U.S. patent application number 15/070983 was filed with the patent office on 2016-07-07 for blade connection for a rotor blade of a wind turbine.
The applicant listed for this patent is Nordex Energy GmbH. Invention is credited to Christian Guenther.
Application Number | 20160195061 15/070983 |
Document ID | / |
Family ID | 45023506 |
Filed Date | 2016-07-07 |
United States Patent
Application |
20160195061 |
Kind Code |
A1 |
Guenther; Christian |
July 7, 2016 |
BLADE CONNECTION FOR A ROTOR BLADE OF A WIND TURBINE
Abstract
A blade connection for a rotor blade of a wind turbine having a
plurality of receptacles which extend in the longitudinal direction
of the rotor blade and can each receive a longitudinal bolt and are
in contact with a component having an inner thread for the
longitudinal bolt. The rotor blade is manufactured from two
materials, at least in the region of the blade connection, wherein
a first material is a composite material, and a second material is
a composite material provided with at least one reinforcement layer
made of metal and/or ceramic. The receptacles are composed of the
first material and the second material is bonded to the first
material.
Inventors: |
Guenther; Christian;
(Hamburg, DE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Nordex Energy GmbH |
Hamburg |
|
DE |
|
|
Family ID: |
45023506 |
Appl. No.: |
15/070983 |
Filed: |
March 15, 2016 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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13673544 |
Nov 9, 2012 |
9316203 |
|
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15070983 |
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Current U.S.
Class: |
416/204A |
Current CPC
Class: |
F05B 2260/301 20130101;
Y02P 70/50 20151101; Y02P 70/523 20151101; Y02E 10/721 20130101;
F03D 1/0675 20130101; F03D 1/0658 20130101; F05B 2280/2004
20130101; F05B 2280/6003 20130101; Y02E 10/72 20130101; F05B
2280/702 20130101 |
International
Class: |
F03D 1/06 20060101
F03D001/06 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 11, 2011 |
EP |
11008966.1 |
Claims
1-9. (canceled)
10. A blade connection for a rotor blade of a wind turbine, said
rotor blade defining a longitudinal direction and having a blade
connection region, said blade connection comprising: a plurality of
longitudinal bolts; a plurality of threaded components each having
an inner thread configured for one said longitudinal bolts, each
one of said threaded components being configured as a transverse
pin having an opening to the inner thread thereof; a plurality of
receptacles extending in said longitudinal direction of said rotor
blade and each one of said receptacles being configured to receive
one of said threaded components and one of said longitudinal bolts,
each one of said receptacles including a first receptacle portion
extending in the longitudinal direction for accommodating a
corresponding one of said longitudinal bolts therein and a second
receptacle portion running transversely to said first receptacle
portion for accommodating a corresponding one of said transverse
pins therein; said rotor blade being, at least in said connection
region, made of a first material and a second material; said first
material being a composite material and having a first rigidity;
said second material being a hybrid laminate material having at
least one reinforcement layer of said at least one of metal and
ceramic and said second material having a second rigidity greater
than said first rigidity of said first material; said first
material defining said first receptacle portion; said second
material being bonded to said first material; and, said second
material defining a wall formed therein at least partially
delimiting said second receptacle portion.
11. The blade connection according to claim 10, wherein said first
material is a fiber-reinforced composite material.
12. The blade connection of claim 10, wherein said first material
runs in a circular cylinder shape in said blade connection and has
an inner surface and an outer surface: and said second material
also runs in a circular cylinder shape and is bonded to at least
one of said inner surface and said outer surface of said first
material.
13. The blade connection of claim 12, wherein said wall of said
second receptacle portion has respective end sections formed by
said second material.
14. The blade connection of claim 10, wherein said threaded
components are each configured as a sleeve defining said inner
thread and are each arranged in a corresponding one of said
receptacles.
15. The blade connection of claim 10, wherein said first material
defines a wall formed therein delimiting the remainder of said
second receptacle portion.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation application of patent
application Ser. No. 13/673,544, filed Nov. 9, 2012, which claims
priority from European application 11008966.1, filed Nov. 11, 2011,
and the entire content of both applications is incorporated herein
by reference.
