U.S. patent application number 15/348058 was filed with the patent office on 2017-05-11 for defrosting device and refrigerator having the same.
The applicant listed for this patent is LG ELECTRONICS INC.. Invention is credited to Kwangsoo JUNG, Woocheol KANG, Geunhyung LEE, Youngjae SHIN.
Application Number | 20170131018 15/348058 |
Document ID | / |
Family ID | 58668104 |
Filed Date | 2017-05-11 |
United States Patent
Application |
20170131018 |
Kind Code |
A1 |
SHIN; Youngjae ; et
al. |
May 11, 2017 |
DEFROSTING DEVICE AND REFRIGERATOR HAVING THE SAME
Abstract
The present disclosure discloses a defrosting device, including
a heating unit provided at a lower side of an evaporator, and
configured to heat working fluid therein; and a plurality of heat
pipes, both end portions of which are connected to an inlet and an
outlet of the heating unit, respectively, and at least part of
which are disposed adjacent to a cooling tube of the evaporator to
emit heat to the cooling tube due to high temperature working fluid
heated and transferred by the heating unit, wherein the plurality
of heat pipes are configured with a first heat pipe and a second
heat pipe disposed to form two rows on a front portion and a rear
portion of the evaporator, respectively, and the first heat pipe
and the second heat pipe are formed in different lengths.
Inventors: |
SHIN; Youngjae; (Seoul,
KR) ; JUNG; Kwangsoo; (Seoul, KR) ; KANG;
Woocheol; (Seoul, KR) ; LEE; Geunhyung;
(Seoul, KR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
LG ELECTRONICS INC. |
Seoul |
|
KR |
|
|
Family ID: |
58668104 |
Appl. No.: |
15/348058 |
Filed: |
November 10, 2016 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
F25D 21/06 20130101;
F28D 15/0266 20130101; F28F 2215/04 20130101; F25B 2400/01
20130101; F28F 17/00 20130101; F25D 21/08 20130101; F25D 21/12
20130101; F25D 21/125 20130101; F25D 21/065 20130101; F28D 1/0477
20130101; F28F 2210/04 20130101; F28F 2275/06 20130101; F25D 21/10
20130101; F28F 19/006 20130101; F28F 1/32 20130101 |
International
Class: |
F25D 21/06 20060101
F25D021/06; F25D 21/12 20060101 F25D021/12; F25D 11/02 20060101
F25D011/02; F25D 21/08 20060101 F25D021/08 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 11, 2015 |
KR |
10-2015-0158325 |
Claims
1. A defrosting device, comprising: a heating unit that is provided
at a first side of an evaporator and that is configured to heat
fluid passing through the heating unit; and a plurality of heat
pipes that are coupled to the heating unit, that are disposed
adjacent to a cooling tube of the evaporator, and that are
configured to provide heat from the fluid to the cooling tube,
wherein the fluid passes through each of the plurality of heat
pipes and is heated by the heating unit, the plurality of heat
pipes comprising: a first heat pipe that is disposed adjacent to a
first portion of the evaporator, and a second heat pipe that is
disposed adjacent to a second portion of the evaporator, wherein a
length of the first heat pipe is different from a length of the
second heat pipe.
2. The defrosting device of claim 1, wherein the first heat pipe
includes a plurality of first column portions and the second heat
pipe includes a plurality of second column portions, and wherein a
number of the plurality of first column portions is different from
a number of the plurality of second column portions.
3. The defrosting device of claim 2, wherein the number of the
plurality of second column portions is smaller than the number of
the plurality of first column portions.
4. The defrosting device of claim 3, wherein the plurality of first
column portions are evenly spaced and the plurality of second
column portions are evenly spaced, and wherein a distance between
adjacent second column portions of the plurality of second column
portions is larger than a distance between adjacent first column
portions of the plurality of first column portions.
5. The defrosting device of claim 3, wherein the plurality of first
column portions are evenly spaced and the plurality of second
column portions are evenly spaced, and wherein a distance between
adjacent second column portions of the plurality of second column
portions is substantially the same as a distance between adjacent
first column portions of the plurality of first column
portions.
6. The defrosting device of claim 2, wherein the number of the
plurality of first column portions is smaller than the number of
the plurality of second column portions.
7. The defrosting device of claim 6, wherein the plurality of first
column portions are evenly spaced and the plurality of second
column portions are evenly spaced, and wherein a distance between
adjacent first column portions of the plurality of first column
portions is larger than a distance between adjacent second column
portions of the plurality of second column portions.
8. The defrosting device of claim 6, wherein the plurality of first
column portions are evenly spaced and the plurality of second
column portions are evenly spaced, and wherein a distance between
adjacent first column portions of the plurality of first column
portions is substantially the same as a distance between adjacent
second column portions of the plurality of second column
portions.
9. The defrosting device of claim 1, wherein the heating unit
comprises: a heater case including: an interior space, a plurality
of inlets, each of the plurality of inlets being respectively
coupled to each of the plurality of heat pipes, and a plurality of
outlets, each of the plurality of outlets being respectively
coupled to each of the plurality of heat pipes; and a heater that
is coupled to the heater case and that is configured to heat the
fluid in the heater case.
10. The defrosting device of claim 9, wherein the heater comprises:
a base plate that includes ceramic materials and that is coupled to
the heater case; a heating element that is located at the base
plate and that is configured to generate heat using electric power;
and a terminal that is located at the base plate and that is
configured to electrically couple the heating element to a power
source.
11. The defrosting device of claim 10, wherein the heater case
includes: an active heating portion that is coupled to the heating
element, and a passive heating portion that is not coupled to the
heating element, the passive heating portion including the
plurality of inlets.
12. The defrosting device of claim 9, wherein the heater is coupled
to a first surface of the heater case and the heater case includes:
a first extension fin that is extended from the first surface of
the heater case and that covers a first side of the heater, and a
second extension fin that is extended from the first surface of the
heater case and that covers a second side of the heater.
13. The defrosting device of claim 12, wherein a sealing member is
filled into a space between the first extension fin and the second
extension fin to cover the first surface of the heater case and the
heater.
14. The defrosting device of claim 13, wherein an insulating
material is interposed between the heater and the sealing
member.
15. The defrosting device of claim 1, wherein the heating unit
comprises: a heater case including: an interior space, a plurality
of inlets, each of the plurality of inlets being respectively
coupled to each of the plurality of heat pipes, and a plurality of
outlets, each of the plurality of outlets being respectively
coupled to each of the plurality of heat pipes; and a heater
including: an active heating portion that is located inside the
heater case and that is configured to generate heat for heating the
fluid, and a passive heating portion that is coupled to the active
heating portion and that is heated by the active heating portion,
wherein a portion of the heater case corresponding to the passive
heating portion of the heater includes the plurality of inlets.
16. The defrosting device of claim 15, wherein the active heating
portion of the heater includes a heating element.
17. A refrigerator, comprising: a refrigerator body including a
compartment; an evaporator including a cooling tube, the cooling
tube configured to absorb heat from the compartment; and a
defrosting device configured to provide heat to the cooling tube of
the evaporator, the defrosting device comprising: a heating unit
provided at a first side of the evaporator and that is configured
to heat fluid passing through the heating unit; and a plurality of
heat pipes that are coupled to the heating unit, that are disposed
adjacent to the cooling tube of the evaporator, and that are
configured to provide heat from the fluid to the cooling tube,
wherein the fluid passes through each of the plurality of heat
pipes and is heated by the heating unit, the plurality of heat
pipes comprising: a first heat pipe that is disposed adjacent to a
first portion of the evaporator, and a second heat pipe that is
disposed adjacent to a second portion of the evaporator, wherein a
length of the first heat pipe is different from a length of the
second heat pipe.
18. The refrigerator of claim 17, wherein the heating unit
comprises: a heater case including: an interior space, a plurality
of inlets, each of the plurality of inlets being respectively
coupled to each of the plurality of heat pipes, and a plurality of
outlets, each of the plurality of outlets being respectively
coupled to each of the plurality of heat pipes; and a heater that
is coupled to the heater case and that is configured to heat the
fluid in the heater case.
19. The refrigerator of claim 18, wherein the heater comprises: a
base plate that includes ceramic materials and that is coupled to
the heater case; a heating element that is located at the base
plate and that is configured to generate heat using electric power;
and a terminal that is located at the base plate and that is
configured to electrically couple the heating element to a power
source.
20. The refrigerator of claim 17, wherein the heating unit
comprises: a heater case including: an interior space, a plurality
of inlets, each of the plurality of inlets being respectively
coupled to each of the plurality of heat pipes, and a plurality of
outlets, each of the plurality of outlets being respectively
coupled to each of the plurality of heat pipes; and a heater
including: an active heating portion that is located inside the
heater case and that is configured to generate heat for heating the
fluid, and a passive heating portion that is coupled to the active
heating portion and that is heated by the active heating portion,
wherein a portion of the heater case corresponding to the passive
heating portion of the heater includes the plurality of inlets.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] Pursuant to 35 U.S.C. .sctn.119(a), this application claims
the benefit of earlier filing date and right of priority to Korean
Application No. 10-2015-0158325, filed on Nov. 11, 2015, the
contents of which is incorporated by reference herein in its
entirety.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present disclosure relates to a defrosting device for
removing frost formed on an evaporator provided in a refrigeration
cycle, and a refrigerator having the same.
