U.S. patent application number 14/874847 was filed with the patent office on 2016-05-05 for varistor device.
The applicant listed for this patent is POWERTECH INDUSTRIAL CO., LTD.. Invention is credited to JUNG-HUI HSU.
Application Number | 20160125983 14/874847 |
Document ID | / |
Family ID | 55853411 |
Filed Date | 2016-05-05 |
United States Patent
Application |
20160125983 |
Kind Code |
A1 |
HSU; JUNG-HUI |
May 5, 2016 |
VARISTOR DEVICE
Abstract
A varistor device includes a main body, a conductive area, a
specific-melting-point metallic pin, and an elastic unit. The main
body has a first surface, and the conductive area is located at the
first surface. The specific-melting-point metallic pin has a first
section and a second section. The first section and the second
section are one-piece formed. The first section is fixedly disposed
on the conductive area. The second section has a specific melting
point such that the second section melts when a current flows
between the first surface and the second section so as to expose
the second section to a temperature greater than the specific
melting point. The elastic unit has an end connected to the second
section, and the elastic unit provides an elastic force to the
second section to break the second section so as to cut off the
current when the second section melts.
Inventors: |
HSU; JUNG-HUI; (NEW TAIPEI
CITY, TW) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
POWERTECH INDUSTRIAL CO., LTD. |
NEW TAIPEI CITY |
|
TW |
|
|
Family ID: |
55853411 |
Appl. No.: |
14/874847 |
Filed: |
October 5, 2015 |
Current U.S.
Class: |
338/21 |
Current CPC
Class: |
H01C 1/144 20130101;
H01C 7/126 20130101; H01C 7/102 20130101 |
International
Class: |
H01C 7/12 20060101
H01C007/12; H01C 7/108 20060101 H01C007/108 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 5, 2014 |
TW |
103138386 |
Claims
1. A varistor device, comprising: a main body having a first
surface; a conductive area located at the first surface; a
specific-melting-point metallic pin having a first section and a
second section, wherein the first section and the second section
are one-piece formed, the first section is fixedly disposed on the
conductive area, the second section has a specific melting point
such that the second section melts when a current flows between the
first surface and the second section as to expose the second
section to a temperature greater than the specific melting point;
and an elastic unit having an end connected to the second section,
wherein the elastic unit provides an elastic force to the second
section to break the second section as to cut off the current when
the second section melts.
2. The varistor device according to claim 1, wherein the specific
melting point ranges from a melting point of a soldering material
to a melting point of the main body.
3. The varistor device according to claim 1, wherein the
specific-melting-point metallic pin is formed of a material
including a primary metal selected from the group consisting of
aluminum, lead, zinc, tin, and any combination thereof.
4. The varistor device according to claim 1, wherein the conductive
area has a covering layer covering the first surface, the covering
layer is formed of a material including silver and has a pattern,
and the second section extends outwardly from the conductive area
and serves as a first supporting pin of the main body.
5. The varistor device according to claim 1, further comprising a
conductive pin having a first section and a second section, the
first section of the conductive pin is fixedly disposed on a second
surface of the main body, the second section of the conductive pin
extends outwardly from the main body and serves as a second
supporting pin of the main body, the elastic unit has another end
fixedly disposed on the second section of the conductive pin and
electrically insulated from the conductive pin.
6. The varistor device according to claim 1, further comprising a
housing, wherein the housing houses the main body and has a melting
point greater than the specific melting point, and the elastic unit
has another end fixedly disposed on the housing.
7. A varistor device, comprising: a first main body and a second
main body stacked with each other; a spacing piece interposed
between the first main body and the second main body; and a
metallic pin interposed between the first main body and the second
main body and bypassing the spacing piece, wherein the metallic pin
has an end extending outwardly from a side of the first main body,
and the metallic pin has another end bypassing the spacing piece
and fixedly disposed on the second main body.
8. The varistor device according to claim 7, wherein the metallic
pin has a bent section, the metallic pin bypasses the spacing piece
through the bent section, the varistor device further comprises a
heat-shrink unit, and the heat-shrink unit sleeves the bent
section.
9. The varistor device according to claim 7, further comprising at
least one third main body, wherein the first main body, the second
main body, and the third main body are stacked with one
another.
10. The varistor device according to claim 7, wherein further
comprising at least one conductive pin, wherein the conductive pin
and the metallic pin are positioned at two opposite sides of the
first main body respectively.
