U.S. patent application number 15/640847 was filed with the patent office on 2017-10-19 for electro-mechanical surgical device.
The applicant listed for this patent is Covidien LP. Invention is credited to John Burbank, Michael P. Whitman, David A. Zeichner.
Application Number | 20170296278 15/640847 |
Document ID | / |
Family ID | 24907365 |
Filed Date | 2017-10-19 |
United States Patent
Application |
20170296278 |
Kind Code |
A1 |
Whitman; Michael P. ; et
al. |
October 19, 2017 |
ELECTRO-MECHANICAL SURGICAL DEVICE
Abstract
An electromechanical surgical device includes a motor system
configured to drive drive-shafts and a steering cable arrangement.
A control system may be provided for controlling the motor system.
A remote control unit may also be provided for controlling the
motor system via the control system. Optical or Hall-effect
devices, may be provided for determining the position of the
elements of the surgical instrument based on the detected rotation
of the drive-shafts. A memory unit stores a plurality of operating
programs or algorithms, each corresponding to a type of surgical
instrument attachable to the electro-mechanical surgical device.
The control system reads or selects from the plurality of operating
programs or algorithms, the operating program or algorithm
corresponding to the type of surgical instrument attached to the
electromechanical surgical device.
Inventors: |
Whitman; Michael P.; (New
Hope, PA) ; Burbank; John; (Ridgefield, CT) ;
Zeichner; David A.; (Oxford, CT) |
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Applicant: |
Name |
City |
State |
Country |
Type |
Covidien LP |
Mansfield |
MA |
US |
|
|
Family ID: |
24907365 |
Appl. No.: |
15/640847 |
Filed: |
July 3, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15168448 |
May 31, 2016 |
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15640847 |
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14809661 |
Jul 27, 2015 |
9364200 |
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15168448 |
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13737084 |
Jan 9, 2013 |
9113847 |
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14809661 |
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11049631 |
Feb 1, 2005 |
8357144 |
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13737084 |
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10256681 |
Sep 26, 2002 |
6849071 |
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11049631 |
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09723715 |
Nov 28, 2000 |
6793652 |
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10256681 |
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09324451 |
Jun 2, 1999 |
6315184 |
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09723715 |
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09324452 |
Jun 2, 1999 |
6443973 |
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09324451 |
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09351534 |
Jul 12, 1999 |
6264087 |
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09324452 |
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09510923 |
Feb 22, 2000 |
6517565 |
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09351534 |
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09510927 |
Feb 22, 2000 |
6716233 |
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09510923 |
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09510932 |
Feb 22, 2000 |
6491201 |
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09510927 |
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09324452 |
Jun 2, 1999 |
6443973 |
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09510923 |
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09324452 |
Jun 2, 1999 |
6443973 |
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09510927 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 2017/00039
20130101; A61B 2017/32113 20130101; A61B 17/068 20130101; A61B
34/71 20160201; A61B 17/07207 20130101; A61B 2034/301 20160201;
A61B 2017/00464 20130101; A61B 2017/00323 20130101; A61B 34/20
20160201; A61B 2034/2059 20160201; A61B 17/00234 20130101; A61B
2017/2943 20130101; A61B 2017/2905 20130101; A61B 2017/320052
20130101; A61B 2017/0725 20130101; A61B 17/00491 20130101; A61B
17/1114 20130101; A61B 17/00 20130101; A61B 2017/07214 20130101;
A61B 2017/07271 20130101; A61B 2017/00199 20130101; A61B 17/115
20130101; A61B 17/11 20130101; A61B 2017/00473 20130101; A61B
2017/00022 20130101; A61B 2017/00734 20130101; A61B 10/0233
20130101; A61B 2017/003 20130101; A61B 34/30 20160201; A61B
2010/0208 20130101; A61B 2017/00482 20130101; A61B 2017/2927
20130101; A61B 2017/00398 20130101; A61B 17/072 20130101 |
International
Class: |
A61B 34/30 20060101
A61B034/30; A61B 34/20 20060101 A61B034/20; A61B 34/00 20060101
A61B034/00; A61B 10/02 20060101 A61B010/02; A61B 17/00 20060101
A61B017/00 |
Claims
1. (canceled)
2. A surgical instrument for use with, and actuation by an
electro-mechanical surgical device, the surgical instrument
comprising: a coupling configured to couple the surgical instrument
with the electro-mechanical surgical device; and a memory unit
configured to store usage data of the surgical instrument, the
memory unit also configured for communication with the
electro-mechanical surgical device, wherein the surgical instrument
is configured to perform a surgical function on target tissue.
3. The surgical instrument according to claim 2, wherein the
surgical instrument is configured for a predetermined number of
uses, the memory unit configured to further store the predetermined
number of uses, and wherein use of the surgical instrument is
prevented when the usage data exceeds the predetermined number of
uses.
4. The surgical instrument according to claim 3, wherein the
surgical instrument is in communication with a control system
configured to compare the usage data to the predetermined number of
uses.
5. The surgical instrument according to claim 4, wherein the
surgical instrument is in communication with a control system
configured to generate a signal indicating an error condition when
the usage data exceeds the predetermined number of uses.
6. The surgical instrument according to claim 2, wherein the
surgical instrument is in communication with a control system
configured to decrement the usage data upon a firing of the
surgical instrument.
7. The surgical instrument according to claim 2, wherein the memory
is configured to store data representing a type of the surgical
instrument.
8. The surgical instrument according to claim 7, wherein the data
representing a type of the surgical instrument is readable by a
control system of the electro-mechanical surgical device.
9. The surgical instrument according to claim 8, wherein the data
representing the type of the surgical instrument indicates that the
surgical instrument is a surgical stapler, a surgical cutter, a
surgical stapler-cutter, a linear surgical stapler, a linear
surgical stapler-cutter, a circular surgical stapler, a circular
surgical stapler-cutter, a surgical clip applier, a surgical clip
ligator, a surgical clamping device, a vessel expanding device, a
lumen expanding device, a scalpel, or a fluid delivery device.
10. The surgical instrument according to claim 8, wherein at least
one of the usage data or the data representing a type of the
surgical instrument is readable by the control system of the
electro-mechanical surgical device.
11. The surgical instrument according to claim 2, wherein the
coupling includes a data connector configured to connect the memory
unit with the electro-mechanical surgical device.
12. The surgical instrument according to claim 11, wherein the data
connector is configured to transfer data stored in the memory unit
to a control system of the electro-mechanical surgical device.
13. The surgical instrument according to claim 2, wherein the
coupling is configured to detachably attach the surgical instrument
to the electro-mechanical surgical device.
14. The surgical instrument according to claim 2, further
comprising at least one rotatable drive shaft configured to couple
with a respective drive shaft of the electro-mechanical surgical
device.
15. The surgical instrument according to claim 14, wherein the at
least one rotatable drive shaft includes a first rotatable drive
shaft and a second rotatable drive shaft, each of the first and
second rotatable drive shafts configured to couple with a
respective drive shaft of the electro-mechanical surgical
device.
16. The surgical instrument according to claim 15, wherein the
first rotatable drive shaft is configured to open and close the
surgical instrument.
17. The surgical instrument according to claim 16, wherein the
second rotatable drive shaft is configured to drive at least one of
a staple driver or a cutter.
18. A method of using an electro-mechanical surgical device
configured for use with, and actuation of a surgical instrument,
the method comprising: connecting a surgical instrument configured
to perform a surgical function on target tissue to an
electro-mechanical surgical device using a coupling disposed at a
first end of the surgical instrument, the surgical instrument
configured for a predetermined number of uses; transmitting data
from a memory unit of the surgical instrument to a control system
of the electro-mechanical surgical device, the data including the
predetermined number of uses and usage data of the surgical
instrument; and preventing use of the surgical instrument when the
usage data exceeds the predetermined number of uses.
19. The method according to claim 18, further comprising comparing
the usage data to the predetermined number of uses by the control
system of the electro-mechanical surgical device.
20. The method according to claim 19, further comprising the
control system of the electro-mechanical surgical device generating
a signal indicating an error condition when the usage data exceeds
the predetermined number of uses.
21. The method according to claim 18, further comprising
decrementing a remaining number of uses of the surgical instrument
following a firing thereof.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This is a continuation of U.S. patent application Ser. No.
15/168,448, filed May 31, 2016, which is a continuation of U.S.
patent application Ser. No. 14/809,661, filed Jul. 27, 2015, now
issued as U.S. Pat. No. 9,364,200, which is a continuation of U.S.
patent application Ser. No. 13/737,084, filed Jan. 9, 2013, now
issued as U.S. Pat. No. 9,113,847, on Aug. 25, 2015, which is a
continuation of U.S. patent application Ser. No. 11/049,631, filed
Feb. 1, 2005, now issued as U.S. Pat. No. 8,357,144 on Jan. 22,
2013, which is a continuation of U.S. patent application Ser. No.
