U.S. patent application number 15/090237 was filed with the patent office on 2016-11-10 for irrigation sprinkler with debris flushing perforated riser.
The applicant listed for this patent is Hunter Industries, Inc.. Invention is credited to David W. Davidson, Richard M. Dunn.
Application Number | 20160325302 15/090237 |
Document ID | / |
Family ID | 45525721 |
Filed Date | 2016-11-10 |
United States Patent
Application |
20160325302 |
Kind Code |
A1 |
Dunn; Richard M. ; et
al. |
November 10, 2016 |
IRRIGATION SPRINKLER WITH DEBRIS FLUSHING PERFORATED RISER
Abstract
A sprinkler includes an outer case having an upper end and a
tubular riser telescopically mounted in the outer case for
extension and retraction from the upper end of the case. The riser
has an upper portion with a plurality of circumferentially spaced
apertures sized to allow debris to be carried through the apertures
with flowing water. A riser seal is positioned and configured to
substantially prevent water from escaping between the riser and the
outer case when the riser is extended. A drive assembly is mounted
inside the riser and includes a drive shaft that is co-axially
mounted at an upper end of the riser and rotates when pressurized
water is supplied to the outer case. A cylindrical nozzle housing
is co-axially coupled to the drive shaft and is rotatable relative
to the riser. The nozzle housing is positioned and configured to
define a gap between an outer cylindrical wall of the nozzle
housing and a complementary outer cylindrical wall of the tubular
riser. The apertures in the upper portion of the riser intersect
the gap and are configured and sized to receive pressurized water
below the riser seal when the riser is retracted.
Inventors: |
Dunn; Richard M.; (Carlsbad,
CA) ; Davidson; David W.; (Del Mar, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Hunter Industries, Inc. |
San Marcos |
CA |
US |
|
|
Family ID: |
45525721 |
Appl. No.: |
15/090237 |
Filed: |
April 4, 2016 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
12844650 |
Jul 27, 2010 |
9302287 |
|
|
15090237 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B05B 15/74 20180201;
A01G 25/00 20130101; B05B 3/0422 20130101; B05B 15/55 20180201 |
International
Class: |
B05B 15/10 20060101
B05B015/10; B05B 3/04 20060101 B05B003/04; A01G 25/00 20060101
A01G025/00; B05B 15/02 20060101 B05B015/02 |
Claims
1. (canceled)
2. A sprinkler comprising: an outer case having an upstream end and
a downstream end; a riser having an upstream end and a downstream
end, the riser telescopically mounted in the outer case for
extension and retraction from the downstream end of the case
between an extended position and a retracted position, wherein the
downstream end of the riser is positioned outside of the outer case
when the riser is in the extended position; a riser seal
surrounding the riser and in sealing contact with an outer wall of
the riser and with an inner wall of the outer case, the riser seal
configured to inhibit water passage between the riser seal and the
outer wall of the riser and between the riser seal and the inner
wall of the outer housing; a drive assembly mounted inside the
riser and including a drive shaft that is co-axially mounted at an
upper end of the riser and is configured to rotate about an axis of
rotation when pressurized water is supplied to the outer case; a
nozzle housing having an upstream end and a downstream end and
co-axially coupled to the drive shaft at the downstream end of the
riser, a space between the downstream end of the riser and the
upstream end of the nozzle housing defining a gap, as measured
parallel to the axis of rotation of the drive shaft; and at least
one slot formed in and through the outer wall of the riser and
extending from the downstream end of the riser toward the upstream
end of the riser, a total length of the at least one slot, as
measured parallel to the axis of rotation of the drive shaft, being
long enough to span the sealing contact between the riser seal and
the outer wall of the riser.
3. The sprinkler of claim 2, comprising a sediment basin defined at
least partially by an inner surface of the outer wall of the riser,
the sediment basin having an inner wall spaced inwardly from the
outer wall of the riser.
4. The sprinkler of claim 3, wherein the at least one slot spans a
connection between the nozzle housing and a bull gear of the drive
assembly.
5. The sprinkler of claim 3, comprising at least one rib extending
between and connected to the inner wall of the sediment basin and
the outer wall of the riser.
6. The sprinkler of claim 2, wherein the nozzle housing is
rotatable with respect to the riser.
7. The sprinkler of claim 2, comprising a bearing surface between
the nozzle housing and a bull gear of the drive assembly, wherein
the at least one slot spans the bearing surface.
8. The sprinkler of claim 7, comprising a sediment basin within the
riser in fluid communication with the at least one slot and
extending upstream of an upstream end of the at least one slot.
9. The sprinkler of claim 2, wherein an upstream end of the at
least one slot is positioned outside of the outer case when the
riser is in the extended position.