11. A varistor device, comprising: a main body having a first
surface; a conductive area located at the first surface; and a
specific-melting-point metallic pin having a first section and a
second section, wherein the first section and the second section
are one-piece formed, the first section is fixedly disposed on the
conductive area, the second section has a specific melting point
such that the second section melts when a current flows between the
first surface and the second section as to expose the second
section to a temperature greater than the specific melting point.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present disclosure relates to a varistor device; in
particular, to a varistor device having a specific-melting-point
metallic pin.
[0003] 2. Description of Related Art
[0004] Varistors are used as control or compensation elements in
circuits either to provide optimal operating conditions or to
protect against excessive transient voltages. When used as
protection devices, they shunt the current created by the excessive
voltage away from sensitive components when triggered. The most
common type of varistor is the metal-oxide varistor (MOV).
Application of sustained over-voltage to a varistor can cause high
dissipation, potentially resulting in the varistor catching fire. A
series connected thermal fuse is one solution to varistor failure.
However, dissipated heat may degrade the varistor and reduce its
life expectancy, and a user may have no indication when the surge
suppressor has failed. Furthermore, if the melting point of the
thermal fuse is greater than a temperature that would cause the
varistor to burst into flames, the varistor may burst into flames
before the melting thermal fuse breaks in two to cut off the
conducted current; or, the flaming of the varistor and the breaking
of thermal fuse may occur at the same time.
[0005] As a specific example, the metal oxide varistor disclosed in
patent U.S. Pat. No. 7,453,681 utilizes a fuse to cut off the
over-voltages. However, in the heat protection structure of the
metal oxide varistor that will automatically go to open circuit in
conditions of overheating, the fuse has to be electrically
connected between the body and one of the terminals through solder
joints. Therefore, the heat may not be able to be conducted to the
fuse quickly due to the multiple solder joints, and the
heat-shrinkable element wrapped securely around the fuse may not be
able to be timely subjected to heat. On the other hand, an
insulation bracket is needed to increase the thermal conduction,
whereby the heat may be able to be conducted to the fuse more
quickly. However, the size and the arrangement of the insulation
bracket disposed on the varistor are limited by the size of the
varistor, and the insulation bracket may increase the size of the
device.
SUMMARY OF THE INVENTION
[0006] The present disclosure provides a varistor device, which
includes a main body, a conductive area, a specific-melting-point
metallic pin, and an elastic unit. The main body has a first
surface, and the conductive area is located at the first surface.
The specific-melting-point metallic pin has a first section and a
second section. The first section and the second section are
one-piece formed. The first section is fixedly disposed on the
conductive area. The second section has a specific melting point
such that the second section melts when a current flows between the
first surface and the second section as to expose the second
section to a temperature greater than the specific melting point.
The elastic unit has an end connected to the second section, and
the elastic unit provides an elastic force to the second section to
break the second section so as to cut off the current when the
second section melts.
[0007] The present disclosure also provides a varistor device,
which includes a first main body, a second main body, a spacing
piece, and a metallic pin. The first main body and the second main
body are stacked with each other. The spacing piece is interposed
between the first main body and the second main body. The metallic
pin is interposed between the first main body and the second main
body and bypasses the spacing piece. The metallic pin has an end
extending outwardly from a side of the first main body, and the
metallic pin has another end bypassing the spacing piece and
fixedly disposed on the second main body.
[0008] In order to further the understanding regarding the present
disclosure, the following embodiments are provided along with
illustrations to facilitate the disclosure of the present
disclosure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 shows a perspective view of a varistor device
according to a first embodiment of the present disclosure;
[0010] FIG. 2 shows a plan view of the varistor device of FIG.
1;
[0011] FIG. 3 shows a circuit block diagram of a protecting circuit
where the varistor device of FIG. 1 is applied;
[0012] FIG. 4 shows a plan view of the varistor device according to
a second embodiment of the present disclosure;
[0013] FIG. 5A and FIG. 5B each show a plan view of the varistor
device according to a third embodiment of the present
disclosure;
[0014] FIG. 6A shows a perspective view of the varistor device
according to a fourth embodiment of the present disclosure;
[0015] FIG. 6B shows a plan view of the varistor device of FIG.
