U.S. patent application number 14/992675 was filed with the patent office on 2016-05-05 for directional control for a multi-axial screw assembly.
The applicant listed for this patent is Warsaw Orthopedic, Inc.. Invention is credited to Robert A. Farris.
Application Number | 20160120578 14/992675 |
Document ID | / |
Family ID | 45997508 |
Filed Date | 2016-05-05 |
United States Patent
Application |
20160120578 |
Kind Code |
A1 |
Farris; Robert A. |
May 5, 2016 |
DIRECTIONAL CONTROL FOR A MULTI-AXIAL SCREW ASSEMBLY
Abstract
A multi-axial screw assembly comprises a receiver, a base
member, and a crown. The receiver comprises a channel for receiving
a rod and an aperture extending from a bottom portion of the
receiver. The base member comprises an aperture extending through
the base member and an opening on a bottom portion of the base
member. The base member is configured to couple to the receiver
such that the aperture of the receiver is generally aligned with
the aperture of the base member. The base member is rotatable
relative to the receiver. The crown is received in the receiver and
configured to mate to the base member. The crown has a mating
feature configured to couple to the base member such that the crown
rotates the base member when the crown is rotated.
Inventors: |
Farris; Robert A.; (Cordova,
TN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Warsaw Orthopedic, Inc. |
Warsaw |
IN |
US |
|
|
Family ID: |
45997508 |
Appl. No.: |
14/992675 |
Filed: |
January 11, 2016 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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12915634 |
Oct 29, 2010 |
9232969 |
|
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14992675 |
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Current U.S.
Class: |
606/266 |
Current CPC
Class: |
A61B 17/7032 20130101;
A61B 17/7037 20130101; A61B 17/7038 20130101; A61B 17/8685
20130101; Y10T 137/0396 20150401; G03F 7/70991 20130101; A61B
17/863 20130101; A61B 17/7002 20130101; A61B 17/7035 20130101 |
International
Class: |
A61B 17/70 20060101
A61B017/70; A61B 17/86 20060101 A61B017/86 |
Claims
1-14. (canceled)
15. A multi-axial screw assembly, comprising: a receiver extending
along a longitudinal axis between opposite top and bottom surfaces
and comprising a throughhole extending parallel to the longitudinal
axis between a proximal portion and a distal portion, an upper
limit of the distal portion being defined by a first flange that
extends transverse to the longitudinal axis; a base member
comprising an aperture extending through opposite upper and lower
surfaces of the base member, the base member comprising a cutout
that extends from the lower surface into a sidewall of the base
member, the base member comprising second and third flanges that
each extend transverse to the longitudinal axis, the base member
being positioned within the distal portion such that the upper
surface engages the first flange and the second flange engages the
bottom surface; a crown comprising a passageway extending through
opposite proximal and distal surfaces of the crown, the crown being
positioned within the proximal portion such that the distal surface
engages the third flange; and a bone screw having a head that is
positioned within the aperture and the passageway.
16. A multi-axial screw assembly as recited in claim 15, wherein
the crown is rotatable relative to the receiver when the crown is
positioned within the proximal portion such that the distal surface
engages the third flange.
17. A multi-axial screw assembly as recited in claim 15, wherein:
the crown is rotatable relative to the receiver when the crown is
positioned within the proximal portion such that the distal surface
engages the third flange; and the crown is fixed to the base member
such that the cutout is positionable relative to the receiver.
18. A multi-axial screw assembly as recited in claim 15, wherein
the crown comprises a plurality of surface projections extending
from an outer surface of the crown, the projections being disposed
in indentations extending into an upper surface of the base member
to fix the crown relative to the base member.
19. A multi-axial screw assembly as recited in claim 18, wherein:
the projections are uniformly spaced apart and disposed
circumferentially about the outer surface of the crown; and the
indentations are uniformly spaced apart and disposed
circumferentially about the upper surface of the base member.
20. A multi-axial screw assembly as recited in claim 15, wherein
the bone screw is movable relative to the base member between a
first orientation in which a shaft of the bone screw that is
coupled to the head is parallel to the longitudinal axis and is
spaced apart from the cutout and a second orientation in which the
shaft is transverse to the longitudinal axis and at least a portion
of the shaft is disposed in the cutout.
21. A multi-axial screw assembly as recited in claim 15, wherein
the base member is rotatable relative to the receiver when the base
member is positioned within the distal portion such that the upper
surface engages the first flange and the second flange engages the
bottom surface.
