U.S. patent application number 14/920484 was filed with the patent office on 2016-04-28 for golf club heads with energy storage characteristics.
The applicant listed for this patent is Karsten Manufacturing Corporation. Invention is credited to Cory S. Bacon, Xiaojian Chen, Martin R. Jertson, Eric J. Morales, Calvin Wang.
Application Number | 20160114229 14/920484 |
Document ID | / |
Family ID | 55761555 |
Filed Date | 2016-04-28 |
United States Patent
Application |
20160114229 |
Kind Code |
A1 |
Jertson; Martin R. ; et
al. |
April 28, 2016 |
GOLF CLUB HEADS WITH ENERGY STORAGE CHARACTERISTICS
Abstract
Embodiments of golf club heads with energy storage
characteristics are presented herein. In some embodiments, a golf
club head comprises a hollow body comprising a strikeface, a heel
region, a toe region opposite the heel region, a sole, and a crown.
In many embodiments, the crown comprises an upper region comprising
a top rail and a lower region. In some embodiments, a cavity is
located below the top rail, is located above the lower region of
the crown, and is defined at least in part by the upper and lower
regions of the crown. The cavity comprises a top wall, a back wall,
a bottom incline, a back cavity angle measured between the top and
back walls of the cavity and at least one channel.
Inventors: |
Jertson; Martin R.;
(Phoenix, AZ) ; Morales; Eric J.; (Laveen, AZ)
; Bacon; Cory S.; (Cave Creek, AZ) ; Wang;
Calvin; (Chandler, AZ) ; Chen; Xiaojian;
(Phoenix, AZ) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Karsten Manufacturing Corporation |
Phoenix |
AZ |
US |
|
|
Family ID: |
55761555 |
Appl. No.: |
14/920484 |
Filed: |
October 22, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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62206152 |
Aug 17, 2015 |
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|
62131739 |
Mar 11, 2015 |
|
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62105460 |
Jan 20, 2015 |
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62105464 |
Jan 20, 2015 |
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62068232 |
Oct 24, 2014 |
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Current U.S.
Class: |
473/345 ;
29/592 |
Current CPC
Class: |
A63B 53/0437 20200801;
A63B 53/0408 20200801; A63B 53/04 20130101; A63B 53/045 20200801;
A63B 53/0433 20200801; A63B 53/0466 20130101; A63B 53/047 20130101;
A63B 2053/0491 20130101 |
International
Class: |
A63B 53/04 20060101
A63B053/04 |
Claims
1. A golf club head comprising: a hollow body comprising: a
strikeface; a heel region; a toe region opposite the heel region; a
sole; and a crown comprising: an upper region comprising a top
rail; and a lower region; wherein: a cavity is located below the
top rail, is located above the lower region of the crown, and is
defined at least in part by the upper and lower regions of the
crown; and the cavity comprises: a top wall; a back wall; a bottom
incline; a back cavity angle measured between the top and back
walls of the cavity; and at least one channel.
2. The golf club head of claim 1, wherein: the upper region of the
crown comprises the top and back walls of the cavity; and the lower
region of the crown comprises the bottom incline of the cavity.
3. The golf club head of claim 1, wherein: the back cavity angle is
approximately 70 degrees to approximately 110 degrees.
4. The golf club head of claim 1, wherein: the upper region of the
crown further comprises: a rear wall adjacent to the top wall of
the cavity; and a rear angle measured between the top wall of the
cavity and the rear wall of the upper region of the crown.
5. The golf club head of claim 4, wherein: the rear angle is
approximately 70 degrees to approximately 110 degrees.
6. The golf club head of claim 1, wherein: the back wall of the
cavity is substantially parallel to the strikeface.
7. The golf club head of claim 1, wherein: an apex of the top wall
is approximately 0.25 inch to approximately 1.25 inch below an apex
of the top rail.
8. The golf club head of claim 7, wherein: a second inflection
point is at least approximately 0.5 inch to approximately 1.5
inches below an apex of the top rail.
9. The golf club head of claim 8, wherein: the second inflection
point is approximately 0.5 inches to approximately 2 inches above a
lowest point of the sole.
10. The golf club head of claim 1, wherein: the at least one
channel extends from the heel region to the toe region.
11. The golf club head of claim 1, wherein: a channel width of the
at least one channel is substantially constant throughout the
channel.
12. The golf club head of claim 1, wherein: a channel toe region
width of the at least one channel is smaller than a channel heel
region width of the channel.
13. The golf club head of claim 1, further comprising: a cascading
sole; wherein the cascading sole comprises an internal radius
transition region from the strikeface to the sole; and the internal
transition region comprises: a first tier comprising a first
thickness; a second tier comprising a second thickness different
than the first thickness; and a tier transition region between the
first tier and the second tier.
14. The golf club head of claim 13, wherein the internal transition
region further comprises a third tier.
15. A golf club comprising: a hollow-bodied golf club head
comprising: a strikeface; a heel region; a toe region opposite the
heel region; a sole; and a crown comprising: an upper region
comprising a top rail; and a lower region; and a shaft coupled to
the hollow-bodied golf club head; wherein: a cavity is located
below the top rail, is located above the lower region of the crown,
and is defined at least in part by the upper and lower regions of
the crown; and the cavity comprises: a top wall; a back wall; a
bottom incline; a back cavity angle measured between the top and
back walls of the cavity; and at least one channel.
16. The golf club of claim 15, wherein: the upper region of the
crown further comprises: a rear wall adjacent to the top wall of
the cavity; and a rear angle measured between the top wall of the
cavity and the rear wall of the upper region of the crown.
17. The golf club of claim 15, further comprising: a cascading
sole; wherein the cascading sole comprises an internal radius
transition region from the strikeface to the sole; and the internal
transition region comprises: a first tier comprising a first
thickness; a second tier comprising a second thickness different
than the first thickness; and a tier transition region between the
first tier and the second tier.
18. A method for manufacturing a golf club head, comprising:
providing a body, the body having: a strikeface; a heel region; a
toe region opposite the heel region; a sole; and a crown
comprising: an upper region comprising a top rail; and a lower
region; wherein: a cavity is located below the top rail, is located
above the lower region of the crown, and is defined at least in
part by the upper and lower regions of the crown; and the cavity
comprises: a top wall; a back wall adjacent to the top wall; a
bottom incline adjacent to the back wall; a back cavity angle
measured between the top and back walls of the cavity; and at least
one channel.
19. The method of claim 18, wherein: providing the body further
comprises the body having a cascading sole; wherein: the cascading
sole comprises an internal radius transition region from the
strikeface to the sole; and the internal transition region
comprises: a first tier comprising a first thickness; a second tier
comprising a second thickness different than the first thickness;
and a tier transition region between the first tier and the second
tier.
20. The method of claim 19, wherein the internal transition region
further comprises a third tier.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This claims priority to U.S. Provisional Application No.
62/206,152, filed Aug. 17, 2015, U.S. Provisional Application No.
62/131,739, filed Mar. 11, 2015, U.S. Provisional Application No.
62/105,460, filed Jan. 20, 2015, U.S. Provisional Application No.
62/105,464, filed Jan. 20, 2015, and U.S. Provisional Application
No. 62/068,232, filed Oct. 24, 2014, all of which are incorporated
by reference herein in their entirety.
TECHNICAL FIELD
[0002] This disclosure relates generally to golf clubs, and relates
more particularly to golf club heads with energy storage
characteristics.
BACKGROUND
[0003] Golf club manufacturers have designed golf club heads to
relieve stress in the strikeface of the golf club head. In many
instances, these designs do not allow the golf club head to flex in
the crown to sole direction. Additionally, these designs may not
change where peak bending of the golf club head occurs and do not
allow additional storage of spring energy in the golf club head due
to impact with the golf ball. Additional spring energy can increase
ball speed across the strikeface.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] To facilitate further description of the embodiments, the
following drawings are provided in which:
[0005] FIG. 1 depicts a front, crown-side perspective view of a
golf club head according to an embodiment;
[0006] FIG. 2 depicts the golf club head of FIG. 1 along the
cross-sectional line II-II in FIG. 1;
[0007] FIG. 3 depicts a view of a portion of a golf club head that
is similar to the golf club head of FIG. 1, along a cross-sectional
line similar to the cross-sectional line II-II in FIG. 1, according
to another embodiment;
[0008] FIG. 4 depicts a view of a portion of a golf club head that
is similar to the golf club head of FIG. 1, along a cross-sectional
line similar to the cross-sectional line II-II in FIG. 1, according
to another embodiment;
[0009] FIG. 5 depicts a view of a portion of a golf club head that
is similar to the golf club head of FIG. 1, along a cross-sectional
line similar to the cross-sectional line II-II in FIG. 1, according
to another embodiment;
[0010] FIG. 6 depicts a view of another portion of a golf club head
that is similar to the golf club head of FIG. 1, along a
cross-sectional line similar to the cross-sectional line II-II in
FIG. 1, according to another embodiment;
[0011] FIG. 7 depicts a cross-sectional view of a golf club similar
to the golf club head of FIG. 1 along a similar cross-sectional
line as the cross-sectional line VII-VII in FIG. 1, according to
another embodiment;
[0012] FIG. 8 depicts a view of a portion of a golf club head
similar to the golf club head of FIG. 4, according to an
embodiment, and a view of the same area of a standard golf club
head;
[0013] FIG. 9 depicts a method of manufacturing a golf club head
according to an embodiment of a method.
