U.S. patent application number 14/698080 was filed with the patent office on 2016-11-03 for insulation with installation guide and apparatus and method for installing same.
The applicant listed for this patent is Owens Corning Intellectual Capital, LLC. Invention is credited to Harry Alter, James W. Rinne.
Application Number | 20160319537 14/698080 |
Document ID | / |
Family ID | 57204650 |
Filed Date | 2016-11-03 |
United States Patent
Application |
20160319537 |
Kind Code |
A1 |
Rinne; James W. ; et
al. |
November 3, 2016 |
INSULATION WITH INSTALLATION GUIDE AND APPARATUS AND METHOD FOR
INSTALLING SAME
Abstract
A fibrous insulation member, a mechanism for attaching the
insulation member to a building structure, and a method for
attaching the insulation member to a structure utilizing the
mechanism. The insulation member including a fibrous insulation
body having a first lateral surface, a second lateral surface
spaced apart from the first lateral surface, and a face extending
from the first lateral surface to the second lateral surface. The
insulation member also including a facing having a first portion
attached to the face and extending the width of the face, and a
second portion extending beyond the first lateral surface, the
second portion having a first thickness and including a first guide
having a second thickness greater than the first thickness.
Inventors: |
Rinne; James W.; (Granville,
OH) ; Alter; Harry; (Granville, OH) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Owens Corning Intellectual Capital, LLC |
Toledo |
OH |
US |
|
|
Family ID: |
57204650 |
Appl. No.: |
14/698080 |
Filed: |
April 28, 2015 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B32B 2250/02 20130101;
B32B 5/022 20130101; B32B 2260/046 20130101; B32B 2262/101
20130101; E04B 1/767 20130101; B32B 3/06 20130101; B32B 7/12
20130101; B25C 5/10 20130101; B32B 29/00 20130101; B32B 29/002
20130101; B32B 2419/00 20130101; B32B 2307/732 20130101; B32B 27/12
20130101; B32B 2607/00 20130101; B32B 2260/021 20130101; B32B 27/10
20130101; B32B 2262/062 20130101; B32B 2307/546 20130101; B32B
2305/28 20130101; B32B 2307/304 20130101; B25C 5/06 20130101; B32B
27/06 20130101; B32B 5/024 20130101 |
International
Class: |
E04B 1/76 20060101
E04B001/76; B32B 29/00 20060101 B32B029/00; B32B 3/06 20060101
B32B003/06 |
Claims
1. A fibrous insulation member, comprising: a fibrous insulation
body a first lateral surface, a second lateral surface spaced apart
from the first lateral surface, and a face extending from the first
lateral surface to the second lateral surface, the face having a
width; a facing having a first portion attached to the first face
and extending the width of the face, and a second portion extending
beyond the first lateral surface, the second portion having a first
thickness and including a first guide having a second thickness
greater than the first thickness.
2. The fibrous insulation member of claim 1, wherein the fibrous
insulation body has a length and the first guide extends along a
majority of the length.
3. The fibrous insulation member of claim 1 wherein the first guide
extends perpendicular from the second portion and has a generally
rectangular cross-section.
4. The fibrous insulation member of claim 1 wherein the guide
functions as a male component designed to cooperate with a female
component on a stapler.
5. The fibrous insulation member of claim 1 wherein the first
portion of the facing and the first guide include the same
material.
6. The fibrous insulation member of claim 1 wherein the material is
kraft paper.
7. The fibrous insulation member of claim 1 wherein the first
portion of the facing includes a first material and the first guide
includes a second material different from the first material.
8. The fibrous insulation member of claim 1 wherein the second
portion is designed to be attached to a framing member on a
building at a position between the first guide and the first
lateral surface.
9. The fibrous insulation member of claim 1 wherein the second
portion is designed to be attached to a framing member on a
building at a position between the first guide and the first
lateral surface.
10. The fibrous insulation member of claim 1, wherein the facing
further comprises a third portion extending beyond the second
lateral surface, the third portion having a third thickness and
including a second guide having a fourth thickness greater than the
third thickness.
11. The fibrous insulation member of claim 4, wherein the fibrous
insulation body has a length and the first guide and the second
guide extend along a majority of the length.
12. A method for installing an insulation member, having a flange
portion and a guide, between first and second framing members of a
structure, comprising: inserting the insulation member between the
first and second framing members, engaging the guide on the
insulation member with a mechanism capable of fastening the
insulation member to the first framing member; aligning the
mechanism with an inner face on the first framing member; fastening
the flange portion to a first location on the framing member;
sliding the mechanism along the guide to a second location; and
fastening the flange portion to the second location on the framing
member.
13. The method of claim 12 wherein the guide includes a projection
extending from the flange.
14. The method of claim 12 wherein engaging the guide with the
mechanism includes receiving the projection in a channel on the
mechanism.
15. The method of claim 14 further comprising retaining the guide
within the channel while sliding the mechanism along the guide.
16. The method of claim 15 wherein sliding the mechanism along the
guide includes sliding the guide along a low-friction glide
surface.
17. The method of claim 12 further comprising sliding the mechanism
along the inner face of the first framing member.
18. The method of claim 17 wherein sliding the mechanism along the
inner face of the first framing member includes sliding a low
friction glide surface along the inner face of the first framing
member.
19. The method of claim 12 wherein the guide is positioned on the
flange portion.
20. The method of claim 12 wherein the insulation member includes
an insulation body and fastening the flange portion to a first
location on the framing member includes inserting a fastener either
through the guide or through the flange portion between the
insulation body and the guide.
Description
FIELD OF THE INVENTION
[0001] The present application generally relates to thermal
insulation and, more particularly, to thermal insulation with an
integrated installation guide.
BACKGROUND OF THE INVENTION
[0002] Thermal insulation in buildings reduces unwanted heat loss
or gain and can decrease the energy demands of heating and cooling
systems. Thermal insulation, such as fiberglass insulation, works
by decreasing the amount of heat entering a building from outside
in hot weather, and trapping warmth inside the building in cold
weather. Walls, ceilings, roof, floors, and attics are common areas
where insulation is applied.
[0003] Batts are precut sections of insulation that are designed
for easy handling and use between framing members, such as studs
and joists, in floors, walls, attics and ceilings. Like batt
insulation, rolled insulation is available in pre-cut widths to fit
between framing members, but comes in longer continuous lengths for
use in areas where longer runs are needed. Batts and rolls are
available either with or without facing, such as paper facing or
aluminum foil facing. Batts and rolls with facing may be secured in
place between framing members by stapling the facing material to
the framing members. For example, "inset stapling" refers to
securing the batt or roll in place between framing members by
stapling the facing material to the side surfaces of the framing
members.
[0004] The effectiveness of thermal insulation is commonly
evaluated by its R-value, a measure of thermal resistance for a
particular material. The R-value (thermal resistance) of
insulation, such as insulation batts, is reduced where the
insulation is compressed.
