U.S. patent application number 14/643732 was filed with the patent office on 2016-09-15 for air shield for a fuel injector of a combustor.
The applicant listed for this patent is General Electric Company. Invention is credited to William Francis Carnell, JR., Patrick Benedict Melton, Ronnie Ray Pentecost, Lucas John Stoia.
Application Number | 20160265781 14/643732 |
Document ID | / |
Family ID | 55451129 |
Filed Date | 2016-09-15 |
United States Patent
Application |
20160265781 |
Kind Code |
A1 |
Carnell, JR.; William Francis ;
et al. |
September 15, 2016 |
AIR SHIELD FOR A FUEL INJECTOR OF A COMBUSTOR
Abstract
An air shield for an injector of a combustor includes a first
section that extends axially from a first end to a second end, and
a channel defined by the air shield. The channel includes at least
one inlet proximate to the second end. The at least one inlet is
configured to receive a channel airflow that is a portion of a
surrounding airflow. The channel is configured to control a
distribution of the channel airflow to the injector.
Inventors: |
Carnell, JR.; William Francis;
(Greer, SC) ; Pentecost; Ronnie Ray; (Travelers
Rest, SC) ; Stoia; Lucas John; (Taylors, SC) ;
Melton; Patrick Benedict; (Horse Shoe, NC) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
General Electric Company |
Schenectady |
NY |
US |
|
|
Family ID: |
55451129 |
Appl. No.: |
14/643732 |
Filed: |
March 10, 2015 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
F23R 3/346 20130101;
F23R 3/002 20130101; F23R 3/26 20130101 |
International
Class: |
F23R 3/34 20060101
F23R003/34; F23R 3/26 20060101 F23R003/26 |
Claims
1. An air shield for an injector of a combustor, said air shield
comprising: a first section that extends axially from a first end
to a second end; and a channel defined by said air shield, said
channel comprises at least one inlet proximate to said second end,
said at least one inlet is configured to receive a channel airflow
that is a portion of a surrounding airflow, said channel is
configured to control a distribution of the channel airflow to the
injector.
2. The air shield of claim 1, wherein said first section includes a
neck proximate to said second end and a pair of shoulder regions
that extend from said neck, said at least one inlet is located on
at least one of said neck and said shoulder regions.
3. The air shield of claim 2, wherein said at least one inlet
includes a respective aperture near each of said shoulder
regions.
4. The air shield of claim 1, wherein said channel is further
configured to distribute the channel airflow substantially evenly
around a perimeter of an inlet of the injector.
5. The air shield of claim 4, wherein said air shield further
comprises an annular dome region proximate said first end, said
annular dome region comprises a peak configured to be positioned
over a rim of the inlet of the injector.
6. The air shield of claim 5, wherein said air shield further
comprises a scroll region proximate said first end, said scroll
region is defined by a radius that generally decreases along an
arcuate path configured to lie about the inlet of the injector.
7. The air shield of claim 6, wherein said air shield further
comprises a transition region shaped to transition the channel
airflow to a velocity that approaches the injector generally
tangential to the inlet of the injector.
8. The air shield of claim 1, wherein said air shield is configured
to enclose at least a portion of a fuel supply line to the
injector.
9. The air shield of claim 1, wherein said air shield further
comprises a second section, said first section comprises a
telescoping portion at said second end that is configured to extend
at least partially over said second section.
10. The air shield of claim 1, wherein said air shield is
configured to extend circumferentially along the combustor for a
maximum distance of about one times to about three times a diameter
of the injector.
11. A combustor for a gas turbine, said combustor comprising: a
liner that defines a primary combustion zone; a sleeve that
substantially circumscribes said liner; a secondary combustion zone
downstream from, and in flow communication with, said first
combustion zone; an injector coupled to said sleeve upstream from
said secondary combustion zone, said injector comprises at least
one transfer tube in flow communication with said primary
combustion zone; and an air shield comprising: a first section that
extends axially from a first end to a second end; and a channel
defined by said air shield, said channel comprises at least one
inlet proximate to said second end, said at least one inlet is
configured to receive a channel airflow that is a portion of a
surrounding airflow of said combustor, said channel is configured
to control a distribution of the channel airflow to said
injector.