[0014] FIG. 10 depicts a back, toe-side perspective view of a golf
club head according to an embodiment;
[0015] FIG. 11 depicts a back, heel-side perspective view of the
golf club head according to the embodiment of FIG. 10;
[0016] FIG. 12 depicts a cross-sectional view of the golf club head
of FIG. 10 along the cross-sectional line XII-XII of FIG. 10;
[0017] FIG. 13 depicts a view of a portion of the golf club head of
FIG. 12 and a view of the same area of a standard golf club
head;
[0018] FIG. 14 depicts a cross-section view of a golf club head,
similar to the golf club head of FIG. 10, along a cross-sectional
line similar to cross-sectional line XII-XII of FIG. 10, according
to another embodiment;
[0019] FIG. 15 depicts a back, toe-side perspective view of a golf
club according to another embodiment;
[0020] FIG. 16 depicts a cross-sectional view of the golf club head
of FIG. 15 along the cross-sectional line XVI-XVI of FIG. 15;
[0021] FIG. 17 depicts a flow diagram illustrating a method of
manufacturing a golf club head according to an embodiment of
another method;
[0022] FIG. 18 depicts a front perspective view of a golf club
according to another embodiment;
[0023] FIG. 19 depicts results from testing of the golf club head
of FIG. 14, according to another embodiment; and
[0024] FIG. 20 depicts results from testing of the golf club head
of FIG. 14, according to another embodiment.
[0025] FIG. 21 depicts a cross sectional view of the golf club head
of FIG. 10.
[0026] For simplicity and clarity of illustration, the drawing
figures illustrate the general manner of construction, and
descriptions and details of well-known features and techniques may
be omitted to avoid unnecessarily obscuring the golf clubs and
their methods of manufacture. Additionally, elements in the drawing
figures are not necessarily drawn to scale. For example, the
dimensions of some of the elements in the figures may be
exaggerated relative to other elements to help improve
understanding of embodiments of the golf clubs and their methods of
manufacture. The same reference numerals in different figures
denote the same elements.
[0027] The terms "first," "second," "third," "fourth," and the like
in the description and in the claims, if any, are used for
distinguishing between similar elements and not necessarily for
describing a particular sequential or chronological order. It is to
be understood that the terms so used are interchangeable under
appropriate circumstances such that the embodiments of golf clubs
and methods of manufacture described herein are, for example,
capable of operation in sequences other than those illustrated or
otherwise described herein. Furthermore, the terms "contain,"
"include," and "have," and any variations thereof, are intended to
cover a non-exclusive inclusion, such that a process, method,
article, or apparatus that comprises a list of elements is not
necessarily limited to those elements, but may include other
elements not expressly listed or inherent to such process, method,
article, or apparatus.
[0028] The terms "left," "right," "front," "back," "top," "bottom,"
"side," "under," "over," and the like in the description and in the
claims, if any, are used for descriptive purposes and not
necessarily for describing permanent relative positions. It is to
be understood that the terms so used are interchangeable under
appropriate circumstances such that the embodiments of golf clubs
and methods of manufacture described herein are, for example,
capable of operation in other orientations than those illustrated
or otherwise described herein. The term "coupled," as used herein,
is defined as directly or indirectly connected in a physical,
mechanical, or other manner.
DESCRIPTION OF EXAMPLES OF EMBODIMENTS
[0029] Various embodiments of the golf club heads with tiered
internal thin sections include a golf club head comprising a body.
The body comprises a strikeface, a heel region, a toe region
opposite the heel region, a sole, a crown, and an internal radius
transition region from the strikeface to at least one of the sole
or the crown. In many embodiments, the internal radius transition
region is not visible from an exterior of the golf club head and
comprises a first tier, a second tier, and a tier transition region
between the first tier and the second tier.
[0030] Another embodiment of the golf club heads with tiered
internal thin sections include a golf club comprising a golf club
head and a shaft coupled to the golf club head. The golf club head
comprises a strikeface, a heel region, a toe region opposite the
heel region, a sole, a crown, and an internal radius transition
region from the strikeface to at least one of the sole or the
crown. In many embodiments, the internal radius transition region
is not visible from an exterior of the golf club head and comprises
a first tier, a second tier, and a tier transition region between
the first tier and the second tier.
[0031] Other embodiments of the golf club heads with tiered
internal thin sections include a method for manufacturing a golf
club head. The method comprises providing a body. The body
comprises a strikeface, a heel region, a toe region opposite the
heel region, a sole, and a crown. The method further comprises
providing an internal radius transition region from the strikeface
to at least one of the sole or the crown. The internal radius
transition region is not visible from an exterior of the golf club
head and comprises a first tier, a second tier, and a tier
transition region between the first tier and the second tier. In
many embodiments, the first tier has a first thickness, the second
tier has a second thickness, and the second thickness is smaller
than the first thickness.
[0032] Various embodiments include a golf club head comprising a
hollow body. The hollow body comprises a strikeface, a heel region,
a toe region opposite the heel region, a sole, and a crown. In many
embodiments, the crown comprises an upper region comprising a top
rail, and a lower region. In some embodiments, a cavity is located
below the top rail, is located above the lower region of the crown,
and is defined at least in part by the upper and lower regions of
the crown. In many embodiments, the cavity comprises a top wall, a
back wall, a bottom incline, a back cavity angle measured between
the top and back walls of the cavity, and at least one channel.
[0033] Some embodiments include a golf club comprising a
hollow-bodied golf club and a shaft coupled to the hollow-bodied
golf club head. The hollow-bodied golf club head comprises a
strikeface, a heel region, a toe region opposite the heel region, a
sole, and a crown. In many embodiments, the crown comprises an
upper region comprising a top rail, and a lower region. In some
embodiments, a cavity is located below the top rail, is located
above the lower region of the crown, and is defined at least in
part by the upper and lower regions of the crown. In many
embodiments, the cavity comprises a top wall, a back wall, a bottom
incline, a back cavity angle measured between the top and back
walls of the cavity, and at least one channel.
[0034] Other embodiments include a method for manufacturing a golf
club head. In many embodiments, the method comprises providing a
body. The body having a strikeface, a heel region, a toe region
opposite the heel region, a sole, and a crown. The crown comprises
an upper region comprising a top rail and a lower region. In some
embodiments, a cavity is located below the top rail, above the
lower region of the crown, and is defined at least in part by the
upper and lower regions of the crown. In many embodiments, the
cavity comprises a top wall, a back wall adjacent to the top wall,
a bottom incline adjacent to the back wall, a back cavity angle
measured between the top and back walls of the cavity, and at least
one channel.
[0035] Other examples and embodiments are further disclosed herein.
Such examples and embodiments may be found in the figures, in the
claims, and/or in the present description.
I. Golf Club Head with Cascading Sole
[0036] Turning to the drawings, FIG. 1 illustrates an embodiment of
a golf club head 100. Golf club head 100 can be a wood-type golf
club head. For example, golf club head 100 can be a fairway
wood-type golf club head or a driver-type golf club head or a
hybrid-type golf club head or an iron-type golf club head. Golf
club head 100 comprises a body 101. Body 101 comprises a strikeface
112, a heel region 102, a toe region 104, a sole 106, and a crown
108. In FIG. 1, body 101 also comprises a skirt 110 extending
between sole 106 and crown 108. In some embodiments, body 101 does
not comprise skirt 110 or any skirt. FIG. 18 depicts a front
perspective view of a golf club 1800 according to an embodiment. In
some embodiments, golf club 1800 comprises golf club head 100 and a
shaft 190.
[0037] In some embodiments, body 101 can comprise stainless steel,
titanium, aluminum, a steel alloy (e.g. 455 steel, 475 steel, 431
steel, 17-4 stainless steel, maraging steel), a titanium alloy
(e.g. Ti 7-4, Ti 6-4, T-9S), an aluminum alloy, or a composite
material. In some embodiments, strikeface 112 can comprise
stainless steel, titanium, aluminum, a steel alloy (e.g. 455 steel,
475 steel, 431 steel, 17-4 stainless steel, maraging steel), a
titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S), an aluminum alloy, or a
composite material. In some embodiments, body 101 can comprise the
same material as strikeface 112. In some embodiments, body 101 can
comprise a different material than strikeface 112.
[0038] FIG. 2 illustrates a cross-section of golf club head 100
along the cross-sectional line II-II in FIG. 1, according to one
embodiment. FIG. 2 shows an internal radius transition 210 from
strikeface 112 to sole 106, according to an embodiment. Internal
radius transition 210 can comprise a smooth transition, or internal
radius transition 210 can comprise a cascading sole of at least two
tiers or levels of thickness. For example, internal radius
transition 210 can comprise a cascading sole having 2, 3, 4, 5, 6,
or 7 tiers. In some embodiments, internal radius transition can
provide more bending of strikeface 112. In some examples, the
increase in bending or deflection of strikeface 112 can allow
approximately 1% to approximately 3% more energy from the
deflection of strikeface 112.
