U.S. patent application number 15/372800 was filed with the patent office on 2017-06-22 for induction heatable stainless steel sheet having excellent corrosion resistance and method of manufacturing the same.
The applicant listed for this patent is POSCO. Invention is credited to Man Jin HA, Seong In JEONG, Sun Mi KIM.
Application Number | 20170175236 15/372800 |
Document ID | / |
Family ID | 59066007 |
Filed Date | 2017-06-22 |
United States Patent
Application |
20170175236 |
Kind Code |
A1 |
JEONG; Seong In ; et
al. |
June 22, 2017 |
INDUCTION HEATABLE STAINLESS STEEL SHEET HAVING EXCELLENT CORROSION
RESISTANCE AND METHOD OF MANUFACTURING THE SAME
Abstract
A stainless steel sheet for cookware and a method of
manufacturing the same and, particularly, an induction heatable
stainless steel sheet having excellent corrosion resistance and a
method of manufacturing the same are provided. The induction
heatable stainless steel sheet having excellent corrosion
resistance includes, by wt %, C: 0.1% or less (excepting 0%), Si:
0.2% to 3.0%, Mn: 1.0% to 4.0%, Cr: 19.0% to 23.0%, Ni: 0.3% to
2.5%, N: 0.18% to 0.3%, Cu: 0.3% to 2.5%, iron (Fe) as a residual
component thereof, and other unavoidable impurities, and has
relative permeability of 20.mu..sub.r to 80.mu..sub.r. In addition,
a microstructure includes, by volume %, ferrite: 30% to 70% and
austenite as a remainder thereof.
Inventors: |
JEONG; Seong In; (Seoul,
KR) ; KIM; Sun Mi; (Pohang-si, KR) ; HA; Man
Jin; (Pohang-si, KR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
POSCO |
Pohang-si |
|
KR |
|
|
Family ID: |
59066007 |
Appl. No.: |
15/372800 |
Filed: |
December 8, 2016 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
C21D 2211/001 20130101;
C22C 38/02 20130101; C21D 9/46 20130101; C22C 38/42 20130101; B21B
2001/225 20130101; C21D 8/0263 20130101; C21D 8/0226 20130101; C22C
38/04 20130101; C21D 8/0236 20130101; C21D 2211/005 20130101; C22C
38/001 20130101; C21D 8/005 20130101; B21B 3/00 20130101; B21B 1/22
20130101; C21D 6/004 20130101 |
International
Class: |
C22C 38/42 20060101
C22C038/42; C22C 38/02 20060101 C22C038/02; C22C 38/00 20060101
C22C038/00; B21B 1/22 20060101 B21B001/22; C21D 8/02 20060101
C21D008/02; C21D 8/00 20060101 C21D008/00; C21D 6/00 20060101
C21D006/00; B21B 3/00 20060101 B21B003/00; C22C 38/04 20060101
C22C038/04; C21D 9/46 20060101 C21D009/46 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 21, 2015 |
KR |
10-2015-0183267 |
Claims
1. An induction heatable stainless steel sheet having excellent
corrosion resistance comprising, by wt %, carbon (C): 0.1% or less
(excepting 0%), silicon (Si): 0.2% to 3.0%, manganese (Mn): 1.0% to
4.0%, chromium (Cr): 19.0% to 23.0%, nickel (Ni): 0.3% to 2.5%,
nitrogen (N): 0.18% to 0.3%, copper (Cu): 0.3% to 2.5%, iron (Fe)
as a residual component thereof, and other unavoidable impurities,
and having relative permeability of 20.mu..sub.r to 80.mu..sub.r,
wherein a microstructure includes, by volume %, ferrite: 30% to 70%
and austenite as a remainder thereof.
2. The induction heatable stainless steel sheet having excellent
corrosion resistance of claim 1, wherein Md30, where
Md30=551-462.times.(C %+N %)-9.2.times.Si %-8.1.times.Mn
%-29.times.(Ni %+Cu %)-13.7.times.Cr %-18.5.times. Mo %-68.times.Al
%, of the stainless steel sheet is 80 or less.
