U.S. patent application number 13/930785 was filed with the patent office on 2017-11-02 for biosensor and method for providing a biosensor.
This patent application is currently assigned to ROCHE DIAGNOSTICS OPERATIONS, INC.. The applicant listed for this patent is ROCHE DIAGNOSTICS OPERATIONS, INC.. Invention is credited to Stephan-Michael Frey, Oliver Kube.
Application Number | 20170311892 13/930785 |
Document ID | / |
Family ID | 43971563 |
Filed Date | 2017-11-02 |
United States Patent
Application |
20170311892 |
Kind Code |
A9 |
Frey; Stephan-Michael ; et
al. |
November 2, 2017 |
Biosensor and Method for Providing a Biosensor
Abstract
A biosensor is proposed for insertion into the subcutaneous
tissue of a user wherein the biosensor includes at least one
flexible substrate (2) and at least one electrode (5) on at least
one surface (9) of the substrate and at least one contacting
element (3). The contacting element is connected to the electrode.
The substrate has at least one kink (4), at which the substrate is
at least partly kinked such that the surface is subdivided into at
least two interconnected outer surfaces (9a, 9b, 9c).
Inventors: |
Frey; Stephan-Michael;
(Griesheim, DE) ; Kube; Oliver; (Worms,
DE) |
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Applicant: |
Name |
City |
State |
Country |
Type |
ROCHE DIAGNOSTICS OPERATIONS, INC. |
Indianapolis |
IN |
US |
|
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Assignee: |
ROCHE DIAGNOSTICS OPERATIONS,
INC.
Indianapolis
IN
|
Prior
Publication: |
|
Document Identifier |
Publication Date |
|
US 20130296664 A1 |
November 7, 2013 |
|
|
Family ID: |
43971563 |
Appl. No.: |
13/930785 |
Filed: |
June 28, 2013 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
PCT/EP2011/072732 |
Dec 14, 2011 |
|
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13930785 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 5/6846 20130101;
Y10T 29/49155 20150115; A61B 2562/12 20130101; A61B 5/14532
20130101; A61B 5/14865 20130101; A61N 1/0504 20130101 |
International
Class: |
A61B 5/00 20060101
A61B005/00; A61B 5/145 20060101 A61B005/145; A61B 5/1486 20060101
A61B005/1486 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 30, 2010 |
EP |
101974137 |
Claims
1. A biosensor for insertion into subcutaneous tissue of a user,
wherein the biosensor is configured for one or more of qualitative
or quantitative detection of at least one analyte in a bodily
fluid, wherein the biosensor comprises at least one flexible
substrate and at least one electrode on at least one surface of the
substrate and at least one contacting element, wherein the
contacting element is connected to the electrode, wherein the
substrate has at least one kink, at which the substrate is at least
partly kinked such that the surface is subdivided into at least two
interconnected outer surfaces.
2. The biosensor of claim 1 wherein at least one electrode is
arranged in each case on at least two of the outer surfaces.
3. The biosensor of claim 1 wherein the outer surfaces have at
least two outer surfaces which are arranged substantially parallel
to one another.
4. The biosensor of claim 1 wherein the substrate is subdivided
into at least two interconnected substrate pieces by the kink,
wherein the substrate pieces are connected to one another at least
in part.
5. The biosensor of claim 4 wherein the substrate pieces are
adhesively bonded to one another at least in part.
6. The biosensor of claim 1 wherein the at least one electrode
comprises one or more of at least one working electrode, at least
one reference electrode or at least one counter electrode.
7. The biosensor of claim 1 wherein one or more of at least one
contacting element or at least one electrode are arranged on both
the first and the second outer surface.
8. The biosensor of claim 1 wherein the kink is arranged in the
contacting element.
9. The biosensor of claim 1 wherein at least one conductor track is
arranged between the contacting element and the electrode.
10. The biosensor of claim 1 wherein the substrate has an elongate
structure and in that the one electrode and the contacting element
are situated at mutually opposite ends of at least one of the outer
surfaces.
11. A substrate blank for producing a biosensor as claimed in claim
1, wherein the substrate blank has at least one flexible substrate
and at least one electrode on at least one surface of the substrate
and at least one contacting element, wherein the contacting element
is connected to the electrode, wherein the substrate has at least
one kink at which the substrate can be kinked at least in part such
that the surface is subdivided into at least two interconnected
outer surfaces.
12. The substrate blank of claim 11 wherein the kink is formed in a
fashion selected from the following: a slit, a perforation, a kink
line with a groove or a combination therefrom.
13. An insertion kit for inserting a biosensor into subcutaneous
tissue of a user, the kit comprising at least one biosensor as
claimed in claim 1 and a piercing element.
14. The insertion kit of claim 13 wherein the piercing element is
selected from: a needle, a lancet, a flat lancet, a round lancet or
a cannula.
15. The insertion kit of claim 13 wherein the piercing element is
arranged between the two outer surfaces.
16. A method for producing a biosensor for one or more of
qualitative or quantitative detection of at least one analyte in a
bodily fluid comprising the following steps: providing at least one
flexible substrate, applying at least one contacting element and at
least one electrode connected to the contacting element to at least
one surface of the substrate, and kinking the substrate at at least
one kink such that the surface is subdivided into at least two
interconnected outer surfaces.
17. The method of claim 16 wherein the biosensor has an elongate
structure and the kinking takes place in a manner selected from:
kinking parallel to an axis of longitudinal extent of the
biosensor; kinking at an angle to an axis of longitudinal extent of
the biosensor.
18. The method of claim 16, wherein the biosensor is configured for
one or more of qualitative or quantitative detection of at least
one analyte in a bodily fluid, and wherein the biosensor comprises
at least one flexible substrate and at least one electrode on at
least one surface of the substrate and at least one contacting
element, wherein the contacting element is connected to the
electrode, wherein the substrate has at least one kink, at which
the substrate is at least partly kinked such that the surface is
subdivided into at least two interconnected outer surfaces.
Description
CROSS-REFERENCES TO RELATED APPLICATION(S)
[0001] This application is a continuation of and claims priority to
International Patent Application no. PCT/EP2011/072732 which was
filed on Dec. 14, 2011 which in turn claims priority to European
patent application no. 10197413.7 filed on Dec. 30, 2010.
FIELD OF THE INVENTION
[0002] The invention lies in the field of biosensors, specifically
biosensors for continuously measuring bodily fluid parameters in
the body of a user. The invention relates to a biosensor for
insertion into subcutaneous tissue of the user. The invention
furthermore relates to a substrate blank for producing a biosensor
and an insertion kit for inserting a biosensor into subcutaneous
tissue of a user as well as to a method for producing a
biosensor.
DESCRIPTION OF THE RELATED ART
[0003] In addition to so-called point measurements, which are
merely carried out once or a few times, the prior art has also
disclosed, inter alia, long-term monitoring of one or more
physiological parameters. In the following text, the invention will
be substantially described with reference to physiological
parameters in the form of analyte concentrations of one or more
analytes in a bodily fluid of the user, for example a human or
animal patient, independently of whether an illness is in fact
present or whether there should merely be monitoring of healthy
users. Without restricting further possible applications, the
invention will be described in the following text with reference to
blood-glucose monitoring. However, in principle, the invention can
also be implemented with other types of analytes and/or implemented
to monitor other types of physiological parameters.
[0004] In recent times, continuous glucose measurements in the
interstitial fluid of the user, which is also referred to as
continuous monitoring (CM), is becoming more and more established.
This method is suitable for managing, monitoring and controlling a
diabetes state for example. Here, the prior art has in the meantime
disclosed directly implanted electrochemical sensors which are
often also referred to as needle type sensors (NTS). Here, the
active sensor region is brought directly to a measurement point,
which is generally arranged in the interstitial tissue and which
converts glucose into electric charge, for example by using an
enzyme (for example glucose oxidase, GOD or glucose dehydrogenase),
which charge is correlated to the glucose concentration and can be
used as measurement variable. Examples of such transcutaneous
measurement systems are described in U.S. Pat. No. 6,360,888 B1 or
in US 2008/0242962 A1. Continuous monitoring systems generally
capture measured values, e.g. glucose measured values, at regular
or irregular intervals. By way of example, glucose measured values
can be captured at an interval of 5 minutes or less in the case of
implanted sensors.
[0005] The prior art has disclosed various sensors for measuring
bodily fluid parameters in the body of a user, which sensors are
able to convert various molecules continuously on the basis of
electrochemical biosensors and are able to determine measurement
results for these parameters. Thus, for example, U.S. Pat. No.
6,103,033 has disclosed an electrochemical biosensor which can be
introduced into the patient for continuous measurement of glucose.
On a planar surface of a flexible substrate, this biosensor has a
plurality of electrodes which are connected to contacting elements
by means of conductor tracks. This renders it possible to measure a
parameter converted at the electrodes, which parameter generates
electrical signals at the electrodes. As a result of the contacting
elements being contacted by a measuring instrument, these
electrical signals are converted into a parameter value, which is
made available to the user.
[0006] US 2008/0135408 also discusses a biosensor with a simple
arrangement of working electrode, counter electrode and reference
electrode on a planar substrate, wherein in turn the electrodes are
connected to contacting elements, which in turn are able to be
connected to a measuring instrument. Moreover, there are biosensors
which have not only one working electrode but which have available
a working electrode, distributed over various positions on the
surface of the sensor, and moreover are able to have a plurality of
such working electrodes on the front and rear side of a
biosensor.
[0007] WO 2010/014959 also describes options being able to apply a
plurality of electrode pairs made of working and counter electrode
onto a substrate surface.
[0008] Moreover, EP 1 870 127 A1, WO 2006/116765 A2, and WO
2010/114998 A1 describe multielectrode arrays, which serve to be
inserted into the body in order to stimulate tissue or provide
therapy against pain.
