U.S. patent application number 15/278298 was filed with the patent office on 2017-04-06 for baseboard radiator systems, components, and methods for installing.
The applicant listed for this patent is Vent-Rite Valve Corporation. Invention is credited to Dean Brand, Peter John Burke, Phillip James Cross, Kenneth A. Fagan, Kenneth William James Hale, Michael Joseph Ruff, Jeremy James Stanley, Parker Wheat.
Application Number | 20170097193 15/278298 |
Document ID | / |
Family ID | 58447338 |
Filed Date | 2017-04-06 |
United States Patent
Application |
20170097193 |
Kind Code |
A1 |
Stanley; Jeremy James ; et
al. |
April 6, 2017 |
BASEBOARD RADIATOR SYSTEMS, COMPONENTS, AND METHODS FOR
INSTALLING
Abstract
The present disclosure provides, among other things, a radiator
system, its components, as well as methods of mounting and/or
installing thereof. Provided components include radiating fins
arranged around a water pipe to form a core assembly. The radiating
fins may include a collar and/or reflare and are spaced in the core
assembly to permit airflow through the system. The core assembly
may be mounted by support elements on hangers from a back plate
which is wall mountable. The support elements may create space for
airflow between the core assembly and a front casing and/or the
back panel. Provided systems, components and methods are useful in
commercial and residential baseboard radiators.
Inventors: |
Stanley; Jeremy James;
(Noakbridge, GB) ; Hale; Kenneth William James;
(Danbury, GB) ; Burke; Peter John; (Rainham,
GB) ; Cross; Phillip James; (Chelmsford, GB) ;
Brand; Dean; (Layer de la Haye, GB) ; Ruff; Michael
Joseph; (Canvey Island, GB) ; Wheat; Parker;
(Hollis, NH) ; Fagan; Kenneth A.; (Marblehead,
MA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Vent-Rite Valve Corporation |
Randolph |
MA |
US |
|
|
Family ID: |
58447338 |
Appl. No.: |
15/278298 |
Filed: |
September 28, 2016 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
62235909 |
Oct 1, 2015 |
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
F28D 1/04 20130101; F24D
19/04 20130101; F28D 2021/0035 20130101; F28F 1/30 20130101; F28D
1/0233 20130101 |
International
Class: |
F28D 1/03 20060101
F28D001/03; F28F 1/14 20060101 F28F001/14; F24D 19/04 20060101
F24D019/04 |
Claims
1. A radiating fin for a baseboard radiator, comprising: a fin
surface having at least one recess that defines a cavity therein; a
sleeve segment having first and second end portions and a length
that is between about 0.060 inch and about 1 inch, wherein the
first end portion is fixed to the cavity so that the sleeve segment
extends away from the surface forming a collar; and a reflare fixed
to the second end portion of the sleeve segment, wherein when a
fluid pipe is fit through the collar, the collar of the radiating
fin is integral with a surface of the pipe.
2. (canceled)
3. The radiating fin as in claim 1, further comprising at least one
standoff that extends away from the radiating fin in a direction
about perpendicular relative to the fin's surface.
4.-8. (canceled)
9. The radiating fin as in claim 1, further comprising turbulators
formed into the fin's surface.
10.-12. (canceled)
13. A supporting assembly for mounting a core assembly of a
baseboard radiator, comprising one or more supporting elements that
extend from the supporting assembly, wherein the supporting
assembly removably attaches to the core assembly.
14.-23. (canceled)
24. A core assembly for a baseboard radiator, comprising: at least
one fluid pipe; and radiating fins, wherein the radiating fins
comprise: a fin surface having at least one recess that defines a
cavity therein; and a sleeve segment having first and second end
portions and a length that is between about 0.060 inch and about 1
inch, wherein the first end portion is fixed to the cavity so that
the sleeve segment extends away from the surface forming a collar,
a reflare fixed to the second end portion of the sleeve segment,
and wherein the radiating fins are arranged adjacent to one another
on the fluid pipe, wherein the at least one fluid pipe fits through
the collar so that an interior surface of the collar is integral
with an exterior surface of the at least one fluid pipe.
25.-28. (canceled)
29. The core assembly as in claim 24, further comprising at least
one supporting assembly for mounting the core assembly, wherein the
at least one supporting assembly comprises one or more supporting
elements that extend from the at least one supporting assembly,
wherein the at least one supporting assembly removably attaches to
the core assembly by the one or more supporting elements.
30.-49. (canceled)
50. A baseboard radiator apparatus, comprising: a core assembly,
comprising: at least one fluid pipe; and radiating fins; a back
plate; a front casing; and at least one supporting assembly
attached to the core assembly for mounting the core assembly to the
back plate.
51. The baseboard radiator apparatus as in claim 50, wherein the
radiating fins comprise: a fin surface having at least one recess
that defines a cavity therein; a sleeve segment having first and
second end portions and a length that is between about 0.060 inch
and about 1 inch, wherein the first end portion is fixed to the
cavity so that the sleeve segment extends away from the surface
forming a collar; and a reflare fixed to the second end portion of
the sleeve segment, wherein the radiating fins are arranged
adjacent to one another on the fluid pipe, wherein the at least one
fluid pipe fits through the collar so that an interior surface of
the collar is integral with an exterior surface of the at least one
fluid pipe.
52. (canceled)
53. (canceled)
54. The baseboard radiator apparatus as in claim 51, wherein the
radiating fins further comprise at least one standoff that extends
away from the radiating fin in a direction about perpendicular
relative to the fin surface of the radiating fin, wherein a length
of the at least one standoff is about the length of the collar such
that it mechanically impedes a first radiating fin or portion
thereof from contacting at least one other radiating fin in the
core assembly.
55. (canceled)
56. The baseboard radiator apparatus as in claim 54, wherein the
core assembly comprises front and rear surfaces defined by an
arrangement of adjacent radiating fins, wherein the at least one
standoff is substantially aligned on the front and/or rear surfaces
of adjacent radiating fins so that when arranged in the core
assembly, the standoffs define at least one groove running the
length of the core assembly.
57. (canceled)
58. (canceled)
59. The baseboard radiator apparatus as in claim 56, wherein the at
least one supporting assembly attached to the core assembly
comprises supporting elements configured for mounting the at least
one supporting assembly on the front and/or rear surfaces of the
core assembly.
60. The baseboard radiator apparatus as in claim 56, wherein the at
least one supporting assembly is removably attached to the core
assembly at predetermined intervals along a length of the core
assembly, wherein the at least one supporting assembly comprises a
clip that attaches to the core assembly, wherein the clip aligns to
the at least one groove and mechanically clips to the core assembly
by the at least one groove.
61.-66. (canceled)
67. The baseboard radiator apparatus as in claim 50, wherein the
back plate mounts on a wall, wherein the back plate comprises
hangers that capture the supporting assembly.
68. (canceled)
69. The baseboard radiator apparatus as in claim 50, wherein front
casing is perforated to permit airflow.
70. The baseboard radiator apparatus as in claim 50, wherein the at
least one supporting assembly is non-metallic such that it
insulates metal components, so that when the apparatus is heating,
expansion and contraction noise is dampened.
71. (canceled)
72. The baseboard radiator apparatus as in claim 50, wherein the at
least one supporting assembly is attached to the core assembly
mechanically separating the core assembly from the back plate
and/or the front casing, so that when the baseboard radiator
apparatus is operating, air flows through the separation, thereby
creating and/or enhancing a chimney effect.
73. The baseboard radiator apparatus as in claim 50, wherein at
least one standoff is substantially aligned on the front and rear
surfaces of adjacent radiating fins so that when arranged in the
core assembly, the standoffs define at least one groove running the
length of the core assembly, wherein the at least one supporting
assembly comprises a clip that removably attaches to the core
assembly, wherein the at least one supporting assembly mechanically
clips to the core assembly by the at least one groove.
74. A method of mounting a baseboard radiator apparatus as in claim
50, comprising: mounting the core assembly to hangers on the back
plate by the at least one supporting assembly.
75. The method as in claim 74, further comprising attaching the
mounted core assembly to a wall.
76. The method of mounting a radiator apparatus as in claim 74,
comprising: prior to the step of mounting the core assembly,
attaching the back plate to a wall.
77. The method of mounting a radiator apparatus as in claim 74,
wherein the core assembly comprises front and rear surfaces defined
by an arrangement of adjacent radiating fins, wherein the at least
one supporting assembly comprises supporting elements at the front
and rear surfaces of the core assembly, the method further
comprising a step of mounting the front casing to the front surface
of the core assembly.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This patent application claims the benefit of priority of
U.S. Provisional patent application Ser. No. 62/235,909, which was
filed on Oct. 1, 2015, and entitled "Baseboard Radiator System and
Methods for Installing," the entire contents of which are hereby
incorporated by reference herein.
BACKGROUND
[0002] Baseboard radiators use the heat from forced hot water or
other fluids for in room heating. The forced fluid flows through
exposed pipes that are typically mounted in a room at the base of
the wall near the floor. The pipes in a hydronic baseboard radiator
are typically made of copper and heat from the hot water transfers
from the pipe and warms the surrounding air. Radiating fins are
often incorporated with the pipes so that when the heat from the
fluid transfers to the exposed pipe, by extension the radiating
fins are also heated, thereby increasing the exposed heated surface
area in which heat transfer can occur.
SUMMARY
[0003] The present disclosure provides apparatus, subassemblies,
and components that are particularly useful as a baseboard
radiators and/or in the manufacture of baseboard radiators. In some
embodiments, disclosed in more detail herein, provided apparatus,
subassemblies, and/or components may be employed with surprising
and beneficial attributes.
[0004] The present disclosure provides baseboard radiator
apparatus, subassemblies, and/or components. In some embodiments,
provided apparatus, subassemblies, and/or components are
characterized by their enhanced efficiency relative to prior
baseboard radiators. In some embodiments, provided apparatus,
subassemblies, and/or components are characterized by improved
thermal transfer relative to prior baseboard radiators.
[0005] The present disclosure encompass a recognition that airflow,
and particularly restricted airflow of prior baseboard radiator
designs impedes performance and efficiency of baseboard radiators.
In some embodiments, provided baseboard apparatus, subassemblies,
and/or components deliver increased airflow and/or consistent
airflow, so that provided baseboard radiator apparatus and
components are characterized by improved performance and efficiency
relative to comparable prior designs. In some embodiments, provided
apparatus, subassemblies, and/or components are characterized by
enhanced airflow thereby creating or augmenting a chimney effect
relative to prior baseboard radiators. The present disclosure also
encompass a recognition that baseboard radiators are awkward and
bulky and therefore difficult to assemble with damaging components
and impacting performance. Provided baseboard radiator apparatus,
subassemblies, and/or components are characterized by when
assembled and/or handled, such apparatus and components are show
reduced incidents of damage. Provided baseboard radiator apparatus
also simplify assembly to further reduce handling.
[0006] Implementations of apparatus, subassemblies, and/or
components of the present disclosure are useful for commercial,
industrial and residential baseboard radiator applications.
[0007] In some embodiments, provided apparatus and subassemblies
are mountable. In some embodiments, provided apparatus,
subassemblies, and/or components combine and are mountable. In some
embodiments, provided apparatus, subassemblies, and/or components
include features to aid in mounting or installation. In some
embodiments, provided apparatus, subassemblies, and/or components
combine in a system that is mountable. In some embodiment, the
present disclosure also provides methods of assembling and
installing such apparatus, subassemblies, and/or components.
[0008] In some embodiments, provided apparatus are baseboard
radiators.
[0009] In some embodiments, provided apparatus are baseboard
radiator subassemblies. In some embodiments, provided subassemblies
combine during an assembly or installation of baseboard apparatus
for industrial, residential, or commercial sites.
[0010] In some embodiments, provided baseboard apparatus is made of
or formed from subassemblies and/or components. In some
embodiments, provided baseboard apparatus comprise components
and/or subassemblies, including fluid piping, radiator fins,
supporting assemblies, back plates, and/or front casings. In some
embodiments, provided baseboard apparatus is made of or formed from
subassemblies and/or components provided herein.
[0011] In some embodiments, provided radiating fins transfer heat
from forced hot or warm fluids flowing through piping to the air
surrounding the piping. In some embodiments, heat from warm or hot
fluids transfers from heated fluids to a surrounding fluid pipe. In
some embodiments, heat from warm or hot fluids transfers from a
heated fluid pipe to air surrounding it.
[0012] In some embodiments, radiating fins are attach to or
integrated with fluid piping. In some embodiments, radiating fins
surround and/or extend away from fluid piping. In some embodiments,
heat from warm or hot fluids transfers from a heated fluid pipe to
radiating fins and to air surrounding such radiating fins. In some
embodiments, radiating fins provide additional surface area for
heat transfer.
[0013] In some embodiments, radiating fins comprise a fin surface,
a cavity that defines a recess therein, edges of a fin's surface,
turbulators on a fin's surface, a sleeve segment connected to or
integrated with a cavity, a reflare connected to or integrated with
a sleeve segment, and/or standoffs.
[0014] In some embodiments, radiating fins are thermally
conducting. In some embodiments, radiating fins are made of or
comprise a metal, an alloy, a thermally conductive composite, or
combinations thereof. In some embodiments, radiating fins, for
example are made of or comprise a metal, such as aluminum.
[0015] In some embodiments, radiating fins comprise a fin surface
having a cavity defined by a recess therein. In some embodiments, a
cavity defines a hole in a surface of a fin. In some embodiments, a
hole is sized to receive and integrate with fluid piping.
[0016] In some embodiments, provided fluid piping carries heated
fluid. In some embodiments, heat from a heated fluid transfers to
it surrounding piping. In some embodiments, a heated fluid is
water. In some embodiments, a heated fluid is oil. In some
embodiments, a fluid's entering water temperature is upwards of
225.degree. F. In some embodiments, a fluid's entering water
temperature is low. In some embodiments, a heated fluid is at a
temperature between about 115.degree. F. and about 150.degree.
