U.S. patent application number 15/604570 was filed with the patent office on 2017-11-09 for drill guides for confirming alignment of patient-specific alignment guides.
The applicant listed for this patent is Biomet Manufacturing, LLC. Invention is credited to Joshua B. Catanzarite, Todd O. Davis, Jon C. Serbousek, Brian A. Uthgenannt.
Application Number | 20170319219 15/604570 |
Document ID | / |
Family ID | 47293779 |
Filed Date | 2017-11-09 |
United States Patent
Application |
20170319219 |
Kind Code |
A1 |
Serbousek; Jon C. ; et
al. |
November 9, 2017 |
DRILL GUIDES FOR CONFIRMING ALIGNMENT OF PATIENT-SPECIFIC ALIGNMENT
GUIDES
Abstract
An orthopedic device includes a drill guide configured to be
mounted on a patient-specific alignment guide for intraoperatively
confirming alignment of the patient-specific alignment guide
relative to a bone. The patient-specific alignment guide includes
first and second referencing holes. The drill guide includes a main
body with a first coupling member and a second coupling member. The
first and second coupling members are configured to be received
within the first and second referencing holes, respectively. The
first and second coupling members each include corresponding first
and second drill openings configured to align with the first and
second referencing holes, respectively. The drill openings each
guide a drilling tool toward the bone to drill corresponding holes
in the bone. The main body also includes an alignment confirmation
feature configured for confirming alignment of the patient-specific
alignment guide relative to the bone before drilling holes in the
bone.
Inventors: |
Serbousek; Jon C.; (Winona
Lake, IN) ; Davis; Todd O.; (Leesburg, IN) ;
Catanzarite; Joshua B.; (Warsaw, IN) ; Uthgenannt;
Brian A.; (Cricklade, GB) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Biomet Manufacturing, LLC |
Warsaw |
IN |
US |
|
|
Family ID: |
47293779 |
Appl. No.: |
15/604570 |
Filed: |
May 24, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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14792983 |
Jul 7, 2015 |
9687261 |
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15604570 |
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13493509 |
Jun 11, 2012 |
9084618 |
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14792983 |
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61496085 |
Jun 13, 2011 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 2017/568 20130101;
A61B 17/155 20130101; A61B 17/17 20130101; A61B 17/1675 20130101;
A61B 17/1764 20130101 |
International
Class: |
A61B 17/17 20060101
A61B017/17; A61B 17/17 20060101 A61B017/17; A61B 17/16 20060101
A61B017/16 |
Claims
1. An orthopedic device comprising: a drill guide configured to be
mounted on a patient-specific alignment guide for intraoperatively
confirming alignment of the patient-specific alignment guide
relative to a bone, the patient-specific alignment guide including
a first referencing hole and a second referencing hole, the drill
guide including: a main body with a first coupling member and a
second coupling member, the first and second coupling members
configured to be received within the first and second referencing
holes, respectively, the first and second coupling members
including corresponding first and second drill openings configured
to align with the first and second referencing holes, respectively,
for guiding a drilling tool toward the bone to drill corresponding
holes in the bone, the main body further including an alignment
confirmation feature configured for confirming alignment of the
patient-specific alignment guide relative to the bone before
drilling holes in the bone.
2. The orthopedic device of claim 1, wherein the alignment
confirmation feature is configured for confirming that the
patient-specific alignment guide is aligned relative to a
mechanical axis of the bone.
3. The orthopedic device of claim 2, wherein the alignment
confirmation feature includes an alignment opening configured to
receive a rod and orient a longitudinal rod axis of the rod
parallel to the mechanical axis to thereby confirm alignment of the
patient-specific alignment guide.
4. The orthopedic device of claim 3, wherein the alignment opening
is elongate in cross-section, the alignment opening having a minor
axis that substantially corresponds to a cross-sectional width of
the rod, the alignment opening having a major axis that is greater
than the cross-sectional width of the rod.
5. The orthopedic device of claim 3, further comprising a block
that extends away from a surface of the main body, the alignment
opening extending through the block.
6. The orthopedic device of claim 3, wherein the alignment opening
passes directly through the main body.
7. The orthopedic device of claim 3, wherein the alignment opening
defines a line of symmetry of the main body.