10/256,681, filed on Sep. 26, 2002, now issued as U.S. Pat. No.
6,849,071 on Feb. 1, 2005, which is a divisional of U.S. patent
application Ser. No. 09/723,715, filed on Nov. 28, 2000, now issued
as U.S. Pat. No. 6,793,652 on Sep. 21, 2004.
[0002] U.S. application Ser. No. 09/723,715 is a
continuation-in-part of U.S. application Ser. No. 09/324,451, filed
on Jun. 2, 1999, now issued as U.S. Pat. No. 6,315,184 on Nov. 13,
2001; a continuation-in-part of U.S. application Ser. No.
09/324,452, filed on Jun. 2, 1999, now issued as U.S. Pat. No.
6,443,973 on Sep. 3, 2002; a continuation-in-part of U.S.
application Ser. No. 09/351,534, filed on Jul. 12, 1999, now issued
as U.S. Pat. No. 6,264,087 on Jul. 24, 2001; a continuation-in-part
of U.S. application Ser. No. 09/510,923, filed on Feb. 22, 2000,
now issued as U.S. Pat. No. 6,517,565 on Feb. 11, 2003; a
continuation-in-part of U.S. application Ser. No. 09/510,927, filed
on Feb. 22, 2000, now issued as U.S. Pat. No. 6,716,233 on Apr. 6,
2004; and a continuation-in-part of U.S. application Ser. No.
09/510,932, filed on Feb. 22, 2000, now issued as U.S. Pat. No.
6,491,201 on Dec. 10, 2002.
[0003] U.S. application Ser. No. 09/510,923 is a
continuation-in-part of U.S. application Ser. No. 09/324,452, filed
on Jun. 2, 1999, now issued as U.S. Pat. No. 6,443,973 on Sep. 3,
2002.
[0004] U.S. application Ser. No. 09/510,927 is a
continuation-in-part of U.S. application Ser. No. 09/324,452, filed
on Jun. 2, 1999, now issued as U.S. Pat. No. 6,443,973 on Sep. 3,
2002.
FIELD OF THE INVENTION
[0005] The present invention relates to an electromechanical
surgical device.
BACKGROUND INFORMATION
[0006] The literature is replete with descriptions of surgical
devices. For example, U.S. Pat. No. 4,705,038 to Sjostrom et al.
describes a surgical system for powered instruments. The system
includes a handpiece containing a motor and including a recess
adapted to receive one of a plurality of surgical devices. A pair
of reed switches is disposed within the recess, and each of the
surgical devices includes one or two magnets adapted to actuate the
reed switches in a particular combination when the device is
assembled with the handpiece. The combination of reed switches
activated by the magnets of the assembled handpiece and surgical
device identifies to the system the surgical device so assembled
with the handpiece. The number of possible surgical devices
identifiable by this system is limited to the four possible
combination of up to two magnets.
[0007] U.S. Pat. No. 4,995,877 to Ams et al. describes a device
with a rotationally-driven surgical instrument. The device includes
a hand-held element containing a driving motor for driving a tool
insert. The device further includes a control unit having a storage
unit for storing operational data manually set by the user of the
device. Such data may be transferred to a code carrier, which is
insertable into a plug-in facility.
[0008] U.S. Pat. No. 5,249,583 to Mallaby describes an electronic
biopsy instrument with wiperless position sensors. A slotted disc
and a cam are affixed to a drive shaft, which is driven by a motor.
A pair of sensors is arranged so that each sensor is activated when
the slot of the slotted disc is positioned over the sensor to
thereby determine the position of a cannula and a stylet of the
instrument. The sensors, slotted disc, cam, motor and rechargeable
batteries for powering the instrument are contained within a
housing of the instrument.
[0009] U.S. Pat. No. 5,383,880 to Hooven describes an endoscopic
surgical system with sensing means. The instrument includes a motor
disposed within a hand-held housing. A sensor is provided in the
head of an instrument of the system for sensing the blood oxygen
content of adjacent tissue.
[0010] Similarly, U.S. Pat. No. 5,395,033 to Byme et al. describes
an endoscopic surgical instrument having a pair of jaws. A
permanent magnet is disposed in a distal end of one of the jaws,
and a magneto-resistive sensor is disposed in a distal end of the
other one of the jaws. The magnet produces a magnetic field between
the jaws, and the sensor measures the variations in the magnetic
field so that the distance between the jaws may be determined.
[0011] U.S. Pat. No. 5,467,911 to Tsuruta et al. describes a
surgical device for stapling and fastening body tissues. The device
includes an operation section and an insertion section, which is
detachably attachable to the operation section.
[0012] U.S. Pat. Nos. 5,518,163, 5,518,164 and 5,667,517, all to
Hooven, describe an endoscopic surgical system, which includes a
motor disposed in a handle portion. A sensing member, which is used
to sense the blood oxygen content of adjacent tissue, is disposed
in a head of the instrument. A contact is also provided in the head
of the instrument. When a firing nut of the system has moved
forward in the head to drive and form surgical staples disposed
therein, the firing nut engages the contact, thereby reversing the
motor to retract the firing nut.
[0013] U.S. Pat. No. 5,653,374 to Young et al., U.S. Pat. No.
5,779,130 to Alesi et al. and U.S. Pat. No. 5,954,259 to Viola et
al. describe a self-contained powered surgical apparatus, which
includes a motor assembly and power source disposed within a
hand-held instrument body.
[0014] These instruments and systems described above suffer
numerous disadvantages. For example, in several of the
above-described instruments and systems, a motor is disposed within
a handle of the instrument. Due to size considerations, these
motors generally provide limited torque. In certain of the
instruments and systems described above, a battery is provided
within the handle for powering the motor. Such battery systems,
however, provide limited electrical power to the motors, further
limiting the torque output by the motors.
[0015] In addition, it is generally not possible to accurately
ascertain the positions of the operative elements of the
aforementioned instruments and systems.
[0016] A further disadvantage of the above-described instruments
and systems is that such instruments and systems typically require
manual manipulation and operation. When a motor is provided in the
handle of such instruments, manual manipulation and operation is
awkward and cumbersome to the operator.
[0017] It is therefore an object of the present invention to
provide an electro-mechanical surgical device, in which a motor
system is provided remote from the surgical instrument.
[0018] It is a further object of the present invention to provide
an electromechanical surgical device, which is operable via a
remote control unit.
[0019] It is another object of the present invention to provide an
electromechanical surgical device, in which the relative position
of the components thereof may be accurately determined.
[0020] It is still another object of the present invention to
provide an electro-mechanical surgical device, which includes a
plurality of operating programs or algorithms. Each operating
program or algorithm corresponds to a respective surgical
instrument or attachment attachable to the electromechanical
surgical device.
SUMMARY
[0021] The above and other beneficial objects and advantages of the
present invention are most effectively attained by providing an
electromechanical surgical device as described herein. In one
example embodiment, an electromechanical surgical device includes:
a housing; an elongated shaft extending from the housing, a distal
end of the elongated shaft being detachably coupleable to a
surgical instrument; at least two axially rotatable drive shafts
disposed within the elongated shaft, a distal end of each of the
drive shafts being configured to couple with the surgical
instrument; a steering cable arrangement being configured to steer
the distal end of the elongated shaft; and a motor system disposed
within the housing and configured to drive the drive shafts and the
steering cable arrangement.
[0022] In another example embodiment, the electromechanical
surgical device includes a control system and a remote control unit
configured to communicate with the control system to control the
motor system via the control system. The remote control unit may
include a wired remote control unit and/or a wireless remote
control unit.
[0023] In yet another example embodiment, the electromechanical
surgical device includes a sensor configured to detect the rotation
of the drive shaft. The control system is configured to determine a
position of the elements of the surgical instrument based on the
detected rotation of the drive shaft.
[0024] In still another example embodiment, the electromechanical
surgical device includes a first memory unit configured to store a
plurality of operating programs or algorithms, each corresponding
to a respective type of surgical instrument. The control system is
configured to detect the type of surgical instrument attached to
the electromechanical surgical device and to select or read the
operating program or algorithm corresponding to the attached
surgical instrument.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] FIG. 1 is a perspective view of an electromechanical
surgical device according to the present invention;
[0026] FIG. 2 is a side elevational view, partially in section, of
a flexible shaft of the electromechanical surgical device
illustrated in FIG. 1;
[0027] FIG. 3 is a cross-sectional view of the flexible shaft taken
along the line 3-3 shown in FIG. 2;
[0028] FIG. 4 is a rear end view of a first coupling of the
flexible shaft illustrated in FIG. 2;
[0029] FIG. 5 is a front end view of a second coupling of the
flexible shaft illustrated in FIG. 2;
[0030] FIG. 6 is a schematic view illustrating a motor arrangement
of the electro-mechanical surgical device illustrated in FIG.