[0004] 2. Description of the Related Art
[0005] An evaporator provided in a refrigeration cycle decreases
ambient temperature using cool air generated by the circulation of
coolant flowing through a cooling tube. During the process, when
there occurs a temperature difference from ambient air, a
phenomenon of condensing and freezing moisture in the air on a
surface of the cooling tube occurs.
[0006] A defrosting method using an electric heater has been used
for a defrosting process for removing frost formed on an evaporator
in the related art.
[0007] In recent years, a defrosting device using a heat pipe has
been developed and contrived, and the related technologies include
Korean Patent Registration No. 10-0469322, entitled
"Evaporator."
[0008] In a heat pipe type defrosting device, working fluid heated
by a heating unit is configured to circulate a heat pipe, and heat
emission is carried out on a cooling tube during the circulation
process of working fluid. Due to the flow of the working fluid, as
working fluid transfers heat to the cooling tube, temperature may
gradually decrease, and thus defrosting may not be efficiently
carried out for a lower cooling tube.
[0009] In particular, considering that frost is mostly formed at a
front side of the evaporator due to the flow of cool air,
increasing the temperature of the heat pipe may be an important
issue in defrosting reliability.
SUMMARY OF THE INVENTION
[0010] An aspect of the present disclosure is to provide a
defrosting device capable of increasing the entire temperature of
the heat pipe to perform efficient defrosting.
[0011] Another aspect of the present disclosure is to provide a
defrosting device capable of transferring more heat to a first heat
pipe disposed at a front portion of the evaporator, considering
that frost is mostly formed at a front side of the evaporator due
to the flow of cool air.
[0012] In order to accomplish the foregoing tasks of the present
disclosure, a defrosting device according to the present disclosure
may include a heating unit provided at a lower side of an
evaporator, and configured to heat working fluid therein; and a
plurality of heat pipes, both end portions of which are connected
to an inlet and an outlet of the heating unit, respectively, and at
least part of which are disposed adjacent to a cooling tube of the
evaporator to emit heat to the cooling tube due to high temperature
working fluid heated and transferred by the heating unit, wherein
the plurality of heat pipes are configured with a first heat pipe
and a second heat pipe disposed to form two rows on a front portion
and a rear portion of the evaporator, respectively, and the first
heat pipe and the second heat pipe are formed in different
lengths.
[0013] The first and the second heat pipe may be repeatedly bent in
a zigzag shape, respectively, to form a plurality of columns, and
the first heat pipe and the second heat pipe may be configured to
have different total numbers of columns.
[0014] The present disclosure discloses a first and a second
embodiment of the first and the second heat pipe provided in the
defrosting device.
First Embodiment
[0015] A total number of columns of the second heat pipe may be
configured to be less than that of the first heat pipe.
[0016] For an example, the highest and the lowest column of the
second heat pipe may be disposed to correspond to the highest and
the lowest column of the first heat pipe, respectively, and a
distance between two columns adjacent to each other on the second
heat pipe may be larger than that between two columns adjacent to
each other on the first heat pipe.
[0017] For another example, the highest column of the second heat
pipe may be disposed to be lower than the highest column of the
first heat pipe, and a distance between two columns adjacent to
each other on the second heat pipe may be configured to correspond
to that between two columns adjacent to each other on the first
heat pipe.
Second Embodiment
[0018] A total number columns of the first heat pipe may be
configured to be less than that of the second heat pipe.
[0019] For an example, the highest and the lowest column of the
first heat pipe may be disposed to correspond to the highest and
the lowest column of the second heat pipe, respectively, and a
distance between two columns adjacent to each other on the first
heat pipe may be larger than that between two columns adjacent to
each other on the second heat pipe.
[0020] For another example, the highest column of the first heat
pipe may be disposed to be lower than the highest column of the
second heat pipe, and a distance between two columns adjacent to
each other on the first heat pipe may be configured to correspond
to that between two columns adjacent to each other on the second
heat pipe.
[0021] Moreover, the present disclosure discloses a first and a
second embodiment of a heating unit provided in the defrosting
device.
First Embodiment
[0022] The heating unit may include a heater case provided with a
vacant space therein, and provided with the inlet and the outlet,
respectively, at positions separated from each other along a length
direction; and a heater attached to an outer surface of the heater
case to heat working fluid within the heater case.
[0023] The heater may include a base plate formed of a ceramic
material, and attached to an outer surface of the heater case; a
heating element formed on the base plate, and configured to emit
heat during the application of power; and a terminal provided on
the base plate to electrically connect the heating element to the
power.
[0024] The heater case may be partitioned into an active heating
part corresponding to a portion on which the heating element is
disposed and a passive heating part corresponding to a portion on
which the heating element is not disposed, and the inlet may be
formed on the passive heating part to prevent working fluid moving
through the heat pipe and then returning through the inlet from
being reheated and flowing backward.
[0025] The heater may be attached to a bottom surface of the heater
case, and a first and a second extension fin extended from the
bottom surface in a downward direction to cover both sides of the
heater attached to the bottom surface may be provided at both sides
of the heater case, respectively.
[0026] A sealing member may be filled into a recessed space formed
by a rear surface of the heater and the first and the second
extension fin to cover the heater, and an insulating material may
be interposed between the rear surface of the heater and the
sealing member.
Second Embodiment
[0027] The heating unit may include a heater case provided with a
vacant space therein, and provided with the inlet and the outlet,
respectively, at positions separated from each other along a length
direction; and a heater having an active heating part accommodated
in the heater case to actively generate heat so as to heat working
fluid, and a passive heating part extended from the active heating
part to be heated at a temperature lower than that of the active
heating part, wherein the inlet is formed at a position facing the
passive heating part on an outer circumference of the heater case
to introduce working fluid moving through the heat pipe and then
returning into a space between the heater case and the passive
heating part.
[0028] In addition, the present disclosure discloses a
refrigerator, including a refrigerator body; an evaporator provided
within the refrigerator to absorb ambient heat as the heat of
vaporization to perform a cooling function; and a defrosting device
configured to remove frost generated on the evaporator.
[0029] According to the present disclosure, either one of the first
and the second heat pipe should be formed to be shorter than the
other one thereof, and thus the entire path through which working
fluid circulates may be shorter, thereby increasing the
temperatures of the first and the second heat pipe as a whole. As a
result, it may be possible to enhance defrost performance.
[0030] A total number of columns of the second heat pipe disposed
on a rear portion of the evaporator may be configured to be less
than that of the first heat pipe disposed on a front portion of the
evaporator, considering that frost is mostly formed at a front side
of the evaporator due to the flow of cool air. According to this, a
path through which working fluid (F) circulates may be shorter to
increase the temperature of the first and the second heat pipe as a
whole, and a total number of columns of the first heat pipe may be
provided to be larger than that of the second heat pipe, thereby
transferring more heat through the first heat pipe.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings, which are included to provide a
further understanding of the invention and are incorporated in and
constitute a part of this specification, illustrate embodiments of
the invention and together with the description serve to explain
the principles of the invention.
[0032] In the drawings:
[0033] FIG. 1 is a longitudinal cross-sectional view schematically
illustrating the configuration of a refrigerator according to an
embodiment of the present disclosure.
[0034] FIG. 2(a) and FIG. 2(b) are diagrams illustrating an example
evaporator applied to the refrigerator of FIG. 1;
[0035] FIG. 3 is a conceptual view illustrating the layout of a
first heat pipe and a second heat pipe in an evaporator illustrated
in FIG. 2;
[0036] FIG. 4 is a conceptual view illustrating an example of a
heating unit applied to FIG. 2;
[0037] FIG. 5 is an exploded perspective view illustrating a
heating unit illustrated in FIG. 4;
[0038] FIG. 6 is a cross-sectional view illustrating the heating
unit of FIG. 4 taken along line VI-VI;
[0039] FIG. 7 is a conceptual view illustrating a heater
illustrated in FIG. 5;
[0040] FIGS. 8 and 9 are a transverse cross-sectional view and a
longitudinal cross-sectional view illustrating another example of a
heating unit applied to FIG. 2;
[0041] FIG. 10 is an exploded perspective view illustrating a
heater illustrated in FIG. 8;
[0042] FIG. 11(a) and FIG. 11(b) are diagrams illustrating an
example evaporator applied to the refrigerator of FIG. 1; and
[0043] FIG. 12 is a conceptual view illustrating the layout of a
first heat pipe and a second heat pipe in an evaporator illustrated
in FIG. 11.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0044] Hereinafter, a defrosting device and a refrigerator having
the same associated with the present disclosure will be described
in more detail with reference to the accompanying drawings.
[0045] According to the present specification, the same or similar
elements are designated with the same numeral references even in
different embodiments and their redundant description will be
omitted.
[0046] Furthermore, a structure applied to any one embodiment may
be also applied in the same manner to another embodiment if they do
not structurally or functionally contradict each other even in
different embodiments.
[0047] A singular representation may include a plural
representation as far as it represents a definitely different
meaning from the context.
[0048] In describing the embodiments disclosed herein, moreover,
the detailed description will be omitted when a specific
description for publicly known technologies to which the invention
pertains is judged to obscure the gist of the present
invention.
[0049] The accompanying drawings are used to help easily understand
various technical features and it should be understood that the
embodiments presented herein are not limited by the accompanying
drawings. As such, the present disclosure should be construed to
extend to any alterations, equivalents and substitutes in addition
to those which are particularly set out in the accompanying
drawings.
