U.S. patent application number 15/033837 was filed with the patent office on 2016-10-06 for connecting structure.
The applicant listed for this patent is Kenho OKURA. Invention is credited to Kenho OKURA.
Application Number | 20160289949 15/033837 |
Document ID | / |
Family ID | 53041487 |
Filed Date | 2016-10-06 |
United States Patent
Application |
20160289949 |
Kind Code |
A1 |
OKURA; Kenho |
October 6, 2016 |
CONNECTING STRUCTURE
Abstract
A connecting structure a one rod-shaped member and a counterpart
rod-shaped member includes a hollow connecting pipe disposed to
straddle contact surfaces with the one member and the counterpart
member, and a fixing unit including a bolt with which the
connecting pipe is integrated with the one member and the
counterpart member. The one member and the counterpart member
include upright grooves configured to house the connecting pipe
entirely. The upright grooves face each other to dispose the
contact surfaces therebetween and extend vertically. The connecting
pipe has a side surface provided with a lateral hole configured
such that the fixing unit including the bolt is inserted thereinto.
The upright grooves extend toward without reaching a lower surface
of the one member and a lower surface of the counterpart member.
The upright grooves have respective bottoms serving as upward
surfaces configured such that the connecting pipe is placed
thereon.
Inventors: |
OKURA; Kenho;
(Namerikawa-shi, Toyama, JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
OKURA; Kenho |
Namerikawa-shi, Toyama |
|
JP |
|
|
Family ID: |
53041487 |
Appl. No.: |
15/033837 |
Filed: |
November 5, 2014 |
PCT Filed: |
November 5, 2014 |
PCT NO: |
PCT/JP2014/079293 |
371 Date: |
May 2, 2016 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
E04B 1/2604 20130101;
E04B 2001/2652 20130101 |
International
Class: |
E04B 1/26 20060101
E04B001/26 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 6, 2013 |
JP |
2013-230572 |
Jan 27, 2014 |
JP |
2014-012698 |
Claims
1. A connecting structure between a first rod-shaped member and a
second rod-shaped member, the connecting structure comprising: a
hollow connecting pipe disposed to straddle contact surfaces with
the first rod-shaped member and the second rod-shaped member; and a
fixing unit including a bolt with which the connecting pipe is
integrated with the first rod-shaped member and the second
rod-shaped member, the first rod-shaped member and the second
rod-shaped member including upright grooves configured to house the
connecting pipe entirely, the upright grooves facing each other to
dispose the contact surfaces therebetween and extending vertically,
the connecting pipe having a side surface provided with a lateral
hole configured such that the fixing unit including the bolt is
inserted thereinto, the upright grooves extending toward without
reaching a lower surface of the first rod-shaped member and a lower
surface of the second rod-shaped member, and the upright grooves
having respective bottoms serving as upward surfaces configured
such that the connecting pipe is placed thereon.
2. The connecting structure according to claim 1, wherein the
fixing unit is formed of an embedded shaft to be embedded in pilot
holes formed in back surfaces of the upright grooves and the bolt
to be inserted into the lateral hole, and the embedded shaft has an
end surface where a female screw is provided to be threadedly
engaged with the bolt.
3. The connecting structure according to claim 1, wherein the
upright grooves are formed such that a surface of at least one of
the first rod-shaped member and the second rod-shaped member is
hollowed out, and downward surfaces facing an upper surface of the
connecting pipe are provided at upper parts of the upright
grooves.
4. The connecting structure according to claim 2, wherein the
upright grooves are formed such that a surface of at least one of
the first rod-shaped member and the second rod-shaped member is
hollowed out, and downward surfaces facing an upper surface of the
connecting pipe are provided at upper parts of the upright grooves.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a U.S. National stage application of
International Application No. PCT/JP2014/079293, filed Nov. 5,
2014, which claims priority to Japanese Patent Application No.
2013-230572 filed in Japan on Nov. 6, 2013 and Japanese Patent
Application No. 2014-012698 filed in Japan on Jan. 27, 2014. The
entire contents of Japanese Patent Application Nos. 2013-230572 and
2014-012698 are incorporated by reference herein.
BACKGROUND
[0002] 1. Filed of the Invention
[0003] This invention relates to a connecting structure between
rod-shaped members such as a pillar and a horizontal member
employed in various wooden structures including wooden
buildings.
[0004] 2. Background Information
[0005] Many wooden structures including wooden buildings have a
framework formed by combining rod-shaped members such as a pillar
and a horizontal member. A place where these members are connected
is extremely important in terms of maintaining the strength of a
construction. A fitting technique such as forming a connection or
joint has been introduced for a long time. However, forming a
connection or joint causes a problem in that these members require
complicated processes. Thus, various metal fittings have been
employed in recent years for a connection between members in many
cases.
[0006] Various techniques have been suggested relating to a
connection between members. Examples of these techniques are
described below. Japanese Patent Application Publication No. Sho
52-56714 discloses a framework method using a connecting metal
fitting as an alternative to forming a connection or joint. In this
method, a hole is formed in a piece of wood, a bolt is embedded in
the hole, and the bolt is fixed to the piece of wood with a
caulking material. A hollow connecting metal fitting is used for
insertion of the bolt protruding from the piece of wood. The
protruding bolt is inserted into the connecting metal fitting and a
nut is threadedly engaged with the tip of the bolt and fastened. In
this way, a plurality of pieces of wood can be connected via the
connecting metal fitting.
[0007] Japanese Patent Application Publication No. 2005-188722
discloses a drift pin used in a joint place between a pillar and a
beam employed for example in a wooden framework structure. This
drift pin has a dual structure including a tubular body and an
engagement member like a thin rod inserted in the body. As a result
of this structure, reaction force is generated in a direction where
the drift pin expands, making it possible to prevent the drift pin
from loosening due to aging degradation of members after
construction. As illustrated in FIG. 1, etc. of this literature, a
connecting metal fitting is embedded so as to straddle a boundary
between two members to be joined. The connecting metal fitting has
a shape like a thin box. The connecting metal fitting is embedded
in a hole and a recess formed in the center of the boundary between
the two members and is fixed with drift pins inserted from a side
surface of a pillar or a beam.
SUMMARY
[0008] What is important for wooden buildings is to create a
natural atmosphere resulting from trees to offer healing space for
people. Thus, even if various metal fittings are used for a
connection between members, considerations are given at a design
stage or a construction stage in many cases so as to make the metal
fittings completely invisible from indoor space. Further, the metal
fittings bring about problems in that they become a cause for dew
condensation as a result of a large difference in heat conductivity
from wood, and that they are easy to brittle by heat occurring in
case of fire. These problems may be overcome by embedding the metal
fittings in the inside of wood for minimizing exposure of the metal
fittings to the outside. In order to implement this means, however,
considerations should be given to various factors such as
construction performance, strength, and cost.
[0009] The aforementioned connecting metal fitting disclosed in
Japanese Patent Application Publication No. Sho 52-56714 is caught
in a boundary between two members, so that the existence thereof
can easily be recognized visually from outside. The connecting
metal fitting disclosed in Japanese Patent Application Publication
No. 2005-188722 is embedded in the hole and the recess formed in
the members. Thus, a side surface of this metal fitting is hidden
completely. However, the upper surface and the lower surface of
this metal fitting are exposed to the outside. Additionally, the
opposite ends of the drift pin are also exposed to the outside. As
described above, most of metal fittings currently used are exposed
to the outside at least partially.