[0009] Even though the prior art has already shown options of how
to provide continuously measuring biosensors, which have to be
inserted into the body of the patient, with various geometrically
formed and applied electrodes as efficiently as possible, the prior
art discloses no adapted options for producing biosensors with more
than one electrode in an efficient and cost-effective manner. Since
conventional printing methods for applying electrical components,
such as, for example, printing methods such as for example screen
printing, can in each case only be used to print one side of a
surface of the substrate, the systems from the prior art with more
than one printed surface have the disadvantage that this requires a
number of process steps on both substrate surfaces to be repeated.
This leads to a very complicated and cost-intensive production
process for biosensors with more than one substrate surface, which
sensors are provided with electrodes, contacting elements and
conductor tracks. Moreover, the prior art only describes systems
which only have one carrier on which the electrical components are
applied. This restricts the option of applying more electrical
components onto the substrate over a predetermined length of the
part to be inserted of the NTS than is allowed by this
predetermined length.
OBJECT OF THE INVENTION
[0010] It is therefore an object of the present invention to
specify devices and methods, which, at least to a great extent,
avoid the disadvantages of known devices and methods. In
particular, a method for producing a biosensor should be specified
which can render it possible, in a simple way, to apply a
multiplicity of electrical components, such as, for example,
contacting elements, conducfor tracks and electrodes, onto a
surface of a sensor substrate. In particular, a method should be
specified which has a step rendering it possible to subdivide the
surface on which the various elements are to be applied into a
plurality of interconnected outer surfaces of the biosensor. This
object is achieved by the invention with the features of the
independent patent claims. Advantageous developments of the
invention, which can be realized individually or in any
combination, are illustrated in the dependent patent claims.
SUMMARY OF THE INVENTION
[0011] It is against the above background that the present
invention provides certain unobvious advantages and advancements
over the prior art. In particular, the inventors have recognized a
need for improvements in biosensors and methods for producing
biosensors.
[0012] In a first embodiment of the present invention, a biosensor
is proposed for insertion into subcutanous tissue of a user,
wherein the biosensor comprises at least one flexible substrate and
at least one electrode on at least one surface of the substrate and
at least one contacting element, wherein the contacting element is
connected to the electrode, wherein the substrate has at least one
kink, at which the substrate is at least partly kinked such that
the surface is subdivided into at least two interconnected outer
surfaces.
[0013] As already mentioned above, the biosensor is designed to be
inserted into subcutaneous tissue of a user, wherein, for example,
use can be made of biocompatible materials, at least on an outer
side of the biosensor which, in the inserted state, comes into
contact with the body tissue.
[0014] The substrate, in particular prior to the kinking process,
can have a planar design in particular. By way of example, the
substrate can, after the kinking process, once again have a planar
shape. However, alternatively, the substrate can also be available
kinked in one or two further dimensions after the kinking process.
As a result, the sensor can, during use, either have a
substantially two-dimensional shape or even have a
three-dimensional shape. Within the scope of the present invention,
a planar substrate is understood to mean a substrate which has at
least one substantially planar surface, preferably at least two
substantially planar surfaces lying opposite to one another and
preferably being substantially parallel. Here, the preferred planar
design of the substrate should relate to the production process,
wherein the actual biosensor during later use can also have a
wholly or partly curved design, for example under the action of
forces by the body tissue and/or under the action of forces by one
or more mechanical devices, for example a body mount which holds
the biosensor on a skin surface of the user and which, optionally,
can bend a piece of the biosensor and/or of the substrate, for
example for the purposes of contacting. However, in a rest state
without the action of external forces, the substrate and/or the
biosensor have a substantially planar design. Here, substantially
planar is understood to mean a planar substrate, with, however,
slight deviations from a planar design also being tolerable. By way
of example, surface curvatures with a radius of curvature of more
than 10 mm, preferably of more than 20 mm and in particular of more
than 30 mm or more than 50 mm can be considered to be planar.
Furthermore, the substantially planar surface can preferably have a
flat design, with, however, slight roughness also been tolerable,
for example a mean square roughness (rms) of less than 1 mm, more
particularly of less than 0.5 mm. Substantially parallel is
understood to mean cornpletely parallel, with, however, deviations
of no more than .+-.20.degree., in particular of no more than
.+-.10.degree. and particularly preferably of no more than
.+-.5.degree. also being tolerable within the scope of the
aforementioned term. The preferably planar substrate particularly
preferably has a thickness which is substantially less than the
lateral extent of the preferably planar substrate, for example a
thickness which is smaller by at least a factor of 10 than a length
and/or a width of the planar substrate, preferably by at least a
factor of 100. By way of example, the preferably planar substrate
can have a thickness of no more than 4 mm, in particular a
thickness of no more than 3 mm and particularly preferably of no
more than 2 mm or even no more than 1 mm. The preferably planar
substrate is therefore preferably a thin substrate with two
substantially parallel and substantially planar surfaces lying
opposite to one another.
[0015] Within the scope of the present invention, a flexible
substrate is understood to mean a substrate which is deformed under
conventional forces occurring during operation and more
particularly in the inserted state, for example in the case of
forces between 1 and 10 Newton, for example bending forces. The
deformation can be reversible or else be irreversible. The
deformation can be of plastic or else elastic nature. The
deformation can be caused by a suitable choice of a substrate
material and/or by a suitable choice of geometry of the substrate,
for example by a thin, elongate substrate.
[0016] By way of example, the substrate can be produced from at
least one substrate material. By way of example, this substrate
material can be selected from a paper material, a polymer material,
a ceramic material or a combination of the aforementioned and/or
other materials. Use can also be made of multilayered substrate
materials, for example laminates. The substrate of the biosensor
can for example be provided with one or more functional elements,
which can, for example, be applied to one or more surfaces. By way
of example, this can, as will be explained in more detail below, be
one or more electrodes and/or one or more contacting elements.
Provision can also be made for other functional elements. These
functional elements can be applied by means of one or more
techniques which are known in principle, for example printing
techniques and/or other techniques, in particular coating
techniques, for example physical and/or chemical vapor
deposition.
[0017] On at least one surface of its substrate, the biosensor
respectively has at least one electrode and respectively has at
least one contacting element, wherein the contacting element is
connected to the electrode by e.g. a conductor track. In
particular, the at least one electrode can comprise at least one
working electrode and/or at least one reference electrode and/or at
least one counter electrode. By way of example, the electrode can
comprise at least one electrically conductive electrode surface.
Furthermore, the electrode can comprise additional elements, for
example at least one coating, for example an enzyme coating and/or
at least one redox system. In principle, such electrodes are known
from the prior art. However, in principle, other embodiments are
also possible.
[0018] The biosensor preferably has at least one working electrode
on at least one of the surfaces.
[0019] The substrate furthermore has the at least one kink, at
which the substrate is kinked, at least in part. In principle, the
kink can have any geometric shape. By way of example, the kink can
cornprise at least one kink line, along which the substrate is, for
example, kinked in a linear fashion. However, more complex
geometries are also possible. In principle, the kinking can occur
with any radius; however, preferably with a radius of no more than
5 mm, in particular no more than 3 mm and particularly preferably
of no more than 1 mm. By way of example, the outer surfaces can
have a substantially planar design outside of the kink.
[0020] During the kinking process, at least one piece of the
substrate is kinked with respect to the other piece of the
substrate, and so the two pieces are no longer arranged flush with
one another. As a result of this, the surface, on which for example
all elements for carrying out measurements using the biosensor can
be applied, is subdivided into at least two pieces. Since the two
pieces of the substrate or the biosensor preferably move toward one
another during this kinking process, at least two inner surfaces
are preferably created, which inner surfaces move toward one
another and point at one another during the kinking process. The
surfaces on the same substrate piece respectively lying opposite to
the two optional inner surfaces are referred to as outer surfaces
of the substrate. These at least two outer surfaces point away from
one another.
[0021] Within the scope of the present invention, kinking is
understood to mean a process in which a surface of a body, for
example of the substrate, is at least largely irreversibly deformed
by the action of mechanical forces. In particular, a kink can be
created during the kinking, at which kink a surface curvature of
the substrate experiences a jump-like change. In this context, at
least largely irreversible means that the substrate preferably does
not independently return to its original shape prior to the kinking
after the kinking process without the action of forces. The kink
preferably brings about a stable permanent bending of the two
kinked surfaces or outer surfaces. Kinking is an active, deliberate
process, which, in terms of its dimensions and direction, can be
selected in a targeted fashion. As a result of the kinking process,
the two kinked outer surfaces are preferably aligned at a
particular angle with respect to one another. The angle can be
selected freely, as will be explained in more detail below. The
resultant fixation of the outer surfaces can for example be brought
about by virtue of the fact that the substrate, at least in part,
consists of a non-elastic material. Alternatively, or in addition
thereto, the two kinked pieces can, at least at the kink, be fixed
with respect to one another after the kinking. By way of example,
the fixation can be an adhesive bonding or fastening of the two
kinked pieces, preferably at the inner surfaces. It is preferable
for the substrate not to be bendable any further, at least at the
kink, in the kinking direction or against the kinking direction
after the kinking process. Apart from that, the substrate can have
an elastic and bendable design such that the remaining biosensor
can during use adapt itself to the body into which it is inserted,
without the biosensor losing its kinked basic structure. The result
of this is that, after the action of external forces which bend a
piece of the substrate of the biosensor, the biosensor preferably
assumes its original shape again after the kinking process. The
kink can constitute a discontinuity within the substrate, because
the substrate preferably undertakes an abrupt directional change in
its surface at this point. This is in contrast to the continuous
directional change during a bending process, for example of the
remaining substrate, for example during insertion and use.
Consequently, after the kinking process of the surface, the kinked
biosensor is also referred to as folded biosensor in the following
text.