1;
[0031] FIG. 7 is a schematic view of the electromechanical surgical
device illustrated in FIG. 1;
[0032] FIG. 8 is a schematic view of an encoder of the flexible
shaft illustrated in FIGS. 2 and 3;
[0033] FIG. 9 is a schematic cross-sectional side view of an
exemplary circular surgical stapler attachment used in connection
with the electromechanical surgical device illustrated in FIG.
1;
[0034] FIG. 10 is a schematic view of a memory device of the
exemplary circular surgical stapler attachment illustrated in FIG.
9;
[0035] FIG. 11 is a schematic view of a wireless remote control
unit of the electro-mechanical surgical device illustrated in FIG.
1;
[0036] FIG. 12 is a schematic view of a wired remote control unit
of the electro-mechanical surgical device illustrated in FIG.
1;
[0037] FIG. 13 illustrates a flowchart of a main operating program
for operating the electromechanical surgical device illustrated in
FIG. 1;
[0038] FIGS. 14a-14d illustrate a flowchart of a fire routine for a
circular surgical stapler attachment, such as that illustrated in
FIG. 9;
[0039] FIGS. 15a and 15b illustrate a flowchart of a clamp routine
for a circular surgical stapler attachment, such as that
illustrated in FIG. 9; and
[0040] FIG. 16 illustrates a flowchart of an unclamp routine for a
circular surgical stapler attachment, such as that illustrated in
FIG. 9.
DETAILED DESCRIPTION
[0041] Those skilled in the art will gain an appreciation of the
present invention from a reading of the following description when
viewed in conjunction with the accompanying drawings of FIGS. 1-16,
inclusive. The individual reference characters designate the same
or similar elements throughout the several views.
[0042] Referring to FIG. 1, there is seen a perspective view of an
electro-mechanical surgical device 10 according to an example
embodiment of the present invention. Electro-mechanical surgical
device 10 may include, for example, a remote power console 12,
which includes a housing 14 having a front panel 15. Mounted on
front panel 15 are a display device 16 and indicators 18a, 18b,
which are more fully described hereinbelow. A flexible shaft 20 may
extend from housing 14 and may be detachably secured thereto via a
first coupling 22. The distal end 24 of flexible shaft 20 may
include a second coupling 26 adapted to detachably secure a
surgical instrument or attachment to the distal end 24 of flexible
shaft 20. The surgical instrument or attachment may be, for
example, a surgical stapler, a surgical cutter, a surgical
stapler-cutter, a linear surgical stapler, a linear surgical
stapler-cutter, a circular surgical stapler, a circular surgical
stapler-cutter, a surgical clip applier, a surgical clip ligator, a
surgical clamping device, a vessel expanding device, a lumen
expanding device, a scalpel, a fluid delivery device or any other
type of surgical instrument. Such surgical instruments are
described, for example, in U.S. patent application Ser. No.
09/324,451, entitled "A Stapling Device for Use with an
Electromechanical Driver Device for Use with Anastomosing,
Stapling, and Resecting Instruments," now U.S. Pat. No. 6,315,184;
U.S. patent application Ser. No. 09/324,452, entitled
"Electromechanical Driver Device for Use with Anastomosing,
Stapling, and Resecting Instruments," now U.S. Pat. No. 6,443,973;
U.S. patent application Ser. No. 09/351,534, entitled "Automated
Surgical Stapling System," now U.S. Pat. No. 6,264,087; U.S. patent
application Ser. No. 09/510,926, entitled "A Vessel and Lumen
Expander Attachment for Use with an Electromechanical Driver
Device," now U.S. Pat. No. 6,348,061; U.S. patent application Ser.
No. 09/510,927, entitled "Electromechanical Driver and Remote
Surgical Instruments Attachment Having Computer Assisted Control
Capabilities," now U.S. Pat. No. 6,716,233; U.S. patent application
Ser. No. 09/510,931, entitled "A Tissue Stapling Attachment for Use
with an Electromechanical Driver Device," now U.S. Pat. No.
6,533,157; U.S. patent application Ser. No. 09/510,932, entitled "A
Fluid Delivery Mechanism for Use with Anastomosing, Stapling, and
Resecting Instruments," now U.S. Pat. No. 6,491,201; and U.S.
patent application Ser. No. 09/510,933, entitled "A Fluid Delivery
Device for Use with Anastomosing, Stapling, and Resecting
Instruments," now U.S. Pat. No. 6,488,197; each of which is
expressly incorporated herein in its entirety by reference
thereto.
[0043] Referring to FIG. 2, there is seen a side view, partially in
section, of flexible shaft 20. According to one embodiment,
flexible shaft 20 includes a tubular sheath 28, which may include a
coating or other sealing arrangement to provide a fluid-tight seal
between the interior channel 40 thereof and the environment. Sheath
28 may be formed of a tissue-compatible, sterilizable elastomeric
material. The sheath 28 may also be formed of a material that is
autoclavable. Disposed within the interior channel 40 of flexible
shaft 20, and extending along the entire length thereof, may be a
first rotatable drive shaft 30, a second rotatable drive shaft 32,
a first steering cable 34, a second steering cable 35, a third
steering cable 36, a fourth steering cable 37 and a data transfer
cable 38. FIG. 3 is a cross-sectional view of flexible shaft 20
taken along the line 3-3 shown in FIG. 2 and further illustrates
the several cables 30, 32, 34, 35, 36, 37, 38. Each distal end of
the steering cables 34, 35, 36, 37 is affixed to the distal end 24
of the flexible shaft 20. Each of the several cables 30, 32, 34,
35, 36, 37, 38 may be contained within a respective sheath.
[0044] Referring now to FIG. 4, there is seen a rear end view of
first coupling 22. First coupling 22 includes a first connector 44,
a second connector 48, a third connector 52 and a fourth connector
56, each rotatably secured to first coupling 22. Each of the
connectors 44, 48, 52, 56 includes a respective recess 46, 50, 54,
58. As shown in FIG. 4, each recess 46, 50, 54, 58 may be
hexagonally shaped. It should be appreciated, however, that the
recesses 46, 50, 54, 58 may have any shape and configuration to
non-rotatably couple and rigidly attach the connectors 44, 48, 52,
56 to respective drive shafts of the motor arrangement contained
within the housing 12, as more fully described below. It should be
appreciated that complementary projections may be provided on
respective drive shafts of the motor arrangement to thereby drive
the drive elements of the flexible shaft 20 as described below. It
should also be appreciated that the recesses may be provided on the
drive shafts and complementary projections may be provided on the
connectors 44, 48, 52, 56. Any other coupling arrangement
configured to non-rotatably and releasably couple the connectors
44, 48, 52, 56 and the drive shafts of the motor arrangement may be
provided.
[0045] One of the connectors 44, 48, 52, 56 is non-rotatably
secured to the first drive shaft 30, and another one of the
connectors 44, 48, 52, 56 is non-rotatably secured to the second
drive shaft 32. The remaining two of the connectors 44, 48, 52, 56
engage with transmission elements configured to apply tensile
forces on the steering cables 34, 35, 36, 37 to thereby steer the
distal end 24 of the flexible shaft 20. The data transfer cable 38
is electrically and logically connected with data connector 60.
Data connector 60 includes, for example, electrical contacts 62,
corresponding to and equal in number to the number of individual
wires contained in the data cable 38. First coupling 22 includes a
key structure 42 to properly orient the first coupling 22 to a
mating and complementary coupling arrangement disposed on the
housing 12. Such key structure 42 may be provided on either one, or
both, of the first coupling 22 and the mating and complementary
coupling arrangement disposed on the housing 12. First coupling 22
may include a quick-connect type connector, which may use, for
example, a simple pushing motion to engage the first coupling 22 to
the housing 12. Seals may be provided in conjunction with any of
the several connectors 44, 48, 52, 56, 60 to provide a fluid-tight
seal between the interior of first coupling 22 and the
environment.
[0046] Referring now to FIG. 5, there is seen a front end view of
the second coupling 26 of flexible shaft 20. Second coupling 26
includes a first connector 66 and a second connector 68, each being
rotatably secured to the second coupling 26 and each being
non-rotatably secured to a distal end of a respective one of the
first and second drive shafts 30, 32. A quick-connect type fitting
64 is provided on the second coupling 26 for detachably securing
the surgical instrument or attachment thereto. The quick-connect
type fitting 64 may be, for example, a rotary quick-connect type
fitting, a bayonet type fitting, etc. A key structure 74 is
provided on the second coupling 26 for properly aligning the
surgical instrument or attachment to the second coupling 26. The
key structure or other arrangement for properly aligning the
surgical instrument or attachment to the flexible shaft 20 may be
provided on either one, or both, of the second coupling 26 and the
surgical instrument or attachment. In addition, the quick-connect
type fitting may be provided on the surgical instrument or
attachment. A data connector 70, having electrical contacts 72, is
also provided in the second coupling 26. Like the data connector 60
of first coupling 22, the data connector 70 of second coupling 26
includes contacts 72 electrically and logically connected to the
respective wires of data transfer cable 38 and contacts 62 of data
connector 60. Seals may be provided in conjunction with the
connectors 66, 68, 70 to provide a fluid-tight seal between the
interior of second coupling 26 and the environment.
