment point of first and second sections 17, 18, respectively,
of shaft 12 may be disposed at various positions along the length
of shaft 12, e.g., closer towards distal end 14 such that second
section 18 defines a greater length than first portion 17, closer
toward proximal end 16 such that first section 17 defines a greater
length than first portion 17, or anywhere between proximal end 16
and distal end 14 of shaft 12.
[0056] Referring now to FIGS. 5A-5B, one embodiment of a tube
coupling mechanism for coupling first and second components 517,
518, respectively, of shaft 512 to one another as well as for
coupling first and second components 567, 568, respectively, of
drive sleeve 560 to one another is shown generally identified by
reference numeral 500. Tube coupling mechanism 500 includes two
sets of cantilever springs 520, 530 and 570, 580. Each cantilever
spring 520, 530 of the first set includes an arm 522, 532 that has
a first tab 524, 534 disposed at a first end 525, 535,
respectively, thereof and a second tab 526, 536 disposed at second
end 527, 537, respectively, thereof. First tabs 524, 534 are
engaged within apertures 542, 544, respectively, of second
component 518 of shaft 512, while second tabs 526, 536 are
configured for engagement within apertures 546, 548, respectively,
defined within first component 517 of shaft 512. More specifically,
as will be described below, cantilever springs 520, 530 are
configured to resiliently bias second tabs 526, 536, respectively,
into engagement with respective apertures 546, 548 of first
component 517 upon insertion into shaft 512 to engage first and
second components 517, 518, respectively, of shaft 512 to one
another.
[0057] Each cantilever spring 570, 580 of the second set similarly
includes an arm 572, 582 that has a first tab 574, 584 disposed at
a first end 575, 585, respectively, thereof and a second tab 576,
586 disposed at second end 577, 587, respectively, thereof. First
tabs 574, 584 are engaged within apertures 592, 594, respectively,
of second component 568 of drive sleeve 560, while cantilever
springs 570, 580 are configured to resiliently bias second tabs
576, 586, respectively, into engagement with respective apertures
566, 568 of first component 567 of drive sleeve 560 upon
positioning about drive sleeve 560 to engage first and second
components 567, 568, respectively, of drive sleeve 560 to one
another. Further, cantilever springs 520, 570 may be coupled,
engaged, or otherwise formed to one another adjacent first end 525
of cantilever spring 520 and second end 577 of cantilever spring
570 via a break-away feature, or coupling 549. Cantilever springs
530, 580 may likewise be coupled, engaged, or otherwise formed to
one another adjacent first end 535 of cantilever spring 530 and
second end 587 of cantilever spring 580 via a break-away feature,
or coupling 599.
[0058] With continued reference to FIGS. 5A-5B, in order to couple
first and second components 517, 518, respectively, of shaft 512 to
one another and first and second components 567, 568, respectively,
of drive sleeve 560 to one another, first and second component 517,
518 of shaft 512 are brought into approximation with one another.
As can be appreciated, approximation of first and second component
517, 518 of shaft 512 likewise approximates first and second
components 567, 568 of drive sleeve 560 due to the engagement of
cantilever springs 520, 570 and 530, 580 via break-away couplings
549, 599, respectively. More specifically, as first and second
component 517, 518 of shaft 512 are brought into approximation with
one another, second tabs 526, 536 of cantilever springs 520, 530,
respectively, are flexed inwardly, i.e., toward one another, to
permit passage of cantilever springs 520, 530 into lumen 514
defined through shaft 512. On the other hand, second tabs 576, 586
of cantilever springs 570, 580, respectively, are flexed outwardly,
i.e., apart from one another, to permit passage of cantilever
springs 570, 580 about drive sleeve 560.