8. The orthopedic device of claim 3, wherein the alignment opening
is disposed adjacent a first end of the main body and is spaced
away from a second end of the main body.
9. The orthopedic device of claim 1, further comprising a
patient-specific alignment guide, the patient-specific alignment
guide having a three-dimensional patient-specific surface
preoperatively configured to nest and closely conform to a
corresponding surface of the bone in only one position relative to
the bone.
10. The orthopedic device of claim 1, wherein the main body
includes a plurality of drill openings, each having a respective
longitudinal axis, the longitudinal axes of the drill openings
cooperating to define a guide plane, and wherein the alignment
confirmation feature defines a confirmation axis that is
substantially perpendicular to the guide plane.
11. The orthopedic device of claim 1, wherein at least one of the
first and second coupling members has a tapered outer surface that
is removably received within the corresponding one of the first and
second referencing holes.
12. The orthopedic device of claim 1, wherein the bone is at least
one of a tibia and a femur.
13. An orthopedic method comprising: intraoperatively nesting a
three-dimensional patient-specific surface of a patient-specific
alignment guide to a corresponding surface of the bone, the
three-dimensional patient-specific surface being preoperatively
configured to align the patient-specific alignment guide relative
to the bone when nested to the corresponding surface in only one
position, the patient-specific alignment guide including a first
referencing hole and a second referencing hole; intraoperatively
mounting a drill guide onto the patient-specific alignment guide by
inserting first and second coupling members of the drill guide into
the first and second referencing holes, respectively, and aligning
corresponding drill openings of the first and second coupling
members with the first and second referencing holes, respectively;
intraoperatively confirming that the patient-specific alignment
guide is aligned relative to a mechanical axis of the bone using an
alignment confirmation feature of the drill guide; and drilling a
hole into the bone through one of the drill openings after
confirming that the patient-specific alignment guide is aligned
relative to the mechanical axis of the bone.
14. The method of claim 13, wherein confirming that the
patient-specific alignment guide is aligned relative to the
mechanical axis includes passing a rod through an alignment opening
of the alignment confirmation feature confirming that a rod axis of
the rod is parallel to the mechanical axis of the bone.
15. The method of claim 14, further comprising rotating the rod
relative to the mechanical axis to avoid abutment of the rod with
an anatomical feature.
16. The method of claim 14, further comprising: drilling a
plurality of holes in the bone with the drilling tool; inserting a
referencing pin into each of the plurality of holes; removing the
patient-specific guide and the drill guide without removing the
referencing pins; mounting a resection guide onto the referencing
pins; and resecting the bone with a resection tool that is guided
by the resection guide.
17. An orthopedic device comprising: a patient-specific alignment
guide having a three-dimensional patient-specific surface that
nests and closely conforms to a corresponding surface of a bone in
only one position relative to the bone, the three-dimensional
patient-specific surface being pre-operatively configured to align
the alignment guide relative to a mechanical axis of the bone in
only one position, the alignment guide including a first
referencing hole and a second referencing hole; a drill guide
including a main body, a first projection, and a second projection,
the first and second projections having first and second through
holes, respectively, the first and second projections configured to
be received within the first and second referencing holes,
respectively, to intra-operatively couple the drill guide to the
alignment guide and to guide a drilling tool toward the bone to
form corresponding holes therein, the drill guide additionally
including an alignment opening configured to orient a rod along an
axis parallel to the mechanical axis to confirm the alignment of
the patient-specific alignment guide relative to the mechanical
axis of the bone.
18. The orthopedic device of claim 17, wherein the first and second
projections each include a tapered outer surface.
19. The orthopedic device of claim 17, wherein the alignment
opening is elongate in cross section, the alignment opening having
a minor axis that substantially corresponds to a width of the rod,
the alignment opening having a major axis that is greater than the
width of the rod.
20. The orthopedic device of claim 17, wherein the drill guide is a
femoral drill guide for drilling holes in a femur, wherein the
alignment opening is elongate in cross section, the alignment
opening having a minor axis that substantially corresponds to a
cross-sectional width of the rod, the alignment opening having a
major axis that is greater than the cross-sectional width of the
rod, the alignment opening passing through a block that extends
away from a surface of the main body.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. provisional
application No. 61/496,085, filed Jun. 13, 2011. The disclosure of
the above application is incorporated herein by reference.