[0047] Disposed within housing 14 of the remote power console 12
are electro-mechanical driver elements configured to drive the
drive shafts 30, 32 and the steering cables 34, 35, 36, 37 to
thereby operate the electromechanical surgical device 10 and the
surgical instrument or attachment attached to the second coupling
26. In the example embodiment illustrated schematically in FIG. 6,
five electric motors 76, 80, 84, 90, 96, each operating via a power
source, may be disposed in the remote power console 12. It should
be appreciated, however, that any appropriate number of motors may
be provided, and the motors may operate via battery power, line
current, a DC power supply, an electronically controlled DC power
supply, etc. It should also be appreciated that the motors may be
connected to a DC power supply, which is in turn connected to line
current and which supplies the operating current to the motors.
[0048] FIG. 6 illustrates schematically one possible arrangement of
motors. An output shaft 78 of a first motor 76 engages with the
first connector 44 of the first coupling 22 when the first coupling
22, and, therefore, flexible shaft 20, is engaged with the housing
14 to thereby drive the first drive shaft 30 and first connector 66
of second coupling 26. Similarly, an output shaft 82 of a second
motor 80 engages the second connector 48 of first coupling 22 when
first coupling 22, and, therefore, flexible shaft 20 is engaged
with the housing 14 to thereby drive the second drive shaft 32 and
second connector 68 of second coupling 26. An output shaft 86 of a
third motor 84 engages the third connector 52 of the first coupling
22 when the first coupling 22, and, therefore, flexible shaft 20,
is engaged with the housing 14 to thereby drive the first and
second steering cables 34, 35 via a first pulley arrangement 88. An
output shaft 92 of a fourth motor 90 engages the fourth connector
56 of the first coupling 22 when the first coupling 22, and,
therefore, flexible shaft 20, is engaged with the housing 14 to
thereby drive the third and fourth steering cables 36, 37 via a
second pulley arrangement 94. The third and fourth motors 84, 90
may be secured on a carriage 100, which is selectively movable via
an output shaft 98 of a fifth motor 96 between a first position and
a second position to selectively engage and disengage the third and
fourth motors 84, 90 with the respective pulley arrangement 88, 94
to thereby permit the flexible shaft 20 to become taut and
steerable or limp as necessary. It should be appreciated that other
mechanical, electrical or electromechanical mechanisms may be used
to selectively engage and disengage the steering mechanism. The
motors may be arranged and configured as described, for example, in
U.S. patent application Ser. No. 09/510,923, entitled "A Carriage
Assembly for Controlling a Steering Wire Mechanism Within a
Flexible Shaft," now U.S. Pat. No. 6,517,565; which is expressly
incorporated herein in its entirety by reference thereto.
[0049] Referring now to FIG. 7, there is seen a schematic view of
the electro-mechanical surgical device 10. A controller 122 is
provided in the housing 14 of remote power console 12 and is
configured to control all functions and operations of the
electromechanical surgical device 10 and any surgical instrument or
attachment attached to the flexible shaft 20. A memory unit 130 is
provided and may include memory devices, such as, a ROM component
132 and/or a RAM component 134. ROM component 132 is in electrical
and logical communication with controller 122 via line 136, and RAM
component 134 is in electrical and logical communication with
controller 122 via line 138. RAM component 134 may include any type
of random-access memory, such as, for example, a magnetic memory
device, an optical memory device, a magneto-optical memory device,
an electronic memory device, etc. Similarly, ROM component 132 may
include any type of read-only memory, such as, for example, a
removable memory device, such as a PC-Card or PCMCIA-type device.
It should be appreciated that ROM component 132 and RAM component
134 may be embodied as a single unit or may be separate units and
that ROM component 132 and/or RAM component 134 may be provided in
the form of a PC-Card or PCMCIA-type device. Controller 122 is
further connected to front panel 15 of housing 14 and, more
particularly, to display device 16 via line 154 and indicators 18a,
18b via respective lines 156, 158. Lines 116, 118, 124, 126, 128
electrically and logically connect controller 122 to first, second,
third, fourth and fifth motors 76, 80, 84, 90, 96, respectively. A
wired remote control unit ("RCU") 150 is electrically and logically
connected to controller 122 via line 152. A wireless RCU 148 is
also provided and communicates via a wireless link 160 with a
receiving/sending unit 146 connected via line 144 to a transceiver
140. The transceiver 140 is electrically and logically connected to
controller 122 via line 142. Wireless link 160 may be, for example,
an optical link, such as an infrared link, a radio link or any
other form of wireless communication link.
[0050] A switch device 186, which may be, for example, an array of
DIP switches, may be connected to controller 122 via line 188.
Switch device 186 may be used, for example, to select one of a
plurality of languages used in displaying messages and prompts on
the display device 16. The messages and prompts may relate to, for
example, the operation and/or the status of the electromechanical
surgical device 10 and/or to any surgical instrument or attachment
attached thereto.
[0051] According to the example embodiment of the present
invention, a first encoder 106 is provided within the second
coupling 26 and is configured to output a signal in response to and
in accordance with the rotation of the first drive shaft 30. A
second encoder 108 is also provided within the second coupling 26
and is configured to output a signal in response to and in
accordance with the rotation of the second drive shaft 32. The
signal output by each of the encoders 106, 108 may represent the
rotational position of the respective drive shaft 30, 32 as well as
the rotational direction thereof. Such encoders 106, 108 may be,
for example, Hall-effect devices, optical devices, etc. Although
the encoders 106, 108 are described as being disposed within the
second coupling 26, it should be appreciated that the encoders 106,
108 may be provided at any location between the motor system and
the surgical instrument or attachment.
[0052] FIG. 8 is a schematic view of an encoder 106, 108, which
includes a Hall-effect device. Mounted non-rotatably on drive shaft
30, 32 is a magnet 240 having a north pole 242 and a south pole
244. The encoder 106, 108 further includes a first sensor 246 and
second sensor 248, which are disposed approximately 90.degree.
apart relative to the longitudinal, or rotational, axis of drive
shaft 30, 32. The output of the sensors 246, 248 is persistent and
changes its state as a function of a change of polarity of the
magnetic field in the detection range of the sensor. Thus, based on
the output signal from the encoders 106, 108, the angular position
of the drive shaft 30, 32 may be determined within one-quarter
revolution and the direction of rotation of the drive shaft 30, 32
may be determined. The output of each encoder 106, 108 is
transmitted via a respective line 110, 112 of data transfer cable
38 to controller 122. The controller 122, by tracking the angular
position and rotational direction of the drive shafts 30, 32 based
on the output signal from the encoders 106, 108, can thereby
determine the position and/or state of the components of the
surgical instrument or attachment connected to the
electromechanical surgical device 10. That is, by counting the
revolutions of the drive shaft 30, 32, the controller 122 can
determine the position and/or state of the components of the
surgical instrument or attachment connected to the
electromechanical surgical device 10.
[0053] For example, in a circular surgical stapler attachment 250,
such as that shown schematically in cross-section in FIG. 9, the
circular surgical stapler attachment 250 includes a coupling 260
adapted by size and configuration to cooperate with the second
coupling 26 of flexible shaft 20 to detachably attach the circular
surgical stapler attachment 250 thereto. Circular surgical stapler
attachment 250 includes an anvil portion 254 having an anvil 256
mounted on the distal end of an anvil stem 258. The anvil stem 258
is extended and retracted by the operation of an anvil drive shaft
262, which is rotatably secured within the body portion 252 of the
circular surgical stapler attachment 250. A proximal end of the
anvil drive shaft 262 includes a first connector 268 adapted by
size and configuration to couple with the first connector 66 of
second coupling 26. Circular surgical stapler attachment 250
further includes a staple driver/cutter 264 driven by the rotation
of a staple driver/cutter drive shaft 266. The proximal end of the
staple driver/cutter drive shaft 266 includes a second connector
270, which is adapted by size and configuration to couple with the
second connector 68 of second coupling 26. Thus, in the example
circular surgical stapler attachment 250 shown in FIG. 9, the
extension and retraction of the anvil 256 is effected by the
operation of the first motor 76, and the extension and retraction
of the staple driver/cutter 264 is effected by the operation of the
second motor 80. The pitch of the anvil drive shaft 262 and the
pitch of the stapler driver/cutter drive shaft 266 are
predetermined and known quantities. That is, the advancement
distance of the anvil 256 and the staple driver/cutter 264 are
functions of, and ascertainable on the basis of, the rotation of
the respective drive shaft 30, 32. By ascertaining an absolute
position of the anvil 256 and the staple driver/cutter 264 at a
point in time, the relative displacement of the anvil 256 and
staple driver/cutter 264, based on the output signal from the
encoders 106, 108 and the known pitches of the anvil drive shaft
262 and staple driver/cutter drive shaft 266, may be used to
ascertain the absolute position of the anvil 256 and staple
driver/cutter 264 at all times thereafter. The absolute position of
the anvil 256 and staple driver/cutter 264 may be fixed and
ascertained at the time that the circular surgical stapler
attachment 250 is first coupled to the flexible shaft 20.