3. The induction heatable stainless steel sheet having excellent
corrosion resistance of claim 1, wherein elongation of the
stainless steel sheet is 40% or more.
4. The induction heatable stainless steel sheet having excellent
corrosion resistance of claim 1, wherein pitting potential of the
stainless steel sheet is 280 mV or more.
5. The induction heatable stainless steel sheet having excellent
corrosion resistance of claim 1, wherein cookware formed of the
stainless steel sheet heats water to boiling point within 10
minutes when 500 cc of water at room temperature is heated by an
induction heater.
6. A method of manufacturing an induction heatable stainless steel
sheet having excellent corrosion resistance and having relative
permeability of 20.mu..sub.r to 80.mu..sub.r wherein a
microstructure includes, by volume %, ferrite: 30% to 70% and
austenite as a remainder thereof, comprising: preparing molten
steel comprising, by wt %, carbon (C): 0.1% or less (excepting 0%),
silicon (Si): 0.2% to 3.0%, manganese (Mn): 1.0% to 4.0%, chromium
(Cr): 19.0% to 23.0%, nickel (Ni): 0.3% to 2.5%, nitrogen (N):
0.18% to 0.3%, copper (Cu): 0.3% to 2.5%, iron (Fe) as a residual
component thereof, and other unavoidable impurities; and
manufacturing a thin plate by supplying the molten steel to a space
between twin rolls of a twin roll strip caster including the twin
rolls rotating in opposite directions.
7. The method of manufacturing an induction heatable stainless
steel sheet having excellent corrosion resistance of claim 6,
wherein Md30, where Md30=551-462.times.(C %+N %)-9.2.times.Si
%-8.1.times.Mn %-29.times.(Ni %+Cu %)-13.7.times.Cr %-18.5.times.Mo
%-68.times.Al %, of the stainless steel sheet is 80 or less.
8. The method of manufacturing an induction heatable stainless
steel sheet having excellent corrosion resistance of claim 6,
wherein pitting potential of the stainless steel sheet is 280 mV or
more.
Description
TECHNICAL FIELD
[0001] The present disclosure relates to a stainless steel sheet
for cookware and a method of manufacturing the same and, more
particularly, to a stainless steel sheet having excellent induction
heating properties and corrosion resistance and a method of
manufacturing an induction heatable stainless steel sheet having
excellent corrosion resistance using a twin roll strip casting
process.
BACKGROUND ART
[0002] In general, austenitic stainless steel having good
workability and corrosion resistance includes iron (Fe) as a base
metal as well as chrome (Cr) and nickel (Ni) as main alloying
ingredients. Other alloying elements such as molybdenum (Mo) and
copper (Cu) are commonly added thereto, and thus, various grades of
steel have been developed for various uses. Austenitic stainless
steel has excellent corrosion resistance and workability, but is
non-magnetic.
[0003] Austenitic stainless steel having excellent corrosion
resistance and workability includes Ni, Mo, and the like, which are
relatively costly raw materials. As an alternative thereto, SUS
400-series stainless steel, a ferritic stainless steel, has been
developed. 400-series stainless steels have the disadvantage that
formability and corrosion resistance thereof are lower than those
of SUS 300-series stainless steels, austenitic stainless steels,
but have ferromagnetism.
[0004] Duplex stainless steel, in which an austenite phase and a
ferrite phase are mixed, has all of the advantages of austenitic
and ferritic stainless steels, and various types of duplex
stainless steel have been developed to date, having magnetic
properties between the properties of austenitic and ferritic
stainless steels.
[0005] The magnetism described above is properties effective for
induction heating, however, ferritic stainless steels are
vulnerable to corrosion. Therefore, an induction heatable material
having excellent corrosion resistance is required for use in the
manufacturing of cookware.
[0006] The stainless steel described above has been widely used as
a material for various types of cookware. As the leisure culture
has developed, in consideration of safety in resorts and other
types of accommodation, cooking with induction heaters has become
commonplace.
[0007] Therefore, the ability to be induction heated, as described
above, has become a main requirement in the properties of cookware.
