U.S. patent application number 15/443590 was filed with the patent office on 2017-06-22 for actuator mechanism for a brushroll cleaner.
The applicant listed for this patent is Aktiebolaget Electrolux. Invention is credited to Henrik Eriksson, Brian Vines.
Application Number | 20170172363 15/443590 |
Document ID | / |
Family ID | 52004157 |
Filed Date | 2017-06-22 |
United States Patent
Application |
20170172363 |
Kind Code |
A1 |
Eriksson; Henrik ; et
al. |
June 22, 2017 |
ACTUATOR MECHANISM FOR A BRUSHROLL CLEANER
Abstract
A vacuum cleaner head having a housing, a suction opening, an
agitator chamber located in communication with the suction opening,
an agitator, a blade extending parallel to the agitator and mounted
to rotate between a first blade position in which the blade does
not engage the agitator, and a second blade position in which the
blade engages the agitator to remove debris from the bristles
during rotation of the agitator, a blade arm rigidly connected to
rotate with the blade and extending from the blade pivot axis, and
a cam surface movable between a first cam position in which the cam
surface allows the blade to be in the first blade position, and a
second cam position to displace the blade arm to rotate the blade
to the second blade position.
Inventors: |
Eriksson; Henrik;
(Stockholm, SE) ; Vines; Brian; (Stockholm,
SE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Aktiebolaget Electrolux |
Stockholm |
|
SE |
|
|
Family ID: |
52004157 |
Appl. No.: |
15/443590 |
Filed: |
February 27, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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14467697 |
Aug 25, 2014 |
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15443590 |
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13826630 |
Mar 14, 2013 |
9295364 |
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14467697 |
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12405761 |
Mar 17, 2009 |
8601643 |
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13826630 |
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61037167 |
Mar 17, 2008 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A47L 9/0494 20130101;
A47L 9/0477 20130101; A46B 13/006 20130101; A47L 11/4041
20130101 |
International
Class: |
A47L 9/04 20060101
A47L009/04 |
Claims
1. A vacuum cleaner head comprising: a housing; a suction opening
provided through the housing; an agitator chamber located in fluid
communication with the suction opening; an agitator comprising a
spindle rotatably mounted to the housing in the agitator chamber
and one or more agitating devices projecting from the spindle; a
blade extending parallel to the agitator and pivotally mounted to
the housing to rotate about a blade pivot axis between a first
blade position in which the blade does not engage the agitator, and
a second blade position in which the blade engages the agitator to
remove debris from the one or more agitating devices during
rotation of the agitator; a blade arm rigidly connected to rotate
with the blade and extending from the blade pivot axis; and a cam
surface mounted to the housing and movable between a first cam
position in which the cam surface allows the blade to be in the
first blade position, and a second cam position in which the cam
surface displaces the blade arm to thereby rotate the blade to the
second blade position.
2. The vacuum cleaner head of claim 1, further comprising a spring
operatively connected to the blade and configured to bias the blade
from the second blade position to the first blade position.
3. The vacuum cleaner head of claim 1, further comprising a spring
operatively connected to the cam surface and configured to bias the
cam surface from the second cam position to the first cam
position.
4. The vacuum cleaner head of claim 1, further comprising a pedal
connected to the housing and movable between a first pedal position
in which the pedal allows the cam surface to be in the first cam
position, and a second pedal position in which the pedal moves the
cam surface to the second cam position.
5. The vacuum cleaner head of claim 4, wherein the pedal has an
activation surface configured to receive an activation force from
an operator to move the pedal from the first pedal position to the
second pedal position.
6. The vacuum cleaner head of claim 5, wherein the activation
surface is positioned relative to the housing such that a downward
force on the activation surface generates a force that biases the
agitator in an upward direction.
7. The vacuum cleaner head of claim 5, wherein the pedal is
operatively connected to the cam surface by a linear slider, the
pedal being adjacent a first end of the linear slider, and the cam
surface being at a second end of the linear slider.
8. The vacuum cleaner head of claim 4, wherein the pedal is mounted
by a pivot to the housing, and rotational movement of the pedal
from the first pedal position to the second pedal position causes
the cam surface to slide against the blade arm to rotate the blade
to the second blade position.
9. The vacuum cleaner head of claim 1, wherein the cam surface
comprises an angled end of a linear slider.
10. The vacuum cleaner head of claim 1, the cam surface is
configured to slide against the blade arm to rotate the blade to
the second blade position.
11. The vacuum cleaner head of claim 1, wherein the blade comprises
steel.
12. The vacuum cleaner head of claim 1, wherein the blade comprises
a sharpened edge.
13. The vacuum cleaner head of claim 1, wherein the blade comprises
a sharpened steel edge.
14. The vacuum cleaner head of claim 1, wherein the one or more
agitating devices comprise one or more bristles, each bristle being
connected at a first bristle end to the spindle, with the first
bristle ends being a first radial distance from a rotation axis of
the agitator; and wherein the agitator further comprises one or
more friction surfaces that extend to a second radial distance from
the rotation axis, the second radial distance being less than the
first radial distance.