FIELD
[0002] The following relates to an orthopedic device and, more
particularly, relates to an orthopedic device with a drill guide
used for confirming alignment of a patient-specific alignment guide
relative to a bone.
INTRODUCTION
[0003] The present teachings provide various drill guides for knee
arthroplasty, including femoral and tibial guides. The drill guides
are configured to reference corresponding patient-specific
alignment guides and confirm the alignment of the patient-specific
alignment guides relative to the mechanical axis of the knee joint
before drilling holes into the bone through the patient-specific
guides.
SUMMARY
[0004] An orthopedic device is disclosed. The orthopedic device
includes a drill guide configured to be mounted on a
patient-specific alignment guide for intraoperatively confirming
alignment of the patient-specific alignment guide relative to a
bone. The patient-specific alignment guide includes first and
second referencing holes. The drill guide includes a main body with
a first coupling member and a second coupling member. The first and
second coupling members are configured to be received within the
first and second referencing holes, respectively. The first and
second coupling members each include corresponding first and second
drill openings configured to align with the first and second
referencing holes, respectively. The drill openings each guide a
drilling tool toward the bone to drill corresponding holes in the
bone. The main body also includes an alignment confirmation feature
configured for confirming alignment of the patient-specific
alignment guide relative to the bone before drilling holes in the
bone.
[0005] An orthopedic method is also disclosed. The method includes
intraoperatively nesting a three-dimensional patient-specific
surface of a patient-specific alignment guide to a corresponding
surface of the bone. The three-dimensional patient-specific surface
is preoperatively configured to align the patient-specific
alignment guide relative to the bone when nested to the
corresponding surface in only one position. The patient-specific
alignment guide includes a first referencing hole and a second
referencing hole. The method also includes intraoperatively
mounting a drill guide onto the patient-specific alignment guide by
inserting first and second coupling members of the drill guide into
the first and second referencing holes, respectively, and aligning
corresponding drill openings of the first and second coupling
members with the first and second referencing holes, respectively.
Moreover, the method includes intraoperatively confirming that the
patient-specific alignment guide is aligned relative to a
mechanical axis of the bone using an alignment confirmation feature
of the drill guide. Furthermore, the method includes drilling a
hole into the bone through one of the drill openings after
confirming that the patient-specific alignment guide is aligned
relative to the mechanical axis of the bone.
[0006] Still further, an orthopedic device is disclosed. The
orthopedic device includes a patient-specific alignment guide
having a three-dimensional patient-specific surface that nests and
closely conforms to a corresponding surface of a bone in only one
position relative to the bone. The three-dimensional
patient-specific surface is pre-operatively configured to align the
alignment guide relative to a mechanical axis of the bone in only
one position. The alignment guide includes a first referencing hole
and a second referencing hole. Also, the orthopedic device includes
a drill guide having a main body, a first projection, and a second
projection. The first and second projections have first and second
through holes, respectively, and the first and second projections
are configured to be received within the first and second
referencing holes, respectively, to intra-operatively couple the
drill guide to the alignment guide and to guide a drilling tool
toward the bone to form corresponding holes therein. The drill
guide additionally includes an alignment opening configured to
orient a rod along an axis parallel to the mechanical axis to
confirm the alignment of the patient-specific alignment guide
relative to the mechanical axis of the bone.