12. The combustor of claim 11, wherein said first section includes
a neck proximate to said second end and a pair of shoulder regions
that extend from said neck, said at least one inlet is located on
at least one of said neck and said shoulder regions.
13. The combustor of claim 12, wherein said at least one inlet
includes a respective aperture near each of said shoulder
regions.
14. The combustor of claim 11, wherein said channel is further
configured to distribute the channel airflow substantially evenly
around a perimeter of an inlet of said injector.
15. The combustor of claim 14, wherein said air shield further
comprises an annular dome region proximate said first end, said
annular dome region comprises a peak positioned over a rim of said
inlet of said injector.
16. The combustor of claim 14, wherein said air shield further
comprises a scroll region proximate said first end, said scroll
region is defined by a radius that generally decreases along an
arcuate path about said inlet of said injector.
17. The combustor of claim 16, wherein said air shield further
comprises a transition region shaped to transition the channel
airflow to a velocity that approaches said injector generally
tangential to said inlet of said injector.
18. The combustor of claim 11, wherein said air shield is
configured to enclose at least a portion of a fuel supply line to
said injector.
19. The combustor of claim 11, wherein said air shield further
comprises a second section, said first section comprises a
telescoping portion at said second end that is configured to extend
at least partially over said second section.
20. The combustor of claim 11, wherein said air shield extends
circumferentially along said combustor for a maximum distance of
about one times to about three times a diameter of said injector.
Description
BACKGROUND
[0001] The field of the disclosure relates generally to a fuel
injector for a combustor of a rotary machine, and more particularly
to an air shield to control air flow to a fuel injector.
[0002] At least some known combustors used with rotary machines,
such as gas turbines, include at least one secondary fuel injector,
often referred to as a "late lean injector," located downstream
from a primary fuel nozzle. At least some known late lean injectors
mix a fuel supply with a supply of air, such as from a compressor
discharge casing. However, such a supply of air may not be as
steady or uniform as is desired under some operating conditions,
and a potential exists for small quantities of fuel to escape
through the late lean injector to the outside of the combustor.
BRIEF DESCRIPTION
[0003] In one aspect, an air shield for an injector of a combustor
is provided. The air shield includes a first section that extends
axially from a first end to a second end, and a channel defined by
the air shield. The channel includes at least one inlet proximate
to the second end. The at least one inlet is configured to receive
a channel airflow that is a portion of a surrounding airflow. The
channel is configured to control a distribution of the channel
airflow to the injector.
[0004] In another aspect, a combustor for a gas turbine is
provided. The combustor includes a liner that defines a primary
combustion zone, and a sleeve that substantially circumscribes the
liner. The combustor also includes a secondary combustion zone
downstream from, and in flow communication with, the first
combustion zone, and an injector coupled to the sleeve upstream
from the secondary combustion zone. The injector includes at least
one transfer tube in flow communication with the primary combustion
zone. The combustor further includes an air shield. The air shield
includes a first section that extends axially from a first end to a
second end, and a channel defined by the air shield. The channel
includes at least one inlet proximate to the second end. The at
least one inlet is configured to receive a channel airflow that is
a portion of a surrounding airflow of the combustor. The channel is
configured to control a distribution of the channel airflow to the
injector.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] FIG. 1 is a schematic view of an exemplary gas turbine;
[0006] FIG. 2 is a schematic section view of an exemplary combustor
that may be used with the exemplary gas turbine of FIG. 1;
[0007] FIG. 3 is a perspective view of a first exemplary embodiment
of an air shield coupled to the exemplary combustor of FIG. 2;
[0008] FIG. 4 is a schematic section view of a first embodiment of
an injector covered by the first exemplary air shield of FIG.
3;
[0009] FIG. 5 is another perspective view of the first exemplary
air shield shown in FIGS. 3 and 4;
[0010] FIG. 6 is a perspective view of a second exemplary
embodiment of an air shield coupled to the combustor shown in FIG.