6A;
[0016] FIG. 7 shows a circuit block diagram of the protecting
circuit where the varistor device of FIG. 6A is applied;
[0017] FIG. 8 shows an exploded view of the varistor device
according to a fifth embodiment of the present disclosure;
[0018] FIG. 9 shows a perspective view of the varistor device of
FIG. 8;
[0019] FIG. 10 shows an exploded view of the varistor device
according to a sixth embodiment of the present disclosure;
[0020] FIG. 11 shows a perspective view of the varistor device
according to a seventh embodiment of the present disclosure;
[0021] FIG. 12 shows a perspective view of the varistor device
according to an eighth embodiment of the present disclosure;
and
[0022] FIG. 13 shows a perspective view of the varistor device
according to a ninth embodiment of the present disclosure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] The aforementioned illustrations and following detailed
descriptions are exemplary for the purpose of further explaining
the scope of the present disclosure. Other objectives and
advantages related to the present disclosure will be illustrated in
the subsequent descriptions and appended drawings.
[0024] (First Embodiment of Varistor Device)
[0025] Please refer to FIG. 1 and FIG. 2. FIG. 1 shows a
perspective view of a varistor device according to a first
embodiment of the present disclosure. FIG. 2 shows a plan view of
the varistor device of FIG. 1.
[0026] The embodiment provides a varistor device 1, which includes
a main body 110 having a first surface S1, a conductive area 120, a
specific-melting-point metallic pin 130, and an elastic unit 160.
The conductive area 120 is located at the first surface S1 of the
main body 110. The specific-melting-point metallic pin 130 includes
a first section 131 fixedly disposed on the conductive area 120 and
a second section 132 having a specific melting point. The first
section 131 and the second section 132 are one-piece formed. When a
current I flows between the first surface S1 and the second section
132 so as to expose the second section 132 to a temperature greater
than the specific melting point, the second section 132 melts. The
elastic unit 160 has an end connected to the second diction 132 and
provides an elastic force to the second section 132 to break the
second section 132 when the second section 132 melts, as to cut off
the current I.
[0027] To put it concretely, the main body 110 further has a second
surface S2 opposite to the first surface S1. The first surface S1
and the second surface S2 each serve as an electrode face, which is
used for being connected to a corresponding external conductive
pin. In the present embodiment, the main body 110 is disc-shaped.
As a specific example, the main body 110 can be elongated, annular,
or have an irregular shape. The main body 110 has a preferred
clamping voltage, thus to suppress line voltage surges. For
example, the main body 110 can be made of a metal-oxide ceramic
material with an electrical resistivity that varies with the
applied voltage, such as strontium titanate (SrTiO3), silicon
carbide (SiC), zinc oxide (ZnO), iron oxide (Fe2O3), tin oxide
(SnO2), titanium dioxide (TiO2) and barium titanate (BaTiO3) and
the like.
[0028] The conductive area 120 is located at the first surface S1
of the main body 110. The conductive area 120 may have a covering
layer 121 covering the first surface S1 and in direct touch with
the first surface S1. For example, as shown in FIG. 2, the covering
layer 121 partially covers the first surface S1, and particularly,
the covering layer 121 covers the central portion of the first
surface S1 such that the conductive area 120 having a roughly
circular shape is formed. The shape of the conductive area 120 can
be designed according to need. As a specific example, the shape of
the conductive area 120 may be oval, triangular, or hexagonal, and
the present disclosure is not limited thereto. The covering layer
121 may be formed by physical vapor deposition (PVD) or chemical
vapor deposition (CVD). The covering layer 121, for example, is
formed of a conductive material including tin dioxide (SnO2),
silver (Ag), silver/palladium (Ag/Pd), aluminum (Al), nickel (Ni),
copper (Cu), titanium (Ti), tantalum (Ta), tungsten (W), silicon
carbide (SiC), silver/platinum (Ag/Pt), titanium dioxide (TiO2),
and the like. In another embodiment, the covering layer 121 may
cover the entire first surface S1.
[0029] The specific-melting-point metallic pin 130 includes the
first section 131 and the second section 132. The first section 131
and the second section 132 are one-piece formed. The first section
131 is fixedly disposed on the conductive area 120, and the second
section 132 extends outwardly from the conductive area 120. The
specific-melting-point metallic pin 130 can be positioned between
the first surface S1 and the covering layer 121. Alternatively, the
covering layer 121 can be formed between the specific-melting-point
metallic pin 130 and the first surface S1. As shown in FIG. 2, the
shape of the specific-melting-point metallic pin 130 resembles the
shape of an "L", and the extension direction of the first section
131 and the extension direction of the second section 132 form an
angle G, which substantially ranges from 45 degrees to 90 degrees.
