U.S. patent application number 15/407519 was filed with the patent office on 2017-05-04 for tube bottom and heat exchanger.
This patent application is currently assigned to MAHLE International GmbH. The applicant listed for this patent is MAHLE International GmbH. Invention is credited to Harald BRONNER, Volker KURZ, Stefan WEISS.
Application Number | 20170122680 15/407519 |
Document ID | / |
Family ID | 53610879 |
Filed Date | 2017-05-04 |
United States Patent
Application |
20170122680 |
Kind Code |
A1 |
BRONNER; Harald ; et
al. |
May 4, 2017 |
TUBE BOTTOM AND HEAT EXCHANGER
Abstract
A tube bottom for a heat exchanger, with a bottom region having
slot-type openings, wherein the slot-type openings are rimmed by
eyelets and the tube bottom has an attached rim region. Formed
between the eyelets and the attached rim region is a U-shaped
trough as a receiving region for the foot of a box-like cover. The
U-shaped trough has an inner first wall, the attached rim region
and a second wall forming the trough bottom, wherein the inner
first wall has at least one hump-like raised portion in the
continuation of an eyelet on a side oriented toward the U-shaped
trough, which bounds the breadth of the U-shaped trough between the
attached rim region and the first wall and extends from the trough
bottom to that end region of the eyelet oriented toward the
U-shaped trough. A depression is formed in the hump-like raised
portion.
Inventors: |
BRONNER; Harald; (Bad
Liebenzell-Unterhaugstett, DE) ; KURZ; Volker;
(Stuttgart, DE) ; WEISS; Stefan; (Leinfelden,
DE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
MAHLE International GmbH |
Stuttgart |
|
DE |
|
|
Assignee: |
MAHLE International GmbH
Stuttgart
DE
|
Family ID: |
53610879 |
Appl. No.: |
15/407519 |
Filed: |
January 17, 2017 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
PCT/EP2015/065989 |
Jul 13, 2015 |
|
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|
15407519 |
|
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
F28F 9/0226 20130101;
F28F 9/0224 20130101 |
International
Class: |
F28F 9/02 20060101
F28F009/02 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 15, 2014 |
DE |
10 2014 213 758.6 |
Claims
1. A tube bottom for a heat exchanger, the tube bottom comprising:
a bottom region with slot-type openings rimmed by eyelets, the tube
bottom having an attached rim region; and a U-shaped trough formed
between the eyelets and the attached rim region as a receiving area
for the bottom of a box-like cover, the U-shaped trough being
formed by an inner first wall, the attached rim region and a second
wall forming a trough bottom, wherein the inner first wall has at
least one hump-like portion in an extension of an eyelet on a side
facing the U-shaped trough, which bounds a breadth of the U-shaped
trough between the attached rim region and the first wall and
extends from the trough bottom to the end region of the eyelet
facing the U-shaped trough, and wherein a depression is formed in
the hump-like portion as a lead-in chamfer for tubes.
2. A tube bottom according to claim 1, wherein a displacement of
the material towards the side of the first wall facing away from
the U-shaped trough is formed by the molded-in depression.
3. A tube bottom according to claim 1, wherein a deflection of the
hump-like portion from the inner wall increases from the trough
bottom towards the respective eyelet.
4. A tube bottom according to claim 1, wherein the hump-like
portion extends into the bottom region and at least partly
surrounds the eyelet.
5. A tube bottom according to claim 1, wherein the first wall has a
lead-in chamfer on its side facing away from the U-shaped trough,
wherein the lead-in chamfer is arranged on the hump-like portion
and the lead-in chamfer creates a tapering of the slot-type
openings rimmed by the eyelets.
6. A tube bottom according to claim 5, wherein the lead-in chamfer
is formed on the molded-in depression.
7. A tube bottom according to claim 5, wherein the slot-type
openings have two opposing narrow sides and two opposing wide
sides, wherein a slot-type opening is tapered by lead-in chamfers
on the narrow side and on the end regions of the wide sides facing
the narrow side.
