U.S. patent application number 15/455031 was filed with the patent office on 2017-06-22 for self cleaning pilot actuated hydraulic valve.
The applicant listed for this patent is Anthony R. Brandelli. Invention is credited to Anthony R. Brandelli.
Application Number | 20170175922 15/455031 |
Document ID | / |
Family ID | 55275335 |
Filed Date | 2017-06-22 |
United States Patent
Application |
20170175922 |
Kind Code |
A1 |
Brandelli; Anthony R. |
June 22, 2017 |
SELF CLEANING PILOT ACTUATED HYDRAULIC VALVE
Abstract
A control apparatus including a pilot valve projecting through a
passage in a control diaphragm to be formed with an enlarged poppet
to seat the underside of the diaphragm and formed with a poppet
head shaped to direct incoming flow away from the pilot passage to
minimize entry of residue.
Inventors: |
Brandelli; Anthony R.;
(Lomita, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Brandelli; Anthony R. |
Lomita |
CA |
US |
|
|
Family ID: |
55275335 |
Appl. No.: |
15/455031 |
Filed: |
March 9, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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14935147 |
Nov 6, 2015 |
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15455031 |
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14479535 |
Sep 8, 2014 |
9260848 |
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14935147 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G05D 9/02 20130101; F16K
31/126 20130101; E03D 1/32 20130101; E03D 1/36 20130101; E03D 1/33
20130101; F16K 31/18 20130101 |
International
Class: |
F16K 31/126 20060101
F16K031/126; G05D 9/02 20060101 G05D009/02; E03D 1/33 20060101
E03D001/33; F16K 31/18 20060101 F16K031/18; E03D 1/32 20060101
E03D001/32 |
Claims
1. A self-cleaning valve apparatus for mounting on a standpipe
opening upwardly in an upwardly opening inlet to a cleaning chamber
and constructed to flow water at a predetermined flow rate, the
apparatus comprising: a housing formed with a cleaning chamber and
including a diaphragm seat; a diaphragm supported from the housing
for selectively seating on the diaphragm seat; the diaphragm formed
in its bottom surface with a central, downwardly facing poppet seat
facing the upwardly opening inlet and an axial, through stem
passage opening downwardly into the poppet seat; a valve stem
extending through the stem passage and cooperating therewith to
from a flow annulus, a conical poppet mounted to the lower end of
the stem and including an upwardly facing planar sealing surface
to, when the poppet is in a closed position, seal on the poppet
seat, and further forming a downwardly and radially inwardly
sloping conical diverting surface confronting the inlet to, when
the poppet is in an open position off the seat, divert water
flowing from the inlet upwardly and outwardly, the poppet seat and
poppet so arranged and configured as to, when water flows at the
predetermined flow rate from the inlet t, direct flow of the water
radially outwardly and upwardly about the conical diverting surface
to then flow upwardly and radially inwardly above the sealing
surface to wash the sealing surface and poppet valve seat and flow
into the annulus.
2. The apparatus set forth in claim 1 wherein: the inlet is
disposed in a horizontal plane; and the poppet is constructed to,
when in the open position, project downwardly into the horizontal
plane.
3. The apparatus as set forth in claim 1 wherein: the inlet is
formed with a predetermined inside diameter; and the poppet is
formed with a base having a diameter smaller than the predetermined
diameter.
4. The apparatus of claim 1 to mount on a standpipe formed with a
radially outwardly projecting flange surrounding the inlet to form
the diaphragm seat and wherein: the diaphragm is formed centrally
with a downwardly opening recess surrounding the poppet seat and
formed to, when the diaphragm is seated on this diaphragm seat,
cooperate with a radially outwardly projecting flange to form the
cleaning chamber.