[0010] This invention has been developed based on the
aforementioned actual circumstances. It is an object of this
invention to provide a connecting structure between members
employed in various wooden structures including wooden buildings
where a metal fitting can be embedded in the members substantially
entirely to achieve excellence in an aesthetic aspect, for
example.
[0011] To solve the aforementioned problem, the invention recited
in claim 1 is intended for a connecting structure between a one
rod-shaped member and a counterpart rod-shaped member. The
connecting structure uses: a hollow connecting pipe disposed to
straddle contact surfaces with the one member and the counterpart
member; and a fixing means including a bolt with which the
connecting pipe is integrated with the one member and the
counterpart member. The one member and the counterpart member
include upright grooves configured to house the connecting pipe
entirely. The upright grooves face each other to dispose the
contact surfaces therebetween and extend vertically. The connecting
pipe has a side surface provided with a lateral hole configured
such that the fixing means including the bolt is inserted
thereinto. The upright grooves extend toward without reaching a
lower surface of the one member and a lower surface of the
counterpart member. The upright grooves have respective bottoms
serving as upward surfaces configured such that the connecting pipe
is placed thereon.
[0012] This invention is to connect rod-shaped members in various
wooden structures including wooden buildings. For the sake of
convenience, a member closer to a foundation out of a plurality of
members to be connected is referred to as a one member and a member
to be supported in a suspended manner in the air by the one member
is referred to as a counterpart member. A connected part between
the one member and the counterpart member is required to form
direct surface contact between these members. The members can be
disposed freely. An L-shaped connected part or a T-shaped connected
part may be formed by making a side surface of the one member and
an end surface of the counterpart member contact each other.
Alternatively, the members may be connected in a linear pattern by
making respective end surfaces of the members contact each other.
Still alternatively, a cross-shaped connected part may be formed by
making end surfaces of the counterpart members contact opposite
side surfaces of the one member.
[0013] The connecting pipe is responsible for a connection between
the one member and the counterpart member. The connecting pipe is
formed by cutting a square steel pipe into a predetermined length,
for example, and is used in an upright position. In this invention,
a bolt and a nut should be placed and fastened in the connecting
pipe, which requires a certain degree of space in the connecting
pipe. The language "disposed to straddle the contact surfaces with
the one member and the counterpart member" means that the
connecting pipe crosses over the contact surfaces of the one member
and the counterpart member to go into both of the members.
[0014] The upright grooves are grooves formed in both of the one
member and the counterpart member for housing of the connecting
pipe. The upright grooves are required to extend in a linear
pattern. Further, the upright grooves are responsible for hiding an
entire side surface of the connecting pipe housed in the upright
grooves. Thus, the depths of the upright grooves (distances from
the corresponding contact surfaces) are ensured in such a manner
that the connecting pipe can be housed in the upright grooves while
the one member and the counterpart member contact each other to
make the respective upright grooves face each other. However, the
depths of the upright grooves in the one member and the counterpart
member may differ from each other.
[0015] The fixing means is used for fixing the connecting pipe to
the one member and the counterpart member. The fixing means is
formed of a lag screw to be embedded in the back surface of the
upright groove, and a bolt or a nut to be threadedly engaged with
the lag screw, for example. The fixing means to be used for forming
a cross-shaped connected part where side surfaces of the one member
are caught between the two counterpart members may include a stud
bolt to penetrate opposite side surfaces of the one member and nuts
to be threadedly engaged with opposite ends of the stud bolt. The
lateral hole is provided in a side surface of the connecting pipe
for insertion of this bolt, etc. The lateral hole is formed in a
surface facing the back surface of the upright groove.
[0016] The upright grooves extend vertically. Both of the upright
grooves belonging to the one member and the counterpart member
extend toward the lower surfaces of these members but do not reach
the lower surfaces of these members. This makes the connecting pipe
completely invisible from below. The bottoms of the upright grooves
are referred to as upward surfaces. By placing the connecting pipe
on the upward surfaces, a vertical load can be transmitted between
the connecting pipe and the members. In order to reduce pressure to
act on the upward surfaces, the lower surface of the connecting
pipe may be covered. Additionally, in terms of ensuring the
rigidity of the connected part, the upright grooves and the
connecting pipe preferably have the same breadth.
[0017] As described above, by fitting the connecting pipe in the
upright grooves and integrating the connecting pipe with the one
member and the counterpart member using the fixing means, the
members can be connected via the connecting pipe. The upright
grooves do not reach the lower surfaces of the members. This makes
a metallic component completely invisible from a lateral side of
the connected part or from below the connected part to create a
natural atmosphere resulting from trees. The upper parts of the
upright grooves cannot be hidden. However, a floor plate is placed
on unhidden surfaces of these upper parts. Thus, the upright
grooves are eventually hidden entirely.
[0018] The connecting pipe has excellent rigidity against torsion
or bending as a result of its shape. This necessarily enhances the
rigidity of a connected part between the one member and the
counterpart member. This effect is exerted most notably by fitting
the connecting pipe in the upright grooves tightly. Additionally,
the postures of the one member and the counterpart member after
construction can be determined freely. In some place of
construction, the upright grooves may not extend in a vertical
direction.
[0019] Another aspect of this invention is intended for a specific
example of the fixing means. This aspect is characterized in that
the fixing means is formed of an embedded shaft to be embedded in
pilot holes formed in the back surfaces of the upright grooves and
a bolt to be inserted into the lateral hole. A female screw is
provided at an end surface of the embedded shaft to be threadedly
engaged with the bolt.
[0020] The embedded shaft is a rod-shaped metallic shaft such as a
lag screw or deformed bar steel to be embedded in a member. The
embedded shaft is inserted into the pilot hole formed in the back
surface of the upright groove. The back surface of the upright
groove is a surface located at the back of the upright groove and
extending substantially parallel to the corresponding contact
surface. The deformed bar steel is integrated with the member via
an adhesive. A female screw is provided at an end surface of the
embedded shaft (end surface exposed to the outside) to be
threadedly engaged with the bolt.
[0021] During construction, the upright grooves and the pilot holes
are formed first and the embedded shafts are embedded and fixed in
the pilot holes. Next, the connecting pipe is fitted in the upright
groove in the counterpart member and the bolt is placed inside the
connecting pipe thereafter. The tip of the bolt is inserted into
the lateral hole, threadedly engaged with the female screw, and
fastened. As described above, the female screw is provided at the
end surface of the embedded shaft and the bolt is threadedly
engaged with the female screw. As a result, the embedded shaft can
be embedded entirely in the pilot hole. This reduces restrictions
to form a contact between the one member and the counterpart member
during construction. Thus, the one member and the counterpart
member can be placed in their regular positions only by installing
the one member and then moving down the counterpart member in a
raised position gradually.
[0022] Another aspect of this invention is intended to limit the
shape of the upright grooves. This aspect is characterized in that
the upright grooves are formed such that a surface of the one
member or a surface of the counterpart member is hollowed out, and
downward surfaces facing the upper surface of the connecting pipe
are provided at upper parts of this upright grooves. As described
above, the upright groove extends vertically and the top part of
the upright groove reaches the upper surface of a member in many
cases in consideration of performance during processing or
construction. However, as in this invention, the upright groove can
extend toward without reaching the upper surface of the member to
form the downward surface.
[0023] The downward surface necessarily faces the upward surface.
