U.S. patent application number 15/532757 was filed with the patent office on 2017-11-16 for textile cord having an at least triple twist.
The applicant listed for this patent is COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN, Michelin Recherche et Technique S.A.. Invention is credited to AUGUSTIN BOSQUET, RICHARD CORNILLE, JEREMY GUILLAUMAIN, CHRISTOPHE LE CLERC.
Application Number | 20170327976 15/532757 |
Document ID | / |
Family ID | 52692796 |
Filed Date | 2017-11-16 |
United States Patent
Application |
20170327976 |
Kind Code |
A1 |
CORNILLE; RICHARD ; et
al. |
November 16, 2017 |
TEXTILE CORD HAVING AN AT LEAST TRIPLE TWIST
Abstract
A textile cord (50) with at least triple twist (T1, T2, T3)
comprises at least N strands (20a, 20b, 20c, 20d), N being greater
than 1, twisted together with a final twist T3 and a final
direction D2, each strand being made up of M pre-strands (10a, 10b,
10c), M being greater than 1, themselves twisted together with an
intermediate twist T2 (T2a, T2b, T2c, T2d) and an intermediate
direction D1 opposite to D2, each pre-strand itself consisting of a
yarn (5) which has been twisted on itself beforehand with an
initial twist T1 (T1a, T1b, T1c) and the direction D1, in which at
least half of the N times M yarns have an initial elastic modulus
denoted Mi which is greater than 800 cN/tex. This textile cord can
advantageously be used as a reinforcer in tires for vehicles,
particularly in the belt or carcass reinforcement of these
tires.
Inventors: |
CORNILLE; RICHARD;
(Clermont-Ferrand, FR) ; GUILLAUMAIN; JEREMY;
(Clermont-Ferrand, FR) ; LE CLERC; CHRISTOPHE;
(Clermont-Ferrand, FR) ; BOSQUET; AUGUSTIN;
(Clermont-Ferrand, FR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN
Michelin Recherche et Technique S.A. |
CLERMONT-FERRAND
GRANGES-PACCOT |
|
FR
CH |
|
|
Family ID: |
52692796 |
Appl. No.: |
15/532757 |
Filed: |
December 7, 2015 |
PCT Filed: |
December 7, 2015 |
PCT NO: |
PCT/EP2015/078833 |
371 Date: |
June 2, 2017 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
D07B 2201/2025 20130101;
D07B 2501/2046 20130101; D07B 2201/1064 20130101; D02G 3/48
20130101; D07B 1/02 20130101; D07B 1/025 20130101; D07B 2401/2005
20130101; D07B 2201/1044 20130101 |
International
Class: |
D02G 3/48 20060101
D02G003/48; D07B 1/02 20060101 D07B001/02 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 9, 2014 |
FR |
1462101 |
Claims
1.-22. (canceled)
23. A textile cord with at least triple twist comprising: at least
N strands, N being greater than 1, twisted together with a twist T3
and a direction D2, wherein each strand is made up of M
pre-strands, M being greater than 1, themselves twisted together
with a twist T2 and a direction D1 opposite to D2, wherein each
pre-strand consists of a yarn which has been twisted on itself with
a twist T1 and the direction D1, and wherein at least half of the N
times M yarns have an initial elastic modulus denoted Mi which is
greater than 800 cN/tex.
24. The textile cord according to claim 23, wherein N varies in a
range from 2 to 6.
25. The textile cord according to claim 24, wherein N varies in a
range from 2 to 4.
26. The textile cord according to claim 23, wherein M varies in a
range from 2 to 6.
27. The textile cord according to claim 26, wherein M varies in a
range from 2 to 4.
28. The textile cord according to claim 23, wherein the total
number N times M of yarns is comprised in a range from 4 to 25.
29. The textile cord according to claim 28, wherein the total
number N times M of yarns is comprised in a range from 4 to 16.
30. The textile cord according to claim 23, wherein the twist T1,
expressed in turns per meter, comprises between 10 and 350 turns
per meter.
31. The textile cord according to claim 30, wherein the twist T1
comprises between 20 and 200 turns per meter.
32. The textile cord according to claim 23, wherein each pre-strand
has a twist coefficient K1 which comprises between 2 and 80.
33. The textile cord according to claim 32, wherein each pre-strand
has a twist coefficient K1 which comprises between 6 and 70.
34. The textile cord according to claim 23, wherein the twist T2,
expressed in turns per meter, comprises between 25 and 470 turns
per meter.
35. The textile cord according to claim 34, wherein the twist T2
comprises between 35 and 400 turns per meter.
36. The textile cord according to claim 23, wherein each strand has
a twist coefficient K2 which comprises between 10 and 150.
37. The textile cord according to claim 36, wherein each strand has
a twist coefficient K2 which comprises between 20 and 130.
38. The textile cord according to claim 23, wherein the twist T3,
expressed in turns per meter, comprises between 30 and 600 turns
per meter.
39. The textile cord according to claim 38, wherein the twist T3
comprises between 80 and 500 turns per meter.
40. The textile cord according to claim 23, wherein the cord has a
twist coefficient K3 which comprises between 50 and 500.
41. The textile cord according to claim 40, wherein the cord has a
twist coefficient K3 which comprises between 80 and 230.