According to the content of ferrite in steel, magnetism may be
present. According to a degree of magnetism, induction heating may
be possible, and appropriate magnetism is required.
[0008] An example of a type of cookware using stainless steel may
be a three ply pot, and the like.
[0009] In the case of a pot having a three layer structure formed
using three kinds of material, an interior portion is formed of SUS
304 stainless steel, an outer cover portion is formed of SUS 430
stainless steel, and a middle portion is formed of aluminum (Al),
bonded together. A reason that cookware is formed using three kinds
of material as described above is to secure corrosion resistance
and induction heating properties.
[0010] As described above, when cookware of a three ply pot is
manufactured, a bonding process is added and a process using three
kinds of material is complex, whereby processing costs are
high.
[0011] Therefore, a material for cookware having excellent
corrosion resistance, able to be heated, in detail, able to be
induction heated, has been required.
DISCLOSURE
Technical Problem
[0012] An aspect of the present disclosure may provide an induction
heatable stainless steel sheet having excellent corrosion
resistance.
[0013] Another aspect of the present disclosure may provide a
method of manufacturing an induction heatable stainless steel sheet
having excellent corrosion resistance using a twin roll strip
casting process.
Technical Solution
[0014] According to an aspect of the present disclosure, an
induction heatable stainless steel sheet having excellent corrosion
resistance may include, by wt %, carbon (C): 0.1% or less
(excepting 0%), silicon (Si): 0.2% to 3.0%, manganese (Mn): 1.0% to
4.0%, chromium (Cr): 19.0% to 23.0%, nickel (Ni): 0.3% to 2.5%,
nitrogen (N): 0.18% to 0.3%, copper (Cu): 0.3% to 2.5%, iron (Fe)
as a residual component thereof, and other unavoidable impurities.
A microstructure may include, by volume %, ferrite: 30% to 70% and
austenite as a remainder thereof. Relative permeability of the
stainless steel sheet may be 20.mu..sub.r to 80.mu..sub.r.
[0015] According to another aspect of the present disclosure, a
method of manufacturing an induction heatable stainless steel sheet
having excellent corrosion resistance and having relative
permeability of 20.mu..sub.r to 80.mu..sub.r, in which a
microstructure may include, by volume %, ferrite: 30% to 70% and
austenite as a remainder thereof, may include: preparing molten
steel including, by wt %, carbon (C): 0.1% or less (excepting 0%),
silicon (Si): 0.2% to 3.0%, manganese (Mn): 1.0% to 4.0%, chromium
(Cr): 19.0% to 23.0%, nickel (Ni): 0.3% to 2.5%, nitrogen (N):
0.18% to 0.3%, copper (Cu): 0.3% to 2.5%, iron (Fe) as a residual
component thereof, and other unavoidable impurities; and
manufacturing a thin plate by supplying the molten steel to a space
between twin rolls of a twin roll strip caster including the twin
rolls rotating in opposite directions.
Advantageous Effects
[0016] According to an exemplary embodiment in the present
disclosure, a single material is applied to smoothly perform
induction heating, whereby induction heating properties may be
easily applied to cookware. In the case of a conventional triple
bottom material, an interior portion is formed of SUS 304 stainless
steel, an outer cover portion is formed of SUS 430 stainless steel,
and a middle portion formed of Al or the like, bonded together, and
a process of manufacturing the same is very complex. However, a
stainless steel sheet, solving a problem described above, may be
provided.
[0017] According to an exemplary embodiment in the present
disclosure, a twin roll strip casting process is used to stably
manufacture an induction heatable stainless steel sheet having
excellent corrosion resistance.
DESCRIPTION OF DRAWINGS
[0018] FIG. 1 is a schematic diagram illustrating an example of a
twin roll strip casting process preferably used to manufacture a
stainless steel sheet according to an exemplary embodiment in the
present disclosure.
[0019] FIGS. 2A and 2B are photographs of microstructures of an
example of representative austenitic stainless steel and a
conventional example of representative ferritic stainless steel.
FIG. 2A illustrates austenitic stainless steel (Austenite: FCC),
and FIG. 2B illustrates ferritic stainless steel (Ferrite:
BCC).