5. Self-cleaning valve apparatus for mounting on a stand pipe
formed with an upwardly opening inlet of a predetermined diameter
and constructed to flow water at a predetermined rate, the
apparatus comprising; a valve housing formed with a diaphragm seat;
a diaphragm supported at its periphery from the housing for
selectively seating on the diaphragm seat; the diaphragm formed
with a central downwardly opening conical recess having annular
downwardly and radially outwardly sloped sidewalls terminating at
the lower surface of the diaphragm, the recess formed centrally
with a downwardly facing poppet seat, the diaphragm further formed
with an axial stem passage in the seat; a valve stem received in
the passage and projecting downwardly to form a conical poppet
centrally disposed over the inlet and having a base diameter
smaller than the predetermined diameter, the poppet further formed
with an upwardly facing sealing surface to engage the poppet valve
seat whereby, when the standpipe is pressurized to flow water at
the predetermined rate with diaphragm seated against the diaphragm
seat and the poppet lowered off the poppet valve seat, water will
be flowed in a turbulent flow pattern through the inlet t to engage
the conical surface and be directed radially outwardly to engage
the sidewalls to come as it flows upwardly, be directed radially
inwardly above the poppet sealing surface and into the annulus
between the stem and passage to wash the poppet and residue from
the wash chamber.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of pending U.S.
application Ser. No. 14/935,147, filed Nov. 6, 2015, which is a
divisional of U.S. application Ser. No. 14/479,535 filed Sep. 8,
2014, which issued as U.S. Pat. No. 9,260,848 on Feb. 16, 2016,
both of which are incorporated by reference herein.
BACKGROUND
[0002] The present invention relates to hydraulic valves and more
particularly to valves typically utilized to control fluid flow in
a toilet tank.
DESCRIPTION OF THE PRIOR ART
[0003] Hydraulic valves have long been employed to control flow of
liquid such as in a toilet tank. These valves often rely on buoyant
floats for actuation to turn the incoming water off when the water
reaches a predetermined level and to turn the water back on when a
flush handle has been actuated to exhaust the fluid from the tank
into the toilet bowl. An example of these types of valves and
arrangements is shown my U.S. Pat. No. 6,712,090.
[0004] Many efforts have been made over the years to improve the
construction of these valves, often referred to as ball cock valves
and even to lock the valves against opening except when toilet has
been flushed.
[0005] As disclosed in my prior U.S. Pat. No. 6,712,090, existing
ball cock valves, in some instances, incorporate a valve body which
sits on an upright supply pipe to control flow from the outlet at
the top of the pipe via a flexible diaphragm which may be raised
and lowered to open and close such outlet. It has been common
practice for such diaphragms to incorporate a central vertical
pilot passage which receives a vertically elongated pilot pin or
stem having longitudinally spaced apart, diametrically enlarged
cross sections spaced for selective registration with respective
reduced-in diameter ports spaced along the length of the pilot
passage for selectively blocking flow through the annulus formed
between such enlarged cross sections and ports. When the enlarged
sections are out of registration with the respective ports, water
may flow upwardly through the pilot passage to pressurize the
topside of the diaphragm to force it down into engagement with a
seat formed at the pipe outlet to thereby block flow. A lever arm
is pivotally mounted at one end to engage the pilot pin medially
for raising and lowering of the pilot pin in response to raising
and lowering of a donut shaped float mounted concentrically about
the feed pipe to selectively control flow through the pilot
passage.
[0006] While a significant improvement over the art at the time,
this prior construction can sometimes suffer the shortcoming that
stopping of flow through the pilot passage is dependent on
registration of the enlarged sections with the respective ports
and, over time, one or the other may be damaged or worn to the
point where positive registration for control of flow is no longer
effective. Further, the annuli between the pilot pin and ports in
the passage provides for direct flow from the inlet pipe into the
pilot passage and, with the relatively low volume of flow which can
result in deposits of sediment, scum or residue plugging or
clogging the annuli.
[0007] Another example of a pilot valve construction for a ball
cock assembly is a pilot pin carried from one end of a lever arm
mounted pivotally to a pivot pin and projecting through an aperture
in a seal element to be formed on its lower extremity with an
enlarged bulbous portion apparently intended to be, when the valve
is closed, engaged with the lower surface of the seal element to
block flow there-through. A device of this type, while in theory
providing for some degree of control for the seal to close off the
water inlet, fails to provide for positive exhausting of fluid
above the seal element in a manner which will result in positively
releasing pressure above the seal element for raising thereof and,
further, fails to provide for diverting the water during inlet flow
in a positive manner to direct any sediment in such water away from
the central underside of the seal element in a manner which will
serve to minimize the tendency for such sediment to be directed
into the pilot passage.