[0039] In many embodiments, internal radius transition 210 is not
visible from an exterior of golf club head 100. FIG. 2 also shows a
top internal radius transition 260 from strikeface 112 to crown
108. In some embodiments, top internal radius transition 260 can
comprise a smooth transition, while in other embodiments, top
internal radius transition 260 can comprise at least two tiers or
levels of thickness. For example, top internal radius transition
260 can comprise 2, 3, 4, 5, 6, or 7 tiers or levels of thickness.
In some embodiments, golf club head 100 also can have an internal
sole thickness 220. Internal sole thickness 220 can be thicker than
the smallest thickness of internal radius transition 210. In many
embodiments, internal sole thickness 220 also is thicker than an
adjacent tier or a final tier in internal radius transition 210. In
some embodiments, internal sole thickness 220 can be thicker than
all of internal radius transition 210.
[0040] In some embodiments, internal radius transition 210 can be
similar to the sole front section and/or the weight distribution
channels as described in U.S. Pat. No. 8,579,728, entitled Golf
Club Heads with Weight Redistribution Channels and Related Methods,
which is incorporated by reference herein.
[0041] In some embodiments, the golf club head can comprise a
cascading transition region, tiered transition region or internal
radius transition from the strikeface to at least one of a crown, a
heel, a toe, a sole, or a skirt. In some embodiments, the golf club
head can comprise a single, continuous tiered transition region
ring around a circumference of perimeter of the golf club head, for
example a tiered transition region ring from the strikeface to each
of the crown, the toe region, the heel region, and the sole region.
In other embodiments, the golf club head comprises a tiered
transition region only at the crown and/or at the sole. In some
embodiments, the golf club head comprises a tiered transition
region only at the toe region and/or at the heel region. In other
examples, the tiered transition region is only located from the
strikeface to the skirt. In other embodiments, the golf club head
comprises separate or individual tiered transition regions from the
strikeface to the toe region of the crown, the heel region of the
crown, the toe region of the sole, and/or the heel region of the
sole.
[0042] FIG. 3 depicts a view of an internal radius transition 310
of a golf club head 300 that is similar to the golf club head of
FIG. 1, along a cross-sectional line similar to the cross-sectional
line II-II in FIG. 1, according to another embodiment. FIG. 4
depicts a view of an internal radius transition 410 of a golf club
head 400 that is similar to the golf club head of FIG. 1, along a
cross-sectional line similar to the cross-sectional line II-II in
FIG. 1, according to another embodiment. FIG. 5 depicts a view of
an internal radius transition 510 of a golf club head 500 that is
similar to the golf club head of FIG. 1, along a cross-sectional
line similar to the cross-sectional line II-II in FIG. 1, according
to another embodiment.
[0043] As shown in FIG. 3, internal radius transition 310 can be
can be similar to internal radius transition 210 (FIG. 2) and golf
club head 300 can be similar to golf club head 100 (FIGS. 1 and 2).
Internal radius transition 310 comprises a first tier 315 having a
first thickness, and a second tier 317 having a second thickness.
In many embodiments, the thickness of each tier is substantially
constant. For example, the first thickness of first tier 315 can
comprise a first substantially constant thickness, and the second
thickness of second tier 317 can comprise a second substantially
constant thickness. In other embodiments, first tier 315 can
comprise a first slope, wherein the first thickness of first tier
315 is thicker closer to strikeface 312 and thinner closer to a
tier transition region 316. Tier transition region 316 can comprise
a tier slope that is steeper than the first slope of first tier
315. Tier transition region 316 can be linearly sloped at an angle
less than 90 degrees to transition from first tier 315 to second
tier 317. In other embodiments, tier transition region 316 can
comprise an approximately 90 degree step, as shown in tier
transition regions 516 and 518 of FIG. 5. Tier transition region
516 (FIG. 5) and 518 (FIG. 5) can be similar to tier transition
region 316 (FIG. 3), and tier transition regions 416 (FIG. 4) and
418 (FIG. 4).
[0044] As shown in FIG. 4, in some embodiments, each tiered
transition 316, 416, 418, 516, 518 can include a first arcuate
surface 420 and a second arcuate surface 422. The first arcuate
surface 420 has a first radius of curvature and the second arcuate
surface 422 has a second radius of curvature. The first radius of
curvature and the second radius of curvature of each tiered
transition 316, 416, 418, 516, 518 can be the same, or the first
radius of curvature and the second radius of curvature of each
tiered transition 316, 416, 418, 516, 518 can be different. For
example, the first radius of curvature of the first arcuate surface
420 can be the same as the second radius of curvature of the first
arcuate surface 420, the first radius of curvature of the first
arcuate surface 420 can be less than the second radius of curvature
of the first arcuate surface 420, or the first radius of curvature
of the first arcuate surface 420 can be greater than the second
radius of curvature of the first arcuate surface 420. For further
example, the first radius of curvature of the second arcuate
surface 422 can be the same as the second radius of curvature of
the second arcuate surface 422, the first radius of curvature of
the second arcuate surface 422 can be less than the second radius
of curvature of the second arcuate surface 422, or the first radius
of curvature of the second arcuate surface 422 can be greater than
the second radius of curvature of the second arcuate surface
422.
[0045] Further, each of the tiered transitions 316, 416, 418, 516,
518 can have the same first radius of curvature or a different
first radius of curvature, and each of the tiered transitions 316,
416, 418, 516, 518 can have the same second radius of curvature or
a different second radius of curvature. For example, the first
radius of curvature of the first arcuate surface 420 can be the
same as the first radius of curvature of the second arcuate surface
422, the first radius of curvature of the first arcuate surface 420
can be less than the first radius of curvature of the second
arcuate surface 422, or the first radius of curvature of the first
arcuate surface 420 can be greater than the first radius of
curvature of the second arcuate surface 422. For further example,
the second radius of curvature of the first arcuate surface 420 can
be the same as the second radius of curvature of the second arcuate
surface 422, the second radius of curvature of the first arcuate
surface 420 can be less than the second radius of curvature of the
second arcuate surface 422, or the second radius of curvature of
the first arcuate surface 420 can be greater than the second radius
of curvature of the second arcuate surface 422.
[0046] The internal radius transition features (e.g. internal tier
transition 310, FIG. 3) can change where a peak bending of a golf
club head occurs. The tiered transition region can create a
"plastic hinge" at the peak bending, promoting more localized
deformation due to impact with the golf ball. In many embodiments,
the buckling process starts at the location of the peak bending and
the golf club head is optimized to stay just under the critical
buckling threshold. The intentional plastic hinge allows the club
to flex more in the crown and sole direction. Intentional Plastic
Hinge allows control over exactly where and how much the crown and
sole will flex by using the tiered features.
[0047] Using the internal radius transition, the stress of the golf
club head can be distributed across a larger volume of material,
thus lowering the localized peak stress. In many embodiments, the
additional flex from crown to sole allows the face to bend further
based on the same loading. This additional flex can generate more
stress and bending in the face of the club to create more spring
energy. An increase in spring energy can be stored in the golf club
head due to an impact with the golf ball. In many embodiments, the
additional spring energy will help to increase ball speed. In some
embodiments, the internal radius transition can create more overall
bending in the golf club head, which also can lead to more ball
speed. Higher ball speeds across the strikeface can result in
better distance control. In some embodiments, the golf club head
with internal radius transition features can store approximately 4%
to approximately 6% more energy, which can then be returned to the
golf ball.
[0048] Returning to FIG. 3, internal radius transition 310 can
change where a peak bending 350 of the sole of golf club head 300
occurs. In addition, internal radius transition 310 can engage more
of the body of club head 300 in the bending process on impact from
a golf ball. In some embodiments, first tier 315 and second tier
317 allow some of the stress created by an impact of strikeface 312
with the golf ball to build up on each tier. This structure can
prevent the stress from collecting primarily at the thinnest
section of the sole to increase the reliability and durability of
golf club head 300. In many embodiments, this structure creates a
plastic hinge opposite the strikeface end of internal radius
transition 310 and promotes more localized deformation at the
plastic hinge location. In many embodiments, the plastic hinge can
be located at the peak bending, for example, peak bending 350. This
structure also can allow for the storage of more potential energy,
for example, in the crown and/or the sole. In some embodiments,
body 301 can experience an increase of approximately 4% to
approximately 7% in flex or bending in the crown to sole direction
at the sole and/or the crown. The additional flex in the crown to
sole direction at the sole and/or the crown can allow strikeface
312 to bend further on the same loading or impact by the golf ball.
Therefore, this structure can create more stress and bending in
strikeface 312 of golf club head 300 that can be transferred to the
ball on impact with the strikeface 312.