8. A tube bottom according to claim 1, wherein the hump-like
portion and/or the depression is impressed into the tube bottom in
the hump-like portion or molded in by thermoforming.
9. A tube bottom according to claim 1, wherein the first wall and
the surface of the hump-like portion oriented to the U-shaped
trough are directed towards the trough bottom at an angle of more
than 90 degrees.
10. A tube bottom according to claim 1, wherein the surface of the
hump-like portion facing the U-shaped trough provides a centering
aid for inserting the box-like cover into the U-shaped trough.
11. A heat exchanger with two tube bottoms according to claim 1,
wherein the heat exchanger has a plurality of tubes, which are
arranged parallel to each other and are accommodated at their ends
in each case in an opening of a tube bottom rimmed by an eyelet,
wherein the tubes are each inserted in respective openings along
the lead-in chamfers, and wherein a box-like cover, which is
connected to the respective tube bottom, is inserted into the
U-shaped trough of each tube bottom.
Description
[0001] This nonprovisional application is a continuation of
International Application No. PCT/EP2015/065989, which was filed on
Jul. 13, 2015, and which claims priority to German Patent
Application No. 10 2014 213 758.6, which was filed in Germany on
Jul. 15, 2014, and which are both herein incorporated by
reference.
BACKGROUND OF THE INVENTION
[0002] Field of the Invention
[0003] The invention relates to a tube bottom for a heat exchanger,
having a bottom region which has slot-type openings, wherein the
slot-type openings are rimmed by eyelets and the tube bottom has an
attached rim region, a U-shaped trough being arranged between the
eyelets and the attached rim region, the U-shaped trough being
formed by an inner first wall, the attached rim region and a second
wall forming the trough bottom. The invention also relates to a
heat exchanger.
[0004] Description of the Background Art
[0005] Coolant coolers can have a plurality of tubes, which can be
traversed by a medium and at the same time can be surrounded by a
medium. In a known construction, the tubes are received at their
ends in tube bottoms. The tube bottoms have a number of openings
corresponding to the number of tubes, one tube each being inserted
into an opening. The tube is closed by a box-like cover to form a
collecting box. For this purpose, the box-like cover is inserted
into the tube bottom and is connected to it.
[0006] A multi-chamber tube is known from DE 199 20 102 B4, which
corresponds to U.S. Pat. No. 6,343,645, which is incorporated
herein by reference. This multi-chamber tube can be inserted into
correspondingly adapted tube bottoms so as to form a heat transfer
block. Ribbed elements can be arranged between the multi-chamber
tubes, which improve the heat transfer.
[0007] DE 10 2011 085 479 A1, which corresponds to US 2014/0262187,
which is incorporated herein by reference, discloses a heat
exchanger which has two tube bottoms, in each of which a plurality
of tubes is received at their ends. Furthermore, a box-like cover
is inserted into the tube bottoms, whereby a heat transfer block
which can be flowed through is formed.
[0008] A heat exchanger is known from DE 103 43 239 A1, which
corresponds to US 2007/0000657, which is herein incorporated by
reference, and which has a heat transfer block having a plurality
of tubes received at the ends in tube bottoms. A flow-through heat
transfer block is formed by box-like covers, which are inserted
into the tube bottoms and are connected to the tube bottoms.
[0009] A bottom plate of a collecting box for a heat exchanger is
known from DE 10 2008 011 579 A1. The bottom plate forms the
so-called tube bottom, which has a plurality of openings into which
tubes can be inserted. A box-like cover can also be inserted into
the tube bottom shown, whereby a flow-through heat transfer block
can be produced.
[0010] A disadvantage of the devices in the art is, in particular,
that the tube bottoms can be adapted only with difficulty to
openings of different widths when the width of the tube bottom
remains otherwise unchanged. Therefore, an increased adjustment
effort is required in order to provide tube bottoms of the same
width with openings of different widths. In particular, the
receiving area of the tube bottoms, into which the box-like cover
is inserted, must be specially adapted to achieve a sufficiently
high tightness. For this reason, tube bottoms of different widths
are used for openings of different widths, resulting in varying
dimensions of the heat exchangers that are formed. This
necessitates a higher assembly effort, which adversely affects the
assembly time and costs.