F.
[0017] In some embodiments, a baseboard radiator includes fluid
piping. In some embodiments, fluid piping includes supply and
return piping for delivery and return of a heated fluid. In some
embodiments, fluid piping is made of or comprises a thermally
conductive material, such as copper. In some embodiments, piping
has standard dimensions for industrial, commercial, and or
residential heating applications. In some embodiments, fluid piping
has a standard diameter for industrial, commercial, and or
residential heating applications. In some embodiments, fluid piping
has a diameter between about 0.4 inches to about 2 inches.
[0018] In some embodiments, fluid piping passes through a radiating
fin. In some embodiments, a radiator is made of or comprises a
thermally conductive material, for example, aluminum. In some
embodiments, a radiating fin comprises a cavity defined by a recess
therein, that is a radiating fin has a hole through it. In some
embodiments, a cavity is sized to fit a fluid pipe. In some
embodiments, fluid piping passes through a cavity of a radiating
fin. In some embodiments, a cavity is size so that when a fluid
pipe passes there through it forms a press fit.
[0019] In some embodiments, provided radiating fins surround and/or
extend outward from a fluid pipe. In some embodiments, provided
radiating fins surround and/or extend outward from a fluid pipe in
all directions. In some embodiments, radiating fins extend outward
about perpendicular to a direction of fluid flowing in fluid
piping. In some embodiments, provided radiating fins surround
and/or extend outward from a fluid pipe in all directions that are
about perpendicular to a direction of fluid flow.
[0020] In some embodiments, a radiating fin has a shape. In some
embodiments, an edge of a radiating fin defines its shape. In some
embodiments, radiating fins extend outward to an edge of a
radiating fin. In some embodiments, radiating fins uniformly
extends in each direction to an edge, for example, its edge forms a
circle shape. In some embodiments, an edge forms any desirable
shape, for example, a square, a rectangle, etc. In some
embodiments, a desirable shape is one that is visually appealing.
In some embodiments, a desirable shape is one that provides
enhanced efficiency or increase heat transfer. In some embodiments,
a radiating fin has a plurality of edges. In some embodiments, a
radiating fin has between about three edges and about eight edges.
In some embodiments, a fin has at least one edge with a length
between about 0.4 inch and about 10 inch.
[0021] In some embodiments, edges of a radiating fin are shaped to
form support elements for mounting. In some embodiments, when
aligned adjacent to one another, at least some of the supporting
elements extending from a radiating fin can attach or mount to a
surface, such as a wall.
[0022] In some embodiments, a surface of a fin is approximately
flat. In some embodiments, a fin's surface has a thickness of
between about 0.020 inch and about 0.1 inch.
[0023] In some embodiments, a fin's surface comprises at least one
turbulator. In some embodiments, a fin's surface comprises a
plurality of turbulators. In some embodiments, a turbulator is a
portion of a surface of a fin that is raised or depressed relative
to a its fin's surface. In some embodiments, a turbulator on a
surface of a fin has a defined size and shape. In some embodiments,
when a fin's surface includes a plurality of turbulators, they have
a uniform size and/or shape. In some embodiments, when a fin's
surface includes a plurality of turbulators, they have different
sizes and/or different shapes. In some embodiments, when a fin's
surface includes a plurality of turbulators, together they form a
pattern. In some embodiments, turbulators increase a radiating
fin's surface area. In some embodiments, turbulators increase heat
transfer at a fin's surface. In some embodiments, turbulators
disrupt air flow.
[0024] In some embodiments, radiating fins comprise a sleeve
segment. In some embodiments, sleeve segments attach, connect to,
integrate with a surface of a radiating fin. In some embodiments, a
sleeve segment is hollow. In some embodiments, a sleeve segment is
attached, connected to, or integrated with a cavity on a surface of
a radiating fin. In some embodiments, a sleeve segment that is
attached, connected to, or integrated with a cavity extends away
from a radiating fin's surface. In some embodiments, a sleeve
segment extends away from a radiating fin's surface in a direction
that is about perpendicular with its fin's surface. In some
embodiments, when a sleeve segment is attached, connected to, or
integrated with a cavity it forms a collar. In some embodiments, a
sleeve segment comprises a thermally conductive material. In some
embodiments, a sleeve segment is made of the same material and/or a
thermally conductive material that is near thermally expansion
matched to a fin's material.
[0025] In some embodiments, when a fluid pipe passes through a
cavity and/or collar, it forms an integrated connection. In some
embodiments, when a fluid pipe is press fit through a cavity and/or
collar. In some embodiments, a highly thermally conductive and/or
near thermally expansion matched solder material coats an interface
between a fluid pipe and a collar and/or cavity to ensure good
thermal contact.
[0026] In some embodiments, a collar on a radiating fin ensures
more surface area of a fluid pipe is covered by or contacted with
radiating fin's surface. In some embodiments, increased surface
area results in increase heat transfer.
[0027] In some embodiments, when radiating fins are arranged and
align on a fluid pipe, a collar provides separation between
radiating fins. In some embodiments, separation provides space for
airflow, thereby creating or enhancing a chimney effect.
[0028] In some embodiments, radiating fins comprise standoffs. In
some embodiments, standoffs extend away from a surface of a
radiating fin. In some embodiments, standoffs extend in a direction
that is about perpendicular to a surface of a radiating fin. In
some embodiments, standoffs extend away from a surface of a
radiating fin at its edge. In some embodiments, standoffs extend to
a length that is about a length of a sleeve segment.
[0029] In some embodiments, standoffs are detachable from a fin's
surface. In some embodiments, standoffs are removably attached to a
fin's surface. In some embodiments, standoffs are removably
attached to a fin's edge.
[0030] In some embodiments, standoffs are at least a part of its
fin and extend away from its fin's surface or from its fin's edge.
In some embodiments, a standoff is formed from an edge of a fin or
at least a portion of one or more edges of a fin. In some
embodiments, a portion of an edge of a fin is bent to form a
standoff. In some embodiments, an edge or a portion of an edge is
bent so that it extends away from a surface of a fin to form a
standoff. In some embodiments, a standoff is formed from at one or
more edges of a fin. In some embodiments, an edge includes either a
straight portion, a curved portion, and/or a corner portion of an
edge of a fin.
[0031] In some embodiments, standoffs are formed or placed at a
distance from an edge, a pullback. In some embodiments, a length of
a pullback is about equivalent to a length of its standoff.
[0032] In some embodiments, radiating fins comprise a reflare. In
some embodiments, a reflare is formed on a surface of a fin or
attached to a surface of a fin. In some embodiments, a reflare is
integrally connected with a radiating fin. In some embodiments, a
reflare is formed from or attached to a cavity or at an end of a
collar. In some embodiments, a reflare extends away from a collar
so that a collar is about perpendicular relative to a surface of a
reflare. In some embodiments, a reflare extends away from a collar
and/or cavity so that a surface of a fin is about parallel relative
to a surface of a reflare. In some embodiments, a reflare provides
additional surface area for heat transfer. In some embodiments, a
reflare provides a connection with an adjacent radiating fin when
another radiating fin is adjacent thereto.
[0033] In some embodiments, a baseboard radiator comprises a core
assembly. In some embodiments, a core assembly comprises radiating
fins and fluid piping. In some embodiments, a core assembly
comprises radiating fins that are aligned adjacent to one another
with a fluid pipe passed onto a collar and/or cavity. In some
embodiments, when passed through and onto fluid piping radiating
fins are press fit thereto. In some embodiments, a press fit forms
a mechanical connection. In some embodiments, when a radiating fin
is passed through and onto fluid piping a reflare of a first
radiating fin contacts a rear surface of another radiating fin. In
some embodiments, a surface area of a fluid pipe is substantially
covered by adjacent radiating fins. In some embodiments, a core
assembly comprises between about 1 fin/inch and about 9
fins/inch.
[0034] In some embodiments, each edge of a radiating fin of a core
assembly is uniform or substantially similar. In some embodiments,
at least one edge of a radiating fin is different from others, so
that each of these radiating fins has directionality. In some
embodiments, radiating fins with directionality may be uniformly
aligned to a fluid pipe in accordance with their shape.
[0035] In some embodiments, a core assembly having radiating fins
that are uniformly arranged and oriented has surfaces that are
defined by its radiating fins or its radiating fin's edges. In some
embodiments, a core assembly, for example, has at least three
surfaces, at least four surfaces, at least five surfaces, at least
six surfaces, at least seven surfaces, at least eight surfaces, or
more. In some embodiments, surfaces include, for example a top, a
bottom, a front, and/or a rear. In some embodiments, a core
assembly comprises front and rear surfaces. In some embodiments, a
core assembly comprises top and bottom surfaces. In some
embodiments, when using radiating fins where at least one radiating
fin edge is different from others, at least one side of a core
assembly is different so that a core assembly provides
directionality. In some embodiments, when radiating fins are
directional and uniformly arranged and oriented about a pipe,
surfaces of a core assembly are directional for mounting, assembly,
and/or installation.
[0036] In some embodiments, standoffs of a core assembly provide
and/or maintain approximately uniform spacing between adjacent
radiating fins. In some embodiments, standoffs provide and/or
maintain approximately fixed spacing between adjacent radiating
fins. In some embodiments, a length of a standoff is such that it
contacts an adjacent radiating fin and mechanically impedes
adjacent radiating fins or a portion thereof from contacting an
adjacent radiating fin or portion thereof. In some embodiments, a
standoff inhibits bending or crushing of a radiating fin or a
plurality of radiating fins when mechanical pressure is applied to
its fins. In some embodiments, a standoff retains spacing between
adjacent radiating fins so that air flow there between is
maintained.
[0037] In some embodiments, a core assembly is mountable.
[0038] In some embodiments, a baseboard radiator apparatus and/or
core assembly comprise supporting elements. In some embodiments,
supporting elements extend from a core assembly. In some
embodiments, supporting elements can have any shape. In some
embodiments, shapes include a wedge, a hook, a ball, or any
protrusion that can be mechanically captured and/or held. In some
embodiments, supporting elements attach or mount to a core assembly
to a surface, for example, a wall or a plate attached to a
wall.
[0039] In some embodiments, a baseboard radiator apparatus and/or
core assembly comprises a supporting assembly. In some embodiments,
a supporting assembly attaches or mounts to a core assembly. In
some embodiments, a plurality of supporting assemblies attach or
mount to a core assembly. In some embodiments, a supporting
assembly is removably attached or mounted to a core assembly. In
some embodiments, a supporting assembly comprises supporting
elements that mount a core assembly to a wall or a plate attached
to a wall. In some embodiments, a supporting assembly comprises a
belt or strap or clips for attaching or mounting to a core
assembly. In some embodiments, a supporting assembly mounts both to
a core assembly and to a wall or a plate attached to a wall.
[0040] In some embodiments, a supporting assembly is made of or
comprises a flame resistant and/or flame retardant material. In
some embodiments, a supporting assembly is or comprises a metal. In
some embodiments, a supporting assembly is or comprises a polymer,
such as a flame resistant and/or flame retardant nylon.
[0041] In some embodiments, a supporting assembly mechanically
attaches, to a core assembly, for example by belting, cinching, or
clipping.
[0042] In some embodiments, radiating fins comprise at least one
feature. In some embodiments, at least one feature for example is a
groove, channel, slot, hole, notch, standoff, etc. In some
embodiments, when aligned and assembled, each radiating fin of a
plurality of radiating fins is placed in a substantially same
position so that such features align to form for example, grooves,
channels, slots, holes, notches, etc. in a surface of a core
assembly. In some embodiments, a groove, channel, slot, hole, or
notch runs along a length of the core assembly. In some
embodiments, a supporting assembly attaches to a core assembly at a
groove, channel, slot, hole, or notch that runs along a length of
the core assembly.
[0043] In some embodiments, at least one supporting assembly
mechanically attaches or clips to a core assembly. In some
embodiments, at least one supporting assembly removably attaches to
a core assembly. In some embodiments, a removably attached
supporting assembly mechanically clips to the core assembly by
grooves channels, slots, holes, and/or notches formed in a surface
of a core assembly. In some embodiments, when a groove, channel,
slot, hole, or notch runs a length of a core assembly, one or more
removably attached supporting assemblies mechanically attach to it.
In some embodiments, a plurality of supporting assemblies attach to
a core assembly at predetermined intervals. In some embodiments, a
plurality of supporting assemblies attach to a core assembly at
predetermined intervals to support a core assembly's full length
along a wall.
[0044] In some embodiments, provided baseboard radiator apparatus
comprise a core assembly, including fluid piping and radiating
fins, supporting assemblies, a back plate and a front casing.
[0045] In some embodiments, provided baseboard radiator apparatus
is mounted to a wall. In some embodiments, provided baseboard
radiator apparatus comprise a core assembly having radiating fins
that are aligned and assembled on a fluid pipe to form a core
assembly. In some embodiments, a core assembly comprises a
plurality of supporting assemblies removably attached thereto.
[0046] In some embodiments, provided baseboard radiator apparatus
comprise a back plate. In some embodiments, a back plate is a
metal, alloy, or fire resistant and/or fire retardant polymer. In
some embodiments, a back plate mounts to a wall. In some
embodiments, a back plate is securably fixed to a wall. In some
embodiments, a back plate comprises a plurality of holes for
securably mounting a back plate to a wall.
[0047] In some embodiments, a core assembly mounts to a back plate.
In some embodiments, a core assembly mounts to a back plate with a
gap beneath to permit airflow. In some embodiments, a back plate is
fixed to a wall at a height so that when assembled provided
baseboard radiator apparatus has access to airflow at its bottom,
near the floor. In some embodiments, a gap is between about 0.5
inch and about 12 inches.
[0048] In some embodiments, a back plate comprises a starter strip.
In some embodiments, a starter strip mechanically positions its
back plate to ensure proper wall and floor spacing for a baseboard
radiator.