42. The textile cord according to claim 23, wherein T2 is greater
than T1.
43. The textile cord according to claim 23, wherein T3 is greater
than T2.
44. The textile cord according to claim 43, wherein T2 comprises
between 0.2 and 0.95 times T3.
45. The textile cord according to claim 44, wherein T2 comprises
between 0.4 and 0.8 times T3.
46. The textile cord according to claim 23, wherein the sum T1+T2
comprises between 0.8 and 1.2 times T3.
47. The textile cord according to claim 46, wherein the sum of
T1+T2 comprises between 0.9 and 1.1 times T3.
48. The textile cord according to claim 46, wherein the sum T1+T2
is equal to T3.
49. The textile cord according to claim 23, wherein all of the N
times M yarns have a modulus Mi greater than 800 cN/tex.
50. The textile cord according to claim 23, wherein at least half
of the N times M yarns have a modulus Mi greater than 1000
cN/tex.
51. The textile cord according to claim 50, wherein all of the N
times M yarns have a modulus Mi greater than 1000 cN/tex.
52. The textile cord according to claim 51, wherein all of the N
times M yarns have a modulus M greater than 1200 cN/tex.
53. A method of reinforcing an item or semi-finished product made
of plastic or of rubber comprising the step of including a textile
cord according to claim 23 in the item or semi-finished
product.
54. An item or semi-finished product made of plastic or of rubber
reinforced with a textile cord according to claim 23.
55. A method of reinforcing a tire comprising the step of including
a textile cord according to claim 23 in a tire.
56. A tire reinforced with a textile cord according to claim 23.
Description
1. FIELD OF THE INVENTION
[0001] The present invention relates to the textile reinforcing
elements or "reinforcers" that can be used to reinforce items made
of plastic or items made of rubber such as vehicle tyres.
[0002] It relates more particularly to textile cords or plied yarns
that can be used notably for reinforcing such tyres.
2. STATE OF THE ART
[0003] Textiles have been used as reinforcers ever since tyres
first appeared.
[0004] Textile cords, manufactured from continuous textile fibres
such as polyester, nylon, cellulose or aramid fibres, are known to
play an important part in tyres, even in high-performance tyres
which have been homologated for running at very high speeds. In
order to meet the requirements of the tyres, they need to have a
high breaking strength, a high elastic modulus, good fatigue
endurance and, finally, good adhesion to the rubber or other
polymer matrices that they are liable to reinforce.
[0005] It will simply be recalled here that these textile plied
yarns or cords, traditionally of the double twist (T1, T2) type,
are prepared by a method known as a twisting method, in which:
[0006] during a first step, each multifilament fibre or yarn that
makes up the final cord is first of all twisted individually on
itself (with an initial twist T1) in a given direction D1
(respectively the S direction or the Z direction) to form a strand
in which the elementary filaments are deformed in a helix about the
axis of the fibre (or axis of the strand); [0007] then, during a
second step, several strands, generally two, three or four, which
are identical in nature or different in the case of cords said to
be hybrid or composite, are then twisted together with a final
twist T2 (which may be the same as or different from T1) in the
opposite direction D2 (respectively in the Z direction or the S
direction, according to a recognized naming convention denoting the
orientation of the turns according to the cross bar of an S or of a
Z) to obtain a cord or final assembly comprising several
strands.
[0008] The purpose of the twisting is to adapt the properties of
the material in order to create the transverse cohesion of the
reinforcer, increase its fatigue strength and also improve adhesion
with the matrix reinforced.
[0009] Such textile cords, their constructions and methods of
manufacture are well known to those skilled in the art. They have
been described in detail in a great many documents, for example in
patent documents EP 021 485, EP 220 642, EP 225 391, EP 335 588, EP
467 585, U.S. Pat. No. 3,419,060, U.S. Pat. No. 3,977,172, U.S.
Pat. No. 4,155,394, U.S. Pat. No. 5,558,144, WO97/06294 or EP 848
767, or more recently WO2012/104279, WO2012/146612, WO2014/057082,
to name but a few.
[0010] In order to be able to reinforce rubber items such as tyres,
the fatigue strength (tensile, bending, compression endurance) of
these textile cords is of key importance. It is known that, in
general, for a given material, the greater the twist applied, the
higher this fatigue strength is, but that the counterpart to this
is that the tensile breaking force (referred to as tenacity when
expressed per unit weight) of said textile cords decreases
inexorably as the twist increases, something which of course is
penalizing from the reinforcing viewpoint.
[0011] So, designers of textile cords, like tyre manufacturers, are
constantly looking for textile cords of which the mechanical
properties, particularly breaking force and tenacity, for a given
material and a given twist, can be improved.
3. BRIEF DESCRIPTION OF THE INVENTION
[0012] Now, in the course of their research, the applicant
companies have specifically found a novel textile cord the specific
architecture and construction of which unexpectedly, for a given
material and a given final twist, make it possible to improve the
rupture force and tenacity properties.