10. A sprinkler comprising: an outer case having an upstream end
and a downstream end; a riser having an upstream end and a
downstream end, the riser telescopically mounted in the outer case
for extension and retraction from the downstream end of the case
between an extended position and a retracted position, wherein the
downstream end of the riser is positioned outside of the outer case
when the riser is in the extended position; a riser seal configured
to inhibit water passage between the riser seal and an outer wall
of the riser and between the riser seal and an inner wall of the
outer housing; a drive assembly mounted inside the riser and
including a drive shaft that is co-axially mounted at an upper end
of the riser and is configured to rotate about an axis of rotation
when pressurized water is supplied to the outer case; an inner wall
of the riser at least partially surrounding the drive shaft; an
annular sediment basin at least partially defined by the outer wall
of the riser and the inner wall of the riser; a nozzle housing
having an upstream end and a downstream end and co-axially coupled
to the drive shaft at the downstream end of the riser, a space
between the downstream end of the riser and the upstream end of the
nozzle housing defining a gap, as measured parallel to the axis of
rotation of the drive shaft; and at least one slot formed in and
through the outer wall of the riser and extending from the
downstream end of the riser toward the upstream end of the riser,
the at least one slot configured to facilitate direct fluid
communication between the annular sediment basin and an exterior of
the riser.
11. The sprinkler of claim 10, wherein a downstream end of the
inner wall of the riser is positioned upstream of the downstream
end of the riser.
12. The sprinkler of claim 10, wherein the at least one slot spans
a downstream end of the drive shaft.
13. The sprinkler of claim 10, wherein the at least one slot spans
both a downstream end of the drive shaft and an upstream end of the
nozzle housing.
14. The sprinkler of claim 10, comprising a bearing surface between
the inner wall of the riser and the upstream end of the nozzle
housing.
15. The sprinkler of claim 14, wherein the bearing surface is
positioned between upstream and downstream ends of the at least one
slot.
16. The sprinkler of claim 10, comprising a plurality of ribs
extending within the annular sediment basin between the inner wall
of the riser and the outer wall of the riser.
17. The sprinkler of claim 10, wherein the nozzle housing is
configured to rotate with respect to the riser.
18. The sprinkler of claim 10, wherein an upstream end of the at
least one slot is positioned outside the outer case when the riser
is in the extended position.
19. The sprinkler of claim 10, wherein an upstream surface of the
annular sediment basin is flat.
20. The sprinkler of claim 10, wherein an upstream end of the at
least one slot is positioned downstream of an upstream surface of
the annular sediment basin.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] Any and all applications for which a foreign or domestic
priority claim is identified in the Application Data Sheet as filed
with the present application are hereby incorporated by reference
under 37 CFR 1.57.
FIELD OF THE INVENTION
[0002] The present invention relates to sprinklers used to irrigate
turf and landscaping, and more particularly, to rotor-type
sprinklers with pop-up risers.
BACKGROUND OF THE INVENTION
[0003] In many parts of the world there is insufficient rainfall at
certain times during the year to support the health of lawns,
shrubs, and other landscaping. Irrigation systems are often used in
these locations that comprise an electronic irrigation controller
that turns a plurality of valves ON and OFF to deliver pressurized
water to sprinklers in accordance with a pre-programmed watering
schedule. The sprinklers themselves are usually rotor-type
sprinklers for larger areas of coverage and spray-type sprinklers
or rotary stream sprinklers for smaller areas of coverage. In some
cases bubblers and drip irrigation are used for trees and
shrubs.
[0004] A typical rotor-type sprinkler has a generally cylindrical
outer case that is mounted in a subterranean manner so that a
pop-up riser with a rotating cylindrical turret or nozzle housing
at its upper end is normally concealed when the pressurized water
to the sprinkler has been turned OFF. The riser contains a turbine,
gear train reduction and a reversing mechanism. Debris can enter
the gap between the nozzle housing and the riser of a rotor-type
sprinkler, leading to improper operation of the sprinkler.
[0005] FIGS. 1 and 2 illustrate the upper portion of a prior art
rotor-type sprinkler 10 that includes a non-rotating tubular riser
12 that telescopes from a cylindrical outer case 14 with a female
threaded inlet 15 at its lower end. Proper operation of the
rotor-type sprinkler 10 can be impaired if dirt particles or other
debris enters the riser 12 through a circumferential gap 16 between
the riser 12 and a rotating nozzle housing 18 mounted at the upper
end of the riser 12. The outer diameter of the riser 12 and the
outer diameter of the nozzle housing 18 are substantially
identical. The cylindrical nozzle housing 18 is co-axially located
at an upper end of the tubular riser and the gap 16 is thus defined
between the outer cylindrical wall of the tubular riser 12 and the
nearly mating complementary outer cylindrical wall of the nozzle
housing 18.