[0049] In some embodiments, supporting elements are shaped to
extend away from a core assembly and fit a hanger on a back plate.
In some embodiments, hangers are shaped to capture supporting
elements. In some embodiments, a back plate includes at least one
hanger to capture supporting elements of a core assembly. In some
embodiments, a back plate includes at least two hangers to capture
supporting elements of a core assembly. In some embodiments, a back
plate comprises a plurality of hangers. In some embodiments, back
plate is sized to include hangers that capture supporting elements
on a top surface of a core assembly and/or a bottom surface of a
core assembly.
[0050] In some embodiments, hangers on a back plate have a shape
for capturing and/or holding a supporting element that is mounted
to a core assembly. In some embodiments, a hangers are designed and
configured to capture any supporting element. In some embodiments,
for example, a wedge shaped supporting element would be held or
captured by a v-shaped hanger. In some embodiments, hangers,
attached to a back plate, are uniformly the same. In some
embodiments, hangers, attached to a back plate, are different.
[0051] In some embodiments, a baseboard radiator apparatus
comprises a front casing.
[0052] In some embodiments, a front casing directs air flow in
through a bottom space above a floor.
[0053] In some embodiments, a front casing is a sheet of a metal,
alloy, or polymer. In some embodiments, a front casing is fire
resistant and/or fire retardant.
[0054] In some embodiments, a front casing attaches to a wall
mounted core assembly. In some embodiments, a front casing attaches
to a core assembly. In some embodiments, a front casing attaches to
a front of a wall mounted core assembly at a single point. In some
embodiments, a front casing attaches to a top and bottom of a wall
mounted core assembly. In some embodiments, a front casing
surrounds a wall mounted core assembly.
[0055] In some embodiments, a top and a bottom of a front casing
can have any shape for capturing and/or holding supporting elements
of a core assembly. In some embodiments, a front casing is designed
and configured to capture any supporting element. In some
embodiments, for example, a wedge shaped supporting element would
be held or captured by a v-shaped element. In some embodiments,
such a shape uniformly extends across a length of a front
casing.
[0056] In some embodiments, a front casing is perforated so that it
permits airflow. In some embodiments, perforations cover at least a
portion of a top side of an exposed face of a front casing. In some
embodiments, a front casing enhances a chimney effect. In some
embodiments, an enhanced chimney effect includes a gap at a bottom
of provided baseboard apparatus and perforations on a top side of a
front casing. In some embodiments, perforations assist to channel
air so that a warm-cool cycle of air moving in convective loops is
encouraged in provided baseboard radiator apparatus.
[0057] In some embodiments, a supporting assembly mechanically
separates a core assembly from a back plate and/or a front casing.
In some embodiments, separation creates air flow. In some
embodiments, air flow creates and/or enhances a chimney effect.
[0058] In some embodiments, provided methods recognize that it is
advantageous to provide assembly and/or installation options. In
some embodiments, methods of assembly and/or installing provided
baseboard radiators include mounting a core assembly pre-mounted to
hangers on a back plate. In some embodiments, methods of mounting a
baseboard radiator apparatus further comprise attaching a mounted
core assembly to a wall. In some embodiments, methods of mounting a
baseboard radiator apparatus, further comprise attaching a front
casing to a core assembly that is mounted to a wall.
[0059] In some embodiments, methods of assembly and/or installing
provided baseboard radiators include attaching a back plate to a
wall. In some embodiments, methods of assembly and/or installing
provided baseboard radiators include mounting a core assembly
having supporting elements as provided herein to hangers on a back
plate that is attached to a wall. In some embodiments, methods of
mounting a baseboard radiator apparatus, further comprise attaching
a front casing to a mounted core assembly that is mounted to a
wall.
BRIEF DESCRIPTION OF THE DRAWING
[0060] FIG. 1 shows a radiating fin according to some embodiments
of the present disclosure. FIG. 1 at panels (a)-(d) show different
perspectives of such a radiating fin. FIG. 1 at panel (a) shows a
front view of a surface of a radiating fin. FIG. 1 at panel (b)
shows a first edge perspective of such a radiating fin. FIG. 1 at
panel (c) shows a second edge perspective of such a radiating fin.
FIG. 1 at panel (d) shows an angular view of a surface of a
radiating fin.
[0061] FIG. 2 shows an image of a core assembly according to some
embodiments of the present disclosure.
[0062] FIG. 3 shows an angular view of a supporting assembly for
useful for mounting a core assembly of a baseboard radiator
according to some embodiments of the present disclosure.
[0063] FIG. 4 shows an edge perspective of a side of a supporting
assembly useful for mounting a core assembly of a baseboard
radiator according to some embodiments of the present
disclosure.
[0064] FIG. 5 shows an image of a core assembly according to some
embodiments of the present disclosure. An installation option is
shown that includes a return tube being held by a supporting
assembly.
[0065] FIG. 6 shows an image of an end perspective of a baseboard
radiator apparatus according to some embodiments of the present
disclosure.
[0066] FIG. 7 shows an image of an angular front/end view of a
baseboard radiator apparatus according to some embodiments of the
present disclosure.
[0067] FIG. 8 shows an end perspective of a baseboard radiator
apparatus according to some embodiments of the present
disclosure.
[0068] FIG. 9 shows a front perspective of a baseboard radiator
apparatus according to some embodiments of the present disclosure.
A portion of the front casing is cutout, not shown in the drawing
so that components behind the casing are visible.
[0069] FIG. 10 shows a baseboard radiator apparatus according to
some embodiments of the present disclosure. FIG. 10 at panel (a)
and at panel (b) show front and side views respectively of a
baseboard radiator apparatus mounted to a back plate. An
installation option is shown that includes a return tube being held
by a supporting element. FIG. 10 at panel (c) and at panel (d) show
front and side views respectively of a baseboard radiator apparatus
mounted to a back plate. Arrows show an install option where its
back plate is first mounted to the wall and a mountable core
assembly slidingly secures to hangers that protrude from the back
plate with the direction of the arrows.
[0070] FIG. 11 shows an end perspective of a baseboard radiator
apparatus according to some embodiments of the present disclosure.
The relative motion of air during the warm-cool convection
operation of a baseboard radiator apparatus of the present
disclosure is shown.
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
[0071] Various embodiments according to the present disclosure are
described in detail herein. In particular, the present disclosure
describes apparatus, subassemblies, and/or components, and methods
of for assembly and installation of the same. Provided apparatus,
subassemblies, and components are particularly useful as baseboard
radiators or in baseboard radiating systems and specifically
hydronic baseboard radiator apparatus, subassemblies, components,
or systems.
[0072] Radiators function to provide in room heating. Baseboard
radiators provide in room heating by transferring heat from forced
hot or warm fluids flowing through piping to the air surrounding
the piping. Radiator components are assembled around such piping to
increase heat transfer efficiency from the piping that is plumbed
into a room. The forced fluid flows through exposed pipes that are
typically mounted in a room at the base of the wall near the floor.
Radiating fins increase the exposed surface area of the pipe,
thereby increasing the surface area in which heat transfer can
occur.
[0073] When heat transfers from the pipes to the surrounding cooler
air in the baseboard radiator, a warm-cool convection cycle is
induced where the warmed air exits the baseboard radiator and rises
in the room. While the rising warmed air heats the surrounding room
air, cooler air moves towards the floor. Baseboard heating systems
are fitted with covers to form an enclosure around the pipes. The
cooler air at the floor is then drawn into the radiator at the
bottom of the enclosure. The cooler air then circulates around the
pipes, which again transfers heat from the fluid contained therein
to the air as it passes over the pipes and radiator fins and
discharges at the top. The warm-cool cycle of air moving in
convective loops within a room continues as long as the exposed
pipe is hot. If air flow at either its entry point at the bottom or
its exit at the top is blocked, the convection cycle stops.
[0074] Typical hot water baseboard radiation systems use standard
supply water temperatures of 180.degree. F. which is circulated
through copper and aluminum fin tube piping to heat the desired
space and returns back to the boiler at approximately 160.degree.
F. (20.degree. F. .DELTA.T). The advantage of higher temperature
water is that an in room radiator can quickly heat the room. The
disadvantage of high temperature water is that such a boiler
configuration operates above the condensing mode and limits boiler
efficiency.
[0075] Modern higher efficiency water boilers are typically
condensing boilers. A condensing boiler burns fuel resulting in the
production of hot gases, including water vapor. The heat from these
hot gases passes through a heat exchanger where the heat is
transferred to water. In a condensing boiler, excess water vapor
condenses to liquid water. Additional heat is extracted when the
vapor condenses to liquid due to the energy released according to
the latent heat of vaporization of water. The additional heat
released through condensation occurs where return water is about
60.degree. F. To achieve such return water temperatures, supply
temperatures typically do not exceed about 130.degree. F. In some
embodiments, radiator design achieves efficient in room heating
with low entry water temperature, for example about 115.degree.
F.-130.degree. F. Other baseboard radiator water sources that have
low entry water temperature include, for example, geothermal and
solar thermal sources.
[0076] Low entry water temperature, poor assembly design, and/or
improper assembly of a baseboard radiator can result in reduced
radiative efficiency. Ultimately, these lead to increased heating
costs and/or a prolonged or excessive time to bring a room to a
desired temperature. Poor assembly design and/or improper assembly
for example, includes where the base of the baseboard radiator is
too close to the floor, where the radiator is not level with the
floor, where fins are bent or damaged, where fluid flow is
disrupted, where airflow is blocked, or where airflow is disrupted.
Poor assembly design and/or improper assembly can also cause
difficulty with assembly resulting in damage to radiating fins or
misaligned radiating fins that disrupt or restrict air flow.
[0077] The present disclosure provides baseboard radiator
assemblies and components.
[0078] The present disclosure encompasses a recognition that modern
water heaters that supply baseboard radiators produce water at
lower temperatures. In some embodiments, apparatus and components
in accordance with the present disclosure efficiently operate in
the low entering water temperature, for example about 115.degree.
F.-130.degree. F.
[0079] The present disclosure encompasses a recognition that
baseboard radiators rely on air flow to drive the warm-cool
convection cycle. To provide room heating, cool air enters a
baseboard radiator at the floor and rises upward through the
heating elements (the "chimney effect") to heat the cold air, which
is distributes to the room as cold room air moves down to the floor
and the cycle repeats.
[0080] In some embodiments, apparatus and components in accordance
with the present disclosure demonstrate superior air flow. In some
embodiments, provided components and apparatus are designed,
configured, and arranged create or enhance the chimney effect.
[0081] The present disclosure encompasses a recognition that
increased surface area within a baseboard radiator corresponds with
increased heat transfer. In some embodiments, apparatus and
components in accordance with the present disclosure have unique
features that provide additional surface area when compared to
prior designs.
[0082] The present disclosure further encompasses a recognition
that improving baseboard radiator efficiency includes optimizing
surface area relative to airflow. In some embodiments, provided
apparatus, subassemblies, and/or components are configured and
arranged to enhance radiative efficiency when compared with prior
designs. In some embodiments, provided apparatus, subassemblies,
and/or components are configured and arranged to have at least
comparable radiative efficiency when compared with prior
designs.
[0083] The present disclosure also encompasses a recognition that
installation of baseboard radiator systems is often difficult due
to heavy components that are cumbersome to handle due to their
awkward shapes. Such difficulty during install can cause improper
mounting and/or damage to radiator apparatus or its components
resulting in inefficiencies. In some embodiments, provided
apparatus and components are designed to minimize handling, for
ease of installation and assembly.
[0084] In some embodiments, provided apparatus and components are
designed to minimize damage during installation and/or handling. In
some embodiments, provided apparatus and components that are
designed, configured, and arranged to enhance the chimney effect,
increase surface area, and/or enhance radiative efficiency also
both provide for ease of installation and minimize the possibility
of damage during installation and/or handling.
[0085] The present disclosure also encompasses a recognition that
variations in entering water temperature, particularly with low
entering water temperature can result in a `click` sound while a
baseboard radiating system equilibrates. In some embodiments,
provided apparatus and components are designed for silent fin
operation that reduces or eliminates the `click` noise.
[0086] In some embodiments, the present disclosure provides methods
of preparing, assembling, and/or installing provided baseboard
apparatus, subassemblies, and/or components. In some embodiments,
provided baseboard apparatus, subassemblies, and/or components are
intended to modularly assemble from subassemblies.
Fluid Pipes
[0087] In some embodiments, provided baseboard apparatus,
subassemblies, and/or components comprise pipes for distributing
forced hot or warm fluids.
[0088] In some embodiments, pipes are made of or comprise a
thermally conductive material. In some embodiments, pipes made of
are or comprise: alloy 20, carbon steel, cast iron, chlorinated
polyvinyl chloride (CPVC), copper, ductile iron, fiberglass
reinforced polyester (FRP)-epoxy, FRP-polyester, FRP-vinyl ester,
fluoroethylenepropylene (FEP) lined steel, glass lined steel,
Hastelloy, high-density polyethylene (HDPE), low-density
polyethylene (LDPE), Monel, nickel, polypropylene, polypropylene
lined steel, polytetrafluoroethylene (PTFE), PTFE lined FRP, PTFE
lined steel, PTFE lined stainless steel 304L, polyvinyl chloride
(PVC), polyvinylidene difluoride (PVDF), rubber lined carbon steel,
saran lined steel, stainless steel, stainless steel 304L, stainless
steel 316L, steel, Teflon, titanium, zirconium, among others, or
alloys, mixtures, or combinations thereof.