[0008] One commercially available ball cock valve is marketed under
the mark FLUIDMASTER.RTM. and is well known in the field. Systems
employing valves of this type, while popular in the marketplace,
often incorporate a great number of parts, in some instances over
40, thus making them expensive to manufacture and requiring some
degree of skill to assemble and install.
SUMMARY OF THE INVENTION
[0009] The present invention includes a valve housing formed atop
an inlet pipe releasing a stream of water of a predetermined flow
rate under a diaphragm formed with a vertical bore for receiving a
pilot valve stem. The bore receives a pilot valve stem and includes
on its bottom extremity a conical poppet formed with an upwardly
facing planar sealing surface to engage a diaphragm sealing surface
surrounding the bottom end of the bore, the poppet being centered
over the inlet pipe to intercept the flow stream and divide it
laterally outwardly to the radial sides of the poppet to flow, when
the poppet valve is off the seat, radially inwardly to wash the
seat and sealing surface and flow upwardly through the annulus
formed between the stem and bore.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a front view, partially broken away, of a toilet
storage tank which incorporates the improved flow control valve of
the present invention;
[0011] FIG. 1 A is a partial perspective view, in enlarged scale,
of the upper portion of a control tube included in the catch device
shown in FIG. 1 and depicting the control valve being
installed;
[0012] FIG. 1 B is a perspective view similar to 1 A but showing
the control valve fully installed;
[0013] FIG. 2 is an exploded, vertical, sectional view, in enlarged
scale, of an inlet pipe device and the control valve shown in FIG.
1;
[0014] FIG. 3 is a vertical, sectional view similar to FIG. 2 but
in enlarged scale and the components assembled;
[0015] FIG. 4 is a vertical, sectional view, in enlarged scale, of
the upper portion of the flow control valve shown in FIG. 3;
[0016] FIG. 5 is a vertical, sectional view, in enlarged scale, of
the lower portion of the inlet pipe device shown in FIGS. 2 &
3;
[0017] FIG. 6 is a partial vertical sectional view, in enlarged
scale and partially broken away, of the flow control valve shown in
FIG. 4 and depicting the valve in its closed position;
[0018] FIG. 7 is a vertical, sectional view similar to FIG. 6 but
showing the flow control valve in its open position;
[0019] FIG. 8 is a vertical, sectional view, in enlarged scale, of
the catch device shown in FIG. 3 and depicting a catch device
blocking downward travel of a float tube device controlling the
control valve shown in FIG. 7;
[0020] FIG. 9 is a vertical, sectional view, similar to FIG. 8 but
showing the catch device released;
[0021] FIG. 10 is a transverse, sectional view, in enlarged scale,
of a locking flange incorporated in the catch mechanism shown in
FIG. 9; and
[0022] FIG. 11 is vertical, sectional view, partially broken away,
of a second embodiment of the flow control device shown in FIG.
2.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Referring to FIG. 4, the control valve 13 of the present
invention has utility for mounting on top of an upright inlet pipe
device 15 which includes an outlet 17 surrounded by an upwardly
facing valve seat 19 (FIGS. 6 and 7) against which a diaphragm 20
will seat when a pilot valve 23 is opened. The diaphragm 20 is
formed with a central structure defining an axial pilot stem
passage 26 (FIG. 7) formed with a pair of reduced-in-diameter,
vertically spaced apart ports 27 and 29 with which respective
enlarged portions 33 and 35 of a valve stem 37 are selectively
registered. The passage terminates at its bottom end in an inlet
port surrounded by a downwardly facing pilot valve seat 28. The
valve stem 37 projects downwardly below the pilot seat 28 (FIG. 7)
and is formed with an enlarged poppet 41 configured in its lower
portion with downwardly facing upwardly and radially outwardly
angled deflecting surfaces 60, (FIG. 7) to deflect upwardly
flowing, incoming water to flow radially outwardly as it passes the
poppet.
[0024] In a preferred embodiment the poppet is constructed and
arranged to be disposed in close proximity to the outlet 17 and to,
when levered off its seat, be disposed with its apex below the
horizontal plane of the seat (FIGS. 6 and 7).