SUMMARY OF THE INVENTION
[0005] A fibrous insulation member, a mechanism for attaching the
insulation member to a building structure, and a method for
attaching the insulation member to a structure utilizing the
mechanism. The insulation member including a fibrous insulation
body having a first lateral surface, a second lateral surface
spaced apart from the first lateral surface, and a face extending
from the first lateral surface to the second lateral surface. The
insulation member also including a facing having a first portion
attached to the face and extending the width of the face, and a
second portion extending beyond the first lateral surface, the
second portion having a first thickness and including a first guide
having a second thickness greater than the first thickness.
[0006] Various objects and advantages will become apparent to those
skilled in the art from the following detailed description of the
invention, when read in light of the accompanying drawings. It is
to be expressly understood, however, that the drawings are for
illustrative purposes and are not to be construed as defining the
limits of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The accompanying drawings, which are incorporated in and
constitute a part of this specification, illustrate some
embodiments disclosed herein, and together with the description,
serve to explain principles of the embodiments disclosed
herein.
[0008] FIG. 1 is a top sectional view of an exemplary embodiment of
an insulation member positioned between structural framing
members;
[0009] FIG. 2 is a perspective view of the insulation member of
FIG. 1;
[0010] FIG. 3 is a top view of an exemplary embodiment of a
mechanism for installing the insulation member of FIG. 1 between
structural framing members;
[0011] FIG. 3a is an enlarged view of a channel portion of the
mechanism of FIG. 3;
[0012] FIG. 4 is a partial top view of the mechanism of FIG. 3
securing the insulation member of FIG. 1 between structural framing
members;
[0013] FIG. 5 is a partial top view of an exemplary embodiment of
an insulation guide on an insulation member;
[0014] FIG. 6 is a partial top view of another exemplary embodiment
of an insulation guide on an insulation member;
[0015] FIG. 7 is a partial top view of another exemplary embodiment
of an insulation guide on an insulation member;
[0016] FIG. 8 is a partial top view of another exemplary embodiment
of an insulation guide on an insulation member;
[0017] FIG. 9 is a partial top view of another exemplary embodiment
of an insulation guide on an insulation member;
[0018] FIG. 10 is a partial top view of another exemplary
embodiment of an insulation guide on an insulation member;
[0019] FIG. 11 is an enlarged view of an exemplary embodiment of a
channel portion of a mechanism for installing an insulation member
between structural framing members;
[0020] FIG. 12 is a top view of an exemplary embodiment of a
mechanism for installing an insulation member between structural
framing members; and
[0021] FIG. 13 is a top view of another exemplary embodiment of a
mechanism for installing an insulation member between structural
framing members.
DETAILED DESCRIPTION OF THE INVENTION
[0022] The embodiments disclosed herein will now be described by
reference to some more detailed embodiments, in view of the
accompanying drawings. These embodiments may, however, be embodied
in different forms and should not be construed as limited to the
embodiments set forth herein. Rather, these embodiments are
provided so that this disclosure will be thorough and complete, and
will fully convey the scope of the inventions to those skilled in
the art.
[0023] Unless otherwise defined, all technical and scientific terms
used herein have the same meaning as commonly understood by one of
ordinary skill in the art to which this invention belongs. The
terminology used in the description of the invention herein is for
describing particular embodiments only and is not intended to be
limiting of the invention. As used in the description of the
invention and the appended claims, the singular forms "a," "an,"
and "the" are intended to include the plural forms as well, unless
the context clearly indicates otherwise.
[0024] Unless otherwise indicated, all numbers expressing
quantities of dimensions such as length, width, height, and so
forth as used in the specification and claims are to be understood
as being modified in all instances by the term "about."
Accordingly, unless otherwise indicated, the numerical properties
set forth in the specification and claims are approximations that
may vary depending on the desired properties sought to be obtained
in embodiments of the present invention. Notwithstanding that the
numerical ranges and parameters setting forth the broad scope of
the invention are approximations, the numerical values set forth in
the specific examples are reported as precisely as possible. Any
numerical values, however, inherently contain certain errors
necessarily resulting from error found in their respective
measurements. Every numerical range given throughout this
specification and claims will include every narrower numerical
range that falls within such broader numerical range, as if such
narrower numerical ranges were all expressly written herein.
[0025] Referring now to FIG. 1, an exemplary embodiment of a
building structural barrier, such as non-limiting examples of
walls, floors, ceilings, and roofs, is shown generally at 100. The
structural barrier 100 is configured to separate the interior areas
102 of the building from exterior areas 104 of the building. The
structural barrier 100 can be formed from various structural
framing members 106, such as the non-limiting examples of wall
studs, joists, rafters, or trusses. In certain exemplary
embodiments, the structural framing members 106 are made of wood,
but in other embodiments, the structural framing members can be
made of other desired materials, including the non-limiting example
of aluminum and steel. The structural framing members 106 can have
any desired dimensions and can be spaced apart from each other at
various distances. In one exemplary embodiment, the structural
barrier 100 is a building side wall and the structural framing
members 106 are wall studs, such as for example 2''.times.4'' or
2''.times.6'' dimensional lumber, with spacing of 12 inches (305
mm), 16 inches (406 mm) or 24 inches (610 mm) on center.
[0026] FIG. 1 illustrates a first structural framing member 106a
having an inner face 108, an outer face 110, a first side surface
112, and a second side surface 113. A second structural framing
member 106a is spaced apart from the first structural framing
member 106a. The second structural framing member 106b includes an
inner face 114, an outer face 116, a first side surface 118 facing
the first side surface 112 of the first framing member 106a, and a
second side surface 119.
[0027] The structural barrier 100 has an exterior side 120 and an
interior side 122. The exterior side 120 may be covered by an
exterior sheathing 124 that is attached to various structural
framing members 106, such as, for example, to the first and second
outer faces 110, 116 of the first and second structural framing
members 106a, 106b. The exterior sheathing 124 is configured to
provide rigidity to the structural barrier 100 and also configured
to provide a surface for exterior wall coverings, such as for
example brick, wood, stucco or vinyl siding (not shown). In the
exemplary embodiment, the exterior sheathing 124 is made of
oriented strand board (OSB). In other embodiments, however, the
exterior sheathing 124 can be made of other suitable materials,
such as for example plywood, waferboard, rigid foam or
fiberboard.
[0028] The interior side 122 of the structural barrier 100 can be
covered by a construction material (not shown), such as for example
sections or panels of gypsum or drywall. In other embodiments, the
construction material (not shown) can be any desired material or
combination of materials, such as the non-limiting examples of
paneling, tile or masonry products.
[0029] An insulation member 130 is installed in the space or cavity
formed between two of the structural framing members 106. FIG. 2
illustrates an exemplary embodiment of the insulation member 130.
The insulation member 130 includes an insulation body 202 and an
insulation facing 204. The insulation body 202 can be made from a
wide variety of different materials and can take a wide variety of
different forms. Any shape and size suitable for installation
between structural framing members may be used. In one exemplary
embodiment, the insulation body 202 is made from a fibrous
material. For example, the insulation body 202 may comprise
fiberglass insulation, such as a bonded blanket of short glass
fibers, a bonded blanket of long glass fibers, or organic and/or
inorganic fibers in a thermosetting or thermoplastics resin formed
into flexible rolls or batts. In the exemplary embodiment, the
insulation body 202 includes resilient fibrous insulation formed in
a generally box-like shape.