[0089] In some embodiments, provided pipes have a diameter of about
0.4 inch, about 0.45 inch, about 0.5 inch, about 0.55 inch, about
0.60 inch, about 0.65 inch, about 0.7 inch, about 0.75 inch, about
0.8 inch, about 0.85 inch, about 0.9 inch, about 0.95 inch, about 1
inch, about 1.05 inches, about 1.1 inches, about 1.15 inches, about
1.2 inches, about 1.25 inches, about 1.3 inches, about 1.35 inches,
about 1.4 inches, about 1.45 inches, about 1.5 inches, about 1.55
inches, about 1.6 inches, about 1.65 inches, about 1.7 inches,
about 1.75 inches, about 1.8 inches, about 1.85 inches, about 1.9
inches, about 1.95 inches, or about 2 inches.
[0090] In some embodiments, provided pipes are standard residential
baseboard radiator pipes. In some embodiments, standard residential
baseboard radiator pipes are copper. In some embodiments, standard
residential baseboard radiator pipes are about 3/4 inch
diameter.
[0091] In some embodiments, provided pipes are standard commercial
baseboard radiator pipes. In some embodiments, standard commercial
baseboard radiator pipes are copper. In some embodiments, standard
commercial baseboard radiator pipes are about 15/8 inches in
diameter.
[0092] In some embodiments, provided pipes have a nominal wall
thickness of about 0.05 inch, about 0.055 inch, about 0.060 inch,
about 0.065 inch, about 0.070 inch, about 0.075 inch, about 0.080
inch, about 0.085 inch, about 0.090 inch, about 0.095 inch, about
0.1 inch, about 0.105 inch, about 0.11 inch, about 0.115 inch,
about 0.12 inch, about 0.125 inch, about 0.13 inch, about 0.135
inch, about 0.14 inch, about 0.145 inch, about 0.15 inch, about
0.155 inch, about 0.16 inch, about 0.165 inch, about 0.17 inch,
about 0.175 inch, about 0.18 inch, about 0.185 inch, about 0.19
inch, about 0.195 inch, or about 0.2 inch.
[0093] In some embodiments, provided pipes are approximately
straight. In some embodiments, pipes are approximately straight so
that such piping will level with the floor when installed in a
room.
[0094] In some embodiments, during installation additional piping
components may be used to connect a baseboard radiator to its
supply and return connections. In some embodiments, during
installation additional piping components may be used to connect
components and/or subassemblies of a baseboard radiator. In some
embodiments, additional piping is straight. In some embodiments,
additional piping is bent to shape. In some embodiments, pipes are
shaped as a "U"-shape. In some embodiments, pipes are shaped as a
"T"-shape. In some embodiments, pipes are shaped as a "L"-shape. In
some embodiments, pipes are shaped as a "S"-shape. In some
embodiments, pipes are shaped in any known configuration. In some
embodiments, pipes having different shapes are connected to one
another. In some embodiments, pipes are connected with valves,
measurement apparatus, or other components known or used in the
art. In some embodiments, pipes are connected with extenders that
connect lengths of pipe.
[0095] In some embodiments, provided baseboard apparatus,
subassemblies, and/or components comprise pipes for carrying a
fluid. In some embodiments, a fluid is or comprises water. In some
embodiments, a fluid is or comprises oil.
[0096] In some embodiments, where a fluid is water, its source is a
conventional water boiler, a modulating condensing boiler, a
geothermal water source, or a solar thermal water source.
[0097] In some embodiments, where a fluid is water, an entering
water temperature is between about 90.degree. F. and 225.degree. F.
In some embodiments, an entering water temperature is about
90.degree. F., about 95.degree. F., about 100.degree. F., about
105.degree. F., about 110.degree. F., about 115.degree. F., about
120.degree. F., about 125.degree. F., about 130.degree. F., about
135.degree. F., about 140.degree. F., about 145.degree. F., about
150.degree. F., about 155.degree. F., about 160.degree. F., about
165.degree. F., about 170.degree. F., about 175.degree. F., about
180.degree. F., about 185.degree. F., about 190.degree. F., about
195.degree. F., about 200.degree. F., about 205.degree. F., about
210.degree. F., about 215.degree. F., about 220.degree. F., or
about 225.degree. F.
[0098] In some embodiments, an entering water temperature is a low
entering water temperature. In some embodiments, a low entering
water temperature is between about 115.degree. F. and 150.degree.
F. In some embodiments, a low entering water temperature is about
115.degree. F., about 120.degree. F., about 125.degree. F., about
130.degree. F., about 135.degree. F., about 140.degree. F., about
145.degree. F., or about 150.degree. F.
[0099] In some embodiments, during operation provided baseboard
apparatus, subassemblies, and/or components comprise a forced
fluid. In some embodiments, a forced fluid has a flow rate of about
0.25 gpm to about 10 gpm. In some embodiments, a flow rate is about
0.25 gpm, 0.5 gpm, 0.75 gpm, 1 gpm, 1.25 gpm, 1.5 gpm, 1.75 gpm, 2
gpm, 2.25 gpm, 2.5 gpm, 2.75 gpm, 3 gpm, 3.25 gpm, 3.5 gpm, 3.75
gpm, 4 gpm, 4.25 gpm, 4.5 gpm, 4.75 gpm, 5 gpm, 5.25 gpm, 5.5 gpm,
5.75 gpm, 6 gpm, 6.25 gpm, 6.5 gpm, 6.75 gpm, 6 gpm, 7.25 gpm, 7.5
gpm, 7.75 gpm, 8 gpm, 8.25 gpm, 8.5 gpm, 8.75 gpm, 9 gpm, 9.25 gpm,
9.5 gpm, 9.75 gpm, or about 10 gpm.
Radiating Fins
[0100] In some embodiments, a baseboard radiator, subassemblies,
and/or components comprise radiating fins. In some embodiments, a
baseboard radiator, subassemblies, and/or components comprise at
least one radiating fin. In some embodiments, a baseboard radiator,
subassemblies, and/or components comprise a plurality of radiating
fins.
[0101] In some embodiments, a radiating fin is made of or comprises
a thermally conductive material. In some embodiments, a thermally
conductive material is or comprises aluminum, aluminum nitride
(AlN), aluminum oxide (Al.sub.2O.sub.3), beryllium oxide (BeO),
brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide
(GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel,
silver, sodium chloride, stainless steel, steel, titanium,
tungsten, zinc, or zinc oxide (ZnO).
[0102] In some embodiments, radiating fins are characterized by
their shape. In some embodiments, each radiating fin of a plurality
of radiating fins possess a uniform shape.
[0103] In some embodiments, radiating fins have a square shape. In
some embodiments, radiating fins have a rectangular shape. In some
embodiments, radiating fins have a triangular shape. In some
embodiments, radiating fins have a trapezoidal shape. In some
embodiments, radiating fins have a concave shape. In some
embodiments, radiating fins have a parabolic shape. In some
embodiments, radiating fins have a polygonal shape. In some
embodiments, a radiating fin is shaped such that when a plurality
of adjacent radiating fins are placed at the base of a wall near
the floor, aesthetically from an elevated perspective, their
profile from appears minimal. In some embodiments, such radiating
fins are narrow at a top sloping downward to a wide bottom.
[0104] In some embodiments, radiating fins have at least three
outside edges that define its shape. In some embodiments, radiating
fins have at least four outside edges that define its shape. In
some embodiments, radiating fins have at least five outside edges
that define its shape. In some embodiments, radiating fins have at
least six outside edges that define its shape. In some embodiments,
radiating fins have at least seven outside edges that define its
shape. In some embodiments, radiating fins have at least eight
outside edges that define its shape.
[0105] In some embodiments, provided radiating fins comprise a
fin.
[0106] In some embodiments, a fin is approximately flat. In some
embodiments, fins have a thickness of between about 0.020 inch and
about 0.1 inch. In some embodiments, fins have a thickness of about
0.020 inch, about 0.025 inch, about 0.030 inch, about 0.035 inch,
about 0.040 inch, about 0.045 inch, about 0.050 inch, about 0.055
inch, about 0.060 inch, about 0.065 inch, about 0.070 inch, about
0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090 inch,
about 0.095 inch, or about 0.1 inch.
[0107] In some embodiments, fins comprise edges. In some
embodiments, a fin has at least one edge length between about 0.4
inch and about 10 inch. In some embodiments, radiating fins have at
least one edge length of about 0.40 inch, about 0.50 inch, about
0.60 inch, about 0.70 inch, about 0.80 inch, about 0.90 inch, about
1 inch, about 1.1 inches, about 1.2 inches, about 1.3 inches, about
1.4 inches, about 1.5 inches, about 1.6 inches, about 1.7 inches,
about 1.8 inches, about 1.9 inches, about 2 inches, about 2.1
inches, about 2.2 inches, about 2.3 inches, about 2.4 inches, about
2.5 inches, about 2.6 inches, about 2.7 inches, about 2.8 inches,
about 2.9 inches, about 3 inches, about 3.1 inches, about 3.2
inches, about 3.3 inches, about 3.4 inches, about 3.5 inches, about
3.6 inches, about 3.7 inches, about 3.8 inches, about 3.9 inches,
about 4 inches, about 4.1 inches, about 4.2 inches, about 4.3
inches, about 4.4 inches, about 4.5 inches, about 4.6 inches, about
4.7 inches, about 4.8 inches, about 4.9 inches, about 5 inches,
about 5.1 inches, about 5.2 inches, about 5.3 inches, about 5.4
inches, about 5.5 inches, about 5.6 inches, about 5.7 inches, about
5.8 inches, about 5.9 inches, about 6 inches, about 6.1 inches,
about 6.2 inches, about 6.3 inches, about 6.4 inches, about 6.5
inches, about 6.6 inches, about 6.7 inches, about 6.8 inches, about
6.9 inches, about 7 inches, about 7.1 inches, about 7.2 inches,
about 7.3 inches, about 7.4 inches, about 7.5 inches, about 7.6
inches, about 7.7 inches, about 7.8 inches, about 7.9 inches, about
8 inches, about 8.1 inches, about 8.2 inches, about 8.3 inches,
about 8.4 inches, about 8.5 inches, about 8.6 inches, about 8.7
inches, about 8.8 inches, about 8.9 inches, about 9 inches, about
9.1 inches, about 9.2 inches, about 9.3 inches, about 9.4 inches,
about 9.5 inches, about 9.6 inches, about 9.7 inches, about 9.8
inches, about 9.9 inches, or about 10 inches or more.
[0108] In some embodiments, each fin of provided radiating fins has
a surface. In some embodiments, each fin has a surface area. In
some embodiments, a fin's surface area is between about 2 in.sup.2,
and about 100 in.sup.2. In some embodiments, a fin's surface area
is about 2 in.sup.2, about 2.5 in.sup.2, about 3 in.sup.2, about
3.5 in.sup.2, about 4 in.sup.2, about 4.5 in.sup.2, about 5
in.sup.2, about 5.5 in.sup.2, about 6 in.sup.2, about 6.5 in.sup.2,
about 7 in.sup.2, about 7.5 in.sup.2, about 8 in.sup.2, about 8.5
in.sup.2, about 9 in.sup.2, about 9.5 in.sup.2, about 10 in.sup.2,
about 10.5 in.sup.2, about 11 in.sup.2, about 11.5 in.sup.2, about
12 in.sup.2, about 12.5 in.sup.2, about 13 in.sup.2, about 13.5
in.sup.2, about 14 in.sup.2, about 14.5 in.sup.2, about 15
in.sup.2, about 16 in.sup.2, about 17 in.sup.2, about 18 in.sup.2,
about 19 in.sup.2, about 20 in.sup.2, about 21 in.sup.2, about 22
in.sup.2, about 23 in.sup.2, about 24 in.sup.2, about 25 in.sup.2,
about 26 in.sup.2, about 27 in.sup.2, about 28 in.sup.2, about 29
in.sup.2, about 30 in.sup.2, about 35 in.sup.2, about 40 in.sup.2,
about 45 in.sup.2, about 50 in.sup.2, about 55 in.sup.2, about 60
in.sup.2, about 65 in.sup.2, about 70 in.sup.2, about 75 in.sup.2,
about 80 in.sup.2, about 85 in.sup.2, about 90 in.sup.2, about 95
in.sup.2, or about 100 in.sup.2.
[0109] In some embodiments, provided radiating fins each comprise
turbulators. In some embodiments, a fin surface comprises at least
one turbulator. In some embodiments, a fin surface comprises a
plurality of turbulators. In some embodiments, a turbulator is a
portion of a surface of a fin that is raised or depressed relative
to its surface. While not wishing to be bound to any particular
theory, it is believed that provided fin turbulators provide a
minor air flow cycle disruption around provided radiating fins and
increase surface for heat transfer.
[0110] In some embodiments, turbulators are or comprise grooves. In
some embodiments, grooves are substantially parallel to one
another. In some embodiments, grooves are substantially parallel to
at least one fin edge. In some embodiments, grooves are
substantially uniformly spaced relative to one another. In some
embodiments, grooves are substantially uniformly spaced relative to
at least one edge. In some embodiments, grooves are random. In some
embodiments, turbulators are isolated from an edge. In some
embodiments, turbulators are shaped. In some embodiments, for
example, turbulators are circular, square, rectangular, etc.