[0059] As first and second components 517, 518 of shaft 512 are
further approximated relative to one another, second tabs 526, 536
of cantilever springs 520, 530, respectively, are eventually
translated through lumen 514 of shaft 512 into position adjacent
apertures 542, 544 of first component 517, whereby cantilever
springs 520, 530 are resiliently biased back to their initial,
un-flexed position, thus urging second tabs 526, 536 into
engagement within apertures 542, 544, respectively, to engage first
and second components 517, 518, respectively, of shaft 512 to one
another. Similarly, second tabs 576, 586 of cantilever springs 570,
580, respectively, are eventually translated about the outer
periphery of first component 567 of drive sleeve 560 into position
adjacent apertures 592, 594 of first component 567, whereby
cantilever springs 570, 580 are resiliently biased back to their
initial, un-flexed position, thus urging second tabs 576, 586 into
engagement within apertures 592, 594, respectively, to engage first
and second components 567, 568, respectively, of drive sleeve 560
to one another.
[0060] With first and second components 517, 518 of shaft 512
engaged to one another and with first and second components 567,
568 of drive sleeve 560 engaged to one another, drive sleeve 560
may be translated relative to shaft 512 an initial time, e.g., via
depressing movable handle 40 (FIG. 1), to break, tear, or otherwise
destroy break-away couplings 549 and 599. As can be appreciated,
with break-away couplings 549, 599 no longer securing cantilever
springs 520, 270 to one another nor cantilever springs 530, 580 to
one another, drive sleeve 560 is free to translate through lumen
514 and relative to shaft 512 for moving jaw members 110, 120 (FIG.
1) between the spaced-apart and approximated positions.
[0061] In order to decouple shaft components 517, 518 from one
another, a tool (not shown) or other implement may be used to urge
tabs 526, 536 inwardly such that tabs 526, 536 are no longer
disposed within apertures 546, 548, respectively. With tabs 526,
536 removed from apertures 546, 548, shaft components 517, 518 may
be translated apart from one another to decouple shaft component
517, 518 from one another. First and second components 567, 568 of
drive sleeve 560 may similarly be decoupled from one another.
[0062] Turning now to FIGS. 6A-6E, another embodiment of a tube
coupling mechanism is shown generally identified via reference
numeral 600. Tube coupling mechanism 600 is configured to
releasably engage first and second components 617, 618 of shaft 612
to one another. More specifically, tube coupling mechanism 600
includes a pair of resilient locking tabs 620, 630 formed in the
outer periphery of second component 618 and extending outwardly
therefrom (although locking tabs 620, 630 may alternatively be
formed on shaft component 617 to extend inwardly therefrom). As
best shown in FIG. 6A, in an at-rest position, locking tabs 620,
630 are bent, or folded-back onto themselves and protrude from the
outer periphery of second shaft component 618. Each locking tab
620, 630 defines a free end 622, 632, respectively, that permits
resilient flexion of locking tabs 620, 630 relative to second shaft
component 618. First shaft component 617, on the other hand,
includes a pair of apertures 640, 650 configured to receive locking
tabs 620, 630, respectively, therein. Further, first shaft
component 617 may define a slightly larger diameter than second
shaft component 618 such that second shaft component 618 may be
inserted at least partially into lumen 614 of first shaft component
617 to couple first and second shaft components 617, 618,
respectively, to one another, as will be described below.
[0063] With continued reference to FIGS. 6A-6E, in order to engage
first and second shaft components 617, 618, respectively, to one
another, second shaft component 618 is inserted into lumen 614
defined through first shaft component 617. As second shaft
component 618 is urged into lumen 614 of first shaft component 617,
resilient locking tabs 620, 630 are flexed, or compressed inwardly
into second shaft component 618 in order to permit passage of
second shaft component 618 into lumen 614 of first shaft component
617, as best shown in FIG. 6B.
[0064] As second shaft component 618 is translated further through
lumen 614 of first shaft components 617 tabs 620, 630 are
eventually translated into position adjacent apertures 640, 650 of
first shaft component 617, whereby tabs 620, 630 are resiliently
biased back to their initial, un-compressed position (extending
from second shaft component 618). That is, tabs 620, 630 are urged
under bias into engagement within apertures 640, 650, respectively,
to engage first and second components 617, 618, respectively, of
shaft 612 to one another. Similarly as described above, in order to
decouple shaft components 617, 618 from one another, a tool (not
shown) or other implement may be used to urge tabs 620, 630
inwardly such that tabs 620, 630 are no longer disposed within
apertures 640, 650, respectively. With tabs 620, 630 removed from
apertures 640, 650, second shaft component 618 may be removed from
lumen 614 of first shaft component 617 to decouple shaft component
617, 618 from one another.