[0013] Thus, according to a first subject, the present invention
relates to a textile cord with at least triple twist (T1, T2, T3)
comprising at least N strands, N being greater than 1, twisted
together with a twist T3 and a direction D2, each strand being made
up of M pre-strands, M being greater than 1, themselves twisted
together with a twist T2 and a direction D1 opposite to D2, each
pre-strand itself consisting of a yarn which has been twisted on
itself beforehand with a twist T1 and the direction D1, in which at
least half of the N times M yarns have an initial elastic modulus
denoted Mi which is greater than 800 cN/tex.
[0014] The invention also relates to the use of such a textile cord
as a reinforcing element for items or semi-finished products made
of plastic or of rubber such as pipes, belts, conveyor belts,
vehicle tyres, and to these items and semi-finished products made
of rubber and tyres themselves, both in the raw state (namely
before curing or vulcanizing) and in the cured state (after
curing).
[0015] The tyres of the invention, in particular, may be intended
for motor vehicles of the passenger car, 4.times.4 or SUV (Sport
Utility Vehicle) type, but may also be intended for two-wheeled
vehicles such as motor bikes, or for industrial vehicles chosen
from vans, heavy-duty vehicles i.e. metro trains, busses, road
haulage vehicles (lorries, tractors, trailers) and off-road
vehicles--agricultural or civil engineering equipment, aircraft,
other transport or handling vehicles.
[0016] The textile cord of the invention is quite particularly
intended to be used in crown reinforcements (or belts) or in
carcass reinforcements of tyres for the vehicles described
hereinabove.
[0017] The invention and the advantages thereof will be readily
appreciated in the light of the detailed description and of the
exemplary embodiments which follow, and of FIGS. 1 to 7 which
relate to these embodiments and which (unless indicated otherwise
without being drawn to a specific scale) depict: [0018] in cross
section, a conventional multifilament textile fibre (or yarn) first
of all in the initial state (5), namely without any twist, and then
after a first twisting operation T1 in the direction D1 for
formation of a yarn twisted on itself or "pre-strand" (10) (FIG.
1); [0019] in cross section, the assembly of 3 yarns (10a, 10b,
10c) as hereinabove, acting as pre-strands (twisted beforehand with
T1a, T1b, T1c in the same direction D1) which are assembled by a
second operation of twisting T2 still in the same direction D1, for
formation of a strand (20) intended for the cord according to the
invention (FIG. 2); [0020] in cross section, the assembly of 3
strands (20a, 20b, 20c) as hereinabove (twisted beforehand with
T2a, T2b, T2c in the same direction D1) which are assembled by a
third operation of twisting T3 this time in the direction D2
opposite to the direction D1, for formation of a final textile cord
(30) with triple twist (T1, T2, T3) according to the invention
(FIG. 3); [0021] in cross section, the conventional assembly of 3
yarns (10a, 10b, 10c) as hereinabove this time acting directly as
strands (all twisted beforehand with T1a, T1b, T1c in the direction
D1) which are assembled by a second operation of twisting T2 in the
direction D2 which is opposite to the direction D1, for formation
of a textile cord according to the prior art (40) with double twist
(T1, T2) (FIG. 4); [0022] in cross section, the assembly of 4
strands (20a, 20b, 20c, 20d) (twisted beforehand with T2a, T2b,
T2c, T2d in the same direction D1) which are assembled by a third
operation of twisting T3 in the direction D2 which is the opposite
to the direction D1, for formation of a final textile cord (50)
with triple twist (T1, T2, T3) according to the invention (FIG. 5);
[0023] in cross section, another depiction, less schematic than the
preceding one, of the above cord (50), illustrating the fact that
the final cross section of a textile cord (incidentally whether or
not it is a cord in accordance with the invention) once formed and
under minimal tension, is in fact more closely similar to a cross
section of circular outline, because of the high degree of lateral
plasticity afforded by the multifilamentary nature of the starting
material (FIG. 6); [0024] finally, in radial section (which means
to say in a plane containing the axis of rotation of the tyre), an
example of a tyre according to the invention, incorporating a
textile cord according to the invention (FIG. 7).
4. DETAILED DESCRIPTION OF THE INVENTION
[0025] In the present application, unless expressly indicated
otherwise, all the percentages (%) indicated are mass
percentages.
[0026] Any interval of values denoted by the expression "between a
and b" represents the range of values extending from more than a to
less than b (namely end points a and b excluded) whereas any
interval of values denoted by the expression "from a to b" means
the range of values extending from a up to b (namely including the
strict end points a and b).
[0027] The textile cord or plied yarn according to the invention is
therefore (with reference to the appended FIGS. 1 to 3 and 5) a
textile cord (30, 50) of highly specific construction, which has
the essential features of comprising: [0028] at least a triple
(which means to say three or more than three) twist (T1, T2, T3);
[0029] at least N strands (20, 20a, 20b, 20c, 20d), N being greater
than 1, which are twisted together with a final twist T3 and a same
final direction D2; [0030] each strand being made up of M
pre-strands (10, 10a, 10b, 10c), M being greater than 1, themselves
twisted together with an intermediate twist T2 (T2a, T2b, T2c, T2d)
and an intermediate direction D1 the opposite of D2; [0031] each
pre-strand consisting of a yarn (5) which has been twisted on
itself beforehand with an initial twist T1 (T1a, T1b, T1c) and the
initial direction D1.