[0111] In some embodiments, turbulators extend from at least one
radiating fin edge to another. In some embodiments, turbulators do
not fully extend between edges. In some embodiments, turbulators
have a length between about 0.4 inch and about 10 inches. In some
embodiments, turbulators have a length of about 0.40 inch, about
0.50 inch, about 0.60 inch, about 0.70 inch, about 0.80 inch, about
0.90 inch, about 1 inch, about 1.1 inches, about 1.2 inches, about
1.3 inches, about 1.4 inches, about 1.5 inches, about 1.6 inches,
about 1.7 inches, about 1.8 inches, about 1.9 inches, about 2
inches, about 2.1 inches, about 2.2 inches, about 2.3 inches, about
2.4 inches, about 2.5 inches, about 2.6 inches, about 2.7 inches,
about 2.8 inches, about 2.9 inches, about 3 inches, about 3.1
inches, about 3.2 inches, about 3.3 inches, about 3.4 inches, about
3.5 inches, about 3.6 inches, about 3.7 inches, about 3.8 inches,
about 3.9 inches, about 4 inches, about 4.1 inches, about 4.2
inches, about 4.3 inches, about 4.4 inches, about 4.5 inches, about
4.6 inches, about 4.7 inches, about 4.8 inches, about 4.9 inches,
about 5 inches, about 5.1 inches, about 5.2 inches, about 5.3
inches, about 5.4 inches, about 5.5 inches, about 5.6 inches, about
5.7 inches, about 5.8 inches, about 5.9 inches, about 6 inches,
about 6.1 inches, about 6.2 inches, about 6.3 inches, about 6.4
inches, about 6.5 inches, about 6.6 inches, about 6.7 inches, about
6.8 inches, about 6.9 inches, about 7 inches, about 7.1 inches,
about 7.2 inches, about 7.3 inches, about 7.4 inches, about 7.5
inches, about 7.6 inches, about 7.7 inches, about 7.8 inches, about
7.9 inches, about 8 inches, about 8.1 inches, about 8.2 inches,
about 8.3 inches, about 8.4 inches, about 8.5 inches, about 8.6
inches, about 8.7 inches, about 8.8 inches, about 8.9 inches, about
9 inches, about 9.1 inches, about 9.2 inches, about 9.3 inches,
about 9.4 inches, about 9.5 inches, about 9.6 inches, about 9.7
inches, about 9.8 inches, about 9.9 inches, or about 10 inches or
more.
[0112] In some embodiments, turbulators have a width measured
perpendicular to its length between about 0.075 inch and about 2
inches. In some embodiments, fins have a thickness of about 0.075
inch, about 0.08 inch, about 0.085 inch, about 0.09 inch, about
0.095 inch, about 0.1 inch, about 0.11 inch, about 0.12 inch, about
0.13 inch, about 0.14 inch, about 0.15 inch, about 0.16 inch, about
0.17 inch, about 0.18 inch, about 0.19 inch, about 0.2 inch, about
0.21 inch, about 0.22 inch, about 0.23 inch, about 0.24 inch, about
0.25 inch, about 0.26 inch, about 0.27 inch, about 0.28 inch, about
0.29 inch, about 0.3 inch, about 0.31 inch, about 0.32 inch, about
0.33 inch, about 0.34 inch, about 0.35 inch, about 0.36 inch, about
0.37 inch, about 0.38 inch, about 0.39 inch, about 0.4 inch, about
0.41 inch, about 0.42 inch, about 0.43 inch, about 0.44 inch, about
0.45 inch, about 0.46 inch, about 0.47 inch, about 0.48 inch, about
0.49 inch, about 0.5 inch, about 0.55 inch, about 0.6 inch, about
0.65 inch, about 0.7 inch, about 0.75 inch, about 0.8 inch, about
0.85 inch, about 0.9 inch, about 0.95 inch, about 1 inch, about
1.05 inches, about 1.10 inches, about 1.15 inches, about 1.20
inches, about 1.25 inches, about 1.30 inches, about 1.35 inches,
about 1.40 inches, about 1.45 inches, about 1.50 inches, about 1.55
inches, about 1.60 inches, about 1.65 inches, about 1.70 inches,
about 1.75 inches, about 1.80 inches, about 1.85 inches, about 1.90
inches, about 1.95 inches, or about 2 inches or more.
[0113] In some embodiments, a turbulator is raised above its fin's
surface or depressed below its fin's surface according to a depth.
In some embodiments, turbulators have a thickness of between about
0.020 inch and about 0.26 inch. In some embodiments, fins have a
thickness of about 0.020 inch, about 0.025 inch, about 0.030 inch,
about 0.035 inch, about 0.040 inch, about 0.045 inch, about 0.050
inch, about 0.055 inch, about 0.060 inch, about 0.065 inch, about
0.070 inch, about 0.075 inch, about 0.080 inch, about 0.085 inch,
about 0.090 inch, about 0.095 inch, about 0.1 inch, about 0.105
inch, about 0.110 inch, about 0.115 inch, about 0.120 inch, about
0.125 inch, about 0.130 inch, about 0.135 inch, about 0.140 inch,
about 0.145 inch, about 0.150 inch, about 0.155 inch, about 0.160
inch, about 0.165 inch, about 0.170 inch, about 0.175 inch, about
0.180 inch, about 0.185 inch, about 0.190 inch, about 0.195 inch,
about 0.2 inch, about 0.205 inch, about 0.210 inch, about 0.215
inch, about 0.220 inch, about 0.225 inch, about 0.230 inch, about
0.235 inch, about 0.240 inch, about 0.245 inch, about 0.250 inch,
or about 0.255 inch or more.
[0114] In some embodiments, provided radiating fins comprise a
cavity having a recess defined therein. In some embodiments, a
cavity is a hole through a fin surface. In some embodiments, a hole
is defined by a recessed edge in a surface of a radiating fin. In
some embodiments, a hole is placed about in a center of a fin. In
some embodiments, a hole through a fin's surface is skewed away
from a center of a fin. In some embodiments, a hole is circular. In
some embodiments, a hole is not circular, for example, oval,
rectangular, etc.
[0115] In some embodiments, provided radiating fins comprise a
sleeve segment. In some embodiments, a sleeve segments attaches,
connects, or integrates with a cavity on a radiating fin. In some
embodiments, a sleeve segment attached, connected to, or integrated
with a cavity of a radiating fin. In some embodiments, a sleeve
segment extends away from a surface of a radiating fin about
perpendicular relative to a radiating fin's surface. In some
embodiments, a sleeve segment is connected to a cavity on a fin and
extending away therefrom forms a collar.
[0116] In some embodiments, a sleeve segment is or comprises a
thermally conductive material. In some embodiments, a thermally
conductive material is or comprises aluminum, aluminum nitride
(AlN), aluminum oxide (Al.sub.2O.sub.3), beryllium oxide (BeO),
brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide
(GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel,
silver, sodium chloride, stainless steel, steel, titanium,
tungsten, zinc, or zinc oxide (ZnO). In some embodiments, a collar
and/or cavity material is the same as a fin material. In some
embodiments, a collar and/or cavity material and a fin material are
thermally expansion matched.
[0117] In some embodiments, a hole diameter is about a diameter of
a fluid pipe. In some embodiments, a hole diameter is less that
about a diameter of a fluid pipe. In some embodiments, a hole
diameter is sized so that when a fluid pipe is placed there
through, it forms a pressed fit between a cavity and a fluid
pipe.
[0118] In some embodiments, a sleeve segments is between about
0.060 inch and about 1 inch. In some embodiments, a collar, a
sleeve segment attached to a fin, extends above a fin's surface to
a height of between about 0.060 inch and about 1 inch. In some
embodiments, a collar and/or cavity extends above a fin surface to
a height of about 0.060 inch, about 0.065 inch, about 0.070 inch,
about 0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090
inch, about 0.095 inch, about 0.1 inch, about 0.105 inch, about
0.110 inch, about 0.115 inch, about 0.120 inch, about 0.125 inch,
about 0.130 inch, about 0.135 inch, about 0.140 inch, about 0.145
inch, about 0.150 inch, about 0.155 inch, about 0.160 inch, about
0.165 inch, about 0.170 inch, about 0.175 inch, about 0.180 inch,
about 0.185 inch, about 0.190 inch, about 0.195 inch, about 0.2
inch, about 0.205 inch, about 0.210 inch, about 0.215 inch, about
0.220 inch, about 0.225 inch, about 0.230 inch, about 0.235 inch,
about 0.240 inch, about 0.245 inch, about 0.250 inch, about 0.260
inch, about 0.270 inch, about 0.280 inch, about 0.290 inch, about
0.30 inch, about 0.310 inch, about 0.320 inch, about 0.330 inch,
about 0.340 inch, about 0.350 inch, about 0.360 inch, about 0.370
inch, about 0.380 inch, about 0.390 inch, about 0.40 inch, about
0.410 inch, about 0.420 inch, about 0.430 inch, about 0.440 inch,
about 0.450 inch, about 0.460 inch, about 0.470 inch, about 0.480
inch, about 0.490 inch, about 0.50 inch, about 0.550 inch, about
0.60 inch, about 0.650 inch, about 0.70 inch, about 0.750 inch,
about 0.80 inch, about 0.850 inch, about 0.90 inch, about 0.950
inch, about 1 inch or more. While not wishing to be bound to a
particular theory, it is believed that a collar provides increased
surface area. Moreover, while not wishing to be bound to a
particular theory, it is further believed that when a plurality of
radiating fins are placed adjacent to one another, a collar
provides a fixed fin spacing.
[0119] In some embodiments, when a fluid pipe is press fit through
a collar, it forms an integrated connection therewith. In some
embodiments, a highly thermally conductive and/or near thermally
expansion matched solder material coats an interface between a
fluid pipe and a collar to ensure good thermal contact.
[0120] In some embodiments, provided radiating fins each comprise
standoffs. In some embodiments, provided radiating fins each
comprise at least one standoff. In some embodiments, when a
plurality of radiating fins are placed adjacent to one another, a
standoff provides and/or maintains uniform and/or fixed spacing
between fins. In some embodiments, a length of a standoff is such
that it contacts an adjacent radiating fin and mechanically impedes
it or a portion thereof from contacting an adjacent radiating fin.
In some embodiments, a standoff inhibits bending or crushing of a
radiating fin or a plurality of radiating fins when mechanical
pressure is applied to its fins. In some embodiments, a standoff
retains spacing between adjacent radiating fins so that air flow
there between is maintained.
[0121] In some embodiments, a standoff extends away from a surface
of a radiating fin in a direction about perpendicular relative to a
surface of a radiating fin. In some embodiments, a standoff extends
away from a front surface of a radiating fin. In some embodiments,
a standoff extends away from a back surface of a radiating fin. In
some embodiments, a standoff extends away from a front and a back
surface of a radiating fin. In some embodiments, a standoff extends
away from a surface of a radiating fin at an angle of about
90.degree. relative to a fin's surface. In some embodiments, a
standoff extends away from a surface of a radiating fin at an angle
of between about 105.degree. and about 75.degree. relative to a
fin's surface. In some embodiments, a standoff extends away from a
surface of a radiating fin at an angle of about 105.degree., about
104.degree., about 103.degree., about 102.degree., about
101.degree., about 100.degree., about 99.degree., about 98.degree.,
about 97.degree., about 96.degree., about 95.degree., about
94.degree., about 93.degree., about 92.degree., about 91.degree.,
about 90.degree., about 89.degree., about 88.degree., about
87.degree., about 86.degree., about 85.degree., about 84.degree.,
about 83.degree., about 82.degree., about 81.degree., about
80.degree., about 79.degree., about 78.degree., about 77.degree.,
about 76.degree., or about 75.degree. relative to a fin's
surface.
[0122] In some embodiments, a standoff extends above a fin surface
to a height of between about 0.060 inch and about 1 inch. In some
embodiments, a standoff extends above a fin surface to a height of
about 0.060 inch, about 0.065 inch, about 0.070 inch, about 0.075
inch, about 0.080 inch, about 0.085 inch, about 0.090 inch, about
0.095 inch, about 0.1 inch, about 0.105 inch, about 0.110 inch,
about 0.115 inch, about 0.120 inch, about 0.125 inch, about 0.130
inch, about 0.135 inch, about 0.140 inch, about 0.145 inch, about
0.150 inch, about 0.155 inch, about 0.160 inch, about 0.165 inch,
about 0.170 inch, about 0.175 inch, about 0.180 inch, about 0.185
inch, about 0.190 inch, about 0.195 inch, about 0.2 inch, about
0.205 inch, about 0.210 inch, about 0.215 inch, about 0.220 inch,
about 0.225 inch, about 0.230 inch, about 0.235 inch, about 0.240
inch, about 0.245 inch, about 0.250 inch, about 0.260 inch, about
0.270 inch, about 0.280 inch, about 0.290 inch, about 0.30 inch,
about 0.310 inch, about 0.320 inch, about 0.330 inch, about 0.340
inch, about 0.350 inch, about 0.360 inch, about 0.370 inch, about
0.380 inch, about 0.390 inch, about 0.40 inch, about 0.410 inch,
about 0.420 inch, about 0.430 inch, about 0.440 inch, about 0.450
inch, about 0.460 inch, about 0.470 inch, about 0.480 inch, about
0.490 inch, about 0.50 inch, about 0.550 inch, about 0.60 inch,
about 0.650 inch, about 0.70 inch, about 0.750 inch, about 0.80
inch, about 0.850 inch, about 0.90 inch, about 0.950 inch, or about
1 inch or more.
[0123] In some embodiments, a standoff has a width of between about
0.020 inch and about a length of a fin's edge.
[0124] In some embodiments, a standoff is positioned at an edge of
a fin. In some embodiments, a standoff is positioned near an edge
of a fin. In some embodiments, a standoff is positioned at a
distance from an edge. In some embodiments, a distance a standoff
is positioned from an edge is a pullback.
[0125] In some embodiments, a standoff is a detachable component
that added to at least one edge of a radiating fin. In some
embodiments, a detachable standoff is added to more than one edge
of a radiating fin. In some embodiments, a plurality of standoffs
are added to at least one edge of a radiating fin. In some
embodiments, a plurality of standoffs are added to more than one
edge of a radiating fin. In some embodiments, a detachable standoff
is attached to an edge and extends in both directions away from a
surface of a radiating fin. In some embodiments, when a standoff is
a detachable standoff, a pullback is any distance from an edge.
[0126] In some embodiments, a detachable standoff attaches to a fin
by an attachment component, such as a clip, a fastener, a clasp, a
screw, etc.