[0065] Turning now to FIGS. 7A-7B, another embodiment of a tube
coupling mechanism is shown generally identified by reference
numeral 700. Tube coupling mechanism 700 is configured to engage
first and second shaft component 717, 718, respectively, of shaft
712 to one another. One of the shaft components, e.g., first shaft
component 717, includes an insertion portion 720 extending from end
722 thereof, while the other shaft component, e.g., second shaft
component 718, includes a receiving portion 730 disposed at end 732
thereof. Insertion portion 720 is configured for insertion into
lumen 734 of receiving portion 730 for securing first and second
shaft components 717, 718, respectively, to one another.
[0066] As shown in FIG. 7A, insertion portion 720 of first shaft
component 717 defines a diameter that is smaller relative to the
diameter of receiving portion 730 of shaft component 718, such that
insertion portion 720 may be inserted into lumen 734 of receiving
portion 730 until ends 722, 732 of first and second shaft
components 717, 718, respectively, are abutting one another, as
shown in FIG. 7B. Thereafter, insertion portion 720 and/or
receiving portion 730 are transitioned from this first condition,
wherein the diameter of insertion portion 720 is smaller than the
diameter of receiving portion 730, to a second, or engaged
condition, wherein insertion portion 720 is retained in engagement
within receiving portion 730 via friction-fitting. As can be
appreciated, in the engaged condition, the diameters of insertion
portion 720 and receiving portion 730 may be substantially similar
to one another to retain first and second shaft components 717,
718, respectively, in engagement with one another.
[0067] In order to engage insertion portion 720 and receiving
portion 730 to one another, one or both of the portions 720, 730
are heated, or otherwise treated to achieve the first condition;
insertion portion 720 in inserted into receiving portion 730; and,
finally, insertion portion 720 and/or receiving portion 730 are
transitioned to the engaged condition to engage first and second
shaft components 717, 718, respectively, to one another. For
example, receiving portion 730 of second shaft component 718 may be
heated to an expanded state (i.e., the first condition) such that
insertion portion 720 of first shaft component 717 may be inserted
into lumen 734 of receiving portion 730. Thereafter, receiving
portion 730 is cooled, or allowed to cool, such that receiving
portion 730 is contracted about insertion portion 720 back to its
initial condition to engage insertion portion 720 therein.
[0068] Alternatively, insertion portion 720 and receiving portion
730 may be formed from materials having different coefficients of
expansion such that both insertion portion 720 and receiving
portion 730 may be heated to permit insertion portion 720 to be
inserted into receiving portion 730. Thereafter, both insertion
portion 720 and receiving portion 730 are allowed to cool, or are
cooled, back to their initial states to engage insertion portion
720 within receiving portion 730. Insertion portion 720 and/or
receiving portion 730 may also be formed form shape memory
materials, or may include thermal or electric bimetal materials
disposed thereon to facilitate transitioning of insertion portion
720 and receiving portion 730 between the first and second
conditions for securing first and second shaft components 717, 718,
respectively, to one another.
[0069] In order to decouple first and second shaft components 717,
718, respectively, from one another, one or both of insertion
portion 720 and receiving portion 730 are transitioned, e.g.,
heated, to once again achieve the first condition, thus allowing
first and second shaft components 717, 718 to be translated apart
from one another such that insertion portion 720 is removed from
lumen 734 of receiving portion 730.
