U.S. patent application number 15/385070 was filed with the patent office on 2017-04-13 for electronic smoking articles.
This patent application is currently assigned to Altria Client Services LLC. The applicant listed for this patent is Altria Client Services LLC. Invention is credited to Eric HAWES.
Application Number | 20170099880 15/385070 |
Document ID | / |
Family ID | 50391514 |
Filed Date | 2017-04-13 |
United States Patent
Application |
20170099880 |
Kind Code |
A1 |
HAWES; Eric |
April 13, 2017 |
ELECTRONIC SMOKING ARTICLES
Abstract
An electronic smoking article, a method of manufacturing an
electronic smoking article, and a method of achieving a smoking
experience without combusting tobacco are disclosed. The electronic
smoking article includes an authenticated first section, which
includes an aerosol generation unit having at least one heater; an
authenticated second section, which includes a power supply
operable to apply voltage to the at least one heater for heating a
liquid in at least a portion of the aerosol generation unit to form
an aerosol; and a conductive ink circuit embedded within the first
and second sections, and wherein the power supply and the aerosol
generation unit are electrically connected upon joining the first
and second sections, and wherein each of the first and second
sections has a portion of the conductive ink circuit.
Inventors: |
HAWES; Eric; (Midlothian,
VA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Altria Client Services LLC |
Richmond |
VA |
US |
|
|
Assignee: |
Altria Client Services LLC
Richmond
VA
|
Family ID: |
50391514 |
Appl. No.: |
15/385070 |
Filed: |
December 20, 2016 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
14200646 |
Mar 7, 2014 |
9560883 |
|
|
15385070 |
|
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|
61799368 |
Mar 15, 2013 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A24F 40/50 20200101;
A24F 47/008 20130101; Y10T 29/49826 20150115; Y10T 29/49083
20150115; A24F 40/10 20200101; H05B 1/0244 20130101; B23P 11/00
20130101; C09D 11/52 20130101; H01C 17/075 20130101; A61L 9/037
20130101 |
International
Class: |
A24F 47/00 20060101
A24F047/00; C09D 11/52 20060101 C09D011/52; H05B 1/02 20060101
H05B001/02 |
Claims
1. (canceled)
2. An electronic vaping device, the vaping device comprising: a
first section including, a wick in fluid communication with a
supply reservoir, and a heater surrounding a portion of the wick;
and a second section including, a power supply configured to apply
voltage to the heater; and a conductive ink circuit embedded within
at least a portion of each of the first section and second
section.
3. The electronic vaping device of claim 2, further comprising:
control circuitry configured to control the supply of power to the
heater, the conductive ink circuit configured to enable the control
circuitry to provide the supply of power to the at least one
heater.
4. The electronic vaping device of claim 2, wherein the conductive
ink circuit is configured to form an electrical connection between
the power supply and the heater.
5. The electronic vaping device of claim 2, wherein the wick
includes: a capillary tube, the capillary tube having an inlet and
an outlet, the inlet in communication with an outlet of the supply
reservoir.
6. The electronic vaping device of claim 2, further comprising: a
mixing chamber downstream of the heater; and at least one air inlet
configured to deliver air drawn into the mixing chamber.
7. The electronic vaping device of claim 6, further comprising: a
mouth-end having at least one outlet, the mouth-end in fluid
communication with the mixing chamber.
8. The electronic vaping device of claim 2, wherein the first
section includes two separate portions, the first section
comprising: an aerosol generation portion containing the heater and
the wick; and a supply portion including, a supply reservoir
configured to contain a material, the wick in fluid communication
with the supply reservoir when the aerosol generation portion is
joined to the supply portion.
9. The electronic vaping device of claim 8, wherein the aerosol
generation portion, the supply portion, and the second section each
includes a portion of the conductive ink circuit.
10. The electronic vaping device of claim 2, wherein the power
supply includes a battery.
11. The electronic vaping device of claim 2, wherein the aerosol
generator is activated only when sections of the conductive ink
circuit are connected together by connecting the first section and
the second section.