[0127] In some embodiments, a detachable standoff and its
attachment component are or comprises a thermally conductive
material. In some embodiments, a thermally conductive material is
or comprises aluminum, aluminum nitride (AlN), aluminum oxide
(Al.sub.2O.sub.3), beryllium oxide (BeO), brass, bronze, carbon
nanotubes, copper, diamond, gallium arsenide (GaAs), gold,
graphite, indium phosphide (InP), iron, lead, nickel, silver,
sodium chloride, stainless steel, steel, titanium, tungsten, zinc,
or zinc oxide (ZnO). In some embodiments, a material of a
detachable standoff material is the same as a fin material. In some
embodiments, a material of a detachable is thermally conductive
and/or near thermally expansion matched to a fin material.
[0128] In some embodiments, a standoff is formed from an edge of a
fin or a portion of a fin's edge. In some embodiments, a portion of
an edge of a fin is bent so that it extends away from a surface of
a fin. In some embodiments, a standoff is formed from at one or
more edges of a fin. In some embodiments, a standoff is formed from
at least a portion of one or more edges of a fin. In some
embodiments, an edge includes either a straight portion, a curved
portion, and/or a corner portion of an edge of a fin. In some
embodiments, when a standoff is formed from an edge, a pullback is
equivalent to a length of its standoff.
[0129] In some embodiments, provided radiating fins each comprise a
reflare.
[0130] In some embodiments, a reflare is formed from or attached to
a collar. In some embodiments, a reflare extends away from a collar
and/or cavity so that the collar and/or cavity is about
perpendicular relative to a surface of a reflare. In some
embodiments, a reflare extends away from a collar so that a surface
of a fin is about parallel relative to a surface of a reflare.
While not wishing to be bound to a particular theory, it is
believed that a reflare provides additional surface area for heat
transfer and provides a connection to another radiating fin when
another radiating fin is adjacent thereto.
[0131] In some embodiments, a reflare uniformly extends away from a
collar and/or cavity. In some embodiments, a reflare extends away
from a collar and/or cavity between about 0.005 inch and about 0.4
inch. In some embodiments, a reflare extends away from a collar
and/or cavity about 0.005 inch, about 0.01 inch, about 0.015 inch,
about 0.02 inch, about 0.025 inch, about 0.03 inch, about 0.035
inch, about 0.04 inch, about 0.045 inch, about 0.05 inch, about
0.055 inch, about 0.06 inch, about 0.065 inch, about 0.07 inch,
about 0.075 inch, about 0.08 inch, about 0.085 inch, about 0.09
inch, about 0.095 inch, about 0.1 inch, 0.105 inch, about 0.11
inch, about 0.115 inch, about 0.12 inch, about 0.125 inch, about
0.13 inch, about 0.135 inch, about 0.14 inch, about 0.145 inch,
about 0.15 inch, about 0.155 inch, about 0.16 inch, about 0.165
inch, about 0.17 inch, about 0.175 inch, about 0.18 inch, about
0.185 inch, about 0.19 inch, about 0.195 inch, about 0.2 inch,
0.205 inch, about 0.21 inch, about 0.215 inch, about 0.22 inch,
about 0.225 inch, about 0.23 inch, about 0.235 inch, about 0.24
inch, about 0.245 inch, about 0.25 inch, about 0.255 inch, about
0.26 inch, about 0.265 inch, about 0.27 inch, about 0.275 inch,
about 0.28 inch, about 0.285 inch, about 0.29 inch, about 0.295
inch, about 0.3 inch, 0.305 inch, about 0.31 inch, about 0.315
inch, about 0.32 inch, about 0.325 inch, about 0.33 inch, about
0.335 inch, about 0.34 inch, about 0.345 inch, about 0.35 inch,
about 0.355 inch, about 0.36 inch, about 0.365 inch, about 0.37
inch, about 0.375 inch, about 0.38 inch, about 0.385 inch, about
0.39 inch, about 0.395 inch, about 0.4 inch, or more.
[0132] In some embodiments, a reflare is or comprises a thermally
conductive material. In some embodiments, a thermally conductive
material is or comprises aluminum, aluminum nitride (AlN), aluminum
oxide (Al.sub.2O.sub.3), beryllium oxide (BeO), brass, bronze,
carbon nanotubes, copper, diamond, gallium arsenide (GaAs), gold,
graphite, indium phosphide (InP), iron, lead, nickel, silver,
sodium chloride, stainless steel, steel, titanium, tungsten, zinc,
or zinc oxide (ZnO). In some embodiments, a reflare is made of the
same as a fin material and/or a sleeve segment material. In some
embodiments, a reflare and a fin material and/or a sleeve segment
material is thermally conducting and thermally expansion
matched.
[0133] In some embodiments, a radiating fin comprises supporting
elements. In some embodiments, supporting elements extend from at
least some radiating fins. In some embodiments, supporting elements
can have any shape. In some embodiments, shapes include a wedge, a
hook, a ball, or any protrusion that can be mechanically captured
and/or held. In some embodiments, radiating fins are aligned and
assembled on a fluid pipe to form a core assembly.
[0134] In some embodiments, one or more supporter elements useful
for mounting extend from at least some radiating fins. In some
embodiments, when a plurality of radiating fins are arranged
adjacent to one another, supporter elements are useful for mounting
extend from at least some radiating fins for mounting. In some
embodiments, supporting elements extending from at least some
radiating fins attach to or mount to a core assembly to a surface,
for example, a wall or a plate attached to a wall.
Supporting Assembly
[0135] In some embodiments, a baseboard radiator comprises a
supporting assembly. In some embodiments, a baseboard radiator
comprises at least one supporting assembly.
[0136] In some embodiments, a supporting assembly comprises
supporting elements. In some embodiments, supporting elements
extend from a supporting assembly. In some embodiments, supporting
elements can have any shape. In some embodiments, shapes include a
wedge, a hook, a ball, or any protrusion that can be mechanically
captured and/or held.
[0137] In some embodiments, a supporting assembly integrates with a
core assembly of radiating fins and piping. In some embodiments, a
supporting assembly is a detachable.
[0138] In some embodiments, a supporting assembly attaches to
components and/or subassemblies and is useful for mounting a core
assembly or a baseboard radiator to a surface, for example, a wall
or a plate attached to a wall.
[0139] In some embodiments, a supporting assembly creates spacing
and/or enhances airflow resulting in a chimney effect.
[0140] In some embodiments, a supporting assembly is a single
detachable component.
[0141] In some embodiments, a supporting assembly is or comprises a
belt, cinch, or strap. In some embodiments, a single component
supporting assembly mounts to a portion of a core assembly, which
includes radiating fins and piping. In some embodiments, a
plurality such supporting assemblies mount to a core assembly,
which includes radiating fins and piping. In some embodiments, a
plurality such supporting assemblies are distributed along a length
of a baseboard and/or its core assembly for mounting a core
assembly, which includes radiating fins and piping.
[0142] In some embodiments, a supporting assembly includes multiple
components.
[0143] In some embodiments, a supporting assembly is or comprises
at least a pair of clips. In some embodiments, a pair of clips
attach or mount each support assembly to a portion of a core
assembly, which includes radiating fins and piping. In some
embodiments, each clip of a pair of clips attaches or mounts
complementary or opposite its pair so that a pair of clips mounts
to a portion of a core assembly, which includes radiating fins and
piping. In some embodiments, a plurality supporting assemblies are
distributed along a length of a baseboard and/or its core assembly
for mounting a core assembly, which includes radiating fins and
piping.
[0144] In some embodiments, a supporting assembly has a notch to
hold a fluid pipe return.
[0145] In some embodiments, a supporting assembly wraps or clips
onto a core assembly. In some embodiments, a supporting assembly
creates space for airflow. The support elements may create space
for airflow between the core assembly and a front casing and/or the
back panel. In some embodiments, a supporting assembly creates or
enhances a chimney effect.
[0146] In some embodiments, a supporting assembly is or comprises a
thermally conductive material. In some embodiments, a thermally
conductive material is or comprises for example aluminum, aluminum
nitride (AlN), aluminum oxide (Al.sub.2O.sub.3), beryllium oxide
(BeO), brass, bronze, carbon nanotubes, copper, diamond, gallium
arsenide (GaAs), gold, graphite, indium phosphide (InP), iron,
lead, nickel, silver, sodium chloride, stainless steel, steel,
titanium, tungsten, zinc, or zinc oxide (ZnO).
[0147] In some embodiments, a supporting assembly is or comprises a
fire retardant material. In some embodiments, fire retardant
materials are engineered to burn more slowly than is designed to
slowly burn. In some embodiments, a fire retardant material is or
comprises for example carbon foam, coated nylon, Kevlar, melamine,
Nomex, or polybenzimidazole (PBI).
Core Assembly
[0148] In some embodiments, a baseboard radiator and/or subassembly
comprises a core assembly. In some embodiments, a core assembly is
mountable.
[0149] In some embodiments, a core assembly comprises radiating
fins and piping. In some embodiments, a radiating fin is aligned by
a collar and/or cavity and passed through onto piping. In some
embodiments, a plurality of radiating fins are aligned by their
collar and/or cavity in series and passed through onto piping.
[0150] In some embodiments, each radiating fin of a plurality is
passed through and press fit adjacent to another on a pipe. In some
embodiments, a collar and/or reflare of a radiating fin abuts a
backside of its adjacent fin. In some embodiments, a plurality of
radiating fins are arranged about a pipe in a same manner, wherein
a collar and/or reflare of a radiating fin abuts a backside of its
adjacent fin.
[0151] In some embodiments, a core assembly includes a series of
adjacent radiating fins where a reflare or collar and/or cavity
mechanically contacts an adjacent radiating fin. In some
embodiments, a radiating fin covers a fluid pipe. In some
embodiments, radiating fins entirely cover a fluid pipe so that
there is no gap around a fluid pipe.
[0152] In some embodiments, a reflare of a radiating fin
mechanically contacts a backside of a fin its adjacent radiating
fin. While not wishing to be bound to a particular theory, it is
believed that a reflare provides additional surface area for heat
transfer and provides for a more consistent and uniform temperature
distribution between fins.
[0153] In some embodiments, a core assembly includes a series of
adjacent radiating fins where there is gap between fins.
[0154] In some embodiments, a collar creates separation between
fins of adjacent radiating fins. In some embodiments, a collar
separates adjacent radiating fins while also ensuring mechanical
contact between a fin and a pipe along its full pipe length. In
some embodiments, separation of adjacent radiating fins results in
between about 1 fin/inch and about 9 fins/inch. In some
embodiments, separation of adjacent radiating fins results in about
1 fin/inch, about 1.5 fins/inch, about 2 fins/inch, about 2.5
fins/inch, about 3 fins/inch, about 3.25 fins/inch, about 3.5
fins/inch, about 3.75 fins/inch, about 4 fins/inch, about 4.25
fins/inch, about 4.5 fins/inch, about 5 fins/inch, about 5.25
fins/inch, about 5.5 fins/inch, about 5.75 fins/inch, about 6
fins/inch, about 6.25 fins/inch, about 6.5 fins/inch, about 7
fins/inch, about 7.5 fins/inch, about 8 fins/inch, about 8.5
fins/inch, or about 9 fins/inch.
[0155] In some embodiments, a radiating fin is press fit to piping.
In some embodiments, a plurality of radiating fins are arranged
adjacent to one another and press fit onto piping. In some
embodiments, a press fit mechanically connects a radiating fin to a
pipe. In some embodiments, radiating fins are press fit to a single
pipe. In some embodiments, a single pipe is a fluid supply pipe. In
some embodiments, a plurality of radiating fins are press fit to a
pipe.
[0156] In some embodiments, a thermally conductive material, such
as a solder, gel, or paste is sandwiched between an inside surface
of a collar and/or cavity of a radiating fin and an outside surface
of a pipe. In some embodiments, a thermally conductive material
flows to fill gaps between a radiating fin and a pipe for enhancing
heat transfer.
[0157] In some embodiments, each radiating fin of a plurality of
radiating fins have a shape. In some embodiments, radiating fins
have a uniform shape. In some embodiments, aligning a radiating fin
by a collar and/or cavity occurs such that each radiating fin is
arranged and/or oriented by its shape about piping. In some
embodiments, each radiating fin of a plurality of radiating fins is
arranged and/or oriented about piping in a same manner. In some
embodiments, radiating fins with a uniform shape or same shape are
arranged and/or oriented about piping in a same manner.
[0158] In some embodiments, a core assembly comprises standoffs. In
some embodiments, a standoff mechanically creates, maintains, or
retains separation between at least a portion of a fin and its
adjacent radiating fin. In some embodiments, a standoff extends
away from a surface of a fin in a direction that is perpendicular
to that fin's surface. In some embodiments, a standoff extends away
from a surface of a fin in a direction that is about perpendicular
to that surface. As indicated above, in some embodiments, a
standoff extends away from a surface of a radiating fin at an angle
of between about 105.degree. and about 75.degree. relative to a
fin's surface. As indicated above, in some embodiments, a standoff
extends away from a fin surface at a distance between about 0.060
inch and about 1 inch.
[0159] As indicated above, in some embodiments, at least one other
standoff is integrated with a fin or detachable. In some
embodiments, a standoff is a single detachable component. In some
embodiments, a standoff is at least one detachable component. In
some embodiments, at least one standoff is formed from a fin
edge.
[0160] Additionally, in some embodiments, a detachable standoff is
a single strip, block, or piece of material mounted or placed along
a portion of at least one edge between radiating fins. In some
embodiments, a detachable standoff is at least one strip, block, or
piece of material mounted or placed between adjacent radiating
fins. In some embodiments, a plurality of standoffs are mounted or
placed between adjacent radiating fins.
[0161] In some embodiments, standoffs maintain a desired separation
between fins of adjacent radiating fins. In some embodiments,
standoffs thereby retain and/or ensure consistent air flow between
adjacent fins. In some embodiments, a standoff limits movement,
bending, crushing of a fin or portion thereof, when a fin,
radiating fin, or core assembly is mechanically handled or
contacted, for example during manufacturing, shipping, assembly,
while in use, while being adjusted, and/or while under repair.