[0070] FIG. 8 shows another embodiment of a shaft coupling
mechanism 800 that is configured to releasably engage first and
second shaft components 817, 818, respectively, of shaft 812 to one
another. Shaft coupling mechanism 800 generally includes a tab 820
disposed on and extending from an outer periphery of one of the
shaft components, e.g., second shaft component 818, and a slot 830
defined within the outer periphery of the other shaft component,
e.g., first shaft component 817. Slot 830 includes a longitudinal
segment 836 having an open distal end 837 at distal end 832 of
first shaft component 817 and a locking segment 840 in
communication with longitudinal segment 836 at proximal end 838
thereof. Locking segment 840 includes a transverse portion 842
extending in substantially-transverse relation relative to
longitudinal segment 836, and a distally-extending tab-retaining
portion 844 in communication therewith. First shaft component 817
further includes a biasing member, e.g., a spring 848 disposed
within lumen 834 thereof, the importance of which will be described
below.
[0071] With continued reference to FIG. 8, second shaft component
818 defines a diameter smaller than that of first shaft component
817 to permit passage of second shaft component 818 into lumen 834
of first shaft component 817. Further, tab 820 of second shaft
component 818 is configured to be received within, and to translate
through slot 830 of first shaft component 817 to engage first and
second shaft components 817, 818, respectively, to one another.
[0072] In order to engage first and second shaft components 817,
818, respectively, to one another, second shaft component 818 is
inserted into lumen 834 of first shaft component 817 such that tab
820 is inserted into longitudinal segment 836 of slot 830 via open
distal end 837 thereof. As second shaft component 818 is translated
further into lumen 834 of first shaft component 817, tab 820 is
translated proximally along longitudinal segment 836 of slot 830
towards proximal end 838 thereof. However, prior to tab 820
reaching proximal end 838 of longitudinal segment 836 of slot 830,
proximal end 822 of second shaft component 818 contacts biasing
member 848. As such, in order to translate second shaft component
818 further through lumen 834 of first shaft component 817, second
shaft component 818 must be urged sufficiently to overcome the bias
of biasing member 848.
[0073] Eventually, second shaft component 818 is translated
proximally, against the bias of biasing member 848, such that tab
820 is disposed at proximal end 838 of longitudinal segment 836 of
slot 830. Once this position is achieved, second shaft component
818 is rotated about longitudinal axis "A-A" relative to first
shaft component 817 such that tab 820 is translated along
transverse portion 842 of locking segment 840 into position
adjacent tab-retaining portion 844 of locking segment 840 of slot
830. Thereafter, second shaft component 818 may be released,
allowing biasing member 848 to bias second shaft component 818
distally such that tab 820 is translated distally into
tab-retaining portion 844 of locking segment 840 of slot 830 to
engage first and second shaft components 817, 818, respectively, to
one another.
[0074] In order to disengage first and second shaft components 817,
818, respectively, from one another, second shaft component 818 is
translated proximally relative to first shaft component 817 such
that tab 820 is translated proximally from tab-retaining portion
844 of locking segment 840 into transverse portion 842 of locking
segment 840 of slot 830. Thereafter, second shaft component 818 is
rotated relative to first shaft component 817 about longitudinal
axis "A-A" such that tab 820 is once again aligned with
longitudinal segment 836 of slot 830 so that second shaft component
818 can be translated distally and removed from first shaft
component 817, thereby decoupling first and second shaft components
817, 818, respectively, from one another.
[0075] Referring now to FIG. 9, shaft coupling mechanism 900 is
configured to engage first and second shaft components 917, 918,
respectively, of shaft 912 to one another. Shaft coupling mechanism
900 includes a first hub 920 disposed on one of the shaft
components, e.g., first shaft component 917, and a second hub 930
disposed on the other shaft component, e.g., second shaft component
918. More specifically, first hub 920 extends from distal end 922
of first shaft component 917 and defines a reduced diameter
relative to first shaft component 917 such that a distally-facing
shoulder 924 is defined therebetween. Further, first hub 920
includes a helical track 926 defined within an outer periphery
thereof, the helical track 926 including an open distal end 927 and
a retaining notch 928 formed at proximal end 929 thereof. An O-ring
940, or other suitable resilient biasing member, is disposed about
first hub 920 adjacent shoulder 924.