2 and covering a second embodiment of an injector;
[0011] FIG. 7 is a schematic section view of the second exemplary
air shield covering the second exemplary injector shown in FIG. 6;
and
[0012] FIG. 8 is a flow diagram of an exemplary method of
assembling a combustor for a gas turbine, such as the exemplary gas
turbine shown in FIG. 1.
DETAILED DESCRIPTION
[0013] The exemplary methods and systems described herein overcome
at least some of the disadvantages associated with known late lean
injectors for combustors of rotary machines. The embodiments
described herein include an air shield configured to cover a late
lean injector. The air shield defines a channel that controls a
distribution of an airflow to the late lean injector. For example,
the air shield may be shaped to distribute the air flow in the
channel to facilitate symmetric flow into an inlet of the late lean
injector, facilitating improved fuel/air mixing and flow uniformity
in the late lean injector. Moreover, the air shield may enclose at
least a portion of a fuel supply line to the late lean
injector.
[0014] FIG. 1 is a schematic view of an exemplary gas turbine 10 in
which embodiments of the air shield of the current disclosure may
be used. In the exemplary embodiment, gas turbine 10 includes an
intake section 12, a compressor section 14 coupled downstream from
intake section 12, a combustor section 16 coupled downstream from
compressor section 14, and a turbine section 18 coupled downstream
from combustor section 16.
[0015] Turbine section 18 is coupled to compressor section 14 via a
rotor shaft 17. It should be noted that, as used herein, the term
"couple" is not limited to a direct mechanical, electrical, and/or
communication connection between components, but may also include
an indirect mechanical, electrical, and/or communication connection
between multiple components. During operation of gas turbine 10,
intake section 12 channels air towards compressor section 14.
Compressor section 14 compresses the air to a higher pressure and
temperature and discharges the compressed air towards combustor
section 16. In combustor section 16, the compressed air is mixed
with fuel and ignited to generate combustion gases that are
channeled towards turbine section 18. More specifically, combustor
section 16 includes at least one combustor 20, in which a fuel, for
example, natural gas and/or fuel oil, is injected into the air
flow, and the fuel-air mixture is ignited to generate high
temperature combustion gases that are channeled towards turbine
section 18.
[0016] Turbine section 18 converts the thermal energy from the
combustion gas stream to mechanical rotational energy, as the
combustion gases impart rotational energy to at least one rotor
blade 19 coupled to rotor shaft 17 within turbine section 18. Rotor
shaft 17 may be coupled to a load (not shown) such as, but not
limited to, an electrical generator and/or a mechanical drive
application. The exhausted combustion gases exit turbine section
18.
[0017] FIG. 2 is a schematic section view of an exemplary
embodiment of combustor 20 that may be used with gas turbine 10.
Although embodiments of the present disclosure will be described
with reference to combustor 20, in alternative embodiments,
combustor 20 may be any suitable combustor that enables embodiments
of the present disclosure to function as described herein. In the
illustrated embodiment, combustor 20 includes a head end 22. A
liner 24 extends axially, with respect to a longitudinal axis 40 of
combustor 20, from head end 22 to an opposite aft end 46. Liner 24
is substantially circumscribed by a sleeve 26. In addition, a
forward portion 45 of sleeve 26 proximate to head end 22 is
circumscribed by a sleeve housing 30. Liner 24 also extends
circumferentially about longitudinal axis 40 to generally define a
primary combustion zone 23. A secondary combustion zone 33 extends
downstream from, and is in flow communication with, primary
combustion zone 23.
[0018] Head end 22 includes a plurality of primary fuel nozzles 21
that are configured to mix fuel and air in any suitable fashion for
combustion within primary combustion zone 23. The combustion of the
mixture of fuel and air in primary combustion zone 23 produces
combustion gases that flow into secondary combustion zone 33 and
are channeled towards turbine section 18 (shown in FIG. 1).