[0007] Further areas of applicability of the present teachings will
become apparent from the description provided hereinafter. It
should be understood that the description and specific examples are
intended for purposes of illustration only and are not intended to
limit the scope of the present teachings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present teachings will become more fully understood from
the detailed description and the accompanying drawings,
wherein:
[0009] FIG. 1 is an isometric view of a drill guide according to
various teachings of the present disclosure;
[0010] FIG. 2 is a front view of the drill guide of FIG. 1;
[0011] FIG. 3 is a section view of the drill guide taken along the
line 3-3 of FIG. 2;
[0012] FIG. 4 is an isometric view of the drill guide of FIG. 1
shown operably coupled to a patient-specific alignment guide, which
is nested on a femur;
[0013] FIG. 5 is an isometric view of the femur of FIG. 4 during
resection;
[0014] FIG. 6 is an isometric view of a drill guide according to
additional teachings of the present disclosure;
[0015] FIG. 7 is a front view of the drill guide of FIG. 6;
[0016] FIG. 8 is a section view of the drill guide taken along the
line 8-8 of FIG. 7;
[0017] FIG. 9 is an isometric view of the drill guide of FIG. 6
shown operably coupled to a patient specific alignment guide, which
is nested on a tibia;
[0018] FIG. 10 is an isometric view of the tibia of FIG. 9 shown
with a resection guide mounted thereon;
[0019] FIG. 11 is an isometric view of a drill guide according to
additional teachings of the present disclosure;
[0020] FIG. 12 is a front view of the drill guide of FIG. 11;
[0021] FIG. 13 is a section view of the drill guide taken along the
line 13-13 of FIG. 12; and
[0022] FIG. 14 is an isometric view of the drill guide of FIG. 11
shown operably coupled to a patient specific alignment guide, which
is nested on a tibia.
DESCRIPTION OF VARIOUS ASPECTS
[0023] The following description is merely exemplary in nature and
is in no way intended to limit the present teachings, applications,
or uses. For example, although the present teachings are discussed
in association with resection guides and other instruments for
performing knee surgery (e.g., knee arthroplasty), the present
teachings can be used in association with other guides, templates,
jigs, drills, rasps or other instruments used in various orthopedic
procedures.
[0024] The present teachings are directed to various knee
arthroplasty procedures that use patient-specific femoral or tibial
alignment guides. The patient-specific alignment guides are
configured preoperatively to register only in one position on the
patient's bone and guide a drill template or drill guide to drill
holes in the bone through referencing holes of the patient-specific
alignment guide. The presents teachings further provide drill
guides that can confirm intraoperatively the alignment and
registration of the patient-specific guides relative to the
mechanical axis of the bone.
[0025] Referring initially to FIGS. 1-4, an orthopedic device 34
for knee arthroplasty, such as implanting a prosthetic device
(e.g., a knee joint prosthesis) in a patient's distal femur 35. The
orthopedic device 34 can include a femoral drill guide 10 and a
patient-specific alignment guide 36. As shown in FIG. 4, the drill
guide 10 is configured to couple to the alignment guide 36 to
intraoperatively confirm that the alignment guide 36 is properly
aligned with respect to the femoral bone. Also, as will be
discussed, the drill guide 10 can be used for guiding a drilling
tool (e.g., a drill bit) during formation of one or more holes in
the distal femur 35. The drill guide 10 is illustrated in detail in
FIGS. 1-3.
[0026] Moreover, as will be discussed in relation to FIGS. 9 and
14, orthopedic devices 134, 234 can be configured for preparing a
tibia 155, 255 for the orthopedic procedure as well. Various
exemplary embodiments of tibial drill guide 110, 210 are
illustrated in detail in FIGS. 6-8 and 11-13.
[0027] In each of these embodiments, the alignment of the
patient-specific alignment guides 36, 136, 236 can be confirmed
with the corresponding femoral or tibial drill guides 10, 110, 210.
Alignment can be confirmed before any holes are drilled in the
bone, and as such, the overall surgical procedure can be performed
more quickly and efficiently.
[0028] As shown in FIGS. 1-3, the femoral drill guide 10 can
include a main body 12 with a top surface 14, a bottom surface 16,
and a side surface 18. The top and bottom surfaces 14, 16 can be
substantially flat, and the side surface 18 can be contoured. The
side surface 18 can also include recessed slots 19 that improve
handling of the drill guide 10.
[0029] The drill guide 10 can also include one or more coupling
members 20. The coupling members 20 can be frusto-conically shaped
projections that extend from the bottom surface 16. As such, the
coupling members 20 can each include a tapered outer surface 22.
The drill guide 10 can include any number of coupling members 20.
For instance, in the embodiments illustrated, the drill guide 10
can include two coupling members 20 (i.e., first and second
coupling members 20). The coupling members 20 can be spaced apart
on opposite ends of the bottom surface 16.