15. The vacuum cleaner head of claim 14, wherein the blade engages
the one or more bristles and the one or more friction surfaces at
the second radial height to cut debris from the agitator when the
blade is in the second blade position.
16. A vacuum cleaner head comprising: a housing; a suction opening
provided through the housing; an agitator chamber located in fluid
communication with the suction opening; an agitator comprising a
spindle rotatably mounted to the housing in the agitator chamber
and one or more bristles projecting from the spindle; a blade
comprising a sharpened steel edge extending parallel to the
agitator and pivotally mounted to the housing to rotate about a
blade pivot axis between a first blade position in which the edge
does not engage the agitator, and a second blade position in which
the edge engages the agitator to remove debris from the bristles
during rotation of the agitator; a blade arm rigidly connected to
rotate with the blade and extending from the blade pivot axis; a
cam surface mounted to the housing and movable between a first cam
position in which the cam surface allows the blade to be in the
first blade position, and a second cam position in which the cam
surface displaces the blade arm to thereby rotate the blade to the
second blade position, wherein the cam surface is configured to
slide against the blade arm to rotate the blade to the second blade
position; and a pedal pivotally connected to the housing and
rotatable between a first pedal position in which the pedal allows
the cam surface to be in the first cam position, and a second pedal
position in which the pedal moves the cam surface to the second cam
position, the pedal having an activation surface configured to
receive an activation force in a downward direction from an
operator to move the pedal from the first pedal position to the
second pedal position.
17. The vacuum cleaner head of claim 16, further comprising a
spring operatively connected to the blade and configured to bias
the blade from the second blade position to the first blade
position.
18. The vacuum cleaner head of claim 16, further comprising a
spring operatively connected to the cam surface and configured to
bias the cam surface from the second cam position to the first cam
position.
19. The vacuum cleaner head of claim 16, wherein the activation
surface is positioned relative to the housing such that a downward
force on the activation surface generates a force that biases the
agitator in an upward direction.
20. The vacuum cleaner head of claim 16, wherein the pedal is
mounted by a pivot to the housing, and rotational movement of the
pedal from the first pedal position to the second pedal position
causes the cam surface to slide against the blade arm to rotate the
blade to the second blade position.
Description
[0001] This application is a continuation of U.S. application Ser.
No. 14/467,697, filed Aug. 25, 2014, which is a
continuation-in-part of U.S. application Ser. No. 13/826,630, (now
U.S. Pat. No. 9,295,364) filed Mar. 14, 2013, which is a
continuation of U.S. application Ser. No. 12/405,761 (now U.S. Pat.
No. 8,601,643), filed Mar. 17, 2009, which claims the benefit of
U.S. Provisional Application No. 61/037,167, filed Mar. 17, 2008.
This application claims priority to and the benefit of the
foregoing applications, and the foregoing applications are
incorporated herein by reference.
BACKGROUND
[0002] It has been found that rotating agitators used in vacuum
cleaners, floor sweepers, and the like, can collect a significant
amount of various kinds of dirt and debris on the agitator itself.
For example, the debris may include human and animal hairs,
strings, threads, carpet fibers and other elongated fibers that
wrap around or otherwise cling to the agitator. It has also been
found that accumulated debris can reduce the performance of the
agitator in a variety of ways. For example, debris may cover the
agitation bristles and diminish the agitator's ability to agitate a
surface. Further, debris on the agitator may impede the rotation of
the agitator by wrapping around the axle or by creating additional
friction with the cleaning head. If not removed, such debris can
also accumulate on or migrate to the ends of the agitator and enter
the bearing areas where it may cause binding, remove bearing
lubrication, or otherwise generate high friction, excessive heat,
or other undesirable conditions that can damage the bearings or
mounting structure. In addition, debris collected on the agitator
may create an imbalance in the agitator that may result in sound
and/or vibrations when the agitator rotates.
[0003] Debris that has collected on an agitator is often difficult
to remove because it has wrapped tightly around the agitator and
intertwined with the bristles. Users of a cleaning device often
must invert the device and remove the debris with manual tools such
as knives, scissors or other implements. Manual removal can be
unsanitary, time consuming, and, if the user fails to follow
instructions to deactivate the vacuum, may expose the user to
contact with a moving agitator.
[0004] Some known devices use mechanisms and features to facilitate
removing elongated fibers, such as string and hair, that may become
wrapped around an agitator during use. For example, some agitators
are provided with integral grooves that allow access by a pair of
scissors or a knife blade to manually cut the fiber. Other cleaning
devices use comb-like mechanisms to attempt to remove fibers. One
example is shown in U.S. Pat. No. 2,960,714, which is incorporated
herein by reference.