[0020] FIG. 3 is a microstructure picture of Inventive example 1 in
accordance with an exemplary embodiment in the present
disclosure.
[0021] FIG. 4 is a graph illustrating relationship of relative
permeability and pitting potential for each type of steel.
[0022] FIG. 5 is a graph illustrating induction heating properties
of a conventional three ply pot (Conventional example) and a single
ply pot according to Inventive example 1.
[0023] FIG. 6 is a graph illustrating relationship of the content
of ferrite and relative permeability.
BEST MODE FOR INVENTION
[0024] Hereinafter, the present disclosure will be described in
detail.
[0025] According to an exemplary embodiment in the present
disclosure, ferrite microstructures and austenite microstructures
are properly mixed to provide an induction heatable stainless steel
material having good corrosion resistance.
[0026] When the content of ferrite in a stainless steel material is
controlled to be 30% to 70%, the stainless steel material may have
appropriate magnetism to be used as a material for induction
heatable cookware.
[0027] Furthermore, high nitrogen duplex stainless steel is
appropriate for improving corrosion resistance, and is manufactured
using a twin roll strip casting process to prevent bubbles or the
like, caused by nitrogen gas in solidification in an exemplary
embodiment in the present disclosure.
[0028] According to an exemplary embodiment in the present
disclosure, an induction heatable stainless steel sheet having
excellent corrosion resistance may preferably include, by wt %,
carbon (C): 0.1% or less (excepting 0%), silicon (Si): 0.2% to
3.0%, manganese (Mn): 1.0% to 4.0%, chromium (Cr): 19.0% to 23.0%,
nickel (Ni): 0.3% to 2.5%, nitrogen (N): 0.18% to 0.3%, Cu: 0.3% to
2.5%, iron (Fe) as a residual component thereof, and other
unavoidable impurities.
[0029] Hereinafter, components contained in a stainless steel sheet
according to an exemplary embodiment in the present disclosure and
the contents thereof will be described.
[0030] Carbon (C): 0.1% or Less (Excepting 0%)
[0031] C, an austenite phase forming element, is an element
effective for increasing strength of a material by solid solution
strengthening. However, when C is added excessively, C is easily
combined with an element for forming carbides, such as Cr,
effective for providing corrosion resistance at a ferrite-austenite
phase boundary to lower the content of Cr around a grain boundary,
thereby reducing corrosion resistance. In this case, in order to
significantly increase corrosion resistance, it is preferable to
add C within a range of 0.1% or less.
[0032] Silicon (Si): 0.2% to 3.0%
[0033] Si is partially added for a deoxidation effect. Si, a
ferrite phase forming element, is an element concentrated in
ferrite in an annealing heat treatment. Thus, in order to secure a
proper ferrite phase fraction, 0.2% or more of Si is required to be
added. However, when Si is added in excess of 3.0%, hardness of a
ferrite phase is sharply increased, to reduce elongation. Thus, an
austenite phase affecting securing of elongation may be difficult
to secure. Moreover, when Si is added excessively, slag fluidity is
decreased in a steelmaking process, Si is combined with oxygen to
form an inclusion, and corrosion resistance is decreased. Thus, it
is preferable to limit the content of Si to 0.2% to 3.0%.
[0034] Nitrogen (N): 0.18% to 0.3%
[0035] N is an element greatly contributing to the stabilization of
an austenite phase along with Ni in stainless steel, and an element
concentrated in an austenite phase in an annealing heat treatment.
Thus, the content of N is increased to incidentally improve
corrosion resistance and improve strength. However, solid
solubility of N may be changed according to the content of added
Mn, and thus, controlling the content thereof may be required. When
the content of N exceeds 0.3% in a range of Mn, according to an
exemplary embodiment in the present disclosure, a blow hole, a pin
hole or the like may be generated during casting due to excess of
nitrogen solid solubility, thereby causing a surface defect of a
product.