SUMMARY OF THE INVENTION
[0011] It is therefore an object of the present invention to
provide a tube bottom which while maintaining the same width of the
tube bottom can be adapted to openings of different widths in the
tube bottom. Furthermore, the object of the present invention is to
provide a heat exchanger with such a tube bottom.
[0012] An exemplary embodiment of the invention relates to a tube
bottom for a heat exchanger, having a bottom region which has
slot-type openings, wherein the slot-type openings are rimmed by
eyelets and the tube bottom has an attached rim region, a U-shaped
trough being arranged for the bottom of a box-like cover between
the eyelets and the attached rim region, wherein the U-shaped
trough is formed by an inner first wall, the attached rim region
and a second wall forming the trough bottom, wherein the inner
first wall has at least a hump-like portion in the form of an
extension on the side oriented towards the U-shaped trough, which
bounds the breadth of the U-shaped trough between the attached rim
region and the first wall and which extends from the bottom of the
trough to the end region of the eyelet facing the U-shaped trough,
which serves to produce a lead-in chamfer for tubes.
[0013] In this case, it is advantageous if a material displacement
towards the side of the first wall facing away from the U-shaped
trough is formed through the molded-in depression,
[0014] By means of a hump-like portion from the inner wall, the
breadth of the U-shaped trough can be particularly advantageously
bounded. At the same time, the height of the U-shaped trough on the
inside can be defined by the hump-like portion. The hump-like
portion can in this case be adapted, in particular, as a function
of the respective width of the eyelets. In this way, tube bottoms
with an identical basic width can be produced which each have
differently wide openings and eyelets. This is advantageous because
the same production machines can be used for the different tube
bottoms and only the respective thermoforming tools need to be
adapted. In addition, a standardized width for the tube bottoms can
thus be ensured even in tubes of different widths, whereby the
space requirements of the heat exchangers produced can be
standardized.
[0015] By means of a formed depression, a targeted material
displacement can be achieved. A greater material thickness can be
achieved, in particular, on the side of the inner wall oriented
away from the U-shaped trough since, in addition, material is
displaced there by the molding-in of the depression. This is
particularly advantageous to be able to produce sufficiently
large-dimensioned lead-in chamfers for mounting the tubes on the
tube bottom.
[0016] The transition region between the U-shaped trough and the
end region of the eyelet can be individually configured by adapting
the hump-like portion, so that sufficient guidance and fixing is
provided for the bottom region of a box-like cover, and at the same
time, sufficient material thickness for the formation of lead-in
chamfers to facilitate tube installation remains.
[0017] The deflection of the hump-like portion can increase from
the inner wall outwards from the bottom of the trough towards the
respective eyelet. This is advantageous since an oblique surface is
produced which faces the U-shaped trough and can serve as a
centering aid for the bottom region of a box-like cover.
[0018] The hump-like portion can extend into the bottom region and
at least partly surrounds the eyelet. This is particularly
advantageous to create higher stability and, at the same time, to
achieve softer transitions between the eyelet and the hump-like
portion or the inner wall.
[0019] It is also expedient if the first wall has a lead-in chamfer
on its side facing away from the U-shaped trough, the lead-in
chamfer being arranged on the hump-like portion, and the lead-in
chamfer producing a tapering of the slot-type openings rimmed by
the eyelets.
[0020] A lead-in chamfer is advantageous for facilitating the
insertion of the tubes into the openings rimmed by the eyelets. In
this case, it is particularly advantageous if the lead-in chamfers
are formed in regions of the tube bottom, which have a sufficient
material thickness to form a sufficiently long lead-in chamfer.
[0021] In addition, it is advantageous if the lead-in chamfer is
formed on the molded-in depression. A lead-in chamfer on the
molded-in depression is advantageous since a material accumulation
is produced by the depression, which allows for a lead-in chamfer
with sufficiently large dimensions.