Alternatively, the position of the anvil 256 and the staple
driver/cutter 264 relative to, for example, the body portion 252
may be determined based on the output signal from the encoders 106,
108.
[0054] Circular surgical stapler attachment 250 further includes a
data connector 272 adapted by size and configuration to
electrically and logically connect to connector 70 of second
coupling 26. In the example embodiment, data connector 272 includes
contacts (not shown) equal in number to the number of leads 72 of
connector 70. Contained within the circular surgical stapler
attachment 250 is a memory unit 174 electrically and logically
connected with the data connector 272. Memory unit 174 may be in
the form of, for example, an EEPROM, EPROM, etc. and may be
contained, for example, within the body portion 252 of circular
surgical stapler attachment 250.
[0055] FIG. 10 schematically illustrates the memory unit 174. As
seen in FIG. 10, data connector 272 includes contacts 276, each
electrically and logically connected to memory unit 174 via a
respective line 278. Memory unit 174 is configured to store, for
example, a serial number data 180, an attachment type identifier
(ID) data 182 and a usage data 184. Memory unit 174 may
additionally store other data. Both the serial number data 180 and
the ID data 182 may be configured as read-only data. In the example
embodiment, serial number data 180 is data uniquely identifying the
particular surgical instrument or attachment, whereas the ID data
182 is data identifying the type of the attachment, such as, for
example, a circular surgical stapler attachment, a linear surgical
stapler attachment, etc. The usage data 184 represents usage of the
particular attachment, such as, for example, the number of times
the anvil 256 of the circular surgical stapler attachment 250 has
been advanced or the number of times that the staple driver/cutter
264 of the circular surgical stapler attachment 250 has been
advanced or fired.
[0056] It should be appreciated that each types of surgical
instrument or attachment attachable to the distal end 24 of the
flexible shaft 20 may be designed and configured to be used a
single time or multiple times. The surgical instrument or
attachment may also be designed and configured to be used a
predetermined number of times. Accordingly, the usage data 184 may
be used to determine whether the surgical instrument or attachment
has been used and whether the number of uses has exceeded the
maximum number of permitted uses. As more fully described below, an
attempt to use a surgical instrument or attachment after the
maximum number of permitted uses has been reached will generate an
ERROR condition.
[0057] It should be appreciated that the circular surgical stapler
attachment 250 illustrated in FIG. 9 is intended to be merely an
example of a surgical attachment used in conjunction with the
electro-mechanical surgical device 10. It should be further
appreciated that any other type of surgical instrument or
attachment, such as those enumerated hereinabove, may be used in
conjunction with the electro-mechanical surgical device 10.
Regardless of the particular type of surgical instrument or
attachment, in the example embodiment of the present invention, the
surgical instrument or attachment includes the coupling elements
268, 270, 272, as necessary for proper operation of the surgical
instrument or attachment, as well as the memory unit 174. Although
the drive shafts and motors are described herein as effecting
particular functions of the circular surgical stapler attachment
250, it should be appreciated that the drive shafts and motors may
effect the same or other functions of other types of surgical
instruments or attachments.
[0058] Referring again to FIG. 7, in accordance with the example
embodiment of the present invention, the controller 122 is
configured to read the ID data 182 from the memory unit 174 of the
surgical instrument or attachment when the surgical instrument or
attachment is initially connected to the flexible shaft 20. The
memory unit 174 is electrically and logically connected to the
controller 122 via line 120 of data transfer cable 38. Based on the
read ID data 182, the controller 122 is configured to read or
select from the memory unit 130, an operating program or algorithm
corresponding to the type of surgical instrument or attachment
connected to the flexible shaft 20. The memory unit 130 is
configured to store the operating programs or algorithms for each
available type of surgical instrument or attachment, the controller
122 selecting and/or reading the operating program or algorithm
from the memory unit 130 in accordance with the ID data 182 read
from the memory unit 174 of an attached surgical instrument or
attachment. As indicated above, the memory unit 130 may include a
removable ROM component 132 and/or RAM component 134. Thus, the
operating programs or algorithms stored in the memory unit 130 may
be updated, added, deleted, improved or otherwise revised as
necessary. It should be appreciated that the serial number data 180
and/or usage data 184 may also be used to determine which of a
plurality of operating programs or algorithms is read or selected
from the memory unit 130. It should also be appreciated that the
operating program or algorithm may alternatively be stored in the
memory unit 174 of the surgical instrument or attachment and
transferred to the controller 122 via the data transfer cable 38.
Once the appropriate operating program or algorithm is read or
selected by, or transmitted to, the controller 122, the controller
122 causes the operating program or algorithm to be executed in
accordance with operations performed by the user via the wired RCU
150 and/or the wireless RCU 148. As indicated hereinabove, the
controller 122 is electrically and logically connected with the
first, second, third, fourth and fifth motors 76, 80, 84, 90, 96
via respective lines 116, 118, 124, 126, 128 and controls such
motors 76, 80, 84, 90, 96 in accordance with the read, selected or
transmitted operating program or algorithm via the respective lines
116, 118, 124, 126, 128.
[0059] Referring now to FIG. 11, there is seen a schematic view of
wireless RCU 148. Wireless 148 includes a steering controller 300
having a plurality of switches 302, 304, 306, 308 arranged under a
four-way rocker 310. The operation of switches 302, 304, via rocker
310, controls the operation of first and second steering cables 34,
35 via third motor 84. Similarly, the operation of switches 306,
308, via rocker 310, controls the operation of third and fourth
steering cables 36, 37 via fourth motor 92. It should be
appreciated that rocker 310 and switches 302, 304, 306, 308 are
arranged so that the operation of switches 302, 304 steers the
flexible shaft 20 in the north-south direction and that the
operation of switches 306, 308 steers the flexible shaft 20 in the
east-west direction. Reference herein to north, south, east and
west is made to a relative coordinate system. Alternatively, a
digital joystick, analog joystick, etc. may be provided in place of
rocker 310 and switches 302, 304, 306, 308. Potentiometers or any
other type of actuator may also be used in place of switches 302,
304, 306, 308.
[0060] Wireless RCU 148 further includes a steering
engage/disengage switch 312, the operation of which controls the
operation of fifth motor 96 to selectively engage and disengage the
steering mechanism. Wireless RCU 148 also includes a two-way rocker
314 having first and second switches 316, 318 operable thereby. The
operation of these switches 316, 318 controls certain functions of
the electro-mechanical surgical device 10 and any surgical
instrument or attachment attached to the flexible shaft 20 in
accordance with the operating program or algorithm corresponding to
the attached surgical instrument or attachment, if any. For
example, where the surgical instrument is a circular surgical
stapler attachment 250, such as that shown in FIG. 9 and described
hereinabove, operation of the two-way rocker 314 may control the
advancement and retraction of the anvil 256. Wireless RCU 148 is
provided with yet another switch 320, the operation of which may
further control the operation of the electromechanical surgical
device 10 and any surgical instrument or attachment attached to the
flexible shaft 20 in accordance with the operating program or
algorithm corresponding to the attached surgical instrument or
attachment, if any. For example, when the circular surgical stapler
attachment 250 is attached to the flexible shaft 20, operation of
the switch 320 initiates the advancement, or firing sequence, of
the staple driver/cutter 264.
[0061] Wireless RCU 148 includes a controller 322, which is
electrically and logically connected with the switches 302, 304,
306, 308 via line 324, with the switches 316, 318 via line 326,
with switch 312 via line 328 and with switch 320 via line 330.
Wireless RCU 148 may include indicators 18a', 18b', corresponding
to the indicators 18a, 18b of front panel 15, and a display device
16', corresponding to the display device 16 of the front panel 15.
If provided, the indicators 18a', 18b' are electrically and
logically connected to controller 322 via respective lines 332,
334, and the display device 16' is electrically and logically
connected to controller 322 via line 336. Controller 322 is
electrically and logically connected to a transceiver 338 via line
340, and transceiver 338 is electrically and logically connected to
a receiver/transmitter 342 via line 344. A power supply, not shown,
for example, a battery, may be provided in wireless RCU 148 to
power the same. Thus, the wireless RCU 148 may be used to control
the operation of the electro-mechanical surgical device 10 and any
surgical instrument or attachment attached to the flexible shaft 20
via wireless link 160.
[0062] Wireless RCU 148 may include a switch 346 connected to
controller 322 via line 348. Operation of switch 346 transmits a
data signal to the transmitter/receiver 146 via wireless link 160.