FIELD OF THE INVENTION
[0002] The present invention relates to a blade connection for a
rotor blade of a wind turbine.
BACKGROUND OF THE INVENTION
[0003] United States patent application publication 2011/0044817
discloses a method for fabricating a blade connection of a rotor
blade for a wind turbine, in which method attachment elements which
are embodied separately are arranged on a circular arc and spaced
apart from one another with spacer elements.
[0004] U.S. Pat. No. 8,133,029 and United States patent application
publication 2012/0148404 disclose a rotor blade connection for a
wind turbine, in which rotor blade connection a lateral pin and a
connecting device can be operatively connected to one another. In
order to increase the flexural strength of the lateral pin it is
proposed to provide the latter with a relatively large cross
section in the longitudinal direction of the connecting device.
[0005] U.S. Pat. No. 4,412,784 discloses a rotor blade in which a
longitudinal bolt, which extends in the longitudinal direction of
the rotor blade, is secured by a lateral bolt which is guided
laterally through the rotor blade. In the region of the
longitudinal bolt, a layer with a first material is reinforced by a
composite material with cross-wise fiber orientation.
[0006] U.S. Pat. No. 7,438,533 discloses a blade connection for a
rotor blade in which a bolt is secured in the direction of the
rotor blade by a lateral bolt which is guided laterally through the
rotor blade. The receptacle of the longitudinal bolt is formed from
a hybrid laminate which is formed from alternating layers of glass
fibers and carbon fibers, wherein the fibers extend in the
longitudinal direction of the blade.
SUMMARY OF THE INVENTION
[0007] It is an object of the invention to provide, using simple
means, a blade connection for a rotor blade of a wind turbine,
which blade connection permits a stable connection of even long to
very long rotor blades to the rotor hub.
[0008] The blade connection according to the invention is provided
and intended for a rotor blade of a wind turbine which can be
connected, for example, to a rotor hub or a pitch bearing. The
blade connection according to the invention can also be used to
connect one rotor blade segment to another rotor blade segment. The
blade connection has receptacles, extending in the longitudinal
direction of the rotor blade, for, in each case, one longitudinal
bolt and, in each case, one component which is provided with an
inner thread for the longitudinal bolt and can be arranged in the
receptacle for connecting to the longitudinal bolt. In the
configuration according to the invention, the rotor blade is
manufactured from two materials, at least in the region of the
blade connection. According to the invention, a first material is
provided which is a composite material, preferably a
fiber-reinforced composite material. Furthermore, a second material
is provided which is a composite material (hybrid laminate) which
is provided with at least one reinforcement layer made of metal
and/or ceramic. The hybrid laminate can also contain reinforcement
fibers in addition to the reinforcement layers made of metal and/or
ceramic. According to the invention, the receptacles are composed
completely of the first material. The first material thereby forms
at least one lateral surface. The second material, which is
significantly more rigid than the first material, is bonded to the
lateral surface of the first material in a planar fashion. This
means that the receptacle for the longitudinal bolt is formed by
the first material, which is bonded in a planar fashion in the
region of the blade connection to the second material having
reinforcement layers made of metal and/or ceramic. The invention is
based on the realization that the blade connection can be
manufactured particularly easily if the receptacle for the
longitudinal bolt is composed of a conventional composite material.
The blade connection is made more rigid by means of a hybrid
laminate, which is provided with reinforcement layers made of metal
and/or ceramic and is connected to the composite laminate in a
planar fashion.
[0009] In a further preferred embodiment, a transverse pin with a
threaded opening is provided as a component, which transverse pin
is inserted into a transverse pin receptacle which runs laterally
with respect to the receptacle. The transverse pin, which is
inserted into the transverse pin receptacle, serves as a counter
support for the longitudinal bolt and applies the acting forces to
the rotor blade.