The extension direction of the first section 131 and the extension
direction of the second section 132 each are substantially parallel
with the first surface S1. The shape of the specific-melting-point
metallic pin 130 can be designed according to need, and the present
disclosure is not limited thereto.
[0030] The specific-melting-point metallic pin 130 is formed of a
specific-melting-point metallic material, and the second section
132 has the specific melting point. The specific melting point of
the second section 132 ranges from a melting point of a soldering
material to a melting point of the main body 110. In other words,
the specific melting point of the second section 132 can be greater
than the melting point of a soldering material, and less than the
melting point of the main body 110. As a specific example, the
specific-melting-point metallic pin 130 is formed of a material
including a primary metal selected from the group consisting of
aluminum, lead, zinc, tin, and any combination thereof. In the
instant disclosure, the specific melting point of the second
section 132, for example, ranges from 150 to 700 Celsius degrees.
The first section 131 can be fixedly disposed on the electrode area
120 by carrying out an inserting and soldering process on the main
body 110, such that the first section 131 and the covering layer
121 are configured to be in electrical connection, whereby the
specific-melting-point metallic pin 130 may serve as a conductive
pin of the main body 110 for external connection. It is worth
mentioning that, the first section 131 and the second section 132
are one-piece formed of the specific-melting-point metallic
material, and the second section is not confined within the
electrode area 120, as shown in FIG. 2.
[0031] The varistor device 1 further includes a conductive pin 140
having a first section 141 and a second section 142. The first
section 141 of the conductive pin 140 is fixedly disposed on the
second surface S2 of the main body 110, and the second section 142
of the conductive pin 140 extends outwardly from the main body 110.
As shown in FIG. 2, the shape of the conductive pin 140 resembles
the shape of an "L", and the extension direction of the conductive
pin 140 is substantially parallel with the second surface S2. The
shape of the conductive pin 140 shown in FIG. 2 is exemplary, and
the present disclosure is not limited thereto. The first section
141 can be fixedly disposed on the second surface S2 by carrying
out an inserting and soldering process on the main body 110, such
that the first section 141 and the main body 110 are configured to
be in electrical connection, whereby the conductive pin 140 may
serve as a conductive pin of the main body 110 for external
connection. The conductive pin 140 can be a specific-melting-point
metallic pin, and alternatively, the conductive pin 140 may not be
a specific-melting-point metallic pin. In another embodiment, the
varistor device 1 may include a plurality of specific-melting-point
metallic pins 130, and one of the specific-melting-point metallic
pins 130 serves as a conductive pin of the varistor device 1. In
other words, the conductive pin 140 can be formed of the
specific-melting-point metallic material, and the conductive pin
140 can have a specific melting point.
[0032] Please refer to FIG. 3, which shows a circuit block diagram
of a protecting circuit where the varistor device of FIG. 1 is
applied. The varistor device 1 can be applied in a protecting
circuit 3. The protecting circuit 3 may contain only the varistor
device 1, which is in parallel connection with a power source 4 and
a protected circuit 3 for forming an electronic circuit. The power
source 4 can provide power to the protected circuit 2 via the
power-input wires, such as the live wire L and the neutral wire N.
In an exemplary application, the varistor of the present embodiment
can be disposed on a printed circuit and used as a protection
device for suppressing line voltage surges. To put it concretely,
the second section 132 of the specific-melting-point metallic pins
130 is electrically connected to the live wire L of the power
source 4 and a power-input terminal of the protected circuit 2, and
the second section 142 of the conductive pin 140 is electrically
connected to the neutral wire N of the power source 4 and the
power-input terminal of the protected circuit 2.
[0033] Specifically, the second section 132 of the
specific-melting-point metallic pins 130 is in electrical
connection to the printed circuit board through a first contacting
spot, which can be a filler metal, such as a golden ball, a silver
ball, a lead ball, or the like, soldered on the second section 132
or the printed circuit board. The second section 142 of the
conductive pin 140 is in electrical connection to the printed
circuit board through a second contacting spot, which can be a
filler metal, such as a golden ball, a silver ball, a lead ball, or
the like, soldered on the second section 142 or the printed circuit
board. The protecting circuit 3 and the electrical connection of
the protecting circuit 3 and the protected circuit 4 are exemplary,
and the varistor device 1 can also be applied in a socket device or
an electronic device.