[0022] Furthermore, at least one electrically conductive component
is preferably also kinked and/or folded during the kinking. By way
of example, the electrically conductive component can be at least
one piece selected from the group consisting of a contacting
element, an electrode, a conductor track and further functional
elements or at least two thereof. Structure and design of these
electrically conductive components will still be explained in more
detail later.
[0023] What can be achieved by kinking the substrate of the
biosensor is that more than only one surface of the biosensor to be
inserted can be equipped with electrodes and contacting elements,
without, in the process, equipping more than one surface with
active elements prior to kinking the biosensor substrate. By way of
example, there can be at least one single-sided coating of the
substrate prior to the kinking process, wherein, nevertheless, a
biosensor coated on two sides can be created after the kinking
process. However, it is furthermore feasible also to equip the
inner sides of the biosensor with electrical components, such as
electrodes and contacting elements.
[0024] During the kinking process, the biosensor is preferably
kinked by an angle of substantially 180.degree., i.e., for example,
by an angle of 180.degree..+-.30.degree., preferably
180.degree..+-.20.degree., in particular 180.degree..+-.10.degree.
or even 180.degree..+-.5.degree.. The result of this is that the
two inner faces can, for example, come to rest on one another or
close to one another.
[0025] It follows that the invention can be designed in such a
fashion that the biosensor or the substrate thereof is designed in
such a manner, for example extended in such a way, that at least
two sensor tongues are created, for example sensor tongues in the
form of the outer surfaces which are preferably respectively only
coated, for example printed, on one side. As a result of this, it
is possible, for example, on the biosensor to hold twice as many
electrode pairs, for example consisting of working electrode and
counter electrode, on the same area of the biosensor than is the
case in conventional biosensors. After the coating, the biosensor
can be folded or kinked and can subsequently be adhesively bonded
to a connector which can ensure contacting with a measuring
unit.
[0026] The substrate can more particularly have a planar
embodiment, in particular prior to the kinking process. After the
kinking process, the substrate can, for example, once again have a
planar shape, as described above by the kinking by 180.degree..
Alternatively, the substrate can also for example have a non-planar
design after the kinking process, in particular after a first
kinking process. By way of example, this can occur as a result of
one or more kinking processes with a kink angle which deviates from
180.degree.. By way of example, the substrate can be available in a
kinked fashion in one or two further directions after the kinking
process. Thus, during use, the sensor can either have a
substantially two-dimensional shape or even have a
three-dimensional shape. By way of example, a three-dimensional
shape can be achieved by virtue of the fact that the substrate has
more than one kink about which the substrate is kinked to form the
sensor which is ready for use. These further kink or kinks can be
on or in the substrate, parallel to the first kink or at a tilted
angle. By way of example, this angle between the first and the
further kinks can lie between 1.degree. and 90.degree., for example
depending on the intended three-dimensional structure of the
sensor. By way of example, the substrate can experience a first
kinking process at the first kink and experience a second kinking
process at a second kink, which is at a distance from the first
kink. Alternatively, it is also possible for the substrate to be
kinked transversely with respect to the first kinking process in
the second kinking process. Here, the first kink can also itself be
kinked or the second kink is situated in a different region.
[0027] Further kinking processes can be carried out in parallel,
obliquely or transversely with respect to one of the first two
kinking processes, and so a sensor with a multiply folded
three-dimensional structure is created.
[0028] A second kinking process is preferably carried out at a
second kink, which is arranged parallel to the first kink. The two
kinking processes can occur at the same time or be carried out in
succession. In both kinking processes, the substrate is preferably
respectively kinked by approximately 90.degree. to 150.degree.,
particularly preferably by 110.degree. to 130.degree.. If the two
kinking processes are undertaken in the same direction, a preferred
embodiment has a biosensor with a triangular shape. The biosensor
with two parallel kink lines has three outer surfaces after the
kinking process, which outer surfaces can respectively be provided
with functional elements, such as electrodes or contacting
elements. By way of example, only one of the three outer surfaces
may be provided with electrodes and contacting elements.
Alternatively, it is possible for two or else three of the outer
surfaces to be provided with electrodes and contacting elements. In
an alternative embodiment, a contacting element is only applied to
one of the three outer surfaces, which contacting element is
connected to a plurality of working electrodes on two or three
outer surfaces by means of conductor tracks. Additionally, one, two
or each outer surface can have a counter electrode and/or a
reference electrode.
[0029] Additionally, further parallel or oblique kinks can also be
introduced in addition to the first or second kink. The two or all
kinking processes can take place either successively or parallel in
time with respect to one another.
[0030] One or more functional elements, such as working electrode,
counter electrode, reference electrode or contacting element, may
be situated on all outer surfaces created after the various kinking
processes. Thus, for example, both a contacting element and a
working electrode, connected by a conductor track, may be arranged
on one outer surface. Furthermore, a counter electrode and/or a
reference electrode, or a combination of counter and reference
electrode, may be arranged on this outer surface. However, all
further combinations of functional elements on the various outer
surfaces and inner faces of the biosensor are also feasible. Thus,
electrodes on one outer surface may be connected to at least one
contacting element on another outer surface or an inner face of the
biosensor by means of conductor tracks.
[0031] In particular, the biosensor can be designed in such a way
that at least one electrode is arranged in each case on at least
two of the outer surfaces.
[0032] At least one conductor track can preferably be arranged
between the at least one contacting element and the at least one
electrode. Provision can also be made for a plurality of conductor
tracks, particularly if provision is made for a plurality of
contacting elements and a plurality of electrodes.
[0033] In a preferred embodiment, the biosensor is embodied in such
a way that the outer surfaces lie in at least two planes arranged
substantially parallel to one another. In this context within the
scope of the present invention, substantially means that the two
outer surfaces are arranged with respect to to one another in such
a way that, except for in the region of the kink, the two outer
surfaces extend parallel to one another. There may be a deviation
of no more than 20.degree., preferably of no more than 10.degree.,
particularly preferably of no more than 5.degree. from this
180.degree. arrangement of the two outer surfaces, which should
still be subsumed by the phrase arranged substantially
parallel.
[0034] In particular, the biosensor can be designed in such a way
that the substrate is subdivided into at least two interconnected
substrate pieces by the kink, wherein the substrate pieces are
connected, more particularly adhesively bonded, to one another at
least in part. In order to enable fixation of the two substrate
pieces to one another, and hence of the two outer surfaces as well,
it is possible, in particular, to adhesively bond the two inner
faces to one another. By way of example, adhesive bonding can be
brought about by brief heating of the substrate in order to soften
the substrate material and subsequent pressing together.
Alternatively, use can be made of one or more adhesives in order to
interconnect the inner faces.
[0035] After the kinking process, one or more elements, such as
e.g. electrodes, contacting elements and conductor tracks, can be
applied both to one and to both outer surfaces. If elements are
attached to both outer surfaces, one or more elements on the one
outer surface can also be connected to one or more elements on the
other outer surface, for example by means of one or more connecting
elements, which can extend over the kink. By way of example, these
can be one or more conductor tracks. Thus, for example, it is
conceivable that at least one electrode was applied to a first
outer surface and at least one contacting element was applied to
the second outer surface, which are connected by a conductor track
which extends over the kink between the at least one electrode and
the at least one contacting element.
[0036] As an alternative to a cohesive connection between the two
substrate pieces, or in addition thereto, use can be made of one or
more other connection techniques, for example force-fit and/or
interlocking connections. Thus, one option of affixing the two
substrate pieces of the biosensor against one another after the
kinking consists of providing one or more webs between the outer
surfaces. Thus, for example, it is possible to fix the two
substrate pieces with respect to one another by further kinking of
the substrate at one or both ends of the kinked biosensor. In
addition or as an alternative thereto, webs can be attached to a
piece of the substrate which are kinked about the kinked substrate
after the first kinking process in order thus to fix the two kinked
substrate pieces, for example in a force-fit and/or interlocking
fashion.
[0037] At least one working electrode and at least one reference
electrode and/or at least one counter electrode are preferably
arranged in each case on the substrate of the biosensor.
[0038] At least one electrode is preferably arranged in each case
on at least two of the outer surfaces. Preferably, at least two of
the outer surfaces can respectively have at least one working
electrode and respectively have, for both outer surfaces
independently of one another, at least one electrode selected from
the group consisting of a reference electrode and a counter
electrode, for example a working electrode and a counter electrode
or a working electrode and a reference electrode or a working
electrode, a counter electrode and a reference electrode.
[0039] Additionally, at least one contacting element, i.e. an
element which enables electrical contact to be established, can be
arranged on at least one of the outer surfaces, preferably on each
outer surface. It is preferable for in each case one electrode to
be connected to at least one contacting element via at least one
conductor track. At least one contacting element and/or at least
one electrode is preferably arranged on both the first and the
second outer surface.
[0040] In a further embodiment, at least two of the outer surfaces
respectively have at least one working electrode and respectively
have at least one reference electrode and/or counter electrode. In
an alternative embodiment, it is also possible for a plurality of
sets of working electrodes with reference electrodes and/or counter
electrodes to be present. The electrodes are preferably in each
case connected to a contacting element. The contacting element can
be situated on respectively the same outer surface or else be
situated on a different outer surface to the respective
electrode.
[0041] All combinations of one or more electrodes on one or more
outer surfaces in combination with one or more contacting elements
on one or more outer surfaces are feasible in various embodiments.
Thus, it is feasible that at least one electrode or one contacting
element is situated on one outer surface only. Moreover, there are
embodiments in which at least one electrode is arranged on one
outer surface only, but respectively one contacting element is
arranged on at least two outer surfaces. It is just as feasible for
respectively at least one electrode to be arranged on a number of
outer surfaces, but for at least one contacting element to be
situated on one outer surface only. In a further embodiment, it is
feasible that at least one electrode and at least one contacting
element are present on each outer surface. In a further embodiment,
at least one electrode and at least one contacting element are
applied to one outer surface only. An advantage of this is that no
conductor tracks are kinked during the kinking process. In
particular, the at least one kinking process can be carried out in
such a way that no contacting element and/or no conductor track
and/or no electrode extends over the kink. However, other
embodiments are also possible.