12. The electronic vaping device of claim 2, wherein the first
section comprises, an outer cylindrical housing extending in a
longitudinal direction, the outer cylindrical housing having the
portion of the conductive ink circuit embedded therein.
13. The electronic vaping device of claim 12, wherein the second
section comprises, a second outer cylindrical housing extending in
the longitudinal direction, the second outer cylindrical housing
having the portion of the conductive ink circuit embedded
therein.
14. A method of manufacturing an electronic vaping device, the
method comprising: embedding a first portion of a conductive ink
circuit in a first section of an electronic vaping device, the
first section including a heater; and embedding a second portion of
a conductive ink circuit in a second section, the second section
including a power supply configured to apply voltage to the
heater.
15. The method of claim 14, further comprising: enabling a
processor within control circuitry to provide power from the power
supply to the heater when the first section and the second section
are joined together to form the conductive ink circuit.
16. The method of claim 14, wherein the embedding a first portion
comprises: embedding the first portion of the conductive ink
circuit in an outer cylindrical housing of the first section.
17. The method of claim 14, wherein the embedding a second portion
comprises: embedding the second portion of the conductive ink
circuit in an outer cylindrical housing of the second section.
Description
RELATED APPLICATION(S)
[0001] This is a continuation of U.S. application Ser. No.
14/200,646, filed Mar. 7, 2014, which claims the priority and
benefit of U.S. Application No. 61/799,368, filed Mar. 15, 2013,
the entire contents of each of which are incorporated herein by
reference.
WORKING ENVIRONMENT
[0002] Electronic smoking articles, such as electronic cigarettes
and aerosol generators can include a capillary tube and/or
capillary wick designed to deliver liquid material from a liquid
reservoir to a heater. Such articles can be activated by a consumer
drawing on a mouth piece to deliver an aerosol to the user.
[0003] Electronic smoking articles and cigarettes can consist of
two pieces, for example, a first unit or piece, which includes a
power supply and control unit, and a second unit or piece, which
includes a flavor delivery unit. Alternatively, the smoking article
can be a three-piece unit, which includes the power supply and
control unit, an aerosol generator or aerosol generation unit, and
a flavor delivery unit. Each of these parts is optimized to yield
consistent performance. Using parts that are not optimized or made
from inferior materials can deliver inferior quality output, damage
other parts of the device, and damage the reputation of the
manufacturer of the smoking article. Accordingly, it would be
desirable to control the use of units manufacture and supplied by
others and limit the use to genuine parts.
SUMMARY
[0004] In accordance with an exemplary embodiment, an electronic
smoking article is disclosed, the electronic smoking article
comprising: an authenticated first section, which includes an
aerosol generation unit having at least one heater; an
authenticated second section, which includes a power supply
operable to apply voltage to the at least one heater for heating a
liquid in at least a portion of the aerosol generation unit to form
an aerosol; and a conductive ink circuit embedded within the first
and second sections, and wherein the power supply and the aerosol
generation unit are electrically connected upon joining the first
and second sections, and wherein each of the first and second
sections has a portion of the conductive ink circuit.
[0005] In accordance with an exemplary embodiment, a method of
manufacturing an electronic smoking article is disclosed, the
method comprising: embedding a first portion of a conduction ink
circuit in an authenticated first section of a smoking article, the
first section including an aerosol generation unit having at least
one heater; and embedding a second portion of a conduction ink
circuit in an authenticated second section, the second section
including a power supply operable to apply voltage to the at least
one heater for heating a liquid in at least a portion of the
aerosol generation unit to form an aerosol.