The connecting pipe is caught between the downward surface and the
upward surface. The downward surface and the upper surface of the
connecting pipe can contact each other. In consideration of
workability, etc., however, a certain degree of space may be formed
between the downward surface and the upper surface of the
connecting pipe. The upper part of the upright groove offers a
working space for incorporation of the fixing means such as a bolt.
Thus, the upper parts of the upright grooves extending over the one
member and the counterpart member cannot be covered entirely. The
range of the downward surface is limited to a part of each upright
groove. A particular method of forming the downward surface can be
determined freely.
[0024] For example, the downward surface may be formed by a method
of cutting a member into the upright groove in such a manner that a
surface of the member is hollowed out and defining one inner
surface of the upright groove as the downward surface. The downward
surface may also be formed at the back of the upright groove by
cutting the member into different depths at an upper part of the
upright groove in such a manner that the upright groove reaches the
upper surface of the member in a place near a surface of the member
and that the upright groove does not reach the upper surface of the
member in a place behind the place near the surface. The downward
surface is not always provided to any one of the one member and the
counterpart member but it can also be provided to both of these
members. By making the upper surface of the connecting pipe contact
the downward surface, a vertical load to act between the one member
and the counterpart member can be transmitted partially through a
surface of this contact. This can reduce a burden on a bolt, etc.
to act more advantageously in terms of strength and
reliability.
[0025] According to this invention, the one member and the
counterpart member can be connected via the connecting pipe by
fitting the connecting pipe in the upright grooves and integrating
the connecting pipe with the members using the fixing means. The
upright grooves extend toward without reaching the lower surfaces
of the members. Further, the fixing means is entirely embedded in
the members or the connecting pipe. This makes a metallic component
completely invisible from a lateral side of the connected part or
from below the connected part to create a natural atmosphere
resulting from trees.
[0026] Further, the connecting pipe and the fixing means are
entirely embedded in the members and can be isolated from external
air completely by covering the upper parts of the upright grooves
for example with a floor plate. This can prevent dew condensation
from being caused by a difference in heat conductivity, and reduce
temperature increase in case of fire, thereby enhancing the
reliability of the connected part. The connecting pipe is placed on
the upward surfaces at the bottoms of the upright grooves. Thus, a
vertical load can be transmitted via these places to reduce a
burden on the fixing means, contributing to increase in the
strength of the connected part.
[0027] According to the aspect of this invention, by forming the
fixing means using the embedded shaft with a female screw provided
at its end surface and the bolt to be threadedly engaged with the
female screw, the embedded shaft can be embedded entirely in the
members. This reduces restrictions to form a contact between the
one member and the counterpart member during construction. In a
specific example, the one member and the counterpart member can be
placed in their regular positions only by installing the one
member, attaching the connecting pipe to the counterpart member,
and then moving down the counterpart member in a raised position
gradually without requiring work of drawing the one member and the
counterpart member toward each other and making the members contact
each other tightly.
[0028] According to the aspect of this invention, by providing the
downward surface at the upper part of the upright groove, an upper
part of the connecting pipe can also be hidden by the corresponding
member. This acts more advantageously in terms of an aesthetic
aspect and fire resistance. By making the upper surface of the
connecting pipe and the downward surface contact each other, a
vertical load is transmitted between this upper surface and the
downward surface to reduce a load on a bolt, etc. This acts more
advantageously in terms of strength and reliability.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] FIGS. 1A to 1C are perspective views showing an embodiment
of a connecting structure according to this invention, in which
FIG. 1A shows a one member, FIG. 1B shows how an L-shaped connected
part is formed by making a side surface of the one member and an
end surface of a counterpart member contact each other, and FIG. 1C
shows a connecting pipe in a state turned upside down.
[0030] FIG. 2A is a perspective view showing the counterpart
member, and FIG. 2B is a perspective view showing a stage when the
one member and the counterpart member of FIG. 1 are being
connected.
[0031] FIG. 3A is a perspective view and FIG. 3B is a sectional
view taken along line A-A of FIG. 3A, both of which show how the
one member and the counterpart member of FIG. 1 are connected.
[0032] FIG. 4 is a perspective view showing a connecting structure
of a cross shape as viewed from above where side surfaces of the
one member are caught between the two counterpart members.
[0033] FIG. 5A is a perspective view and FIG. 5B is sectional view
taken along line B-B of FIG. 5A, both of which show how the one
member and the counterpart members of FIG. 4 are connected.
[0034] FIG. 6 is a perspective view showing a connecting structure
where the counterpart member extends in an oblique direction from a
side surface of the one member.
[0035] FIG. 7 is a perspective view similar to the perspective view
of FIG. 6 and showing a connecting structure where the counterpart
member extends in an oblique direction from a side surface of the
one member and a connecting pipe has a cylindrical shape.
[0036] FIG. 8A is a perspective view and FIG. 8B is a sectional
view taken along line C-C of FIG. 8A, both of which show a
connecting structure where the counterpart member slopes downwardly
for example at a roof part.
[0037] FIG. 9 is a perspective view showing a connecting structure
where a connecting pipe is placed on an upward surface of the one
member and an upward surface of the counterpart member and
additionally, an end portion of the counterpart member is placed on
the one member.
[0038] FIG. 10 is a perspective view showing a process of
connecting the one member and the counterpart member of FIG. 9.
[0039] FIG. 11A is a perspective view showing a connecting
structure where the one member and the counterpart member are
connected in a linear pattern by making respective end surfaces of
the one member and the counterpart member contact each other, and
FIG. 11B is a perspective view showing a connecting pipe of FIG.
11A in a state turned upside down.
[0040] FIG. 12 is a perspective view showing a connecting structure
where the two counterpart members are placed in a radial pattern
along a side surface of the one member.
[0041] FIG. 13A is a perspective view showing how the one member
and the counterpart members of FIG. 12 are connected, and FIG. 13B
is a perspective view showing the structures of connecting pipes of
FIG. 13A.
[0042] FIG. 14 is a perspective view showing a cross-shaped
connecting structure where side surfaces of the one member in an
upright position are caught between the two counterpart members and
a vertical member is connected to the one member in a position
above the one member.
[0043] FIG. 15 is a perspective view showing how the one member,
the counterpart members, and the vertical member of FIG. 14 are
connected.
[0044] FIG. 16 is a perspective view showing a connecting structure
of a cross shape as viewed from above where the counterpart member
protrudes horizontally from each side surface of the one member in
an upright position.
[0045] FIG. 17 is a perspective view showing how the counterpart
member is connected to each side surface of the one member of FIG.
16.
[0046] FIG. 18 is a perspective view showing a connecting structure
where the counterpart members are attached to adjacent two of the
four side surfaces of the one member and the vertical member is
connected to the one member in a position above the one member.
[0047] FIG. 19 is a perspective view showing a process of
connecting the vertical member after the one member and the
counterpart members of FIG. 18 are connected.
[0048] FIG. 20A is a perspective view showing a connecting
structure where a level difference is generated between an upward
surface of an upright groove belonging to the one member and an
upward surface of an upright groove belonging to the counterpart
member, and FIG. 20B is a perspective view showing a connecting
pipe of FIG. 20A in a state turned upside down.
[0049] FIG. 21A is a perspective view similar to the perspective
view of FIG. 1B and showing an L-shaped connecting structure where
a side surface of the one member and an end surface of the
counterpart member contact each other and a downward surface is
provided to the upright groove in the counterpart member, and FIG.