[0042] In a preferred embodiment, at least one contacting element
and at least one electrode are exclusively arranged on at least one
of the outer surfaces. Furthermore, at least one conductor track,
which connects the at least one contacting element to the at least
one electrode, can be situated on at least one of the outer
surfaces. By way of example, the at least one contacting element
can be arranged on the same outer surface as the at least one
electrode. Additionally, at least one further electrode can be
situated on at least one further outer surface. Alternatively, the
at least one contacting element can be arranged on a different
outer surface to the at least one electrode.
[0043] In one embodiment, in which the at least two inner faces are
preferably not in contact with one another after the biosensor is
kinked, it is also optionally possible for at least one electrode,
at least one contacting element and/or at least one conductor track
to be arranged on one and/or both inner faces. It is also possible
for a plurality of elements, e.g. at least one electrode and at
least one contacting element, to be attached on one or both inner
faces. The at least one electrode and the at least one contacting
element are preferably interconnected by means of a conductor
track. Furthermore, the electrodes on the inner face of the
substrate can also be connected to one or more contacting elements
on one of the outer surfaces.
[0044] If there is only one electrode on an outer surface and/or
inner face of the biosensor, then the former can be connected via a
conductor track to a contacting element on the respective opposite
inner or outer surface. All conceivable combinations of electrodes
with contacting elements on the inner or outer surfaces or inner
and outer surfaces are feasible.
[0045] Depending on the design of the electrodes, each electrode is
preferably connected to a contacting element via at least one
conductor track. However, it is also feasible that a plurality of
electrodes, which can be situated on one outer surface or inner
face or on a number of outer surfaces or inner faces, are connected
to only one contacting element, which can extend over one or more
outer surfaces or inner faces.
[0046] The electrodes on the biosensor can be of different types
and design. By way of example, this can be a working electrode,
reference electrode or counter electrode on the substrate. The
reference electrode can be embodied separately from the counter
electrode; however, it can also be wholly or partly unified with
the counter electrode. It is preferable for at least one working
electrode and at least one reference electrode and/or at least one
counter electrode or a combination of reference and counter
electrode to be arranged on the substrate. The at least one working
electrode and the at least one reference or counter electrode can
be arranged both on one outer surface or on one inner face, or else
on two different faces, i.e. on an outer surface and an inner face
or two outer surfaces or two inner faces.
[0047] In an alternative arrangement, the biosensor respectively
has at least one working electrode and respectively at least one
reference electrode and/or counter electrode on at least two of the
outer surfaces. Additionally, at least one working electrode and/or
at least one reference electrode and/or at least one counter
electrode can likewise be arranged on the inner faces, as well as
all conceivable combinations of the at least one working electrode,
reference electrode and counter electrode.
[0048] As an alternative or in addition thereto, at least one
contacting element and/or at least one electrode can be arranged on
both the first and the second outer surface of the biosensor. At
least one conductor track preferably connects the contacting
element and the at least one electrode.
[0049] The kink is arranged in the contacting element in a further
preferred embodiment. Here, the contacting element can, for
example, be subdivided into two portions by the kink, wherein, for
example, a first portion is arranged on a first one of the outer
surfaces and a second portion is arranged on a second outer
surface. In particular, this can lead to the situation where at
least one contacting element is arranged on all outer surfaces. The
at least one working electrode on an outer surface is preferably
connected to that piece of the contacting element which is situated
on the same outer surface. It is furthermore preferable for
respectively all working electrodes, all reference electrodes
and/or all counter electrodes to be connected to respectively one
contacting element. The contacting element can extend over one
outer surface only or across a number of outer surfaces.
[0050] In a preferred embodiment, both the contacting element and
the conductor track consist of the same material. This material
should have good electrical conductivity; this property is
exhibited by e.g. copper, gold, silver, platinum or palladium, or
alloys thereof. Alternatively, the contacting element and also the
conductor tracks can consist of different materials. Further
electrically conductive materials can be electrically conductive
polymers or materials with a high carbon proportion. In principle,
all electrically conductive materials can be used for this
purpose.
[0051] Depending on their function, the electrodes can consist of
different materials. Thus, a working electrode can have one or more
components which enable a conversion of the parameter to be
measured. In the case of a biosensor, these can, in particular, be
one or more enzymes and/or receptors. By way of example, for
detecting glucose as a parameter in the bodily fluid, use can be
made of a working electrode which, for example, has glucose oxidase
(GOD) or glucose dehydrogenase (GDh). Alternatively, it is
naturally also possible for further parameters such as lactate,
cholesterol, HbA1C or other parameters from blood or interstitial
fluid to be converted and measured in the working electrode.
[0052] The biosensor preferably has at least one biochemical
component. Molecules or organisms which are capable of undergoing a
reaction upon contact with a parameter to be measured and/or which
are capable of interacting with a parameter to be measured are
referred to as biochemical components. In one embodiment of the
invention, the biochemical component undergoes a chemical reaction
upon contact with the parameter to be measured. By way of example,
a parameter is a molecule or molecule group found in the sample to
be measured. The biochemical components can be selected from the
group consisting of an enzyme, an enzyme with a coenzyme, a
receptor, an organelle, a bacterium, a virus or at least two
thereof. By way of example, a component which can be detected
optically, inductively, magnetically or electrochemically is
created in the reaction of the biochemical component. This
detectable component either can be captured directly by a detection
means or is converted into a detectable component in one or more
reactions. The same material used for the working electrode is
preferably used as counter electrode, wherein, preferably, a
reactive component, such as the enzyme or the receptors in this
case, is not applied to the conductor track provided for the
counter electrode, but only the carrier material from the working
electrode without the enzyme.
[0053] By way of example, an electrically conductive component,
such as e.g. a carbon paste, can be used as carrier material for
the biochemical component.
[0054] By way of example, as is well known from the prior art, the
reference electrode can be produced from Ag/AgCl or comprise this
system. However, use can also be made of other reference electrodes
as known from the prior art.
[0055] The biosensor can have various geometric shapes, as long as
it is suitable for being introduced into the body of a patient and
for contacting a measuring instrument by means of the contacting
elements. This is preferably a biosensor which is only partly
introduced into the body of the user. This piece, which is
introduced into the body of the patient, should preferably have the
electrodes in order to bring the body tissue to be measured into
contact with the enzyme or the molecule to be converted.
[0056] In order to ensure an introduction of the biosensor which is
as pain-free as possible, the substrate preferably has an elongate
structure. Here, an elongate structure should be understood to mean
a geometry which has an longitudinal extent and a width, wherein a
dimension in the width is less than a dimension along the
longitudinal extent, for example by at least a factor of 2, more
particularly by at least a factor of 3 or even by at least a factor
of 5. In particular, the substrate preferably has the elongate form
in the region in which it is inserted into the body.
[0057] In particular, the biosensor can be embodied in such a way
that the at least one electrode and/or at least one electrode and
the at least one contacting element and/or at least one contacting
element are situated on mutually opposite ends of at least one of
the outer surfaces. By way of example, one or more electrodes
and/or one or more contacting elements can be situated on an end
side, i.e. a narrower side, of at least one of the outer surfaces,
and at least one electrode and/or at least one contacting element
can likewise be situated on an opposite end side. The
above-described kink, for example the at least one kink line, can
more particularly be situated on at least one of the end sides.
[0058] At the location at which the at least one electrode is
situated, this preferred piece of the biosensor with an elongate
shape can more particularly be referred to as shaft or tongue,
wherein the shaft or the tongue can comprise at least one electrode
region or wherein at least one electrode region can adjoin the
shaft. The region in which the at least one contacting element is
situated, which can also be referred to as contacting region, can
for example be embodied separately from the electrode region and
can for example have a wider structure compared to the shaft with
the electrode region. This is particularly preferred, since the
contacting elements can have a slightly wider structure in order to
be able to connect the biosensor to a measuring instrument in a
simple and uncomplicated fashion.
[0059] As illustrated above, the biosensor has a substrate with an
elongate structure in a preferred embodiment. The at least one
electrode and the at least one contacting element can more
particularly be situated at mutually opposite ends of at least one
of the outer surfaces. Here, an arrangement at one end should be
understood to mean an arrangement directly at the end or an
arrangement at a distance of no more than 5 mm from the end, in
particular of no more than 3 mm from the end. By way of example, it
is possible to arrange the electrode in the electrode region and/or
the contacting element at the opposite end at a slight distance
from the respective end. However, it is particularly preferred,
particularly in respect of the contacting element, if the latter is
arranged directly at the end, for example on a kink line.
[0060] The arrangement of electrodes and contacting elements at
opposite ends of the biosensor can contribute to the piece with the
electrodes, to be inserted, being able to have a significantly
narrower design than the piece with the at least one contacting
element, which is for example not inserted. By way of example, one
end of the biosensor can carry the at least one contacting element,
and an opposite end can carry the at least one electrode. This
geometry can influence the design of the biosensor prior to
kinking, depending on what shape the kinked biosensor should have
at the end or at what location the at least one kink and hence the
connecting substrate material should be arranged.
[0061] In particular, the substrate can, as explained above,
comprise at least one substrate material. The substrate material is
preferably a flexible material which can have a very thin
embodiment. The substrate material should preferably be used in the
form of a film, since this ensures simple production from band to
band, and can moreover ensure simple cutting or stamping of
biosensor geometries. The substrate particularly preferably has a
planar design such that it has two planar surfaces. However, all
other shapes and materials of substrate are also conceivable. By
way of example, use can be made of casting processes for producing
specific geometries of the substrate, or of plates from which very
different substrate shapes can be cut out, removed by laser or
stamped.