[0050] FIG. 1 is a longitudinal cross-sectional view schematically
illustrating the configuration of a refrigerator 100 according to
an embodiment of the present disclosure.
[0051] The refrigerator 100 is a device for storing foods kept
therein at low temperatures using cooling air generated by a less
in which the processes of
compression-condensation-expansion-evaporation are sequentially
carried out.
[0052] As illustrated in the drawing, a refrigerator body 110 may
include a storage space for storing foods therein. The storage
space may be separated by a partition wall 111, and divided into a
refrigerating chamber 112 and a freezing chamber 113 according to
the set temperature.
[0053] According to the embodiment, a top mount type refrigerator
in which the freezing chamber 113 is disposed on the refrigerating
chamber 112, but the present disclosure may not be necessarily
limited to this. The present disclosure may be applicable to a side
by side type refrigerator in which the refrigerating chamber and
freezing chamber are horizontally disposed, a bottom freezer type
refrigerator in which the refrigerating chamber is provided at the
top and the freezing chamber is provided at the bottom, and the
like.
[0054] A door is connected to the refrigerator body 110 to open or
close a front opening portion of the refrigerator body 110.
According to the present drawing, it is illustrated that a
refrigerating chamber door 114 and a freezing chamber door 115 are
configured to open or close a front portion of the refrigerating
chamber 112 and freezing chamber 113, respectively. The door may be
configured in various ways, such as a rotation type door in which a
door is rotatably connected to the refrigerator body 110, a drawer
type door in which a door is slidably connected to the refrigerator
body 110, and the like.
[0055] The refrigerator body 110 may include at least one of
accommodation units 180 (for example, a shelf 181, a tray 182, a
basket 183, etc.) for effectively using an internal storage space.
For example, the shelf 181 and tray 182 may be installed within the
refrigerator body 110, and the basket 183 may be installed at an
inside of the door 114 connected to the refrigerator body 110.
[0056] On the other hand, a machine room 117 is provided in the
refrigerator body 110, and a compressor 160, a condenser (not
shown) and the like are provided within the machine room 117. The
compressor 160 and the condenser are connected to an evaporator 130
provided in the cooling chamber 113 to constitute a refrigeration
cycle. Refrigerant circulating the refrigeration cycle absorbs
ambient heat as the heat of vaporization, thereby allowing the
surroundings to obtain a cooling effect.
[0057] A refrigerating chamber return duct 111a and a freezing
chamber return duct 111b for inhaling and returning the air of the
refrigerating chamber 112 and freezing chamber 113 to the side of
the cooling chamber 116 are formed on the partition wall 111.
Furthermore, a cool air duct 150 communicating with the freezing
chamber 113 and having a plurality of cool air discharge ports 150a
on a front portion thereof is installed at a rear side of the
refrigerating chamber 112.
[0058] On the other hand, the process of inhaling the air of the
refrigerating chamber 112 and freezing chamber 113 to the cooling
chamber 116 through the refrigerating chamber return duct 111a and
freezing chamber return duct 111b of the partition wall 111 by the
blower fan 140 of the cooling chamber 116 to perform heat exchange
with the evaporator 130, and discharging it to the refrigerating
chamber 112 and freezing chamber 113 through the cool air discharge
ports 150a of the cool air duct 150 again is repeatedly carried
out. At this time, frost is formed on a surface of the evaporator
130 due to a temperature difference from circulation air
reintroduced through the refrigerating chamber return duct 111a and
the freezing chamber return duct 111b.
[0059] A defrosting device 170 is provided in the evaporator 130 to
remove such frost, and water removed by the defrosting device 170,
namely, defrost water, is collected to a lower defrost water tray
(not shown) of the refrigerator body 110 through a defrost water
discharge pipe 118.
[0060] Hereinafter, a new type of defrosting device 170 capable of
reducing power consumption and enhancing heat exchange efficiency
during defrost will be described.
[0061] FIG. 2 is a front view (a) and a side view (b) illustrating
a first embodiment of an evaporator applied to the refrigerator of
FIG. 1, and FIG. 3 is a conceptual view illustrating the layout of
a first heat pipe and a second heat pipe in an evaporator
illustrated in FIG. 2.
[0062] For reference, part of a second heat pipe 172'' overlaps
with a first heat pipe 172' and thus not seen in FIG. 2(a), but
referring to FIG. 3, the entire shape of the second heat pipe 172''
is seen. In order to facilitate understanding, it is illustrated in
FIG. 3 that part of the first cooling tube 131' and second cooling
tube 131'' is omitted.
[0063] Referring to FIGS. 2(a), 2(b), and 3, the evaporator 130 may
include a cooling tube 131 (cooling pipe), a plurality of cooling
fins 132, and support fixtures 133 at both sides.
[0064] The cooling tube 131 is repeatedly bent in a zigzag shape to
constitute a plurality of columns, and refrigerant is filled
therein. The cooling tube 131 may be formed in an aluminum
material.
[0065] The cooling tube 131 may be configured in combination with
horizontal pipe portions and bending pipe portions. The horizontal
pipe portions are horizontally disposed to each other in a vertical
direction, and configured to pass through the cooling fins 132, and
the bending pipe portions couples an end portion of an upper
horizontal pipe portion to an end portion of a lower horizontal
pipe portion to communicate their inner portions with each
other.
[0066] The cooling tube 131 is supported through the support
fixture 133 provided at both sides of the evaporator 130. Here, the
bending pipe portion of the cooling tube 131 is configured to
couple an end portion of an upper horizontal pipe portion to an end
portion of a lower horizontal pipe portion at an outer side of the
support fixture 133.
[0067] According to the present embodiment, it is seen that the
cooling tube 131 is configured with a first cooling tube 131' and a
second cooling tube 131'' formed at a front portion and a rear
portion of the evaporator 130, respectively, to constitute two
columns. For reference, the first cooling tube 131' at a front side
thereof and the second cooling tube 131'' at a rear side thereof
are formed with the same shape, and thus the second cooling tube
131'' is hidden by the first cooling tube 131' in FIG. 2.
[0068] However, the present disclosure may not be necessarily
limited to this. The first cooling tube 131' at a front side
thereof and the second cooling tube 131'' at a rear side thereof
may be formed in different shapes. On another hand, the cooling
tube 131 may be formed to constitute a single column.
[0069] For the cooling tube 131, a plurality of cooling fins 132
are disposed to be separated at predetermined intervals along an
extension direction of the cooling tube 131. The cooling fin 132
may be formed with a flat body made of an aluminum material, and
the cooling tube 131 may be flared in a state of being inserted
into an insertion hole of the cooling fin 132, and securely
inserted into the insertion hole.
[0070] A plurality of support fixtures 133 may be provided at both
sides of the evaporator 130, respectively, and each of which is
configured to support the cooling tube 131 vertically extended and
passed through along a vertical direction. An insertion groove or
insertion hole to which a heat pipe 172 which will be described
later can be inserted and fixed is formed on the support fixture
133.
[0071] The defrosting device 170 is provided in the evaporator 130
to remove frost generated from the evaporator 130. The defrosting
device 170 may include a heating unit 171 and a heat pipe 172 (heat
transfer tube).
[0072] The heating unit 171 is provided at a lower side of the
evaporator 130, electrically connected to the controller (not
shown), and formed to generate heat upon receiving a drive signal
from the controller. For example, the controller may be configured
to apply a drive signal to the heating unit 171 for each
predetermined time interval or apply a drive signal to the heating
unit 171 when the sensed temperature of the cooling chamber 116 is
less than a predetermined temperature.
[0073] The heat pipe 172 is connected to the heating unit 171 to
form a closed loop shaped passage through which working fluid (F)
can circulate along with the heating unit 171. The heat pipe 172 is
formed of an aluminum material.
[0074] At least part of the heat pipe 172 is disposed adjacent to
the cooling tube 131 of the evaporator 130, and configured to
transfer heat to the cooling tube 131 of the evaporator 130 due to
high temperature working fluid (F) heated and transferred by the
heating unit 171 to remove frost.
[0075] For the working fluid (F), refrigerant (for example, R-134a,
R-600a, etc.) that exists in the liquid phase in a freezing
condition of the refrigerator 100, but is phase-changed into the
gas phase to perform the role of transferring heat when heated by
the heater 171b may be used.
[0076] The heat pipe 172 is repeatedly bent in a zigzag shape
similarly to the cooling tube 131 to constitute a plurality of
columns. To this end, the heat pipe 172 may include an extension
portion 172a and a heat emitting part 172b.
[0077] The extension portion 172a forms a passage for transferring
working fluid (F) heated by the heating unit 171 in an upward
direction of the evaporator 130. The extension portion 172a is
coupled to an outlet 171c', 171c'' of the heater case 171a provided
at the lower side of the evaporator 130 and the heat emitting part
172b provided on the evaporator 130 (refer to FIGS. 4 and 5).
[0078] The extension portion 172a may include a vertical extension
portion extended in an upward direction of the evaporator 130. The
vertical extension portion is extended up to an upper portion of
the evaporator 130 in a state of being disposed to be separated
from the support fixture 133 at an outer side of the support
fixture 133 provided at one side of the evaporator 130.
[0079] On the other hand, the extension portion 172a may further
include a horizontal extension portion according to the
installation position of the heating unit 171. For an example, when
the heating unit 171 is provided at a position separated from the
vertical extension portion (i.e., when the heating unit 171 is
disposed adjacent to the right support fixture 133 on the drawing),
a horizontal extension portion for coupling the heating unit 171 to
the vertical extension portion may be additionally provided.