[0030] The insulation body 202 has a length L, a width W and a
thickness T1. The insulation body 202 includes a first face 212 and
a second face 214 that is opposite of and parallel to, or
substantially parallel to, the first face. Each of the first face
212 and the second face 214 extend the length L and width W of the
insulation body 202. The insulation body 202 includes a first
lateral surface 216 and a second lateral surface 218 that is
opposite of and parallel to, or substantially parallel to, the
first lateral surface. Each of the first lateral surface 216 and
the second lateral surface 218 extend for the length L of the
insulation body 202 and extend between the first face 212 and the
second face 214. The insulation body 202 includes a first end
surface 220 and a second end surface 222 opposite of and parallel
to, or substantially parallel to, the first end surface. The first
end surface 220 and the second end surface 222 extend the width W
of the insulation body 202 and extend between the first face 212
and the second face 214.
[0031] The insulation facing 204 may serve as a vapor retarder,
radiant heat barrier, or other functional barrier. The insulation
facing 204 may also be utilized to support the insulation member in
position between the structural framing members 106a, 106b and to
facilitate proper installation of the insulation member 130 between
the framing members. The insulation facing 204 can take a wide
variety of different forms. For example, the facing 204 may be a
single sheet of material or several layers of material. In the
exemplary embodiment, the insulation facing 204 includes a
relatively thin sheet having a first portion 230 that is attached
to at least a portion of the first face 212.
[0032] The facing 204 can be attached to the insulation body 202 in
a wide variety of different ways. For example, the facing 204 can
be adhered to the insulation body 202 with an adhesive. A wide
variety of different adhesives can be used to adhere the facing 204
to the insulation body 202. For example, the adhesive can be a
water base adhesive, a one part adhesive, a two part adhesive, a
powder adhesive, a hot melt adhesive, thin film adhesives, a
binder, such as a formaldehyde free binder and a spunbond hot melt
adhesive web. The adhesive may be applied in a wide variety of
different ways. The adhesive may be applied to the insulation body
202 and/or the facing 204, for example by spraying, rolling,
brushing, etc. When a binder is used, the binder may be a binder
that is part of the insulation body 202 and/or the facing 204 and
curing of the binder adheres the insulation body 202 to the facing
204.
[0033] The facing 204 may be made from a wide variety of different
materials. For example, the facing 204 may comprise one or more of
nonwoven fiberglass and polymeric media, woven fiberglass and
polymeric media, sheathing materials, such as sheathing films made
from polymeric materials, scrim, cloth, fabric, foil, tapes, kraft
paper or material, and fiberglass reinforced kraft paper (FRK). In
one exemplary embodiment, the facing 204 is suitable for a fibrous
insulation product.
[0034] The facing also includes a second portion 232 that extends
beyond the first lateral surface 216, and a third portion 234 that
extends beyond the second lateral surface 218. In other
embodiments, however, the facing is not adhered to the insulation
body 202. In the exemplary embodiment, the first portion 230 of the
facing 204 extends the length L and the width W of the insulation
body 202, the second portion 232 extends beyond the first lateral
surface 218 along the length L of the insulation body, and the
third portion 234 extends beyond the second lateral surface 118
along the length L of the insulation body. In other embodiments,
however, the first portion 230, the second portion 232, and the
third portion 234 may extend less or more than the length L. In an
exemplary embodiment, the second portion 232 and the third portion
234 include free edges of the facing that are not attached to the
insulation member.
[0035] The second portion 232 and the third portion 234 may be used
to secure the insulation body 202 in place between structural
framing members 106. The second portion 232 includes a first flange
guide 236 and the third portion 234 includes a second flange guide
238. The first flange guide 236 and the second flange guide 238 may
be configured in a variety of ways, including different shapes and
materials. Any shape and material that can interact with a
structure on a mechanism, such as a stapler or nailer, for
attaching the facing 202 to a structural framing member 106 may be
used. For example, the first flange guide 236 may be integral to
the second portion 232 or may be separate and attached to the
second portion.
[0036] The first flange guide 236 may be located at any suitable
location on the second portion, such as for example, at a terminal
end of the second portion or at an intermediate position between a
terminal end and the first lateral surface 216. In the exemplary
embodiment, the first flange guide 236 is located on the second
portion 232 a distance X from the first lateral surface 216. In one
exemplary embodiment, the first flange guide 236 is located on the
second portion 232 in the range of 0.1875 inch to 1.0 inch, or
about 0.1875 inch to about 1 inch, from the first lateral surface
216. The first flange guide 236 may extend at least the entire
length L of the insulation body 202 or may extend less than the
entire length. In an exemplary embodiment, the first flange guide
236 extends at least a majority of the length L of the insulation
body 202. In another exemplary embodiment, the first flange guide
236 extends the entire length L, or substantially the entire length
L, of the insulation body 202. The first flange guide 236 may be
extend continuously along the length L of the body or may extend
intermittently.
[0037] The first flange guide 236 may be made from the same
material as the facing 204 or may be a different material. The
first flange guide 236 may have a wide variety of different
profiles including various shapes and sizes. For example, the
flange guide may be shaped as a male or female connection or may be
formed by folding the facing into multiple layers. The first flange
guide 236 may include a separate material, such as for example, a
plastic ridge or tube adhered to, folded into, or otherwise
attached to or integrated with the second portion 232. In the
exemplary embodiment of FIG. 2, the first flange guide 236 has a
rectangular, or substantially rectangular, cross section
configuration and extends the entire length L of the insulation
body 202.
[0038] The facing 204 has a thickness T2 and the first flange guide
236 has a thickness T3 that is greater than the thickness T2 of the
facing 204. In the exemplary embodiment, the second flange guide
238 and the third portion 234 are the same as, or similar to, the
first flange guide 236 and the second portion 232. Therefore, the
description regarding the first flange guide 236 and the second
portion 232 applies equally to the second flange guide 238 and the
third portion 234.
[0039] The first flange guide 236 and the second portion 232 and
the second flange guide 238 and the third portion 234 are designed
to mate with a structure on a mechanism designed to secure the
insulation member 130 to the structural framing members 106. FIG. 3
illustrates an exemplary embodiment of a mechanism 300 for securing
insulation between structural framing members. The mechanism 300
may be configured in a variety of ways. Any mechanism 300 that may
cooperate with the first and second flange guides 236, 238 to
secure the insulation member 130 to a structural framing member 106
and facilitate proper installation of the insulation member may be
used. For example, the mechanism 300 may be a stapler, nailer or
other suitable mechanism that secures the insulation member to a
structural framing member with one or more fasteners, such as, for
example, staples or nails. In the exemplary embodiment of FIG. 3,
the mechanism 300 is realized as an inset stapler 310 designed to
staple against the inside side surface of the structural framing
members, such as for example, the first side surface 112 of the
first structural framing member 106a.