[0062] For the simple production of large numbers of biosensors, a
multiplicity of biosensor blanks can be stamped from the preferably
planar substrate, wherein remaining webs interconnect the
multiplicity of biosensors such that these can furthermore be
subjected to one or more process steps such as, for example,
printing with enzyme pastes before they are detached. However, the
shaping of the biosensors from a film blank can also take place
after applying various substances for creating the contacting
elements and electrodes.
[0063] The substrate material preferably has at least one polymer
or consists of at least one polymer, more particularly at least one
polyimide. The polymer preferably has a high insulation resistance
in order to avoid short circuits between the electrodes. It is
particularly preferable for the polymer to be biocompatible since
it is introduced into the body of a user. Alternatively, or in
addition thereto, the biosensor can have a biocompatible coating,
for example in the form of a biocompatible membrane. As a further
alternative or in addition thereto, the sensor can have a membrane
which constitutes a diffusion barrier for the analyte, more
particularly glucose.
[0064] In order to avoid e.g. leakage currents between various
electrodes, an insulation varnish can be applied over the substrate
with the applied electrodes and contacting elements and with the
optionally applied conductor tracks. Moreover, this insulation
varnish can protect the functional elements, such as contacting
elements, conductor tracks and electrodes, applied to the
substrate, from mechanical stresses. What the insulation varnish
can additionally bring about is that the functional elements, such
as contacting elements, conductor tracks and electrodes, which are
situated at the kink can be kinked, e.g. during the kinking
process, without mechanical tensile or pressure stresses. In the
process, the insulation varnish encloses the functional elements,
such as contacting elements, conductor tracks and electrodes,
between itself and the substrate. The insulation varnish preferably
has a thickness, at least at the kink, which substantially
corresponds to the thickness of the substrate at the kink. In this
case, substantially corresponding to the thickness means that the
thickness deviation between insulation varnish and substrate is no
more than 20%, preferably no more than 10%.
[0065] According to a further aspect of the present invention, a
method is proposed for producing a biosensor, more particularly a
biosensor for insertion into subcutaneous tissue of a user. In
particular, the biosensor can be a biosensor for qualitative and/or
quantitative detection of at least one analyte in a bodily fluid.
In particular, the biosensor can be a biosensor in accordance with
one or more of the above-described embodiments.
[0066] The proposed method comprises the following steps, which can
preferably, but not necessarily, be carried out in the illustrated
sequence. A different sequence is also possible. Furthermore,
provision can also be made for additional method steps which have
not been specified. Furthermore, individual or a number of method
steps can also be carried out at the same time, overlapping in time
or repeatedly, either individually or a number of these together.
The method comprises the following steps: [0067] providing at least
one flexible substrate, more particularly a planar flexible
substrate, [0068] applying at least one contacting element and at
least one electrode connected to the contacting element to at least
one surface of the substrate, [0069] kinking the substrate at at
least one kink such that the surface is subdivided into at least
two interconnected outer surfaces.
[0070] In particular, the sensor can have an elongate structure. In
particular, the kinking can take place in a manner selected from
the following: kinking parallel to an axis of longitudinal extent
of the biosensor; kinking at an angle to an axis of longitudinal
extent of the biosensor, more particularly substantially
perpendicular to the axis of longitudinal extent of the biosensor,
for example with a deviation from the perpendicular of no more than
20.degree., in particular of no more than 10.degree. and
particularly preferably of no more than 5.degree..
[0071] In particular, production can be such that a plurality of
biosensors are produced in use. By way of example, a plurality of
biosensors can be interconnected by one or more webs, for example
by using a corresponding substrate blank.
[0072] By way of example, the kinking can occur during a step where
a plurality of biosensors which are interconnected by one or more
webs are detached. To this end, the film can for example be routed
over a metal edge, which exerts an impulse on the biosensor at the
kink such that the substrate is kinked at the kink and at the same
time detached from the remaining biosensors. The kinking can
alternatively also take place after the detaching step.
[0073] A biocompatible material should preferably be used as
substrate since at least a piece of the substrate comes into
contact with the body of the user. The substrate is preferably
planar and is, for example, provided in tape form but can, as
already mentioned previously, also be provided in a plate form or
in any other form and geometry. It is also conceivable that the
substrate is available in the form of a round wire, on which the
functional elements for the biosensor can then be applied. The
substrate is preferably equipped from one side, such that the
application of the at least one contacting element and of the at
least one electrode can be carried out on at least one surface of
the substrate. The substrate is preferably not rotated during the
production process of the biosensor; at best it is advanced
horizontally. However, it is also conceivable that the substrate is
fixed and the application of the functional elements is brought
about by means of a moveable application installation. The
application of the contacting elements or conductor tracks can be
brought about by sputtering processes or immersion processes or
screen printing processes.
[0074] If electrical components are applied both to the external
surfaces and to the inner faces, the production can also take place
simultaneously on both sides on the surfaces of e.g. the tape-ware.
Alternatively, the substrate can also first of all be treated from
one side and subsequently from the other side.
[0075] Depending on the nature of the electrode material, the
electrodes can be applied with very different methods. In
principle, these methods are sufficiently well known from the prior
art. By way of example, use can be made of lithographic methods,
screen printing methods, other printing methods, pipetting,
chemical vapor deposition, physical vapor deposition such as e.g.
deposition and/or sputtering and/or combinations of the
aforementioned and/or other methods.
[0076] The substrate is preferably kinked at at least one kink
after the application of the various functional elements, such as
contacting elements, conductor tracks and electrodes, such that the
surface is subdivided into at least two interconnected outer
surfaces. This kink can be selected at different positions in the
substrate. This kink preferably comprises a region with less
substrate material in order to simplify the kinking process and to
be able to carry it out in a targeted fashion at a specific
location. This kink with less substrate material can be produced
either by a notch in the substrate, by cutting out substrate,
etching away substrate or perforating the substrate or using any
other material ablation methods.
[0077] Depending on which functional elements should be present on
which surfaces after the kinking process and depending on how the
biosensor should finally be inserted into the body, kinking can
take place either parallel to an axis of longitudinal extent of the
biosensor or across an axis of longitudinal extent of the biosensor
if the latter has an elongate structure. Specific embodiments in
this respect are explained in more detail in the description of the
figures in particular.
[0078] Advantages of the biosensors with the kinked surface in
particular lie in the option of providing more than one surface of
the sensor to be inserted for the reaction with the bodily fluid,
while at the same time having a much simplified production method.
As already mentioned the simplification for producing a sensor with
functional elements on more than one outer surface in particular
lies in the possibility of being able to apply the functional
elements on only one surface of the sensor prior to the kinking
process. By way of example, this can be brought about by
single-sided printing methods. As a result of the subsequent
kinking of the substrate of the sensor, the active region of the
biosensor available for the measurement, in which, for example, the
electrodes are situated, can be increased a number of times
compared to single-strand biosensors. The number of electrodes
available for the measurement can be at least doubled in this
manner. This is particularly advantageous since the path in the
subcutaneous tissue (subcutis) of the user can only be used in a
small region of less than 10 mm for measuring the bodily fluid so
as not to damage any other tissue. As a result, biosensors with
greater precision can be achieved, since the accuracy and the
reproducibility of a biosensor increases with each additional
electrode. As a result of doubling the electrodes on the sensor
surfaces, an increase in the comfort of wear for the user can be
achieved if the biosensor is inserted at a preferred angle of
45.degree. with respect the skin. This is particularly advantageous
compared to a conventional, longer biosensor, which has to be
inserted at a flatter angle, and hence with more risk, in order to
introduce the same number of electrodes into the skin.
[0079] What can moreover be achieved by kinking the biosensor is
that initially materials only have to be applied onto one surface
of the substrate of the biosensor, leading to a simplified
production process and hence to a significant reduction in costs.
What this can achieve in a simple fashion is that a large piece of
the substrate surface is used for measuring the bodily fluid when
the biosensor is inserted. Moreover, there is great variability in
undertaking the contacting of the inserted biosensor since the
kinking at very different locations, inter alfa in the contacting
element region, makes contacting possible on very different areas
of the biosensor. This renders it possible to enable very different
geometries of functional elements on different outer surfaces of
the biosensor using conventional production methods on only one
surface. This ensures an adaptation to very different geometries of
measuring instruments, insertion systems and requirements of the
user.
[0080] In a further aspect of the present invention, a substrate
blank is proposed for producing a biosensor. This substrate blank
should be able to be used for producing a biosensor in accordance
with one or more of the above-described embodiments. The substrate
blank has at least one electrode on at least one surface of the
substrate and at least one contacting element, wherein the
contacting element is connected to the electrode. The substrate has
at least one kink, at which the substrate can at least in part be
kinked such that the surface is subdivided into at least two
interconnected outer surfaces.
[0081] In addition to the already mentioned functional elements
such as the at least one contacting element and the at least one
electrode and, optionally, at least one conductor track, the
substrate blank thus has, as already mentioned above, at least one
kink. In particular, this kink can for example comprise at least
one kink line. In particular, the kink can comprise at least one
weakening of a substrate material of the substrate, for example a
local thinning of the substrate material. By way of example, the
kink can be formed in a manner selected from: a slit, a
perforation, a kink line with a groove or a combination
therefrom.
[0082] This kink can be arranged symmetrically over the substrate
blank, for example on mutually opposite locations on mutually
opposite surfaces of the substrate blank; however, alternatively,
it can also be introduced onto only one side of the substrate. The
kink can be arranged symmetrically over the profile of the
substrate such that the substrate is subdivided into two equal
pieces after kinking, or else it can be arranged asymmetrically,
such that one piece of the substrate is smaller than the other one
after kinking. As a result, it is possible to obtain outer surfaces
with different sizes or else with the same size. Furthermore, there
can be more than one kink on the substrate such that the biosensor
can be kinked at more than one location or can be kinked a number
of times at one location.