[0162] In some embodiments, a core assembly has a length. In some
embodiments, a core assembly has a length commensurate to a length
of its fluid piping. In some embodiments, a core assembly length is
any desirable length. In some embodiments, a core assembly length,
for example, is about less than a typical wall length. In some
embodiments, a core assembly length is a standard length, for
example, 1 ft., 2 ft., 3 ft., 4 ft., 5 ft., 6 ft., 7 ft., 8 ft., 9
ft., 10 ft., 11 ft., 12 ft., 13 ft., 14 ft., 15 ft., or more. In
some embodiments, a core assembly length is a special order length.
In some embodiments, a core assembly length is standardized for
residential or commercial installations. In some embodiments, a
core assembly length is optimized for handling, transporting,
and/or installation.
[0163] In some embodiments, a core assembly has a has a height and
a width. In some embodiments, a core assembly has a has a height
and a width that is defined by its radiating fins arranged and
assembled on its fluid pipe. In some embodiments, a core assembly's
height and/or width is determined by its radiating fins uniformly
arranged and oriented. In some embodiments, a core assembly having
radiating fins that are uniformly arranged and oriented have a
height and/or width which is uniform along its length.
[0164] In some embodiments, a core assembly having radiating fins
that are uniformly arranged and oriented have surfaces defined by
its radiating fins. In some embodiments, a core assembly having
radiating fins that are uniformly arranged and oriented about a
fluid pipe have surfaces defined by its radiating fin's edges. In
some embodiments, a core assembly, for example, has at least three
surfaces, at least four surfaces, at least five surfaces, at least
six surfaces, at least seven surfaces, at least eight surfaces, or
more. In some embodiments, surface include, for example a top, a
bottom, a front, and/or a back.
[0165] As provided above, in some embodiments, edges of at least
some radiating fins are uniform or substantially similar. In some
embodiments, at least one edge of at least some radiating fins is
different. In some embodiments, at least one edge of such radiating
fins includes at least one feature, so that such a radiating fin
has directionality. In some embodiments, after arranging and
orienting a plurality of such radiating fins according to its
feature and assembling to form a core assembly, at least one
surface of core assembly is different from others, so that a core
assembly provides directionality for mounting, assembly, and/or
installation.
[0166] In some embodiments, a core assembly is mountable. In some
embodiments, a core assembly is mountable, for example to a plate
or wall.
[0167] In some embodiments, a core assembly comprises supporting
elements for mounting. In some embodiments, supporting elements are
integrated with a core assembly. In some embodiments, supporting
elements are integrated with a supporting assembly that removably
attaches to a core assembly.
[0168] In some embodiments, supporting elements are integrated with
a core assembly so that such supporting elements extend or protrude
outward from a core assembly. In some embodiments, supporting
elements are integrated with at least some radiating fins so that
when assembled a core assembly has integrated supporting elements
that extend or protrude outward therefrom.
[0169] In some embodiments, supporting elements are integrated with
a supporting assembly that can be removably attached to the core
assembly. In some embodiments, supporting elements integrated with
a supporting assembly that is removably attached by a belt, strap,
or cinch that wraps around a core assembly. In some embodiments,
supporting elements are integrated with a supporting assembly that
is removably attached to a core assembly by a clip.
[0170] In some embodiments, supporting are elements integrated with
a supporting assembly on a clip that attaches to a core assembly.
In some embodiments, supporting elements are integrated with a
supporting assembly that is removably attached to a core assembly
by a clip.
[0171] In some embodiments, a core assembly comprises at least some
attachment points so that a supporting assembly can belt, strap,
cinch, or clip thereto. In some embodiments, attachment points for
a supporting assembly include, for example, grooves, channels,
slots, holes, notches, etc.
[0172] In some embodiments, at least one supporting assembly
mechanically attaches or clips to a core assembly by such
attachment points. In some embodiments, at least one supporting
assembly mechanically belts, straps, cinches, or clips to a core
assembly by such attachment points.
[0173] In some embodiments, radiating fins comprise a feature. In
some embodiments, a feature includes a groove, a channel, a slot, a
hole, a notch, for example, a standoff. In some embodiments,
attachment points are formed in a core assembly when each radiating
fin having such a feature is aligned, arranged, oriented, and
assembled according its feature.
[0174] In some embodiments, a feature, for example, a standoff, is
defined in at least one edge of a radiating fin. That is, in some
embodiments, a standoff is formed when at least a portion of an
edge, is bent or manipulated away from a surface of a fin. In some
embodiments, a plurality of radiating fins are aligned, arranged,
and oriented according to their standoffs, so that they are all in
a line. In some embodiments, such radiating fins are assembled to
form a core assembly. In some embodiments, a core assembly
comprising such standoffs form a groove that is useful as an
attachment point.
[0175] In some embodiments, at least one supporting assembly
mechanically attaches or clips to a core assembly at such a groove,
channel, slot, hole, or notch.
[0176] In some embodiments, a groove, channel, slot, hole, or notch
runs a length of a core assembly. In some embodiments, when a
groove, channel, slot, hole, or notch runs a length of a core
assembly, one or more supporting assemblies mechanically attach to
it. In some embodiments, supporting elements attach at
predetermined intervals. In some embodiments, supporting elements
attach to a core assembly at set intervals. In some embodiments,
supporting assemblies attach to a core assembly about one per every
five inches, about one per every five inches, about one per every
five inches, one per every about five inches, about six inches,
about seven inches, about eight inches, about nine inches, about
ten inches, about 11 inches, about 12 inches, about 13 inches,
about 14 inches, about 15 inches, about 16 inches, about 17 inches,
about 18 inches, about 19 inches, about 20 inches, about 21 inches,
about 22 inches, about 23 inches, about 24 inches, about 25 inches,
about 26 inches, about 27 inches, about 28 inches, about 29 inches,
about 30 inches, about 31 inches, about 32 inches, about 33 inches,
about 34 inches, about 35 inches, about 36 inches, about 42 inches,
about 48 inches, about 54 inches, about 60 inches, about 72 inches,
about 84 inches, about 96 inches, about 108 inches, about 120
inches, about 132 inches, or about 144 inches, or more.
[0177] In some embodiments, multiple attachment points are formed
in a core assembly, including a groove, a channel, a slot, a hole,
or a notch, etc.
[0178] In some embodiments, radiating fins comprise more than one
feature. In some embodiments, a core assembly is aligned, arranged,
and oriented with radiating fins according to multiple features,
for example, multiple standoffs. In some embodiments, multiple
attachment points are formed where each standoff is placed in about
the same or substantially the same position on each edge of a
plurality of radiating fins. In some embodiments, a core assembly
comprising such an arrangement comprises multiple grooves,
channels, slots, holes, or notches formed therefrom. In some
embodiments, a core assembly comprising multiple grooves is useful
for providing multiple attachment points.
[0179] In some embodiments, multiple supporting assemblies
mechanically belt, strap, cinch, or clip to a core assembly at such
attachment points.
[0180] In some embodiments, multiple attachment points on a core
assembly are aligned with each other so that multiple supporting
assemblies attach. In some embodiments, attachment points on front
and rear surfaces of a core assembly are aligned. In some
embodiments, attachment points on top and bottom surfaces of a core
assembly are aligned. In some embodiments, attachment points on
front, rear top, and bottom are aligned so that multiple supporting
assemblies can mount at multiple attachment points at each
interval.
Baseboard Radiator Apparatus and Mounting System
[0181] In some embodiments, a baseboard radiator apparatus
comprises at least one fluid pipe, radiating fins, a back plate, a
front casing, and at least one supporting assembly attached to the
core assembly for mounting the core assembly to the back plate.
[0182] In some embodiments, a baseboard radiator apparatus
comprises a core assembly as provided herein. In some embodiments,
a baseboard radiator apparatus comprises radiating fins as provided
herein. In some embodiments, a baseboard radiator apparatus
comprises fluid piping as provided herein.
[0183] In some embodiments, a baseboard radiator apparatus
comprises supporting elements. In some embodiments, supporting
elements extend from a core assembly and are integral with its
radiating fins. In some embodiments, a baseboard radiator apparatus
comprises rear supporting elements. In some embodiments, such rear
supporting element extend away from a core assembly at a top and/or
bottom. In some embodiments, a baseboard radiator apparatus
comprises front supporting elements. In some embodiments, such
front supporting element extend away from a core assembly at a top
and/or bottom. In some embodiments, such supporting elements are
formed from a radiating fin.
[0184] In some embodiments, a baseboard radiator apparatus
comprises at least one supporting assembly with supporting elements
at front and rear surfaces of its core assembly for mounting. In
some embodiments, supporting elements extend from a supporting
assembly that is mounted to a core assembly. In some embodiments, a
core assembly includes at least one supporting assembly with
supporting elements at a rear surface of its core assembly for
mounting. In some embodiments, a core assembly includes at least
one supporting assembly with supporting elements at the rear
surface of the core assembly for mounting a core assembly to a back
plate. In some embodiments, when a support element is captured
and/or held by supporting elements to a back plate, a core assembly
is then securably mounted thereto.
[0185] In some embodiments, supporting elements are shaped to fit
hangers on a back plate so that such hangers capture and/or hold
supporting elements for mounting. In some embodiments, supporting
elements can have any shape. In some embodiments, shapes include a
wedge, a hook, a ball, or any protrusion that can be mechanically
captured and/or held.
[0186] In some embodiments, supporting elements that are integrated
with a supporting assembly or extending from radiating fins, are
uniformly the same. In some embodiments, supporting elements are
different. In some embodiments, for example, supporting elements
are similar on a front side of a core assembly. In some
embodiments, for example, supporting elements are similar on a
front side of a core assembly. In some embodiments, for example,
supporting elements are similar on a back side of a core assembly.
In some embodiments, for example, supporting elements are similar
on a top side of a core assembly. In some embodiments, for example,
supporting elements are similar on a bottom side of a core
assembly. In some embodiments, for example, supporting elements are
same or similar on a top and bottom or front and back.
[0187] In some embodiments, a hanger can have any shape for
capturing and/or holding a supporting element. In some embodiments,
a hangers are designed and configured to capture any supporting
element. In some embodiments, for example, a wedge shaped
supporting element would be held or captured by a v-shaped hanger.
In some embodiments, hangers, attached to a back plate, are
uniformly the same. In some embodiments, hangers, attached to a
back plate, are different.
[0188] In some embodiments, a back plate is mountable to a
wall.
[0189] In some embodiments, a back plate is a sheet of material. In
some embodiments, a back plate is metal, alloy, or polymer. In some
embodiments, a back plate is fire resistant and/or fire
retardant.
[0190] In some embodiments, a back plate mounts to a wall according
to any means known in the art. In some embodiments, for example, a
back plate includes at least some holes and it is screwed or bolted
to a wall. In some embodiments, holes are arranged so that it is
likely that a wall stud or supporting beam is located behind those
holes for mounting and support.
[0191] In some embodiments, a baseboard radiator apparatus and/or
subassembly is aligned on a wall above a floor to permit sufficient
air to enter. In some embodiments, a back plate is designed and
mounted so that there is a gap between a base of a baseboard
radiator and the floor. In some embodiments, a gap is between about
0.5 inch and about 12 inches. In some embodiments, a gap is about
0.5 inch, about 1 inch, about 1.25 inches, about 1.5 inches, about
1.75 inches, about 2 inches, about 2.25 inches, about 2.5 inches,
about 2.75 inches, about 3 inches, about 3.5 inches, about 4
inches, about 4.5 inches, about 5 inches, about 6 inches, about 7
inches, about 8 inches, about 9 inches, about 10 inches or
more.
[0192] In some embodiments, a back plate comprises a starter strip.
In some embodiments, a starter strip mechanically positions it back
plate to ensure proper wall and floor spacing for a baseboard
radiator.
[0193] In some embodiments, a baseboard radiator apparatus
comprises a front casing.
[0194] In some embodiments, a front casing attaches to a wall
mounted core assembly. In some embodiments, a front casing
surrounds a core assembly, while it permits airflow. In some
embodiments, a front casing attaches to a front of a wall mounted
core assembly. In some embodiments, front cases attaches to a top
and bottom of a wall mounted core assembly. In some embodiments, a
front casing encases a wall mounted core assembly, while it permits
airflow. In some embodiments, a front casing permits air flow in
through a bottom space above a floor. In some embodiments, a front
casing permits air flow through holes or a gap at it top.
[0195] In some embodiments, a front casing is a sheet of material.
In some embodiments, a front casing is metal, alloy, or polymer. In
some embodiments, a front casing is fire resistant and/or fire
retardant.
[0196] In some embodiments, supporting elements are shaped to
extend away from the core assembly and so that the front casing
attached to them.
[0197] In some embodiments, a top and a bottom of a front casing
can have any shape for capturing and/or holding a supporting
element. In some embodiments, a front casing is designed and
configured to capture any supporting element. In some embodiments,
for example, a wedge shaped supporting element would be held or
captured by a v-shaped hanger. In some embodiments, such shapes are
uniformly across a length of a front casing. In some embodiments,
such shapes are along a length of a front casing.
[0198] In some embodiments, a front casing is perforated to permit
airflow. In some embodiments, perforations cover an exposed face of
a front casing. In some embodiments, perforations cover at least a
portion of a top side of an exposed face of a front casing. In some
embodiments, placement of perforations enhance a chimney effect. In
some embodiments, perforations assist to channel air so that a
warm-cool cycle of air moving in convective loops is encouraged in
provided baseboard radiator apparatus. In some embodiments, an
enhanced chimney effect includes a gap at a bottom of provided
baseboard apparatus and perforations on a top side of a front
casing.
[0199] In some embodiments, perforations include aesthetic shapes.