[0032] A person skilled in the art will immediately understand from
the expression cord having at least a triple twist (which means to
say having three twists or more) that at least three consecutive
operations of untwisting (or of twisting in the opposite direction)
are therefore needed in order to "deconstruct" the cord of the
invention and "get back" to the initial yarns of which it is made,
namely to rediscover the starting yarns (multifilament fibres) in
their initial state, namely free of twist. Stated otherwise, there
are at least three (three or more) successive twisting operations
to form the cord of the invention, rather than two as is usually
the case.
[0033] Another essential feature is that at least half of the yarns
that make up the cord must have an initial elastic modulus Mi
greater than 800 cN/tex (thereby excluding notably nylon fibres),
otherwise no increase in rupture force and tenacity is
observed.
[0034] The structure of the textile cord of the invention and the
steps involved in manufacturing it will now be described in
detail.
[0035] First of all, FIG. 1 schematically depicts in cross section
a conventional multifilament textile fibre (5) also known as a
"yarn", in the initial state, namely free of twist; as is well
known, such a yarn is formed form a plurality of elementary
filaments (50), typically several tens to several hundreds, of very
fine diameter generally less than 25 .mu.m.
[0036] After an operation of twisting T1 (first twist) in a
direction D1 (S or Z), the initial yarn (5) is converted into a
yarn twisted on itself and known as a "pre-strand" (10). In this
pre-strand, the elementary filaments thus find themselves deformed
in a helix about the axis of the fibre (or the axis of the
pre-strand).
[0037] Next, as illustrated by way of example in FIG. 2, M
pre-strands (for example here three of them; 10a, 10b, 10c) are
then themselves twisted together, in the same direction D1 as
before, with an intermediate twist T2 (second twist) to form a
"strand" (20). Each pre-strand is characterized by a specific first
twist T1 (for example here, T1a, T1b, T1c) which may be equal (in
the general case, namely that here for example, T1a=T1b=T1c) or
different from one pre-strand to another.
[0038] Finally, as schematically indicated in FIG. 3, N strands
(for example here three strands; 20a, 20b, 20c) are then themselves
twisted together in the direction D2 which is opposite to D1, with
a final twist T3 (third twist) to form the final textile cord (30)
according to the invention. Each strand is characterized by a
specific second twist T2 (for example here T2a, T2b, T2c) which may
be the same (in the general case, namely here for example
T2a=T2b=T2c) or different from one strand to another.
[0039] The final textile cord (30) thus obtained, comprising N
times M (here, for example, nine) pre-strand, is therefore
characterized by (at least) a triple twist (T1, T2, T3).
[0040] The invention of course applies to instances in which more
than three successive twists, for example four (T1, T2, T3, T4) or
five (T1, T2, T3, T4, T5), are applied to the starting yarns (5).
However, the invention is preferably implemented with just three
successive operations of twisting (T1, T2, T3), particularly for
cost reasons.
[0041] FIG. 4, in comparison with FIG. 3, illustrates a
conventional way of preparing double twist textile cords. M
pre-strands (for example here three strands, 10a, 10b, 10c)--in
fact directly acting as strands--are twisted together, in a
(second) direction D2 which is opposite to the (first) direction of
twisting D1, to form directly a double twist (T1, T2) textile cord
(40) according to the prior art.
[0042] FIG. 5 schematically depicts, in cross section, the assembly
of 4 strands (20a, 20b, 20c, 20d) (twisted beforehand with T2a,
T2b, T2c, T2d in the same direction D1) which are assembled by a
third operation of twisting T3 in the direction D2 which is
opposite to the direction D1, to form another example of final cord
(50) with triple twist (T1, T2, T3) according to the invention.
Each strand is characterized by a specific second twist T2 (in this
instance T2a, T2b, T2c, T2d) which may be the same or different
from one strand to another.
[0043] As a reminder, FIG. 6 depicts, still in cross section,
another depiction of the previous cord (50), less schematic than
the preceding depiction, recalling the well-known fact that the
cross section of a textile cord, incidentally whether or not it be
one in accordance with the invention, once formed and under minimal
tension, is in fact closer to a cylindrical structure with a cross
section of essentially circular outline, because of the high degree
of lateral radial plasticity of the strands (20a, 20b, 20c, 20d)
and pre-strands (10a, 10b, 10c) afforded by the multifilamentary
nature of the starting fibres (yarns).
[0044] In the present application, what is meant very generally by
"textile" or "textile material" is any material made of a substance
other than a metal, whether it be a natural substance or a
synthetic substance, that can be converted into a thread, fibre or
film by any suitable conversion method. Mention may be made, by way
of nonlimiting example, of a polymer spinning method such as, for
example, melt spinning, wet spinning or gel spinning.
[0045] Although materials made of a non-polymer material (for
example a mineral substance such as glass or a non-polymer organic
material such as carbon) are included in the definition of a
textile material, the invention is preferably implemented using
materials made of polymer material, either of the thermoplastic or
of the non-thermoplastic type.