[0083] In a preferred embodiment, a number of the material
reduction measures can be used in a substrate blank in order to
provide the kink. Thus, for example, there can be a notch on either
one or both sides of the substrate and there can moreover be a
perforation in the region of the kink, or there can be a notch
together with a slit or use can be made of a notch together with a
groove. Moreover, the kink can have both a perforation and a slit
or a groove.
[0084] In a further aspect of the present invention, an insertion
kit is proposed for inserting a biosensor into subcutaneous tissue
of a user. This insertion kit comprises at least one biosensor in
accordance with one or more of the above-described embodiments.
Moreover, the insertion kit cornprises at least one piercing
element, for example at least one needle, at least one flat lancet,
at least one round lancet, at least one cannula or combinations of
the aforementioned and/or other piercing elements.
[0085] This insertion kit is intended to serve in providing the
user with a simple way of independent insertion of the biosensor.
To this end, the biosensor can enter into a direct functional
neighborhood with the piercing element. Various options for
arranging the biosensor with respect to the piercing element are
conceivable.
[0086] By way of example, in one embodiment, the piercing element
can be arranged between the two outer surfaces of the biosensor,
for example between two pieces of the substrate which are separated
from one another by the kink, for example between the
above-described inner surfaces of the substrate pieces which can
preferably be arranged parallel to one another.
[0087] By way of example, the piercing element can be introduced
into the biosensor between the two outer surfaces and interact with
the biosensor in such a way that the biosensor is introduced into
the body of the user when a piercing aid or the piercing element
pierces the body, and subsequently remains in the body of the user
during the withdrawal of the piercing element. Furthermore, it is
conceivable that the biosensor is arranged within e.g. a cannula
and protected by the latter during the piercing process. It is also
conceivable that one outer surface of the kinked biosensor is
situated within the cannula while the second outer surface is
arranged outside of the cannula during the piercing process.
[0088] A preferred embodiment is an insertion kit with a piercing
element, more particularly a flat lancet, which is pushed through
between the two outer surfaces and thereby comes into contact with
the inner faces of the substrate. In the process, the piercing
element, more particularly the flat lancet, can for example have a
recess in order to hold a piece of the substrate situated between
the two outer surfaces and thus render it possible in a simple
fashion to carry along the biosensor during the piercing process.
When the piercing element, more particularly the flat lancet, is
withdrawn, the biosensor can preferably be left in the body of the
user without further holding of the biosensor.
[0089] An alternative option for inserting the piercing element,
more particularly the flat lancet, between the two outer surfaces
lies in penetrating the substrate in the region of the kink such
that the biosensor is held by the piercing element to the right and
to the left of a tip of the piercing element, for example a lancet
tip, while the tip protrudes freely from the substrate for piercing
purposes, as will, for example, still be explained in more detail
below in an exemplary fashion on the basis of FIG. 8.
[0090] By way of example, a flat lancet polished on one side is
used as piercing element, which is deflected opposite to the
polished side after entry into the tissue of the user. As a result,
the angle between sensor and skin changes continuously, without the
insertion angle being changed or reduced. The flat lancet can form
an arc which makes better use of an anatomically available corridor
of 2 to 10 mm under the skin surface.
[0091] An advantage of using a flat lancet over other piercing
elements is that it displaces less tissue during the insertion and
therefore potentially allows insertions which are less painful to
the patient.
[0092] However, use can alternatively or additionally be made of a
round lancet, around which the preferably flexible biosensor can be
at least partly wound. Alternatively, use can also be made of a
hollow needle and/or a cannula, within which the biosensor can be
held, for example by virtue of the preferably flexible biosensor
being held in rolled-together state. It is furthermore conceivable
that the biosensor forms a polygon, which is inherently stable and
can be introduced in this way into e.g. a hollow needle and/or a
hollow cannula.
[0093] When a biosensor is inserted by means of the at least one
piercing element, use can be made of to very different geometries
of biosensors, as already mentioned above. Thus, for example,
electrodes and/or contacting elements can be situated on one outer
surface only of the kinked biosensor, or these can be situated on
both outer surfaces. Additionally, or alternatively, electrodes
and/or contacting elements can likewise be situated on the inner
side of the biosensor.
[0094] In general, the following embodiments are particularly
preferred within the scope of the present invention:
Embodiment 1
[0095] A biosensor for insertion into subcutaneous tissue of a
user, wherein the biosensor comprises at least one flexible
substrate and at least one electrode on at least one surface of the
substrate and at least one contacting element, wherein the
contacting element is connected to the electrode, wherein the
substrate has at least one kink, at which the substrate is at least
partly kinked such that the surface is subdivided into at least two
interconnected outer surfaces.
Embodiment 2
[0096] The biosensor according to the preceding embodiment,
characterized in that at least one electrode is arranged in each
case on at least two of the outer surfaces.
Embodiment 3
[0097] The biosensor according to one of the preceding embodiments,
characterized in that the outer surfaces have at least two outer
surfaces which are arranged substantially parallel to one
another.
Embodiment 4
[0098] The biosensor according to one of the preceding embodiments,
characterized in that the substrate is subdivided into at least two
interconnected substrate pieces by the kink, wherein the substrate
pieces are connected, more particularly adhesively bonded, to one
another at least in part.
Embodiment 5
[0099] The biosensor according to one of the preceding embodiments,
characterized in that the at least one electrode comprises at least
one working electrode and/or at least one reference electrode
and/or at least one counter electrode.
Embodiment 6
[0100] The biosensor according to one of the preceding embodiments,
characterized in that at least one contacting element and/or at
least one electrode are arranged on both the first and the second
outer surface.
Embodiment 7
[0101] The biosensor according to one of the preceding embodiments,
characterized in that the kink is arranged in the contacting
element.
Embodiment 8
[0102] The biosensor according to one of the preceding embodiments,
characterized in that at least one conductor track is arranged
between the contacting element and the electrode.
Embodiment 9
[0103] The biosensor according to one of the preceding embodiments,
characterized in that the substrate has an elongate structure and
in that the one electrode and the contacting element are situated
at mutually opposite ends of at least one of the outer
surfaces.
Embodiment 10
[0104] A substrate blank for producing a biosensor according to one
of the preceding embodiments, wherein the substrate blank has at
least one flexible substrate and at least one electrode on at least
one surface of the substrate and at least one contacting element,
wherein the contacting element is connected to the electrode,
wherein the substrate has at least one kink at which the substrate
can be kinked at least in part such that the surface is subdivided
into at least two interconnected outer surfaces.
Embodiment 11
[0105] The substrate blank according to the preceding embodiment,
wherein the kink is formed in a fashion selected from the
following: a slit, a perforation, a kink line with a groove or a
combination therefrom.
Embodiment 12
[0106] An insertion kit for inserting a biosensor into subcutaneous
tissue of a user, comprising at least one biosensor according to
one of the preceding embodiments relating to a biosensor,
furthermore comprising a piercing element.
Embodiment 13
[0107] The insertion kit according to the preceding embodiment,
wherein the piercing element is selected from: a needle, a lancet,
a flat lancet, a round lancet or a cannula.
Embodiment 14
[0108] The insertion kit according to one of the two preceding
embodiments, wherein the piercing element is arranged between the
two outer surfaces.
Embodiment 15
[0109] A method for producing a biosensor, more particularly a
biosensor according to one of the preceding embodiments relating to
a biosensor, comprising the following steps:
[0110] providing at least one flexible substrate,
[0111] applying at least one contacting element and at least one
electrode connected to the contacting element to at least one
surface of the substrate,
[0112] kinking the substrate at at least one kink such that the
surface is subdivided into at least two interconnected outer
surfaces.
Embodiment 16
[0113] The method according to the preceding embodiment, wherein
the biosensor has an elongate structure and the kinking takes place
in a manner selected from: kinking parallel to an axis of
longitudinal extent of the biosensor; kinking at an angle to an
axis of longitudinal extent of the biosensor.
[0114] These and other features and advantages of the present
invention will be more fully understood from the following detailed
description of the invention taken together with the accompanying
claims. It is noted that the scope of the claims is defined by the
recitations therein and not by the specific discussion of features
and advantages set forth in the present description.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0115] Further details and features of the invention emerge from
the following description of preferred exemplary embodiments, in
particular in conjunction with the dependent claims. Here, the
respective features can be realized on their own or, some of them
together, in a combination with one another. The invention is not
restricted to the exemplary embodiments. The exemplary embodiments
are illustrated schematically in the drawings. Here, the same
reference signs in the individual drawing figures denote equivalent
or functionally equivalent elements, or elements that correspond in
terms of their function.
[0116] In detail:
[0117] FIG. 1: shows a plan view of an unfolded biosensor with
contacting elements and electrodes and a kink line;
[0118] FIG. 2a: shows a plan view of a piece of a biosensor with a
kink line, which provides a notch;
[0119] FIG. 2b: shows a plan view of an unkinked biosensor in the
region of a kink with a perforation in a kink;
[0120] FIG. 2c: shows a side view of an unkinked biosensor with a
kink with a groove on both sides;
[0121] FIG. 3a: shows a plan view of a biosensor with a kink in the
region of contacting elements;
[0122] FIG. 3b: shows an illustration of the biosensor in
accordance with FIG. 3a after kinking;
[0123] FIG. 4a: shows a plan view of a biosensor with a lateral
kink;
[0124] FIG. 4b: shows an illustration of the biosensor from FIG. 4a
after kinking;
[0125] FIG. 5a: shows an illustration of an unkinked biosensor with
a kink along the longitudinal side;
[0126] FIG. 5b: shows an illustration of the biosensor from FIG. 5a
after kinking;
[0127] FIG. 6a: shows an illustration of an unkinked biosensor with
a kink in an electrode region;
[0128] FIG. 6b: shows an illustration of the biosensor from FIG. 6a
with a kink in the electrode region;
[0129] FIG. 7: shows an illustration of a kinked biosensor in the
electrode region with an inserted lancet;
[0130] FIG. 8: shows an illustration of a kinked biosensor with
inserted lancet, wherein the lancet tip is guided through the kink;
and
[0131] FIG. 9: shows an illustration of a biosensor with a number
of kinks.