[0080] When the horizontal extension portion is coupled to the
heating unit 171 and extended in an elongated manner, high
temperature working fluid (F) may pass through a lower portion of
the evaporator 130, thereby having an advantage of efficiently
implementing defrost operations on the cooling tube 131 at a lower
side of the evaporator 130.
[0081] The heat emitting part 172b is coupled to the extension
portion 172a extended to an upper portion of the evaporator 130,
and extended in a zigzag shape along the cooling tube 131 of the
evaporator 130. The heat emitting part 172b is configured in
combination with a plurality of horizontal tubes 172b1 constituting
columns and a connecting tube 172b2 formed in a bent U-shaped tube
to connect them in a zigzag shape.
[0082] The extension portion 172a and heat emitting part 172b may
be extended up to a position adjacent to an accumulator 134 to
remove frost formed on the accumulator 134.
[0083] As illustrated in the drawing, when the vertical extension
portion is disposed at one side of the evaporator 130 at which the
accumulator 134 is located, the vertical extension portion may be
extended upward to a position adjacent to the accumulator 134, and
then bent and extended downward toward the cooling tube 131 to be
coupled to the heat emitting part 172b.
[0084] On the contrary, when the vertical extension portion is
disposed at the other side opposite to the one side, the heat
emitting part 172b may be coupled to the vertical extension portion
and extended in a horizontal direction, and then extended upward
toward the accumulator 134, and then extended downward again to
correspond to the cooling tube 131.
[0085] The heat pipe 172 may be accommodated between a plurality of
cooling fins 132 fixed to each column of the cooling tube 131.
According to the foregoing structure, the heat pipe 172 is disposed
between each column of the cooling tube 131. Here, the heat pipe
172 may be configured to make contact with the cooling fin 132.
[0086] However, the present disclosure may not be necessarily
limited to this. For an example, the heat pipe 172 may be provided
to pass through a plurality of cooling fins 132. In other words,
the heat pipe 172 may be flared in a state of being inserted into
an insertion hole of the cooling fin 132, and securely inserted
into the insertion hole. According to the foregoing structure, the
heat pipe 172 is disposed to correspond to the cooling tube
131.
[0087] For the heat pipe 172, a portion coupled to the outlet
171c'. 171c'' of the heater case 171a constitutes an entrance
portion 172c', 172c'' for introducing high temperature working
fluid (F), and a portion coupled to the inlet 171d', 171d'' of the
heater case 171a constitutes a return portion 172d', 172d'' for
returning the cooled working fluid (F) (refer to FIGS. 4 and
5).
[0088] According to the present embodiment, working fluid (F)
heated by the heater 171b forms a circulation loop in which the
working fluid (F) is discharged to the entrance portion 172c',
172c'' and transferred to an upper portion of the evaporator 130
through the extension portion 172a, and then heat is transferred to
the cooling tube 131 while flowing along the heat emitting part
172b to perform a defrost operation, and then the working fluid (F)
is returned through the return portion 172d', 172d'', and reheated
by the heater 171b again to flow the heat pipe 172 (refer to FIGS.
4 and 5).
[0089] On the other hand, the heat pipe 172 may include a first
heat pipe 172' and a second heat pipe 172'' disposed on a front
portion and a rear portion of the evaporator 130, respectively, to
form two rows. According to the present embodiment, it is
illustrated that the first heat pipe 172' is disposed at a front
side of the first cooling tube 131', and the second heat pipe 172''
is disposed at a rear side of the second cooling tube 131'' to form
two rows.
[0090] The first heat pipe 172' and second heat pipe 172'' are
formed with different lengths. In other words, either one of the
first and the second heat pipe 172', 172'' is formed to be shorter
than the other one. According to this, the entire path through
which working fluid (F) circulates becomes shorter to increase the
temperature of the first and the second heat pipe 172', 172'' as a
whole. As a result, it may be possible to enhance defrost
performance.
[0091] The first heat pipe 172' and the second heat pipe 172'' may
be configured to have different total number of columns to form the
first and the second heat pipe 172', 172'' with different
lengths.
[0092] For an example, a total number of columns of the second heat
pipe 172'' disposed on a rear portion of the evaporator 130 may be
configured to be less than that of the first heat pipe 172'. Here,
the total number of columns denotes a total number of columns
formed by a plurality of horizontal tubes 172b1 on the heat
emitting part 172b constituting the heat pipe 172.
[0093] According to the foregoing structure, a path through which
working fluid (F) circulates may be shorter to increase the
temperature of the first and the second heat pipe 172', 172'' as a
whole as well as the first heat pipe 172' may have a larger total
number of columns than that of the second heat pipe 172'', thereby
transferring more heat through the first heat pipe 172'. It may be
an efficient structure, considering that frost is mostly formed at
a front side of the evaporator due to the flow of cool air.
[0094] According to the present drawing, it is shown that the first
heat pipe 172' is configured with total eight columns, and the
second heat pipe 172'' is configuration with total six columns.
Specifically, in a state that the highest and the lowest column of
the second heat pipe 172'' are disposed to correspond to the
highest and the lowest column of the first heat pipe 172',
respectively, a distance between two columns adjacent to each other
on the second heat pipe 172'' is larger than that between two
columns adjacent to each other on the first heat pipe 172'.
[0095] The two adjoining columns of the second heat pipe 172 may be
provided at an upper portion of the second heat pipe 172''.
According to the foregoing structure, a distance between two
adjoining columns of the lower portion may be formed to be less
than that of two adjoining columns of the upper portion. It is a
design considering convection according to the temperature of
working fluid (F) when the working fluid (F) circulates through the
second heat pipe 172''.
[0096] Specifically, working fluid (F) introduced through the
entrance portion 172c', 172c'' of the heat pipe 172 has the highest
temperature during the circulation process of the heat pipe 172 in
the gas phase at high temperatures. As illustrated in the drawing,
the high-temperature working fluid (F) moves to the side of the
cooling tube 131 located at an upper portion, and thus
high-temperature heat is transferred to a large area by convention
in the vicinity of the cooling tube 131 at the upper portion.
[0097] On the contrary, working fluid (F) flows in a state liquid
and gas coexist while gradually dissipating heat, and as a result,
is introduced into the return portion 172d', 172d'' in the liquid
phase, wherein heat at this time is a sufficient temperature for
removing the frost of the cooling tube 131, but the extent of
transferring heat transfer to the surrounding medium is lower as
compared to the foregoing case.
[0098] Accordingly, in consideration of this, each column of the
second heat pipe 172'' adjacent to the return portion 172d', 172d''
(i.e., a horizontal tube 172b1 of the heat emitting part 172b) is
disposed at smaller intervals compared to each column of the second
heat pipe 172'' located at the upper portion. For example, each
column of the second heat pipe 172'' located at the upper portion
may be disposed to correspond to the column of an adjoining cooling
tube 131 by interposing one column of the cooling tube 131
therebetween, and each column of the second heat pipe 172'' located
at the lower portion may be disposed to correspond to each column
of the cooling tube 131. According to the foregoing structure, each
column (i.e., the horizontal tube 172b1 of the heat emitting part
172b) of the second heat pipe 172'' is arranged at a lower portion
of the evaporator 130 in a relatively larger number than that of an
upper portion thereof.
[0099] According to the foregoing structure, even when it is
configured that a number of columns of the second heat pipe 172''
is less than that of the first heat pipe 172', defrosting on a rear
portion of the evaporator 130 may be efficiently carried out by the
effective layout of the second heat pipe 172''.
[0100] On the other hand, the present disclosure may not be
necessarily limited to this. The highest column of the second heat
pipe 172'' may be disposed to be lower than the highest column of
the first heat pipe 172' or the lowest column of the second heat
pipe 172'' may be disposed to be higher than the lowest column of
the first heat pipe 172'. In this case, a distance between two
columns adjacent to each other on the second heat pipe 171'' may be
formed to correspond to (to be the same or similar to) that between
two columns adjacent to each other on the first heat pipe 172'.
[0101] Hereinafter, the heating unit 171 applied to the foregoing
structure will be described.
[0102] FIG. 4 is a conceptual view illustrating an example of the
heating unit 171 applied to FIG. 2, and FIG. 5 is an exploded
perspective view illustrating the heating unit 171 illustrated in
FIG. 4, and FIG. 6 is a cross-sectional view illustrating the
heating unit 171 of FIG. 4 taken along line VI-VI, and FIG. 7 is a
conceptual view illustrating the heater 171b illustrated in FIG.
5.
[0103] Referring to the present drawings along with the foregoing
drawings, the heating unit 171 may include a heater case 171a and a
heater 171b.
[0104] The heater case 171a has a hollow shape therein, and is
coupled to both end portions of the heat pipe 172, respectively, to
form a closed loop shaped passage through which working fluid (F)
can circulate along with the heat pipe 172. The heater case 171a
may have a rectangular pillar shape, and formed of an aluminum
material.
[0105] The heater case 171a may be disposed at one side of the
evaporator 130 at which the accumulator 134 is located, the other
side opposite the one side, or at any point between the one side
and the other side.
[0106] The heater case 171a may be disposed adjacent to the lowest
column of the cooling tube 131. For example, the heater case 171a
may be disposed at the same height as the lowest column of the
cooling tube 131 or disposed at a position lower than the lowest
column of the cooling tube 131.