[0019] Combustor 20 also includes at least one secondary, or late
lean, injector 32. In the illustrated embodiment, each at least one
late lean injector 32 is coupled to sleeve 26 upstream from
secondary combustion zone 33. In certain embodiments, the at least
one late lean injector 32 is a plurality of late lean injectors 32
that are spaced circumferentially around liner 24. Each at least
one late lean injector 32 receives fuel from a corresponding fuel
supply line 29. In an embodiment, each fuel supply line 29 extends
generally axially along a radially outer surface of sleeve housing
30 and a radially outer surface of sleeve 26 to the corresponding
late lean injector 32. In alternative embodiments, fuel supply line
29 may be at least partially defined within at least one of sleeve
housing 30 and sleeve 26. Additionally or alternatively, fuel
supply line 29 may be at least partially offset radially outwardly
from at least one of sleeve housing 30 and sleeve 26.
[0020] Each at least one late lean injector 32 is configured to mix
fuel delivered from fuel supply line 29 and air drawn from an
airflow 44 that surrounds combustor 20. In certain embodiments,
surrounding airflow 44 is a compressed air flow supplied from
compressor section 14 (shown in FIG. 1). Moreover, each at least
one late lean injector 32 includes at least one transfer tube 34
that is in flow communication with primary combustion zone 23. The
at least one late lean injector 32 is configured to inject the
mixed fuel and air through the at least one transfer tube 34 into
primary combustion zone 23. The fuel injected by the at least one
late lean injector 32 is combusted in secondary combustion zone
33.
[0021] Each at least one late lean injector 32 may be of any
suitable design to enable combustor 20 to function as described
herein. For example, but not by way of limitation, the at least one
late lean injector 32 may be at least one of a bell-mouth injector,
a tube-in-tube injector, a swirl injector, a rich catalytic
injector, and a shower-head type multi-tube injector.
[0022] FIG. 3 is a perspective view of a first exemplary embodiment
of an air shield 100 coupled to combustor 20. It should be
understood that the particular illustrated embodiment of combustor
20 is used for purposes of example only, and that air shield 100
may be used with any suitable alternative combustor. In the
illustrated embodiment, the at least one late lean injector 32 is a
plurality of circumferentially spaced late lean injectors 32, and a
corresponding plurality of circumferentially spaced air shields 100
is coupled to combustor 20 such that each air shield 100 covers a
corresponding late lean injector 32. In the illustrated embodiment,
each air shield 100 is formed from a partially transparent plastic
material. In alternative embodiments, air shield 100 may be formed
from any suitable material.
[0023] Each air shield 100 includes a first section 102 that
extends axially from a first end 101, configured to be disposed
proximate the corresponding late lean injector 32, to a second end
103, configured to be disposed proximate sleeve housing 30. In
certain embodiments, each air shield 100 extends circumferentially
along combustor 20 for a maximum distance of about one times to
about three times a diameter of the corresponding late lean
injector 32. In a particular embodiment, each air shield 100
extends circumferentially along combustor 20 for a maximum distance
of about two times the diameter of the corresponding late lean
injector 32. In alternative embodiments, each air shield 100
extends circumferentially along combustor 20 for a maximum distance
of greater than about three times the diameter of the corresponding
late lean injector 32.
[0024] Air shield 100 defines a channel 112 when air shield 100 is
coupled to combustor 20. Channel 112 is configured to receive a
channel airflow 144 that is a portion of surrounding airflow 44,
and to distribute channel airflow 144 to late lean injector 32.
Moreover, air shield 100 defines channel 112 to control a
distribution of channel airflow 144 to late lean injector 32 in a
desired fashion.
[0025] For example, channel 112 is configured to receive a
substantial portion of channel airflow 144 from surrounding airflow
44 proximate second end 103, rather than from surrounding airflow
44 proximate to first end 101. In certain embodiments, surrounding
airflow 44 proximate to second end 103 is relatively less dynamic
as compared to surrounding airflow 44 proximate to first end 101.
Thus, each channel 112 is configured to distribute a relatively
uniform airflow 144 to each of the corresponding plurality of
circumferentially spaced late lean injectors 32.