[0040] The inset stapler 310 may function similar to a conventional
stapler in that the stapler may house a supply of staples and
include a stapling mechanism capable of firing a staple into an
object when actuated. In the exemplary embodiment of FIG. 3, the
inset stapler 310 has a generally L-shaped body 312 including a
first leg 314 and a second leg 316 perpendicular to, or generally
perpendicular to, the first leg. The inset stapler 310 also
includes a stapling portion 318 forward of the first leg 314 and
second leg 316. In other embodiments, however, the inset stapler
310 may be other than L-shaped.
[0041] The stapling portion 318 houses a stapling mechanism 320.
The stapling mechanism 320 may be configured in a variety of ways.
Any mechanism capable of firing a staple into an object when
actuated may be used. For example, the stapling mechanism 320 may
be a conventional stapling mechanism used in commercial and
industrial staplers. In the exemplary embodiment, the stapling
mechanism 320 is powered by a suitable power source (not shown).
For example, the stapling mechanism may be powered electrically,
pneumatically, or by some other suitable power source. In other
embodiments, however, the stapling mechanism 320 may be manually
powered. The stapling mechanism is orientated to fire a staple in a
direction generally perpendicular to the first leg 314 and at a
fixed distance D from the inner face 108 of the structural framing
members. In one exemplary embodiment, stapling mechanism is
orientated to fire a staple in the range of 0.1875 inch to 1.0
inch, or about 0.1875 inch to about 1 inch, from the inner face 108
of the structural framing members.
[0042] The stapling portion 318 includes structure for cooperating
with a guide on an insulation member, such as for example the
flange guides 236, 238 on the facing 204. The structure for
engaging a guide may be configured in a variety of ways. Any
structure capable of cooperating with the guide to facilitate
proper insulation of the insulation member may be used. In the
exemplary embodiment, the structure is a channel 322 with a shape
that is complimentary to the first flange guide 236 such that the
first flange guide may be received within the channel. In the
exemplary embodiment, the channel 322 has a generally rectangular
shape matching the generally rectangular shape of the first flange
guide 236.
[0043] The channel 322 may include one or more glide surfaces 324
designed to reduce friction from relative movement between the
first flange guide 236 and the channel 322. The one or more glide
surfaces 324 may be configured in a variety of ways. Any surface
capable of reducing friction between the first flange guide 236 and
the channel 322 during movement relative to each other may be used.
For example, the one or more glide surfaces 324 may be one or more
low friction surfaces either formed by a low friction material,
coated with a low friction coating, or formed in a manner to reduce
friction (e.g. polished surface). The one or more glide surfaces
324 may also include one or more movable surfaces, such as a wheel,
bearing or other movable surface configured to reduce friction
between the guide and channel.
[0044] As shown in FIG. 3a, the stapling portion 318 may optionally
include one or more retention structures 326 designed to retain the
first flange guide 236 in the channel 322 during use. The retention
structures 326 may be configured in a variety of ways. Any
structure capable of retaining the first flange guide 236 in the
channel 322 during use while still allowing relative movement
between the first flange guide and the channel may be used. In the
illustrated embodiment, the one or more retention structures 326
include a movable bracket 328 adjacent the channel 322. The bracket
328 is pivotably between an active position in which the facing 204
is sandwiched between the bracket and the stapling portion 318 and
an inactive position in which the bracket is pivoted away from the
channel 322. The bracket 328 is configured to remain in the active
position until moved to the inactive position by the user. For
example, the bracket 328 may be biased to the active position by a
biasing member (not shown), such as for example a spring, or may be
retained in the active position by a detent or other structure. In
other embodiments, however, the bracket may move between the active
and inactive positions other than by pivoting, such as by sliding,
rotating, or other movement.
[0045] The first leg 314 may be configured in a variety of ways. In
the exemplary embodiment, the first leg 314 has a first end 330
that connects to the second leg 316 and a second end 332 distal
from the first end. In the exemplary embodiment, the first leg 314
includes a hollow interior section that is configured to house a
plurality of staples and a mechanism, such as a spring loaded
plunger, capable of feeding the staples to the stapling mechanism
320. The first leg 314 may also house a power supply, such as for
example, a battery, or may be arranged to route power to the
stapling mechanism 320 from an external power supply via one or
more lines or wires 334. In the illustrated embodiment, one or more
power lines or wires 334 are routed through the second end 332,
through the interior of the first leg 314 to the stapling mechanism
320. In other embodiments, however, the stapling mechanism may
receive power other than by lines or wires routed through the first
leg 314. The first leg 314 may also serve as handle for the user to
grasp the inset stapler 310 during use.
[0046] The second leg 316 may be configured in a variety of ways.
In the exemplary embodiment, the second leg 316 includes a first
end 336 that connects to the first leg 314, a second end 338
opposite the first end, a first side 340 extending between the
first leg and the second leg, and a second side 342 opposite the
first side and extending between the first leg and the second leg.
The second end 338 may optionally include a forward extending
protrusion 344 designed to bracket a framing member 106 opposite
the stapling portion 318. The protrusion 344 may be configured in a
variety of ways. Any protrusion 344 capable of aiding the
positioning of the inset stapler 310 on the framing member 106 may
be used. In the illustrated embodiment, the protrusion 344 has a
circular, or generally circular, cross section. In other
embodiments, however, the protrusion may be shaped other than
circular.
[0047] The first side 340 is designed to abut the inner face of a
framing member during use, such as for example, the inner face 108
of the first framing member 106a. The first side 340 may include
one or more glide surface 346 for engaging the framing member 106.
The one or more glide surfaces 346 may be configured in a variety
of ways. Any surface capable of reducing friction between the
second leg 316 and the framing member 106 during relative movement
between the two may be used. For example, the one or more glide
surfaces 346 may be one or more low friction surfaces either formed
by a low friction material, coated with a low friction coating, or
formed in a manner to reduce friction (e.g. polished surface). The
one or more glide surfaces 346 may also include one or more movable
surfaces, such as a wheel, bearing or other movable surface
configured to reduce friction between the second leg 316 and the
first framing member 106a.
[0048] The second leg 316 may also include a handle 348 which the
user may grasp to support the stapler 310 during use. The handle
348 may be configured in a variety of ways and located in a variety
of positioned on the stapler 310. In the illustrated embodiment,
the handle 348 extends outward from the second side 342 and
includes a stem 350 and a knob 352 at a distal end of the stem. The
handle 348 may be equipped with an interface 354 for actuating the
stapler 310. For example, the interface 354 may be a push button or
trigger positioned to allow the user to actuate the stapler 310
while holding the stapler in position. In other embodiments,
however, an interface 354 may be any suitable configuration and
located on any suitable portion of the stapler, such as for
example, the first leg 314.
[0049] During installation, the insulation member 130 is positioned
between two adjacent framing members 106a, 106b such that the first
lateral surface 216 is adjacent the first side surface 112 of the
first framing member 106a, the second lateral surface 218 is
adjacent the second side surface 118 of the second framing member
106b, and the first face 212 is generally parallel to, or parallel
to, the first inner face 108 and the second inner face 114 of the
first and second framing members 106a, 106b, respectively. The
first flange guide 236 is inserted into the channel 322 of the
stapler 310. For example, the bracket 326 may be moved to the
inactive position thus opening the channel 322 so that the first
flange guide 236 may be inserted into the channel. Once the first
flange guide 236 is inserted in the channel 322, the bracket 326
may be moved to the active position to retain the first flange
guide in the channel.