22. A multi-axial screw assembly, comprising: a receiver extending
along a longitudinal axis between opposite top and bottom surfaces
and comprising a throughhole extending parallel to the longitudinal
axis between a proximal portion and a distal portion, the receiver
comprising a first groove that is in communication with the distal
portion; a base member rotatably positioned within the distal
portion and comprising an aperture extending through opposite upper
and lower surfaces of the base member, the base member comprising a
cutout that extends from the lower surface into a sidewall of the
base member, the base member comprising a second groove that
extends into the sidewall; a ring member positioned within the
grooves to connect the base member with the receiver such that the
base member is rotatable relative to the receiver; a crown
positioned within the proximal portion and comprising a passageway
extending through opposite proximal and distal surfaces of the
crown; and a bone screw comprising a shaft and a head that extends
from the shaft, the head being positioned within the aperture and
the passageway.
23. A multi-axial screw assembly as recited in claim 22, wherein
the crown comprises a plurality of surface projections extending
from an outer surface of the crown, the projections being disposed
in indentations extending into an upper surface of the base member
to fix the crown relative to the base member.
24. A multi-axial screw assembly as recited in claim 23, wherein:
the projections are uniformly spaced apart and disposed
circumferentially about the outer surface of the crown; and the
indentations are uniformly spaced apart and disposed
circumferentially about the upper surface of the base member.
25. A multi-axial screw assembly as recited in claim 22, wherein
the shaft comprises a proximal portion that is threaded and a
distal portion that is unthreaded.
26. A multi-axial screw assembly as recited in claim 22, wherein
the receiver comprises a channel extending transverse to the
longitudinal axis for receiving a rod.
27. A multi-axial screw assembly as recited in claim 22, wherein
the cutout is convexly curved.
28. A multi-axial screw assembly as recited in claim 22, wherein
the head directly engages a concave bottom surface of the
crown.
29. A multi-axial screw assembly, comprising: a receiver extending
along a longitudinal axis between opposite top and bottom surfaces
and comprising a throughhole extending parallel to the longitudinal
axis between a proximal portion and a distal portion; a base member
rotatably positioned within the distal portion and comprising an
aperture extending through opposite upper and lower surfaces of the
base member, the base member comprising a single cutout that
extends from the lower surface into a sidewall of the base member;
a crown positioned within the proximal portion and comprising a
passageway extending through opposite proximal and distal surfaces
of the crown; and a bone screw comprising a shaft and a head that
extends from the shaft, the head being positioned within the
aperture and the passageway, at least a portion of the shaft being
threaded, the shaft is movable between a first orientation in which
the shaft extends parallel to the longitudinal axis and is spaced
apart from the cutout and a second orientation in which the shaft
extends transverse to the longitudinal axis and at least a portion
of the shaft is disposed in the cutout.
30. A multi-axial screw assembly as recited in claim 29, wherein
the lower surface extends continuously in one plane that is
transverse to the longitudinal axis from a first end of the single
cutout to an opposite second end of the single cutout.
31. A multi-axial screw assembly as recited in claim 29, wherein at
least a portion of the shaft is unthreaded.
32. A multi-axial screw assembly as recited in claim 29, wherein
the cutout has a concave down configuration with a continuous
radius of curvature.
33. A multi-axial screw assembly as recited in claim 29, wherein
the bone screw is movable relative to the base member between a
first orientation in which the shaft is parallel to the
longitudinal axis and is spaced apart from the cutout and a second
orientation in which the shaft is transverse to the longitudinal
axis and at least a portion of the shaft is disposed in the
cutout.
34. A multi-axial screw assembly as recited in claim 29, wherein:
the receiver comprises a channel extending transverse to the
longitudinal axis for receiving a rod; the assembly further
comprises the rod positioned within the channel; and the rod
engages an uppermost planar surface of the crown when the rod is
positioned within the channel.
Description
FIELD OF INVENTION
[0001] Embodiments of the invention relate to implants used for
correction of orthopedic injuries or deformities, and more
specifically, but not exclusively, relate to multi-axial screws
implanted in bone for stabilizing longitudinal support members.
BACKGROUND
[0002] Typical implant systems include several pieces, which may be
associated or useful with only specific other pieces. Among such
pieces are screws, hooks rods, plates and similar longitudinal
members for supporting, holding and/or correcting one or more
bones. Such longitudinal members can be fastened to bones via
direct or indirect connection to hooks, screws, bolts or other
fasteners, and may be linked to each other by a variety of
connectors. In the spinal field, for example, screws or other
fasteners can be attached to two or more vertebrae, the vertebrae
can be adjusted into their normal or a therapeutically better
position, and longitudinal members are connected to the fasteners
so that the vertebrae are held in the normal or therapeutically
improved position.