[0022] An exemplary embodiment provides that the slot-type openings
have two opposing narrow sides and two opposing wide sides, wherein
a slot-type opening is tapered by lead-in chamfers on the narrow
side and on the end regions of the wide sides facing the narrow
side. It is particularly advantageous if lead-in chamfers are
formed on both the narrow side and on the wide sides to enable a
production that is as exact and simple as possible. In particular,
the introduction of the tubes is facilitated in this way.
[0023] Furthermore, the hump-like portion and/or the depression is
impressed in the hump-like portion into the tube bottom and/or can
be formed by thermoforming. The impressing and/or thermoforming is
advantageous to produce the hump-like portion and the depression
with the same production methods as are used for the rest of the
tube bottom. This simplifies production and thus reduces costs.
[0024] The first wall and the surface of the hump-like portion that
are oriented towards the U-shaped trough can be oriented towards
the trough bottom at an angle greater than 90 degrees. An angle
greater than 90 degrees is advantageous to produce a slope which
allows for an advantageous insertion of the bottom region of a
box-like cover into the U-shaped trough.
[0025] The side of the hump-like portion facing the U-shaped trough
can form a centering aid for the insertion of the box-like cover
into the U-shaped trough.
[0026] An embodiment of the invention relates to a heat exchanger
with two tube bottoms, wherein the heat exchanger has a plurality
of tubes which are arranged parallel to each other and are
accommodated at their end in each case in an opening of a tube
bottom rimmed by an eyelet, wherein the tubes are inserted along
the lead-in chamfers into the respective openings, wherein a
box-like lid, which is connected to the respective tube bottom, is
inserted into the U-shaped trough of each tube bottom.
[0027] Such a heat exchanger is particularly advantageous since it
is particularly easy to install. The lead-in chamfers allow for
easy positioning of the tubes in the openings. Furthermore, the
centering aid on the hump-like portion allows for simple
positioning of the box-like cover in the U-shaped trough.
[0028] Further scope of applicability of the present invention will
become apparent from the detailed description given hereinafter.
However, it should be understood that the detailed description and
specific examples, while indicating preferred embodiments of the
invention, are given by way of illustration only, since various
changes, combinations, and modifications within the spirit and
scope of the invention will become apparent to those skilled in the
art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The present invention will become more fully understood from
the detailed description given hereinbelow and the accompanying
drawings which are given by way of illustration only, and thus, are
not limitive of the present invention, and wherein:
[0030] FIG. 1 is a sectional view of a tube bottom,
[0031] FIG. 2 is a sectional view of a tube bottom, wherein the
transition between the eyelet and the U-shaped trough is formed by
a hump-like portion,
[0032] FIG. 3 is a view of two contours each of a U-shaped
trough,
[0033] FIG. 4 is a perspective view of a tube bottom, wherein the
opening or the eyelet is formed very broad,
[0034] FIG. 5 is a perspective view of an alternatively designed
tube bottom, the openings or the eyelets being designed less
broadly than in the preceding FIG. 4, wherein the hump-like portion
has a plateau,
[0035] FIG. 6 is a perspective view of an alternative tube bottom,
wherein the plateau is designed flatter than the tube bottom shown
in FIG. 5,
[0036] FIG. 7 is a sectional view through a tube bottom according
to the invention, wherein a depression is formed in the hump-like
portion from above, which depression forms a material accumulation
on the downwardly directed side of the hump-like portion,
[0037] FIG. 8 is a perspective view of the tube bottom according to
FIG. 7,
[0038] FIG. 9 is a view of the underside of the tube bottom
according to FIGS. 7 and 8,
[0039] FIG. 10 is a sectional view through two tube bottoms,
wherein one tube bottom with a less broad eyelet is shown, and one
tube bottom with a broader eyelet, and
[0040] FIG. 11 is a perspective view of a tube bottom with two
different embodiments of a lead-in chamfer.
DETAILED DESCRIPTION
[0041] FIG. 1 shows a cross-section through a conventional tube
bottom 1. The tube bottom 1 has a plurality of openings 3 which are
arranged on the flat bottom region 2. The openings 3 are each
rimmed by eyelets 4. Right and left of the openings 3 are U-shaped
troughs 5, which are essentially formed between an attached rim
region 6 and an inner wall 7 extending parallel thereto.