The data signal includes identification data uniquely identifying
the wireless RCU 148. This identification data is used by the
controller 122 to prevent unauthorized operation of the
electromechanical surgical device 10 and to prevent interference
with the operation of the electromechanical surgical device 10 by
another wireless RCU. Each subsequent communication between the
wireless RCU 148 and the electromechanical device surgical 10 may
include the identification data. Thus, the controller 122 can
discriminate between wireless RCUs and thereby allow only a single,
identifiable wireless RCU 148 to control the operation of the
electromechanical surgical device 10 and any surgical instrument or
attachment attached to the flexible shaft 20.
[0063] Based on the positions of the components of the surgical
instrument or attachment attached to the flexible shaft 20, as
determined in accordance with the output signals from the encoders
106, 108, the controller 122 may selectively enable or disable the
functions of the electromechanical surgical device 10 as defined by
the operating program or algorithm corresponding to the attached
surgical instrument or attachment. For example, where the surgical
instrument or attachment is the circular surgical stapler
attachment 250 illustrated in FIG. 9, the firing function
controlled by the operation of the switch 320 is disabled unless
the space or gap between the anvil 256 and the body portion 252 is
determined to be within an acceptable range. The space or gap
between the anvil 256 and the body portion 252 is determined based
on the output signal from the encoders 106, 108, as more fully
described hereinabove. It should be appreciated that the switch 320
itself remains operable but that the controller 122 does not effect
the corresponding function unless the space or gap is determined to
be within the acceptable range.
[0064] Referring now to FIG. 12, there is seen a schematic view of
a wired RCU 150. In the example embodiment, wired RCU 150 includes
substantially the same control elements as the wireless RCU 148 and
further description of such elements is omitted. Like elements are
noted in FIG. 12 with an accompanying prime. It should be
appreciated that the functions of the electro-mechanical surgical
device 10 and any surgical instrument or attachment attached to the
flexible shaft 20 may be controlled by the wired RCU 150 and/or by
the wireless RCU 148. In the event of a battery failure, for
example, in the wireless RCU 148, the wired RCU 150 may be used to
control the functions of the electro-mechanical surgical device 10
and any surgical instrument or attachment attached to the flexible
shaft 20.
[0065] As described hereinabove, the front panel 15 of housing 14
includes display device 16 and indicators 18a, 18b. The display
device 16 may include an alpha-numeric display device, such as an
LCD display device. Display device 16 may also include an audio
output device, such as a speaker, a buzzer, etc. The display device
16 is operated and controlled by controller 122 in accordance with
the operating program or algorithm corresponding to a surgical
instrument or attachment, if any, attached to the flexible shaft
20. If no surgical instrument or attachment is so attached, a
default operating program or algorithm may be read or selected by,
or transmitted to, controller 122 to thereby control the operation
of the display device 16 as well as the other aspects and functions
of the electro-mechanical surgical device 10. If the circular
surgical stapler attachment 250 illustrated in FIG. 9 is attached
to flexible shaft 20, display device 16 may display, for example,
data indicative of the gap between the anvil 256 and the body
portion 252 as determined in accordance with the output signal of
encoders 106, 108, as more fully described hereinabove.
[0066] Similarly, the indicators 18a, 18b are operated and
controlled by controller 122 in accordance with the operating
program or algorithm corresponding to the surgical instrument or
attachment, if any, attached to the flexible shaft 20. Indicator
18a and/or indicator 18b may include an audio output device, such
as a speaker, a buzzer, etc., and/or a visual indicator device,
such as an LED, a lamp, a light, etc. If the circular surgical
stapler attachment 250 illustrated in FIG. 9 is attached to the
flexible shaft 20, indicator 18a may indicate, for example, that
the electromechanical surgical device 10 is in a power ON state,
and indicator 18b may, for example, indicate whether the gap
between the anvil 256 and the body portion 252 is determined to be
within the acceptable range as more fully described hereinabove. It
should be appreciated that although only two indicators 18a, 18b
are described, any number of additional indicators may be provided
as necessary. Additionally, it should be appreciated that although
a single display device 16 is described, any number of additional
display devices may be provided as necessary.
[0067] The display device 16' and indicators 18a', 18b' of wireless
RCU 150 and the display device 16'' and indicators 18a'', 18b'' of
wired RCU 148 are similarly operated and controlled by respective
controller 322, 322' in accordance with the operating program or
algorithm corresponding to the surgical instrument or attachment,
if any, attached to the flexible shaft 20.
[0068] Referring now to FIG. 13, there is seen a flowchart of a
main operating program according to the present invention. The main
operating program begins at step 1000 and proceeds to step 1002,
during which the electromechanical surgical device 10 is
initialized. Step 1002 may include initialization steps, such as
memory population and initialization, diagnostic self-testing, etc.
After initialization step 1002, it is determined in step 1004
whether a surgical instrument or attachment ("DLU") is
present--that is, installed on the distal end 24 of flexible shaft
20. If it is determined in step 1004 that no DLU is present,
control is transferred to loop 1034. If it is determined that a DLU
is present, the operating program proceeds to step 1006, in which
it is determined whether the FIRE key is pressed. FIRE key, in this
context, refers to one of the switches of the wireless RCU 148
and/or wired RCU 150. More particularly, the FIRE key may
correspond to switch 320 of wireless RCU 148 and/or switch 320' of
wired RCU 150. If it is determined in step 1006 that FIRE key is
pressed, control is transferred to routine A in step 1008. Routine
A is specific to the DLU, if any, attached to the flexible shaft
20. Routine A is more fully described hereinbelow and in FIGS.
14a-14d. After the execution of routine A in step 1008, control is
transferred to loop 1034.
[0069] If it is determined in step 1006 that the FIRE key is not
pressed, it is determined in step 1010 whether the CLAMP key is
pressed. In this context, the CLAMP key refers to one of the
switches of the wireless RCU 148 and/or wired RCU 150. More
particularly, CLAMP switch may correspond to, for example, switch
316 of wireless RCU 148 and/or to switch 316' of wired RCU 150. If
it is determined in step 1010 that CLAMP key is pressed, control is
transferred to routine B in step 1012. Routine B is specific to the
DLU, if any, attached to the flexible shaft 20. Routine B is more
fully described hereinbelow and in FIGS. 15a and 15b. After the
execution of routine B in step 1012, control is transferred to loop
1034.
[0070] If it is determined in step 1010 that the CLAMP key is not
pressed, it is determined in step 1014 whether the UNCLAMP key is
pressed. In this context, the UNCLAMP key refers to one of the
switches of the wireless RCU 148 and/or wired RCU 150. More
particularly, the UNCLAMP switch may correspond to, for example,
switch 318 of wireless RCU 148 and/or to switch 318' of wired RCU
150. If it is determined in step 1014 that UNCLAMP key is pressed,
control is transferred to routine C in step 1016. Routine C is
specific to the DLU, if any, attached to the flexible shaft 20.
Routine C is more fully described hereinbelow and in FIG. 16. After
the execution of routine C in step 1016, control is transferred to
loop 1034.
[0071] If it is determined in step 1014 that the UNCLAMP key is not
pressed, it is determined in step 1018 whether one or more of
STEERING keys are pressed. In this context, the STEERING keys refer
to respective switches of the wireless RCU 148 and/or wired RCU
150. More particularly, the STEERING keys may correspond to
switches 302, 304, 306, 308 of wireless RCU 148 and/or switches
302', 304', 306', 308' of wired RCU 150. If it is determined in
step 1018 that one or more STEERING keys are pressed, operation of
respective steering motor(s) is performed in step 1020. The
steering motors may correspond to third motor 84 and fourth motor
92 as more fully set forth above. After the execution of step 1020,
control is transferred to loop 1034.
[0072] If it is determined in step 1018 that none of the STEERING
keys is pressed, it is determined in step 1022 whether the
DISENGAGE key is pressed. In this context, the DISENGAGE key refers
to one of the switches of wireless RCU 148 and/or wired RCU 150.
More particularly, DISENGAGE key may correspond to switch 312 of
wireless RCU 148 and/or switch 312' of wired RCU 150. If it is
determined in step 1022 that the DISENGAGE key is pressed, a
disengage operation is performed in step 1024. After the execution
of step 1024, control is transferred to loop 1034.
[0073] If it is determined in step 1022 that DISENGAGE key is not
pressed, an IDLE routine is performed in step 1026.
[0074] In step 1028, it is determined whether to end the operation
of the main operating program. If it is determined in step 1028 to
not end the operation of the main operating program, control is
transferred to loop 1034. If, however, it is determined in step
1028 to end or terminate the operation of the main operating
program, a shutdown routine is executed in step 1030, and the main
operating program is thereafter terminated in step 1032.
[0075] It should be appreciated that the main operating program may
determine which, if any, key is pressed in the order illustrated in
FIG. 13 or in any other appropriate order. It should also be
appreciated that the main operating program illustrated in FIG. 13,
as well as the routines illustrated in FIGS. 14a-14d, 15a, 15b and
16, may be embodied, for example, in a messaging-based,
event-driven and/or polling-type software application.