[0034] Moreover, the second section 132 extending outwardly from
the main body 110 can serve as a first supporting pin of the main
body 110, and the second section 142 extending outwardly from the
main body 110 can serve as a second supporting pin of the main body
110. Furthermore, the second section 132 and second section 142
each have a determined mechanical strength, such that the
specific-melting-point metallic pin 130 and the conductive pin 140
each can withstand the weight of the main body 110 for holding the
main body 110 at a determined position. For example, after the
varistor device 1 is disposed on the circuit board, the
specific-melting-point metallic pin 130 and the conductive pin 140
each can be used to hold the main body 110 at a determined position
above the circuit board. It is worth noting that, the
specific-melting-point metallic pin 130 alone can withstand the
weight of the main body 110 for supporting the main body 110.
[0035] In another embodiment, the specific-melting-point metallic
pin 130 or the conductive pin 140 does not serve as a supporting
pin. For example, the specific-melting-point metallic pin 130 or
the conductive pin 140 does not have the determined mechanical
strength for supporting the main body 110. The shape, the size, the
material, the strength, or the position of the
specific-melting-point metallic pin 130 can be designed according
to need, and the present disclosure is not limited thereto in the
instant embodiment.
[0036] The elastic unit 160 is formed of an elastic material. As a
specific example, the elastic unit 160 can be a linear spring,
rubber, or the like. The elastic unit 160 has an end connected to
the second section 132 of the specific-melting-point metallic pin
130. The elastic unit 160 provides an elastic force to the second
section 132. For example, the elastic unit 160 is extended and
deformed so as to provide the elastic force to the second section
132. As a specific example shown in the Figures, the direction of
the elastic force provided to the second section 132 is
substantially perpendicular to the extension direction of the
second section 132, and the present disclosure is not limited
thereto. In another embodiment, the direction of the elastic force
provided to the second section 132 and the extension direction of
the second section 132 can be parallel with each other.
[0037] When a current I flows between the first surface S1 and the
second section 132 as to expose the second section 132 to a
temperature greater than the specific melting point, at least a
portion of the second section 132 melts. In applications, the
varistor device 1 can be used to conduct a current I, which flows
through the conductive pin 140, the main body 110, and the
specific-melting-point metallic pin 130 for suppressing voltage
surges. However, an oxide material is easily formed on the surface
of the specific-melting-point metallic pin 130 that is exposed to
air. Without providing any external force, the melting second
section 132 of the specific-melting-point metallic pin 13 may not
break in two due to the oxide material formed on the surface of the
second section 132.
[0038] When the second section 132 is exposed to a temperature
greater than the specific melting point, the elastic unit 160 can
break the melting second section 132, which has the oxide material
formed on the surface thereof, by the elastic force provided to the
second section 132 so as to cut off the current I, resulting in the
opening of the varistor 1. The second section 132 broken by the
elastic unit remains discontinuous, thus preventing the varistor
device 1 from heating up or catching fire.
[0039] On the other hand, the temperature of the main body 110
rises when the varistor device 1 is subjected to voltage surges,
and the temperature of the specific-melting-point metallic pin 130
rises by thermal conduction due to a temperature gradient. When the
temperature of the specific-melting-point metallic pin 130 is
greater than the specific melting point, the elastic 160 unit
breaks the melting second section 132 in two so as to cut off the
current I. Since the specific melting point of the second section
132 is less than a temperature of the varistor device 1 that causes
flames, the varistor device 1 can be cut off and become
electrically discontinuous before bursting into flames, which
prevents the electronic devices arranged in proximity to the
varistor device 1 from being damaged by the flame.
[0040] The relative positions of the abovementioned components can
be altered according to needs. The following describes other
embodiments of varistor devices according to the present
disclosure. It must be noted that components which can be similar
to those of the above embodiment are not further described.
[0041] (Second Embodiment of Varistor Device)
[0042] Please refer to FIG. 4, which shows a plan view of the
varistor device according to a second embodiment of the present
disclosure. As shown in FIG. 4, the covering layer 121 disposed
within the electrode area 120 partially covers the first surface S1
and has a pattern. Specifically, the covering layer 121 has an
opening 1211. The portion of the first surface S1 of the main body
110 that is corresponding to the opening 1211 is exposed and not
covered by the covering layer 121. As a specific example, the
opening 1211 of the covering layer 121 has an elongated shape. The
first section 131 is fixedly disposed on the electrode area 120,
and the second section 132 extends outwardly from the electrode
area 120. When the first section 131 melts and breaks in two, the
second section 132 and the covering layer 121 are still in
electrical connection and the current I is not cut off.