[0010] In one preferred embodiment, the first material, which forms
the receptacles, forms a circumferential ring with an inner lateral
surface and an outer lateral surface, wherein the inner lateral
surface points toward the inside of the rotor blade, and the outer
lateral surface points toward the outside of the rotor blade. The
inside and/or outside of the blade connection are formed by the
second material which is connected to the inner lateral surface
and/or outer lateral surface of the first material. In this
embodiment, the first material extends continuously in the
circumferential direction through the rotor blade wall laterally
with respect to the transverse pin receptacle. The second material
covers the inner lateral surface and/or outer lateral surface of
the first material and forms the outer side or inner side of the
rotor blade wall, while the first material forms a type of core in
the circumferential direction of the rotor blade.
[0011] The wall of the transverse pin receptacle is preferably
formed at least partially by the second material. With respect to
the stability of the blade connection, this means that the
transverse pin is at least partially surrounded by a second
material, which is made significantly more rigid than the first
material, which forms the receptacle for the longitudinal bolt.
[0012] The wall of the transverse pin receptacle is preferably
formed by the second material in its end sections in order to
secure the inserted transverse pin. The end sections of the
transverse pin receptacle are formed here by the second material
which is connected on the outside and/or the inside to the first
material which forms the receptacle.
[0013] In a second embodiment, the component is embodied as a
sleeve with an inner thread. The sleeve is arranged in the
receptacle for the longitudinal bolt in the rotor wall.
[0014] In one preferred embodiment, the first material, which forms
the receptacle, is embodied as a segment of a circular cylinder,
wherein each segment has an inner surface, an outer surface and two
lateral surfaces. The sleeve can be laminated into the first
material in a known manner. The second material is disposed between
each two adjacent lateral surfaces of two segments and is connected
thereto. This produces a structure along the circumferential
direction of the blade connection, in which direction the first and
the second material are arranged alternately and the receptacles
for the longitudinal bolts and the sleeves are each formed by the
first material. The second material, which is arranged between the
segments for the longitudinal bolts, reinforces the blade
connection in the longitudinal direction of the receptacle. In the
circumferential direction, the second material forms a positioning
aid for the segments composed of the first material.
[0015] In one preferred embodiment, an outer side and/or inner side
of the rotor blade is formed by the first material which is bonded
to the second material, arranged between the segments, and the
outer surface and inner surface of the segments made of the first
material.
[0016] The first material preferably has an anisotropic or
orthotropic design. The reinforcement layers which are contained in
the second material behave isotropically, as a result of which the
second material has quasi-isotropic properties.
[0017] The two described embodiments of the component with the
sleeve and transverse pin can also be combined with one another,
wherein the sleeve then additionally has an outer thread with which
it can threadably engage the transverse pin.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The invention will now be described with reference to the
drawings wherein:
[0019] FIG. 1 shows a section through a rotor blade wall in the
region of a transverse pin;
[0020] FIG. 2 shows a section along the line A-A of FIG. 1;
[0021] FIG. 3 shows a section through the rotor blade wall in the
region of a sleeve;
[0022] FIG. 4 shows a section along the line B-B of FIG. 3;
and,
[0023] FIG. 5 is an exploded perspective view showing a plurality
of receptacles in the connection region of the rotor blade for
receiving corresponding ones of a plurality of longitudinal
bolts.
DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
[0024] FIG. 1 shows a section through a rotor blade connection in
which a ring 12 of a pitch bearing is attached to a rotor blade
with the aid of a longitudinal bolt 10. The perspective view of
FIG. 5 shows receptacles 25 in the blade connection region of the
rotor blade. A plurality of longitudinal bolts 10 are received in
corresponding ones of the receptacles.
[0025] In principle, it is also possible to guide the longitudinal
bolts 10 through a corresponding section of the rotor hub. On the
hub side, the ring 12 of the pitch bearing is secured on the
longitudinal bolt 10 by a nut 14 and a washer 16. The longitudinal
bolt 10 has a thread 18 at its end facing toward the rotor blade.