[0076] Referring now to FIGS. 14a-14d, there is seen a flowchart of
a firing routine specific to a circular surgical stapler attachment
250, such as that illustrated in FIG. 9. It should be appreciated
that the firing routine illustrated in FIGS. 14a-14d represents the
routine A of step 1008 of the main operating program illustrated in
FIG. 13 and that the firing routine illustrated in FIGS. 14a-14d is
specific to a circular surgical stapler attachment 250, such as
that illustrated in FIG. 9. It should be further appreciated that
other surgical instruments or attachments, such as those enumerated
above, may have other firing routines associated therewith.
[0077] Proceeding from step 1008, it is determined in step 1100
whether the DLU--the circular surgical stapler attachment 250 has
been fully opened. This determination may be made based on the
signals generated by the encoders 106, 108, as more fully described
above. If it is determined in step 1100 that the DLU has not been
fully opened, an ERROR condition is determined in step 1102 in that
the DLU is not ready for firing. Control is then transferred to
step 1120, wherein control returns to the main operating program
illustrated in FIG. 13.
[0078] If it is determined in step 1100 that the DLU has been fully
opened, it is determined in step 1104 whether the DLU has been
fully clamped. This determination may be made based on the signals
generated by the encoders 106, 108, as more fully described above.
If it is determined in step 1104 that the DLU has not been fully
clamped, an ERROR condition is determined in step 1106 in that the
DLU is not within an acceptable range for firing. Control is then
transferred to step 1120, wherein control returns to the main
operating program illustrated in FIG. 13.
[0079] If it is determined in step 1104 that the DLU has been fully
clamped, it is determined in step 1108 whether the DLU has been
previously fired. This determination may be made based on the
signals generated by the encoders 106, 108 and/or in accordance
with usage data 184. If it is determined in step 1108 that the DLU
has been previously fired, an ERROR condition is determined in step
1110 in that the DLU has been used. Control is then transferred to
step 1120, wherein control returns to the main operating program
illustrated in FIG. 13. It should be appreciated that a similar
usage determination may be made in the main operating program
illustrated in FIG. 13, for example, in the initialization step
1002 or in the DLU presence determining step 1004, as an
alternative or in addition to the determining step 1108.
[0080] If it is determined in step 1108 that the DLU has not been
previously fired, a usage count is decremented in step 1112. The
usage count may be stored in usage data 184 as more fully described
hereinabove. Several attempts at decrementing the usage count may
be made in step 1112. However, a failure to decrement the usage
count may nevertheless occur. In step 1114, it is determined
whether the usage count decrementing step 1112 has failed. If it is
determined in step 1114 that the decrementing of usage count
failed, a ERROR condition is determined in step 1116. Thereafter,
in step 1118, a wait loop is executed until all keys of the
wireless RCU 148 and/or wired RCU 150 have been released. After it
is determined in step 1118 that all keys have been released,
control is transferred to step 1120. Thereafter, control returns to
the main operating program illustrated in FIG. 13.
[0081] If it is determined in step 1114 that the usage count
decrementing did not fail, the firing motor current limit is set in
step 1122. In this context, the firing motor may correspond to the
second motor 80 as more fully described hereinabove. The firing
motor is then started in step 1124 to begin the advancement of the
staple driver/cutter 264.
[0082] Referring now to FIG. 14b, a timer is set in step 1126. It
is thereafter determined in step 1128 whether the time elapsed for
the firing operation has exceeded a predetermined threshold. If it
is determined in step 1128 that the firing time limit has been
exceeded, the firing motor is disabled in step 1130, and an ERROR
condition is determined in step 1132. Control then proceeds to step
1136. If, however, it is determined in step 1128 that the firing
time has not exceeded the predetermined firing time limit, it is
determined in step 1134 whether a hardware current limit has been
exceeded. The hardware current limit relates to the resistance of
the firing motor to continued operation. A condition that the
hardware current limit has been exceeded is indicative that the
stapling operation has been successfully completed. If it is
determined in step 1134 that the hardware current limit has not
been exceeded, the operation of firing motor is continued until
either the predetermined firing time limit has been exceeded or the
hardware current limit has been exceeded. In either instance
control proceeds thereafter to step 1136.
[0083] Step 1136 represents a waiting step, during which a
predetermined wait time is permitted to elapse. This wait time
permits the driving and driven elements of electromechanical
surgical device 10 and circular surgical stapler attachment 250 to
come to rest before proceeding to step 1138, in which step the
firing motor is stopped.
[0084] After the firing motor is stopped in step 1138, the motor
current limit is set to full scale in step 1140, and then the
firing motor is started in step 1142 in a reverse direction to
retract the staple driver/cutter 264 and return the same to its
initial position. Then, once the gap between the anvil 256 and the
body portion 252 has exceeded the acceptable range, the indicator
18a, 18b corresponding to an IN-RANGE indicator is turned off in
step 1144. Alternatively, the IN-RANGE indicator may be turned off
in step 1144 upon the start of the reversal of the motor in step
1142. After the IN-RANGE indicator is turned off in step 1144, the
timer is reset in step 1146.
[0085] Referring now to FIG. 14c, it is determined in step 1148
whether a predetermined time limit for completing the retraction of
the staple driver/cutter 264, based on the timer reset in step
1146, has been exceeded. If it is determined in step 1148 that the
predetermined time limit has been exceeded, an ERROR condition is
determined in step 1150 in that the retraction operation failed to
be completed within the permissible predetermined time limit. If,
however, it is determined in step 1148 that the predetermined time
limit has not been exceeded, it is determined in step 1152 whether
retraction of the staple driver/cutter 264 has been completed. If
it is determined in step 1152 that the retraction of the staple
driver/cutter 264 has not been completed, control returns to step
1148. Retraction of staple driver/cutter 264 continues until either
the predetermined time limit has been exceeded as determined in
step 1148 or the retraction has been completed as determined in
step 1152. It should be appreciated that the determination made in
step 1152 may be based on the signals generated by the encoders
106, 108. After it is determined that the retraction of staple
driver/cutter 264 has been completed (step 1152) or that the
predetermined time limit has been exceeded (step 1148), the unclamp
motor current limit is set of full scale in step 1154. In this
context, the unclamp motor may correspond to first motor 76 as more
fully described hereinabove.
[0086] In step 1156, the halfway point between the current position
of the anvil 256 and the final, unclamped position of the anvil 256
is calculated. A "phantom" destination position is set in step 1158
to a predetermined setpoint plus a predetermined bias value to
ensure that the unclamp motor achieves its maximum, or full,
current to thereby ensure the maximum torque output from the
unclamp motor. In step 1160, the movement of the unclamp motor is
initiated. In step 1162, the timer is set, and in step 1164 a
destination flag is cleared.
[0087] Referring now to FIG. 14d, it is determined in step 1166
whether the anvil 256 has passed the halfway point determined in
step 1156. If it is determined in step 1166 that the anvil 256 has
passed the halfway point determined in step 1156, the "true" final
destination position for the anvil 256 is set in step 1170, thereby
superceding the "phantom" final destination set in step 1158.
Control is then transferred to step 1174. If, however, it is
determined in step 1166 that the position of the anvil 256 is not
past the halfway point determined in step 1156, control is directly
transferred to step 1174, bypassing the destination resetting step
1170.
[0088] In step 1174, it is determined whether the anvil 256 has
reached the "true" final destination set in step 1170. It should be
appreciated that the position of the anvil 256 may be determined in
accordance with the signals output by encoders 106, 108 as more
fully described hereinabove. If it is determined in step 1174 that
anvil 256 has reached its "true" final destination set in step
1170, control is transferred to step 1180, described below. If,
however, it is determined in step 1174 that the "true" final
destination of the anvil 256 has not been reached, it is determined
in step 1176, with reference to the timer reset in step 1162,
whether a predetermined time limit has been exceeded. If it is
determined in step 1176 that the predetermined time limit has not
been exceeded, control is returned to step 1166, and the unclamp
motor continues its operation to further unclamp the anvil 256. If,
however, it is determined in step 1176 that the predetermined time
limit has been exceeded, and ERROR condition is determined in step
1178 in that the anvil 256 could be moved into its "true" final
destination within the predetermined time limit. Control is
thereafter transferred to step 1180, in which the steering
mechanism is disengaged. In the example embodiment of
electromechanical surgical device 10 described above, the steering
mechanism may include the fifth motor 96 and/or carriage 100 as
more fully described hereinabove. After the steering mechanism has
been disengaged in step 1180, a wait loop is executed in step 1182
until all keys of wireless RCU 148 and/or wired RCU 150 have been
released. Once all of the keys have been released, control returns
in step 1184 to the main operating program illustrated in FIG.
13.
[0089] Referring now to FIGS. 15a and 15b, there is seen a
flowchart of a clamp routine specific to a circular surgical
stapler attachment 250, such as that illustrated in FIG. 9. It
should be appreciated that the clamp routine illustrated in FIGS.