[0025] The base of the conical poppet is formed with a diameter
smaller than the diameter of the inlet 17 to, when the poppet is in
its open position, cooperate in forming an annulus to direct flow
radially outwardly and upwardly per the directional arrow shown in
FIG. 6, and then flow radially inwardly and upwardly over the base
of the poppet to be directed upwardly into the annulus formed
around the valve stem, to thus wash the base of the poppet and
underside of the diaphragm.
[0026] The stem 37 is controlled by a control lever 42 having a
projecting extremity 43 controlled by a concentrically disposed
cylindrical control tube 51 encircled and carried, by a donut
shaped float 47.
[0027] Thus, when the float 47 is lowered, the projecting extremity
43 of the lever arm 42 will be lowered thereby raising the pilot
stem 37 to raise the poppet 41 to seat against the seat 28 on the
underside of the diaphragm 20 (FIG. 7) to block flow of water
upwardly through the passage 26 to thereby allow for pressurization
of the underside of the diaphragm as shown in FIG. 7 to raise the
diaphragm off its seat 19 thereby allowing flow of water up through
the passage 87 defined outside the upper extremity of the upper
tube 87 to flow outwardly into the toilet tank and bowl as will be
described below
[0028] As will be appreciated by those of skill, lowering of the
float may be selectively restricted to prevent the pilot valve 23
from opening the control valve 13. Referring to FIG. 1, control of
the pilot valve 23 to control flow from the inlet pipe device 15
may be via the concentric control tube 51. The inlet pipe device is
typically disposed spaced laterally from a flapper flush valve
53.
[0029] Referring to FIG. 8, a catch device, generally designated
55, is disposed on the side of the fill pipe facing the flush valve
and, in the preferred embodiment, is formed by a generally hairpin
shaped somewhat stiff but resilient spring wire 57 mounted medially
from a mount device 58 which may include a radially projecting
hinge arm 59 constructed of elastomeric material such as flexible
rubber to provide for rocking or slight rotation of such catch
device about the arm. Carried at the upper extremity of the catch
device is a keeper 61 to be selectively disposed in the downward
path of the control tube 51 to block the downward path thereof
(FIG. 8). The lower extremity of the catch device 55 is connected
with the flush control lever 75 by means of a link 65 such that,
when the flush control lever is actuated, the catch device is
rotated a few degrees counterclockwise on the hinge arm 59, as
viewed in FIGS. 1 and 9, to move the keeper 61 to the left out from
under the bottom edge of the control tube 51 thereby freeing the
tube to lower as the water in the tank is lowered to thereby rotate
the lever arm 42 counterclockwise as viewed in FIG. 7 to open the
flow control valve 13. Concurrently, the lever arm will lift the
free side of the flapper valve 53 to flush the water from the tank
into the bowl.
[0030] On the other hand, should the water level in the tank 71 be
lowered, by a leak, from the level shown in FIG. 1 without
actuation of the flush lever, the keeper 61 will remain positioned
in the path of the control tube 51 (FIG. 8) to prevent lowering
thereof to retain the pilot valve 23 open and the flow control
valve closed (FIG. 6).
[0031] Referring to FIGS. 1 A and 1 B, the control tube 51 may be
constructed of plastic and the upper extremity thereof formed at
one diametrical side with a pair of annularly spaced apart,
longitudinal slits 126 defining there-between a narrow, upwardly
projecting resilient tongue 128 formed at its free extremity with
the bore 129. In this manner, when the control valve is installed,
the distal extremity 43 of lever arm 42 will ride downwardly on the
inner surface of the free extremity of the tongue 128 to drive the
free end radially outwardly, as it is viewed in FIG. 1 A, until the
bore 129 is registered with the lever arm for projection into such
bore as shown in FIG. 1 B allowing the tongue to snap back into its
neutral position.
[0032] Toilet tanks 71 typically incorporate an upstanding inlet
pipe and an upstanding overflow pipe 72 (FIG. 1). The overflow pipe
is formed on its top end 73 for when the water reaches a certain
level, allow escape of the water thereby preventing overflow of the
water from the tank. Overflow pipes of the type of the pipe 72
typically incorporate a network of water channels leading to the
toilet bowl for replenishing bowl water after a flush.