[0046] By way of examples of polymer materials, of thermoplastic or
otherwise type, mention may be made, for example, of celluloses,
notably rayon, polyvinyl alcohols (PVA for short), polyketones,
aramids (aromatic polyamides), aromatic polyesters, polybenzazoles
(PBO for short), polyimides, polyesters, notably those chosen from
PET (polyethylene terephthalate), PEN (polyethylene naphthalate),
PBT (polybutylene terephthalate), PBN (polybutylene naphthalate),
PPT (polypropylene terephthalate), PPN (polypropylene
naphthalate).
[0047] Of course, the invention applies to instances in which the
textile cord of the invention is formed of several yarns of
different materials to constitute a hybrid or composite yarn, for
example based on yarns of at least polyester and nylon, or
polyester and cellulose, or polyester and polyketone, or polyketone
and nylon, or cellulose and nylon, or cellulose and polyketone, or
cellulose and aramid, or aramid and nylon, or aramid and polyester
(for example PET or PEN), or even aramid and polyketone, to name
but a few examples, at least half of the N times M yarns of course
having a modulus Mi greater than 800 cN/tex.
[0048] In the cord of the invention, N preferably varies in a range
from 2 to 6, more preferably from 2 to 4. According to another
preferred embodiment, M varies in a range from to 2 to 6, more
preferably from 2 to 4. According to another preferred embodiment,
the total number of yarns (equal to N times M) is comprised in a
range from 4 to 25, more preferably from 4 to 16.
[0049] In a way well known to those skilled in the art, the twists
may be measured and expressed in two different ways, namely, and in
a simple way, as number of turns per metre (t/m) or, and more
rigorously when wishing to compare materials of different natures
(cubic densities) and/or different yarn counts, in terms of the
twist angle of the filaments or, which is equivalent, in the form
of a twist factor K.
[0050] The twist factor K is connected to the twist T (here, for
example, to T1, T2 and T3 respectively) by the known relationship
as follows:
K=(twist T).times.[(yarn count/(1000.phi.].sup.1/2
in which the twist T of the elementary filaments (that make up the
pre-strand, strand or plied yarn) is expressed in turns per metre
(t/m), the yarn count is expressed in tex (weight in grams of 1000
metres of pre-strand, strand .rho. or plied yarn) and finally p is
the density or cubic density (in g/cm.sup.3) of the material of
which the pre-strand, strand or plied yarn is made (for example,
around 1.50 g/cm.sup.3 for cellulose, 1.44 g/cm.sup.3 for aramid,
1.38 g/cm.sup.3 for a polyester such as PET, 1.14 g/cm.sup.3 for
nylon); in the case of a hybrid cord, .rho. is of course an average
of the densities weighted by the respective yarn counts of the
materials that make up the pre-strands, strands or plied yarns.
[0051] In the cord of the invention, for preference, the twist T1
expressed in turns per metre (t/m) is comprised between 10 and 350,
more preferably between 20 and 200. According to another preferred
embodiment, each pre-strand has a twist coefficient K1 which is
comprised between 2 and 80, more preferably between 6 and 70.
[0052] According to another preferred embodiment, the twist T2
expressed in turns per metre is preferably comprised between 25 and
470, more preferably between 35 and 400. According to another
preferred embodiment, each strand has a twist coefficient K2 which
is comprised between 10 and 150, more preferably between 20 and
130.
[0053] According to another preferred embodiment, the twist T3
expressed in turns per metre is preferably comprised between 30 and
600, more preferably between 80 and 500. According to another
preferred embodiment, the cord of the invention has a twist
coefficient K3 which is comprised between 50 and 500, more
preferably between 80 and 230.
[0054] For preference, T2 is greater than T1 (T1 and T2 notably
being expressed in t/m). According to another preferred embodiment,
which may or may not be combined with the previous one, T2 is less
than T3 (T2 and T3 being notably expressed in t/m), T2 being more
preferably comprised between 0.2 and 0.95 times T3, in particular
between 0.4 and 0.8 times T3.
[0055] According to another preferred embodiment, the sum T1+T2 is
comprised between 0.8 and 1.2 times T3, more preferably between 0.9
and 1.1 times T3 (T1, T2 and T3 being notably expressed in t/m),
T1+T2 in particular being equal to T3.
[0056] In the cord of the invention, for preference the majority
(by number), more preferably all of the N times M yarns (in the
initial state, namely without the twist T1) have a modulus Mi which
is greater than 800 cN/tex, notably than 1000 cN/tex. The initial
elastic modulus Mi, or Young's modulus, is of course the
longitudinal elastic modulus, namely the one along the axis of the
yarn.
[0057] More preferably still, at least half, particularly most (by
number) of the N times M yarns have a modulus Mi greater than 1200
cN/tex, more particularly greater than 1400 cN/tex. More preferably
still, it is all of the N times M yarns that have a modulus Mi
greater than 1000 cN/tex, notably greater than 1200 cN/tex, more
particularly greater than 1400 cN/tex.
[0058] All the properties (yarn count, initial modulus of the
yarns, breaking strength and tenacity) indicated hereinabove are
determined at 20.degree. C. on bare (which means to say uncoated)
cords or on coated cords (which means to say cords that are ready
for use or have been extracted from the item that they reinforce)
which have been subjected to a prior conditioning; what is meant by
"prior conditioning" is that the cords (after drying) are stored
for at least 24 hours, prior to measurement, in a standard
atmosphere in accordance with European Standard DIN EN 20139
(temperature of 20.+-.2.degree. C.; relative humidity of
65.+-.2%).