[0043] The elastic unit 160 has an end connected to the second
section 132 and another end fixedly disposed on the second section
142 of the conductive pin 140, whereby the space needed for
disposing the elastic unit 160 can be saved for minimizing the
varistor device 1. Moreover, the elastic unit 160 is fixedly
disposed on the second section 142 through an insulating unit 170,
such that the elastic unit 160 is electrically insulated from the
conductive pin 140.
[0044] (Third Embodiment of Varistor Device)
[0045] Please refer to FIG. 5A and FIG. 5B. FIG. 5A and FIG. 5B
each show a plan view of the varistor device according to a third
embodiment of the present disclosure. As shown in FIG. 5A and FIG.
5B, the covering layer 121 disposed within the electrode area 120
partially covers the first surface S1 and has a pattern.
Specifically, the covering layer 121 has an aperture 1212, which is
located within the electrode area 120. The portion of the first
surface S1 of the main body 110 that is corresponding to the
aperture 1212 is exposed and not covered by the covering layer 121.
Furthermore, the covering layer 121 encloses the portion of the
first surface S1 that is corresponding to the aperture 1212. The
first section 131 is fixedly disposed on the electrode area 120,
and the second section 132 extends outwardly from the electrode
area 120.
[0046] The second section 132 has a bent portion 132a. The shape of
the bent portion 132a resembles the shape of a "c" letter or an
inversed "c" letter. The varistor device 1 of the present
embodiment does not have any elastic unit 160 (FIG. 1). Instead,
the varistor device 1 may include a heat-shrink tubing 180. The
heat-shrink tubing 180 sleeves the bent portion 132a and is heat
shrinkable. When subjected to heat, the heat-shrink tubing 180 is
shrunk to wrap tightly around the bent portion 132a and provide a
tension force on the other portion of the second section 132 that
is not sleeved by the heat-shrink tubing 180, as to break the
melting second section 132, whereby the current I is cut off The
operating temperature of the heat-shrink tubing 180 for shrinking
can be greater than the specific melting point of the second
section 132. In the instant disclosure, the second section 132 has
merely a single bent portion 132a. In another embodiment, the
second section 132 can have at least two single bent portions 132a,
and the number of the heat-shrink tubing 180 can correspond to the
number of the bent portions 132a. The number or the position of the
bent portion 132a shown in FIG. 5A and FIG. 5B is exemplary, and
the present disclosure is not limited thereto. Furthermore, the
heat-shrink tubing 180 can further sleeve the portion of the second
section 132 that is in proximity to the bent portion 132a, such as
the portion of the second section 132 that extends upwardly or
downwardly from the bent portion 132a.
[0047] (Fourth Embodiment of Varistor Device)
[0048] Please refer to FIG. 6A, FIG. 6B, and FIG. 7. FIG. 6A shows
a perspective view of the varistor device according to a fourth
embodiment of the present disclosure. FIG. 6B shows a plan view of
the varistor device of FIG. 6A. FIG. 7 shows a circuit block
diagram of the protecting circuit where the varistor device of FIG.
6A is applied. The specific-melting-point pin 130 of the varistor
device 1 according to the instant embodiment has two second
sections 132, 132'. When a current I flows between the first
surface S1 and the second section 132 or 132' so as to expose the
second section 132 or 132' to a temperature greater than the
specific melting point, at least a portion of the second section
132 or 132' melts.
[0049] To put it concretely, the shape of the
specific-melting-point pin 130, for example, resembles the shape of
a ".andgate.". The two second sections 132, 132' are positioned
side by side. The extension direction of the first section 131 and
the extension direction of the second section 132 form an angle G1,
which ranges from 45 to 90 degrees. The extension direction of the
first section 131 and the extension direction of the second section
132' form an angle G2, which ranges from 45 to 90 degrees. The
extension directions of the first section 131 and the second
section 132, 132' are substantially in parallel with the first
surface S1. As a specific example, the specific-melting-point pin
130 can be formed of a cylindrical metal strip having a low melting
point through bending over one or more times.