[0049] In some embodiments, each tier comprises an approximately
constant thickness throughout the tier. In many embodiments, first
tier 315 is thicker than second tier 317. In some embodiments of a
driver-type golf club head, first tier 315 can be approximately
0.030 inch (0.076 cm) to approximately 0.060 inch (0.152 cm) thick,
or approximately 0.040 inch (0.102 cm) to approximately 0.050 inch
(0.127 cm) thick, and second tier 317 can be approximately 0.020
inch (0.051 cm) to approximately 0.050 inch thick (0.127 cm), or
approximately 0.030 inch (0.076 cm) to approximately 0.040 inch
(0.102 cm) thick. In some embodiments of a fairway wood-type golf
club head, first tier 315 can be approximately 0.035 inch (0.089
cm) to approximately 0.065 inch (0.165 cm) thick, or approximately
0.045 inch (0.114 cm) to approximately 0.055 inch (0.140 cm) thick,
and second tier 317 can be approximately 0.025 inch (0.064 cm) to
approximately 0.055 inch (0.140 cm) thick, or approximately 0.035
inch (0.089 cm) to approximately 0.045 inch (0.114 cm) thick. In
some embodiments of a hybrid-type golf club head, first tier 315
can be approximately 0.050 inch (0.127 cm) to approximately 0.080
inch (0.203 cm) thick, or approximately 0.060 inch (0.152 cm) to
approximately 0.070 inch thick (0.178 cm), and second tier 317 can
be approximately 0.040 inch (0.102 cm) to approximately 0.070 inch
(0.178 cm) thick, or approximately 0.050 inch (0.127 cm) to
approximately 0.060 inch (0.152 cm) thick. In many embodiments of
an iron-type golf club head, the first tier 315 can be
approximately 0.055 inch (0.140 cm) to approximately 0.085 inch
(0.216 cm) thick, or approximately 0.060 inch (0.152 cm) to
approximately 0.080 inch thick (0.203 cm), and the second tier 317
can be approximately 0.045 inch (0.114 cm) to approximately 0.075
inch (0.191 cm) thick, or approximately 0.050 inch (0.127 cm) to
approximately 0.070 inch (0.178 cm) thick.
[0050] In other embodiments, such as shown in FIG. 4, internal
radius transition 410 can have more than 2 tiers. For example,
internal radius transition 410 can have 2, 3, 4, 5, 6, or 7 tiers.
A three tier internal radius transition 410 can be similar to
internal radius transition 310 (FIG. 3) and has a first tier 415, a
second tier 417, and a third tier 419. First tier 415 can be
similar to first tier 315 in FIG. 3, and second tier 417 can be
similar to second tier 317. In many embodiments, a peak bending 450
can occur further back from strikeface 412 as more tiers are added
to the internal radius transition.
[0051] In many embodiments, second tier 417 is thicker than third
tier 419. In some embodiments of a driver-type golf club head,
third tier 419 is approximately 0.010 inch to approximately 0.040
inch (0.102 cm) thick, or approximately 0.020 inch (0.051 cm) to
approximately 0.030 inch (0.076 cm) thick. In some embodiments of a
fairway wood-type golf club head, third tier 419 is approximately
0.015 inch (0.038 cm) to approximately 0.045 inch (0.114 cm) thick,
or approximately 0.025 inch (0.064 cm) to approximately 0.035 inch
(0.089 cm) thick. In some embodiments of a hybrid-type golf club
head, third tier 419 is approximately 0.030 inch (0.076 cm) to
approximately 0.060 inch (0.152 cm) thick, or approximately 0.040
inch (0.102 cm) to approximately 0.050 inch (0.127 cm) thick. In
some embodiments of an iron-type club head the third tier 419 is
approximately 0.030 inch (0.076 cm) to approximately 0.060 inch
(0.152 cm) thick, or approximately 0.035 inch (0.089 cm) to
approximately 0.055 inch (0.140 cm) thick.
[0052] Meanwhile, referring to FIG. 5, in some embodiments of a
driver-type golf club head, first tier 515 can be approximately
0.045 inch (0.114 cm) thick; second tier 517 can be approximately
0.035 inch (0.089 cm) thick; and third tier 519 can be
approximately 0.025 inch (0.064 cm) thick. In some embodiments of a
fairway wood-type golf club head, first tier 515 can be
approximately 0.051 inch (0.130 cm) thick; second tier 517 can be
approximately 0.039 inch (0.099 cm) thick; and third tier 519 can
be approximately 0.030 inch (0.076 cm) thick. In some embodiments
of a hybrid-type golf club head, first tier 515 can be
approximately 0.067 inch (0.170 cm) thick; second tier 517 can be
approximately 0.054 inch (0.137 cm) thick; and third tier 519 can
be approximately 0.045 inch (0.114 cm) thick. In some embodiments
of an iron-type club head, the first tier 515 can be approximately
0.067 inch (0.170 cm) thick; the second tier can be approximately
0.057 inch (0.145 cm) thick; and the third tier 519 can be
approximately 0.042 inch (0.107 cm) thick.
[0053] In some embodiments, first tiers 315, 415, 515 in FIGS. 3,
4, and 5, respectively, can have a first tier length that is
approximately equal to a second tier length of second tiers 317,
417, 517 in FIGS. 3, 4, and 5, respectively. In some embodiments,
the first tier length of first tiers 315, 415, 515 in FIGS. 3, 4,
and 5, respectively, can have a first tier length that is longer
than the second tier length of second tiers 317, 417, 517. In other
embodiments, the second tier length of second tiers 417, 517 in
FIGS. 4 and 5, respectively, can be approximately equal to a third
tier length of third tiers 419, 519 in FIGS. 4 and 5, respectively.
In some embodiments, the second tier length of second tiers 417,
517 in FIGS. 4 and 5, respectively, can be longer than the third
tier length of third tiers 419, 519 in FIGS. 4 and 5, respectively.
In other embodiments, the second tier length of second tiers 417,
517 in FIGS. 4 and 5, respectively, can be shorter than the third
tier length of third tiers 419, 519 in FIGS. 4 and 5,
respectively.
[0054] Referring to FIGS. 3, 4, and 5, in some embodiments of a
fairway wood-type golf club head or a driver-type golf club head or
a hybrid-type golf club head, the first tiers 315, 415, 515 can
have first tier lengths of approximately 0.05 inch (0.127 cm) to
approximately 0.80 inch (2.03 cm); the second tiers 317, 417, 517
can have second tier lengths of approximately 0.03 inch (0.076 cm)
to approximately 0.60 inch (1.52 cm); and the third tiers 419, 519
can have third tier lengths of approximately 0.04 inch (0.102 cm)
to approximately 0.70 inch (1.78 cm). In some embodiments of an
iron-type golf club head, the first tiers 315, 415, 515 can have
first tier lengths of approximately 0.03 inch (0.076 cm) to
approximately 0.30 inch (0.762 cm); the second tiers 317, 417, 517
can have second tier lengths of approximately 0.04 inch (0.102 cm)
to approximately 0.40 inch (1.02 cm); and the third tiers 419, 519
can have third tier lengths of approximately 0.05 inch (0.127 cm)
to approximately 0.50 inch (1.27 cm).
[0055] As shown in FIGS. 3, 4, and 5, in some embodiments, the
first and the second arcuate surface of tiered transitions 316,
416, 516 can have first and second radii of curvatures that are at
least two times larger than the difference between the first
thickness T.sub.1 and the second thickness T.sub.2 of the first
tier 315, 415, 515, and the second tier 317, 417, 517,
respectively. In one embodiment, the first and the second arcuate
surface of tiered transitions 316, 416, 516 has a first and a
second radius of curvature that are approximately 6.5 times larger
than the difference between the first thicknesses T.sub.1 and the
second thickness T.sub.2 of the first tier 315, 415, 515 and the
second tier 317, 417, 517, respectively. As shown in FIGS. 4 and 5,
in some embodiments, the first and the second arcuate surface of
tiered transitions 418, 518 can have first and second radii of
curvatures that are at least two times larger than the difference
between the second thickness T.sub.2 and the third thickness
T.sub.3 of the second tier 417, 517 and the third tier 419, 519,
respectively. In one embodiment, the first and the second arcuate
surface of tiered transitions 418, 518 has a first and a second
radius of curvature that are approximately 6.5 times larger than
the difference between the second thicknesses T.sub.2 and the third
thickness T.sub.3 of the second tier 417, 517 and the third tier
419, 519, respectively.
[0056] Some embodiments, such as golf club head 300, as shown in
FIG. 3, comprise weight pad 330 to lower the center of gravity of
golf club head 300. Weight pad 330 comprises a weight pad thickness
331 that is greater than the final tier thickness 321 of the
adjacent tier. In this example, the adjacent tier is second tier
317. In many embodiments which comprise weight pad 330, internal
sole thickness 320 can be approximately equal to final tier
thickness 321. In some embodiments, internal sole thickness 320 can
be thicker than final tier thickness 321. In some embodiments,
internal sole thickness 320 is thinner than final tier thickness
321.
[0057] Some embodiments, such as golf club head 400, as shown in
FIG. 4, comprise a rib 440. Rib 440 can be located internal to body
401 and approximately parallel to the strikeface. In many
embodiments, rib 440 can be a ridge or bar. In some embodiments,
rib 440 can have a rib thickness 441 that is greater than a third
tier thickness 421, the thickness of the adjacent tier, or the
thickness of the final tier of internal radius transition 410. The
purpose for rib 440 is to reinforce the sole of golf club head 400
so that the peak bending of the sole occurs at tier transition
region 416 and/or tier transition region 418.
[0058] Turning to FIG. 6, in some embodiments, golf club head 600
can comprise a crown internal radius transition 660 at crown 608.