[0030] Furthermore, as shown in FIGS. 1 and 2, the drill guide 10
can include one or more through-holes 24. The through-holes 24 can
each extend continuously through the main body 12 and a respective
one of the coupling members 20. A guide surface 26 can be defined
by the inner diameter surface of each through-hole 24. Each guide
surface 26 can have a circular cross section with a diameter that
remains substantially constant along its length. The diameter of
the guide surface 26 can also closely correspond to a drill bit 27
(shown in phantom in FIG. 2) or other drilling tool. Thus, the
drill bit 27 can rotate and move axially through each through-hole
24, and the guide surface 26 can support the drill bit 27 such that
the drill bit 27 remains aligned with the axis of the through-hole
24 as the drill bit 27 moves toward its target (e.g., a bone).
Accordingly, the drill bit 27 can be supported and guided by the
drill guide 10 for forming holes in the bone as will be discussed.
Then, as will be discussed, referencing pins can be inserted and
fixed within the holes. Subsequently, cutting guides, resection
guides, or other tools can be attached to the bone via the
referencing pins.
[0031] As shown in FIG. 1, a plane Y (i.e., a guide plane) can be
defined by the longitudinal axes of the through-holes 24.
Specifically, the longitudinal axes of both through-holes 24 can
extend along the plane Y in the embodiments of FIG. 1.
[0032] The femoral drill guide 10 can additionally include an
alignment confirmation feature 28. The alignment confirmation
feature 28 can include a block 30 with an opening 32 (i.e., an
alignment opening) formed therethrough. The block 30 can include a
plurality of substantially flat sides, and the block 30 can extend
from the top surface 14 of the main body 12. The opening 32 can be
a through-hole that extends through the block 30. As shown in FIG.
2, the opening 32 can be elongated in cross-section so as to
include a minor axis A and a major axis B that is longer than the
minor axis A. The opening 32 can also include a longitudinal axis C
(i.e., a confirmation axis) that is substantially straight and that
extends substantially perpendicular to the plane Y as shown in FIG.
1.
[0033] The alignment confirmation feature 28 can be used for
confirming that the patient-specific alignment guide 36 (FIG. 4) is
aligned as intended relative to the bone before any holes are
drilled in the bone. Then, once proper alignment has been
confirmed, holes can be drilled in the bone using the drill guide
10. Next, referencing pins 46, bone nails, or other similar bone
fasteners can be positioned in the holes as shown in FIG. 5, and a
resection guide 48 or other tools can be attached to those pins 46
to guide a resection tool 52, such as a reciprocating saw or
cutting blade, after the patient-specific alignment guide 36 and
the drill guide 10 are removed from the distal femur 35.
Accordingly, the alignment confirmation feature 28 of the drill
guide 10 can ultimately ensure that the referencing pins 46 and
resection guide 48 will be aligned as intended relative to the
bone.
[0034] It will be appreciated that the drill guide 10 can be a
monolithic or unitary member made out of any suitable material.
More specifically, the block 30 and the coupling members 20 can be
integrally attached to the main body 12 to form a monolithic
structure. The drill guide 10 can be made out of a metal (e.g.,
stainless steel), hard polymeric material, ceramic material,
composite material, or any other material. Furthermore, the drill
guide 10 can be formed in any suitable fashion (e.g., casting,
milling, etc.). Additionally, it will be appreciated that the drill
guide 10 can have various sizes and shapes, depending on the size
of the patient's anatomy, etc. Moreover, the drill guide 10 can be
designed and built preoperatively as will be discussed.
[0035] Referring now to FIGS. 4 & 5, the drill guide 10 is
illustrated as part of the orthopedic device 34. The orthopedic
device 34 can be used in preparation for implanting a knee joint
prosthesis. Specifically, as shown in FIGS. 4 and 5, the device 34
can be used in preparation for resecting the distal femur 35;
however, the device 34 can be used before resecting any other bone
or before performing any other suitable surgical procedure.
[0036] For purposes of clarity, only the proximal and distal ends
of the femoral bone are shown in FIG. 4, and the ends are
translated toward each other along the mechanical axis M of the
femoral bone. Moreover, it will be appreciated that other portions
of the leg (e.g., muscle tissue, connective tissue, other bones,
etc.) are not shown for clarity.