[0050] (Fifth Embodiment of Varistor Device)
[0051] Please refer to FIG. 8 and FIG. 9. FIG. 8 shows an exploded
view of the varistor device according to a fifth embodiment of the
present disclosure. FIG. 9 shows a perspective view of the varistor
device of FIG. 8. The varistor device Z of the instant embodiment
further includes a hosing 150 disposed outside the main body 110
and housing the main body 110. The housing 150 has a melting point
greater than the specific melting point of the second section 132,
132', whereby the temperature can be blocked inside the housing
150.
[0052] Specifically, the housing 150 includes an upper cover 151
and a bottom cover 152, and the bottom cover 152 is formed with a
plurality of through-holes 1521. The through-holes 1521 correspond
to the second sections 132, 132' of the specific-melting-point
metallic pin 130 and the second section 142 of the conductive pin
140 respectively. The second sections 132, 132' and the second
section 142 each pass through the corresponding through-hole 1521
and extend outwardly from the bottom cover 152, such that parts of
the second sections 132, 132' and the second section 142 are
exposed outside the housing 150. In another embodiment, the second
sections 132, 132' and the second section 142 each can be
completely exposed outside the housing 150.
[0053] The varistor device Z may include two elastic units 160
respectively connected to the second sections 132, 132'. The
arrangements, the relative positions, and the operations of each of
the elastic units 160, the insulating units 170, and the
abovementioned components are similar to those of the above
embodiment. In FIG. 8 and FIG. 9, only one of the two elastic units
160 is illustrated to facilitate the explanation of the present
embodiment. As shown in FIG. 8 and FIG. 9, the elastic unit 160 has
a first end connected to the second section 132'. Specifically, the
first end of the elastic unit 160 is connected to the second
section 132' through the insulating unit 170. Moreover, the elastic
unit 160 has a second end fixedly disposed on the housing 150. For
example, the elastic unit 160 can be accommodated in the bottom
cover 152, whereby the extension or compression of the elastic unit
160 can be confined within the bottom cover 152. The insulating
unit 170 is formed with a through-hole 171, and the insulating unit
170 sleeves the second section 132' by the through-hole 171, such
that the insulating unit 170 is connected to the second section
132'. The second end of the elastic unit 160 is fixedly disposed on
the bottom cover 152. In another embodiment, the second end of the
elastic unit 160 can be fixedly disposed on the upper cover
151.
[0054] (Sixth Embodiment of Varistor Device)
[0055] Please refer to FIG. 10, which shows an exploded view of the
varistor device according to a sixth embodiment of the present
disclosure. A plurality of the abovementioned varistor devices 1
can be electrically connected to one another in series, in
parallel, or a combination thereof. When one of the varistor
devices 1 receives an excessive voltage, the varistor devices 1
receiving the excessive voltage will be in a short-circuit state to
shunt the current, protecting against excessive transient voltages.
In the instant embodiment as shown in FIG. 10, three of the
abovementioned varistor devices 1 are electrically connected to one
another in series. The three varistor devices each include a main
body 110, a conductive area 120, and a specific-melting-point
metallic pin 130, and one of the three varistor devices further
includes a conductive pin 140.
[0056] (Seventh Embodiment of Varistor Device)
[0057] Please refer to FIG. 11, which shows a perspective view of
the varistor device according to a seventh embodiment of the
present disclosure. As shown in FIG. 11, the elastic unit 160 is
formed with a heat-shrink material peripherally arranged around and
connected to the second section 132 of the specific-melting-point
metallic pin 130 and the second section 142 of the conductive pin
140, to sleeve and hold the second section 132 and the second
section 142. When subjected to heat, the elastic unit 160 is shrunk
to wrap tightly around the second section 132 and the second
section 142 and provide a tension force to break the melting second
section 132, whereby the current I is cut off. The elastic unit 160
can be sheet-like as shown in FIG. 11. In another embodiment, the
elastic unit 160 can be banded or sleeve-like, and the present
disclosure is not limited thereto.
[0058] (Eighth Embodiment of Varistor Device)
[0059] Please refer to FIG. 12, which shows a perspective view of
the varistor device according to an eighth embodiment of the
present disclosure. As shown in FIG. 12, the varistor device 1
includes at least two main bodies 511, 512 stacked with each other,
a spacing piece 590, and a metallic pin 530. The spacing piece 590
is interposed between the main bodies 511, 512 for blocking the
heat conducting there between. Therefore, when one of the main
bodies 511, 512 receives excessive transient voltages, the
dissipated heat is not easily conducted to the other of the main
bodies 511, 512. The spacing piece 590 protects one of the main
bodies 511, 512 against heat conducted from the other of the bodies
511, 512 due to excessive transient voltages.