15a and 15b represents the routine B of step 1012 of the main
operating program illustrated in FIG. 13 and that the clamp routine
illustrated in FIGS. 15a and 15b is specific to a circular surgical
stapler attachment 250, such as that illustrated in FIG. 9. It
should be further appreciated that other surgical instruments or
attachments, such as those enumerated above, may have other
clamping routines associated therewith.
[0090] Proceeding from step 1012, it is determined in step 1200
whether a DLU open flag is set. If it is determined in step 1200
that the DLU open flag is not set, an ERROR condition is determined
in step 1202 in that the DLU is not ready to clamp. A wait loop is
executed thereafter in step 1204, and once all keys of wireless RCU
148 and/or wired RCU 150 have been released, control returns in
step 1206 to the main operating program illustrated in FIG. 13.
[0091] If, however, it is determined in step 1200 that the DLU open
flag is set, it is determined in step 1208 whether the gap between
the anvil 256 and the body portion 252 is greater than a
predetermined threshold G.sub.1, such as, for example, 5.0 mm. This
determination may be made based on the signals generated by the
encoders 106, 108, as more fully described above. If it determined
that the gap between the anvil 256 and the body portion 252 is less
than the predetermined threshold G.sub.1, control proceeds to step
1220. If, however, it is determined in step 1208 that the gap
between the anvil 256 and the body portion 252 is greater than the
predetermined threshold G.sub.1, control proceeds to step 1210 in
which a CLAMP motor speed and torque limit are set to the
respective maximum values. In this context, the CLAMP motor may
correspond to first motor 76 as more fully described hereinabove. A
timer is reset in step 1212, and the control loop of steps 1214 and
1218 is executed until either a predetermined time period for
reaching a gap of less than the predetermined threshold G.sub.1 is
exceeded or the gap is determined to be less than the predetermined
threshold G.sub.1. If it is determined in step 1214 that the
predetermined time period has been exceeded, an ERROR condition is
determined in step 1216 in that the clamp operation is considered
to have failed. After step 1216 is performed, step 1204 is
performed, in which a wait loop is executed until all keys of
wireless RCU 148 and/or wired RCU 150 have been released.
Thereafter, control returns in step 1206 to the main operating
program illustrated in FIG. 13.
[0092] If it is determined in step 1214 that the predetermined time
period has not been exceeded, it is determined in step 1218 whether
the movement of the anvil 256 to a location in which the gap
between the anvil 256 and the body portion 252 is less than the
predetermined threshold G.sub.1 has been completed. If it is
determined in step 1218 that this move has not been completed, the
operation of CLAMP motor is continued, and control returns to step
1214. If however, it is determined in step 1218 that the move is
complete, control proceeds to step 1220.
[0093] In step 1220, a speed lower than the maximum speed set in
step 1210 is set for the CLAMP motor and a torque limit lower than
the torque limit set in step 1210 is set for the CLAMP motor.
Thereafter, in step 1222, a position bias is set to ensure that the
CLAMP motor outputs full torque when the gap between the anvil 256
and the body portion 252 approaches the bias value. The bias value
may be, for example, approximately 1.0 mm to ensure full torque
output from the CLAMP motor when the gap is approximately equal to
1.0 mm.
[0094] Referring now to FIG. 15b, control proceeds to step 1224, in
which a timer is reset. In step 1226, the value of the current gap
between the anvil 256 and the body portion 252 is displayed on the
display device 16. In step 1228, it is determined whether the gap
between the anvil 256 and the body portion 252 is less than a
predetermined threshold G.sub.2. This determination may be made
based on the signals generated by the encoders 106, 108, as more
fully described above. The predetermined threshold G.sub.2 may be,
for example, 2.0 mm. If the gap between the anvil 256 and the body
portion 252 is determined in step 1228 to be less than the
predetermined threshold G.sub.2, control proceeds to step 1230, in
which an IN-RANGE indicator is activated and a DLU ready flag is
set. The IN-RANGE indicator may correspond to one of the indicators
18a, 18b, either one or both of which may be, for example, LED
elements or other audio or visual indicators. If it is determined
in step 1228 that the gap between the anvil 256 and the body
portion 252 is not less than the predetermined threshold G.sub.2,
control proceeds to step 1232, in which it is determined whether
the gap between the anvil 256 and the body portion is less than or
equal to another predetermined threshold G.sub.3. This
determination may be made based on the signals generated by the
encoders 106, 108, as more fully described above. The predetermined
threshold G.sub.3 may be, for example, 1.0 mm. If it is determined
in step 1232 that the gap between the anvil 256 and the body
portion 252 is less than or equal to the predetermined threshold
G.sub.3, control proceeds to step 1238, described below. However,
if it is determined in step 1232 that the gap between the anvil 256
and the body portion 252 is greater than the predetermined
threshold G.sub.3, it is determined in step 1234 whether the
current limit to the CLAMP motor has been reached for a
predetermined time limit. That the current limit to the CLAMP motor
has been reached for the predetermined time limit is indicative
that tissue is fully clamped between the anvil 256 and the body
portion 252. The predetermined time limit may be, for example, 1.0
second. If it is determined in step 1234 that the current limit to
the CLAMP motor has been reached for the predetermined time limit,
control proceeds to step 1238. If, however, it is determined in
step 1234 that the current limit to the CLAMP motor has not been
exceeded for the predetermined time limit, it is determined in step
1236 whether the CLAMP key has been released. If it is determined
in step 1236 that the CLAMP key has not been released, control
returns to step 1226. If it is determined in step 1236 that the
CLAMP key has been released, control proceeds to step 1238.
[0095] In step 1238, the operation of the CLAMP motor is stopped.
Thereafter, in step 1240, a wait loop is executed until all keys of
wireless RCU 148 and/or wired RCU 150 have been released. After all
keys have been released, control returns in step 1242 to the main
operating program illustrated in FIG. 13.
[0096] Referring now to FIG. 16, there is seen a flowchart of an
unclamp routine specific to a circular surgical stapler attachment
250, such as that illustrated in FIG. 9. It should be appreciated
that the unclamp routine illustrated in FIG. 16 represents the
routine C of step 1016 of the main operating program illustrated in
FIG. 13 and that the unclamp routine illustrated in FIG. 16 is
specific to a circular surgical stapler attachment 250, such as
that illustrated in FIG. 9. It should be further appreciated that
other surgical instruments or attachments, such as those enumerated
above, may have other unclamp routines associated therewith.
[0097] Proceeding from step 1016, a torque limit for an UNCLAMP
motor is set in step 1300 to its maximum value. The UNCLAMP motor
may correspond to the CLAMP motor as more fully described
hereinabove. The UNCLAMP motor may also correspond to the first
motor 76 as more fully described hereinabove.
[0098] In step 1302, the destination position for the anvil 256 is
set to a value representative of its fully unclamped position. The
operation of the UNCLAMP motor is initiated in step 1304. In step
1306, it is determined whether the UNCLAMP key has been released.
If it is determined in step 1306 that the UNCLAMP key has been
released, control proceeds to step 1314. If it is determined in
step 1306 that the UNCLAMP key has not been released, it is
determined in step 1308 whether the gap between the anvil 256 and
the body portion 252 is greater than or equal to a predetermined
threshold G.sub.4, which is defined in accordance with the
destination position set in step 1302. This determination may be
made based on the signals generated by the encoders 106, 108, as
more fully described above. If it is determined in step 1308 that
the gap between the anvil 256 and the body portion 252 is greater
than or equal to the predetermined threshold G.sub.4, a DLU opened
flag is set in step 1310. Control then proceeds to step 1312. If it
is determined in step 1308 that the gap between the anvil 256 and
the body portion 252 is less than the predetermined threshold
G.sub.4, it is determined in step 1312 whether the unclamp
operation is complete. That is, whether the destination position
for the anvil 256 set in step 1302 has been reached. If it is
determined in step 1312 that the movement of the anvil 256 is not
complete, control returns to step 1306. If it is determined in step
1312 that the movement of the anvil 256 is complete, the operation
of the UNCLAMP motor is stopped in step 1314. Control then returns
in step 1316 to the main operating program illustrated in FIG.
13.
[0099] It should be understood that the operation of the several
motors and switch elements as described above with respect to the
circular surgical stapler attachment 250 are specific to the
circular surgical stapler attachment 250. The motor(s) and/or
switch(es) may perform other functions when other surgical
instruments or attachments are attached to flexible shaft 20.
[0100] Thus, the several aforementioned objects and advantages of
the present invention are most effectively attained. Those skilled
in the art will appreciate that numerous modifications of the
exemplary embodiment described hereinabove may be made without
departing from the spirit and scope of the invention. Although a
single exemplary embodiment of the present invention has been
described and disclosed in detail herein, it should be understood
that this invention is in no sense limited thereby and that its
scope is to be determined by that of the appended claims.
* * * * *