[0036] In order to secure corrosion resistance and material
properties at a level of 304 stainless steel, N and Mn, which are
different austenite stabilizing elements, are added in an amount
equal to a reduced amount of Ni, an austenite stabilizing element,
to adjust a ferrite phase fraction. Only when at least 0.15% or
more of N is added, may an appropriate phase fraction be secured.
In addition, in order to allow a value of Md30 to be managed to be
80 or less, the content of N is required to be 0.18% or more. It is
preferable to limit the content of N to 0.18% to 0.30%.
[0037] Manganese (Mn): 1.0% to 4.0%
[0038] Mn is a deoxidizer and an element for increasing nitrogen
solid solubility, and Mn, an austenite forming element, is replaced
with relatively expensive Ni to be added. When the content of Mn is
added in excess of 4%, nitrogen solid solubility may be improved.
However, Mn may be combined with sulfur (S) in steel to form MnS
and to reduce corrosion resistance, and thus, there may be
limitations in securing corrosion resistance at a level equal to
that of 304 stainless steel.
[0039] When the content of Mn is less than 1.0%, a proper austenite
phase fraction is limited to being secured even by adjusting Ni,
Cu, N or the like, an austenite forming element. In addition, as
solid solubility of added N is low, a sufficient solid solution
amount of nitrogen may not be obtained at atmospheric pressure.
Thus, it is preferable to limit the content of Mn to 1.0% to
4.0%.
[0040] Chromium (Cr): 19.0% to 23.0%
[0041] Cr, a ferrite stabilizing element along with Si, mainly
serves to secure a ferrite phase of stainless steel, and is an
essential element for securing corrosion resistance. When the
content of Cr is increased, corrosion resistance is increased.
However, in order to maintain a phase fraction, the content of
relatively expensive Ni or other austenite forming elements is
required to be increased. Thus, in order to secure a level of
corrosion resistance equal to or greater than that of 304 stainless
steel while maintaining a phase fraction of stainless steel, it is
preferable to limit the content of Cr to 19.0% to 23.0%.
[0042] Nickel (Ni): 0.3% to 2.5%
[0043] Ni, an austenite stabilizing element along with Mn, Cu, and
N, mainly serves to secure an austenite phase of stainless steel.
For cost reductions, instead of significantly reducing the content
of relatively expensive Ni, amounts of added Mn and N, different
austenite phase forming elements, are commonly increased to
maintain sufficient phase fraction balance due to a reduction in
Ni.
[0044] However, as formation of plasticity-induced martensite
generated in cold working is suppressed, 0.3% or more of Ni should
be added to secure sufficient stability of an austenite phase. When
Ni is added excessively, an austenite phase fraction is increased,
and thus, there may be limitations in securing an appropriate
austenite fraction. In detail, due to relatively expensive Ni,
manufacturing costs of a product are increased, and thus, there may
be limitations in securing competitiveness in comparison with 304
stainless steel. Thus, the content of Ni is preferable to be
limited to being 0.3% to 2.5%.
[0045] Copper (Cu): 0.3% to 2.5%
[0046] It is preferable to significantly reduce the content of Cu
in the interest of cost reductions. In addition, as the formation
of plasticity-induced martensite, generated in cold working, is
suppressed, 0.3% or more of Cu should be added to secure sufficient
stability of an austenite phase.
[0047] When the content of Cu exceeds 2.5%, there may be
limitations in processing a product due to hot brittleness, whereby
it is preferable to limit the content of Cu to 0.3% to 2.5%.
[0048] A residual component of the stainless steel sheet according
to an exemplary embodiment in the present disclosure other than
components described above may include iron (Fe) and other
unavoidable impurities. Other unavoidable impurities may include,
for example, phosphorous (P), sulfur (S) or the like.
[0049] A stainless steel sheet according to an exemplary embodiment
in the present disclosure may have a microstructure including, by
volume %, ferrite: 30% to 70% and austenite as a remainder
thereof.
[0050] Ferrite is a structure having magnetism, and thus may have
induction heating properties. When a fraction thereof is less than
30%, the content of ferrite having magnetism is low, whereby
induction heating efficiency may be low. When a fraction thereof
exceeds 70%, the content of ferrite having magnetism is high,
whereby induction heating efficiency may be excessively high. In
this case, for example, when food is cooked, food may be stuck to a
bottom of a cooking vessel.