[0042] The U-shaped troughs 5 are in each case terminated in the
downward direction by the trough bottom 8. Tubes can be inserted
into the openings 3 along the direction 9.
[0043] FIG. 2 shows a sectional view through an alternatively
designed tube bottom 10, which in particular has a different
geometry for the U-shaped trough 14. Specifically, the transition
of the eyelets 13 toward the U-shaped trough 14 is designed
differently.
[0044] The tube bottom 10 has a bottom region 11 in which a
plurality of openings 12 are formed, which are bordered by
collar-like eyelets 13. The end regions of the eyelets 13 located
on the left and right are terminated by hump-like projections 22,
which can be introduced into the inner wall 17 of the tube bottom
10, for example, by an impressing process. The eyelets 13 project
into the U-shaped trough 14 through the hump-like portions 22. The
U-shaped trough 14 is formed by the attached rim region 15, the
inner wall 17 and the trough bottom 24. The upper region 16 of the
attached rim region 15 is further angled as compared to the lower
region 15.
[0045] In particular, the inner wall 17 is at an angle greater than
90.degree. to the trough bottom 24. The hump-like portion 22, on
its side facing outwards towards the attached rim region 15, forms
a surface 21, which in particular can be used as a centering aid
for inserting a box-like cover or the bottom region of the box-like
cover. The surface 21 is inclined such that a box-like cover
inserted from above is automatically deflected into the U-shaped
trough 14 provided for this purpose.
[0046] The reference numbers 18 and 19 show different possible
positions for a bottom region of a box-like cover. The limitation
20 shows the maximum possible inner position for a bottom region. A
further displacement of the bottom region inwards would lead to
faulty or incorrect mounting. Each arrangement of a bottom region,
which is located to the left of the marking 20, with the aid of the
centering aid 21 leads to an exact fit of the bottom region in the
U-shaped trough 14. The tube bottom 10 of FIG. 2 is likewise
already known from the prior art.
[0047] FIG. 3 shows two cross-sections of U-shaped troughs in each
case of a tube bottom. A contour of a U-shaped trough with a
hump-like shape is shown represented by the reference number 30,
for example, in FIG. 2. A contour of a U-shaped trough is
represented by reference number 31, as shown by way of example in
FIG. 1. FIG. 3 illustrates the different construction, in
particular the different width or the different height on the inner
side of the different U-shaped troughs.
[0048] FIG. 4 shows a perspective view of a tube bottom 10 as has
already been shown in FIG. 2. In FIG. 4 it can be seen in
particular that the hump-like portion 22 has a flat surface 21,
which is directed to the attached rim region 15, which also serves
as a centering aid. The hump-like portion 22 is formed from the
otherwise flat inner wall 17, for example, by thermoforming or
impressing.
[0049] The hump-like portion 22 extends not only over the inner
wall 17, but also into the bottom region 11, where in particular
the partial region 23 of the hump-like portion 22 also rims the
eyelet 13 along its wide sides.
[0050] FIG. 5 shows an alternative embodiment of a tube bottom 40.
The tube bottom 40 has a bottom region 41, which has a plurality of
openings 42, which are bordered by collar-like eyelets 43.
[0051] In the exemplary embodiment shown in FIG. 5, the eyelets 43
or the openings 42, respectively, have a shorter extent in the
breadth of the tube bottom 40. The breadth of the tube bottom 40 is
measured here as well as in the other exemplary embodiments in each
case from an attached rim region 45 to the rim region situated
opposite the latter.
[0052] To compensate for this shortening of the openings 42 or of
the eyelets 43 in comparison with the embodiment of FIG. 4, the
hump-like portion 48 has an extended region which is designed as a
plateau 50. As in the preceding FIG. 4, a partial region 49 of the
hump-like portion 48 also partially encloses the wide sides of the
respective eyelet 43. The hump-like portion 48 also has a surface
facing the attached rim region 45, which surface can be used as a
centering aid.