[0005] It is also known to provide features to clean rotating
agitators. For example, U.S. Pat. No. 8,601,643 ("the '643
patent"), which is incorporated herein by reference, describes a
variety of agitator cleaning devices that remove fibers that are
wound around the agitator. In the device in the '643 patent, the
agitator is provided with a raised support surface that provides a
firm backing against which the blade presses to pinch and cut the
fibers. Devices such as the one in the '643 patent have been found
to be effective for simple and durable user-friendly cleaning.
Other agitator cleaning devices include those shown in U.S. Pat.
Nos. 2,960,714; 2,642,617; and 804,213, which are also incorporated
herein by reference.
[0006] While various features of vacuum cleaner agitators and
agitator cleaning devices are known, there still exists a need to
provide alternatives, modifications, and improvements to such
devices.
SUMMARY
[0007] In one exemplary embodiment, there is provided a vacuum
cleaner head having a housing, a suction opening provided through
the housing, an agitator chamber located in fluid communication
with the suction opening, an agitator comprising a spindle
rotatably mounted to the housing in the agitator chamber and one or
more agitating devices projecting from the spindle, a blade
extending parallel to the agitator and pivotally mounted to the
housing to rotate about a blade pivot axis between a first blade
position in which the blade does not engage the agitator, and a
second blade position in which the blade engages the agitator to
remove debris from the one or more agitating devices during
rotation of the agitator, a blade arm rigidly connected to rotate
with the blade and extending from the blade pivot axis, and a cam
surface mounted to the housing and movable between a first cam
position in which the cam surface allows the blade to be in the
first blade position, and a second cam position in which the cam
surface displaces the blade arm to thereby rotate the blade to the
second blade position.
[0008] A spring may be operatively connected to the blade and
configured to bias the blade from the second blade position to the
first blade position.
[0009] A spring may be operatively connected to the cam surface and
configured to bias the cam surface from the second cam position to
the first cam position.
[0010] A pedal may be connected to the housing and movable between
a first pedal position in which the pedal allows the cam surface to
be in the first cam position, and a second pedal position in which
the pedal moves the cam surface to the second cam position. Such a
pedal may have an activation surface configured to receive an
activation force from an operator to move the pedal from the first
pedal position to the second pedal position. The activation surface
may be positioned relative to the housing such that a downward
force on the activation surface generates a force that biases the
agitator in an upward direction. The pedal may be operatively
connected to the cam surface by a linear slider, the pedal being
adjacent a first end of the linear slider, and the cam surface
being at a second end of the linear slider. The pedal may be
mounted by a pivot to the housing, and rotational movement of the
pedal from the first pedal position to the second pedal position
causes the cam surface to slide against the blade arm to rotate the
blade to the second blade position.
[0011] The cam surface may be an angled end of a linear slider.
[0012] The cam surface may be configured to slide against the blade
arm to rotate the blade to the second blade position.
[0013] The blade may be steel, may have a sharpened edge, and may
have a sharpened steel edge.
[0014] The one or more agitating devices may be one or more
bristles, each bristle being connected at a first bristle end to
the spindle, with the first bristle ends being a first radial
distance from a rotation axis of the agitator. The agitator may
also have one or more friction surfaces that extend to a second
radial distance from the rotation axis, the second radial distance
being less than the first radial distance. The blade may engage the
one or more bristles and the one or more friction surfaces at the
second radial height to cut debris from the agitator when the blade
is in the second blade position.
[0015] In yet another aspect, there is provided a vacuum cleaner
head having a housing, a suction opening provided through the
housing, an agitator chamber located in fluid communication with
the suction opening, an agitator comprising a spindle rotatably
mounted to the housing in the agitator chamber and one or more
bristles projecting from the spindle, a blade having a sharpened
steel edge extending parallel to the agitator and pivotally mounted
to the housing to rotate about a blade pivot axis between a first
blade position in which the edge does not engage the agitator, and
a second blade position in which the edge engages the agitator to
remove debris from the bristles during rotation of the agitator, a
blade arm rigidly connected to rotate with the blade and extending
from the blade pivot axis, a cam surface mounted to the housing and
movable between a first cam position in which the cam surface
allows the blade to be in the first blade position, and a second
cam position in which the cam surface displaces the blade arm to
thereby rotate the blade to the second blade position, wherein the
cam surface slides against the blade arm to rotate the blade to the
second blade position, and a pedal pivotally connected to the
housing and rotatable between a first pedal position in which the
pedal allows the cam surface to be in the first cam position, and a
second pedal position in which the pedal moves the cam surface to
the second cam position, the pedal having an activation surface
configured to receive an activation force in a downward direction
from an operator to move the pedal from the first pedal position to
the second pedal position.
[0016] A spring may be operatively connected to the blade and
configured to bias the blade from the second blade position to the
first blade position.
[0017] A spring operatively connected to the cam surface and
configured to bias the cam surface from the second cam position to
the first cam position.
[0018] The activation surface may be positioned relative to the
housing such that a downward force on the activation surface
generates a force that biases the agitator in an upward
direction.