[0059] The yarn count (or linear density) of the pre-strands,
strands or cords is determined on at least three specimens, each
corresponding to a length of at least 5 m by weighing of this
length; the yarn count is given in tex (weight in grams of 1000 m
of product--remember: 0.111 tex is equal to 1 denier).
[0060] The tensile mechanical properties (tenacity, initial
modulus, elongation at break) are measured in a known way using an
INSTRON tensile test machine fitted with capstan grips of the "4D"
type (for breaking strengths of below 100 daN) or "4E" type (for
breaking strengths at least equal to 100 daN), unless indicated
otherwise according to Standard ASTM D885 (2010). The tested
specimens are subjected to traction over an initial length of 400
mm in the case of the 4D grips and 800 mm in the case of the 4E
grips, at a nominal rate of 200 mm/min, under a standard pretension
of 0.5 cN/tex. All the results given are a mean over 10
measurements. When the properties are measured on yarns, these, in
the well-known way, undergo a very light prior twist referred to as
"protective twist", corresponding to a twist angle of about 6
degrees, before they are positioned and tensioned in the grips.
[0061] The tenacity (breaking strength divided by yarn count) and
initial elastic modulus (or Young's modulus) are given in cN/tex or
centinewton per tex (remember: 1 cN/tex is equal to 0.111 g/den
(gram per denier)). The initial modulus is represented by the
tangent at the origin of the force-elongation curve, described as
the gradient of the linear part of the force-elongation curve that
occurs just after a standard pretension of 0.5 cN/tex. The
elongation at break is indicated as a percentage.
5. EXEMPLARY EMBODIMENTS OF THE INVENTION
[0062] The textile cord o the invention can advantageously be used
to reinforce tyres of all types of vehicles, particularly motor
bikes, passenger vehicles, or industrial vehicles such as heavy
duty vehicles, construction plant vehicles, aircraft, other
transport or handling vehicles.
[0063] By way of example, FIG. 7 very schematically (and not to
scale) depicts a radial cross section through a tyre according to
the invention, for example for a vehicle of the passenger vehicle
type.
[0064] This tyre 100 comprises a crown 102 reinforced by a crown
reinforcement or belt 106, two sidewalls 103, and two beads 104,
each of these beads being reinforced with a bead wire 105. The
crown 102 is surmounted by a tread, not depicted in this schematic
figure. A carcass reinforcement 107 is wrapped around the two bead
wires in each bead, the turnup 108 of this reinforcement 107 for
example being positioned towards the outside of the tyre 100 which
here is depicted mounted on its rim 109.
[0065] In a way known per se the carcass reinforcement 107 is made
up of at least one rubber ply reinforced with what are known as
"radial" textile cords, which means to say that these cords are
arranged practically parallel to one another and extend from one
bead to the other in such a way as to form an angle comprised
between 80.degree. and 90.degree. with the circumferential mid
plane (plane perpendicular to the axis of rotation of the tyre
which is situated midway between the two beads 104 and passes
through the middle of the crown reinforcement 106).
[0066] The belt 106 is made up for example, in a way known per se,
of at least two rubber plies referred to as "working plies" or
"triangulation plies" which are superposed and crossed, reinforced
with metal cords arranged substantially parallel to one another and
inclined with respect to the circumferential mid plane, it being
possible for these working plies to be associated or not with other
rubber plies and/or fabrics. These working plies have the prime
function of giving the tyre casing high cornering stiffness. The
belt 106 further comprises in this example a rubber ply referred to
as a "hooping ply" which is reinforced with reinforcing threads
referred to as "circumferential" which means to say that these
reinforcing threads are arranged practically parallel to one
another and run substantially circumferentially around the tyre
casing so as to form an angle preferably comprised in a range from
0 to 10.degree. with the circumferential mid plane. These
circumferential reinforcing threads have the prime function, it
will be recalled, of resisting crown spin-out at high speed.
[0067] This tyre 100 of the invention has, for example, the
essential feature that at least the hooping ply of its belt (106)
and/or its carcass reinforcement (107) comprises a textile cord
according to the invention. According to another possible exemplary
embodiment of the invention, it is for example the bead wires (105)
which may be made, in full or in part, of a textile cord according
to the invention.
[0068] The rubber compositions used for these plies are
compositions that are conventional for the skimming of textile
reinforcers, typically based on natural rubber or some other diene
elastomer, on a reinforcing filler such as carbon black, on a
vulcanizing system and the usual additives. Adhesion between the
composite textile cord of the invention and the layer of rubber
with which it is coated is afforded for example by a usual adhesive
composition, for example an adhesive of RFL type or equivalent
adhesive.
[0069] Because of its specific construction, the textile cord of
the invention has notably improved tensile test properties, as
demonstrated by the following exemplary embodiments.
[0070] In these exemplary embodiments, 6 different tensile tests
were conducted first of all with the manufacture, in total, of 13
different textile cords, based on nylon, rayon or aramid, in
accordance or not in accordance with the invention.