[0107] In FIGS. 2 and 3 in the above, it is shown that the heater
case 171a is disposed in a horizontal direction of the evaporator
130 in parallel to the cooling tube 131 at a position lower than
the lowest column of the cooling tube 131 at one side of the
evaporator 130 at which the accumulator 134 is located. However,
the present disclosure may not be necessarily limited to this. The
heater case 171a may be vertically disposed with respect to the
evaporator 130 or the outlet 171c', 171c'' may be disposed to be
inclined upward with respect to the inlet 171d', 171d''.
[0108] The outlet 171c', 171c'' and the inlet 171d', 171d'' coupled
to both end portions of the heat pipe 172, respectively, are formed
at both sides of the heater case 171a, respectively, in a length
direction.
[0109] Specifically, the outlet 171c', 171c'' communicated with one
end portion of the heat pipe 172 is formed at one side of the
heater case 171a (for example, an outer circumferential surface
adjacent to a front end portion of the heater case 171a). The
outlet 171c', 171c'' denotes an opening through which working fluid
(F) heated by the heater 171b is discharged to the heat pipe
172.
[0110] The inlet 171d', 171d'' communicated with the other end
portion of the heat pipe 172 is formed at the other side of the
heater case 171a (for example, an outer circumferential surface
adjacent to a rear end portion of the heater case 171a). The inlet
171d', 171d'' denotes an opening through which condensed working
fluid (F) is collected to the heater case 171a while passing
through the heat pipe 172.
[0111] The heater 171b is attached to an outer surface of the
heater case 171a, and configured to generate heat upon receiving a
drive signal from the controller. Working fluid (F) within the
heater case 171a receives heat due to the heater 171b to be heated
at high temperatures.
[0112] The heater 171b is extended and formed along one direction,
and has a shape of being attached to an outer surface of the heater
case 171a and extended along a length direction of the heater case
171a. A plate-shaped heater (for example, a plate-shaped ceramic
heater) having a plate shape is used for the heater 171b.
[0113] According the present embodiment, the heater case 171a is
formed in a rectangular pipe shape in which a vacant space therein
has a rectangular cross-sectional shape, and it is shown that a
plate-shaped heater 171b is attached to a bottom surface of the
heater case 171a. In this manner, the structure in which the heater
171b is attached to a bottom surface of the heater case 171a may be
beneficial in generating a driving force in an upward direction on
the heated working fluid (F), and defrost water generated due to
the defrost operation may not directly fall onto the heater 171b,
thereby preventing a short circuit.
[0114] A heating element 171b2 (refer to FIGS. 6 and 7) is formed
on the heater 171b, and configured to generate heat while supplying
power. As illustrated in FIG. 6, the heater case 171a is
partitioned into an active heating part (AHP) corresponding to a
portion on which the heating element 171b2 is disposed and a
passive heating part (PHP) corresponding to a portion on which the
heating element 171b2 is not disposed. The active heating part
(AHP) and passive heating part (PHP) will be described later.
[0115] The heat pipe 172 and heater case 171a may be formed of the
same type material (for example, aluminum material), and in this
case, the heat pipe 172 may be coupled to the outlet 171c', 171c''
and the inlet 171d', 171d'' of the heater case 171a.
[0116] For reference, when the heater 171b is configured with a
cartridge type and mounted within the heater case 171a, the heater
case 171a with a copper material other than an aluminum material
will be used to bond and seal between the heater 171b and the
heater case 171a.
[0117] In this manner, when the heat pipe 172 and the heater case
171a are formed of different types of materials (as described
above, when the heat pipe 172 is formed of an aluminum material,
and the heater case 171a is formed of a copper material), it is
difficult to directly connect the heat pipe 172 to the outlet
171c', 171c'' and the inlet 171d', 171d'' of the heater case 171a.
Accordingly, for the connection between them, an outlet tube is
extended and formed to the outlet 171c', 171c'' of the heater case
171a, and a return tube is extended and formed to the inlet 171d',
171d'' to connect the heat pipe 172 to the outlet tube and the
return tube, and thus the bonding and sealing process is required
for the procedure.
[0118] However, according to a structure in which the heater 171b
is attached to an outer surface of the heater case 171a, the heater
case 171a may be formed of the same material as that of the heat
pipe 172, and the heat pipe 172 may be directly coupled to the
outlet 171c', 171c'' and the inlet 171d', 171d'' of the heater case
171a.
[0119] On the other hand, as working fluid (F) filled into the
heater case 171a is heated to high temperatures by the heater 171b,
the working fluid (F) flows due to a pressure difference to move
the heat pipe 172. Specifically, the working fluid (F) at high
temperatures heated by the heater 171b and discharged to the outlet
171c', 171c'' transfers heat to the cooling tube 131 of the
evaporator 130 while moving through the heat pipe 172. The working
fluid (F) is gradually cooled while passing through the heat
exchange process and introduced into the inlet 171d', 171d''. The
cooled working fluid (F) is reheated by the heater 171b and then
discharged to the outlet 171c', 171c'' again to repeatedly perform
the foregoing processes. The defrosting of the cooling tube 131 is
carried out due to such a circulation method.
[0120] According to a structure in which the heat pipe 172 is
configured with the first and the second heat pipe 172', 172'', the
first and the second heat pipe 172', 172'' are coupled to the inlet
171d', 171d'' and the outlet 171c', 171c'' of the heating unit 171,
respectively.
[0121] Specifically, the outlet 171c', 171c'' of the heating unit
171 is configured with a first outlet 171c' and a second outlet
171c'', and one end portion of the first and the second heat pipe
172', 172'', respectively, is coupled to the first and the second
outlet 171c', 171c'', respectively. Due to the foregoing connection
structure, working fluid (F) in the gas phase heated by the heating
unit 171 is discharged to the first and the second heat pipe 172',
172'', respectively, through the first and the second outlet 171c',
171c''.
[0122] The first and the second outlet 171c', 171c'' may be formed
at both sides of an outer circumference of the heater case 171a,
respectively, and formed in parallel at a front portion of the
heater case 171a.
[0123] It may be understood that one end portion of the first and
the second heat pipe 172', 172'' coupled to the first and the
second outlet 171c', 171c'', respectively, is the first and the
second entrance portions 172c', 172c'' (a portion to which working
fluid (F) at high temperatures heated by the heater 171b is
introduced) due to the function.
[0124] Furthermore, the inlet 171d', 171d'' of the heating unit 171
is configured with a first inlet 171d' and a second inlet 171d'',
and the other end of the first and the second heat pipe 172',
172'', respectively, is coupled to the inlet 171d', 171d'',
respectively. Due to the connection structure, working fluid (F) in
the liquid phase cooled while moving the heat pipes 172,
respectively, is introduced into the heater case 171a through the
inlet 171d', 171d''.
[0125] The inlet 171d', 171d'' may be formed at both sides of an
outer circumference of the heater case 171a, respectively, and
formed in parallel at a rear portion of the heater case 171a.
[0126] It may be understood that the other end portion of the first
and the second heat pipe 172', 172'' coupled to the inlet 171d',
171d'', respectively, is the first and the second return portions
172d', 172d'' (a portion to which working fluid (F) in the liquid
phase cooled while moving through the heat pipes 172, respectively,
is collected) due to the function.
[0127] On the other hand, referring to FIGS. 5 and 6, the outlet
171c', 171c'' of the heater case 171a may be formed at a position
separated by a predetermined distance from a front end of the
heater case 171a in a backward direction. In other words, it may be
understood that the front end portion of the heater case 171a is
protruded and formed in a forward direction from the outlet 171c',
171c''.
[0128] The heating element 171b2 of the heater 171b may be extended
and formed from one point between the inlet 171d', 171d'' and the
outlet 171c', 171c'' to a position passed through the outlet 171c',
171c''. According to this, the outlet 171c', 171c'' of the heater
case 171a is located within the active heating part (AHP).
[0129] Due to the foregoing structure, part of working fluid (F)
stays at a front end portion (a space between an inner front end
and the outlet 171c', 171c'' of the heater case 171a) to prevent
the overheating of the heater 171b.
[0130] Specifically, working fluid (F) heated by the active heating
part (AHP) moves in a direction through which the working fluid (F)
circulates, namely, toward a front end portion of the heater case
171a, and during this process, part of the working fluid (F) is
discharged to the branched outlet 171c', 171c'', but the remaining
working fluid passes through the outlet 171c', 171c'' and stays
while forming a vortex at a front end portion of the heater case
171a.
[0131] In this manner, the whole of the heated working fluid (F) is
not immediately discharged to the outlet 171c', 171c'', but part
thereof stays within the heater case 171a without being immediately
discharged to the outlet 171c', 171c'', thereby further preventing
the overheating of the heater 171b.
[0132] As described above, the heater 171b applied to the heating
unit 171 of the present disclosure may be formed in a plate shape,
and a plate-shaped ceramic heater 171b may be typically used.
[0133] As illustrated in FIG. 7, the heater 171b may include a base
plate 171b1, a heating element 171b2 and a terminal 171b3.
[0134] The base plate 171b1 is formed of a ceramic material, and
formed in a plate shape extended in an elongated manner along one
direction. The base plate 171b1 is attached to an outer surface of
the heater case 171a, and disposed along a length direction of the
heater case 171a.