[0026] In the illustrated embodiment, first section 102 is coupled
to sleeve 26, and air shield 100 also includes a second section 104
coupled to sleeve housing 30. Second section 104 is in flow
communication with first section 102. In alternative embodiments,
second section 104 may be omitted. Also in the illustrated
embodiment, first section 102 includes a neck 106 proximate to
second end 103 and a pair of shoulder regions 108 that extend from
neck 106. First section 102 also includes an annular dome region
110 proximate first end 101, such that annular dome region 110 is
configured to be disposed radially outwardly from late lean
injector 32. Neck 106, pair of shoulder regions 108, and annular
dome region 110 of air shield 100 further define channel 112 to
control the distribution of channel airflow 144 to late lean
injector 32 in a desired fashion, as will be described with
reference to FIGS. 4 and 5.
[0027] FIG. 4 is a schematic section view of a first particular
embodiment of late lean injector 32 covered by air shield 100, as
shown in FIG. 3. In the illustrated embodiment, late lean injector
32 includes a bell-mouth air inlet 114, in addition to a central
spindle inlet 146. Channel airflow 144 approaches bell-mouth air
inlet 114 within channel 112 from second end 103. If an effect of
annular dome region 110 is disregarded, a disproportionate portion
of channel airflow 144 would tend to flow over a side of a rim 118
of bell-mouth air inlet 114 that is closest to second end 103,
which would tend to produce an asymmetric air flow through late
lean injector 32. Such asymmetric air flow would tend to result in
less effective mixing of fuel and air in late lean injector 32.
[0028] As can be seen in FIG. 4, annular dome region 110 of air
shield 100 further defines channel 112 to control distribution of
channel airflow 144 to late lean injector 32. More specifically,
annular dome region 110 is substantially centered over late lean
injector 32, and annular dome region 110 is sized such that a peak
116 of annular dome region 110 is positioned over rim 118 of
bell-mouth air inlet 114. Thus, a portion of channel 112 defined by
annular dome region 110 is configured to distribute channel airflow
144 into late lean injector 32 substantially evenly around a
perimeter of bell-mouth air inlet 114 as compared to the late lean
injector with no air shield 100, producing a more symmetric airflow
through late lean injector 32. It should be understood that air
shield 100 may be used with any suitable late lean injector 32, and
is not limited to use with the particular embodiment of late lean
injector 32 shown in FIG. 4. For example, although peak 116 and the
perimeter of rim 118 are generally circular in the illustrated
embodiment, it should be understood that peak 116 and the perimeter
of rim 118 may have other suitable shapes. For another example,
although late lean injector 32 includes spindle inlet 146 in the
illustrated embodiment, certain other embodiments of late lean
injector 32 do not include spindle inlet 146.
[0029] FIG. 5 is another perspective view of air shield 100 in
which at least one inlet 120 to channel 112 is illustrated. The at
least one inlet 120 is configured to receive a portion of
surrounding airflow 44 as channel airflow 144 (shown in FIG. 3).
Each at least one inlet 120 is located generally proximate second
end 103. In the illustrated embodiment, each at least one inlet 120
is located on at least one of neck 106 and shoulder regions
108.
[0030] In the illustrated embodiment, the at least one inlet 120
includes side windows 122. Each side window 122 is defined through
a side wall of first section 102 of air shield 100 along a
corresponding shoulder region 108. The at least one inlet 120 also
may include at least one top window 124 defined through a top wall
of neck 106. Additionally, the at least one inlet 120 may include a
plurality of apertures 126 defined through a top wall of each
shoulder region 108, and may include a plurality of apertures 128
defined through the top wall of neck 106. The at least one inlet
120 further may include an aperture or window 130 defined through a
wall of second section 104. For example, in the illustrated
embodiment, aperture 130 is defined around an opening through which
fuel supply line 29 extends into channel 112. Additionally or
alternatively, the at least one inlet 120 may include any other
suitable window, aperture, channel, or other type of inlet into
channel 112.