[0003] Accordingly, known bone screws, hooks, clamps and other bone
fasteners or fixation devices can be connected or adjoined to a
particular bone or bones as a connection between the remainder of
the implant and the bone(s). Where a rod is used as a support and
stabilizing member, commonly a series of two or more screws are
inserted into two or more vertebrae to be instrumented. A rod is
then placed within or coupled to the heads of the screws, or is
placed within a connecting device that links the rod and a screw
head, and the connections are tightened. In this way, a rigid
supporting structure is fixed to the vertebrae, with the rod
providing the support that maintains and/or promotes correction of
the vertebral malformation or injury.
[0004] Some devices allow one or more degrees of freedom between a
fastening portion or fastening member and a receiving portion or
member, reducing the required precision of placement of the
fixation device, since a head portion of the fixation device is
multi-axially positionable around the bone-threaded or hook
portion. The head can thus be positioned so as to easily receive
the rod, limiting or removing much of the positioning difficulty
inherent in prior devices. However, such devices provide a single
maximum angle between the fastening portion and the receiving
portion for every relative orientation of those parts. Other
devices have made possible a larger maximum angle between the
fastening portion and the receiving portion when the fastening
portion occupies one position with respect to the receiving
portion, but allow only a smaller maximum angle when the fastening
portion occupies any other position with respect to the fastening
portion.
[0005] The description herein of problems and disadvantages of
known apparatuses, methods, and devices is not intended to limit
the invention to the exclusion of these known entities. Indeed,
embodiments of the invention may include, as a part of the
embodiment, portions or all of one or more of the known apparatus,
methods, and devices without suffering from the disadvantages and
problems noted herein.
SUMMARY OF THE INVENTION
[0006] An embodiment of the invention may include a multi-axial
screw assembly comprising a receiver, a base member, and a crown.
The receiver comprises a channel for receiving a rod and an
aperture extending from a bottom portion of the receiver. The base
member comprises an aperture extending through the base member and
an opening on a bottom portion of the base member. The base member
is configured to couple to the receiver such that the aperture of
the receiver is generally aligned with the aperture of the base
member. The base member is rotatable relative to the receiver. The
crown is received in the receiver and configured to mate to the
base member. The crown has a mating feature configured to couple to
the base member such that the crown rotates the base member when
the crown is rotated.
[0007] Yet another embodiment may include a method of implanting a
multi-axial screw in bone. A step includes installing a bone screw
member of the multi-axial screw in bone. Another step includes
rotating a crown located within a receiver attached to the bone
screw member, thereby rotating a base member relative to the
receiver. The method locates a preferred position of the base
member relative to the receiver. The preferred position is located
such that a portion of the base member allows for greater
angulation at the preferred position than at other positions
rotationally oriented around the base member.
[0008] Additional aspects and features of the present disclosure
will be apparent from the detailed description and claims as set
forth below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 is an exploded view of a multi-axial screw according
to an aspect of the invention.
[0010] FIG. 2 is an orthogonal view of the embodiment of FIG.
1.
[0011] FIG. 3 is a cross section view of the embodiment of FIG.
1.
[0012] FIG. 4 is a top view of parts of the embodiment of FIG.
1.
DETAILED DESCRIPTION
[0013] For the purposes of promoting an understanding of the
principles of the invention, reference will now be made to the
embodiments, or examples, illustrated in the drawings and specific
language will be used to describe the same. It will nevertheless be
understood that no limitation of the scope of the invention is
thereby intended. Any alterations and further modifications in the
described embodiments, and any further applications of the
principles of the invention as described herein are contemplated as
would normally occur to one skilled in the art to which the
invention relates.
[0014] FIG. 1 is an exploded view of a multi-axial screw assembly
20 according to an aspect of the invention. Multi-axial screw
assembly 20 includes a snap ring 24, a receiver member 30, a bone
anchoring member 31, a base or retaining member 32, and a crown 33.