21B is a perspective view showing a surface side of the one member
opposite the surface side thereof shown in FIG. 21A.
[0050] FIGS. 22A and 22B are perspective views showing a stage when
the one member and the counterpart member of FIG. 21A are being
connected.
[0051] FIG. 23A is a perspective view and FIG. 23B is a sectional
view taken along line D-D of FIG. 23A, both of which show how the
one member and the counterpart member of FIG. 21A are
connected.
[0052] FIG. 24 is a perspective view showing a T-shaped connecting
structure where an end surface of the counterpart member contacts a
side surface of the one member in an upright position and a
downward surface is provided to the upright groove in the one
member.
[0053] FIGS. 25A and 25B are perspective views showing a stage when
the one member and the counterpart member of FIG. 24 are being
connected.
[0054] FIG. 26A is a perspective view and FIG. 26B is a sectional
view taken along line E-E of FIG. 26A, both of which show how the
one member and the counterpart member of FIG. 24 are connected.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0055] FIG. 1A to 1C shows an embodiment of a connecting structure
according to this invention. A side surface of a one member 41 and
an end surface of a counterpart member 51 contact each other to
form an L-shaped connected part. Both the one member 41 and the
counterpart member 51 are rod-shaped pieces of wood including
laminated wood and have the same height. The counterpart member 51
is supported in a suspended manner in the air by the one member 41.
A part of the one member 41 and a part of the counterpart member 51
actually contacting each other are referred to as a contact surface
43 and a contact surface 53 respectively. The contact surface 53 of
the counterpart member 51 is an end surface thereof. The contact
surface 43 of the one member 41 is a region of the side surface
thereof contacting the counterpart member 51. A connecting pipe 11
and a fixing means are responsible for a connection between the one
member 41 and the counterpart member 51.
[0056] The connecting pipe 11 is a cutout from a general-purpose
steel pipe and is smaller in breadth than the counterpart member
51. An upright groove 44 and an upright groove 54 are formed in the
one member 41 and the counterpart member 51 respectively for
housing of the connecting pipe 11. The upright grooves 44 and 54
start from the contact surfaces 43 and 53 respectively and are cut
into rectangular shapes to reach given depths. Upper parts of the
upright grooves 44 and 54 are opened to the outside, whereas lower
parts thereof extend toward without reaching the lower surfaces of
the one member 41 and the counterpart member 51 respectively. Thus,
an upward surface 45 and an upward surface 55 extending in a
horizontal direction are formed at the bottoms of the upright
grooves 44 and 54 respectively.
[0057] The upright grooves 44 and 54 have heights (in a vertical
direction) that allow the connecting pipe 11 in an upright position
to be housed entirely in the upright grooves 44 and 54. The depths
(dimensions with respect to the contact surfaces 43 and 53) and the
widths of the upright grooves 44 and 54 are adjusted so as to allow
the connecting pipe 11 to be housed tightly in the upright grooves
44 and 54 when the one member 41 and the counterpart member 51
contact each other.
[0058] The fixing means is to integrate the connecting pipe 11 with
the one member 41 and the counterpart member 51. The fixing means
is formed of an embedded shaft 21 using a lag screw and a bolt 31
to be threadedly engaged with the embedded shaft 21. The embedded
shaft 21 has a columnar shape with a lateral circumferential
surface provided with a thread 26 extending in a spiral pattern.
The embedded shaft 21 has a head 25 for hang of a tool and a female
screw 27 for threaded engagement of the bolt 31 that are formed at
one end surface of the embedded shaft 21. Referring to FIG. 1B, the
two upper and lower embedded shafts 21 are embedded in each of the
one member 41 and the counterpart member 51. In preparation
therefor, pilot holes 46 and pilot holes 56 are formed in advance
in the one member 41 and the counterpart member 51 respectively.
Embedding the embedded shafts 21 in the pilot holes 46 and the
pilot holes 56 causes the thread 26 of the embedded shafts 21 to be
engaged with the peripheral surfaces of the pilot holes 46 and the
pilot holes 56. In this way, the embedded shafts 21 are fixed.
[0059] Referring to FIG. 1B, a shaft 28, disposed in a position
between the upper and lower embedded shafts 21, is further embedded
in each of the one member 41 and the counterpart member 51. The
shafts 28 have a simple columnar shape and are responsible for
transmission of a load in a vertical direction. Similarly to the
embedded shafts 21, the shafts 28 are embedded in the pilot holes
46 and 56 formed in advance. The pilot holes 46 and 56 reasonably
have an inner diameter that allows the shafts 28 to be housed
tightly in the pilot holes 46 and 56. Each of the shafts 28 also
has the head 25 and the female screw 27 formed at one end surface
of the shaft 28.
[0060] After the embedded shafts 21 and the shafts 28 are embedded
in the one member 41 and the counterpart member 51, the connecting
pipe 11 is fitted in the upright grooves 44 and 54 and the bolts 31
are inserted from the inside of the connecting pipe 11 toward the
female screws 27, thereby connecting the one member 41 and the
counterpart member 51 via the connecting pipe 11. The connecting
pipe 11 has a side surface provided with lateral holes 38 for
insertion of the bolts 31. The lateral holes 38 are adjusted in
position so as to be aligned concentrically with the embedded
shafts 21 and the shafts 28. However, in consideration of
construction work, the bolts 31 to be threadedly engaged with the
lower embedded shafts 21 are fitted in lateral grooves 37 as an
alternative to the lateral holes 38.
[0061] FIGS. 2A and 2B shows a stage when the one member 41 and the
counterpart member 51 of FIG. 1B are being connected. As
illustrated in FIG. 2A, the two upper and lower embedded shafts 21
and the shaft 28 are embedded in the pilot holes 56 extending from
the back surface of the upright groove 54 in the counterpart member
51. All the embedded shafts 21 and the shaft 28 are embedded in
such a manner that their end surfaces are aligned with the back
surface of the upright groove 54 without forming a level difference
therebetween. As illustrated in FIG. 2B, the two upper and lower
embedded shafts 21 and the shaft 28 are also embedded in the pilot
holes 46 in the one member 41.
[0062] After the embedded shafts 21 and the shaft 28 are embedded
in the counterpart member 51, the connecting pipe 11 is fitted in
the upright groove 54 and the lower part of the connecting pipe 11
is placed on the upward surface 55. As a result, the lateral holes
38 are aligned concentrically with the female screws 27 of the
embedded shafts 21 and the female screw 27 of the embedded shaft
28. Next, the bolts 31 are placed in the connecting pipe 11 and the
tips of the bolts 31 are inserted into the lateral holes 38 and the
lateral groove 37. The bolts 31 are threadedly engaged with the
female screws 27 and fastened, thereby integrating the connecting
pipe 11 and the counterpart member 51. As shown in FIG. 2B, the
bolts 31 may be fastened by inserting a hexagon wrench B into the
connecting pipe 11 and applying rotation to the wrench B
gradually.
[0063] While the connecting pipe 11 and the counterpart member 51
are integrated, the bolt 31 is threadedly engaged with the lower
embedded shaft 21 in the one member 41. At this stage, this bolt 31
is not fastened but the head of the bolt 31 is floated on purpose
to ensure a gap into which the lateral groove 37 is to be fitted.