[0071] The nature of each example of cord ("T" for the control, "C"
for comparative and "I" for those in accordance with the
invention), the material used ("N" for nylon, "R" for rayon, "A"
for aramid), its construction and final properties are summarized
in the attached table 1.
[0072] The starting yarns are of course commercially available, for
example in the case of nylon sold by the company Kordsa under the
name "T728" or by the company PHP under the names "Enka 140HRT" or
"Enka 444HRST", in the case of rayon by the Cordenka company under
the name of "C610-F Super2", in the case of aramid by the Teijin
company under the name of "Twaron 1000".
[0073] As already indicated, the tenacity is the force at break
with respect to the yarn count and is expressed in cN/tex. Also
indicated is the apparent tenacity (in daN/mm.sup.2), and in this
case the force at break is related to the apparent diameter denoted
O which is measured in accordance with the method as follows.
[0074] Use is made of an apparatus which, using a receiver made up
of an optical collector system, of a photodiode and of an
amplifier, makes it possible to measure the shadow of a thread
illuminated by a laser beam of parallel light with a precision of
0.1 micrometre. Such an apparatus is marketed for example by the
company Z-Mike under the reference "1210". The method involves
fixing to a motorized mobile table, under a standard preload of 0.5
cN/tex, a specimen of the thread that is to be measured, which has
undergone conditioning beforehand. Secured to the mobile table, the
thread is moved perpendicular to the cast-shadow measurement system
at a speed of 25 mm/s and intersects the laser beam orthogonally.
At least 200 cast-shadow measurements are taken over a 420 mm
length of thread; the mean of these cast-shadow measurements
represents the apparent dimeter O.
[0075] For each test, the breaking force, tenacity and apparent
tenacity have also been indicated in terms of relative values, base
100 being used for the control cord in each test.
[0076] The control cords (denoted "T" in table 1) are all
characterized by a conventional double twist T1, T2 construction;
the other cords (comparative or in accordance with the invention)
are all characterized by an unconventional triple twist T1, T2, T3
construction. However, only the cords according to the invention
combine the triple twist feature with an initial yarn modulus
greater than 800 cN/tex.
[0077] To make this table 1 easier to read, it will be noted here
that, for example, the construction denoted "N47/-/3/4" for control
cord C1 means that this cord is a double twist (T1, T2) cord which
is derived simply from an operation of twisting (T2, D2 or S) 4
different strands which have each been prepared beforehand by an
operation of individually twisting 3 nylon (N) yarns with a yarn
count of 47 tex in the opposite direction (T1, D1 or Z).
[0078] By way of comparison, for the construction denoted
"N47/1/3/4" (cord C2), the textile cord in question is a triple
twist (T1, T2, T3) cord which is derived from an operation of final
twisting (T3, D2 or S) of 4 different strands which have each been
prepared beforehand by an operation of intermediate twisting (T2)
of 3 pre-strands in the opposite direction (D1 or Z), each of the
pre-strands consisting of a single nylon (N) yarn of yarn count 47
tex which has been twisted on itself beforehand during a first
operation of twisting T1 in the same direction D1 (Z).
[0079] The 6 examples of control cords (denoted "T") C1, C3, C5,
C7, C9 and C12 are all characterized by a double twist
construction; they have been manufactured by assembling 2, 3 or 4
strands with a (second) final twist (denoted T2) from 150 to 300
t/m, corresponding to a twist coefficient K2 varying from 175 to
215, and a direction D2 (S direction). In the conventional way,
each of these strands had been manufactured beforehand with a
(first) initial twisting (denoted T1) from 150 to 300 t/m as the
case may be of a yarn on itself in the opposite direction D1 (Z
direction).
[0080] The 4 examples of cords according to the invention (denoted
"I" and in bold in table 1) C8, C10, C11 and C13 are all
characterized by a triple twist T1, T2, T3 construction (in these
examples, Z/Z/S); they were manufactured by assembling 3 or 4
strands with a final twist (denoted T3) of 150 to 300 t/m,
corresponding to a twist coefficient K3 varying from 180 to 215,
and a direction D2 (S direction). According to the invention, each
of these strands had been manufactured beforehand by assembly of 3
pre-strands with a twist T2 (110 to 240 t/m as the case may be) and
an opposite direction D1 (Z direction), each of these pre-strands
having itself been prepared beforehand by a twisting T1 (40 to 120
t/m as the case may be) of a yarn on itself in the direction D1 (Z
direction).
[0081] As for the 3 comparative examples of cords not in accordance
with the invention (denoted "C") C2, C4 and C6, these are all
characterized by a triple twist T1, T2, T3 construction. They were
prepared rigorously like the cords according to the invention, the
only difference being in the fact that the yarns that make up these
cords, all made of nylon, had an initial modulus Mi markedly lower
than 800 cN/tex.
[0082] From studying this table 1 in detail it is first of all
noted, for tests 1 to 3, all conducted with nylon yarns (initial
modules of 440 cN/tex approximately), that switching from the
double twist (C1, C3 and C5) to the triple twist (C2, C4 and C6) is
not accompanied by any appreciable change to the breaking strength
or to the other properties (O and yarn count).