Receiver member 30 has a channel 35 therethrough adapted to
accommodate a rod or other longitudinal member. An aperture 36,
which may be cylindrical, extends from a lower portion 38 of
receiver member 30 transversely to and in communication with
channel 35. In a specific embodiment, aperture 36 extends from the
lower portion 38 to a top portion 40 of receiver member 30, and
aperture 36 has a threaded portion 42 at or near top portion 40 for
use with a compression member (for example, a set screw or other
element with external threads). Threaded portion 42 could be
outside of receiver member 30 if an external compression member is
used. Alternatively, receiver member 30 could be externally and/or
internally configured for compression members using snapping,
twisting or other types of closures. The lower portion 38 of
receiver member 30 has a groove 44 (FIG. 3). In the illustrated
embodiment, groove 41 extends around the entire circumference of
aperture 36.
[0015] Base or retaining member 32 in the embodiment shown in FIG.
1 is substantially circular in one embodiment with a flange 56 and
a center aperture 58. Center aperture 58 is bounded by wall 60. As
examples, wall 60 may be a portion of a cone or sphere, or may form
a sharp edge. Base member 32 includes an opening 62 in its
circumference. Aperture 58 is shown in one embodiment as
substantially circular, but could also have a conical, spherical,
stepped, recessed, and/or other configuration. Aperture 58 allows a
head portion 47 of bone anchoring member 31 to rotate with respect
to base member 32, allowing positioning of bone anchoring member 31
at any of a variety of angles with respect to longitudinal axis L
of receiver member 30. Alternatively, in another embodiment the
base member 32 may generally form a C-shaped element and the
embodiment of the opening 62 in base member 32 would be a slot
extending along the side of the base member 32. In either
embodiment, a relief is made in the base 32 to allow for extra
angulation into the relief.
[0016] The base member 32 can be rotated with respect to the
receiver 30. This allows the opening 62 of the base member to be
rotationally oriented with respect to the receiver 30. The maximum
angle, then, achieved through the opening 62 of the base may be
achieved at any relative orientation to the receiver 30 by rotating
the base 32 relative to the receiver 30 to the proper position.
[0017] Crown 33 includes an internal aperture 66, an undersurface
68 (FIG. 3), and mating features 70. Crown 33 is sized to fit
within aperture 36 of receiver member 30, so that crown 33 has some
freedom of axial movement within aperture 36. Internal aperture 66
is provided to allow access to a tool receiving feature 54 in bone
anchoring member 31 when crown 33 is above or atop bone anchoring
member 31. Undersurface 68 is preferably configured to accommodate
at least a part of head portion 47 of bone anchoring member 31. For
example, undersurface 68 may be shaped (e.g. spherical, rounded,
conical, or otherwise) to allow relative movement between crown 33
and part or all of head portion 47 of bone anchoring member 31. In
the embodiment in which both undersurface 68 and head portion 47
have a rounded or spherical portion, undersurface 68 may have
substantially the same diameter as head portion 47.
[0018] Mating features 70 of the crown 33 mate with mating base
features 72 (FIG. 4) of the base 32. These features 70 and 72 are
configured to mate the crown 33 to the base 32. The crown 33, then,
may control the rotation of the base 32 relative to the receiver
30. This allows the base 32 to be controlled and positioned by
adjusting the crown 32. The position of the base 32 may then be
controlled from above the receiver 30.
[0019] Mating features 70 of the crown 33 may be projections from
the side of the crown 33, or may be indentations to receive
projections from the base. These features 70 may extend to a
portion of the crown 33 that overlaps the base 32, or may extend
between the crown 33 and the base 32.
[0020] Snap ring 24 is received between the base 32 and the
receiver 30. The snap ring axially fixes the base 32 to the
receiver 30 while allowing relative rotation between these parts 30
and 32. The snap ring 24 is received under the flange 56 of the
base 32. The snap ring 24, when it expands, sits under the flange
56 in the groove 44 inside the receiver 30 (FIG. 3).
[0021] FIG. 2 is an orthogonal view of the embodiment of FIG. 1.
The multi-axial screw assembly 20 may be assembled into a single
piece prior to implantation. The receiver 30 and the base 32
capture the bone anchoring member 31. The head of the bone
anchoring member 31, then, is fixed axially with respect to the
receiver 30. The bone anchoring member 31 may rotate freely against
the base 32, and may be oriented to angle relative to receiver 30.
When this bone screw assembly 20 is implanted, a surgeon may rotate
the bone screw portion 31 to secure the assembly 20 in bone, rotate
the base 32 of the assembly 20 to orient the opening 62 and angle
the receiver 30 relative to the bone anchoring member 31 such that
the bone anchoring member 31 is received in the opening 62, and
move a longitudinal member such as a rod into the receiver 30.