[0076] Second hub 930 extends from proximal end 932 of second shaft
component 918 and defines a lumen 934 extending therethrough that
is configured to receive first hub 920 of first shaft component 917
therein. Second hub 930 further includes a tab 936 disposed on an
inner surface thereof and extending inwardly into lumen 934. Tab
936 is configured to be received within, and to translate through
track 926 of first hub 920.
[0077] In use, to couple first and second shaft components 917,
918, respectively, to one another, first and second shaft
components 917, 918 are translated toward one another until first
hub 920 extends partially into second hub 930 such that tab 936
enters open distal end 927 of track 926. With tab 936 positioned
within track 926, second shaft component 918 is rotated relative to
first shaft component 917 about longitudinal axis "A-A" such that
tab 936 is translated proximally through track 926, thereby further
engaging first hub 920 within second hub 930. Upon further rotation
of second shaft component 918 relative to first shaft component 917
and, thus, upon further translation of first hub 920 into second
hub 930, tab 936 is translated through track 926 into position
adjacent retaining notch 928 of track 926. However, in this
position, second hub 930 is positioned adjacent O-ring 940. Thus,
in order to translate tab 936 into notch 928, second shaft
component 918 is rotated with sufficient urging to compress O-ring
940, thus permitting further proximal translation of tab 936
through helical track 926. Ultimately, once tab 936 has reached
notch 928, second shaft component 918 may be released, allowing
O-ring 940 to resiliently return to its at rest condition such that
second shaft component 918 is biased distally and, thus, tab 936 is
biased into engagement within notch 928 to engage first and second
shaft components 917, 918, respectively, to one another.
[0078] In order to decouple first and second shaft components 917,
918, respectively, from one another, second shaft component 918 is
translated proximally relative to first shaft component 917 such
that second shaft component 918 is urged against first O-ring 940
to compress O-ring 940, allowing second shaft component 918 to
translate further proximally. In this position, tab 936 of second
shaft component 918 is once again aligned with helical track 926
such that second shaft component 918 may be rotated about
longitudinal axis "A-A" to translate tab 936 distally through
helical track 926, ultimately disengaging first and second shaft
components 917, 918, respectively, from one another.
[0079] FIG. 10 shows another embodiment of a shaft coupling
mechanism 1000 configured for releasably engaging first and second
shaft components 1017, 1018, respectively, of shaft 1012 to one
another. Shaft coupling mechanism 1000 includes a first hub 1020
disposed on one of the shaft components, e.g., first shaft
component 1017, and a second hub 1030 disposed on the other shaft
component, e.g., second shaft component 1018. Shaft coupling
mechanism 1000 further includes a sleeve 1050 slidably disposed
about shaft 1012, the importance of which will be describe
below.
[0080] First hub 1020 of shaft coupling mechanism 1000 extends from
distal end 1022 of first shaft component 1017 and defines a pair of
opposed notches 1024 within the outer periphery thereof.
Alternatively, rather than notches 1024, an annular groove (not
shown) may be defined therein. An O-ring 1040, or other suitable
biasing member is disposed about first shaft component 1017 and is
disposed within each of notches 1024.
[0081] Second hub 1030 extends from proximal end 1032 of second
shaft component 1018 and defines a lumen 1034 extending
therethrough that is configured to receive first hub 1020 of first
shaft component 1017 therein. Second hub 1030 further includes a
pair of opposed cantilever springs 1036 extending proximally
therefrom. Each of the cantilever springs 1036 defines a tab 1038
at a free end thereof. Tabs 1038 extend inwardly toward one another
and are configured for engagement within notches 1024 of first hub
1020. Alternatively, rather than a pair of opposed cantilever
spring 1036, second hub 1030 may include an annular biasing member
(not shown) configured for engagement within an annular groove (not
shown) defined within first hub 1020.