[0083] By contrast, for tests 4 to 6, conducted with yarns of which
the initial modulus Mi is greater than 800 cN/tex, more
specifically with rayon yarns (Mi of around 1000 cN/tex) or aramid
yarns (Mi of around 4000 cN/tex) it is possible to see that
switching from the double twist construction (C7, C9 and C12) to
the triple twist construction (C8, C10, C11 and C13), is
unexpectedly accompanied, with all other parameters remaining
unchanged, by: [0084] an improvement of at least 5% in the breaking
strength, something which is quite significant to a person skilled
in the art; [0085] combined with an appreciable reduction in the
apparent diameter O and yarn count, these being clear indicators of
better compactness of the cord according to the invention and
ultimately of the quality of the reinforcer, because of its highly
specific construction; [0086] all of this ultimately resulting in
an increase of more than 10% in the apparent tenacity; [0087] it
being possible for the increases in breaking strength and apparent
tenacity to even exceed 15% and 25%, respectively, in the case of
cord C13 according to the invention.
[0088] The tests mentioned above were supplemented by an additional
test (test 7 in table 1) conducted on two more different textile
cords C14 (control) and C15 (invention), this time based on
polyester (P), of the PEN type ("A701" by the Honeywell company; a
yarn with a yarn count of 110 tex, having an initial elastic
modulus of around 1700 cN/tex).
[0089] In a way similar to the constructions commented upon
hereinabove, the construction denoted "P110/-/3/2" for control cord
C14 means that this cord is a double twist (T1, T2) cord derived
simply from an operation of twisting (T2 of 260 t/m, D2 or S) of 2
different strands each of which was prepared previously by an
operation of individual twisting (T1 of 260 t/m, D1 or Z) of 3
polyester (P) yarns of 110 tex yarn count in the opposite
direction.
[0090] Comparatively, for the construction denoted "P110/1/3/2" of
the cord C15 according to the invention, the textile cord concerned
is a triple twist (T1, T2, T3) cord derived from an operation of
final twisting (T3 of 260 t/m, D2 or S) of 2 different strands
which have each been prepared beforehand by an operation of
intermediate twisting (T2 of 155 t/m) in the opposite direction (D1
or Z) of 3 pre-strands, each of the pre-strands consisting of 1
single polyester (P) yarn of 110 tex yarn count which was twisted
on itself beforehand during a first operation of twisting T1 (105
t/m) in the same direction D1 (Z).
[0091] The results obtained have been added to table 1. They
confirm the superiority of the cord C15 of the invention, as
compared with the control cord C14 with an increase of nearly 5%
for breaking strength and of 10% for apparent tenacity, accompanied
by a decrease in the apparent diameter and in the yarn count.
[0092] In conclusion, by virtue of the invention it is now
possible, for a given material and a given final twist, to improve
the properties of compactness, breaking strength and tenacity of
the textile cords that can be used to reinforce tyres, and thus
further optimize the architecture of said tyres.
TABLE-US-00001 TABLE 1 Initial Modules Twist Mechanical properties
of the Twist t/m Coefficient Breaking o Yarn Apparent Test Cord
Cord Cord Yarn -- T1 T2 -- K1 K2 strength apparent count Tenacity
tenacity No. ref. type Construction cN/tex T1 T2 T3 K1 K2 K3 daN mm
tex cN/tex daN/mm.sup.2 1 C1 T N47/-/3/4 440 0 250Z 250S 0 88 176
35.3 100 1.05 638 55 100 41 100 C2 C N47/1/3/4 440 100Z 150Z 250S
20 53 176 34.1 97 1.02 642 53 96 42 102 2 C3 T N94/-/2/3 440 0 260Z
260S 0 106 183 41.2 100 1.03 636 65 100 50 100 C4 C N94/1/2/3 440
100Z 160Z 260S 29 65 183 42.3 103 1.04 640 66 102 50 100 3 C5 T
N140/-/2/2 440 0 250Z 250S 0 124 175 44.5 100 1.02 613 73 100 54
100 C6 C N140/1/2/2 440 100Z 150Z 250S 35 74 175 43.5 98 1.03 608
72 99 52 96 4 C7 T R122/-/3/4 1000 0 180Z 180S 0 90 180 46.5 100
1.56 1730 27 100 24 100 C8 I R122/1/3/4 1000 40Z 140Z 180S 12 70
180 48.7 105 1.52 1719 28 105 27 113 5 C9 T A55/-/3/4 4000 0 300Z
300S 0 102 203 110.6 100 1.07 777 142 100 122 100 C10 I A55/1/3/4
4000 60Z 240Z 300S 12 81 203 119.4 108 1.03 764 156 110 143 117 C11
I A55/1/3/4 4000 120Z 180Z 300S 23 61 203 116.9 106 1.04 765 153
108 137 112 6 C12 T A330/-/3/3 4000 0 150Z 150S 0 124 215 404.2 100
2.48 3482 116 100 84 100 C13 I A330/1/3/3 4000 40Z 110Z 150S 19 91
215 467.8 116 2.37 3428 136 117 106 126 7 C14 T P110/-/3/2 1700 0
260Z 260S 0 128 181 43.3 100 1.08 749 58 100 47 100 C15 I
P110/1/3/2 1700 105Z 155Z 260S 30 76 181 44.9 104 1.06 743 60 104
51 108
* * * * *