Then, the counterpart member 51 is raised and the position of the
counterpart member 51 is adjusted in such a manner that the
connecting pipe 11 comes to a position directly above the upright
groove 44 in the one member 41. Next, the counterpart member 51 is
moved down gradually to make the connecting pipe 11 start to enter
the upright groove 44. When the shaft portion of the bolt 31 enters
the inside of the lateral groove 37, separation between the one
member 41 and the counterpart member 51 is prohibited. After the
connecting pipe 11 contacts the upward surface 45 of the one member
41, all the bolts 31 are fastened to complete formation of a
connection between the one member 41 and the counterpart member
51.
[0064] The work of integrating the connecting pipe 11 and the
counterpart member 51 can be done at a lumbering stage. This can
reduce a workload at the work site. The connecting pipe 11
protrudes from the end surface of the counterpart member 51, while
no part of the connecting pipe 11 protrudes in the direction of a
side surface of the counterpart member 51. Thus, even if the
connecting pipe 11 and the counterpart member 51 are integrated at
the lumbering stage, the counterpart members 51 can still be
stacked like square pieces of wood during storage or
transportation. This achieves excellence in terms of cost and
safety.
[0065] FIGS. 3A and 3B shows how the one member 41 and the
counterpart member 51 of FIG. 1B are connected. Making the side
surface of the one member 41 and the end surface of the counterpart
member 51 contact each other in this way forms the L-shaped
connected part where the connecting pipe 11 is entirely embedded in
the upright grooves 44 and 54. Each side surface of the connecting
pipe 11 entirely contacts the one member 41 and the counterpart
member 51 with the intention of enhancing the rigidity of the
connected part. However, the upper surface of the connecting pipe
11 is placed at a height slightly lower than the upper surfaces of
the one member 41 and the counterpart member 51. Thus, a floor
plate F contacts the upper surfaces of the one member 41 and the
counterpart member 51 tightly. Putting the floor plate F on the
connecting pipe 11 hides the connecting pipe 11 completely, thereby
offering excellent measure against dew condensation or fire.
Additionally, the connecting pipe 11 contacts the upward surfaces
45 and 55. Thus, a load acting downwardly on the counterpart member
51 is further received by the upward surface 45 of the one member
41 to reduce a burden on the embedded shafts 21 and the shafts
28.
[0066] FIG. 4 shows a connecting structure of a cross shape as
viewed from above where the side surfaces of the one member 41 are
caught between the two counterpart members 51. The connecting pipe
11 used herein is exactly the same as the connecting pipe 11 used
previously in FIG. 1C. Further, each of the two counterpart members
51 is exactly the same as the previously mentioned counterpart
member 51 in that the upright groove 54 is formed in an end surface
and the embedded shafts 21 and the shaft 28 are embedded in the
back surface of the upright groove 54. However, regarding the one
member 41, the upright grooves 44 are formed in side surfaces to
face in opposite directions. Further, the three pilot holes 46
arranged in a vertical fashion penetrate the opposite sides of the
one member 41. Each of embedded shafts 22 and a shaft 29 to be
embedded in the one member 41 is provided with the female screws 27
formed at opposite end surfaces. Additionally, the embedded shafts
22 and the shaft 29 all have the same entire length as the pilot
holes 46.
[0067] FIGS. 5A and 5B shows how the one member 41 and the
counterpart members 51 of FIG. 4 are connected. A cross-shaped
connected part is formed by drawing the counterpart members 51
toward the opposite side surfaces of the one member 41. All
metallic components including the connecting pipe 11, the embedded
shafts 21 and the embedded shafts 22, and the bolts 31 are embedded
inside to make these metallic components completely invisible from
a lateral side or from below. As illustrated in the B-B cross
section, the bolts 31 are threadedly engaged with the opposite end
surfaces of each of the embedded shafts 22 and the shaft 29
embedded in the one member 41 to draw the counterpart members 51 on
the right and left of the one member 41.
[0068] FIG. 6 shows a connecting structure where the counterpart
member 51 extends in an oblique direction from a side surface of
the one member 41. The one member 41 and the counterpart member 51
in this structure are exactly the same as those of the
aforementioned structure in that the upright groove 44 and the
pilot holes 46 are formed in the one member 41 and the upright
groove 54 and the pilot holes 56 are formed in the counterpart
member 51, and the embedded shafts 21 are embedded in the pilot
holes 46 and the pilot holes 56. However, the upright groove 54 in
the counterpart member 51 extends in the longitudinal direction of
the counterpart member 51, so that an end surface of the
counterpart member 51 and the back surface of the upright groove 54
do not extend parallel to each other. In response, a connecting
pipe 12 has a polygonal shape bent at some point so as not to form
a gap between the connecting pipe 12 and each of the upright
grooves 44 and 54. If the one member 41 and the counterpart member
51 are to intersect with each other at a different angle, this
connecting pipe 12 becomes unusable.
[0069] In FIG. 6, the one member 41 and the counterpart member 51
are respectively provided with the two pilot holes 46 arranged in a
vertical fashion and the two pilot holes 56 also arranged in a
vertical fashion and do not have the shaft 28 such as that of FIG.
1B, etc. Additionally, the lateral groove 37 is not formed in the
connecting pipe 12. Thus, this invention is characterized in that
the one member 41 and the counterpart member 51 are provided with
the upright grooves 44 and 54 that do not reach the lower surfaces
of the one member 41 and the counterpart member 51 respectively and
the connecting pipe 12 is housed in the upright grooves 44 and 54.
The use or non-use of the embedded shaft 21 and the shaft 28, and
the number of the embedded shafts 21 and the number of the shafts
28 can be determined freely.
[0070] Similarly to FIG. 6, FIG. 7 shows a connecting structure
where the counterpart member 51 extends in an oblique direction
from a side surface of the one member 41. A connecting pipe 13 is
formed into a cylindrical shape so as to follow a change in an
angle of intersection. Lateral holes 39 in the connecting pipe 13
are transversely extending long holes. Thus, even if the one member
41 and the counterpart member 51 are to intersect with each other
at a different angle, the bolts 31 can still be inserted without
difficulty. This makes the connecting pipe 13 usable without
reliance on an angle of intersection.
[0071] To stabilize the head of each bolt 31, a dedicated washer 35
is used. One surface of the washer 35 is curved so as to contact
the inner circumferential surface of the connecting pipe 13
tightly. Unlike the connecting pipes described above, the
connecting pipe 13 is not allowed to be in surface contact with
each of the upright grooves 44 and 54. However, a certain degree of
rigidity can still be ensured by adjusting the dimension of each
part in such a manner that the connecting pipe 13 is caught in the
upright grooves 44 and 54.
[0072] FIGS. 8A and 8B shows a connecting structure where the
counterpart member 51 slopes downwardly at a roof part, for
example. In this structure, the one member 41 is placed in a
horizontal direction and the counterpart member 51 protrudes
obliquely downwardly from a side surface of the one member 41.
Similarly to the aforementioned structures, the upright groove 44
is formed in the side surface of the one member 41. However, the
upright groove 54 and the pilot holes 56 are formed in the
counterpart member 51 with respect to the longitudinal direction of
the counterpart member 51. Thus, an end surface of the counterpart
member 51 and the back surface of the upright groove 54 do not
extend parallel to each other.