[0051] Thus, it is preferable to limit a fraction of ferrite of a
microstructure of a steel sheet according to an exemplary
embodiment in the present disclosure to 30% to 70%.
[0052] It is preferable to limit relative permeability of a
stainless steel sheet according to an exemplary embodiment in the
present disclosure to 20.mu..sub.r to 80.mu..sub.r. When the
relative permeability thereof is less than 20.mu..sub.r, relative
permeability is weak not to efficiently perform induction heating.
When the relative permeability thereof exceeds 80.mu..sub.r,
relative permeability is too excessive, whereby food may be stuck
to a bottom of a cooking vessel or may be easily burnt.
[0053] It is preferable to Md30 [Here, Md30=551-462.times.(C %+N
%)-9.2.times.Si %-8.1.times.Mn %-29.times.(Ni %+Cu %)-13.7.times.Cr
%-18.5.times.Mo %-68.times.Al %] of a stainless steel sheet
according to an exemplary embodiment in the present disclosure to
80 or less.
[0054] When Md30 is great, martensite may be easily generated in a
case of deformation.
[0055] In order to improve pickling properties in a process of
annealing and pickling a steel sheet, the steel sheet is bent
before a pickling process. In this case, when bending severely
occurs and a value of Md30 is great, an occurrence probability of
strip breakage may be increased due to brittleness caused by
martensite generation.
[0056] Thus, it is preferable to limit Md30 to 80 or less.
[0057] Elongation of a steel sheet according to an exemplary
embodiment in the present disclosure may be 40% or more, and
pitting potential thereof may be 280 mV or more.
[0058] A steel sheet according to an exemplary embodiment in the
present disclosure may be used to manufacture cookware. When 500 cc
of water at room temperature is heated by an induction heater, the
water may be heated to boiling point within 10 minutes.
[0059] Hereinafter, a method of manufacturing a stainless steel
sheet according to another exemplary embodiment in the present
disclosure will be described.
[0060] In order to manufacture a stainless steel sheet according to
another exemplary embodiment in the present disclosure, a molten
steel including, by wt %, C: 0.1% or less (excepting 0%), Si: 0.2%
to 3.0%, Mn: 1.0% to 4.0%, Cr: 19.0% to 23.0%, Ni: 0.3% to 2.5%, N:
0.18% to 0.3%, Cu: 0.3% to 2.5%, iron (Fe) as a residual component
thereof, and other unavoidable impurities, is prepared.
[0061] The molten steel prepared as described above, is supplied to
a space between twin rolls of a twin roll strip caster, rotating in
opposite directions, to manufacture a thin plate.
[0062] The twin roll strip caster is not particularly limited and
may be, for example, a twin roll strip caster such as that
illustrated in FIG. 1 or the like.
[0063] With reference to FIG. 1 illustrating an example of a twin
roll strip manufacturing process preferably applied to manufacture
a stainless steel sheet according to an exemplary embodiment in the
present disclosure, an example of a method of manufacturing a
stainless steel sheet according to an exemplary embodiment in the
present disclosure will be described in detail.
[0064] As illustrated in FIG. 1, the molten steel prepared as
described above is accommodated in a ladle 1, and flows into a
tundish 2 through a nozzle. The molten steel flowing into the
tundish 2 is supplied through a molten steel injection nozzle 3
between edge dams 6 installed in both ends of casting rolls 5, in
other words, between the casting rolls 5, to be solidified. In this
case, in order to prevent molten metal between casting rolls from
being oxidized, a meniscus shield 7 protects a molten metal surface
and an appropriate gas is injected inside the meniscus shield 7 to
appropriately adjust an atmosphere.
[0065] While a thin plate exits a roll nip in which both rolls meet
each other, the thin plate is manufactured to be drawn out. After
the thin plate is rolled in a rolling mill 8, the thin plate passes
through a cooling device 9 to be cooled. The thin plate is wound in
a winding device 10 thereafter. In FIG. 1, an unexplained number 4
denotes a sump.