[0033] With continued reference to FIG. 1, such toilet tanks also
typically incorporate an actuation knob or lever which might
actuate a flush lever 75 to rotate a free end 77 between a lowered
fill position and a raised flush position.
[0034] Referring to FIGS. 6 and 7, the inlet pipe device 15
includes a lower pipe 131 typically connected through the bottom
wall of the tank 71 and an upper pipe 141 telescoped downwardly
therein. The pipe 141 is formed on its upper extremity 87 with a
radially enlarged flange 81 constructed with an upwardly facing
annular surface defining the control valve seat 19.
[0035] The control valve device 13 includes a tubular housing,
generally designated 91, formed on its periphery with longitudinal
guide ribs spaced equidistant annularly around the housing to
provide a generally annular siphon break space between the housing
and the control tube 51. The lower portion of the housing is
configured in part, by an interior annular flange and an exterior
connector flange 21 (FIG. 6). The housing is further formed with an
annular top wall 93 (FIG. 6). The top wall is formed centrally with
a downwardly projecting cylindrical shell defining a central,
stepped, vertical bore 95 which, in the upward direction,
progressively reduces in diameter to terminate at its upper
extremity in an upwardly opening O-ring gland for receipt of an
O-ring 97 (FIG. 7).
[0036] The diaphragm is then formed centrally with a upstanding,
stepped tower 109 received complimentary in the stepped bore 95 and
configured centrally with the pilot passage 26. The tower is
further configured at the upper extremity with an annular flange
111 receiving a reduced-in-diameter neck 113 of the stem.
[0037] The tower 109 is formed with a plurality of radially,
outwardly opening bleed passages 115 for selectively bleeding fluid
from the pilot passage 26 when the pilot valve is open.
[0038] In the preferred embodiment, the lever arm 42 is pivotally
mounted on a pivot pin 121 carried from a yoke 123 standing up from
the top side of the housing 91. Referring to FIG. 6, the right hand
end of the lever arm includes a ball socket couple with a ball 125
formed at the upper extremity of the stem 37.
[0039] Referring to FIGS. 4, 6 and 7, a pair of posts 132 and 133
stand up from the top of the housing 93 and project through spaced
apart bores 136 in a top wall 140 of a cap 143 having an annular,
downwardly projecting skirt 147 sitting on an annular flange 159
formed about the periphery of the valve housing.
[0040] As noted above, in one preferred embodiment, a donut shaped
buoyant float 47 is telescoped over the control tube. The float is
configured with an annular air chamber 154 and is formed on its
interior diameter with one or more friction devices such a rib 161
(FIG. 3) to form an interference fit with the exterior wall of the
control tube 51 to releasably hold the float in position along the
vertical length of such tube.
[0041] Referring to FIGS. 1, 3 and 4 the valve housing is
conveniently formed with a downwardly depending nipple 88 which is
connected on its lower extremity with a fill tube 90 leading to the
top end of the overflow pipe 72 for filling the bowl.
[0042] The diaphragm 20 is typically constructed of elastomeric
material and includes a central body having a downwardly facing
annular sealing surface 101 (FIG. 7) to seat against the seat 19.
The bottom surface of the diaphragm is formed with a downwardly
facing central annular surface 202 concentric about the pilot valve
seat 28 to form a circular recess having downwardly and outwardly
angled conical walls 204 cooperating, when the diaphragm is closed
on the seat 19 and the pilot valve open, to direct upward flow
radially inwardly as shown in FIG. 6.
[0043] The diaphragm is concentrically formed about its periphery
with an annular, flexible web 102 carrying the body from an anchor
ring 104 trapped in an annular channel 106 formed between the top
and bottom walls of the housing. The body incorporates a upwardly
projecting, concentric rim 103 received in an annular clearance
groove 105 formed in the underside of the top wall 93.
[0044] It will be appreciated by those skilled in the art that the
poppet 41 is enlarged in diameter and is preferably formed on its
bottom side with upwardly and outwardly angled, conical deflecting
surfaces 60. This serves to, when the poppet valve is open, deflect
upwardly flowing water radially outwardly to then flow back
radially inwardly under the seat 28 and upwardly into the annulus
formed between the passage 26 and the stem.