[0019] The pedal may be mounted by a pivot to the housing, such
that rotational movement of the pedal from the first pedal position
to the second pedal position causes the cam surface to slide
against the blade arm to rotate the blade to the second blade
position.
[0020] Other embodiments may include additional or alternative
features. For example, the vacuum cleaner head may include an
anti-rotation support located at the first end of the housing and
positioned to limit how far the housing can rotate about the first
support point upon application of the activation force. As another
example, the pedal may be operatively connected to the cleaning
member by a linkage, such as a linear slide configured to convert a
first rotational movement of the pedal about a first pivot into a
second rotational movement of the cleaning member about a second
pivot to move the cleaning member from the first cleaning member
position to the second cleaning member position.
[0021] It will be appreciated that this Summary is not intended to
limit the claimed invention in any way.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] A better understanding of the exemplary embodiments may be
understood by reference to the attached drawings, in which like
reference numbers designate like parts. The drawings are exemplary,
and not intended to limit the claims in any way.
[0023] FIG. 1 is an example of a prior art vacuum cleaner.
[0024] FIG. 2 is a side elevation view of the lower parts of an
exemplary upright vacuum cleaner.
[0025] FIG. 3 is a partially cutaway view of the base of the
embodiment of FIG. 2.
[0026] FIG. 4 is an isometric view of the vacuum cleaner base of
FIG. 2.
[0027] FIG. 5 is a side view of an exemplary floor cleaner showing
forces associated with operation of an agitator cleaning
device.
[0028] FIG. 6 is a schematic side view of another exemplary floor
cleaner.
[0029] FIG. 7 is a schematic side view of another exemplary floor
cleaner.
[0030] FIG. 8 is a schematic side view of another exemplary floor
cleaner.
[0031] FIG. 9 illustrates a stick vacuum cleaner that may be used
with embodiments of the invention.
[0032] FIG. 10 illustrates a canister vacuum cleaner, central
vacuum cleaner, and cleaning head that may be used with embodiments
of the invention.
BRIEF DESCRIPTION OF EMBODIMENTS
[0033] The present invention is directed to agitator cleaning
devices, and particularly to devices that remove material from the
agitator as the agitator rotates. It has been determined that such
agitator cleaning devices typically are used while the vacuum
cleaner (or other floor cleaning device to which the agitator is
attached) remains stationary in one location on the floor. Thus,
the rotating agitator may remain in contact with a single spot on
the floor during the entire agitator cleaning process. This can
lead to excessive abrasion or even burning or melting of the
underlying floor, particularly where the floor comprises a soft or
delicate carpet fiber.
[0034] It has been found that this problem can be exacerbated by
certain mechanisms that are used to operate the agitator cleaner.
For example, some devices use a foot-operated pedal located
approximately above the agitator. In these cases, a downward force
on the operation pedal may also generate a force that presses the
agitator against the floor. This additional force can increase the
likelihood that the rotating agitator will damage the underlying
floor.
[0035] FIG. 1 shows a side elevation view of a typical prior art
vacuum cleaner 10 that is subject to the foregoing problem. The
vacuum cleaner 10 includes a base 12, a handle 14, and a pivot 16
that connects the base 12 to the handle 14 to allow relative
rotation between the base 12 and handle 14. The base 12 includes a
brushroll 18 and a brushroll cleaning mechanism (not shown) that is
activated by a pedal 20 located on the base 12. The pedal 20 is
located between the rear wheel 22 and the brushroll 18. As such, a
downward force F.sub.1 applied on the pedal 20 to activate the
brushroll cleaning mechanism also tends to press the agitator 18
more firmly into the underlying floor 24.
[0036] To counteract the possibility that the force F.sub.1 will
damage the underlying carpet, the vacuum cleaner 10 may be equipped
with a mechanism to lift the agitator 18 away from the floor 24
whenever the vacuum cleaner 10 is placed in the illustrated upright
position, or whenever the brushroll cleaning mechanism is operated.
Such lifting devices are known and illustrated, by way of
non-limiting examples, in U.S. Pat. No. 4,446,594 and U.S.
application Ser. No. 13/838,035, which are incorporated herein by
reference. Other measures also may be taken, such as limiting the
amount of time that the brush motor continues to operate during the
cleaning operation, or modifying the agitator bristles to reduce
the possibility that they can damage the floor. However, such
approaches may have certain drawbacks. For example, such solutions
may add cost and complexity to the device.
[0037] Another example of a device that could suffer from the
foregoing problem of increased likelihood of floor damage is the
device shown in the '643 patent. For example, the embodiment of
FIG. 12 of the '643 patent has an agitator cleaning device located
directly above the agitator, and a force to push down on the
cleaning device could press the agitator into the floor and
potentially damage the floor. The embodiment of FIGS. 11a-11c of
the '643 patent also may suffer from an increased likelihood of
floor damage caused by a downward force on the pedal generating an
increased downward force on the agitator, depending on the
locations of the wheels or other supporting structures (which are
not illustrated in FIGS. 11a-11c). For example, if the arrangement
in FIG. 12 were used in the vacuum cleaner shown in FIG. 1, the
operation pedal would be located at least partially in front of the
rear wheel 22, resulting in the problem described above.