[0135] The heating element 171b2 is formed on the base plate 171b1,
and the heating element 171b2 is configured to emit heat during the
application of power. In a state that the base plate 171b1 is
attached to an outer surface of the heater case 171a, the heating
element 171b2 has a shape of being extended from one point between
the inlet 171d', 171d'' and the outlet 171c', 171c'' toward the
outlet 171c', 171c''.
[0136] The heating element 171b2 may be formed by patterning a
resistor *for example, powder mixed with ruthenium and platinum,
tungsten, etc.) on the base plate 171b1 with a specific pattern.
The heating element 171b2 may be extended and formed along a length
direction of the base plate 171b1.
[0137] A terminal 171b3 configured to electrically connect the
heating element 171b2 to power is provided at one side of the base
plate 171b1, and a lead wire 173 electrically coupled to the power
is provided to the terminal 171b3.
[0138] On the other hand, the heater case 171a is partitioned into
an active heating part (AHP) corresponding to a portion on which
the heating element 171b2 is disposed and a passive heating part
(PHP) corresponding to a portion on which the heating element 171b2
is not disposed.
[0139] The active heating part (AHP) is a portion directly heated
by the heating element 171b2, and working fluid (F) at the liquid
phase is heated by the active heating part (AHP) and phase-changed
into the gas phase at high temperatures.
[0140] The outlet 171c', 171c'' of the heater case 171a may be
located within the active heating part (AHP) or located at a front
side than the active heating part (AHP). In FIG. 6, it is
illustrated that a portion formed with the heating element 171b2 of
the heater 171b is extended and formed in a forward direction
through a lower portion of the outlet 171c', 171c'' formed on an
outer circumference of the heater case 171a. In other words,
according to the present embodiment, the outlet 171c', 171c'' of
the heater case 171a is located within the active heating part
(AHP).
[0141] The passive heating part (PHP) is formed at a rear side of
the active heating part (AHP). The passive heating part (PHP)
indirectly receives heat to be heated to a predetermined
temperature level though it is not a portion directly heated by the
heating element 171b2 like the active heating part (AHP). Here, the
passive heating part causes a predetermined temperature increase to
the working fluid (F) in the liquid phase, but does not have high
temperatures to the extent of phase-changing the working fluid (F)
to the gas phase. In other words, in the aspect of temperature, the
active heating part (AHP) forms a relatively high-temperature
portion and the passive heating part forms a relatively
low-temperature portion.
[0142] If working fluid (F) is configured to directly return to a
side of the active heating part (AHP) at high temperatures, then it
may occur a case where the collected working fluid (F) is reheated
and flowed backward without being efficiently returned into the
heater case 171a. It may be an obstacle to the circulation flow of
the working fluid (F) within the heat pipe 172, thereby causing a
problem of overheating the heater 171b.
[0143] In order to solve the foregoing problem, it is configured
such that the inlet 171d', 171d'' of the heating unit 171 is formed
to correspond to the passive heating part (PHP) not to allow
working fluid (F) that has moved through the heat pipe 172 and then
returned to be immediately introduced into the active heating part
(AHP).
[0144] According to the present embodiment, it is configured that
the inlet 171d', 171d'' of the heating unit 171 is located within
the passive heating part (PHP) to allow working fluid (F) that has
moved through the heat pipe 172 and then returned to be introduced
into the passive heating part (PHP). In other words, the inlet
171d', 171d'' of the heating unit 171 is formed at a portion on
which the heating element 171b2 is not disposed on the heater case
171a.
[0145] As described above, the passive heating part (PHP) is
associated with the formation location of the heating element
171b2. Accordingly, if the heating element 171b2 is not extended
and formed up to the inlet 171d', 171d'' of the heating unit 171,
then the base plate 171b1 of the heater 171b may be extended and
formed up to a portion corresponding to the inlet 171d', 171d''. In
other words, the base plate 171b1 may be disposed to cover the most
bottom surface of the heater case 171a, and the heating element
171b2 may be formed at a position out of the inlet 171d', 171d'',
thereby preventing working fluid (F) returned through the inlet
171d', 171d'' from flowing backward.
[0146] Hereinafter, the detailed structure of the heater case 171a
and the coupling structure between the heater case 171a and the
heater 171b will be described in more detail.
[0147] The heater case 171a may include a main case 171a1, a first
cover 171a2 and a second cover 171a3 coupled to both sides of the
main case 171a1, respectively.
[0148] The main case 171a1 is provided with a vacant space therein,
and has a shape in which both end portions thereof are open. The
main case 171a1 may be formed of an aluminum material. In FIG. 5,
it is illustrated the main case 171a1 in a rectangular pillar shape
in which a vacant space therein having a rectangular
cross-sectional shape is extended and formed in an elongated manner
along one direction.
[0149] The first and the second cover 171a2, 171a3 are mounted at
both sides of the main case 171a1 to cover both end portions of the
main case 171a1 that are open. The first and the second cover
171a2, 171a3 may be formed of an aluminum material like the main
case 171a1.
[0150] According to the present embodiment, it is shown a structure
in which the outlet 171c', 171c'' and the inlet 171d', 171d'' are
provided at positions separated from each other along a length
direction of the main case 171a1, respectively, and the both end
portions (the entrance portion 172c', 172c'' coupled to the outlet
171c', 171c'' and the return portion 172d', 172d'' coupled to the
inlet 171d', 171d'') of the heat pipe 172 are coupled to the outlet
171c', 171c'' and the inlet 171d', 171d''.
[0151] More specifically, the first outlet 171c' and the first
inlet 171d' are formed at positions separated from each other along
a length direction on one lateral surface of the main case 171a1,
and the second outlet 171c'' and the second inlet 171d'' are formed
at positions separated from each other along a length direction on
the other lateral surface facing the one surface. Here, the first
outlet 171c' and the second outlet 171c'' may be disposed to face
each other, and the first inlet 171d' and the second inlet 171d''
may be disposed to face each other.
[0152] However, the present disclosure may not be necessarily
limited to this. At least one of the inlet 171d', 171d'' and the
outlet 171c', 171c'' may be formed on a first and/or a second cover
171a2, 171a3.
[0153] On the other hand, the heating unit 171 is provided at the
lower side of the evaporator 130, and thus defrost water generated
due to defrosting in the aspect of the structure may flow down to
the heating unit 171. The heater 171b provided in the heating unit
171 is an electronic component, and thus when defrost water is
brought into contact with the heater 171b, it may cause a short
circuit. As described above, the heating unit 171 of the present
disclosure may include the following sealing structure to prevent
moisture including defrost water from infiltrating into the heater
171b.
[0154] First, the heater 171b is attached to a bottom surface of
the main case 171a1, and a first and a second extension fin 171a1a,
171a1b extended and formed in a downward direction from the bottom
surface to cover a lateral surface of the heater 171b attached to
the bottom surface are configured at both sides of the main case
171a1. Due to the structure, even when defrost water generated due
to defrosting falls onto the main case 171a1 and flows down along
an outer surface of the main case 171a1, the defrost water does not
infiltrate into the heater 171b accommodated at an inner side of
the first and the second extension fin 171a1a, 171a1b.
[0155] Furthermore, a sealing member 171e may be filled into a
recessed space 171a1' formed by a rear surface of the heater 171b
and the first and the second extension fin 171a1a, 171a1b as
described above. Silicon, urethane, epoxy or the like may be used
for the sealing member 171e. For example, epoxy in the liquid phase
may be filled into the recessed space 171a1' and then subject to
the curing process to complete the sealing structure of the heater
171b. Here, the first and the second extension fin 171a1a, 171a1b
may function as a sidewall limiting the recessed space 171a1' into
which the sealing member 171e is filled.
[0156] An insulating material 171f may be interposed between a rear
surface of the heater 171b and the sealing member 171e. A mica
sheet with a mica material ma be used for the insulating material
171f. The insulating material 171f may be disposed on a rear
surface of the heater 171b, thereby limiting heat from being
transferred to a side of the rear surface of the heater 171b when
the heating element 171b2 emits heat according to the application
of power.
[0157] Moreover, a thermally conductive adhesive 171g may be
interposed between the main case 171a1 and the heater 171b. The
thermally conductive adhesive 171g may attach the heater 171b to
the main case 171a1 to perform the role of transferring heat
generated from the heater 171b to the main case 171a1. A
heat-resistant silicone capable of enduring high temperatures may
be used for the thermally conductive adhesive 171g.
[0158] On the other hand, at least one of the first and the second
cover 171a2, 171a3 may be extended and formed from the bottom of
the main case 171a1 in a downward direction to surround the heater
171b along with the first and the second extension fin 171a1a,
171a1b. Due to the structure, the filling of the sealing member
171e may be more easily carried out.
[0159] However, considering a structure in which the lead wire 173
coupled to the terminal 171b3 of the heater 171b is extended from
one side of the heater case 171a to an outside, a cover
corresponding to one side of the heater case 171a on the first and
the second cover 171a2, 171a3 may not be extended and formed in a
downward direction or may be provided with a groove or hole
allowing the lead wire 173 to pass therethrough even when extended
and formed in a downward direction.
[0160] According to the present embodiment, it is shown that the
second cover 171a3 is extended and formed from the bottom surface
of the main case 171a1 in a downward direction, and the lead wire
173 is extended and formed to a side of the first cover 171a2.
[0161] FIGS. 8 and 9 are a transverse cross-sectional view and a
longitudinal cross-sectional view illustrating another example of
the heating unit 271 applied to FIG. 2.