[0045] Turning now back to FIGS. 5 and 8, the fill pipe device 15
includes upper and lower pipes 141 and 131 respectively. The lower
fill pipe 131 is configured in its upper extremity with a pair of
interior annular ribs 137 formed to receive in overlapping radial
relationship corresponding pairs of annular ribs 139 spaced along
the exterior of the upper pipe 141. The upper pipe is telescoped
the desired distance downwardly into the lower pipe for selective
registration of the ribs 137 in respective grooves formed between
the ribs 139 on the upper tube 141.
[0046] Referring to FIGS. 8 and 10, the upper extremity of the
lower pipe 131 is configured with four longitudinal, upwardly
opening slots 142 spaced equidistant about the periphery to form
four resilient, upstanding, cantilevered fingers 144 disposed in
respective quadrants. As will be appreciated, each finger is formed
at its upper extremity with a respective segment of the radially,
inwardly projecting ribs 137. Consequently, I provide a snap in
feature facilitated by outwardly flared flange segments defining
respective lips 138 at the upper extremities of the fingers having,
when the fingers are in their relaxed position, a combined maximum
outside diameter larger than the inside diameter at the top of the
fitting flange 149.
[0047] Formed in the lower extremity of the upper pipe 141 are a
pair of O-ring grooves for receipt of O-rings 145 for sealing
against the interior of the lower pipe 131.
[0048] With continued reference to FIG. 8, a spool shaped lock
fitting, generally designated 149, is received in telescopical
relationship over the upper extremity of the lower pipe 131 and is
formed with upper and lower radial flanges 151 and 155.
[0049] As mentioned, in one preferred embodiment, the fitting 149
is formed with an upwardly narrowing tapered interior diameter
sized to, be dropped down over the upper extremity of the lower
pipe 131 during assembly to leave a concentric annulus between the
pipe 131 and such inside diameter as shown in FIG. 8 for free
rotation of the fitting on such pipe. In any event, as the fitting
is brought into position the upper end will compress the upper ends
of the fingers 144 in each quadrant radially inwardly to the point
where the rib segments 137 will be diminished in their respective
combined diameters to allow for relative longitudinal shifting to
align with a selected groove formed between the ribs 139 to, upon
release, register in the groove to lock the fill pipe device at the
desired height. The fitting will thus be dropped down to the level
where the lip segments will be disposed above the top of the
fitting 149 to thus block the fitting from shifting upwardly, as
for instance, under the force of the link 65 being drawn upwardly
to the right during flush (FIG. 5).
[0050] The flanges 151 and 155 (FIGS. 8 and 10) are configured with
a plurality of through, vertical bores 156, respectively, spaced
equidistant thereabout for receipt of the tube 90. The flanges are
further formed on their respective one sides with diametrical,
outwardly opening clearance slots 157 for receipt of the catch
device 55 and to act as a radial guide. The closed end of the slot
in the upper flange acts as a stop 158 to limit counter clockwise
rotation of the catch device.
[0051] With continued reference to FIG. 8, conveniently, the
fitting 149 is further formed below the flange 155 with a
downwardly projecting annular skirt 167. The mount device 58 is
conveniently formed with an elastomeric ring 168 to be telescoped
over the skirt 167 and is formed in its lower extremity with the
radially, outwardly projecting, flexible hinge arm 59. The hinge
arm 59 is formed with a through vertical bore 174 for frictional
receipt of one leg 173 of the catch device 55. The other leg 175 of
the catch device 55 is constructed of spring wire to project
parallel to the leg 173 and cooperate in mounting the slider 187.
The leg 175 is formed at its lower extremity with an orthogonal tab
177 which, in the preferred embodiment, is turned radially inwardly
toward the first leg 173 to terminate in an end spaced therefrom.
In some embodiments, the tab 177 is turned radially outwardly so
that the catch device can be mounted via that tab. As will be
apparent to those skilled in the art, some embodiments do not
include such a tab 177. A U-shaped slider 187, formed with bores
and maintaining a keeper 61, may be telescoped over the parallel
legs 173 and 175.