[0053] The U-shaped trough 44 is formed by the attached rim region
45, the inner wall 47 and the trough bottom 51. The attached rim
region 45 has slots which can serve for fastening the box-like
cover in the tube bottom 40. The fastening of the box-like cover
can be achieved, for example, by clamping, by providing corrugated
slot crimping or with the aid of other known fixing elements.
[0054] The hump-like portion 48, in particular the plateau 50 and
the partial region 49, are likewise formed by an impressing process
or by a thermoforming process from the inner wall 47 or the bottom
region 41.
[0055] The plateau 50 serves to bridge between the U-shaped trough
44 and the eyelet 43. It must preferably be sufficiently flat so
that enough material remains on the underside of the tube bottom 40
to be able to form a sufficient lead-in chamfer and at the same
time be high enough to provide sufficient height of the U-shaped
trough 44 on the inside. The plateau 50 in the exemplary embodiment
of FIG. 5 is designed high. This allows for sufficient height of
the U-shaped trough 44 but is not optimal with respect to the
lead-in chamfer on the underside. The following FIG. 6 shows a
plateau 70 which is flatter and is thus more advantageous with
respect to the formation of a lead-in chamfer, but at the same time
requires lower height of the U-shaped trough, which is
disadvantageous.
[0056] FIG. 6 shows a further alternative exemplary embodiment of a
tube bottom 60, which has a bottom region 61 with an opening 62
arranged therein and a collar-like eyelet 63. The opening 62 or the
eyelet 63 in FIG. 6 has a relatively short extent in the width of
the tube bottom 60. For this reason, the hump-like portion 68
likewise has a plateau 70, wherein the plateau 70 is shorter and
flatter than the plateau 50 of the preceding FIG. 5. For this
purpose, the partial region 69, which comprises the wide sides of
the eyelets 63, is formed even further from the plane of the bottom
region 61 than the plateau 70. The partial region 69 forms a
U-shaped bead which surrounds the eyelet 63 both on the wide sides
and on the narrow side.
[0057] The tube bottom 60 also has a U-shaped trough 64. Like in
the preceding figures, the U-shaped trough 64 is formed by an
attached rim region 65, an inner wall 67 situated opposite the
latter and a trough bottom 71. The attached rim region 65 likewise
has an outwardly angled partial region 66 in the upper region. The
hump-like portion 68 also has a surface directed toward the
attached rim region 65, which surface can be used as a centering
aid.
[0058] FIG. 7 shows an embodiment of a tube bottom 80 according to
the invention. The tube bottom 80 has a bottom region 81. Openings
82, which are rimmed by collar-like eyelets 83, are formed in the
bottom region 81. The openings 82 have two opposing narrow sides 98
and two opposing wide sides 97. Correspondingly, the eyelets 83,
which surround the openings 82, each have two narrow sides 98 and
two wide sides 97. The U-shaped trough 84 is formed by an attached
rim region 85 and an inner wall 87 opposing the latter and the
trough bottom 94.
[0059] A hump-like portion 88 is formed from the inner wall 87 and
the bottom region 81, which, in particular with the surface 91
facing the attached rim region 85, forms a smaller angle with
respect to the attached rim region 85 than the inner wall 87. In
addition, the hump-like portion 88 has a depression 90 molded in
from above, which is arranged immediately adjacent to the end
region of the eyelet 83.
[0060] Through the depression 90, which can also be molded into the
hump-like portion 88 by an impressing process or by thermoforming,
a material displacement downwards takes place which allows for a
formation of a lead-in chamfer in particular on the downwardly
directed side 96 of the inner wall 87 or of the bottom region 81.
Due to the material displacement, the lead-in chamfer can be made
larger overall, wherein in particular, the extent of the lead-in
chamfer along the insertion direction of the tube can be enlarged.
This simplifies the insertion of the tubes and thus allows for a
more stable installation process. The lead-in chamfer is not shown
in FIG. 7.
[0061] In FIG. 7, a partial region 89 of the hump-like portion 88
also rims the wide sides 97 of the eyelet 83. Furthermore, the
hump-like portion provides a sufficient height of the U-shaped
trough 84, whereby a secure positioning of a box-like cover can be
ensured.