Crown internal radius transition 660 can be similar to internal
radius transition 310 in FIG. 3, except crown internal radius
transition 660 is located at the strikeface to crown transition
instead of the strikeface to sole transition. In many embodiments,
first tier 615 can be similar to first tiers 315, 415, and/or 515
in FIGS. 3, 4, and 5, respectively; second tier 617 can be similar
to second tiers 317, 417, and/or 517 in FIGS. 3, 4, and 5,
respectively; third tier 619 can be similar to third tiers 419
and/or 519 in FIGS. 4 and 5, respectively; and tier transition
regions 616 and/or 618 can be similar to tier transition regions
316, 416, 516, 418, and/or 518 in FIGS. 3, 4, and 5. Similarly, the
crown internal radius transition 660 can have several internal
radius transitions to form more than two tiers. For example, the
crown internal radius transition 660 can have 2, 3, 4, 5, 6, or 7
tiers.
[0059] In FIG. 7, a golf club head 700 can comprise a skirt
internal radius transition 780 as shown in FIG. 7. FIG. 7 depicts a
cross-sectional view of golf club 700 similar to golf club head 100
(FIG. 1) along a similar cross-sectional line as the
cross-sectional line VII-VII in FIG. 1, according to another
embodiment. Skirt internal radius transition 780 can be similar to
internal radius transition 210 (FIG. 2), and first tier 715 can be
similar to first tiers 315, 415, and/or 515 in FIGS. 3, 4, and 5,
respectively; second tier 717 can be similar to second tiers 317,
417, and/or 517 in FIGS. 3, 4, and 5; third tier 719 can be similar
to third tiers 419 and/or 519 in FIGS. 4 and 5, respectively; and
tier transition regions 716 and/or 718 can be similar to tier
transition regions 316, 416, 516, 418, and/or 518 in FIGS. 3, 4,
and 5. Similarly, skirt internal radius transition 780 can have
more than two tiers. For example, skirt internal radius transition
780 can have 2, 3, 4, 5, 6, or 7 tiers. As shown in FIG. 7, golf
club head 700 also can comprise a skirt internal radius transition
at the other side of strikeface 712. In another embodiment, golf
club head 700 can comprise a skirt internal radius transition at a
single side of strikeface 712.
[0060] FIG. 8 depicts a view of a portion of a golf club head 800
similar to golf club head 400 (FIG. 4), according to an embodiment,
and a view of the same area of standard golf club head 850.
Standard golf club head 850 comprises a uniform sole thickness 855
from a strikeface 852 to a sole 856, and an internal sole weight
870 that is thicker than a uniform sole thickness 855. Golf club
head 800 comprises an internal radius transition 810 similar to
internal radius transition 410 (FIG. 4). Internal radius transition
810 can comprise a first tier 815, similar to first tier 415 (FIG.
4), a second tier 817, similar to second tier 417 (FIG. 4), and a
third tier 819, similar to third tier 419 (FIG. 4). Internal radius
transition 810 also can comprise tier transition regions 816 and
818, similar to tier transition regions 416 (FIG. 4) and 418 (FIG.
4), and internal sole weight 820 that is similar to internal sole
weight 870. In many embodiments, at least one of first tier 815,
second tier 817, or third tier 819 can be thinner than uniform sole
thickness 855. The thinness of the tiers can save weight that can
then be redistributed in the club head.
[0061] There is a greater dispersion of higher stress over a
greater area of sole 806 with internal transition region 810 than
sole 856 without the cascading sole. In many embodiments, a general
curve of a sole similar to uniform sole thickness 855 can absorb
greater particular concentrations of impact force from a golf ball
in particular regions, but will not disperse the force over a
larger area. The cascading structure (or tiers of varying thickness
along the internal radium transition), such as internal radius
transition 810, however provides a technique to "package" the
impact force from the golf ball over a larger area as the
undulating or tier structure transfers higher stresses from one
internal radium region of particular thickness to the next. In many
embodiments, there is a bleeding, overflow, or pooling of the
stress over internal radius transition 810 or the cascading thin
sole. The greater dispersion of the greater stress force provides a
greater recoiling force to the strikeface. The pooling of the
stress over internal radius transition 810 also can prevent all of
the stress from collecting directly at the thinnest tier. In many
embodiments, the tiered features can help distribute the stress
along the sole to prevent one large stress riser. Instead, there
are multiple stress risers for a more even distribution of the
stress. The stresses are extended along the cascading sole,
allowing the sole to take on (or absorb) more stress. The stress,
however, decreases at the thickest portion of the sole that without
the cascading sole experiences the highest level of stress, and
provides less spring back force to the strikeface.
[0062] An embodiment of a golf club head (e.g. 100, 300, 400, 500,
600, or 700) having the cascading sole was tested compared to a
similar control club head devoid of a cascading sole. The club head
with the cascading sole showed an increase in ball speed of
approximately 0.5-1.5 miles per hour (mph) (0.8-2.4 kilometers per
hour, kph), or approximately 0.5-0.9%, compared to the control club
head. The increase in ball speed for center impacts was
approximately 0.5-1.0 mph (0.8-1.6 kph), and the increase in ball
speed for off-center impacts was approximately 1-1.5 mph (1.6-2.4
kph). The club head with the cascading sole further showed an
increase in launch angle of approximately 0.1-0.3 degrees, a
decrease in spin of approximately 275-315 revolutions per minute
(rpm), and an increase in carry distance of approximately 3-6 yards
(2.7-5.5 meters) compared to the control club head.
[0063] In some embodiments, the crown of a driver-type,
hybrid-type, or wood-type golf club head having the cascading sole
(e.g. 100, 300, 400, 500, 600, or 700) may further include a first
crown thickness (not shown) and a second crown thickness (not
shown). The first crown thickness may be positioned on the crown
behind the strikeface or crown internal radius transition. The
second crown thickness may be positioned on the crown behind the
first crown thickness toward the rear of the club head. The first
crown thickness is greater than the second crown thickness.
Further, the first crown thickness may transition to the second
crown thickness gradually according to any profile, or the first
crown thickness may transition to the second crown thickness
abruptly, such as with a step.
[0064] The first crown thickness may comprise any portion of the
crown on a front end of the club head. For example, the first crown
thickness may comprise 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%,
50%, or any other portion of the crown on the front end of the club
head. The second crown thickness may comprise any portion of the
crown on the rear of the club head. For example, the second crown
thickness may comprise 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%,
or any other portion of the rear of the club head.
[0065] The crown thickness may transition between the first crown
thickness and the second crown thickness at any position on the
crown of the club head, defining a crown thickness transition. The
crown thickness transition may be any shape. In the exemplary
embodiment, the crown thickness transition defines a bell-shaped
curve, similar to the bell-shaped curve in U.S. Pat. No. 7,892,111,
which is incorporated herein by reference. The first crown
thickness is positioned on the crown between the strikeface and the
bell-shaped curve, and the second crown thickness is positioned on
the crown between the bell-shaped curve and the rear of the club
head.
[0066] In the exemplary embodiment, the first crown thickness is
approximately 0.022 inches (0.056 cm) and the second crown
thickness is approximately 0.019 inches (0.048 cm) when the golf
club head is a fairway wood type golf club head. Further, in the
exemplary embodiment, the first crown thickness is approximately
0.024 inches (0.061 cm) and the second crown thickness is
approximately 0.019 inches (0.048 inches) when the golf club head
is a hybrid type golf club head.
[0067] In other embodiments of a fairway wood or hybrid type golf
club head, the first crown thickness may be less than approximately
0.029 (0.074), 0.028 (0.071), 0.027 (0.069), 0.026 (0.066), 0.025
(0.064), 0.024 (0.061), 0.023 (0.058), 0.022 (0.056), 0.021
(0.053), 0.020 (0.051), 0.019 (0.048), 0.018 (0.046), or 0.017
(0.043) inches (cm), and the second crown thickness may be less
than approximately 0.024 (0.061), 0.023 (0.058), 0.022 (0.056),
0.021 (0.053), 0.020 (0.051), 0.019 (0.048), 0.018 (0.046), 0.017
(0.043), 0.016 (0.041), 0.015 (0.038), 0.014 (0.036), 0.013
(0.033), or 0.012 (0.031) inches (cm).
[0068] The crown internal radius transition dissipates and/or
reduces stresses on the crown of the club head, thereby allowing
the first and the second crown thickness to be reduced compared to
previous designs. In the exemplary embodiment, the first crown
thickness is reduced by approximately 17.2-24.1%, and the second
crown thickness is reduced by approximately 20.8% compared to
previous designs. Reducing the first and the second crown thickness
allows the center of gravity of the club head to be lowered
(positioned closer to the sole) compared to previous designs. The
lowered center of gravity of the club head improves the performance
characteristics of the club head by reducing gearing and spin on
the ball.