[0082] First and second hubs 1020, 1030 may each further include
complementary electrical connection members 1060, 1070,
respectively. More specifically, one of the first and second hubs,
e.g., first hub 1020, may include a female connection member 1060,
while the other hub, e.g., second hub 1030, includes a male
connection member 1070 configured for insertion into female
connection member 1060 to electrically couple first and second
shaft components 1017, 1018, respectively, to one another, thus
permitting energy to be supplied from the energy source (not
explicitly shown) to end effector assembly 100 (FIG. 1).
[0083] In order to engage first and second components 1017, 1018,
respectively, of shaft 1012 to one another, first and second
component 1017, 1018 of shaft 1012 are brought into approximation
with one another. As first and second components 1017, 1018 of
shaft 1012 are brought into approximation with one another, tabs
1038 of cantilever springs 1036 are flexed outwardly, i.e., apart
from one another, to permit passage first hub 1020 into lumen 1034
of second hub 1030.
[0084] As first hub 1020 is inserted further into lumen 1034 of
second hub 1030, tabs 1038 are translated proximally along the
outer periphery of first hub 1020. Eventually, tabs 1030 are
translated into position adjacent notches 1024 defined within first
hub 1020. Once disposed adjacent notches 1024, the resilient
biasing force of cantilever springs 1036 urges tabs 1038 inwardly
back toward their initial position such that tabs 1038 are engaged
within notches 1024, thereby engaging first and second shaft
components 1017, 1718 to one another. O-ring 1040, which is also
disposed within notches 1024, biases tabs 1038 into frictional
engagement within notches 1024, ensuring sufficiently engagement
therebetween. Translation of first hub 1020 further into lumen 1034
of second hub 1030 also translates male connection member 1070 into
engagement with female connection member 1060 to electrically
couple first and second shaft components 1017, 1018, respectively,
to one another.
[0085] With first and second shaft components 1017, 1018,
respectively, engaged to one another, sleeve 1050 may be slid
distally about shaft 1012 to substantially surround first and
second hubs 1020, 1030, respectively. As can be appreciated, with
sleeve 1050 disposed about first and second hubs 1020, 1030, sleeve
1050 helps maintain the engagement between first and second shaft
components 1017, 1018, respectively.
[0086] In order to disengage first and second shaft components
1017, 1018, sleeve 1050 is first slid proximally (or distally) such
that sleeve 1050 is no longer disposed about first and second hubs
1020, 1030, respectively. Thereafter, tabs 1038 are disengaged from
notches 1024 and first and second shaft components 1017, 1018 are
translated apart from one another, thus disengaging first and
second shaft components 1017, 1018 from one another.
[0087] FIG. 11 shows another embodiment of a tube coupling
mechanism 1100 configured to releasably engage first and second
components 1117, 1118 of shaft 1112 to one another. Shaft
components 1117, 1118 each include a lumen 1122, 1124 extending
therethrough. More specifically, lumens 1122, 1124 are configured
to cooperate with one another to permit reciprocation of drive
sleeve 60 (FIGS. 2A-2C) and/or knife bar 182 (FIGS. 2A-2C)
therethrough to facilitate moving jaw members 110, 120 (FIGS.
2A-2C) between the spaced-apart position and the approximated
position and for translating knife 184 (FIGS. 2A-2C) between the
retracted position and the extend position, respectively.
[0088] With continued reference to FIG. 11, one of the shaft
components, e.g., first shaft component 1117, includes a pair of
pins 1020 extending distally therefrom, while the other shaft
components, e.g., second shaft component 118 includes a pair of
apertures 1130 defined therethrough. Pins 1020 and apertures 1030
are radially-spaced from lumens 1122, 1124, respectively, so as not
to interfere with the internal components of shaft 1112. Pins 1020
are configured to be inserted into apertures 1030 to secure first
and second shaft components to one another. More specifically, pins
1020 define a substantially similar, or slightly smaller, diameter
than that of apertures 1030 to facilitate friction-fitting
engagement between first and second shaft components 1117, 1118,
respectively. Further, pins 1020 may include a resilient material
disposed on the outer periphery thereof (or may be formed from a
resilient material or structure), and/or apertures 1030 may also
include a resilient material disposed on the internal surface
thereof. In such an embodiment, pins 1020 and/or apertures 1030 are
configured to be compressed upon insertion of pins 1030 and/or
apertures 1030 to resiliently bias first and second shaft
components 1117, 1118 to one another.