[0052] In the preferred embodiment, the leg 173 projects below the
hinge arm 59 to define a lever arm formed with an eye 181 connected
with the link 65. As will be appreciated by those skilled in the
art, the link 65 may take many different forms such as a chain,
rigid link, coil spring or even an elastomeric strip.
[0053] The slider 187 is configured with a pair of horizontally
spaced apart vertical bores into which spring wire legs 173 and 175
are friction fit for slidable adjustment of the slider 187 to the
desired elevation on the catch device. As will be appreciated, such
bores may merely be in the form of a single transverse, through
slot, vertically receiving such legs at the opposite sides
thereof.
[0054] In operation, it will be appreciated that the subject device
can easily be installed in a conventional toilet tank 71 and the
vertical adjustment made for the vertical profile of the tank and
desired water level. Hence, when the shut-off valve under the tank
is opened, the water will flow upwardly through the inlet pipe
device 15 through the upper tube 87 and out the outlet 17 as
indicated by the directional arrows 200 (FIG. 7) to pressurize
under the diaphragm. The pressure raises the diaphragm off its seat
19 allowing water to flow upwardly and radially outwardly under the
diaphragm as indicated by the directional arrows 200 (FIG. 7) to
then turn and flow downwardly per the directional arrow 201 to flow
through the passages 166 into the tank 71 thereby commencing
filling of such tank water will also flow downwardly through the
nipple 88 through the tube 90 to the overflow pipe 72 to fill the
toilet bowl. As the water level in the tank rises, the float 47
will be raised causing it to raise the control tube 51 thereby
raising the free end 43 of the control lever arm 42 as shown in
FIG. 6 to rotate such lever arm clockwise about its pivot pin 121
to drive the stem 37 downwardly. This will then lower the poppet 41
downwardly from its seat 28 to enable flow about such poppet and
upwardly through the fluted grooves in the enlarged sections 33 and
35 and upwardly in the tower to flow radially inwardly through the
bleed ports 115 to flow downwardly in the tower and radially
outwardly above the top of the diaphragm 20 as indicated by the
directional arrows 203 (FIG. 6) to pressurize the top side of such
diaphragm driving it downwardly to seat on the seat 19 and block
further escape of incoming water from the upper tube 87 thereby
serving to maintain the water in the tank 71 at the desired
level.
[0055] Concurrently, as the control tube 51 is raised by elevation
of the float 47 the bottom edge thereof will clear the elevation of
the keeper 61 allowing the bias of the hinge arm 59 to rotate the
catch device 55 clockwise about such hinge arm, as viewed in FIGS.
8 and 9, to drive the keeper 61 radially outwardly under the wall
of the tube 51 to block the downward path of such tube until such
time as the toilet is flushed again.
[0056] As will be appreciated by those skilled in the art, water in
the tank 71 will thus remain at the desired level prepared for the
next flush. In the event, however, that water should accidentally
leak from the tank, as by a loose or failing connection or crack in
the tank, it will be appreciated that as the water level lowers in
the tank without actuation of the flush control lever (not shown),
the catch 55 will remain in the catch position shown in FIG. 8,
thus blocking the control tube 51 from lowering below the position
shown. This then serves to prevent such control tube from lowering
the free extremity 43 of the lever arm 42 (FIG. 6) thus leaving the
valve poppet off its seat and the top side of the diaphragm 20
pressurized to maintain the diaphragm on its seat 19 to block
inflow of water from the upper inlet tube 87.
[0057] Consequently, the total loss of water will be only that
which is stored in the tank 71 and inflow of additional water from
the upper inlet tube 87 will be blocked until such time as the
homeowner or attendant note that the tank 71 has been evacuated
without refill. This then alerts the homeowner of the leak thus
allowing for repair work before the tank 71 is again filled with
water.
[0058] With continued reference to FIG. 7, when the poppet is
closed it will be appreciated that water flowing upwardly from the
upper inlet tube 87 it will strike the facing conical surface of
the poppet 41 to be diverted radially, outwardly, and downwardly as
indicated by directional arrows 201 to the outlets 166 to be
defined by annular deflectors 85.