[0132] Skilled artisans will appreciate that elements in the
drawings are illustrated for simplicity and clarity and have not
necessarily been drawn to scale. For example, the dimensions of
some of the elements in the drawing figures may be exaggerated
relative to other elements to help improve understanding of the
embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0133] For the purposes of describing and defining the present
invention it is noted that terms like "preferably", "commonly", and
"typically" are not utilized herein to limit the scope of the
claimed invention or to imply that certain features are critical,
essential, or even important to the structure or function of the
claimed invention. Rather, these terms are merely intended to
highlight alternative or additional features that may or may not be
utilized in a particular embodiment of the present invention.
[0134] FIG. 1 schematically shows a biosensor 1 in an unkinked
initial state, which simultaneously also constitutes an exemplary
embodiment for a substrate blank 13. The biosensor 1 has a
substrate 2, onto the one surface 9 of which contacting elements 3
have been applied, which are connected via conductor tracks 12 to
electrodes 5, such as e.g. a working electrode 5a, a counter
electrode 5b or a reference electrode 5c, on a first outer surface
9a of the substrate 2. The contacting elements 3 are in turn
connected to further electrodes 5 via conductor tracks 12 on a
second outer surface 9b of the substrate 2, wherein these further
electrodes can in turn consist of an electrode set of working
electrode 5a, counter electrode 5b and reference electrode 5c. It
is likewise conceivable that contacting elements 3, which are not
interconnected, are applied to the first outer surface 9a and to
the second outer surface 9b. Further electrodes 5 and contacting
elements 3 can also be applied to the biosensor 1; however, these
are not shown here.
[0135] A kink 4 is applied in the region of the contacting elements
3, by means of which kink the biosensor 1 can be kinked after
applying the contacting elements 3 or the electrodes 5 such that
the substrate 2 is subdivided into two substrate pieces 25. If the
biosensor 1 is kinked about the kink 4, the biosensor 10 has two
interconnected outer surfaces (9a and 9b), which respectively have
a region with contacting elements 3 and electrodes 5. Here, the
contacting elements 3 on the two outer surfaces 9a, 9b are
preferably situated at one end of the kinked biosensor 10. In this
example in FIG. 1, the contacting elements 3 are furthermore
respectively interconnected since the kink line 4 extends across
the contacting elements 3 and is aligned through the latter.
However, this is not mandatory. It is also possible that contacting
elements 3 are attached only on one outer surface 9a, 9b 9c or that
mutually separated contacting elements 3 are attached on a number
of outer surfaces 9a, 9b, 9c. Likewise, after kinking the biosensor
1 about the kink 4, the electrodes 5 (specifically the working
electrode 5a, the counter electrode 5b and the reference electrode
5c) lie on the first outer surface 9a, pointing in the same
direction of the elongate shaft or of the elongate tongue 20 as the
electrodes 5, 5a, 5b, 5c of the second outer surface 9b. It follows
that, after kinking the biosensor 1 about the kink 4, the
contacting elements 3 and the electrodes 5 of the electrode region
5d of the two outer surfaces 9a and 9b lie at opposite ends of the
kinked biosensor 10. This renders it possible to ensure that
contact elements 3 and electrodes 5 are not inserted simultaneously
into the body of a user. The contacting elements 3 preferably
remain outside of the body while the electrodes 5 come into contact
with the bodily fluid of the user.
[0136] It is furthermore conceivable that, in addition to the
electrodes 5 on the two outer surfaces 9a and 9b, electrodes 5 are
also attached to the inner faces of the substrate 2. These inner
faces, which are symbolically denoted by reference sign 11 in FIG.
1, are arranged on the rear side of the substrate 2 lying opposite
to the surface 9 in the plan view in accordance with FIG. 1. In
this embodiment (not shown here), the biosensor 1 is preferably
kinked by less than 180.degree. about the kink 4 such that the
electrodes 5 on the inner face 11 are likewise accessible to the
bodily fluid of the user in the inserted state. The electrodes 5
can likewise be connected via the contacting elements 3 on the
outer surfaces 9a and 9b, or via further contacting elements 3 on
the inner faces 11 or on one of the outer surfaces 9a or 9b.
[0137] The kink 4 can be introduced into the biosensor 1 in various
ways. Firstly, the substrate 2 itself can be manufactured from a
very thin kinkable material such that the biosensor 1 can very
easily be kinked at the kink 4. Secondly, the biosensor 1 can, as
shown in FIG. 2a, have at least one notch 14 in the substrate 2
such that easy kinking becomes achievable in this region of the
biosensor 1. As an alternative to the notch 14 from FIG. 2a, or in
addition thereto, at least one perforation 15 in the substrate 2
can be used at the kink 4, as shown in FIG. 2b. By way of example,
such a perforation 15 can have punctiform material ablations of the
substrate 2 in the kink 4. As a result of these material voids, the
substrate 2 or the biosensor 1 is weaker at this point and hence
easier to kink.
[0138] A further option for generating a kink 4 of the biosensor 1
which is more easily kinkable than the remaining substrate 2 of the
biosensor 1 consists of producing the biosensor 1 from a thinner
material or with less material at the kink 4 than in the remainder
of the substrate 2, as shown in a side view of the substrate 2 in
FIG. 2c. This type of material reduction in the kink region 4 of
the biosensor 1 can be brought about on the basis of adaptations in
the production process, as illustrated in FIG. 2c, by virtue of
providing less material at the kink 4. By way of example, this is
how a groove 16 or a slit 17 can be created, wherein a groove 16
can, for example, comprise any one-sided or two-sided thinning of
the material of the substrate 2, with, in principle, an arbitrary
cross section, for example with a triangular or circular cross
section, for example in the form of a flute and/or slot.
[0139] In the variant from FIG. 2a, the notch 14 will, for example,
be introduced at the kink 4 before and/or during and/or after the
production process of the biosensor 1, for example by stamping,
cuffing or by means of a chemical process, e.g. by etching. This
can be undertaken on both sides of the substrate 2, as illustrated
in FIG. 2a, or else on only one side of the substrate 2.
[0140] FIGS. 3a to 6b describe four preferred variants which, in
principle, can also be combined and which substantially differ from
one another in terms of at what points the kink 4 can be arranged
on the biosensor 1 in order to generate a kinked biosensor 1 with
two interconnected outer surfaces 9a, 9b after kinking at the kink
4.
[0141] FIG. 3a illustrates a biosensor 1 like in FIG. 1, which, as
a main body, has a substrate 2, wherein the substrate 2 has an
elongate form and has two tapered ends coming together in an
approximately pointed or rounded-off fashion. Shown in the center
of the biosensor 1 is a bulging section with a widening 18, which
has the kink 4 in this case. The surface 9 is subdivided by the
kink 4 into the two outer surfaces 9a and 9b, wherein the two outer
surfaces 9a and 9b constitute the surfaces on which at least one
contacting element 3 and one electrode 5 are applied, wherein the
two outer surfaces 9a and 9b point outward after kinking about the
kink 4 of the biosensor 1, as illustrated in FIG. 3b. The kinked
biosensor 1 is symbolically denoted by reference sign 10.
[0142] In the specific case of the biosensor 1 from FIG. 3a, there
are, for example, three contacting elements 3 on the surface 9 of
the unkinked biosensor 1. The kink 4 extends through the contacting
elements 3 such that, after the kinking process, a part of the
contacting elements 3 is present on both the first outer surface 9a
and on the second outer surface 9b, as shown in FIG. 3b. Each of
these contacting elements 3 is, both on the first outer surface 9a
and on the second outer surface 9b, connected to respectively one
electrode 5 via conductor tracks 12 such that three electrodes 5,
namely a working electrode 5a, a counter electrode 5b and a
reference electrode 5c, are present on both the one pointed end of
the biosensor 1 from FIG. 3a and on the second outer surface 9b, as
illustrated schematically in FIG. 3b.
[0143] As can be identified from FIG. 3b, the kinked biosensor 10
has, at one end, a region with the contacting elements 3. This
region is slightly widened compared to the shaft or the tongue 20,
along which the conductor tracks 12 extend until they end at the
pointed end of the kinked biosensor 10 in the electrodes 5, 5a, 5b,
5c. This subdivision of contacting elements 3 and electrodes 5 is
particularly preferred because, for the use of the biosensor 10,
only the electrode region 5d with the electrodes 5 should be
introduced into the body of the patient together with part of the
conductor track 12 in order to ensure contacting of the electrodes
5 with bodily fluid. The opposite contacting region 19 with the
contacting elements 3 is preferably not introduced into the body,
but provides the option for contacting the biosensor 10 with an
electronic measuring instrument. Since the contacting elements 3
are produced slightly wider than the conductor tracks 12 and
electrodes 5, the substrate 2 of the biosensor 1, 10 is designed
slightly wider at this contacting region 19, as explained above,
and equipped with the widening 18 in order to be able to undertake
contacting which is as simple as possible with a measuring
instrument. This widening 18 of the biosensor 1, 10, which, in
principle, can be used in this or else in other exemplary
embodiments, is also advantageous because this widening 18 prevents
the sensor 10 as a whole from being able to penetrate the body of
the patient.
[0144] FIGS. 4a and 4b in turn illustrate a biosensor 1 prior to
the kinking process (FIG. 4a), and the same biosensor 1, 10 after
the kinking process (FIG. 4b). Here too, the biosensor 1, 10 has a
narrower tongue 20, which preferably holds the electrodes 5 and,
optionally, conductor tracks 12 (not illustrated in FIGS. 4a and
4b; the arrangement is for example in accordance with FIGS. 3a and
3b), and a widening 18, which is provided with the contacting
elements 3. In contrast to the biosensor 1 from FIG. 3a, the kink
line 4 is not situated across an axis of longitudinal extent 21 of
the biosensor 1, but is along this axis of longitudinal extent 21.