[0060] The metallic pin 530 bypasses the spacing piece 590. The
metallic pin 530 is interposed between the two main bodies 511, 512
and in touch with both the two main bodies 511, 512. The metallic
pin 530 has an end extending outwardly from a side of the main body
511, and the metallic pin 530 has another end bypassing the spacing
piece 590 and fixedly disposed on the main body 512, whereby the
two main bodies 511, 512 are electrically connected to each other
in series or in parallel through the metallic pin 530. For example,
the metallic pin 530 has a bent section 533, and the metallic pin
533 can bypass the spacing piece 590 through the bent section 533
to be connected between the two main bodies 511, 512. As a specific
example, the shape of the bent section 533 resembles the shape of
".andgate.", and the metallic pin 530 can hold the spacing piece
590. In another embodiment, the metallic pin 533 can bypass the
spacing piece 590 through the bent section 533, such that, in the
direction of thickness of the main body 511, 512, the spacing piece
590 is in touch with both the two main bodies 511, 512, and the
metallic pin 530 is also in touch with both the two main bodies
511, 512. The metallic pin 530 can be formed of the abovementioned
specific-melting-point metallic material, and the bent section can
have a specific melting point, which ranges from a melting point of
a soldering material to a melting point of the main body 511, 512.
Moreover, the varistor device 1 further includes a heat-shrink unit
580, which sleeves the bent section 533. As a specific example, the
heat-shrink unit 580 can sleeve the entire bent section 533. When a
current I flows in the metallic pin 530 so as to expose the bent
section 533 to a temperature greater than the specific melting
point of the bent section 533, the bent section 533 melts. When
subjected to heat, the heat-shrink unit 580 is shrunk to wrap
tightly around the bent section 533 and provide a tension force on
the other portions of the metallic pin 530 that are not sleeved by
the heat-shrink unit 580, so as to break the melting bent section
533, whereby the current I is cut off thus to prevent the varistor
device 1 from heating up or catching fire.
[0061] The varistor device 1 further includes at least one
conductive pin 540. As shown in FIG. 12, the varistor device 1 may
include two conductive pins 540. One of the conductive pins 540 and
the metallic pin 530 are positioned at two opposite sides of the
main body 511 respectively, and the other of the conductive pins
540 and the metallic pin 530 are positioned at two opposite sides
of the main body 512 respectively. It is worth noting that, the
metallic pin 530 can be formed of various metallic materials having
electrical conductivity, and the bent section 533 of the metallic
pin 530 may not have the abovementioned specific melting point. In
another embodiment, the varistor device 1 may not have any of the
conductive pins 540 or the heat-shrink unit 580.
[0062] (Ninth Embodiment of Varistor Device)
[0063] Please refer to FIG. 13, which shows a perspective view of
the varistor device according to a ninth embodiment of the present
disclosure. As shown in FIG. 13, the varistor device 1 includes
three main bodies 511, 512, and 513 stacked with one another, a
spacing piece 590, a metallic pin 530, a heat-shrink unit 580, and
three conductive pins 540. The three main bodies 511, 512, and 513
are electrically connected to one another in series. Specifically,
the main bodies 511, 512 are electrically connected to each other
through the metallic pin 530, and the main bodies 512, 513 are
electrically connected to each other through one of the conductive
pins 540.
[0064] To sum up, in accordance with the embodiments, the
abovementioned varistor device 1 utilizes the
specific-melting-point metallic pin 130 and the elastic unit 160 to
cut off the current I when subjected to excessive heat, thus to
prevent the varistor device 1 from heating up or catching fire.
Especially, when the second section 132, 132' of the
specific-melting-point metallic pin 130 is exposed to a temperature
greater than the specific melting point thereof, the second section
132, 132' can melt and the elastic unit 160 can break the melting
second section 132, 132' in two so as to cut off the current I.
Therefore, the varistor device 1 can become electrically
discontinuous and not burst into flames.
[0065] The descriptions illustrated supra set forth simply the
preferred embodiments of the present disclosure; however, the
characteristics of the present disclosure are by no means
restricted thereto. All changes, alterations, or modifications
conveniently considered by those skilled in the art are deemed to
be encompassed within the scope of the present disclosure
delineated by the following claims.
* * * * *