[0069] Turning to FIG. 9, various embodiments of golf club heads
with tiered internal thin sections include a method 900 for
manufacturing a golf club head. Method 900 comprises providing a
body (block 910). The body comprises a strikeface, a heel region, a
toe region opposite the heel region, a sole, and a crown. In some
embodiments, the body further comprises a skirt extending from the
crown to the sole. Method 900 further comprises providing an
internal radius transition region from the strikeface to at least
one of the sole, the crown, or the skirt (block 920). Method 900
further comprises providing a first tier of the internal radius
transition region (block 930), providing a second tier of the
internal transition region (block 940), and providing a tier
transition region between the first tier and the second tier of the
internal transition region (block 950). In some embodiments, each
of blocks 910, 920, 930, 940, and 950 can be performed
simultaneously with each other such as by casting the body of a
club head. In other embodiments, one or more of blocks 920, 930,
940, and/or 950 can be performed after block 910 through a
machining process, as an example.
II. Golf Club Head with Back Cavity
[0070] In one embodiment, the golf club head has a back cavity
located in an upper crown area of the golf club. In many
embodiments, the back cavity can provide a box spring affect when
striking a golf ball. The back cavity can be combined with varying
thicknesses of the internal radius of the sole of the club head
(cascading sole) to provide a spring like effect.
[0071] Some embodiments are directed to a club head (hybrid or
fairway wood or iron with hollow design) that features a hollowed
construction club head that provides a more "iron-like" look and
feel. In some embodiments, the golf club head can feature a flat
strikeface and iron-like profile, which can provide improved
workability and accuracy, similar to an iron. A back cavity located
below a top rail and along the upper crown of the club head has
been designed for hybrids, fairway woods and irons with a hollow
construction. The back cavity may be a full channel from the heel
to the toe just below the top rail and along the upper crown or
back portion of the club head. The top rail and the cavity may be
any design. In some embodiments, the cavity is angled at
approximately 90 degrees and provides a targeted hinge point in the
crown region of the golf club head. This hinge or buckling region
enables the top rail to absorb more of the impact force over a
wider volumetric area causing the cavity and the top rail to act as
a springboard by returning more recoiled force back to the
strikeface as it returns to its original orientation thereby
imparting more force into the ball. This greater club face
deflection by the cavity design can lead to less spin, a higher
loft angle of the golf ball upon impact, and greater ball speed
with the same club speed over standard golf club heads.
[0072] In a standard hybrid club head, the top rail and upper crown
regions do not have a cavity of this design. In comparison to the
present disclosure, there is less club strikeface bending or
deflection in such a standard hybrid club head. Standard hybrids
are unable to have as great a spring-back effect because less
energy is transferred to the top rail of the club due to the lack
of a cavity. The disclosed golf club head with back cavity allows
more of the impact force of the golf ball to be absorbed and then
returned to the strikeface. In many embodiments, the angle of the
cavity can provide a buckling point, or plastic hinge, or targeted
hinge, for the strikeface to deflect more over the standard golf
club.
[0073] The recoiling effect of the cavity on the strikeface
provides: (1) a higher golf ball speed relative to the same club
head speed of a club head with an upper crown cavity (or back
cavity) and one without, due in part to the spring effect that is
transferred from the hinged region to the strikeface to the ball;
(2) less spin of the golf ball after impact with the club, due in
part to the hinge point above the cavity counters more force being
absorbed by the club and instead transfers more force to the ball
thereby preventing the ball from spinning backward off the
strikeface; (3) a higher loft angle to the golf ball upon impact,
due to the hinge and strikeface acting as a diving board or
catapult to the ball. In some embodiments, the cavity may provide
an increase in ball speed of approximately 1.0-1.2%, and an
increase in launch angle of approximately 0.4-0.7 degrees.
[0074] Turning back to the drawings, FIG. 10 illustrates a back
toe-side perspective view of an embodiment of golf club head 1000
and FIG. 11 illustrates a back heel-side perspective view of golf
club head 1000 according to the embodiment of FIG. 10. Golf club
head 1000 can be a hybrid-type golf club head. In other
embodiments, golf club head 1000 can be an iron-type golf club head
or a fairway wood-type golf club head. In many embodiments, golf
club head 1000 does not include a badge or a custom tuning
port.
[0075] Golf club head 1000 comprises a body 1001. In many
embodiments, the body is hollow. In some embodiments, the body is
at least partially hollow. Body 1001 comprises a strikeface 1012, a
heel region 1002, a toe region 1004 opposite heel region 1002, a
sole 1006, and a crown 1008. Crown 1008 comprises an upper region
1011 and a lower region 1013. Upper region 1011 comprises a top
rail 1015. In some embodiments, top rail 1015 can be a flatter and
taller top rail or skirt. The flatter and taller top rail can
account for mishits on strikeface 1012 to increase playability off
the tee.
[0076] In some embodiments, body 1001 can comprise stainless steel,
titanium, aluminum, a steel alloy (e.g. 455 steel, 475 steel, 431
steel, 17-4 stainless steel, maraging steel), a titanium alloy
(e.g. Ti 7-4, Ti 6-4, T-9S), an aluminum alloy, or a composite
material. In some embodiments, strikeface 1012 can comprise
stainless steel, titanium, aluminum, a steel alloy (e.g. 455 steel,
475 steel, 431 steel, 17-4 stainless steel, maraging steel), a
titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S), an aluminum alloy, or a
composite material. In some embodiments, body 1001 can comprise the
same material as strikeface 1012. In some embodiments, body 1001
can comprise a different material than strikeface 1012.
[0077] In many embodiments, a cavity 1030 is located below top rail
1015. In many embodiments, cavity 1030 comprises a top rail box
spring design. In many embodiments, top rail 1015 and cavity 1030
provide an increase in the overall bending of strikeface 1012. In
some embodiments, the bending of strikeface 1012 can allow for an
approximately 2% to approximately 5% increase of energy. The cavity
1030 allows for the strikeface 1012 to be thinner and allow
additional overall bending. For some fairway wood-type golf club
head embodiments, cavity 1030 can be a reverse scoop or indentation
of crown 1008 with greater thickness toward sole 1006.
[0078] Referring to FIG. 10. in some embodiments, golf club head
1000 can further comprise an insert 1062 at lower region 1013 of
crown 1008 towards toe region 1004. Some embodiments comprise an
internal weight at sole 1006. In many embodiments, insert 1062 may
be comprised of tungsten or some other high density material. In
many embodiments, the insert shifts the center of gravity (CG) back
from strikeface 1012 by approximately 0.04 inch (1 mm) to 0.10 inch
(2.5 mm) and provides a 3.5% to 5.5% increase in launch angle,
which can lead to an increase of playability off the tee and high
or low mishits.
[0079] In many embodiments, the CG is in lower region 1013 of crown
1008, close to the intersection of toe region 1004 and sole 1006.
In some embodiments, the CG of golf club head 1000 is 0.597 inches
along the CGy plane and 0.541 inches along the CGz plane. For the
moment of inertia, Ixx, there was a 20.5% increase over the G30
iron and a 28% increase over the Rapture DI by golf club head 1000.
For Iyy, there was a 1.7% increase over the G30 iron and a 22%
increase over Rapture DI.
[0080] In some embodiments, approximately 3 grams (g) to
approximately 4 g is added to top rail 1015. In most embodiments,
the overall mass of golf club head 1000 remains the same. In some
embodiments, mass can be removed from sole 1006 or toe region 1004
to offset the addition of mass to top rail 1015. In some
embodiments, adding the approximately 3 g to approximately 4 g of
mass to top rail 1015 can assist in the golf club head resisting
turning. In some embodiments, the CG of the golf club head is
slightly raised.
[0081] FIG. 12 illustrates a cross-section of golf club head 1000
along the cross-sectional line XII-XII in FIG. 10, according to one
embodiment. As seen in FIG. 12, strikeface 1012 comprises a high
region 1076, a middle region 1074, and a low region 1072. In many
embodiments, upper region 1011 of crown 1008 comprises a rear wall
1023, a top wall 1017 of cavity 1030 below and adjacent to rear
wall 1023, and a back wall 1019 of cavity 1030 below and adjacent
to top wall 1017.
[0082] In some embodiments, a height 1280 of rear wall 1023 of the
upper region 1011 of crown 1008 can be approximately 0.125 inch
(0.318 cm) to approximately 0.75 inch (1.91 cm), or approximately
0.150 inch (0.381 cm) to approximately 0.400 inch (1.02 cm). For
example, in some embodiments, the height 1280 of rear wall 1023 of
the upper region 1011 of crown 1008 can be approximately 0.175 inch
(0.445 cm), 0.275 inch (0.699 cm), 0.375 inch (0.953 cm), 0.475
inch (1.21 cm), 0.575 inch (1.46 cm), or 0.675 inch (1.71 cm). In
some embodiments, the height 1280 of rear wall 1023 of the upper
region 1011 of crown 1008 can be approximately 5% to approximately
25% of the height of golf club head 1000. In some embodiments, the
length of top rail 1015, measured from heel region 1002 to toe
region 1004, can be approximately 70% to approximately 95% of the
length of golf club head 1000.
[0083] The height 1280 of rear wall 1023 of the upper region 1011
of crown 1008, as described herein, allows cavity 1030 to absorb at
least a portion of the stress on strikeface 1012 during impact with
a golf ball. A golf club head having a rear wall height greater
than the rear wall height 1280 described herein would absorb less
stress (and allow less strikeface deflection) on impact than the
golf club head 1000 described herein, due to increased dispersion
of the impact stress along the top rail prior to reaching the
cavity.