[0162] Considering a heating unit 271 in detail with reference to
the accompanying drawings, the heating unit 271 may include a
heater case 271a and a heater 271b.
[0163] According to the present embodiment, the heater case 271a is
extended and formed along one direction and disposed in an
elongated manner along a horizontal direction at a lower portion of
the evaporator 130. The heater case 271a may be formed in a
cylindrical or rectangular pillar shape, and formed of a copper
material or aluminum material.
[0164] The heater case 271a may be disposed adjacent to the lowest
column of the cooling tube 131. For example, the heater case 271a
may be disposed at the same height as the lowest column of the
cooling tube 131 or disposed at a position lower than the lowest
column of the cooling tube 131.
[0165] The heater case 271a has a hollow shape therein, and is
coupled to both end portions of the heat pipe 172, respectively, to
form a closed loop shaped passage through which working fluid (F)
can circulate along with the heat pipe 172. The first and the
second outlet 271c', 271c'' and the first and the second inlet
271d', 271d'' coupled to both end portions of the first and the
second heat pipe 172', 172'', respectively, are formed at both
sides of the heater case 171a, respectively, in a horizontal
direction.
[0166] Specifically, the first and the second outlet 271c', 271c''
communicated with one end portion of the first and the second heat
pipe 172', 172'', respectively, is formed at one side of the heater
case 271a (for example, an outer circumferential surface adjacent
to a front end portion of the heater case 271a). The first and the
second inlet 271d', 271d'' denote an opening through which working
fluid (F) heated by the heater 271b is discharged to the first and
the second heat pipe 172', 172''.
[0167] The first and the second inlet 271d', 271d'' communicated
with the other end portion of the first and the second heat pipe
172', 172'', respectively, is formed at the other side of the
heater case 271a (for example, an outer circumferential surface
adjacent to a rear end portion of the heater case 271a). The first
and the second inlet 271d', 271d'' denote an opening through which
condensed working fluid (F) is collected to the heater case 271a
while passing through the first and the second heat pipe 172',
172''.
[0168] The heater 271b has a shape in which part thereof is
accommodated into the heater case 271a and extended along a length
direction of the heater case 271a. According to the present
conceptual view, it is shown that the heater 271b is arranged in
parallel along a horizontal direction of the evaporator 130.
[0169] The heater 271b may be inserted through the other side of
the heater case 271a and fixed and sealed to the heater case 271a.
Here, it is configured such that part of the heater 271b is
accommodated into the heater case 271a, and another part of the
heater 271b is exposed to an outside of the heater case 271a.
[0170] The heater 271b accommodated into the heater case 271a is
disposed to be separated from an inner circumferential surface of
the heater case 271a by a preset distance. According to the layout,
an annular space having an annular gap is formed between an inner
circumferential surface of the heater case 271a and an outer
circumferential surface of the heater 271b.
[0171] A heating coil 271b1b (refer to FIG. 10) is partially formed
within the heater 271b accommodated into the heater case 271a, and
configured to generate heat while supplying power. A portion around
which the heating coil 271b1b is wound within the heater 271b
constitutes an active heating part 271b1 heated to high
temperatures to evaporate working fluid. The active heating part
271b1 will be described later.
[0172] The first and the second heat pipe 172', 172'' are coupled
to the first and the second outlet 271c', 271c'' provided at the
left side of the heater case 271a on the drawing and the first and
the second inlet 271d', 271d'' provided at the right side thereof,
respectively, and a predetermined amount of working fluid (F) is
filled therein.
[0173] The first and the second heat pipe 172', 172'' may be
coupled to the first and the second outlet 271c', 271c'' and the
first and the second inlet 271d', 271d'' of the heater case 271a,
but when they are formed of different types of materials (as
described above, when the first and the second heat pipe 172',
172'' are formed of an aluminum material, and the heater case 271a
is formed of a copper material), it may be difficult to perform a
connection operation.
[0174] In this case, an outlet tube 271g', 271g'' may be extended
and formed on the first and the second outlet 271c', 271c'', and a
return tube 271h', 271h'' may be extended and formed on the first
and the second inlet 271d', 271d'' to connect between the heater
case 271a and the first and the second heat pipe 172', 172''. The
outlet tube 271g and the return tube 271h may be formed of the same
material as that of the heater case 271a, and integrally coupled to
each other. In this manner, it may be understood that the outlet
tube 271g and the return tube 271h are an additional configuration
between them for an easy connection to the first and the second
heat pipe 172', 172''.
[0175] As working fluid (F) filled therein by the heating unit 271
is heated to high temperatures, the working fluid (F) flows due to
a pressure difference to move the first and the second heat pipe
172', 172''. Specifically, the working fluid (F) at high
temperatures heated by the heater 271b and discharged to the first
and the second outlet 271c', 271c'' transfers heat to the cooling
tube 131 of the evaporator 130 while moving through the first and
the second heat pipe 172', 172''. The working fluid (F) is
gradually cooled while passing through the heat exchange process
and introduced into the first and the second inlet 271d', 271d''.
The cooled working fluid (F) is reheated by the heater 271b and
then discharged to the outlet first and the second outlet 271c',
271c'' again to repeatedly perform the foregoing processes. The
defrosting of the cooling tube 131 is carried out due to such a
circulation method.
[0176] On the other hand, a defrosting device 270 may be configured
as follows to prevent the overheating of the heater 271b.
[0177] First, as described above, the heater 271b has a shape in
which at least part thereof is accommodated into the heater case
271a and extended along a length direction of the heater case 271a.
Furthermore, a predetermined amount of working fluid (F) is filled
into the heating unit 271 and heat pipe 272.
[0178] When the heater 271b is operated in case where an upper end
portion of the heater 271b is exposed above the water level of the
working fluid (F) when the whole of working fluid (F) is placed in
the liquid phase (when the heater 271b is not operated), the
temperature of the upper end portion of the heater 271b abruptly
increases, contrary to the remaining portion thereof immersed in
the working fluid (F).
[0179] When such a state continues, the upper end portion of the
heater 271b is overheated to cause a critical damage (for example,
fire) on the defrosting device 270, and generate a phenomenon in
which heated working fluid (F) flows backward to the other end
portion of the heat pipe 272 through which the returned working
fluid (F) flows.
[0180] In order to prevent such a phenomenon, working fluid (F)
filled into the heater case 271a is filled in the liquid phase to
form a water level at a position higher than that of the upper end
portion of the heater 271b. In other words, it is configured such
that the heater 271b is immersed below the water level of the
working fluid (F).
[0181] According to the foregoing configuration, since the heater
271b is heated in a state of being immersed below the water level
of the working fluid (F) in the liquid phase, the working fluid (F)
evaporated by heating may be sequentially transferred to one end
portion of the heat pipe 272, thereby allowing efficient
circulation flow as well as preventing the overheating of the
heating unit 271.
[0182] On the other hand, referring to FIGS. 8 and 9, the outlet
271c', 271c'' of the heater case 271a may be formed at a position
separated by a predetermined distance from a front end of the
heater case 271a in a backward direction. In other words, it may be
understood that the front end portion of the heater case 271a is
protruded and formed in a forward direction from the outlet 271c',
271c''.
[0183] On the other hand, the heater 271b is divided into an active
heating part 271b1 and a passive heating part according to whether
or not the heater 271b emits heat in an active manner, and the
passive heating part may include a first passive heating part 271b2
at a rear side of the active heating part 271b1 and a second
passive heating part 271b3 at a front side of the active heating
part 271b1.
[0184] Specifically, the active heating part 271b1 is configured to
generate heat in an active manner. The working fluid (F) in the
liquid phase may be heated by the active heating part 271b1 and
phase-changed into the gas phase at high temperatures.
[0185] The first and the second outlet 271c', 271c'' of the heater
case 271a may be located to correspond to the active heating part
271b1 or located at a front side than the active heating part
271b1. In FIGS. 8 and 9, it is illustrated that the active heating
part 271b1 is extended and formed in a forward direction through
the first and the second outlet 271c', 271c'' formed on an outer
circumference of the heater case 271a. Here, a front end of the
heater 271b is preferably located to be separated from an inner
front end of the heater case 271a in a backward direction.
[0186] Due to the foregoing structure, part of working fluid (F)
stays at a front end portion (a space between an inner front end
and the outlet 271c', 271c'' of the heater case 271a) to prevent
the overheating of the heater 271b.
[0187] Specifically, working fluid (F) heated by the active heating
part 271b1 moves in a direction through which the working fluid (F)
circulates, namely, toward a front end portion of the heater case
271a, and during this process, part of the working fluid (F) is
discharged to the branched outlet 271c', 271c'', but the remaining
working fluid passes through the outlet 271c', 271c'' and stays
while forming a vortex at a front end portion of the heater case
271a.
[0188] The whole of the heated working fluid (F) is not immediately
discharged to the outlet 271c', 271c'', but part thereof stays
within the heater case 271a to be brought into contact with the
active heating part 271b1 without being immediately discharged to
the outlet 271c', 271c'', thereby further preventing the
overheating of the active heating part 271b1.
[0189] The first passive heating part 271b2 is extended and formed
in a backward direction at a rear end of the active heating part
271b1. The first passive heating part 271b2 receives heat by the
active heating part 271b1 to be heated to a predetermined
temperature level though it does not generate heat by itself like
the active heating part 271b1. Here, the first passive heating part
271b2 causes a predetermined temperature increase to the working
fluid (F) in the liquid phase, but does not have high temperatures
to the extent of phase-changing the working fluid (F) to the gas
phase.