[0050] The stapler 310 may then be aligned with the first framing
member 106a, as shown in FIG. 4. Specifically, the one or more
glide surfaces 346 on the first side 340 of the second leg 316 are
placed against the inner face 108 of the first framing member 106a
such that the protrusion 344 is adjacent the second side surface
113 and the stapling portion 318 is adjacent the first side surface
112. In this position, the second portion 232 of the facing 204 is
positioned between the first side surface 112 and the stapling
mechanism 320 and the stapling mechanism is inset the distance D
from the inner face 108. Thus, the second portion 232 of the facing
204, the first framing member 106a, and the stapling mechanism 320
are aligned and positioned for proper installation of the
insulation member (i.e. installation that avoids deep inset
stapling).
[0051] When actuated, such as for example, by the user actuating
the interface 354, the stapling mechanism 320 fires a staple
through the second portion 232 of the facing 204 and into the first
side surface 112 of the first framing member 106a. In one exemplary
embodiment, the stapling mechanism 320 fires a staple through the
first flange guide 236 and into the first side surface 112. In
another exemplary embodiment, the stapling mechanism 320 fires a
staple through a portion of the second portion 232 not containing
the first flange guide 236.
[0052] To complete attaching the second portion 232 of the facing
204 to the first framing member 106a, the stapler 310 is moved
vertically, upward or downward, along the inner face 108 of the
first framing member 106a. The first flange guide 236 will be
funneled through the channel 322 as the stapler 310 moves relative
to the first flange guide, thus maintaining proper alignment of the
second portion 232 of the facing 204, the first framing member
106a, and the stapling mechanism 320. The one or more glide
surfaces 346 on the first side 340 allow the stapler 310 to slide
smoothly along the inner face 114 and the one or more glide
surfaces 324 allow the first flange guide 236 to slide smoothly
within the channel 322.
[0053] The user may fire staples at intervals through the facing
204 as the stapler 310 moves along the first framing member 106a.
Alternatively, the stapler 310 may be equipped with a mechanism for
automatically firing staples at predetermined intervals. For
example, if the one or more glide surfaces 346 on the second leg
316 include a roller or other rotating member, the roller may be
configured to actuate the stapler after rotating a set number of
degrees or rotations, such that the user need not actuate the
interface 354 for every staple.
[0054] Thus, the user may attach the stapler 310 to the first
flange guide 236 at or near an end of the first framing member 106a
or first flange guide 236. The user may then quickly staple along
the length of the second portion 232 of the facing 204 by sliding
the stapler 310 along the length of the inner face 108 of the first
framing member 106a while firing staples at intervals along the
length, thus resembling a zipper or zipping process. Once complete,
the stapler 310 can be disengaged from the first flange guide 236
and the process can be repeated to the second flange guide 238, the
third portion 234, and the second framing member 106b. The stapler
310 can be rotated 180 degrees so that the stapling mechanism 320
is facing the inner face 118 of the second framing member 106b and
the second flange guide 238 can be inserted in the channel 322
similar to the way the first flange guide 236 was.
[0055] FIGS. 5-10 illustrate schematic representations of various
non-limiting exemplary embodiments of flange guides. FIG. 5
illustrates an insulation member 500 having a facing 504 attached
to an insulation body 502. The facing 504 is similar to the facing
204 of FIG. 2 in that it includes a first portion 530 that extends
the length and the width of the insulation body 502 and a second
portion 532 that extends beyond a first lateral surface 518 of the
insulation body. The second portion 532 may be used to secure the
insulation body 502 in place between structural framing members 106
during installation and includes a first flange guide 536. The
facing 504 has a thickness TF and the first flange guide 536 has a
thickness TG that is greater than the thickness of the facing
504.
[0056] The first flange guide 536, however, differs from the
exemplary embodiment of the first flange guide 236 of the facing
204. In particular, the first flange guide 536 has an L-shaped, or
substantially L-shaped, cross section configuration and extends the
length of the second portion 532. The L-shaped configuration
includes a first leg 538 extending perpendicularly, or generally
perpendicularly, outward from the facing 504, and a second leg 540
extending perpendicularly, or generally perpendicularly, outward
from the first leg. The first flange guide 536 may, for example,
mate with a corresponding channel in a mechanism for securing the
insulation member 500 to the structural framing members 106
similarly to as described in relation to insulation member 130 and
mechanism 300. The L-shape, when matched with a corresponding
L-shaped channel on the mechanism, such a stapler, will help retain
the first flange guide in the channel during installation of the
insulation member 130 (i.e. the L-shape acts as a hook to resist
the first flange guide falling out of the channel).
[0057] FIG. 6 illustrates an insulation member 600 having a facing
604 attached to an insulation body 602. The facing 604 is similar
to the facing 204 of FIG. 2 in that it includes a first portion 630
that extends the length and the width of the insulation body 602
and a second portion 632 that extends beyond a first lateral
surface 618 of the insulation body 602. The second portion 632 may
be used to secure the insulation body 602 in place between
structural framing members 106 during installation and includes a
first flange guide 636. The facing 604 has a thickness TF and the
first flange guide 636 has a thickness TG that is greater than the
thickness of the facing 604.
[0058] The first flange guide 636, however, differs from the
exemplary embodiment of the first flange guide 236 of the facing
204. In particular, the first flange guide 636 includes a first
layer 638 and a second layer 640 adjacent the first layer. In one
exemplary embodiment, the first layer 638 and the second layer 640
are formed from folding the facing 604 over upon itself. Thus,
first flange guide 636 is formed from a single piece of material
folded over and has the thickness TG that is twice the thickness TF
of the facing 604. In other embodiments, however, the first layer
638 and the second layer 640 may be two separate layers and also
need not be formed from two layers of the facing 604. The first
flange guide 636 may be engaged by a mechanism, such as a stapler,
for securing the insulation member 600 to the structural framing
members 106. The first flange guide 636 may, for example, mate with
a corresponding channel in a mechanism for securing the insulation
member 600 to the structural framing members 106 similarly to as
described in relation to insulation member 130 and mechanism
300.
[0059] FIG. 7 illustrates an insulation member 700 having a facing
704 attached to an insulation body 702. The facing 704 is similar
to the facing 204 of FIG. 2 in that it includes a first portion 730
that extends the length and the width of the insulation body 702
and a second portion 732 that extends beyond a first lateral
surface 718 of the insulation body 702. The second portion 732 may
be used to secure the insulation body 702 in place between
structural framing members 106 during installation and includes a
first flange guide 736. The facing 704 has a thickness TF and the
first flange guide 736 has a thickness TG that is greater than the
thickness of the facing 704.
[0060] The first flange guide 736, however, differs from the
exemplary embodiment of the first flange guide 236 of the facing
204. In particular, the first flange guide 736 has an oval,
circular, or elliptical cross-section, and unlike the illustrated
embodiment of the first flange guide 236, which is positioned at a
terminal end of the second portion 232, the first flange guide 736
is positioned inward from a terminal end 740 of the second portion.