[0022] Internal gripping surfaces 80 of the crown 33 may engage a
tool used to rotate the crown 33 thereby rotating the base 32. The
surfaces 80 may be irregular in shape or evenly distributed around
the internal surface of the crown 33. The crown 33 may also include
a reference 82 to locate the crown 33 relative to the base 32. The
reference 82 may locate the opening 62 of the base 32 relative to
the receiver 30. The reference 82 may be located over the opening
62 so that a surgeon may be able to look at the assembly 20 from
above and locate the base by locating the reference 82. If the
surfaces 80 of the crown 33 are irregular, the irregularity may
also locate the opening 62 below. For example, a surface feature of
the crown 33 may receive a tool in an orientation such that the
tool orientation defines the position of the opening 62.
[0023] FIG. 3 is a cross section view of the embodiment of FIG. 1.
The mating features 70 and 72 between the crown 33 and the base 32
are shown. The mating features 70 and 72 are engaged when the bone
screw is assembled. In this embodiment, the crown 33 is received
within the base 32 so that the base 32 may be rotated relative to
the receiver 30 by rotation of the crown 33.
[0024] It will be noted that the interference of base member 32 and
shank portion 48 of bone anchoring member 31 determines a first
maximum angle between bone anchoring member 31 and axis L for at
least a portion of the relative positions of bone anchoring member
31 and base member 32. Opening 62 acts as a slot or elongation of
center aperture 58, so that when bone anchoring member 31 is
oriented so that shank portion 48 is substantially aligned with the
opening portion 62, a second, larger maximum angle between bone
anchoring member 31 and axis L is available because interference
between shank 48 and base member 32 is either eliminated or moved
outward. In other words, opening portion 62 provides space in which
at least a part of shank portion 48 can extend to provide a greater
maximum angle.
[0025] FIG. 3 also shows the snap ring 24 residing between the base
32 and the receiver 30. The snap ring 24 captures the base 32
within the receiver 30. This keeps the base 32 connected to the
receiver 30 by interference between the snap ring 24 and the
receiver 30 and interference between the snap ring 24 and the base
32.
[0026] The receiver 30, then, is rotatable relative to the base 32.
After a surgeon has implanted the bone screw 31, the base 32 may be
rotated to a position where the opening 62 is aligned with the
direction of the screw 31 relative to the receiver 30. The bone
screw 31 extends into the opening 62 so that the maximum angulation
may be achieved. That angulation, between the bone screw and the
receiver, allows for greater directional possibilities for the
surgeon. The maximum angulation gives more versatility for optimal
placement of the screw 31 in the bone. For example, anatomical
structures may require certain angulations in order to avoid
neurovascular impingement. The angulation may also aid in deformity
correction by allowing additional motion between the receiver 30
and the rod during assembly. The receiver 30 may also be rotated
relative to the base 32. The rotation of the receiver 30 allows for
the channel 35 of the receiver 30 to be rotated into alignment
along the longitudinal axis of the longitudinal member.
[0027] FIG. 4 is a top view of parts of the embodiment of FIG. 1.
The mating features 70 and 72 of the crown 33 and base 32 are shown
from above. Additionally, the reference 82 is shown from above. As
the surgeon is implanting the screw assembly 20, this view from
above may be his best guide to locating the opening 62 and
orienting the direction of the opening 62. The surgeon may implant
a screw assembly 20 at a high relative angle between the receiver
30 and the screw 31, and be able to orient the receiver properly by
rotating the crown (thereby rotating the base) so that the screw 31
sits in the opening 62 of the base 32.
[0028] The crown 33 is configured to mate to the base member 32 in
order to allow rotational control through the crown 33. The mating
may be an interlocking engagement such as shown in FIG. 4 where
portions of the crown 33 extend radially outward from the crown and
into a space in the base member 32. The interlocking engagement may
be accomplished through an overlapping of portions of the crown 33
and the base member 32. Additionally, portions of the crown 33 and
base 32 may be coincident. These embodiments allow for a rotational
transmission of torque from the crown 33 to the base 32 in order to
rotate the base 32 relative to the bone screw 31.
[0029] The foregoing detailed description is provided to describe
the invention in detail, and is not intended to limit the
invention. Those skilled in the art will appreciate that various
modifications may be made to the invention without departing
significantly from the spirit and scope thereof.
[0030] Furthermore, it is understood that all spatial references,
such as "first," "second," "exterior," "interior," "superior,"
"inferior," "anterior," "posterior," "central," "annular," "outer,"
and "inner," are for illustrative purposes only and can be varied
within the scope of the disclosure.
* * * * *