In some embodiments, perforations include any shape, including, for
example, a circle, a triangle, a rectangle, etc. In some
embodiments, a shape is size to be large enough to provide adequate
air flow and small enough to prohibit small objects from being
inserted. In some embodiments, a perforation has an opening that is
less than about 0.25 inch, about 0.3 inch, about 0.35 inch, about
0.4 inch, about 0.45 inch, about 0.5 inch, about 0.55 inch, about
0.6 inch, about 0.65 inch, about 0.7 inch, about 0.75 inch, about
0.8 inch, about 0.85 inch, about 0.9 inch, about 0.95 inch, or
about 1 inch. In some embodiments, perforations are size to limit
children from inserting small objects, that may be dangerous to
operation, for example, flammable objects.
[0200] In some embodiments, provided baseboard apparatus are made
of or made from fire resistant and/or fire retardant materials.
[0201] In some embodiments, a supporting assembly of a baseboard
radiator apparatus or subassembly is non-metallic. In some
embodiments, a supporting assembly is made of a polymer, such as
nylon. In some embodiments, when made of a polymer, a supporting
assembly insulates or dampens noise. In some embodiments, a
supporting assembly that is made of or made from a polymer or
non-metallic material insulates or dampens a `click` that is
typically heard when baseboard radiator apparatus, subassemblies,
and/or components are heating up, particularly when entering water
temperatures are low. In some embodiments, a non-metallic
supporting assembly insulates metal components so that when the
apparatus is heating, expansion and contraction noise between metal
components is dampened.
[0202] In some embodiments, at least one supporting assembly is
attached to the core assembly mechanically separating the core
assembly from the back plate and/or the front casing. In some
embodiments, at least one supporting assembly maintains a desired
separation between radiating fins and a back plate and/or front
casing. In some embodiments, at least one supporting assembly
thereby retains and/or ensures consistent air flow around a core
assembly and/or between a core assembly and either a front casing
or back plate. In some embodiments, such consistent airflow creates
or enhances a chimney effect.
[0203] In some embodiments, where supporting elements extend from a
core assembly, for example, when supporting elements extend from
radiator fins, spacers are inserted to create separation between
radiating fins and a back plate and/or front casing, thereby
retaining and/or ensuring consistent air flow and/or a chimney
effect. In some embodiments, spacers are non-metallic spacers.
[0204] In some embodiments, spacers are inserted to create
separation between radiating fins and a back plate and/or front
casing, thereby creating and/or enhancing a chimney effect. In some
embodiments, spacers are non-metallic.
[0205] In some embodiments, where supporting elements extend from a
core assembly, for example, when supporting elements extend from
radiator fins, supporting elements are coated, dipped, or capped
with a non-metallic material to provide noise insulation.
[0206] In some embodiments, a baseboard radiator apparatus includes
at least one standoff that is substantially aligned on front and
rear surfaces of adjacent radiating fins so that when arranged in a
core assembly, the standoffs define at least one groove running the
length of a core assembly. In some embodiments, provided baseboard
radiators comprises a clip that removably attaches to a core
assembly. In some embodiments, at least one supporting assembly
mechanically clips to a core assembly by a at least one groove,
channel, slot, or notch. In some embodiments, a core assembly
mounts to a back plate. In some embodiments, a front casing
attaches to a mounted core assembly by supporting elements on a
supporting assembly.
[0207] In some embodiments, provided baseboard apparatus include
end casing components that cover ends of a baseboard radiator
apparatus or subassembly. In some embodiments, provided baseboard
apparatus include end casing components that cover an end and fluid
piping entering from a wall or floor. In some embodiments, provided
baseboard apparatus include corner casing components that cover
inward and outward extending corners. In some embodiments, provided
baseboard radiator apparatus and/or subassemblies further include
components, such as connects, covers, valves, etc. that are
standard to commercial, industrial, and/or residential installation
and know to those of skill in the art,
Methods of Mounting and/or Installing
[0208] In some embodiments, methods of mounting provided baseboard
radiator apparatus include mounting a core assembly having
supporting elements to hangers on a back plate. In some
embodiments, methods of mounting a baseboard radiator apparatus
further comprise attaching a mounted core assembly to a wall. In
some embodiments, methods of mounting a baseboard radiator
apparatus, further comprise attaching a front casing to a mounted
core assembly that is mounted to a wall.
[0209] In some embodiments, methods of mounting a baseboard
radiator apparatus comprise attaching a back plate to a wall. In
some embodiments, methods of mounting a baseboard radiator
apparatus of include mounting a core assembly having supporting
elements as provided herein to hangers on a back plate that is
attached to a wall. In some embodiments, methods of mounting a
baseboard radiator apparatus, further comprise attaching a front
casing to a mounted core assembly that is mounted to a wall. In
some embodiments, methods of mounting a baseboard radiator
apparatus, further comprise attaching a front casing to a mounted
core assembly that is mounted to a wall.
[0210] In some embodiments, provided methods of mounting a core
assembly having supporting elements as provided herein to hangers
on a back plate comprises, for examples sliding a wedge shaped
supporting element on a v-shaped hanger.
[0211] In some embodiments, a front casing is removably attached.
In some embodiments, for example, during installation, assembly,
for maintenance, or for adjustment, methods include removing a
front case. In some embodiments, when a baseboard radiator is
blocked either above or below, air movement is prevented so that
there is no heating. In some embodiments, a front casing is
removable to permit tuning or clear a blockage.
EXEMPLIFICATION
Example 1
A Radiating Fin
[0212] Referring to FIG. 1, the radiating fin 100 is shown with a
square shape. Each of the edges 110 of the radiating fin 100 are
shown as having about the same length. The radiating fin 100 has a
surface 120. The surface 120 is shown as approximately flat. The
radiating fin 100 depicts a cavity 130 defined by a recess. The
cavity 130 is about at the center of the radiating fin 100. The
radiating fin 100 has a collar 140. The collar 140 is centered
about the cavity 130. The collar 140 is attached to the cavity 130
at its recess and extends away from the fin's surface 120. The
collar 140 is about perpendicular to the fin's surface 120. The
collar 140 has a reflare 150 extending outward from the collar 140.
The reflare 150 is about perpendicular with the collar 140. The
reflare 150 is about parallel with the fin's surface 120.
[0213] The radiating fin 100 also shows standoffs 160. Each
standoff 160 is shown as formed from a portion the fin's edge 110.
Each standoff is depicted as bent and extending in a direction
about perpendicular to the fin's surface 120. Each standoff 160 is
shown extending in the same direction relative to the fin's surface
120. The height of each standoff 160 is about the same. The height
of each standoff 160 is shown as about equivalent to the length of
the collar 140. The radiating fin 100 has a pullback 180, which is
the distance between the fin's edge 110 and the location of the
standoff 160. In radiating fin 100, the length of the pullback 180
is about the same length as the height of the standoff 160.
Radiating fin 100 shows four standoffs 160, each positioned
proximate to a corner of the square radiating fin 100. Each
radiating fin 100 corner is shown having an optional chamfer,
180.
[0214] The radiating fin 100, shows turbulators 190 formed or
embossed in the fin's surface 120. The turbulators 190 are shown as
grooves extending between edges 110.
Example 2
A Core Assembly
[0215] FIG. 2 shows an image of a core assembly 200. The core
assembly 200 includes a series of adjacent radiating fins 210. Note
that FIG. 2 depicts a core assembly using the radiating fins as
shown in FIG. 1. Each radiating fin 210 is uniformly aligned and
press fit about a fluid pipe 220.
Example 3
A Supporting Assembly
[0216] Referring to FIG. 3, a supporting assembly 300 is shown. The
supporting elements 310 extend away in a wedge shape. Support
assembly 300 is shown having clips 320. FIG. 3 shows a notch 330.
Referring to FIG. 4, an alternate view of a supporting assembly 400
is shown. The supporting assembly 400 includes supporting elements
410 that extend away in a wedge shape. Support assembly 400 is
shown having clips 420 and the notch 430 is also shown.
[0217] FIG. 5 is an image of a core assembly 510 with a supporting
assembly 530 clipped thereto. FIG. 5 uses a supporting assembly as
shown in FIGS. 3 and 4 and uses a core assembly as shown in FIG. 2.
In FIG. 5, the supporting elements 540 of the supporting assembly
530 extend away from the core assembly 510. Clips 550 of the
supporting assembly 530 are shown to mechanically attach to the
core assembly 510 at its grooves 520. The image of FIG. 5 depicts a
return pipe seated in a notch as shown in FIG. 3. It should be
emphasized that the image of FIG. 5 and particularly the return
pipe depicts an installation option.
Example 4
A Baseboard Radiator
[0218] FIG. 6 shows a baseboard radiator 600 installation. FIG. 6
shows the core assembly 610 mounted using a supporting assembly 620
(as shown in FIGS. 3 and 4) to a back plate 630. FIG. 6 shows a
front casing attached to the core assembly 610. FIG. 6 in
particular depicts an installation option with an approximate
spacing of the supporting assemblies 620 clipped to the core
assembly 610 for mounting.
[0219] FIG. 7 shows a baseboard radiator 700 installation. FIG. 7
shows a core assembly 710 mounted using supporting assemblies 720
(as shown in FIGS. 3 and 4) to a back plate 760. The core assembly
710 has grooves 715. The clips 740 of the supporting assemblies 720
clip to the grooves 715. The wedge shape supporting elements 730 of
the supporting assemblies 720 are depicted as captured by v-shaped
hangers 750 formed in the back plate 760. FIG. 7 depicts an
installation option where the supporting assemblies 720 are
utilized on a top and bottom of the core assembly 710 for the
installation. FIG. 7 depicts an installation option where the
supporting elements 730 of the supporting assemblies 720 are on the
top and bottom and the front and back of the core assembly 710 for
the installation. FIG. 7 also depicts an installation option where
the bottom of the back plate 760 forms a v-shape to capture a
bottom wedge shape supporting element 730. FIG. 7 shows a front
casing 770 attached to the core assembly 710. FIG. 7 depicts an
installation option that shows the front casing 770 attached to the
back plate 760 at its top and the bottom supporting assembly 720 at
the front supporting element 730 at the bottom.
Example 5
Baseboard Radiator Mounting System
[0220] Referring to FIG. 8, a baseboard radiator apparatus 800 is
shown mounted in accordance with an intended use thereof. The
baseboard radiator apparatus 800 is shown mounted to a wall W with
a gap or space 830 below the apparatus and above the floor, F. The
gap or space 830 is to permit airflow. The dimensions of the
baseboard radiator apparatus 800, including its height 820 measured
from the floor, F, and its depth 810 measured from the wall, W, are
shown. These dimensions certainly will vary in accordance with
installation options and whether the installation is intended for
an industrial, commercial, or residential site.
[0221] FIG. 9 shows a graphic of an installation option. The
graphic shows a front casing attached. A cutout shown in the
depiction of the front casing allows picturing of installation of
the supporting assemblies of FIGS. 3 and 4.
[0222] FIG. 10 shows installation options.
[0223] FIG. 10 at panels (a) and (b) show a core assembly mounted
to a back plate 1010. The back plate includes a starter strip 1060,
which defines and provides spacing from the floor, F, at the bottom
of the baseboard radiator installation and thereby ensures adequate
airflow. FIG. 10 at panel (a) shows an installation option with the
return pipe, RP, rests on the notch of the supporting assembly (as
shown in FIGS. 3 and 4).
[0224] FIG. 10 at panels (c) and (d) shows an installation option,
in particular, an assembly option where the core assembly as shown
in FIG. 2 with supporting elements as shown in FIGS. 3 and 4 is
mounted to a back plate that was previously secured to a wall, W.
The arrows, 1030, show the movement of the core assembly into
place. In some embodiments, the wedge shaped supporting elements
are aligned with the v-shaped hangers. In some embodiments, after
alignment the wedge shaped supporting elements of the core assembly
are shifted with the direction of the arrows and the v-shaped
hangers capture the wedge shaped supporting elements.
[0225] In some embodiments, not depicted but as described
hereinabove, the core assembly as shown in FIG. 2 with supporting
elements as shown in FIGS. 3 and 4 is mounted to a back plate
before it is attached to the wall. The core assembly mounted with
the back plate is then securably attached to the wall.
Example 6
Baseboard Radiator Operation
[0226] FIG. 11 shows an installation option for a baseboard
radiator 1100, which is an embodiment of the present disclosure and
use thereof. FIG. 11 shows the warm-cool convection air cycle
depicted by the arrows indicating the movement of air along a path
cool, C, air to warm, W, air. The baseboard radiator, 1100 as shown
includes a back plate, 1150 (the wall and floor are not shown). The
core assembly 1130 as shown in FIG. 2 is mounted to the back plate
1150 using supporting assemblies 1140 as shown in FIGS. 3 and 4.
The supporting assemblies 1140 are shown clipped to the core
assembly 1130 as is depicted in FIGS. 5, 6 and 7. The supporting
assemblies 1140 are shown with supporting elements. The supporting
elements are wedge shapes, as described above, that extend away
from the core assembly. The supporting elements of the supporting
assemblies 1140 are shown captured by the v-shaped hangers on the
back plate 1150. The front casing 1160 is shown attached to the
back plate 1150 to the top and to the bottom supporting assembly
1140 at its front supporting element.
Other Embodiments and Equivalents
[0227] While the present disclosures have been described in
conjunction with various embodiments, and examples, it is not
intended that they be limited to such embodiments, or examples. On
the contrary, the disclosures encompass various alternatives,
modifications, and equivalents, as will be appreciated by those of
skill in the art. Accordingly, the descriptions, methods and
diagrams of should not be read as limited to the described order of
elements unless stated to that effect.
[0228] Although this disclosure has described and illustrated
certain embodiments, it is to be understood that the disclosure is
not restricted to those particular embodiments. Rather, the
disclosure includes all embodiments, that are functional and/or
equivalents of the specific embodiments, and features that have
been described and illustrated. Moreover, the features of the
particular examples and embodiments, may be used in any
combination. The present disclosure therefore includes variations
from the various examples and embodiments, described herein, as
will be apparent to one of skill in the art.
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