The thread 18 threadably engages a transverse pin 20. The
transverse pin 20 is inserted through a transverse pin receptacle
22 into the rotor blade wall laterally with respect to the
longitudinal direction of the longitudinal bolt 10, and has a
drilled hole with an inner thread with which the longitudinal bolt
10 is threadably engaged. The transverse pin receptacle thereby
extends through the rotor blade wall from the inside to the
outside, or vice versa. The transverse pin receptacle can also be
embodied as a drilled blind hole. The inner side and outer side of
the rotor blade wall between the transverse pin 20 and the pitch
bearing 12 are made of a hybrid laminate 24. The hybrid laminate 24
is formed from a fiber composite material into which reinforcement
layers are placed. The reinforcement layers can be made of metal or
ceramic. The hybrid laminate has a high degree of rigidity. The
region of the receptacle 25 for the longitudinal bolt 10 is formed
by a composite material 26 which can be provided with reinforcement
fibers, in particular carbon fibers or glass fibers.
[0026] On the blade tip side of the transverse pin 20, the hybrid
laminate 24 continues over a predetermined region of the rotor
blade on the inner side and outer side of the rotor blade wall. In
a region (not shown) of the rotor blade, the hybrid laminate can
then end and be replaced by the composite material 26 with or
without reinforcement fibers. In the blade-tip-side region which
adjoins the transverse pin directly, there is the composite
material 26 between the hybrid laminate 24, which composite
material 26 completely fills the blade-tip-side space behind the
transverse pin 20.
[0027] FIG. 2 shows a section along line A-A of FIG. 1. The
longitudinal bolt 10, which is guided in the receptacle 25, can be
clearly seen. The receptacle 25 is completely surrounded by the
composite material 26. It is to be noted here that the illustration
in FIG. 2 has two sections, and the blade connection continues at
the edges 28 and 30, running around in the peripheral direction,
with the result that side 32 forms, for example, the outer side and
side 34 then forms the inner side of the rotor blade. FIG. 2 shows
that the inner region and the outer region of the rotor blade wall
are formed in the region of the blade connection by the hybrid
laminate 24 which is connected to the composite material 26 in a
planar fashion.
[0028] FIG. 3 shows an alternative embodiment of a rotor blade
connection, in which embodiment the longitudinal bolt 10'
threadably engages a sleeve 36' via a thread 18'. The longitudinal
bolt 10' is guided through an inner ring or outer ring of a pitch
bearing 12'. The pitch bearing 12' is secured at the rotor-hub-side
end of the longitudinal bolt 10' by a nut 14' and a washer 16'.
[0029] The sleeve 36' is arranged in the receptacle 25' for the
longitudinal bolt 10' and extends to the rotor-hub-side end of the
rotor blade. The sleeve 36' is laminated into a composite material
26' which forms a segment of the substantially circular cylindrical
rotor blade wall. The composite material 26' is surrounded in the
radial direction by a cover layer made of the same, or of a
different conventional, composite material 26'', which forms the
outer side 32' and the inner side 34' of the rotor blade wall.
[0030] FIG. 4 shows a section along the line B-B of FIG. 3. The
inner sleeve 36' with the longitudinal bolt 10' is embedded in a
receptacle made of composite material 26'. The receptacle is
configured as a segment of a circular cylinder. The composite
material 26' surrounds the sleeve 36' completely and forms a
covering. The illustration in FIG. 4 also has two cut sections,
with the result that the blade connection continues at the edges
28' and 30', running in the circumferential direction. The side 32'
forms, for example, the outer side and the side 34' forms the inner
side of the rotor blade wall.
[0031] As can be seen in FIG. 4, the hybrid laminate 24' is, in the
circumferential direction of the blade connection, arranged between
two mutually adjacent segments with the receptacles 25'. The hybrid
laminate 24' is connected in a planar fashion to the side surface
of the segments which surround the receptacle 25'. The outer side
32' and the inner side 34' of the rotor blade wall are each covered
by a layer made of composite material 26''.
[0032] In a region (not shown in FIG. 3) of the rotor blade wall,
the hybrid laminate 24' can end in its thickness, preferably in the
shape of a wedge, with the result that the rotor blade wall is then
formed completely from the composite material 26'.
[0033] It is understood that the foregoing description is that of
the preferred embodiments of the invention and that various changes
and modifications may be made thereto without departing from the
spirit and scope of the invention as defined in the appended
claims.
* * * * *