[0084] In some embodiments, cavity 1030 is located above lower
region 1013 of crown 1008 and is defined at least in part by upper
region 1011 and lower region 1013 of crown 1008. Cavity 1030
comprises a top wall 1017, a back wall 1019, and a bottom incline
1021. A first inflection point 1082 is located between top wall
1017 of cavity 1030 and rear wall 1019 of cavity. A second
inflection point 1086 is located between rear wall 1019 of cavity
1030 and bottom incline 1021.
[0085] In some embodiments, the height of back wall 1019, measured
from first inflection point 1082 to second inflection point 1086,
can be approximately 0.010 inch (0.25 mm) to approximately 0.138
inch (3.5 mm), or approximately 0.010 inch (0.25 mm) to
approximately 0.059 inch (1.5 mm). For example, the height of back
wall 1019 can be approximately 0.01 inch (0.25 mm), 0.02 inch (0.5
mm), 0.03 inch (0.75 mm), 0.04 inch (1.0 mm), 0.05 inch (1.25 mm),
0.06 inch (1.5 mm), 0.07 inch (1.75 mm), 0.08 inch (2.0 mm), 0.09
inch (2.25 mm), 0.10 inch (2.5 mm), 0.11 inch (2.75 mm), 0.012 inch
(3.0 mm), 0.13 inch (3.25 mm), or 0.14 inch (3.5 mm). In many
embodiments, an apex of top wall 1017 can be approximately 0.125
inch (0.318 cm) to approximately 1.25 inches (3.18 cm) or
approximately 0.25 inch (0.635 cm) to approximately 1.25 inches
(3.18 cm) below an apex of top rail 1015. For example, the apex of
top wall 1017 can be approximately 0.125 inch (0.318 cm), 0.25 inch
(0.635 cm), 0.375 inch (0.953 cm), 0.5 inch (1.27 cm), 0.625 inch
(1.59 cm), 0.75 inch (1.91 cm), 0.825 inch (2.10 cm), 1.0 inch
(2.54 cm), 1.125 inches (2.88 cm), or 1.25 inches (3.18 cm) below
the apex of top rail 1015.
[0086] In many embodiments, back wall 1019 of cavity 1030 can be
substantially parallel to strikeface 1012. In other embodiments,
back wall 1019 is not substantially parallel to strikeface 1012. In
many embodiments, top wall 1017 of cavity is angled toward
strikeface 1012 when moving toward the first inflection point 1082.
This orientation of top wall 1017 creates a buckling point or hinge
point or plastic hinge to direct the stress of impact toward cavity
1030 and allowing increased flexing of strikeface 1012 during
impact.
[0087] Lower region 1013 of crown 1008 comprises bottom incline
1021 of cavity 1030. In many embodiments, the second inflection
point 1086, adjacent to bottom incline 1021, can be at least
approximately 0.25 inch (0.635 cm) to approximately 2.0 inches
(5.08 cm), or approximately 0.5 inch (1.27 cm) to approximately 1.5
inches (3.81 cm) below the apex of top rail 1015. For example, the
second inflection point 1086 can be at least approximately 0.25
inch (0.635 cm), 0.5 inch (1.27 cm), 0.75 inch (1.91 cm), 1.0 inch
(2.53 cm), 1.25 inches (3.18 cm), 1.5 inches (3.81 cm), 1.75 inches
(4.45 cm) or 2.0 inches (5.08 cm) below the apex of top rail 1015.
In some embodiments, the maximum height of the bottom incline,
measured from the sole 1006 of the club head 1000 to the second
inflection point 1086, can be at least approximately 0.25 inch
(0.635 cm) to approximately 3 inches (7.62 cm), or approximately
0.50 inch (1.27 cm) to approximately 2 inches (5.08 cm) above a
lowest point of the sole 1006. For example, the second inflection
point 1086 can be at least approximately 0.25 inch (0.635 cm),
0.375 inch (0.953 cm), 0.5 inch (1.27 cm), 0.625 inch (1.59 cm),
0.75 inch (1.91 cm), 0.825 inch (2.10 cm), 1.0 inch (2.54 cm),
1.125 inches (2.88 cm), 1.25 inches (3.18 cm), 1.375 inches (3.49
cm), 1.5 inches (3.81 cm), 1.625 inches (4.12 cm), 1.75 inches
(4.45 cm), 1.875 inches (4.76 cm), 2.0 inches (5.08 cm), 2.125
inches 5.40 cm), 2.25 inches (5.71 cm), 2.375 inches (6.03 cm), 2.5
inches (6.35 cm), 2.625 inches (6.67 cm), 2.75 inches (7.00 cm),
2.875 inches (7.30 cm), or 3.0 inches (7.62 cm) above a lowest
point of the sole.
[0088] Cavity 1030 further comprises at least one channel 1039
(FIG. 10). In many embodiments, channel 1039 extends from heel
region 1002 to toe region 1004. A channel width 1032 (FIG. 12) can
be substantially constant throughout channel 1039. In some
embodiments, channel width 1032 (FIG. 12) can be approximately
0.008 inch (0.2 mm) to approximately 1 inch (25 mm), or
approximately 0.008 inch (0.2 mm) to approximately 0.31 inch (8
mm). For example, channel width 1032 can be approximately 0.008
inch (0.2 mm), 0.016 inch (0.4 mm), 0.024 inch (0.6 mm), 0.031 inch
(0.8 mm), 0.039 inch (1.0 mm), 0.079 inch (2 mm), 0.12 inch (3 mm),
0.16 inch (4 mm), 0.20 inch (5 mm), 0.24 inch (6 mm), 0.28 inch (7
mm), 0.31 inch (8 mm), 0.39 inch (10 mm), 0.59 inch (15 mm), 0.79
inch (20 mm), or 0.98 inch (25 mm). In other embodiments, a channel
toe region width of channel 1039 is smaller than a channel heel
region width of channel. In other embodiments, the channel heel
region width is smaller than the channel toe region width. In other
embodiments, a channel middle region width of channel 1039 can be
smaller than at least one of the channel heel region width or the
channel toe region width. In other embodiments, the channel middle
region width can be greater than at least one of the channel heel
region width or the channel toe region width. In some embodiments,
channel 1039 is symmetrical. In other embodiments, channel 1039 is
non-symmetrical. In other embodiments, channel 1039 can further
comprise at least two partial channels. In some embodiments,
channel 1039 can comprise a series of partial channels interrupted
by one or more bridges. In some embodiments, the one or more
bridges can be approximately the same thickness as the thickness of
upper region 1011 of crown 1008.
[0089] The channel width 1032, as described herein, allows
absorption of stress from strikeface 1012 on impact. A golf club
head having a channel width less than the channel width described
herein (e.g. a golf club head with a less pronounced cavity) would
allow less stress absorption from the strikeface on impact (due to
less material on the upper region 1011 of crown 1008), and
therefore would experience less strikeface deflection than the golf
club head 1000 described herein.
[0090] In many embodiments, cavity 1030 further comprises a back
cavity angle 1035. Back cavity angle is measured between top wall
1017 and back wall 1019 of cavity 1030. In many embodiments, back
cavity angle 1035 can be approximately 70 degrees to approximately
110 degrees. In some embodiments, back cavity angle 1035 can be
approximately 80 degrees to approximately 100 degrees. In some
embodiments, back cavity angle 1035 is approximately 70, 75, 80,
85, 90, 95, 100, or 110 degrees. In many embodiments, back cavity
angle 1035 provides a buckling point or plastic hinge or targeted
hinge at a top rail hinge point 1070, upon golf club head 1000
impacting the golf ball. In some embodiments, the wall thickness at
top rail hinge point 1070 is thinner than at top wall 1017 of
cavity 1030
[0091] FIG. 13 illustrates a view of crown 1008 of the
cross-section of golf club head 1000 of FIG. 12 alongside a similar
cross-section of a golf club head 1200 without a cavity along a
similar cross-sectional line XII-XII in FIG. 10. In many
embodiments, golf club head 1000 comprises a rear angle 1040, a top
rail angle 1045, and a strikeface angle 1050. Upper region angle
1040 is measured from top wall 1017 to rear wall 1023 of upper
region 1011. In many embodiments, rear angle 1040 can be
approximately 70 degrees to approximately 110 degrees. In some
embodiments, rear angle 1040 is approximately 90 degrees. Top rail
angle 1045 is measured from rear wall 1023 of upper region 1011 to
top rail 1015. In many embodiments, top rail angle 1045 can be
approximately 35 degrees to approximately 120 degrees or 70 degrees
to approximately 110 degrees. In some embodiments, top rail angle
1045 can be approximately 35, 40, 45, 50, 55, 60, 65, 70, 75, 80,
85, 90, 95, 100, 105, 110, 115, or 120 degrees. Strikeface angle
1050 is measured from strikeface 1012 to top rail 1015. In many
embodiments, strikeface angle 1050 can be approximately 70 degrees
to approximately 160 degrees or 70 degrees to approximately 110
degrees. In some embodiments, strikeface angle 1050 is
approximately 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125,
130, 135, 140, 145, 150, 155, or 160 degrees.