[0006] In accordance with an exemplary embodiment, a method of
achieving a smoking experience without combusting tobacco is
disclosed, the method comprising: joining an authenticated first
section of a smoking article to an authenticated second section of
the smoking article, the first section having a first portion of a
conduction ink circuit and the second section having a second
portion of a conduction ink circuit; and electrically connecting a
power supply and an aerosol generation unit of the electronic
smoking article upon the formation of a completed conductive ink
circuit between the first and second portions of the smoking
article, wherein the first section includes the aerosol generation
unit having at least one heater and the second section includes a
power supply operable to apply voltage to the at least one heater
for heating a liquid in at least a portion of the aerosol
generation unit to form an aerosol.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The disclosure is explained below with reference to the
exemplary embodiments shown in the drawings. In the drawings:
[0008] FIG. 1 is a cross-sectional view of an electronic smoking
article in accordance with an exemplary embodiment having a
conductive ink circuit;
[0009] FIG. 2 is a side view of an electronic smoking article in
accordance with an exemplary embodiment having a first portion and
a second portion, which forms a conductive ink circuit upon
assembly thereof;
[0010] FIG. 3 is a side view of an electronic smoking article in
accordance with an exemplary embodiment having a first section,
which includes an aerosol generation portion and a liquid supply
portion, and a second portion, which forms a conductive ink circuit
upon assembly thereof; and
[0011] FIG. 4 is an end view of the first portion and the second
portion of an electronic smoking article in with an exemplary
embodiment having a portion of a conductive ink circuit
therein.
DETAILED DESCRIPTION
[0012] In accordance with an exemplary embodiment, conductive ink
based circuits, which are embedded as part of an electronic smoking
article are disclosed. The conductive ink based circuits permit the
operation of the electronic smoking article only when used with
genuine or approved parts. In accordance with an exemplary
embodiment, a conductive ink circuit can be embedded across a
two-piece design or among a three-piece design such that the
circuit, that activates the power supply and the aerosol generation
unit, can be activated only when genuine parts are connected
together. In accordance with an exemplary embodiment, a conductive
ink based circuit can be placed between the flavor unit (or
cartridge) and aerosol generation unit or power supply unit, to
activate the article when a genuine or approved flavor unit or
cartridge is connected to the electronic smoking article.
[0013] In accordance with an exemplary embodiment, the conductive
ink based circuit can be used to initiate pre-heating of the heater
of the electronic smoking article when the user picks up the
smoking article for smoking. The preheating of the heater can help
to reduce the latency and improve quantity of aerosol delivered
during the initial puffs. In addition, control measures can be
incorporated to cut off the power supply to the heater, if a puff
is not detected, using a puff detector, within a set time period
after the initial handling of the smoking article.
[0014] FIG. 1 shows an electronic smoking article 100 in accordance
with an exemplary embodiment. As shown in FIG. 1, the electronic
smoking article 100 includes a housing 110 having a mouth end 112
and an upstream end 114. In the upstream end 114, there is provided
an electric power supply in the form of power supply 120 and
electric circuitry in the form of circuitry 122. In the mouth end
112, the smoking article 100 includes a cartridge 140, a heater
144, and a capillary wick (or capillary tube) 146. The cartridge
140, the heater 144, and the capillary wick (or capillary tube) 146
can form the aerosol generation unit 148. In operation, the
cartridge 140 delivers a liquid material 152 from a liquid supply
reservoir (or fluid reservoir) 150 to the capillary wick 146, which
is surrounded by the heater 144. In accordance with an exemplary
embodiment, one end of the capillary wick 146 extends to the
cartridge 140 and the other end of the capillary wick 146 is
surrounded by the heater 144. The heater 144 is connected to the
electric circuitry 122 via connections (not shown). The housing 110
also includes an air inlet 160, an outlet 162 at the mouth end 112,
and an aerosol forming chamber 170.
[0015] In use, the liquid material 152 is supplied from the fluid
reservoir 150 to the capillary wick 146, which as shown in FIG. 1
is surrounded by the heater 144. When a user draws on the
electronic smoking article 100 at the air outlet 162, ambient air
can be drawn through air inlet 160. In accordance with an exemplary
embodiment, the electronic smoking article 100 can include a puff
detection system (not shown), which is part of the circuitry 122 on
the upstream end 114 of the smoking article 100. The puff detection
system can sense the puff and can activate the heater 144 and
supply the liquid material to the capillary wick 146.