[0031] It should be understood that any type or position of inlet
120 may be used in combination with any other type or position of
inlet 120 without departing from the scope of this disclosure. For
example, in a particular embodiment, the at least one inlet 120
includes side windows 122 and top window 124, and does not include
apertures 126, 128, and 130. For another example, in an alternative
embodiment, the at least one inlet 120 includes side windows 122
and apertures 126 and 128, and does not include top window 124 and
aperture 130. In general, a type and number of inlets 120 may be
chosen to further control a distribution of channel airflow 144 to
late lean injector 32 (shown in FIG. 3) in a desired fashion. For
example, apertures 126 may be used to input additional channel
airflow 144 near shoulder regions 108 to compensate for a tendency
of channel airflow 144 to separate near shoulder regions 108.
Similarly, at least one of top window 124 and apertures 128 may be
used to push channel airflow 144 closer to the side walls of air
shield 100. For another example, a size of side windows 122
relative to a size of at least one of top window 124 and apertures
128 can be chosen to reduce non-axial components of channel airflow
144 as it approaches late lean injector 32.
[0032] In certain embodiments, air shield 100 is configured to
capture any fuel that escapes from late lean injector 32. More
specifically, channel 112 is configured such that channel airflow
144 develops a velocity towards late lean injector 32 sufficient to
sweep the escaped fuel back through the late lean injector 32 into
the primary combustion zone 23. The velocity of channel airflow 144
prevents the escaped fuel from exiting channel 112 through the at
least one inlet 120.
[0033] In the illustrated embodiment, first section 102 includes a
telescoping portion 134 at second end 103 that is configured to
extend at least partially over second section 104. More
specifically, telescoping portion 134 is configured for sliding
movement over second section 104 in a direction generally parallel
to longitudinal axis 40 (shown in FIG. 2), such that air shield 100
accommodates relative motion parallel to longitudinal axis 40
between sleeve 26 and sleeve housing 30. For example, in certain
embodiments, upon initiation of operation of gas turbine 10, sleeve
26 expands axially towards head end 22 relative to sleeve housing
30. Because first section 102 is coupled to sleeve 26, first
section 102 moves towards second section 104. Telescoping portion
134 slides over second section 104 towards head end 22 to maintain
an integrity of channel 112. Upon cessation of operation of gas
turbine 10, sleeve 26 retracts axially from sleeve housing 30, and
telescoping portion 134 slides over second section 104 away from
head end 22 to maintain an integrity of channel 112. In alternative
embodiments, first section 102 does not include telescoping portion
134.
[0034] With reference to FIGS. 3 and 5, in the illustrated
embodiment, air shield 100 is configured to enclose at least a
portion of the corresponding fuel supply line 29. In certain
embodiments, air shield 100 is configured to protect fuel supply
line 29 from damage during at least one of shipping, installation,
and maintenance of the combustor. For example, air shield 100 may
have a suitable strength and stiffness to absorb accidental impacts
that otherwise potentially could damage fuel supply line 29. In
alternative embodiments, air shield 100 is not configured to
enclose at least a portion of the corresponding fuel supply line
29.
[0035] FIG. 6 is a perspective view, and FIG. 7 is a schematic
section view, of a second exemplary embodiment of an air shield 200
coupled to combustor 20 and covering a second particular embodiment
of late lean injector 32. As described above, the at least one late
lean injector 32 may be a plurality of circumferentially spaced
late lean injectors 32, and a corresponding plurality of
circumferentially spaced air shields 200 may be coupled to
combustor 20 such that each air shield 200 covers a corresponding
late lean injector 32. Each air shield 200 generally has an axial
and circumferential extent similar to that described for air shield
100.
[0036] With reference to FIGS. 6 and 7, air shield 200 is
substantially similar to air shield 100 in several respects, and
similar features will be given the same reference numbers. For
example, air shield 200 extends from first end 101 to second end
103, defines channel 112 configured to receive channel airflow 144
that is a portion of surrounding airflow 44, and is configured to
receive a substantial portion of channel airflow 144 from
surrounding airflow 44 proximate second end 103, rather than from
proximate first end 101. In addition, air shield 200 includes first
section 102 coupled to sleeve 26 and, optionally, second section
104 coupled to sleeve housing 30. In the illustrated embodiment,
first section 102 includes neck 106 proximate to second end 103,
pair of shoulder regions 108 that extend from neck 106, at least
one inlet 120, and, optionally, telescoping portion 134. In the
illustrated embodiment, the at least one inlet 120 includes side
windows 122 and top window 124, although in alternative
embodiments, any suitable combination of inlets 120 may be used, as
described above with regard to air shield 100. Similarly, in the
illustrated embodiment, air shield 200 is configured to enclose at
least a portion of the corresponding fuel supply line 29, although
in alternative embodiments, air shield 200 is not configured to
enclose at least a portion of the corresponding fuel supply line
29.