[0038] It has been determined that the likelihood of experiencing
excessive downward force on the agitator during the agitator
cleaning operation can be mitigated, and possibly eliminated, by
providing an agitator cleaning mechanism that generates a neutral
(i.e., essentially zero) or negative (i.e., lifting) force on the
agitator during agitator cleaning. Exemplary embodiments of such an
agitator cleaning mechanism are now described in detail.
[0039] FIG. 2 shows a side elevation view of the lower part of an
exemplary upright vacuum cleaner 100. The vacuum cleaner 100
includes a base 102, a handle 104, and a pivot 106 that connects
the base 102 to the handle 104 to allow relative rotation between
the base 102 and handle 104 about a handle pivot axis 108. The base
102 and/or handle 104 may be formed as one or more housings that
hold the operative components of the vacuum cleaner, such as the
suction fan, fan motor, suction passages, dirt separator (cyclone,
bag filter, panel filter, etc.), and so on, as known in the art.
Examples of upright vacuum cleaners and their component parts are
shown in U.S. Pat. No. 7,293,326 and U.S. application Ser. Nos.
11/771,838 and 13/712,512, which are incorporated herein by
reference.
[0040] The base 102 extends in a longitudinal direction 110 that is
parallel to the underlying floor 112, and aligned with the fore-aft
direction in which the base 102 is generally moved during floor
cleaning. The pivot 106 may comprise a single-axis joint with a
pivot axis 108 that is perpendicular to the longitudinal direction
110 and parallel to the floor 112. This direction is referred to
herein as the lateral direction. Other alternatives may use
multiple-axis joints, which rotate about two or more separate pivot
axes, as known in the art.
[0041] Referring also to FIGS. 3 and 4, an agitator 114 is provided
at a front end 116 of the base 102. The agitator 114 includes a
spindle 118 that is mounted in an agitator chamber 120 formed
inside the base 102. The spindle 118 is rotatably mounted on
bearings, bushings, or the like, to rotate about an agitator
rotation axis 122. The agitator rotation axis 122 preferably is
parallel to the floor 112, and perpendicular to the longitudinal
direction 110 (i.e., parallel to the lateral direction), but these
orientations are not strictly required in all embodiments. The
bottom of the agitator chamber 120 is fluidly connected to a
suction opening 126 through which the operating airflow of the
vacuum cleaner draws dirt during the vacuum cleaning operation. The
suction opening 126 may be directly below the agitator 114, but it
is also known to use one or more offset suction openings that lie
in front of and/or behind the agitator 114. One or more suction
hoses or internal passages are provided to connect the agitator
chamber 120 to the suction fan, as known in the art.
[0042] The agitator 114 may be driven by gears, pulleys, belts, or
the like, as known in the art. For example, the shown agitator 114
is driven by a belt 164 that may be powered by a spindle 165 driven
by the main suction fan motor of the vacuum cleaner, or by a
separate dedicated electric motor 167. Such arrangements are
well-known in the art, and need not be described in more detail
herein.
[0043] The agitator 114 preferably includes one or more agitating
devices (bristles, flaps, etc.), such as one or more helical rows
of bristles 124. The agitating devices may extend from the spindle
118 to a first radial height (i.e., a first distance, as measured
in the radial direction from the agitator rotation axis 122). The
first radial height preferably is sufficiently large enough that
the ends of the agitating devices extend through the suction
opening 126 to contact an underlying floor 112. However, some or
all of the agitating devices may not extend this far. A variety of
different agitating devices that extend to multiple different
radial heights (e.g., a combination of two helical rows of bristles
interposed between two somewhat shorter helical flaps) may be used
in alternative embodiments. Furthermore, the agitator 114 may be
movable relative to the base 102 to selectively retract the
agitating devices so that they do not extend through the suction
opening 126, as may be desirable during bare floor cleaning.
[0044] An agitator cleaning mechanism 128 is also provided in the
base 102. The agitator cleaning mechanism 128 may comprise any
apparatus that is used to remove dirt, fibers, or the like from the
agitator 114. As one example, the agitator cleaning mechanism 128
comprises a blade 130 that is selectively movable into contact with
the agitating devices (e.g., bristles 124) as the agitator 114 is
rotated, in order to remove dirt and particularly wrapped fibers
from the agitator 114. The blade 130 may comprise spring steel or
other materials, and may have a sharpened edge. The blade 130 also
may be somewhat flexible to limit the amount of force that is
generated between the blade 130 and agitator 114. The blade 130
also may be formed as multiple independently-moveable blade parts
that extend in parallel and may be placed end-to-end or overlapping
one another. If desired, the blade 130 also may be replaced by a
comb-like structure or other structures that are suitable for
cleaning material from the agitator 114.