[0089] Turning now to FIG. 12, yet another embodiment of a tube
coupling mechanism configured for engaging first and second shaft
components 1217, 1218, respectively, of shaft 1212 to one another
is shown generally identified by reference numeral 1200. One of the
shaft components, e.g., first shaft component 1217, includes a male
connection member 1220 extending distally from distal end 1222
therefrom, while the other shaft component, e.g., second shaft
component 1218, includes a recess, or female connection member 1230
defined therein at proximal end 1232 thereof. Male connection
member 1220 and/or female connection member 1230 are shaped
complementary to one another to facilitate engagement therebetween
for engaging first and second shaft components 1217, 1218,
respectively, to one another. Further, male connection member 1220
may include an adhesive disposed on an outer peripheral surface
thereof (or may be formed from an adhesive material) and/or female
connection member 1230 may include an adhesive disposed on an inner
surface thereof (or may be formed from an adhesive material) to
facilitate engagement therebetween. More specifically, the adhesive
may include UV-activated adhesives, heat-activated adhesives,
pressure-activated adhesives, gamma ray-activated adhesives,
solvent adhesives, or other suitable adhesives. Alternatively,
temporary welding may be used to secure first and second shaft
components 1217, 1218, respectively, to one another. A cleaning
solution (not shown), removal instrument (not shown) or any other
suitable mechanism may be used for disengaging the adhered
components 1217, 1218.
[0090] With reference now to FIG. 13, tube coupling mechanism 1300
is shown configured for releasably engaging first and second shaft
components 1317, 1318, respectively, of shaft 1312 to one another.
Tube coupling mechanism 1300 includes one or more magnets 1322,
1324 imbedded within, coupled to, or disposed on first shaft
component 1317 and one or more magnets 1332, 1334 imbedded within,
coupled to, or disposed on second shaft component 1318. Magnets
1322, 1332 are complementarily-shaped relative to one another and
are oriented to define opposite polarities at the exposed surfaces
thereof. Similarly, magnets 1324, 1334 are complementarily-shaped
relative to one another and are oriented to define opposite
polarities at the exposed surfaces thereof. Accordingly, upon
approximation of shaft components 1317, 1318, magnets 1322, 1332
are attracted to one another, and magnets 1324, 1334 are attracted
to one another to engage first and second shaft components 1317,
1318, respectively, to one another. Further, as shown in FIG. 13,
magnets 1322, 1324 and magnets 1332, 1334 are offset relative to
one another and are positioned to define a keyed-configuration,
thus inhibiting rotation or disengagement of first and second shaft
components 1317, 1318, respectively, from one another in response
to axial and/or rotational loading thereof.
[0091] Referring now to FIG. 14, another embodiment of a tube
coupling mechanism is shown generally identified via reference
numeral 1400. Tube coupling mechanism 1400 is configured to
releasably engage first and second components 1417, 1418 of shaft
1412 to one another. More specifically, tube coupling mechanism
1400 includes a plurality of cantilever arms 1420 disposed radially
about longitudinal axis "A-A" and extending distally from one of
the shaft components, e.g., first shaft component 1417, and a
plurality of complementary-shaped recesses 1432 defined within hub
1430 of the other shaft component, e.g., second shaft component
1418. Similarly as described above with respect to previous
embodiments, tabs 1422 extending from cantilever arms 1420 are
configured for engagement within recesses 1432 of hub 1430 upon
approximation of first and second shaft components 1417, 1418,
respectively, to engage first and second shaft components 1417,
1418 to one another.