[0037] As mentioned above, the orthopedic device 34 can include a
patient-specific alignment guide 36. Patient-specific alignment
guides 36 and their method of manufacture are disclosed and
described in detail in the commonly-owned, co-pending U.S. patent
application Ser. No. 11/756,057, filed on May 31, 2007, and
published as U.S. Patent Publication No. 2007/0288030, which is
hereby incorporated herein by reference in its entirety. The
alignment guide 36 can be configured preoperatively to include a
three-dimensional patient-specific surface 38 that nests and
closely conforms to a corresponding surface 37 of the distal femur
35 in only one position. For instance, the patient-specific surface
38 can be shaped and contoured to nest and closely conform to a
portion of anterior and distal (i.e., condylar) surfaces 37 of the
distal femur 35 as shown in FIG. 4. Specifically, a three
dimensional electronic model of the patient's knee joint or other
anatomy can be generated from Magnetic Resonance Imaging (MRI) or
other imaging data of the patient's anatomy, and the
patient-specific alignment guide 36 can be designed such that the
patient-specific surface 38 can be complementary to and nestingly
mate with a corresponding surface of the distal femur 35 with or
without articular cartilage. The drill guide 10 (discussed above)
can also be designed preoperatively to be operably coupled to the
alignment guide 36 as will be discussed. This preoperative design
process can be performed, for instance, using software that is
commercially available from Materialise USA of Plymouth, Mich.
[0038] The alignment guide 36 can also include one or more
frusto-conic projections 39, each with a referencing hole 40a, 40b
extending therethrough. The alignment guide 36 can include any
number of referencing holes 40a, 40b, and the holes 40a, 40b can be
in any position/orientation relative to the distal femur 35. In the
embodiments illustrated, for instance, the alignment guide 36
includes two anterior holes 40a and two distal holes 40b. When the
alignment guide 36 is nested on the distal femur 35, the anterior
holes 40a are directed generally toward the anterior surface of the
distal femur 35, and the distal holes 40b are directed generally
toward the distal surface of the distal femur 35. The alignment
guide 36 can also be designed such that the holes 40a, 40b have a
predetermined orientation relative to the bone. For instance, when
nested against the distal femur 35, the anterior holes 40a can both
be substantially perpendicular to a mechanical axis M of the
femoral bone. The mechanical axis M is defined between a
centerpoint 43 of the femoral head 49 and a central point 41
between the condylar surfaces of the distal femur 35.
[0039] As shown in FIG. 4, the drill guide 10 can operably couple
to the alignment guide 36. Specifically, the coupling members 20
can be simultaneously received within the anterior holes 40a. The
anterior holes 40a can have a female-tapered shape so as to nest
with the tapered outer surfaces 22 of the coupling members 20. When
coupled as such, the through holes 24 of the drill guide 10 can
substantially align with the holes 40a, respectively. Also, when
the drill guide 10 is mounted to the alignment guide 36, the
confirmation axis C can be substantially parallel to a mechanical
axis M of the femoral bone, assuming that the alignment guide 36 is
aligned as intended relative to the mechanical axis M.
[0040] The device 34 can additionally include an alignment rod 42.
The rod 42 can be rigid and elongate with a substantially straight
axis R. The rod 42 can have a substantially circular cross section,
or the rod 42 can have a different cross sectional shape. Also, the
rod 42 can have a width W (i.e., diameter) that allows the rod 42
to be received (e.g., slidingly received) within the opening 32 of
the drill guide 10. For instance, the width W can be substantially
equal or slightly less than the minor axis A of the opening 32
(FIG. 2). However, the width W can be significantly less than the
major axis B of the opening 32. The rod 42 can also include an
enlarged head 45 that limits sliding movement of the rod 42
relative to the drill guide 10.