[0073] A connecting pipe 14 used in this structure is narrowed
toward the bottom as viewed from a lateral side, so that the
connecting pipe 14 is allowed to contact the back surfaces of the
upright grooves 44 and 54 tightly both on the side of the one
member 41 and the side of the counterpart member 51. Further, the
upper end of the connecting pipe 14 is formed into a sloping
surface so as not to protrude upwardly from the upright grooves 44
and 54. Even if the counterpart member 51 slopes upwardly
conversely to the structure of FIGS. 8A and 8B, this invention can
still be introduced reasonably by adjusting the shape of a
connecting pipe, for example.
[0074] FIG. 9 shows a connecting structure where a connecting pipe
15 is placed on the upward surfaces 45 and 55 of the one member 41
and the counterpart member 51 respectively, and additionally, an
end portion of the counterpart member 51 is placed on the one
member 41. If each part is deformed further with age after
construction, a slight gap may occur between the one member 41 and
the counterpart member 51. Even in this case, a problem in terms of
strength is not caused. However, this slight gap may cause a
problem in terms of appearance. Then, as shown in FIG. 9, the
height of the counterpart member 51 may be reduced compared to that
of the one member 41. Further, the one member 41 may have a dual
structure with an external groove 47 formed in a side surface
thereof and the upright groove 44 formed inside the external groove
47. Additionally, a placement surface 48 may be formed at one level
lower than the upward surface 45.
[0075] The external groove 47 has such a size that the end portion
of the counterpart member 51 is fitted in the external groove 47
tightly. If the one member 41 and the counterpart member 51 are
actually fitted to each other, their respective upward surfaces 45
and 55 are aligned without any level difference. Additionally, the
two embedded, shafts 21 are embedded in each of the one member 41
and the counterpart member 51. In preparation therefor, the upper
and lower lateral holes 38 are formed in the connecting pipe
15.
[0076] FIG. 10 shows a process of connecting the one member 41 and
the counterpart member 51 shown in FIG. 9. The embedded shafts 21
are embedded in each of the one member 41 and the counterpart
member 51. Further, the connecting pipe 15 is fixed in the upright
groove 54 in the counterpart member 51. Next, the connecting pipe
15 protruding from the counterpart member 51 is fitted in the
upright groove 44 in the one member 41 and the bolts 31 are
fastened. In this way, formation of a connection is completed. The
end portion of the counterpart member 51 is fitted in the external
groove 47 in the one member 41 and the lower surface of the
counterpart member 51 is received on the placement surface 48.
Thus, a load acting downwardly on the counterpart member 51 is
transmitted reliably to the one member 41. Even if the one member
41 and the counterpart member 51 are separated from each other
slightly after construction, the appearance does not change as long
as the counterpart member 51 is fitted in the external groove
47.
[0077] FIGS. 11A and 11B shows a connecting structure where the one
member 41 and the counterpart member 51 are connected in a linear
pattern by making respective end surfaces of the one member 41 and
the counterpart member 51 contact each other. In this structure,
the upright grooves 44 and 54 are formed in the end surfaces of the
one member 41 and the counterpart member 51 respectively. Wood
screws 32 are used as means of fixing a connecting pipe 16 and the
counterpart member 51. The two upper and lower wood screws 32 are
to be used. In preparation therefor, the lateral holes 38 formed on
one side of the connecting pipe 16 are increased in inner diameter.
Embedded shafts 23 as cutouts from deformed bar steel are used as
means of fixing the connecting pipe 16 and the one member 41. Each
embedded shaft 23 has a lateral circumferential surface provided
with ribs 24 and an end surface provided with the female screw 27.
After being coated with an adhesive A, the embedded shafts 23 are
embedded in the pilot holes 46 formed in the back surface of the
upright groove 44.
[0078] The lower surface of the connecting pipe 16 is covered with
a bottom plate 36 except an area in the vicinity of the lateral
groove 37. This increases an area of contact with each of the
upward surfaces 45 and 55, contributing to distribution of a load.
For a connection between the one member 41 and the counterpart
member 51 of FIG. 11A, the connecting pipe 16 is first fitted in
the upright groove 54 in the counterpart member 51, and the
connecting pipe 16 and the counterpart member 51 are integrated
with the wood screws 32. Next, the embedded shafts 23 are fixed in
the pilot holes 46 in the one member 41 with the adhesive A. Then,
the bolt 31 to be fitted in the lateral groove 37 is threadedly
engaged with the lower embedded shaft 23. Finally, the connecting
pipe 16 protruding from the counterpart member 51 in a raised
position is placed on the one member 41 and the bolt 31 belonging
to the one member 41 is fastened, thereby completing the work. As
described above, various members such as the bolt 31, a lag screw,
the wood screw 32, and deformed bar steel are applicable as the
fixing means.
[0079] FIG. 12 shows a connecting structure where the two
counterpart members 51 are placed in a radial pattern along a side
surface of the one member 41. In many cases of general bracing or
trussing, multiple members are connected in one place. This
invention can also be applied to such a situation. Referring to
FIG. 12, the two counterpart members 51 are connected to the side
surface of the one member 41. Two connecting pipes including a
connecting pipe 17a and a connecting pipe 17b are used. The
connecting pipe 17a and the connecting pipe 17b have trapezoidal
shapes corresponding to angles of intersection of the counterpart
members 51. The upright grooves 54 formed in the counterpart
members 51 are each opened only at one side surface side (a side
contacting the adjacent counterpart member 51). Similarly to the
aforementioned structures, the embedded shafts 21 are embedded in
the pilot holes 56 in the back surface of each upright groove
54.
[0080] The connecting pipe 17a illustrated in the upper left area
is fixed in the upright groove 54 in the left counterpart member
51. The connecting pipe 17b illustrated in the upper right area is
fixed in the upright groove 54 in the right counterpart member 51.
Fitting both the connecting pipes 17a and 17b in the upright groove
44 in the one member 41 makes respective side surfaces of the two
connecting pipes 17a and 17b contact each other tightly. These side
surfaces contacting each other tightly are provided with hold-down
holes 63 through which the two connecting pipes 17a and 17b can be
integrated. The pilot holes 56 in both of the two counterpart
members 51 extend in the longitudinal directions of the
corresponding members. Further, the back surfaces of the upright
grooves 54 are perpendicular to the longitudinal directions of the
corresponding members.
[0081] FIGS. 13A and 13B shows how the one member 41 and the
counterpart members 51 of FIG. 12 are connected. As shown in FIG.
13A, the two counterpart members 51 contact each other at their end
portions and their neighboring portions. Thus, the lower surfaces
and the side surfaces of the two connecting pipes 17a and 17b are
hidden completely. During construction, the connecting pipes 17a
and 17b are attached to the corresponding counterpart members 51,
and then the counterpart members 51 are connected to the one member
41 one by one. At this time, the two connecting pipes 17a and 17b
come into tight contact with each other. After the counterpart
members 51 are connected, hold-down bolts 61 are inserted into the
hold-down holes 63, and nuts 62 are threadedly engaged with the
tips of the hold-down bolts 61 and fastened, thereby integrating
the connecting pipes 17a and 17b. In this way, the strength of the
connected part is increased.
[0082] FIG. 14 shows a cross-shaped connecting structure where side
surfaces of the one member 41 in an upright position are caught
between the two counterpart members 51 and a vertical member 71 is
connected to the one member 41 in a position above the one member
41. The two counterpart members 51 are disposed to face each other
relative to the one member 41. The vertical member 71 is connected
to the one member 41 via a mortise pipe 64. During construction,
the two embedded shafts 21 and the shaft 28 are embedded in each of
the counterpart members 51 first to fix the connecting pipe 11 in
the upright groove 54. Next, using a fixing means formed of stud
bolts 34 and nuts 33 to be threadedly engaged with the opposite
ends of each stud bolt 34, the two counterpart members 51 facing
each other are drawn toward the one member 41.