[0066] In the method of manufacturing the stainless steel sheet, an
induction heatable stainless steel sheet, having relative
permeability of 20.mu..sub.r to 80.mu..sub.r, in which a
microstructure including, by volume %, ferrite: 30% to 70% and
austenite as a remainder thereof, may be manufactured.
[0067] Hereinafter, an exemplary embodiment in the present
disclosure will be described in more detail byway of an
example.
Example 1
[0068] 90 tons of molten steel having a composition as described in
Table 1 was prepared to be cast using a twin roll strip caster
illustrated in FIG. 1, thereby manufacturing a thin steel sheet. In
this case, a casting width was 1,300 mm, and a casting thickness
was 4.0 mm.
[0069] As described above, immediately after the thin steel sheet
was cast, the thin steel sheet was hot-rolled at a high temperature
to continuously manufacture a hot-rolled plate having a thickness
of about 2.5 mm. The hot-rolled plate was cold rolled at a
reduction rate of 50% to 70% and was annealed at a temperature of
1150.degree. C.
[0070] FIGS. 2A and 2B are pictures, in which microstructures of
representative examples of conventional austenitic stainless steel
(SUS 304 stainless steel) and ferritic stainless steel (SUS 430
stainless steel) are illustrated by way of example.
[0071] FIG. 3 is a picture in which a microstructure of Inventive
example 1 in Table 2 is visible, and FIG. 4 illustrates
investigated relative permeability and pitting potential with
respect to Inventive example 1, along with SUS 304, SUS 430, and
SUS 201 stainless steel.
[0072] A pot was manufactured using the stainless steel of
Inventive example 1 in Table 2. In this case, when 500 cc of water
at room temperature was heated by an induction heater, heating
properties were investigated and results thereof are illustrated in
FIG. 5.
[0073] FIG. 5 also illustrates heating properties with respect to a
conventional three ply pot (Conventional example).
[0074] The conventional three ply pot was manufactured, as an
interior portion was formed of SUS 304 stainless steel, an outer
cover portion was formed of SUS 430 stainless steel, and a middle
portion was formed of aluminum (Al), bonded together.
TABLE-US-00001 TABLE 1 Classi- Steel composition (by wt %) fication
C Si Mn Cr Ni Cu N Md30 Compar- 0.041 0.34 0.45 16.25 0.34 0.26
0.041 266.3 ative example 1 Compar- 0.031 0.56 2.89 19.84 0.86 0.61
0.227 88.8 ative example 2 Compar- 0.032 0.51 2.85 19.3 0.849 0.63
0.178 118.9 ative example 3 Inventive 0.0318 0.626 3.001 19.89 1.01
0.778 0.2267 77.2 example 1 Inventive 0.0337 0.598 2.92 20.38 0.96
0.62 0.2412 69.8 example 2 Inventive 0.0419 0.582 3.108 20.74 0.86
0.614 0.2373 64.6 example 3 Inventive 0.0347 0.56 2.995 20.02 1.03
0.759 0.2455 66.0 example 4 [In Table 1, Md30 = 551 - 462 .times.
(C % + N %) - 9.2 .times. Si % - 8.1 .times. Mn % - 29 .times. (Ni
% + Cu %) - 13.7 .times. Cr % - 18.5 .times. Mo % - 68 .times. Al
%]
TABLE-US-00002 TABLE 2 Microstructure Pitting *Whether (Volume %)
Elongation potential Relative of strip Classification ferrite
austenite (%) (mV) permeability breakage Comparative 100 0 28.9 145
120 X example 1 Comparative 59 41 41.2 288 60 .largecircle. example
2 Comparative 62 38 34.4 265 63 .largecircle. example 3 Inventive
49 51 43.6 293 52 X example 1 Inventive 46 54 42.5 302 48 X example
2 Inventive 44 56 40.8 305 37 X example 3 Inventive 45 55 41.5 303
46 X example 4 *.largecircle.: strip breakage occurred, X: no strip
breakage occurred
[0075] As shown in Tables 1 and 2, in the case of Inventive example
1 to 4 in accordance with an exemplary embodiment in the present
disclosure, a material has excellent corrosion resistance and
induction heating properties. In the case of Comparative examples
(1 and 3) out of a range of an exemplary embodiment in the present
disclosure, corrosion resistance thereof was low. In the case of
Comparative examples (2 and 3), strip breakage occurred when a heat
treatment process was performed. A cause of strip breakage
occurrence was Md30 greater than 80. In this case, as martensite
was easily generated in deformation, strip breakage occurred when a
heat treatment process was performed.