[0041] The rod 42 can be slidingly received within the opening 32
of the drill guide 10 to thereby confirm that the alignment guide
36 is, in fact, properly aligned relative to the femoral bone
(i.e., in a target orientation). The target orientation can be any
suitable orientation relative to the femoral bone (e.g., relative
to the mechanical axis M). For instance, the target orientation can
be such that the plane Y is substantially perpendicular to the
mechanical axis M. If the alignment guide 36 is at this target
orientation, then the axis C should be substantially parallel to
the mechanical axis M. Thus, by sliding the rod 42 along the axis
C, the rod axis R should likewise be parallel to the mechanical
axis M. Otherwise, the rod 42 can be rotated about the axis A
(FIGS. 2 and 3) of the drill guide 10 (e.g., to avoid interference
with anatomical soft tissue) and the rod axis R can remain within a
plane P defined by the mechanical axis M and the confirmation axis
C as shown in FIG. 4. If these conditions are satisfied, then it is
confirmed that the alignment guide 36 is properly aligned.
Otherwise, the alignment guide 36 is misaligned.
[0042] It will be appreciated that the predetermined alignment or
target orientation of the alignment guide 36 could be relative to
any other anatomical feature or anatomic axis other than the
mechanical axis M. Also, it will be appreciated that the
predetermined alignment or target orientation could be disposed at
a predetermined offset angle relative to the mechanical axis M.
[0043] Thus, during the surgical procedure, the patient-specific
alignment guide 36 can be nested against the corresponding surface
37 of the distal femur 35. Then, the coupling members 20 of the
drill guide 10 can be removably inserted into the corresponding
pair of referencing holes 40a of the guide 36 as shown in FIG. 4.
Next, the rod 42 can be slidingly inserted into the opening 32 in
the drill guide 10, and the orientation of the rod axis R can be
inspected relative to the mechanical axis M and the plane P.
Specifically, it can be determined if the rod axis R lies
substantially within the plane P. If so, it is confirmed that the
alignment guide 36 is properly aligned. If not, misalignment of the
guide 36 can be recognized. Advantageously, this procedure can be
performed before any holes are drilled or any resections are made
on the distal femur 35.
[0044] Once proper alignment of the guide 36 has been confirmed,
the rod 42 can be withdrawn. Then, the drill bit 27 (FIG. 2) can be
introduced into each of the holes 24 of the drill guide 10, and
anterior drill holes 44a (FIG. 5) can be formed in the distal femur
35 while being guided by the guide surfaces 26 of the drill guide
10. Specifically, holes 44a in the distal, anterior portion of the
distal femur 35 can be formed first. Distal holes 44b for a cutting
block can be formed through the referencing holes 40b of the
alignment guide, as shown in FIG. 5.
[0045] Next, referencing pins 46 can be driven into respective ones
of the drill holes 44a on the anterior surface of the distal femur
35 as shown in FIG. 5. Subsequently, a known distal resection guide
48 with a guide surface 50 can be attached to the distal femur 35
by sliding the guide 48 onto both pins 46. As shown in FIG. 5, the
pins 46 are disposed on the plane Y, which was previously confirmed
to be perpendicular to the mechanical axis M of the femoral bone.
Thus, when a resection tool 52 (e.g., a reciprocating blade) is
guided toward the distal femur 35 by the guide surface 50, the
resection can be substantially perpendicular to the mechanical axis
M, as desired.
[0046] Referring now to FIGS. 6-8, exemplary embodiments of a
tibial drill guide 110 are illustrated. Components that correspond
to those of the embodiments of FIGS. 1-4 are indicated with
corresponding reference numbers increased by 100.
[0047] As will be discussed, the tibial drill guide 110 can be used
in connection with resecting a tibia 155 (FIG. 9). However, the
drill guide 110 can be used for resecting another bone without
departing from the scope of the present disclosure.
[0048] As shown, the opening 132 can extend directly through the
main body 112 of the drill guide 110. The opening 132 can also be
substantially centered between the coupling members 120 such that
the axis C of the opening 132 defines a line of symmetry of the
main body 112.
[0049] Furthermore, the opening 132 can have a cross section that
closely conforms to that of the alignment rod 142 (FIG. 9). As
such, the rod 142 can only slide in a direction substantially
parallel to the axis C of the opening 132.
[0050] Thus, as shown in FIG. 9, the drill guide 110 can be used
during resection of the tibia 155 to confirm that the alignment
guide 136 is aligned relative to the mechanical axis M of the tibia
155. The mechanical axis M of the tibia 155 is defined by the
tibial tubercle 151 and a center point of the ankle 153.