[0037] As described above, late lean injector 32 is configured to
inject mixed fuel and air through the at least one transfer tube 34
into primary combustion zone 23 (shown in FIG. 2). In the
illustrated embodiment of FIGS. 6 and 7, late lean injector 32
includes a swirler inlet 214, in addition to a spindle inlet 246.
Swirler inlet 214 includes a plurality of vanes 216
circumferentially spaced about a central axis 220 of swirler inlet
214. Central axis 220 is defined to be normal to a surface of
sleeve 26 when air shield 200 is coupled to combustor 20. Each vane
216 is oriented at a vane angle 226 with respect to a radial line
222 extending from central axis 220 through the vane, such that
swirler inlet 214 is configured to impart a swirl about central
axis 220 to air received from channel airflow 144. In certain
embodiments, the swirl imparted by swirler inlet 214 improves a
mixing of fuel and air by late lean injector 32.
[0038] In the illustrated embodiment, air shield 200 includes a
scroll region 232 proximate first end 101, such that scroll region
232 is configured to be disposed radially outwardly from late lean
injector 32. Air shield 200 also includes a transition region 230
disposed between scroll region 232 and second end 103. Scroll
region 232 is defined by a radius 234 measured from a central point
236 that is configured to lie on central axis 220 when air shield
200 is coupled to combustor 20. Radius 234 generally decreases
along an arcuate path about swirler inlet 214, as illustrated in
FIG. 6 at several representative locations. In the illustrated
embodiment, radius 234 generally decreases from a maximum value
proximate a location at which scroll region 232 intersects
transition region 230. Scroll region 232, transition region 230,
neck 106, and pair of shoulder regions 108 are in flow
communication and define channel 112 to control the distribution of
channel airflow 144 to late lean injector 32 in a desired fashion,
as will be described herein.
[0039] Channel airflow 144 approaches swirler inlet 214 within
channel 112 from second end 103. If an effect of scroll region 232
is disregarded, a disproportionate portion of channel airflow 144
would tend to impinge certain ones of the plurality of vanes 216 at
a range of angles that vary significantly with respect to vane
angle 226, which would tend to produce a significant variation in
inlet velocities around a perimeter of swirler inlet 214 and
produce an asymmetric air flow through late lean injector 32. Such
asymmetric air flow would tend to result in less effective mixing
of fuel and air in late lean injector 32.
[0040] As can be seen in FIG. 6, the general decrease of radius 234
along the arcuate path about swirler inlet 214 tends to impart a
pre-swirl to channel airflow 144. Thus, scroll region 232 is shaped
to decrease a variation in the angle at which airflow 144 impinges
each vane 216. Moreover, in the illustrated embodiment, transition
region 230 is shaped to transition channel airflow 144 from a
generally axial velocity proximate second end 103 to a velocity
that approaches late lean injector 32 generally tangential to
swirler inlet 214. Thus, transition region 230 cooperates with
scroll region 232 to decrease the variation in the angle at which
airflow 144 impinges each vane 216.
[0041] In the illustrated embodiment, vanes 216 have a vane angle
226 oriented such that swirler inlet 214 is configured to impart a
counterclockwise swirl about central axis 220, and radius 234
decreases along a correspondingly counterclockwise path about
swirler inlet 214 to impart a correspondingly counterclockwise
pre-swirl to channel airflow 144. Moreover, transition region 230
is oriented to facilitate transitioning channel airflow 144 to a
counterclockwise tangential velocity. In an alternative embodiment
(not shown), vanes 216 have an oppositely oriented vane angle 226
such that swirler inlet 214 is configured to impart a clockwise
swirl about central axis 220, radius 234 decreases along a
correspondingly clockwise path about swirler inlet 214 to impart a
correspondingly clockwise pre-swirl to channel airflow 144, and
transition region 230 is oriented to facilitate transitioning
channel airflow 144 to a clockwise tangential velocity.