The first flange guide 736 may be formed in a variety of ways, such
as for example as a localized fold in the facing 704 or by
embedding, attaching, wrapping, or otherwise attaching a thread,
tube, or other profile into the facing. The first flange guide 736
may be engaged by a mechanism, such as a stapler, for securing the
insulation member 700 to the structural framing members 106. The
first flange guide 736 may, for example, mate with a corresponding
channel in a mechanism for securing the insulation member 700 to
the structural framing members 106 similarly to as described in
relation to insulation member 130 and mechanism 300.
[0061] FIG. 8 illustrates an insulation member 800 having a facing
804 attached to an insulation body 802. The facing 804 is similar
to the facing 204 of FIG. 2 in that it includes a first portion 830
that extends the length and the width of the insulation body 802
and a second portion 832 that extends beyond a first lateral
surface 818 of the insulation body 802. The second portion 832 may
be used to secure the insulation body 802 in place between
structural framing members 106 during installation and includes a
first flange guide 836. The facing 804 has a thickness TF and the
first flange guide 836 has a thickness TG that is greater than the
thickness of the facing 804.
[0062] The first flange guide 836, however, differs from the
exemplary embodiment of the first flange guide 236 of the facing
204. In particular, the first flange guide 836 is generally
T-shaped having a stem portion 838 extending perpendicular, or
generally perpendicular, outward from the facing 804 and a head
portion 840 extending perpendicular, or generally perpendicular,
outward from the stem portion 838 in opposite directions. The first
flange guide 836 may, for example, mate with a corresponding
channel in a mechanism for securing the insulation member 800 to
the structural framing members 106 similarly to as described in
relation to insulation member 130 and mechanism 300.
[0063] FIG. 9 illustrates an insulation member 900 having a facing
904 attached to an insulation body 902. The facing 904 is similar
to the facing 204 of FIG. 2 in that it includes a first portion 930
that extends the length and the width of the insulation body 902
and a second portion 932 that extends beyond a first lateral
surface 918 of the insulation body 902. The second portion 932 may
be used to secure the insulation body 902 in place between
structural framing members 106 during installation and includes a
first flange guide 936. The facing 904 has a thickness TF and the
first flange guide 936 has a thickness TG that is greater than the
thickness of the facing 904.
[0064] The first flange guide 936, however, differs from the
exemplary embodiment the first flange guide 236 of the facing 204
of FIG. 2. In particular, the first flange guide 936 includes a
first layer 938 and a second layer 940 adjacent the first layer. In
one exemplary embodiment, the first layer 938 and the second layer
940 are formed from folding the facing 904 over upon itself. Thus,
first flange guide 936 is formed from a single piece of material
folded over and has the thickness TG that is twice the thickness TF
of the facing 904. In other embodiments, however, the first layer
938 and the second layer 940 may be two separate layers and also
need not be formed from two layers of the facing 904. The first
flange guide 936 may also include an enlarged cross-section portion
942. The enlarged portion 942 may have any suitable cross-sectional
shape, such as for example an oval, circular, or elliptical
cross-section. The enlarged cross-section portion 942 may be formed
in a variety of ways, such as for example as a localized fold in
the facing 904 or by embedding, attaching, wrapping a thread, tube,
or other profile into the facing. The enlarged cross-section
portion 942 has a thickness TE that is greater than the thickness
TG of the non-enlarged portion of the first flange guide 936.
[0065] The first flange guide 936 may be engaged by a mechanism,
such as a stapler, for securing the insulation member 900 to the
structural framing members 106. The first flange guide 936 may, for
example, mate with a corresponding channel in a mechanism for
securing the insulation member 900 to the structural framing
members 106 similarly to as described in relation to insulation
member 130 and mechanism 300.
[0066] FIG. 10 illustrates an insulation member 1000 having a
facing 1004 attached to an insulation body 1002. The facing 1004 is
similar to the facing 204 of FIG. 2 in that it includes a first
portion 1030 that extends the length and the width of the
insulation body 1002 and a second portion 1032 that extends beyond
a first lateral surface 1018 of the insulation body 1002. The
second portion 1032 may be used to secure the insulation body 1002
in place between structural framing members 106 during installation
and includes a first flange guide 1036. The facing 1004 has a
thickness TF and the first flange guide 1036 has a thickness TG
that is greater than the thickness of the facing 1004.
[0067] The first flange guide 1036, however, differs from the
exemplary embodiment the first flange guide 236 of the facing 204.
In particular, the first flange guide 1036 includes structure for
receiving corresponding structure of a mechanism for securing the
insulation member 1000 to the structural framing members 106. Thus,
instead of the mechanism having a channel to receive the first
flange guide 1036, the first flange guide has structure for
receiving corresponding structure, such as for example, a
projection, on the mechanism. The structure of the first flange
guide and corresponding structure of the mechanism may be
configured in a variety of ways. Any structure capable of
interacting with structure on the mechanism for attaching the
facing 1002 to a structural framing member 106 may be used.
[0068] In the exemplary embodiment, the first flange guide 1036
includes a first projection 1042 extending from the facing 1004 and
a second projection 1044 extending from the facing spaced apart
from and parallel, or generally parallel, to the first projection.
The first projection 1042 and the second projection 1044 form a
channel 1046 there between for receiving a structure, such as a
projection, on the mechanism. In the exemplary embodiment, the
first and second projection 1042, 1044 may have any suitable
cross-sectional shape, such as for example an oval, circular, or
elliptical cross-section. The first and second projection 1042,
1044 may be formed in a variety of ways, such as for example as
localized folds in the facing 1004 or by embedding, attaching,
wrapping a thread, tube, or other profile into the facing. The
channel 1046 is configured to allow the structure of the mechanism
to be received in the channel (e.g. snapped into the channel) and
held in place while the mechanism moves along the guide during
installation similar to as described in relation to insulation
member 130 and mechanism 300.
[0069] FIG. 11 illustrates an exemplary embodiment of a stapling
portion 1118 for a inset stapler 1110. The inset stapler 1110 is
similar to the inset stapler 310 of FIGS. 3 and 3a including the
stapling portion 1118 having a channel 1122 with a shape that is
complimentary to a flange guide on the facing of an insulation. In
the exemplary embodiment of FIG. 11, the channel 1122 is shaped to
compliment the first flange guide 536 of FIG. 5. Thus, the channel
1122 is L-shaped, or generally L-shaped, including a first channel
portion 1150 designed to receive the first leg 538 of the first
flange guide 536 and and a second channel portion 1152 designed to
receive the second leg 540 of the first flange guide. The stapling
portion 1118 includes a projection 1154 the extends into the
channel 1122 to form the L-shape. When the first flange guide 536
is properly positioned within the channel 1122, the projection 1154
cooperates with the second leg 540 to resist movement of the first
flange guide 536 out of the channel in the direction shown by arrow
1156 in FIG. 11. The stapling portion 1118 may also include one or
more glide surfaces 1124 designed to reduce friction from relative
movement between the first flange guide 536 and the channel
1122.