[0092] Turning now to FIG. 15, tube coupling mechanism 1500 is
configured to releasably engage first and second shaft components
1517, 1518, respectively, of shaft 1512 to one another. One of the
shaft components, e.g., first shaft component 1517, includes an
insertion portion 1520 extending from distal end 1522 thereof,
while the other shaft component, e.g., second shaft component 1518,
includes a receiving portion 1530 disposed at proximal end 1532
thereof that is configured to receive insertion portion 1520
therein for releasably engaging first and second shaft component
1517, 1518, respectively, to one another. Further, a release ring
1540 is disposed on first shaft component 1517 and is
longitudinally slidable thereabout to permit disengagement of first
and second shaft components 1517, 1518, as will be described
below.
[0093] Continuing with reference to FIG. 15, insertion portion 1520
of first shaft component 1517 defines a diameter that is slightly
smaller than a diameter of lumen 1534 of receiving portion 1530 of
second shaft component 1518 to permit insertion of insertion
portion 1520 into lumen 1534 of receiving portion 1530 and to
retain insertion portion 1520 in engagement within receiving
portion 1530 via friction-fitting. Further, insertion portion 1520
defines a textured outer peripheral surface 1524 configured to
facilitate engagement of insertion portion 1520 within lumen 1534
of receiving portion 1530.
[0094] Receiving portion 1530 of second shaft component 1518
defines a generally cylindrical configuration and is formed from a
helically-wound braid, e.g., a biaxial braid, of material. Due to
this braided configuration, receiving portion 1530 is elongated and
constricted, i.e., the length of receiving portion 1530 is
increased and the diameter of lumen 1534 is reduced, upon axial
extension of receiving portion 1530. Receiving portion 1530 is
normally disposed in an at-rest position, wherein receiving portion
1530 defines a relatively smaller length and wherein lumen 1534
defines a relatively larger diameter as compared to the extended
position.
[0095] In use, in order to engage first and second shaft components
1517, 1518, respectively, to one another, insertion portion 1520 is
inserted into lumen 1534 of receiving portion 1530. In this
position, textured outer peripheral surface 1524 of insertion
portion 1520 facilitates the frictional engagement of insertion
portion 1520 of first shaft component 1517 within receiving portion
1530 of second shaft component 1518. Further, removal of insertion
portion 1520 from receiving portion 1530 is inhibited by the
braided-configuration of receiving portion 1530. More specifically,
attempted withdrawal of insertion portion 1520 causes axial
extension of receiving portion 1530 which, in turn, constricts, or
reduces the diameter of lumen 1534 of receiving portion 1530.
Accordingly, receiving portion 1530 is constricted about insertion
portion 1520, thereby increasing the frictional engagement
therebetween and inhibiting withdrawal of insertion portion 1520
from receiving portion 1530.
[0096] In order to disengage first and second shaft components
1517, 1518, respectively, release ring 1540 is slid distally over
first shaft component 1517 into position abutting the proximal end
of receiving portion 1530 of second shaft components 1518.
Thereafter, while maintaining release ring 1540 in position
abutting receiving portion 1530, first shaft component 1517 is
translated proximally relative to second shaft component 1518 to
withdraw insertion portion 1520 from receiving portion 1530,
thereby disengaging first and second shaft component 1517, 1518,
respectively, from one another. Release ring 1540 inhibits
extension of receiving portion 1530 during withdrawal of first
shaft component 1517 such that the diameter of lumen 1534 of
receiving portion 1530 is maintained. In other words, release ring
1540 inhibits extension and constriction of receiving portion 1530,
thus permitting disengagement of first and second shaft components
1517, 1518, respectively, from one another.
[0097] From the foregoing and with reference to the various figure
drawings, those skilled in the art will appreciate that certain
modifications can also be made to the present disclosure without
departing from the scope of the same. While several embodiments of
the disclosure have been shown in the drawings, it is not intended
that the disclosure be limited thereto, as it is intended that the
disclosure be as broad in scope as the art will allow and that the
specification be read likewise. Therefore, the above description
should not be construed as limiting, but merely as exemplifications
of particular embodiments. Those skilled in the art will envision
other modifications within the scope and spirit of the claims
appended hereto.
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