[0083] The one member 41 is provided with the upright grooves 44
for housing of the connecting pipes 11 and the pilot holes 46 for
insertion of the stud bolts 34. The upright grooves 44 are formed
on both of the right and left sides. The pilot holes 46 penetrate
both of these sides. Additionally, the vertical member 71 is
connected to the one member 41 via the mortise pipe 64. In
preparation therefor, a center hole 49 for insertion of the mortise
pipe 64 is formed in the center of the upper surface of the one
member 41. The center hole 49 crosses the pilot holes 46. Inserting
the stud bolts 34 into the mortise pipe 64 integrates the mortise
pipe 64 and the one member 41. Likewise, a center hole 74 is formed
in the center of the lower surface of the vertical member 71. After
the mortise pipe 64 is inserted into the center hole 74, the
mortise pipe 64 and the vertical member 71 are integrated with
fixing pins 66. For insertion of the fixing pins 66, pin holes 72
are formed in side surfaces of the vertical member 71. Further, for
insertion of the stud bolts 34 and the fixing pins 66, round holes
65 are formed in the lateral circumferential surface of the mortise
pipe 64.
[0084] FIG. 15 shows how the one member 41, the counterpart members
51, and the vertical member 71 of FIG. 14 are connected. As shown
in FIG. 15, the two counterpart members 51 are drawn toward the
side surface of the one member 41 with the stud bolts 34 and the
nuts 33 at the opposite ends of each stud bolt 34. As will be
understood, the lower surfaces and the side surfaces of the
connecting pipes 11 are hidden completely. Further, the one member
41 and the vertical member 71 are integrated with the mortise pipe
64, the stud bolts 34, and the fixing pins 66. The one member 41
and the vertical member 71 have the same sectional shape and are
aligned without any level difference to substantially function as
one pillar.
[0085] FIG. 16 shows a connecting structure of a cross shape as
viewed from above where the counterpart member 51 protrudes
horizontally from each side surface of the one member 41 in an
upright position. Referring to FIG. 16, the two embedded shafts 21
are embedded in each counterpart member 51 and a connecting pipe 18
is fixed in the upright groove 54 in each counterpart member 51.
The two counterpart members 51 facing each other to dispose the one
member 41 therebetween are drawn with the stud bolts 34 and the
nuts 33 threadedly engaged with the opposite ends of each stud bolt
34. In preparation therefor, the pilot holes 46 penetrating the
opposite sides of the one member 41 are formed in the back surfaces
of the upright grooves 44. The stud bolts 34 are inserted in two
directions perpendicular to each other. To allow the stud bolts 34
to cross each other at different levels inside the one member 41,
the heights of the pilot holes 46 are changed depending on their
directions. Further, the lateral holes 38 are formed in each side
surface of the connecting pipe 18 with the intention of ensuring
versatility of the connecting pipe 18. The heights of the lateral
holes 38 are changed between adjacent side surfaces. In FIG. 16,
the four connecting pipes 18 have the same shape.
[0086] FIG. 17 shows how the counterpart member 51 is connected to
each side surface of the one member 41 of FIG. 16. As shown in FIG.
17, the lower surface and the side surface of each connecting pipe
18 are hidden completely, whereas the upper surface of each
connecting pipe 18 is exposed to the outside. If the upper surface
of each connecting pipe 18 is also to be hidden, a blocking plate P
to be fitted in the upright grooves 44 and 54 is used. By forming
the blocking plate P using a material same as that for the one
member 41 and the counterpart member 51, the existence of the
connecting pipes 18 and those of the upright grooves 44 and 54 can
be hidden after construction.
[0087] FIG. 18 shows a connecting structure where the counterpart
members 51 are attached to adjacent two of the four side surfaces
of the one member 41 and the vertical member 71 is connected to the
one member 41 in a position above the one member 41. The two right
and left side surfaces of the one member 41 are each provided with
the upright groove 44 and the pilot holes 46. The pilot holes 46
have closed bottoms. The heights of the pilot holes 46 differ
between the right and left sides. Connecting pipes 19 on the right
and left sides have the same shape. One of the side surfaces of
each connecting pipe 19 facing the one member 41 is provided with
the four lateral holes 38 arranged in a vertical fashion. Further,
the height of the upright grooves 44 exceeds that of the
counterpart members 51, and only the one member 41 protrudes
upwardly.
[0088] The one member 41 and the vertical member 71 are connected
via a stud bolt 77. The center hole 49 for screwing-in of a lower
lag screw 76 is formed in the center of the upper surface of the
one member 41. A female screw is formed at an upper end surface of
the lower lag screw 76. A lower part of the stud bolt 77 can be
threadedly engaged with this female screw. Further, the center hole
74 is formed in the center of the lower surface of the vertical
member 71. Additionally, a rectangular side window 73 continuous
with the center hole 74 is formed in a side surface of the vertical
member 71.
[0089] FIG. 19 shows a process of connecting the vertical member 71
after the one member 41 and the counterpart members 51 of FIG. 18
are connected. The two counterpart members 51 are disposed at right
angles. Both the counterpart members 51 are connected to side
surfaces of the one member 41. The lower lag screw 76 is screwed
into the center hole 49 in the one member 41 and the stud bolt 77
is threadedly engaged with the lower lag screw 76.
[0090] An upper lag screw 78 is screwed into the center hole 74 in
the vertical member 71. The upper lag screw 78, which has a hollow
shape, allows the stud bolt 77 protruding from the one member 41 to
pass through. By placing the vertical member 71 directly above the
one member 41, the upper end of the stud bolt 77 goes through the
upper lag screw 78 to reach the inside of the side window 73. Then,
a nut 79 and a washer 75 are inserted via the side window 73, and
the nut 79 is threadedly engaged with the stud bolt 77 and
fastened. As a result, the vertical member 71 is drawn toward the
one member 41 to complete formation of every connection.
[0091] FIGS. 20A and 20B are perspective views showing a connecting
structure where a level difference is generated between the upward
surfaces 45 and 55 of the upright grooves 44 and 54 belonging to
the one member 41 and the counterpart member 51 respectively. As in
FIG. 20A, if the one member 41 and the counterpart member 51 have
different heights to generate a level difference between the
respective upward surfaces 45 and 55, a measure is taken to allow a
connecting pipe 20 to contact both the one member 41 and the
counterpart member 51 by forming a corresponding level difference
at a lower part of the connecting pipe 20. In this connecting
structure, a lower part of the upright groove 54 belonging to the
counterpart member 51 is exposed to the outside. However, by
introducing a pillar illustrated with alternate long and two short
dashed lines, this lower part can be hidden. In a connecting
structure such as that shown in FIGS. 8A and 8B where the one
member 41 or the counterpart member 51 slopes upwardly or
downwardly, a level difference may also be generated between the
upward surfaces 45 and 55 of these members as a result of
limitation in terms of shape. This may be addressed by forming a
level difference at the lower part of the connecting pipe 20 as in
FIG. 20B.