[0016] The power supply 120 supplies pulses of energy to the heater
144 to heat the end of the capillary wick 146 surrounded by the
heater 144. The liquid material 152 in the outlet end 147 of the
capillary wick 146 is vaporized by the heater 144 to create a
supersaturated vapor. At the same time, the liquid material 152
being vaporized is replaced by addition liquid material 152 moving
along the capillary wick 146.
[0017] In accordance with an exemplary embodiment, the
supersaturated vapor created is mixed with and carried in the air
flow from the air inlet 160. In the aerosol forming chamber 170,
the vapor condenses to form an inhalable aerosol, which is carried
towards the outlet 162 and into the mouth of the user. The
circuitry 122 and the puff detection system (not shown) are
preferably programmable. In accordance with an exemplary
embodiment, the circuitry 122 and puff detection system can be used
to manage the operation of the electronic smoking article 100.
[0018] In use, once the capillary wick 146 is heated, the liquid
material contained within a heated portion of the capillary wick
146 is volatilized and ejected out of the outlet 147 where it
expands and mixes with air and forms an aerosol in a mixing chamber
170. The electronic smoking article 100 also includes at least one
air inlet 160 operable to deliver air to the mixing chamber 170.
Preferably, the air inlets 160 to the mixing chamber 170 can be
arranged downstream of the capillary wick 146 so as to minimize
drawing air along the capillary and thereby avoid cooling of the
capillary wick 146 during heating cycles.
[0019] In use, the volatilized material expands out of the wick 146
and into the mixing chamber 170 where the volatized material can
mix with air to form an aerosol which is then drawn through the
outlet 162. In an exemplary embodiment, the at least one air inlet
160 includes one or two air inlets 160. Alternatively, the air
inlets 160 can be three, four, or five or more. In accordance with
an exemplary embodiment, the size and number of air inlets 160 can
also aid in establishing the resistance to draw of the electronic
smoking article 100.
[0020] The power supply 120 can be a Lithium-ion battery or one of
its variants, for example a Lithium-ion polymer battery.
Alternatively, the power supply 120 may be a Nickel-metal hydride
battery, a Nickel cadmium battery, a Lithium-manganese battery, a
Lithium-cobalt battery or a fuel cell. In accordance with an
exemplary embodiment, the electronic smoking article 100 is usable
by a smoker until the energy in the power supply is depleted.
Alternatively, the power supply 120 may be rechargeable and can
include circuitry (not shown) allowing the battery to be chargeable
by an external charging device. For example, the circuitry, when
charged, can provide power for a pre-determined number of puffs,
after which the circuitry must be re-connected to an external
charging device. The electronic smoking article 100 can also
include control circuitry 122, which can be on a printed circuit
board having a processor.
[0021] In accordance with an exemplary embodiment, the liquid
material 152 includes a tobacco-containing material including
volatile tobacco flavor compounds which are released from the
liquid upon heating. The liquid material 152 may also be a tobacco
flavor containing material or a nicotine-containing material.
Alternatively, or in addition, the liquid material 152 may include
a non-tobacco material. For example, the liquid material 152 may
include water, solvents, ethanol, plant extracts and natural or
artificial flavors. Preferably, the liquid material further
includes an aerosol former. Examples of suitable aerosol formers
are glycerine and propylene glycol.
[0022] In accordance with an exemplary embodiment, the aerosol
generation unit includes the liquid supply reservoir 150 and a
capillary wick 146 for holding liquid received from the liquid
reservoir. In accordance with an exemplary embodiment, rather than
a capillary wick 146, the aerosol generation unit 148 can include a
capillary tube (not shown) having an inlet and an outlet, the inlet
being in communication with the outlet of the liquid supply
reservoir, and the at least one heater 144 is operable to heat the
capillary tube to a temperature sufficient to at least initially
volatilize the liquid material contained within the capillary
tube.
[0023] The control circuitry 122 can also include a heater
activation light (not shown) at an upstream end of the smoking
article 100, which is operable to glow when the heater 144 is
activated. The control circuitry 122 can also include a timer
operable to limit the time for which power is supplied to the
heater 144. The time-period of the electric current supply to the
heater 144 may be pre-set depending on the amount of liquid
material 152 desired to be vaporized. For example, the control
circuitry 122 can be programmable for this purpose.