[0006] Hunter Industries, Inc., the assignee of the subject
application, has in the past tried to limit operational impairment
due to debris entry into the riser 12 by providing a single small
circular flush hole 20 in the exterior wall of the riser 12 of its
commercial rotor--type sprinklers. The flush hole 20 is positioned
below the gap 16. A generally ring-shaped elastomeric riser seal 22
(FIG. 2) is mounted in the upper end of the cylindrical outer case
14 and surrounds the riser 12. The riser seal 22 is mounted and
configured to substantially prevent water from escaping between the
riser 12 and the outer case 14 when the riser 12 is fully extended.
The flush hole 20 helps keep debris from entering a sediment basin
24 inside the riser 12 through the circumferential gap 16 and also
allows debris that does enter the sediment basin 24 through the gap
16 to be expelled through the flush hole 20. A plurality of axially
and radially extending support ribs 26 are located within the
sediment basin 24. The support ribs 26 extend upwardly from a
bottom wall 27 of the sediment basin 24. The single flush hole 20
is located just above the downwardly sloped upper edge of one of
the support ribs 26. A drive assembly including a turbine 28, gear
train reduction 30, and reversing mechanism 32 are mounted inside
the riser 12. The drive assembly further includes a bull gear stem
or tubular drive shaft 34 that is co-axially mounted at an upper
end of the riser 12 and is coupled to the nozzle housing 18 via a
round partition insert 36. The drive assembly rotates the drive
shaft 34 and the nozzle housing 18 when pressurized water is
supplied to the outer case 14 through the inlet 15.
[0007] When pressured water is applied to the rotor-type sprinkler
10 (FIG. 1), the riser 12 moves from its fully retracted position
to its fully extended position. For a brief time the flush hole 20
is located below the riser seal 22 while the gap 16 is located
above the riser seal 22. During this interval, pressured water that
has filled the outer case 14 enters the sediment basin 24 in the
riser 12 by flowing inwardly through the flush hole 20 and then
leaves the sediment basin 24 through the gap 16, expelling debris
in the process. The water exhausting through the gap 20 prevents
any debris from entering the riser 12 through the gap 20.
[0008] Referring still to FIG. 1, the most vulnerable time for
debris to enter the sediment basin 24 of the riser 12 through the
gap 16 is when the gap 16 is briefly located at ground level,
roughly at the same level as the top surface 14a of the external
case 14. This is where dirt, sand, insects and other foreign
material (debris) are usually found. When the riser 12 is fully
extended, the flush hole 20 is located above the riser seal 22. In
this state, water can drain out of the flush hole 20, however,
small debris inside the sediment basin is often not carried with
it.
[0009] Referring to FIG. 2, when the pressurized water to the
sprinkler 10 is turned OFF, the riser 12 retracts under the force
of a surrounding steel coil spring 38. The flush hole 20 rapidly
moves below the level of the riser seal 22. Residual pressurized
water inside the sprinkler 10 is forced inwardly into the riser 12
through the flush hole 20 and outwardly from the riser 12 through
the gap 16. This pressurizes the sediment basin 24 while the gap 16
is near ground level to help prevent debris from entering the riser
12.
[0010] Hunter Industries, Inc. has attempted to minimize the entry
of debris into the sprinkler 10 by making the gap 16 as narrow as
practical and by making the flush hole 20 very small in diameter.
Multiple circular flush holes have also been utilized in the riser
12 similar to the single flush hole 20 but spaced around the riser
12. Nevertheless, debris can still enter the riser 12 and sometimes
does not get flushed out. After an extended period of time, foreign
material may continue to accumulate inside the riser 12 and
eventually impede proper operation of the sprinkler 10. Debris
inside the riser 12 can lead to undesirable failure of the
sprinkler by wearing out seals and bearing surfaces in the upper
area of the riser. The combination of wear and accumulated debris
can cause the sprinkler to leak excessively or to slow down, or
stop rotating.
SUMMARY OF THE INVENTION
[0011] In accordance with the present invention a sprinkler
includes an outer case having an upper end and a tubular riser
telescopically mounted in the outer case for extension and
retraction from the upper end of the case. The riser has an upper
portion with a plurality of circumferentially spaced apertures
sized to allow debris to be carried through the apertures with
flowing water. A riser seal is positioned and configured to
substantially prevent water from escaping between the riser and the
outer case when the riser is extended. A drive assembly is mounted
inside the riser and includes a drive shaft that is co-axially
mounted at an upper end of the riser and rotates when pressurized
water is supplied to the outer case. A cylindrical nozzle housing
is co-axially coupled to the drive shaft and is rotatable relative
to the riser. The nozzle housing is positioned and configured to
define a gap between an outer cylindrical wall of the nozzle
housing and a complementary outer cylindrical wall of the tubular
riser. The apertures in the upper portion of the riser intersect
the gap and are configured and sized to receive pressurized water
below the riser seal when the riser is retracted.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Like reference numerals refer to like parts throughout the
drawing figures.