[0092] Similarly to FIG. 1B, FIG. 21A shows an L-shaped connecting
structure where a side surface of the one member 41 and an end
surface of the counterpart member 51 contact each other. The
upright groove 54 in the counterpart member 51 includes a downward
surface 52. FIG. 21A shows sectional views of the one member 41 and
the counterpart member 51 taken along center lines of the pilot
holes 46 and those of the pilot holes 56 respectively. The one
member 41 and the counterpart member 51 are provided with the three
pilot holes 46 and the three pilot holes 56 both arranged in a
vertical fashion formed in the back surfaces of the upright grooves
44 and 54 respectively. The embedded shafts 21 are embedded in the
two upper and lower pilot holes 46 and the two upper and lower
pilot holes 56. The shafts 28 are embedded in the pilot hole 46 in
the center and the pilot hole 56 in the center. The upright grooves
44 and 54 are formed in the side surface of the one member 41 and
the end surface of the counterpart member 51. The upright groove 44
in the one member 41 has the same form as that illustrated in each
drawing referred to previously. However, the upright groove 54 in
the counterpart member 51 is provided with an upper jaw 80 covering
substantially an upper half of the upright groove 54 as well as the
upward surface 55 described previously.
[0093] The upper jaw 80 is formed by adjusting a range of cutting
for formation of the upright groove 54. The lower surface of the
upper jaw 80 is defined as the downward surface 52. The downward
surface 52 faces the upward surface 55. The dimension of the
downward surface 52 is adjusted so as to allow a connecting pipe 10
to be caught between the downward surface 52 and the upward surface
55. A general-purpose steel pipe is used as the connecting pipe 10.
The connecting pipe 10 is provided with the lateral holes 38 and
the lateral grooves 37 formed in side surfaces of the connecting
pipe 10. The upper surface of the connecting pipe 10 is partially
covered with a top plate 67. The top plate 67 is to contact the
downward surface 52 of the counterpart member 51 and has a size
that does not interfere with fastening of the bolt 31, for
example.
[0094] FIGS. 22A and 22B shows a stage when the one member 41 and
the counterpart member 51 of FIG. 21 are being connected. As
illustrated in FIG. 22A, the two upper and lower embedded shafts 21
and the shaft 28 are embedded in the pilot holes 56 in the
counterpart member 51. As illustrated in FIG. 22B, the two upper
and lower embedded shafts 21 and the shaft 28 are also embedded in
the pilot holes 46 in the one member 41.
[0095] After the embedded shafts 21 and the shaft 28 are embedded
in the counterpart member 51, the connecting pipe 10 is fitted in
the upright groove 54. This makes the lower surface of the
connecting pipe 10 contact the upward surface 55, while making the
upper surface of the connecting pipe 10 (including the top plate
67) contact the downward surface 52. Next, the bolts 31 are placed
in the connecting pipe 10, and the tips of the bolts 31 are
inserted into the lateral holes 38 and the lateral groove 37. The
bolts 31 are threadedly engaged with the female screws 27 and
fastened, thereby integrating the connecting pipe 10 and the
counterpart member 51. Considerations are given to the shape and
the size of the upper jaw 80 of the counterpart member 51 as well
as the top plate 67 of the connecting pipe 10 so as not to
interfere with fastening of the bolts 31, etc.
[0096] Then, only a tip portion of the bolt 31 is threadedly
engaged with the lower embedded shaft 21 in the one member 41, and
the counterpart member 51 in a raised position is moved down
gradually to start fitting the connecting pipe 10 in the upright
groove 44 in the one member 41. Then, the shaft portion of the
aforementioned bolt 31 enters the inside of the lateral groove 37.
Finally, the connecting pipe 10 contacts the upward surface 45 of
the one member 41. By fastening all the bolts 31 from the inside of
the connecting pipe 10 thereafter, formation of a connection
between the one member 41 and the counterpart member 51 is
completed.
[0097] FIGS. 23A and 23B shows how the one member 41 and the
counterpart member 51 of FIG. 21A are connected. Making the side
surface of the one member 41 and the end surface of the counterpart
member 51 contact each other in this way forms an L-shaped
connected part where the connecting pipe 10 is entirely embedded in
the upright grooves 44 and 54. The upper surface of the connecting
pipe 10 including the top plate 67 contacts the downward surface 52
of the counterpart member 51. Thus, a load acting downwardly on the
counterpart member 51 is transmitted to the connecting pipe 10 via
a surface of this contact to reduce a burden on the embedded shafts
21 and the shafts 28, thereby enhancing reliability. In
consideration of construction performance, for example, a gap may
be formed on purpose between the connecting pipe 10 and the
downward surface 52. In FIGS. 23A and 23B, the upper jaw 80 is
located behind the end surface of the counterpart member 51 in
order to ensure a working space. However, if the upright groove 44
in the one member 41 can be formed to be deeper, the upper jaw 80
can extend to the end surface of the counterpart member 51 to cover
the upper part of the upright groove 54 entirely.
[0098] FIG. 24 is a T-shaped connecting structure where an end
surface of the counterpart member 51 contacts a side surface of the
one member 41 in an upright position. FIG. 24 shows sectional views
of the one member 41 and the counterpart member 51 taken along
center lines of the pilot holes 46 and those of the pilot holes 56
respectively. The one member 41 and the counterpart member 51 are
provided with the three pilot holes 46 and the three pilot holes 56
both arranged in a vertical fashion formed in the back surfaces of
the upright grooves 44 and 54 respectively. The embedded shafts 21
are embedded in the two upper and lower pilot holes 46 and the two
upper and lower pilot holes 56. The shafts 28 are embedded in the
pilot hole 46 in the center and the pilot hole 56 in the center.
The upright groove 44 in the one member 41 is formed in such a
manner that the side surface of the one member 41 is hollowed out
partially to form a downward surface 42 and the upward surface 45
facing each other. The connecting pipe 11 is fitted between the
downward surface 42 and the upward surface 45. The connecting pipe
11 has the same shape as that shown for example in FIG. 1B.
[0099] FIGS. 25A and 25B shows a stage when the one member 41 and
the counterpart member 51 of FIG. 24 are being connected. As
illustrated in FIG. 25A, the two upper and lower embedded shafts 21
and the shaft 28 are embedded in the pilot holes 56 in the
counterpart member 51. As illustrated in FIG. 25B, the two upper
and lower embedded shafts 21 and the shaft 28 are also embedded in
the pilot holes 46 in the one member 41. Further, the connecting
pipe 11 is fitted in the upright groove 54 in the counterpart
member 51 and fixed with the bolts 31. The counterpart member 51
and the connecting pipe 11 integrated with the counterpart member
51 are raised and moved in a horizontal direction. Further, the
connecting pipe 11 is fitted in the upright groove 44 in the one
member 41 and the bolts 31 are fastened from the inside of the
connecting pipe 11. In this way, formation of a connection between
the one member 41 and the counterpart member 51 is completed.
[0100] FIGS. 26A and 26B shows how the one member 41 and the
counterpart member 51 of FIG. 24 are connected. Making the end
surface of the counterpart member 51 contact the side surface of
the one member 41 in this way forms a T-shaped connected part where
the connecting pipe 11 is entirely embedded in the upright grooves
44 and 54. Similarly to FIG. 21A, the counterpart member 51
illustrated in FIGS. 26A and 26B may include the upper jaw 80 and
the downward surface 52. In this case, considerations are to be
given to the size of the upper jaw 80 so as not to interfere with
fastening of the bolts 31, etc. Additionally, a procedure of
construction is not limited to that shown in each of the drawings
referred to previously. An optimum method can be selected in a
manner that depends on circumstances.
* * * * *