[0062] FIG. 8 shows a further perspective view of the tube bottom
80, as has already been shown in FIG. 7. In particular, it can be
seen in FIG. 8 that the depression 90 is formed by a rectilinear
depression running parallel to the U-shaped trough 84. Furthermore,
FIG. 8 shows that both the end region 99 of the wide sides 97 and
the narrow side 98 of the eyelet 83 or the opening 82 are enclosed
by the partial region 89 of the hump-like portion 88. Moreover, the
hump-like portion 88 also forms a flat, inclined surface 91, which
can be used as a centering aid for the bottom region of a box-like
cover.
[0063] FIG. 9 shows a view of the tube bottom 80 of FIGS. 7 and 8,
with a viewing direction from below onto the opening 82 or the
eyelet 83. The side 96 of the inner wall 87 facing away from the
U-shaped trough 84 can be seen. In addition, FIG. 9 particularly
shows the lead-in chamfers 92 and 93, which run both on the narrow
side 98 of the eyelet 83 as well as on the end regions 99 of the
two wide sides 97. These lead-in chamfers 92 and 93 are formed, in
particular, in the region of the material displacement produced by
the depression 90. In particular, these serve for the simplified
positioning and assembly of the tubes in the openings 82.
[0064] The embodiment according to the invention, as shown in FIGS.
7 to 9, can in particular also be combined with the preceding
embodiments for less wide eyelets 43 and for wider eyelets 13 of
FIGS. 4 to 6. In particular, the additional depression 90, which
leads to a material displacement, is advantageous in this case to
obtain the required material on the underside of the eyelets 83 to
be able to form sufficiently dimensioned lead-in chamfers 92 and
93. This is due in particular to the fact that the tube bottoms, as
shown in FIGS. 1 to 9, are preferably produced from a plate-like
material by using several thermoforming processes. In each
thermoforming process, material compression and material stretching
take place, which ultimately lead to a thinning of the base
material. By introducing additional depression, this partially
disadvantageous thinning can be counteracted and, specifically,
material can be displaced to defined regions.
[0065] FIG. 10 shows a comparative view of an embodiment with a
tube bottom 80 with a less wide eyelet 83 and a wider eyelet 13 as
already shown in FIG. 4. In particular, it can be seen in FIG. 10
that the U-shaped trough 14 or 84 is designed identical,
irrespective of the width of the eyelet 13 or 83. In the case of
the less-wide eyelet 83, the depression 90 is molded into the
hump-like portion 88, as shown in FIGS. 7 to 9. In the case of the
wider eyelet 13, this depression is not provided, as already shown
in FIG. 4. In an alternative embodiment, however, the depression
can also be combined with a wide eyelet 13.
[0066] FIG. 11 shows a comparative view of two lead-in chamfers 101
or 102, as can be formed as a function of the width of the eyelet,
which is designated by the reference number 100. The lead-in
chamfers 101 and 102 in particular form the front-side lead-in
chamfers, which are formed on the respective narrow side of the
eyelet 100. Preferably, the lead-in chamfer formed on the narrow
side has an angle of approximately 40.degree. with respect to a
vertical, while the lead-in chamfers at the end regions of the wide
sides preferably have an angle of approximately 30.degree. to the
vertical. These values are exemplary and do not particularly limit
the design of the individual embodiments.
[0067] The embodiments of the preceding FIGS. 1 to 11 are exemplary
and partially represent embodiments as are known from the prior
art. In particular, a combination of the features of the
embodiments known from the prior art, which are shown in FIGS. 1 to
6, and the features of the embodiments according to the invention,
which are shown in FIGS. 7 to 9, is possible at any time. The
individual embodiments of the figures have no limiting character,
in particular with respect to the selection of the material, the
arrangement of the individual elements and the dimensioning of the
respective elements.
[0068] The invention being thus described, it will be obvious that
the same may be varied in many ways. Such variations are not to be
regarded as a departure from the spirit and scope of the invention,
and all such modifications as would be obvious to one skilled in
the art are to be included within the scope of the following
claims.
* * * * *