[0045] To agitator cleaning mechanism 128 also may include one or
more rigid friction surfaces 132 on the agitator 114, against which
the blade 130 bears to help strip away fibers. As shown in FIG. 4,
the friction surfaces 132 may be formed as protrusions from the
agitator spindle 118, and may be formed integrally as part of the
spindle 118. The exemplary friction surfaces 132 extend a second
radial height from the agitator rotation axis 122. The second
radial height may be less than the first radial height of the
agitating devices, and may be selected so that the friction
surfaces 132 do not extend through the suction opening 126, but
this is not strictly required.
[0046] The friction surfaces 132 preferably comprise one or more
helical protrusions. For example, the embodiment of FIG. 4 may
include one friction surface 132 formed as a helix that extends the
full length of the spindle 118 (excluding mounting points, the
drive belt pulley surface, and other areas where the bristles may
not be present). A second raised surface 132' may be provided
opposite the friction surface 132, but at a smaller radial height
than the friction surface 132, so that the blade 130 does not
contact the surface 132' during the agitator cleaning operation. In
this case, the second surface 132' may act as a counterbalance to
the friction surface 132. Alternatively, the second surface 132'
may be at the same radial height as the friction surface 132, to
act as a second friction surface. Other alternatives will be
readily apparent to persons of ordinary skill in the art in view of
the present disclosure. As some examples, friction surfaces having
different (e.g., non-helical) shapes may be used, the single
helical friction surface 132 can be divided into multiple parts,
and the friction surfaces may be separately formed and joined to
the spindle 118
[0047] The blade 130 is mounted to the base 102, preferably at a
location adjacent the agitator 114, and movable between a first
position in which the blade 130 is spaced from the agitator 114,
and a second position in which the blade engages the agitator 114
to clean away debris. In the second position, the blade 130 may
contact the friction surface 132 at one or more locations. To
provide such movement, the blade 130 may be mounted to the base 102
by a pivot 134. Alternative embodiments may use sliding mounts or
other kinds of movable connections. A spring 136 may be provided to
automatically return the blade 130 to the first position when
agitator cleaning is not desired.
[0048] Further details of the exemplary cleaning mechanism 128 and
other alternative embodiments are found in the '643 patent, and
U.S. application Ser. Nos. 13/838,035; 14/357,460; 14/357,449; and
14/357,466 (as well as other references noted herein), which are
incorporated herein by reference. It will be understood that the
inventions described herein relate to agitator cleaning mechanisms
in general, and may be used with the foregoing examples or any
other kind of mechanism that selectively cleans dirt, and
particularly elongated fibers like string and hair, from the
agitator 114.
[0049] The agitator cleaning mechanism 128 is operated by a pedal
138 on the base 102. In the shown example, the pedal 138 is mounted
on the base 102 by a pedal pivot 140, which allows the pedal 138 to
rotate relative to the base 102 about a predetermined range of
movement. The pivot may be replaced by sliding connections and
other movable connections in other embodiments. A linkage
operatively connects the pedal 138 to the blade 130. Any suitable
linkage may be used. For example, the linkage may comprise a linear
slide 142 that has a first end 144 adjacent the pedal 138 and a
second end 146 adjacent the blade 130. The slide 142 is mounted on
a track (e.g., a channel formed in the base 102) to reciprocate
along a linear direction extending between the first and second
ends 144, 146. A spring 148 is provided to bias the slide 142 in a
direction towards the first end 144.
[0050] The first end 144 of the slide 142 is positioned and shaped
to be contacted and pressed by the pedal 138 when the pedal 138 is
depressed by a user. In this example, the pedal 138 is shaped as an
"L", with the pivot 140 at the corner of the "L", one leg of the
"L" being positioned to receive a user's foot or hand, and the
other leg of the "L" abutting the first end 144 of the slide 142.
The second end 146 of the slide 142 is positioned and shaped to
move the blade 130 from the first position (inactive) to the second
position (agitator cleaning). For example, the second end 146 may
be shaped with a cam surface 150 that abuts an arm 152 that is
rigidly connected to the blade 130. In this embodiment, pressing
the pedal 138 downward moves the slide 142 towards the second end
146, and the cam surface 150 presses the arm 152 upwards to rotate
the blade 130 downward into engagement with the agitator 114. When
pressure on the pedal 138 is released, the spring 148 moves the
slide 142 back towards the first end 144 and the first end 144
pushes the pedal 138 back to the inactive position, and the blade
spring 136 lifts the blade 130 away from the agitator 114.