[0059] Referring to FIG. 6, when the poppet is open the incoming
water will be directed to flow outwardly around the conical surface
of the poppet to flow upwardly in the passage 26, through the
annuli formed with the respective ports 27 and 29, via the grooves
in the flutes of the enlarged sections 33 and 35 (FIG. 6). Flow
will continue on upwardly in the tower to flow outwardly in the
bleed ports 115 (FIG. 7) to maintain a positive pressure
differential acting down on the top of the diaphragm 20. The
control valve will thus remain closed until such time as the float
and control tube are lowered as by a toilet flush.
[0060] As will be appreciated by those skilled in the art, while
the poppet 41 is off its seat (FIG. 6), water flow from the outlet
17 will be directed by the conical walls 204 radially inwardly over
the poppet at a robust flow rate dictated by the diaphragm being
seated on the seat 19 (FIG. 6) to pressurize that recess around
such poppet and force such flow in a turbulent pattern past such
poppet and through the annulus between the stem and passage 26, to
thus wash any debris away along with it. Thus, while the pressure
differential maintains the diaphragm pressed down on the seat 19 to
cooperate with the flange 81 to form a turbulent wash chamber over
the outlet to enhance washing the poppet.
[0061] It will be appreciated that as the float carries the control
tube 51 up, the lower edge of such tube will be raised above the
level of the keeper 61 to free the catch to be rotated clockwise
under the influence of the elastomeric hinge arm 59 to the position
shown in FIG. 8 disposed under the bottom edge of such tube.
[0062] Then, when the flush handle is operated to flush the toilet,
the outlet valve 53 (FIG. 1) will be opened and the link 65 drawn
to the right as viewed in FIG. 9 to rotate the catch device 55
counter clockwise about the point defined by the hinge arm 59 to
drive the upper end of such catch device 55 to the left to strike
the stop 158 as the keeper 61 is likewise shifted to the left from
under the edge of the tube 51 freeing such tube to lower. This then
serves to lower the free end 43 of the lever 42 (FIG. 7) to raise
the poppet 41 to discontinue bleed of fluid up the passage 26 and
pressurize the underside of the diaphragm to raise such diaphragm
off its seat. This then allows for pressurized water to flow out of
the upper inlet tube 87 to flow radially outwardly and down through
the ports 166 as depicted by the directional arrows (FIG. 7) to
again fill the tank.
[0063] As will be appreciated by those of skill, for different
types of water tanks 71, such as the ever-popular low profile
tanks, the vertical adjustment of the inlet pipe device 15 will be
made to establish the desired level of water in the tank. Thus, for
a low profile tank, the upper inlet pipe 141 may easily be
telescoped downwardly into the lower pipe 131 as the ribs 139
flexibly pass the ribs 137 until the desired height of the inlet
device is established thereby positioning the float 47 at the
desired level for causing the control tube 51 to actuate the
control lever 42 at the desired water level.
[0064] In that regard, the reader will understand that when the
inlet pipe device is telescoped down, it is possible to slide the
slider 187 down a corresponding amount on the catch device 55 to
thus coordinate actuation of and blocking in accordance with the
desired height of the water in the tank 71.
[0065] The embodiment of the present invention shown in FIG. 11 is
similar to that shown in FIG. 7 except that the pilot stem 37 is
configured at its lower extremity with an enlarged poppet in the
form of a spherical poppet 191 configured to seat upwardly on the
downwardly facing pilot seat 28.
[0066] From the foregoing it will be appreciated that the valve
control device of the present invention is made up of a minimal
number of parts making it economical to manufacture and assemble to
provide an economical and convenient and effective means for
controlling flow of water from an inlet pipe and will provide for a
long trouble free life with minimal or no clogging due to residue,
scum or the like as might be carried by the water.
[0067] Although the present invention has been described in detail
with regard to the preferred embodiments and drawings thereof, it
should be apparent to those of ordinary skill in the art that
various adaptations and modifications of the present invention may
be accomplished without departing from the spirit and the scope of
the invention. Accordingly, it is to be understood that the
detailed description and the accompanying drawings as set forth
hereinabove are not intended to limit the breadth of the present
invention.
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