[0024] In accordance with an exemplary embodiment, when activated,
the heater 144 heats a portion of the wick 146 for less than about
10 seconds, more preferably less than about 7 seconds. Thus, the
power cycle (or maximum puff length) can range in period from about
1 second to about 10 seconds.
[0025] FIG. 2 is a side view of an electronic smoking article 100
in accordance with an exemplary embodiment having a first section
210 and a second section 220, which forms a conductive ink circuit
upon assembly thereof. As shown, the electronic smoking article 100
includes a first section 210, which includes an aerosol generation
unit 211 and a second section 220, which includes a power supply
portion 221, which can be coupled together at a threaded joint (not
shown) or by other convenience such as a snug-fit, snap-fit,
detent, clamp and/or clasp.
[0026] In accordance with an exemplary embodiment, the aerosol
generation unit 211 can include the at least one heater 144, a
liquid reservoir 150 having a liquid material 152 therein, and a
capillary wick (or capillary tube) 146. The power supply section
221 includes a power supply 120 and circuitry 122, which is
operable to apply voltage to the at least one heater 144 for
heating the liquid material 152 in at least a portion of the
aerosol generation unit 148 to form an aerosol.
[0027] In accordance with an exemplary embodiment, a portion 212,
222 of the conductive ink circuit is embedded within the first and
second sections 210, 220, respectively, and the power supply and
the aerosol generation unit 148 can be activated upon formation of
a circuit formed by connecting or coupling the first and second
sections 210, 220 to one another. The portions 212, 222 of the
conductive ink circuit can be embedded within the outer housing
216, 226 as shown in FIG. 2. Alternatively, the portions 212, 222
can form part of the electrical circuit within the smoking article
100. For example, in accordance with an exemplary embodiment, the
conductive ink circuit can be formed by the connection of the first
and second sections 210, 220 to form the electrical circuit, which
provides power from the power supply 120 to the at least one heater
144 within the aerosol generation unit. Alternatively, the
conductive ink circuit formed by the connection of the first and
second portions 212, 222 can form a circuit in communication with
the circuitry 122 of the smoking article 100, and upon establishing
the conductive ink circuit, the circuitry 122 enables the power
supply 122 to provide power to the at least one heater 144.
[0028] In accordance with an exemplary embodiment, the conductive
circuit can be formed by bringing into contact, an end portion 214,
224 of each of the first and second sections 210, 220 to complete
the conductive ink circuit.
[0029] In accordance with an exemplary embodiment, upon forming the
circuit, a pre-heating process of the at least one heater 144 of
the smoking article 100 can be initiated. In addition, the
pre-heating of the smoking article 100 can also be configured based
on detection of a user picking up the smoking article 100. For
example, a smoking article 100 having a conductive ink circuit on
an outer portion thereof upon detection of being handled by a user,
the smoking article 100 can begin a pre-heating process, which can
reduce the latency and improve quantity of the aerosol delivered
during the initial puffs.
[0030] In accordance with an exemplary embodiment, the first
section 210 and the second section 220 each comprise an outer
cylindrical housing 216, 226 extending in a longitudinal direction,
and wherein each of the outer cylindrical housings has a portion
212, 222 of the conductive ink circuit embedded therein.
[0031] FIG. 3 is a side view of an electronic smoking article 100
in accordance with an exemplary embodiment having a two-piece first
section 210, which includes an aerosol generation portion 240 and a
liquid supply portion 230, and a second portion 220, which forms a
conductive ink circuit upon assembly thereof. In accordance with an
exemplary embodiment, the first section 210 includes an aerosol
generation portion 240 and a liquid supply portion 230, and wherein
the conductive ink circuit 242, 232 is embedded within an outer
cylindrical housing 241, 231 of the aerosol generation portion 240
and the liquid supply portion 230. The at least one heater 144
housed within the aerosol generation portion 240 is activated only
when the conductive ink circuit is formed by connecting the aerosol
generation portion 240, the liquid supply portion 230 and the
second portion 220, and wherein the aerosol generation portion 240,
the liquid supply portion 230 and the second section 210 each has a
portion 242, 232, 222. 224, 234, 236, and 244 of the conductive ink
circuit and upon assembly thereof forms the circuit.