[0076] Comparative example 1 was a complete ferrite structure. In
this case, when a heat treatment process was performed, a
martensite structure due to deformation did not occur. Thus,
Comparative example 1 was determined not to be affected by a value
of Md30.
[0077] As shown in FIG. 2A, a microstructure of austenitic
stainless steel was formed of austenite, and ferrite was finely
present therein. As shown in FIG. 2B, a microstructure of ferritic
stainless steel was formed of ferrite. Austenite was a nonmagnetic
body, and ferrite was a ferromagnetic body and has strong
magnetism.
[0078] As shown in FIG. 3, Inventive example 1 in accordance with
an exemplary embodiment in the present disclosure had structural
properties in which an austenite structure and a ferrite structure
were stacked to be complex composed, thereby having properties of
austenite and ferrite at the same time. In detail, magnetism
thereof was between those of austenitic stainless steel (SUS
300-series stainless steel) and ferritic stainless steel (SUS
400-series stainless steel), and had magnetism, to allow for
induction heatable properties.
[0079] As shown in FIG. 4, an SUS 400-series material had a high
degree of magnetism, but had significantly low pitting potential
properties, a corrosion resistance index. An SUS 200-series
material had very little magnetism, but a value of pitting
potential was significantly low to have poor corrosion resistance.
An SUS 300-series material had good corrosion resistance, but had
no magnetism, thereby having properties without induction heating
properties. In general, pitting potential of an SUS 304 steel grade
is 280 mV or more, which may be a measure of good corrosion
resistance.
[0080] Inventive example 1 in accordance with an exemplary
embodiment in the present disclosure had corrosion resistance
similar to that of an SUS 300-series material, had a median value
of relative permeability indicating magnetism, and had proper
induction heating properties. In other words, Inventive example 1
had good corrosion resistance and was induction heatable.
[0081] As shown in FIG. 5, a conventional pot (Conventional
example), formed to have a conventional three layer structure, had
heating properties similar to those of a pot having a single layer
structure formed using a material of Inventive example 1.
[0082] The conventional pot and the pot having a single layer
structure formed using a material of Inventive example 1 allowed
water to be boiled within 10 minutes. The pot having a three layer
structure formed using three kinds of material was manufactured
with an interior portion formed of SUS 304 stainless steel, an
outer cover portion formed of SUS 430 stainless steel, and a middle
portion formed of Al, bonded together. A bonding process was added
and a process using three kinds of material was complex, whereby
process costs were high. According to an exemplary embodiment in
the present disclosure, a material may be conveniently applied,
thereby solving a conventional problem described above.
Example 2
[0083] Except that the content of ferrite was varied, a steel sheet
was manufactured under the same conditions as those of Inventive
example 1 of Example 1, and changes in the content of ferrite and
relative permeability were investigated. Results thereof were
illustrated in FIG. 6. In addition, induction heating properties
with respect to relative permeability were also investigated.
[0084] As shown in FIG. 6, when the content of ferrite was 30% to
70%, relative permeability of 20.mu..sub.r to 80.mu..sub.r could be
obtained. As a result of investigation of induction heating
properties with respect to relative permeability, when relative
permeability was between 20.mu..sub.r and 80.mu..sub.r, induction
heating properties were good. When relative permeability was less
than 20.mu..sub.r, induction heating properties were weak, whereby
induction heating was not efficient. When relative permeability
exceeded 80.mu..sub.r, induction heating properties were excessive,
thereby allowing food to be stuck to a bottom of a cooking vessel
or to be easily burnt.
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