[0051] Once alignment of the alignment guide 136 has been confirmed
as shown in FIG. 9, the drill guide 110 can be used to guide the
drilling of holes for pins 146 (FIG. 10). Subsequently, the tibial
resection guide 148 can be attached to the tibia 155 via the pins
146 as shown in FIG. 10, and the tibia 155 can be resected in a
known manner.
[0052] Referring now to FIGS. 11-14, additional exemplary
embodiments of the drill guide 210 are illustrated. Components that
correspond to those of the embodiments of FIGS. 6-8 are indicated
with corresponding reference numbers increased by 100. Like the
embodiments of FIGS. 6-8, the drill guide 210 can be used in
connection with resecting a tibia 255 (FIG. 14). However, the drill
guide 210 can be used for resecting another bone without departing
from the scope of the present disclosure.
[0053] As shown, the opening 232 can extend directly through the
main body 212 of the drill guide 110. However, the opening 232 can
be off-center such that the opening 232 is disposed adjacent a
first end 263 and is spaced away from a second end 265 of the main
body 212. Furthermore, the opening 232 can be disposed on one side
of the main body 112 relative to the coupling members 220.
[0054] Thus, as shown in FIG. 14, the drill guide 210 can be used
during resection of the tibia 255 to confirm that the alignment
guide 236 is properly oriented relative to the mechanical axis M of
the tibia 255. Once alignment of the drill guide 210 has been
confirmed as shown in FIG. 14, holes can be drilled using the drill
guide 210 and the subsequent resection of the tibia 255 can be
performed as discussed above with respect to FIG. 10.
[0055] Accordingly, the drill guide 210 allows the surgeon to
quickly and efficiently check that the alignment guide 236 is
properly aligned relative to the patient's anatomy. This check can
be performed before the bone is drilled and/or resection cuts are
made.
[0056] In summary, the orthopedic device 34, 134, 234 of the
present teachings provide an intraoperative confirmation of the
alignment of patient-specific alignment guides relative to
corresponding mechanical axes of the bone prior to drilling or
resection of the bone during an arthroplasty. The drill guide 10,
110, 210 is configured to intraoperatively couple to the
patient-specific alignment guide 36, 136, 236, and the alignment
rod 42, 142, 242 can be coupled to the drill guide 10, 110, 210 to
confirm that the alignment guide 36, 136, 236 is aligned as
intended relative to the bone. This confirmation step can be
performed before any of the drill holes are formed in the bone.
Thus, any unintended misalignment can be corrected early in the
procedure. Accordingly, the procedure can be performed accurately
and efficiently.
[0057] It will be appreciated that the drill guide 10, 110, 210 can
vary in a number of ways without departing from the scope of the
present disclosure. For instance, the alignment confirmation
feature 28, 128, 228 of the drill guide 10, 110, 210 can be another
feature other than an opening 32, 132, 232 that receives the rod
42, 142, 242. For instance, the alignment confirmation feature 28,
128, 228 could be a male connector, and the rod 42, 142, 242 could
include a female opening that receives the male connector to
thereby attach the rod 42, 142, 242 to the drill guide 10, 110,
210. It will also be appreciated that the rod 42, 142, 242 could be
replaced by a laser pointer that is coupled to the alignment
confirmation feature 28, 128, 228 of the drill guide 10, 110, 210
to confirm that the alignment guide 36, 136, 236 is properly
aligned.
[0058] The foregoing discussion discloses and describes merely
exemplary arrangements of the present teachings. Furthermore, the
mixing and matching of features, elements and/or functions between
various embodiments is expressly contemplated herein, so that one
of ordinary skill in the art would appreciate from this disclosure
that features, elements and/or functions of one embodiment may be
incorporated into another embodiment as appropriate, unless
described otherwise above. Moreover, many modifications may be made
to adapt a particular situation or material to the teachings of the
invention without departing from the essential scope thereof. One
skilled in the art will readily recognize from such discussion, and
from the accompanying drawings and claims, that various changes,
modifications and variations can be made therein without departing
from the spirit and scope of the present teachings as defined in
the following claims.
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