[0070] FIG. 12 illustrates exemplary embodiment of an inset stapler
1210 for securing the insulation member 130 to the structural
framing members 106. The inset stapler 1210 may function similar to
a stapler 310 of FIG. 1 in that the stapler may house a supply of
staples and include a stapling mechanism capable of firing a staple
into an object when actuated by a user. In the exemplary embodiment
of FIG. 12, the inset stapler 1210 has a generally T-shaped body
1212 including a first leg 1214, a second leg 1216 perpendicular
to, or generally perpendicular to, the first leg, and a stapling
portion 1218 perpendicular to, or generally perpendicular to, the
first leg and extending in the opposite direction as the second leg
1216.
[0071] The stapling portion 1218 houses a stapling mechanism 1220
capable of firing a staple into an object when actuated by a user
may be used. In the exemplary embodiment, the stapling mechanism
1220 is powered by a suitable power source. In other embodiments,
however, the stapling mechanism 1220 may be manually powered. The
stapling mechanism is orientated to fire a staple in a direction
generally perpendicular to the first leg 1214 and at a fixed
distance D from the outer face 108 of the structural framing member
106.
[0072] The stapling portion 1218 includes structure for cooperating
with a flange guide on an insulation member. The structure for
engaging a flange guide may be configured in a variety of ways. Any
structure capable of cooperating with the flange guide to
facilitate proper insulation of the insulation member may be used.
In the exemplary embodiment, the structure is a channel 1222 with
one or more retention features designed to retain a flange guide on
the facing of an insulation member within the channel. The one or
more retention features may be configured in a variety of ways. In
the illustrated embodiment, the one or more retention features
includes a first projection 1224 and a second projection 1226
adjacent the first projection. The first and second projection
1224, 1226 are illustrated as having circular, or generally
circular, cross-sections. In other embodiments, however, the first
and second projection 1224, 1226 may be shaped other than
circular.
[0073] The first projection 1224 and the second projection 1226 are
designed to cooperate with a flange guide similar to the flange
guide 936 of FIG. 9. In particular, the channel 1222 includes an
inward portion 1228 and an outward portion 1230 separated by the
first projection 1224 and the second projection 1226. In operation,
the enlarged portion 942 is positioned in the inward portion 1228
and the second portion 932 of the facing 904 extends between the
first projection 1224 and the second projection 1226, into the
outward portion 1230 of the channel, and between the stapling
mechanism 1220 and the first side surface 112 of the framing member
106. The thickness TE of the enlarged portion 942 is larger than
the gap between the first projection 1224 and the second projection
1226. Thus, the first projection 1224 and the second projection
1226 retain the flange guide 936 within the channel 1230. In some
embodiments, the first projection 1224 and the second projection
1226 may be moveable between a first position in which they block
the flange guide 936 from being removed from the channel 1230 in
the direction of arrow 1232 and a second position in which they
allow the flange guide to be removed from the channel.
[0074] The first projection 1224 and the second projection 1226 may
be formed from a low friction material, coated with a low friction
coating, or formed in a manner to reduce friction (e.g. polished
surface) from relative movement between the first flange guide 936
and the first projection 1224 and the second projection 1226. The
channel 1222 may also include one or more glide surfaces (not show)
configured to reduce friction from relative movement between the
first flange guide 936 and channel 1222.
[0075] The first leg 1214 may be configured in a variety of ways.
In the exemplary embodiment, the first leg 1214 has a first end
1240 that connects to the second leg 1216 and a second end 1242
distal from the first end. In the exemplary embodiment, the first
leg 1214 includes a hollow interior section that is configured to
house a plurality of staples and a mechanism, such as a spring
loaded plunger, capable of feeding the staples to the stapling
mechanism 1220. The first leg 1214 may also house a power supply,
such as for example, a battery or be arranged to route power to the
stapling mechanism 1220 from a power supply via one or more lines
or wires 1244. In the illustrated embodiment, one or more lines or
wires 1244 are routed through the second end 1242, through the
interior of the first leg 1214 to the stapling mechanism 1220. The
first leg 1214 may also serve as handle for the user to grasp the
inset stapler 1210 during use.
[0076] The second leg 1216 may be configured in a variety of ways.
In the exemplary embodiment, the second leg 1216 includes a first
end 1246 that connects to the first leg 1214, a second end 1248
opposite the first end, a first side 1250 extending between the
first leg and the second leg, and a second side 1252 opposite the
first side and extending between the first leg and the second leg.
The second leg 1216 may optionally include a forward extending
protrusion 1254 designed to engage the first side surface 112 of
the framing member 106. The first side 1250 is designed to abut the
inner face 108 of the framing member 106 during use. The first side
1250 and the forward extending protrusion 1254 cooperate to
properly align the stapler 1210, the framing member 106, and the
facing 1204 during installation. In use, the stapler 1210 functions
similarly to the stapler 310 of FIG. 3 in that the flange guide 936
is inserted in the channel 1230 of the stapler 1230 and the stapler
is placed into engage with the framing member 106. The flange guide
936 and the stapler 1210 cooperate to properly align the facing 904
for attachment to the framing member 106. Once a first staple is
fired through the facing 904 and into the framing member 106, the
user slides the stapler 1210 along the height of the framing member
and along the flange guide 936 while firing staples at a desired
interval as the stapler moves relative to the flange guide.
[0077] FIG. 13 illustrates an exemplary embodiment of a mechanism
1300 designed to simultaneously attach both ends of an insulation
member to two adjacent structural framing members. The mechanism
1300 can be configured in a variety of ways. Any configuration that
allows the mechanism to simultaneously attach both ends of an
insulation member to two adjacent structural framing members with
the proper alignment and installation, may be used. In the
exemplary embodiment, the mechanism 1300 includes a first stapler
1310 and a second stapler 1312 attached together by a rigid link
1313. Each of the first stapler 1310 and the second stapler 1312
may be similar to the stapler 310 of FIG. 3. In particular, the
first stapler 1310 includes a first leg 1314, a second leg 1316
generally perpendicular to the first leg, and a stapling portion
1318 forward of the first leg and the second leg. The stapling
portion 1318 houses a stapling mechanism 1320. The stapling
mechanism 1320 is orientated to fire a staple in a direction
generally perpendicular to the first leg 1314 and at a fixed
distance D from the outer face 108 of the first structural framing
member 106a. The stapling portion 1318 includes a channel 1322 with
a shape that is complimentary to the first flange guide 236 such
that the first flange guide may be received within the channel. The
channel 1322 may include one or more glide surfaces 1324 designed
to reduce friction from relative movement between the first flange
guide 236 and the channel 1322.
[0078] The first leg 1314 may be configured to house a plurality of
staples and a mechanism capable of feeding the staples to the
stapling mechanism 1320 and may also serve as a handle for the user
to grasp the stapler 1300 during use. The second leg 1316 includes
a first side 1340 designed to abut the inner face 108 of the first
framing member 106a during use. The first side 1340 may include one
or more glide surfaces 1346 for engaging the first framing member
106a. The second leg 1316 may optionally include a forward
extending protrusion 1344 designed to bracket the framing member
106a between the protrusion and the stapling portion 1320.