[0013] FIG. 1 is an isometric view of a prior art rotor-type
sprinkler illustrating a single flush hole in its riser. The riser
of the sprinkler is fully extended in this view.
[0014] FIG. 2 is a fragmentary vertical sectional view of the
sprinkler of FIG. 1 taken along line 2-2 of FIG. 1.
[0015] FIG. 3 is an isometric view of a rotor-type sprinkler in
accordance with an embodiment of the present invention. The riser
of the sprinkler is fully extended in this view.
[0016] FIG. 4 is a fragmentary vertical sectional view of the
sprinkler of FIG. 3 taken along line 4-4 of FIG. 3.
DETAILED DESCRIPTION
[0017] Referring to FIG. 3, an improved rotor-type sprinkler 40 has
a construction similar to the sprinkler 10 except that it includes
a riser 42 with an upper perforated portion that has a plurality of
axially extending flush slots 44. The flush slots 44 are
circumferentially spaced at uniform intervals about the
circumference of the riser 42. In the embodiment illustrated, the
sprinkler 40 has six flush slots 44 spaced at sixty degree
intervals. The flush slots 44 are open at their upper ends where
they intersect, i.e. join, the gap 16. The upper ends have corners
with a radius. The rounded lower ends of the flush slots 44
terminate just above the support ribs 26 (FIG. 4) of the sediment
basin 24. The flush slots 44 preferably have an axial length
greater than one-fourth a diameter of the riser 42. The axial
length of the flush slots 44 terminates below a bearing surface 45
(FIG. 4) at the top of the riser 42. The flush slots 44 also
preferably have a circumferential width or span of between about
four degrees and about six degrees. The flush slots 44 can be
readily formed with features on tooling when the riser 42 is
injection molded out of suitable thermoplastic material normally
used in the fabrication of irrigation sprinklers. The flush slots
are long enough to extend below the riser seal when the riser is
retracted and allow water to fill the debris basin 24 when the
sprinkler is first pressurized. The design of the sprinkler 40 is
innovative in that it is not intended to minimize the chances of
debris entering the sediment basin 24. Instead, the configuration
of the perforated riser 42 is designed to ensure that the sediment
basin 24 will always be flushed of debris during the riser
extension and riser retraction cycles. When the riser 42 is
extending and retracting, pressurized water is still present when
the flush slots 44 and the gap 16 are near ground level, thereby
reducing the entry of debris into the sediment basin 24. The
primary flushing however happens when the riser is fully extended
and the flow of water out of the slots caries the debris with it.
The debris basin 24 may have debris in the bottom between the ribs
26 without effecting the performance of the sprinkler. The bottom
radius of the flush slots 44 are positioned below the functionally
important bearing and seal areas of the sprinkler 40 so those areas
are not impacted by unwanted debris.
[0018] The sprinkler 40 is a so-called "valve-in-head" rotor-type
sprinkler with a removable valve module (not illustrated) and valve
actuator components 46 (FIG. 4) contained within a generally
rectangular housing 48 (FIG. 3) connected to one side of the
cylindrical outer case 14. Further details of the construction of
the sprinkler 40 may be found in U.S. Pat. No. 6,491,235 granted
Dec. 10, 2002 to Loren W. Scott et al. entitled "Pop-Up Sprinkler
with Top Serviceable Diaphragm Valve Module," the entire disclosure
of which is hereby incorporated by reference. Said patent is
assigned to Hunter Industries, Inc.
[0019] While I have described an embodiment of a sprinkler with a
perforated riser that flushes debris, persons skilled in the art of
sprinkler design will readily appreciate that my invention can be
modified in arrangement and detail. For example, the number, size
and placement of the apertures in the upper portion of the riser
can be varied to meet the needs of a specific sprinkler. Preferably
the flushing apertures should be shaped and sized to allow the
debris basin to fill with pressurized water during the initial
extension of the riser under water pressure. Then the expected
types of debris will be carried through the apertures when the
riser is fully extended as the water leaves the debris basin.
Debris may also be carried through the apertures under the force of
water at the lower pressures briefly present in the sprinkler once
the pressurized water source to the sprinkler has been turned OFF
and the riser begins to retract into the body. A variety of
different aperture configurations can be utilized besides the
castellated configuration illustrated in FIG. 3 that has uniformly
spaced, axially extending slots. As example, the sides of each
aperture need not be parallel, and could create a opening where
either the top or bottom is larger than the other. The bottom of
each aperture can be flat, and not have a radius. The apertures
formed in the upper end of the riser need not all have the same
shape. Therefore the protection afforded my invention should only
be limited in accordance with the scope of the following
claims.
* * * * *