[0042] Thus, a portion of channel 112 defined by scroll region 232,
and optionally also by transition region 230, is configured to
distribute channel airflow 144 into late lean injector 32
substantially evenly around a perimeter of swirler inlet 214 as
compared to the late lean injector with no air shield 200,
producing a more symmetric airflow through late lean injector 32.
It should be understood that air shield 200 may be used with any
suitable late lean injector 32, and is not limited to use with the
particular embodiment of late lean injector 32 shown in FIGS. 6 and
7.
[0043] An exemplary method 800 of assembling a combustor, such as
combustor 20, for a gas turbine, such as gas turbine 10, is
illustrated in FIG. 8. With reference also to FIGS. 1-7, method 800
includes disposing 802 a first end, such as first end 101, of an
air shield, such as air shield 100 or air shield 200, proximate an
injector, such as late lean injector 32. Method 800 also includes
disposing 804 a second end, such as second end 103, of the air
shield upstream of the first end. Method 800 further includes
coupling 806 the air shield to a sleeve, such as sleeve 26, such
that a channel, such as channel 112, is defined. The channel is
configured to control a distribution of a channel airflow, such as
channel airflow 144, to the injector. The channel has at least one
inlet, such as at least one inlet 120, proximate to the second end.
The at least one inlet is configured to receive a portion of a
surrounding airflow, such as surrounding airflow 44, of the
combustor as the channel airflow.
[0044] In certain embodiments, coupling 806 the air shield to a
sleeve further includes coupling 808 the air shield such that the
channel is further configured to distribute the channel airflow
substantially evenly around a perimeter of an inlet, such as
bell-mouth air inlet 114 or swirler inlet 214, of the injector. The
air shield may have an annular dome region, such as annular dome
region 110, proximate the first end, and method 800 may further
include positioning 810 a peak, such as peak 116, of the annular
dome region over a rim, such as rim 118, of the inlet of the
injector. Alternatively or additionally, the air shield may include
a scroll region, such as scroll region 232, proximate the first
end, and coupling 806 the air shield to a sleeve may further
include coupling 812 the air shield such that a radius of the
scroll region generally decreases along an arcuate path about the
inlet of the injector. In certain embodiments, coupling 806 the air
shield to a sleeve further includes enclosing 814 at least a
portion of a fuel supply line to the injector, such as fuel supply
line 29, within the air shield.
[0045] Exemplary embodiments of an air shield configured to cover a
late lean injector of a combustor are described above in detail.
The embodiments provide an advantage in controlling a distribution
of an airflow to the late lean injector. For example, the air
shield may be shaped to facilitate symmetric flow into an inlet of
the late lean injector, facilitating improved fuel/air mixing and
flow uniformity in the late lean injector. The embodiments also
provide an advantage in that the air shield may enclose at least a
portion of a fuel supply line to facilitate protecting the fuel
supply line during, for example, shipping, installation, and
maintenance of the combustor.
[0046] The methods and systems described herein are not limited to
the specific embodiments described herein. For example, components
of each system and/or steps of each method may be used and/or
practiced independently and separately from other components and/or
steps described herein. In addition, each component and/or step may
also be used and/or practiced with other assemblies and
methods.
[0047] While the disclosure has been described in terms of various
specific embodiments, those skilled in the art will recognize that
the disclosure can be practiced with modification within the spirit
and scope of the claims. Although specific features of various
embodiments of the disclosure may be shown in some drawings and not
in others, this is for convenience only. Moreover, references to
"one embodiment" in the above description are not intended to be
interpreted as excluding the existence of additional embodiments
that also incorporate the recited features. In accordance with the
principles of the disclosure, any feature of a drawing may be
referenced and/or claimed in combination with any feature of any
other drawing.
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