[0051] Other embodiments may use other mechanisms to operatively
connect the pedal 138 to the blade 130. For example, the slide
spring 148 may be removed if the blade spring 136 is sufficiently
strong to return all of the parts to their inactive position when
the user stops pressing the pedal 138. As another example, the cam
surface 150 and arm 152 may be replaced by a pin-in-slot
arrangement that provides two-way position control, so that the
slide 142 pulls the blade 130 into the inactive position as it
moves back towards the first end 144 (which can eliminate the need
for a separate blade spring 136). The slide 142 or other parts also
may include a resilient member (e.g., a compression spring) through
which the force is applied, and such a resilient member can be
configured to compress to allow the blade 130 to flex away from the
fully-operative position in the event a large object is wrapped
around the agitator 114. The blade 130 itself may be formed as the
resilient member, as described in the incorporated references.
Other embodiments may use other mechanisms to operate the agitator
cleaning mechanism, such as multiple pivoting links, gears, belts,
and the like. Other alternatives will be readily apparent to
persons of ordinary skill in the art in view of the present
disclosure.
[0052] Referring now to FIG. 5, the vacuum cleaner base 102
preferably includes one or more rear supports, such as one or more
rear wheels 154, located proximate to a back end 156 of the base
102. In most applications, two wheels are provided on opposite
sides of a longitudinal centerline of the base 102, but vacuum
cleaners may use a single rear wheel, or more than two rear wheels.
The wheels 154 may fixed at a particular orientation, or mounted on
swivels to allow rotation about a vertical axis (i.e., casters).
The rear wheels also may be replaced by ball rollers, skids, or the
like. The rear wheels 154 support at least a portion of the weight
of the vacuum cleaner on the floor 112. To this end, the rear
wheels 154 typically engage the floor 112 at a single rear wheel
contact point 162 along the longitudinal axis 110 (i.e., each wheel
154 may have a separate physical contact location, but both contact
locations typically will be at the same point along the
longitudinal axis 110).
[0053] The agitator 114 is located, with respect to the
longitudinal direction 110, such that it contacts the floor 112 in
front of the rear wheel contact point 162. The agitator also may be
located proximate to a front end 116 of the base 102. The base 102
also may include one or more front supports 160, such as wheels,
skids or ball rollers, located to contact the floor 112 at a point
between the rear wheel contact point 162 and the front end 116. The
front supports 160 may be movable to selectively raise and lower
the agitator 114 relative to the floor 112.
[0054] As noted above, it has been found that some agitator
cleaning devices are configured in such a way that the force
applied to activate the agitator cleaning device also tends to
press the agitator 114 into the underlying floor 112 material. This
increases the likelihood that the rotating agitator 114 will damage
the floor 112, unless countermeasures are taken to prevent such
damage. For example, FIG. 5 shows the approximate location where
the agitator cleaner activation pedal 158 of the commercial product
shown in FIG. 1 would be located if it were used. In this case, the
pedal 158 would be located in front of the rear wheel contact point
162 with respect to the longitudinal direction 110, and oriented to
receive a downward operation force F.sub.1 from the user. Applying
the downward operation force F.sub.1 to the pedal 158 increases the
downward forces generated at the agitator 114, which consequently
increases the amount of friction between the rotating agitator 114
and the floor 112. This is particularly likely if the floor 112 is
a carpet having relatively long pile fibers. This application of
the operation force F.sub.1 would increase the likelihood that the
floor 112 will be damaged.
[0055] To address this problem, the pedal 138 of the exemplary
embodiment is located and oriented such that the operating force
applied to the pedal 138 does not press the agitator 114 into the
floor 112, and may in fact reduce the existing contact force
between the agitator 114 and the floor 112. Embodiments providing
this arrangement may be may be configured in various ways, as
explained by the following examples.
[0056] As a first example, the embodiment of FIG. 5 has the pedal
138 positioned on the opposite side of the rear wheel contact point
162 as the agitator 114 (i.e., the pedal 138 is behind the rear
wheel contact point 162), and has an activation surface 166 that
faces upwards to receive a generally downwards activation force
F.sub.2. As shown in FIG. 5, the activation force F.sub.2 is
oriented on an axis that passes behind the rear wheel contact point
162, and thus generates a moment force M that tends to rotate the
base 102 about the rear wheel contact point 162 to lift the
agitator 114 away from the floor 112. The pedal 138 and the
activation surface 166 may be located entirely behind the back end
156 of the base housing, as shown in FIG. 5. However, the back end
156 of the base housing may extend behind the rear wheel contact
point 162, such that the pedal 138 is not actually behind the back
end 156.
[0057] In practice, the agitator 114 may not actually perceptibly
move away from the floor 112, due to flexure of the pedal 138 and
other parts of the linkage that joins the pedal 138 to the agitator
cleaning mechanism 128, or flexure of the underlying floor 112. For
example, if the base 102 is on a particularly soft floor 112, such
as a very high pile rug, the activation force F.sub.2 may initially
generate an increased downward force across the base 102 to press
the rear wheels 154 deeper into the rug, and the overall lifting
effect at the agitator 114 may not be as pronounced as it would be
on a harder floor surface. However, even in these cases it is
expected that the activation force F.sub.2 will not appreciably
increase the force of contact between the agitator 114 and the
floor 112, and is more likely to decrease the force of such
contact.