In contrast to the example illustrated in FIG. 4a, the biosensor 1
can, in this or else in other exemplary embodiments, also have
contacting elements 3 on only one of the two outer surfaces 9a and
9b such that, after the kinking process, contacting elements 3 are
present on only one of the two outer surfaces 9a or 9b. As a result
of arranging the kink line or kink 4 parallel to the tongues 20 of
the biosensor 1, the biosensor 10, after the kinking process, does
not stick together with its outer surfaces 9a and 9b at an upper or
lower edge of the biosensor 10, but rather on a lateral edge of the
two surfaces 9a and 9b. Here, the two sides of the substrate 2
lying opposite the two outer surfaces 9a and 9b form the inner
faces 11 of the substrate 2 after the kinking process, as also
shown in FIGS. 3b, 4b and 6b.
[0145] An alternative geometric embodiment of the biosensor 1 is
shown in FIGS. 5a and 5b, in which the biosensor 1 prior to the
kinking process only has an elongate extent in one direction. Here,
a tongue 20 extends in an elongate fashion in a direction of an
axis of longitudinal extent 21, wherein, at an end region of the
tongue 20, electrodes 5 can be arranged, as well as, optionally,
one or more conductor tracks 12, which are not illustrated in FIGS.
5a and 5b. Furthermore, the biosensor 1 once again has a widening
18, which holds contacting elements 3. In this exemplary
embodiment, a kink 4, which, for example, can once again be
embodied as kink line, extends preferably symmetrically through the
regions of the widening 18 with the contacting elements 3 and the
narrower tongue 20 with an electrode region 5d of the biosensor 1,
10. For the kinking process, the kink 4 preferably lies in the
tongue 20, which extends in an elongate fashion, preferably runs
together in a pointed or rounded-off manner, and extends through
the latter up to the opposite widening 18, in which the contacting
elements 3 are present.
[0146] During the kinking process of the biosensor 1 from FIG. 5a,
the sensor 1 is kinked along the kink line 4, such that, for
example, the tongue 20 with the electrodes 5 can be arranged on the
one side. Furthermore, the kinking process can take place in such a
way that a contacting region 19 only extends in one direction, with
the contacting elements 3. In the biosensors 10 from FIGS. 4b and
5b, there is preferably a lateral contacting of the biosensor 10,
which can lead to different geometries of a measurement arrangement
within a sensor system.
[0147] In a further example of a biosensor 1, illustrated in FIG.
6a, only electrodes 5 are indicated schematically in the center of
an elongate tongue 20, wherein the elongate tongue 20, at its
mutual opposing ends, respectively opens into a widening 18 to the
right and left of an axis of longitudinal extent 21. Contacting
elements 3 can preferably be arranged in one or both of these
widenings 18. If the second outer surface 9b is now folded
backwards along a kink 4 of the biosensor 1, aligned perpendicular
to the axis of longitudinal extent 21 in an exemplary fashion in
this exemplary embodiment, then the biosensor 1 reaches its final
position in the form of the kinked biosensor 10, as shown in FIG.
6b. Here, as also already shown in the variants from FIGS. 3b, 4b
and 5b, the kinked biosensor 10 has a pointed or rounded off
running together electrode region 5d, which is connected to the
contacting elements 3 by the elongate tongue 20 with the widening
18 and the contacting region 19. In the specific case of the kink
line arrangement from FIG. 6a, the two tongues 20 of the kinked
biosensor 10 from FIG. 6b are interconnected in the electrode
region 5d between its outer surfaces 9a and 9b.
[0148] In all these embodiments from FIGS. 1 to 6b, contacting
elements 3 and electrodes 5 as well as the conductor tracks 12
between the contacting elements 3 and electrodes 5 can be provided
on both outer surfaces 9a and 9b or else on only one of the two
outer surfaces 9a or 9b.
[0149] In order to introduce such a biosensor 1, 10 from FIG. 3b,
4b, 5b or 6b into the body of a patient, it is possible, as shown
in FIG. 7, for example to use an insertion kit 22, which comprises
at least one piercing element 24 in addition to the at least one
biosensor 1, 10. This piercing element 24 is illustrated in an
exemplary fashion in FIGS. 7 and 8 in the form of a lancet 6. In
particular, the piercing element 24 can be pushed between the two
outer surfaces 9a and 9b or inner faces 11 of the kinked biosensor
10 such that, for example, the piercing element 24 comes into
contact with the inner faces 11 of the substrate 2.
[0150] FIG. 7 shows a lancet 6 with an elongate polished section on
one lancet tip 7, wherein this polished section has a recess 8 in
the lancet tip 7 in order to be able to hold the kinked biosensor
10 at its kink 4. This recess 8 preferably does not have a polished
section so as not to damage the sensor 10. Since the two outer
surfaces 9a and 9b are interconnected at the kink 4 in the
biosensor 10, the biosensor 1, 10 can be introduced into the body
of the patient without any further aids by piercing the lancet 6
into said body, and the biosensor remains in the body of the
patient after withdrawing the lancet 6, preferably without further
utensils.
[0151] An alternative embodiment of the insertion kit 22 with an
alternative arrangement of a lancet 6 and of a kinked biosensor 10
is shown in FIG. 8. Here, the lancet 6 extends within the kinked
biosensor 10, for example within a tongue 20 of the kinked
biosensor 10. The lancet 6 can, in particular, once again extend
between the two outer surfaces 9a and 9b, in contact with the inner
faces 11 of the substrate 2 of the biosensor 10. The lancet 6 from
FIG. 8 for example has lancet tip 7, which comes together at a
point and which is pierced through the substrate 2 of the biosensor
10 at the kink 4 such that the biosensor 10 can likewise be
introduced into the body of the user together with the lancet
6.
[0152] Further options are conceivable as an alternative to the two
options shown in FIGS. 7 and 8 for inserting the biosensor 1, 10
into the body of the user. In particular, the piercing element 24
of an insertion kit 22 can be embodied in a different fashion. By
way of example, provision can be made for a hollow cannula, into
which the tongue 20 of the biosensor 1, 10 and/or another piece of
the biosensor 1, 10 is introduced in such a fashion that these are
protected during the piercing process.
[0153] A further embodiment of the biosensor 10 after one or more
kinking processes is illustrated in FIG. 9. Here, a biosensor 10
with two kink lines 4 is illustrated schematically, which biosensor
has three outer surfaces 9a, 9b, 9c. As a result of the angled
arrangement of the three outer surfaces 9a, 9b, 9c with respect to
one another, the biosensor 10 in FIG. 9 has a three-dimensional
design with a polygonal cross section, in this case, in an
exemplary fashion, a triangular cross section. In FIG. 9, a
plurality of electrodes 5 are shown in an exemplary fashion on a
third outer surface 9c. The electrodes denoted here by reference
sign 5 can optionally be or comprise one or more working electrodes
5a, one or more counter electrodes 5b and/or one or more reference
electrodes 5c. However, another embodiment of the electrodes 5 is
also possible, for example an embodiment deviating from the
embodiment in FIG. 9 in respect of the number, the use, or the
arrangement of the electrodes 5. By way of example, as already
described above, but not illustrated here, the electrodes 5 are
connected to at least one contacting element 3 on the biosensor 10
by means of one or more conductor tracks 12.
[0154] Further functional elements, such as working and/or counter
and/or reference electrodes and/or contacting elements 3 as well as
conductor tracks 12, can be situated on one or two further ones of
the three outer surfaces 9a, 9b, 9c. Furthermore, one or more
functional elements such as working electrodes 5a, counter
electrodes 5b, reference electrodes 5c or contacting elements 3,
can, in addition or as an alternative thereto, be situated on the
inner faces 11 of the biosensor 10, but this is not shown here.
[0155] As already described above, further three-dimensional
embodiments of the biosensor 1 as a result of multiple kinking at
multiple kinks 4 are conceivable. Thus, there is no need for the
kinks 4 all to extend parallel to one another, as shown in this
example, but rather they can also extend obliquely or across one
another and can also cross in the process. By way of example,
regions with functional elements on a first outer surface 9a can be
separated from regions without functional elements on a second
outer surface 9b by one or more kinking processes. Moreover, a
kinking process can serve to kink the biosensor 10 about a lancet
6, for example a needle, for example in order to affix said
biosensor to the needle for an insertion.
[0156] Having described the invention in detail and by reference to
specific embodiments thereof, it will be apparent that
modifications and variations are possible without departing from
the scope of the invention defined in the appended claims. More
specifically, although some aspects of the present invention are
identified herein as preferred or particularly advantageous, it is
contemplated that the present invention is not necessarily limited
to these preferred aspects of the invention.
LIST OF REFERENCE SIGNS
[0157] 1 Biosensor [0158] 2 Substrate [0159] 3 Contacting element
[0160] 4 Kink [0161] 5 Electrode [0162] 5a Working electrode [0163]
5b Counter electrode [0164] 5c Reference electrode [0165] 5d
Electrode region [0166] 6 Lancet [0167] 7 Lancet tip [0168] 8
Recess in lancet tip [0169] 9 Surface of the substrate [0170] 9a
First outer surface of the substrate [0171] 9b Second outer surface
of the substrate [0172] 9c Third outer surface of the substrate
[0173] 10 Kinked biosensor [0174] 11 Inner face of the substrate
[0175] 12 Conductor track [0176] 13 Substrate blank [0177] 14 Notch
[0178] 15 Perforation [0179] 16 Groove [0180] 17 Slit [0181] 18
Widening [0182] 19 Contacting region [0183] 20 Tongue, shaft [0184]
21 Axis of longitudinal extent [0185] 22 Insertion kit [0186] 24
Piercing element [0187] 25 Substrate piece
* * * * *