[0190] Considering the heater 271b in the aspect of temperature,
the active heating part 271b1 forms a relatively high-temperature
portion and the first passive heating part 271b2 forms a relatively
low-temperature portion.
[0191] Structurally, a heating coil 271b1b (refer to FIG. 10)
within the heater 271b is wound a certain number of turns and
configured to generate heat at high temperatures while supplying
power. In this manner, a portion in which the heating coil 271b1b
is wound a certain number of turns constitutes the active heating
part 271b1. An insulating material 271b2a (refer to FIG. 6) is
filled into a portion through which the lead wire 271b1c at a rear
side of the active heating part 271b1 passes to constitute the
first passive heating part 271b2. Magnesium oxide may be used for
the insulating material 271b2a.
[0192] If working fluid (F) is configured to directly return to a
side of the active heating part 271b1 at high temperatures provided
within the heating unit 271, then it may occur a case where the
collected working fluid (F) is reheated and flowed backward without
being efficiently returned into the heating unit 271. It may be an
obstacle to the circulation flow of the working fluid (F) within
the heat pipe 272, thereby causing a problem of overheating the
heating unit 271.
[0193] In order to solve the foregoing problem, it is configured
such that the inlet 271d', 271d'' of the heating unit 271 is formed
at a position out of the active heating part 271b1 not to allow
working fluid (F) that has moved through the heat pipe 272 and then
returned to be immediately introduced into the active heating part
271b1.
[0194] In association with this, according to the present
embodiment, it is configured that the inlet 271d', 271d'' of the
heating unit 271 is located to correspond to the first passive
heating part 271b2 to allow working fluid (F) that has moved
through the heat pipe 272 and then returned to be introduced into a
space between the heater case 271a and the first passive heating
part 271b2. In other words, the inlet 271d', 271d'' of the heating
unit 271 is formed on an outer circumference of a portion
surrounding the first passive heating part 271b2 on the heater case
171a.
[0195] Here, it is configured such that part of the first passive
heating part 271b2 is exposed to an outside in a backward direction
from a rear end portion of the heater case 271a. The first passive
heating part 271b2 exposed to an outside of the heater case 271a is
configured to emit the heat of the heater 271b to an outside to
reduce a surface load density of the heater 271b. When the surface
load density of the heater 271b is reduced, the overheating of the
heater 271b may be prevented to secure reliability as well as
extend the lifespan of the heater 271b.
[0196] Hereinafter, the external heat emission structure of the
first passive heating part 271b2 and the sealing structure of the
first passive heating part 271b2 exposed to an outside will be
described in detail based on the detailed configuration of the
heater 271b.
[0197] FIG. 10 is an exploded perspective view illustrating the
heater illustrated in FIG. 8.
[0198] Referring to FIG. 10 along with the foregoing FIGS. 8 and 9,
the heater 271b may include a heater frame 271ba forming an
appearance and provided with a vacant space therein. It is
configured that heater frame 271ba is disposed along a length
direction within the heater case 271a, and part thereof is exposed
to an outside of the heater case 271a. The heater frame 271ba may
be formed of a stainless steel material.
[0199] The heater 271b is divided into an active heating part 271b1
and a passive heating part according to whether or not the heater
271b emits heat in an active manner, and the passive heating part
may include a first passive heating part 271b2 at a rear side of
the active heating part 271b1 and a second passive heating part
271b3 at a front side of the active heating part 271b1.
[0200] The active heating part 271b1 may include a bobbin 271b1a in
a pillar shape inserted into the heater frame 271ba in a length
direction, and a heating coil 271b1b wound on an outer
circumference of the bobbin 271b1a and extended along the length
direction of the bobbin 271b1a. The bobbin 271b1a may be formed of
an insulating material, for example, magnesium oxide. It is
configured that the heating coil 271b1b is heated to high
temperatures when power is supplied through the lead wire 271b1c
which will be described later. A nichrome wire may be used for the
heating coil 271b1b.
[0201] The first and the second passive heating part 271b2, 271b3
may include insulating materials 271b2a, 272b3a filled into an
inner vacant space at a rear side and a front side of the heater
frame 271ba into which the bobbin 271b1a is inserted, respectively.
For an example, magnesium oxide powder which is an insulating
material 271b2a may be sealed into an inner vacant space at a rear
side of the heater frame 271ba into which the bobbin 271b1a is
inserted and then internal air may be discharged to form a
solidified first passive heating part 271b2.
[0202] The insulating materials 271b2a, 272b3a may be filled into a
vacant space between an outer circumference of the bobbin 271b1a
and an inner circumference of the heater frame 271ba. In other
words, a drawing in which the insulating materials 271b2a, 272b3a
are provided at a front side and a rear side of the bobbin 271b1a,
respectively, is only a conceptual division for the sake of
convenience of explanation, and it does not mean that they are
completed divided.
[0203] The lead wire 271b1c is configured to connect the power to
the heating coil 271b1b through the insulating material 271b2a
forming the first passive heating part 271b2. The lead wire 271b1c
may be configured to pass through the bobbin 271b1a.
[0204] A cover member 271bb may be coupled to a front opening
portion of the heater frame 271ba to cover the insulating material
272b3a forming the second passive heating part 271b3. The cover
member 271bb may be coupled to the heater frame 271ba by welding,
and have an inwardly concave shape to endure a pressure occurring
within the heater 271b. According to the foregoing structure, a
front end of the second passive heating part 271b3 constitutes a
front end of the heater 271b.
[0205] On the other hand, the heater frame 271ba may be fixed to
the heater case 271a through a fastening member 271e. The fastening
member 271e is formed to surround an outer circumference of the
heater frame 271ba, and fastened to the heater case 271a. A space
between the heater frame 271ba and the fastening member 271e and
between the fastening member 271e and the heater case 271a may be
sealed to prevent the introduction of air or moisture. To this end,
the fastening member 271e may be configured to include an elastic
material so as to be closely coupled to the heater frame 271ba and
heater case 271a or sealed by a heat-resistant silicone, welding or
the like.
[0206] A rear end portion of the heater case 271a and the heater
frame 271ba exposed to an outside may be wrapped and sealed by heat
shrink tube 271f. The heat shrink tube 271f is shrunk during
heating to be closed adhered to the components accommodated
therein, thereby closely sealing a gap between the heater case 271a
and the heater frame 271ba. The heat shrink tube 271f may be
configured to wrap and seal even part of the lead wire 271b1c
extended from the heater frame 271ba to an outside.
[0207] The first and the second inlet 271d', 271d'' of the heater
case 271a may be formed at a position separated from a rear end of
the heater case 271a by a predetermined distance in an inward
direction to form the fixing and sealing structure of the foregoing
heater 271b at a rear end portion of the heater case 271a.
[0208] FIG. 11 is a front view (a) and a side view (b) illustrating
a second embodiment of an evaporator 330 applied to the
refrigerator 100 of FIG. 1, and FIG. 12 is a conceptual view
illustrating the layout of a first heat pipe 371' and a second heat
pipe 371'' in the evaporator 330 illustrated in FIG. 11.
[0209] According to the present example, a total number of columns
of the first heat pipe 372' disposed on a front portion of the
evaporator 330 may be configured to be less than that of the second
heat pipe 372''. Here, the total number of columns denotes a total
number of columns formed by a plurality of horizontal tubes 372b1
on a heat emitting part 372b constituting a heat pipe 372.
[0210] According to the foregoing structure, a path through which
working fluid (F) circulates may be shorter to allow the
temperature of the first and the second heat pipe 372', 372'' to
increase as a whole, and a total number of columns of the second
heat pipe 372'' may be larger than that of the first heat pipe 372'
to transfer more heat to the second heat pipe 372''.
[0211] On the present drawing, it is shown that the first heat pipe
372' is configured with total six columns and the second heat pipe
372'' is configured with total eight columns. Specifically, in a
state that the highest and the lowest column of the second heat
pipe 372'' are disposed to correspond to the highest and the lowest
column of the first heat pipe 372', respectively, a distance
between two columns adjacent to each other on the first heat pipe
372' is disposed to be larger than that between two columns
adjacent to each other on the second heat pipe 372''.
[0212] The adjoining two columns of the first heat pipe 372' may be
provided at an upper portion of the first heat pipe 372'. According
to the foregoing structure, a distance between the adjoining two
columns at a lower portion of the first heat pipe 372' may be
configured to be less than that at the upper portion.
[0213] It is a design considering convection according to the
temperature of working fluid (F) when the working fluid circulates
through the first heat pipe 372'. According to the foregoing
structure, even when it is configured that a number of columns of
the first heat pipe 372' is less than that of the second heat pipe
372'', defrosting on a front portion of the evaporator 330 may be
efficiently carried out by the effective layout of the first heat
pipe 372'.
[0214] On the other hand, the present disclosure may not be
necessarily limited to this. The highest column of the first heat
pipe 172' may be disposed to be lower than the highest column of
the second heat pipe 172'' or the lowest column of the first heat
pipe 172' may be disposed to be higher than the lowest column of
the second heat pipe 172''. In this case, a distance between two
columns adjacent to each other on the first heat pipe 171' may be
formed to correspond to (to be the same or similar to) that between
two columns adjacent to each other on the second heat pipe
172''.
* * * * *