[0058] The activation force F.sub.2 in the embodiment of FIG. 4
preferably is generally vertical (i.e., perpendicular to the
longitudinal direction 110) and does not pass in front of the rear
wheel contact point 162. While in practice it is impossible to
control exactly how a consumer will apply the activation force
F.sub.2, the direction of the activation force F.sub.2 can be
somewhat controlled by providing a distinct upward-facing
activation surface 166 that is shaped to make the proper operation
readily apparent. The activation surface 166 also could be provided
as a button that protrudes from or is next to a fixed horizontal
surface, making it more difficult to press the button sideways
instead of down. Also, the activation surface 166 can be located at
greater distances along the longitudinal axis 110 behind the rear
wheel contact point 162 to reduce the possibility that the
activation force F.sub.2 will be oriented in such a way to
potentially increase the force between the floor 112 and the
agitator 114. Still further, the possibility of improper
application of the force F.sub.2 also may be mitigated by the fact
that pressing on the pedal 138 with an excessive lateral force
could cause the base 102 to move across the floor 112 away from the
force. Thus, it is expected that normal operators of the foregoing
embodiment will have a natural inclination to apply a generally
vertical activation force F.sub.2 to the pedal 138.
[0059] A second example is shown in FIG. 6. Here, the pedal 138 is
moved to the top of the base 102, and oriented to receive a
backwards horizontal activation force F.sub.3. The activation force
F.sub.3 generates a corresponding moment force M that tends to
rotate the base 102 around the rear wheel contact point 162 to lift
and reduce forces applied by the agitator 114. While such a
configuration is expected to be effective, it is anticipated that
the application of the force F.sub.3 in a horizontal direction
could tend to move the base 102 across the floor 112, which could
complicate the agitator cleaning operation.
[0060] Another example is shown in FIG. 7. In this embodiment, the
pedal 138 is located proximate to the front end 116 of the base
102, and the front support 160 is positioned with a front support
contact point 168 located between the agitator 114 and the front
end 116. The pedal's activation surface 166 is positioned forward
of the front support contact point 168, so that a generally
vertical downward force F.sub.4 on the activation surface 166
generates a moment M that tends to lift the agitator 114 away from
the floor 112.
[0061] A final example is shown in FIG. 8, which is similar to the
embodiment of FIG. 5. Here, the base 102 includes an anti-rotation
support 170 located adjacent the back end 156 of the housing, and
preferably directly below the pedal 138. The support 170 is
provided to limit how far the base 102 can rotate about the rear
wheel contact point 162 when the force F.sub.2 is applied to the
pedal 138. The desired range of rotation can be achieved by
locating the lower surface of the support 170 at a height h from
the floor 112 that is only sufficient to allow the desired amount
of rotation before the support 170 contacts the floor 112. In a
preferred embodiment, the support 170 prevents rotation more than
about 15.degree., and an a more preferred embodiment the support
170 prevents rotation more than about 10.degree.. Limiting the
amount of rotation in this manner helps prevent the base 102 from
lifting up so far that it begins to roll away as the force F.sub.2
is applied, which can make operation more difficult for the user.
The bottom of the support 170 may be configured to grip the
underlying surface, such as by adding an overmolded or attached
layer of material that has a relatively high coefficient of
friction (e.g., natural or synthetic rubber) to the lower surface
of the support 170, or forming ridges or other surface features
into the support 107. The support 170 may comprise an extension of
the housing of the base 102, or a separate part that is attached to
the base 102. The support 170 also may comprise an extension that
protrudes downward from the pedal 138, or other structures that
inhibit rotation about the rear wheel contact point 162.
[0062] It will be appreciated that embodiments may be implemented
in any kind of vacuum cleaner or surface cleaner that uses a
user-operated mechanism to activate a rotating agitator cleaning
mechanism. For example, embodiments may be used in "sweeper"
devices that lack a vacuum source. As another example, embodiments
may be used in upright vacuum cleaners (as shown), stick vacuum
cleaners 172 such as the one shown in FIG. 9 (which may include a
removable handheld cleaning unit 172', as known in the art), or in
vacuum cleaner cleaning heads 174 such as the one shown in FIG. 10,
which can be connected to a canister vacuum cleaner 176 or a
central vacuum cleaner 178 by a combination of flexible hoses 180
and rigid pipes 182 as known in the art.
[0063] The present disclosure describes a number of new, useful and
nonobvious features and/or combinations of features that may be
used alone or together. The embodiments described herein are all
exemplary, and are not intended to limit the scope of the
inventions. It will be appreciated that the features shown and
described in the documents incorporated herein by reference may be
added to embodiments in a manner corresponding to the use of such
features in the incorporated references. It will also be
appreciated that the inventions described herein can be modified
and adapted in various ways, and all such modifications and
adaptations are intended to be included in the scope of this
disclosure and the appended claims.
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