[0032] In accordance with an exemplary embodiment, for example, the
conductive ink circuit can be embedded in parts manufactured by an
authorized manufacturer of the first and second sections 210, 220
for a two-piece electronic smoking article 100, or an authorized
manufacturer of the aerosol generation portion 240, the liquid
supply portion 230, and the second portion, for a three-piece
electronic smoking article 100. For example, if a user attempts to
place a non-authorized part within the smoking article 100, the
smoking article 100 will not function. For example, in the absence
of the conductive ink circuit, the power supply 120 will not
provide power to the heater 144.
[0033] FIG. 4 is an end view of the first portion 210 and the
second portion 220 of an electronic smoking article in with an
exemplary embodiment, wherein each of the first and second portions
210, 220 includes a portion of a complete conductive ink circuit
therein. As shown in FIG. 4, the conductive ink circuits 212, 222
can be embedded within the end portions 213, 223, and upon
connecting the first and second portions 210, 220 of the smoking
article 100, the conductive ink portions 212, 222 complete the
circuit. In accordance with an exemplary embodiment, the conductive
ink circuits 212, 222 can be elongated line, pattern or completely
covered area forming a contact and/or contact pads.
[0034] The electronic smoking article 100 is preferably about the
same size as a conventional cigarette. In some embodiments, the
electronic smoking article 100 can be about 80 mm to about 88 mm
long and about 7 mm to about 8 mm in diameter. The outer
cylindrical housing 110 of the electronic smoking article 100 may
be formed of any suitable material or combination of materials.
Examples of suitable materials include metals, alloys, plastics or
composite materials containing one or more of those materials, or
thermoplastics that are suitable for food or pharmaceutical
applications, for example polypropylene, polyetheretherketone
(PEEK), ceramic, and polyethylene.
[0035] In an exemplary embodiment, the heater 144 includes a coil
of wire at least partially surrounding the capillary wick 146. In
an exemplary embodiment, the heater 144 is a metal wire and/or a
metal alloy wire. The heater 144 can be a coil, which can extend
fully or partially along the length of the capillary wick 146.
[0036] The electronic smoking article 100 can include a puff
indicator (not shown) for indicating when the heater 144 is
activated. In the embodiment in which the electric circuitry
includes a sensor to detect air flow indicative of a user taking a
puff, the indicator, such as an LED, may be activated when the
sensor senses air flow indicative of the user taking a puff. In the
embodiment in which the electric circuitry includes a manually
operable switch, the indicator may be activated by the switch. In
addition, control measures can be incorporated to cut off the power
supply to the heater if a puff is not detected by a puff detector,
within a set time period after the initial handling of the smoking
article.
[0037] When the word "about" is used in this specification in
connection with a numerical value, it is intended that the
associated numerical value include a tolerance of .+-.10% around
the stated numerical value. Moreover, when reference is made to
percentages in this specification, it is intended that those
percentages are based on weight, for example, weight
percentages.
[0038] Moreover, when the words "generally" and "substantially" are
used in connection with geometric shapes, it is intended that
precision of the geometric shape is not required but that latitude
for the shape is within the scope of the disclosure. When used with
geometric terms, the words "generally" and "substantially" are
intended to encompass not only features, which meet the strict
definitions, but also features, which fairly approximate the strict
definitions.
[0039] It will now be apparent that a new, improved, and nonobvious
electronic smoking article has been described in this specification
with sufficient particularity as to be understood by one of
ordinary skill in the art. Moreover, it will be apparent to those
skilled in the art that numerous modifications, variations,
substitutions, and equivalents exist for features of the electronic
smoking article, which do not materially depart from the spirit,
and scope of the invention. Accordingly, it is expressly intended
that all such modifications, variations, substitutions, and
equivalents, which fall within the spirit and scope of the
invention as defined by the appended claims, shall be embraced by
the appended claims.
* * * * *