[0079] The stapler 1300 may also include a handle 1348 which the
user may grasp to support the stapler during use. The handle 1348
may be configured in a variety of ways and located in a variety of
positioned on the mechanism 1300. In the illustrated embodiment,
the handle 1348 extends outward from the rigid crosslink 1313 and
includes a stem 1350 and a knob 1352. The handle 1348 may be
equipped with an interface 1354 for actuating the stapler 1300.
[0080] In the illustrated exemplary embodiment, the second stapler
1312 is configured the same as the first stapler 1310. In other
embodiments, however, the second stapler 1312 may be configured
differently than the first stapler 1310. In the exemplary
embodiment, the second stapler 1312 includes a first leg 1364, a
second leg 1366 generally perpendicular to the first leg, and a
stapling portion 1368 forward of the first leg and the second leg.
The stapling portion 1368 houses a stapling mechanism 1370. The
stapling mechanism 1370 is orientated to fire a staple in a
direction generally perpendicular to the first leg 1364 and at a
fixed distance D from the outer face 108 of the first structural
framing member 106a. The stapling portion 1368 includes a channel
1372 with a shape that is complimentary to the first flange guide
236 such that the first flange guide may be received within the
channel. The channel 1372 may include one or more glide surfaces
1374 designed to reduce friction from relative movement between the
first flange guide 236 and the channel 1322.
[0081] The first leg 1364 may be configured to house a plurality of
staples and a mechanism capable of feeding the staples to the
stapling mechanism 1370 and may also serve as a handle for the user
to grasp the stapler 1300 during use. The second leg 1366 includes
a first side 1390 designed to abut the inner face 108 of the first
framing member 106a during use. The first side 1340 may include one
or more glide surface 1396 for engaging the first framing member
106a. The second leg 1316 may optionally include a forward
extending protrusion 1394 designed to bracket the framing member
106a between the protrusion and the stapling portion 1368.
[0082] During installation, the insulation member 130 is positioned
between two adjacent framing members 106a, 106b such that the first
lateral surface 216 is adjacent the first side surface 112 of the
first framing member 106a, the second lateral surface 218 is
adjacent the second side surface 118 of the second framing member
106b, and the first face 212 is generally parallel to, or parallel
to, the first inner face 108 and the second inner face 114 of the
first and second framing members 106a, 106b, respectively. The
first flange guide 236 is inserted into the channel 1322 of the
first stapler 1310 and the second flange guide 238 is inserted into
the channel 1372 of the second stapler 1312.
[0083] The first stapler 1310 may then be aligned with the first
framing member 106a and the second stapler 1312 may be aligned with
the second framing member 106b. Specifically, the one or more glide
surfaces 1346 on the first side 1340 of the first stapler 1310 are
placed against the inner face 108 of the first framing member 106a
such that the protrusion 1344 is adjacent the second side surface
113 and the stapling portion 1318 is adjacent the first side
surface 112. Similarly, the one or more glide surfaces 1396 on the
first side 1390 of the second stapler 1312 are placed against the
inner face 114 of the second framing member 106b such that the
protrusion 1394 is adjacent the second side surface 119 and the
stapling portion 1368 is adjacent the first side surface 118.
[0084] In this position, the second portion 232 of the facing 204
(FIG. 1) is positioned between the first side surface 112 and the
stapling mechanism 1320 of the first stapler 1310 and the third
portion 234 of the facing 204 (FIG. 1) is positioned between the
first side surface 118 and the stapling mechanism 1370 of the
second stapler 1312. The stapling mechanism 1320 and the stapling
mechanism 1370 are inset the distance D from the inner face 108 and
the inner face 114, respectively. Thus, the facing 204, the first
framing member 106a, the second framing member 106b, the stapling
mechanism 1320, and the stapling mechanism 1370 are aligned and
positioned for proper installation of the insulation member
130.
[0085] When the mechanism 1300 is actuated, such as for example, by
the user actuating the interface 1354, the stapling mechanisms
1320, 1370 each fire a staple through the second portion 232 into
the first side surface 112 of the first framing member 106a and
through the third portion 234 into the first side surface 118 of
the second framing member 106b, respectively. To complete attaching
the insulation member 130 to the first framing members 106a, 106b,
the mechanism 1300 is moved vertically, upward or downward, along
both the inner face 108 of the first framing member 106a and inner
face 114 of the second framing member 106b. The first flange guide
236 will be funneled through the channel 1322 and the second flange
guide 238 will be funneled through the channel 1372 as the
mechanism 1300 moves relative to the facing 204, thus maintaining
proper alignment of the the facing 204, the first and second
framing member 106a, 106b and the stapling mechanisms 1320, 1370.
The one or more glide surfaces (or rollers) 1346, 1396 allow the
mechanism to slide smoothly along the inner faces 108, 114 and the
one or more glide surfaces (or rollers) 1324, 1374 allow the first
and second flange guides 236, 238 to slide smoothly within the
channels 1322, 1372, respectively.
[0086] The user may fire staples at intervals through the facing
204 as the mechanism 1300 moves along the framing members 106a,
106b. Alternatively, the mechanism 1300 may be equipped with a
mechanism for automatically firing staples at predetermined
intervals. The user may attach the mechanism 130 to the first
flange guide 236 and the second flange guide 238 at or near the
first end surface 220 or the second end surface 222 of the
insulation body 202. The user may then quickly staple along the
length of the second portion 232 and third portion 234
simultaneously by sliding the mechanism 1300 along inner faces 108,
114 of the framing members 106a, 106b while firing staples at
intervals along the length, thus resembling a zipper or zipping
process.
[0087] The above description of specific embodiments has been given
by way of example. From the disclosure given, those skilled in the
art will not only understand the general inventive concepts and
attendant advantages, but will also find apparent various changes
and modifications to the structures and methods disclosed. For
example, the general inventive concepts are not limited to building
sidewalls having insulation installed between wall studs. Thus, for
example, use of the inventive concepts to various structural
barriers, such as for example roofs, ceilings, walls, and floors,
are within the sprit and scope of the general inventive concepts.
For example, the inventive concepts may be used on insulation
installed between joists, rafters, or trusses in a roof. In
addition, the general inventive concepts are not limited to
insulation batts. The inventive concepts may be used in conjunction
with rolled insulation or loose-fill insulation. For example, the
mechanism for securing insulation between structural framing
members may be used to secure loose-fill insulation netting or
another barrier between structural framing member in order to hold
loose-fill insulation in place between framing members. For
example, the general inventive concepts of the present disclosure
may be used in conjunction with the insulation systems disclosed in
U.S. patent application Ser. No. 14/452,696, for "Boxed Netting
Insulation for Roof Deck," filed on Aug. 6, 2014, U.S. patent
application Ser. No. 14/532,302, for "Roof Insulation Systems,
filed on Nov. 4, 2014, and U.S. patent application Ser. No.
14/613,272, for "Roof Insulation Systems," filed on Feb. 3, 2015,
the entire disclosures of which are incorporate herein by
reference. It is sought, therefore, to cover all such changes and
modifications as fall within the spirit and scope of the generally
inventive concepts, as described and claimed herein, and
equivalents thereof.
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