[0092] Referring to FIG. 13, in some embodiments, a minimum gap
1090 between strikeface 1012 and back wall 1019 is approximately
0.079 inch (2 mm) to approximately 0.39 inch (10 mm). For example,
the minimum gap 1090 between strikeface 1012 and back wall 1019 can
be approximately 0.079 inch (2 mm), 0.16 inch (4 mm), 0.24 inch (6
mm), 0.31 inch (8 mm), or 0.39 inch (10 mm). In some embodiments,
the minimum gap 1090 between the strikeface 1012 and back wall 1019
is less than approximately 0.55 inch (14 mm), less than
approximately 0.47 inch (12 mm), less than approximately 0.39 inch
(10 mm), less than approximately 0.31 inch (8 mm), less than
approximately 0.24 inch (6 mm), or less than approximately 0.16
inch (4 mm). Further, in some embodiments, a maximum gap between
strikeface 1012 and rear wall 1023 of upper region 1011 of golf
club head 1000 is greater than minimum gap 1090. Further still, in
some embodiments, a maximum gap between strikeface 1012 and bottom
incline 1021 in lower region 1013 of golf club head 1000 is greater
than minimum gap 1090 and maximum gap in upper region 1011.
[0093] FIG. 21 illustrates a cross-sectional view of golf club head
1000, similar to the cross-section of the golf club head 1000
illustrated in FIG. 12. Golf club head 1000 includes cavity 1030,
upper region 1011, and lower region 1013. Upper region 1011
includes upper exterior rear wall 1023, cavity 1030 includes cavity
exterior wall 1025, and lower region 1013 includes lower exterior
wall 1027. In many embodiments, a maximum upper distance 1092
measured as the perpendicular distance from the strikeface 1012 to
the rear wall 1023 of upper region 1011 can be approximately
0.20-0.59 inch (5-15 mm). For example, maximum upper distance 1092
can be approximately 0.20 inch (5 mm), 0.24 inch (6 mm), 0.28 inch
(7 mm), 0.31 inch (8 mm), 0.35 inch (9 mm), 0.39 inch (10 mm), 0.43
inch (11 mm), 0.47 inch (12 mm), 0.51 inch (13 mm), 0.55 inch (14
mm), or 0.59 inch (15 mm). Further, a minimum cavity distance 1094
measured as the perpendicular distance from the strikeface 1012 to
the cavity exterior wall 1025 can be approximately 0.16-0.47 inch
(4-12 mm). For example, minimum cavity distance 1094 can be
approximately 0.16 inch (4 mm), 0.20 inch (5 mm), 0.24 inch (6 mm),
0.28 inch (7 mm), 0.31 inch (8 mm), 0.35 inch (9 mm), 0.39 inch (10
mm), 0.43 inch (11 mm), or 0.47 inch (12 mm). Further still, a
maximum lower distance 1096 measured as the perpendicular distance
from the strikeface 1012 to the lower exterior wall 1027 can be
approximately 0.98-1.57 inch (25-40 mm). For example, maximum lower
distance 1096 can be approximately 0.98 inch (25 mm), 1.02 inch (26
mm), 1.06 inch (27 mm), 1.10 inch (28 mm), 1.14 inch (29 mm), 1.18
inch (30 mm), 1.22 inch (31 mm), 1.26 inch (32 mm), 1.30 inch (33
mm), 1.34 inch (34 mm), 1.38 inch (35 mm), 1.42 inch (36 mm), 1.46
inch (37 mm), 1.50 inch (38 mm), 1.54 inch (39 mm), 1.57 inch or
(40 mm). In many embodiments, maximum lower distance 1096 is
greater than maximum upper distance 1092, and maximum upper
distance 1092 is greater than minimum cavity distance 1094.
[0094] In many embodiments, cavity 1030 can provide an increase in
golf ball speed over golf club head 1200 or other standard golf
club heads, can reduce the spin rate of standard hybrids club
heads, and can increase the launch angle over both the standard
hybrid and iron club heads. In many embodiments, the shape of
cavity 1035 determines the level of spring and timing of the
response of golf club head 1000. When the golf ball impacts
strikeface 1012 of club head 1000 with cavity 1030, strikeface 1012
springs back like a drum, and crown 1008 bends in a controlled
buckle manner. In many embodiments, top rail 1015 can absorb more
stress over greater volumetric space than a top rail in a golf club
head without cavity 1030. The length, depth and width of cavity
1030 can vary. These parameters provide control regarding how much
spring back is present in the overall design of club head 1000.
[0095] Upon impact with the golf ball, strikeface 1012 can bend
inward at a greater distance than on a golf club without cavity
1030. In some embodiments, strikeface 1012 has an approximately 10%
to approximately 50% greater deflection than a strikeface on a golf
club head without cavity 1030. In some embodiments, strikeface 1012
has an approximately 5% to approximately 40% or approximately 10%
to approximately 20% greater deflection than a strikeface on a golf
club head without cavity 1035. For example, strikeface 1012 can
have an approximately 5%, 10%, 15%, 20%, 25%, 30%, 35% or 40%
greater deflection than a strikeface on a golf club head without
cavity 1035. In many embodiments, there is both a greater distance
of retraction by strikeface 1012 due to the hinge and bending of
cavity 1030 over a standard strikeface that does not have a back
portion of the club without the cavity.
[0096] In many embodiments, the face deflection is greater with
club head 1000 having cavity 1030, as a greater buckling occurs
along top rail hinge point 1070 upon impact with the golf ball.
Cavity 1030, however, provides a greater dispersion of stress along
top rail hinge point 1070 region of the top rail and the spring
back force is transferred from cavity 1030 and top rail 1015 to
strikeface 1012. A standard top rail without a cavity does not have
this hinge/buckling effect, nor does it absorb a high level of
stress over a large volumetric area of the top rail. Therefore, the
standard strikeface does not contract and then recoil as much as
strikeface 1012. Further, both a larger region of strikeface 1012
and top rail 1015 absorb more stress than the same crown region of
a standard golf club head with a standard top rail and no cavity.
In many embodiments, although there is greater stress along a
greater area above cavity 1030 than the same area in a standard
club without the cavity, the durability of the club head with and
without the cavity is the same. By adding more spring to the back
end of the club (due to the inward inclination of top wall 1017
toward strikeface 1012), more force is displaced throughout the
volume of the structure. The stress is observed over a greater area
of strikeface 1012 and top rail 1015 of golf club head 1000. Peak
stresses can be seen in the standard top rail club head. However,
more peak stresses are seen in golf club head 1000, but distributed
over a large volume of the material. The hinge and bend regions of
golf club head 1000 (i.e., the region above cavity 1030 and cavity
1030 itself) will not deform as long as the stress does not meet
the critical buckling threshold. Cavity 1030 and its placement can
be design to be under the critical K value of the buckling
threshold.
III. Golf Club Head with Cascading Sole and Back Cavity
[0097] In some embodiments, a golf club head with a back cavity can
further comprise a cascading sole with tiered thin sections. FIG.
14 illustrates a cross-section of golf club head 1100, which can be
similar to golf club head 1000 (FIG. 10), along a similar
cross-sectional line XII-XII in FIG. 10, according to an
embodiment. Similar to golf club head 1000 (FIG. 10), golf club
head 1100 comprises a body 1101. Body 1101 comprises a strikeface
1112, a sole 1106, and a crown 1108. Strikeface 1112 comprises a
high region 1176, a middle region 1174, and a low region 1172.
Crown 1108 comprises an upper region 1111 and a lower region 1113.
Upper region 1111 comprises a top rail 1115. In many embodiments, a
cavity 1130 is located below top rail 1115. Golf club head 1100
further comprises a cascading sole 1310, similar to internal radius
transition 310 (FIG. 3). Internal radius transition 1310 comprises
a first tier 1315 at a first thickness, a second tier 1317 at a
second thickness, and a tier transition region 1316. In some
embodiments, cascading sole 1310 can provide further pliability to
top rail 1115. In many embodiments, the back cavity combined with
the cascading sole can provide an even greater spring effect on the
strikeface. In some embodiments, the back cavity with the cascading
sole allows approximately 3%-5% more energy in the deflection of
the strikeface. The cascading sole 1310 can include any number of
tiers greater than or equal to two tiers. For example, the
cascading sole 1310 can have 2, 3, 4, 5, 6, or 7 tiers.
[0098] The golf club head 1100 having the cascading sole and the
back cavity can provide a greater recoiling force to the strikeface
than the golf club head having the cascading sole or back cavity
alone. This is due to the combined increased recoiling force from
both the internal radius transition and the back cavity, as
discussed above. The increased recoiling force to the strikeface
leads to greater deflection, which in turn increases the impact
force applied to the golf ball thereby increasing the speed of the
golf ball. In some embodiments, golf club head 1100 comprising both
cavity 1130 and internal radius transition 1310 can increase ball
speed, increase launch angle, and provide better distance control.
In various embodiments, golf club head 1100 can increase ball
speeds approximately 1% to approximately 4%. In some embodiments,
golf club head 1100 can increase ball speeds approximately 1%, 2%,
3%, or 4%. In many embodiments, golf club head 1100 provides a
larger increase in ball speeds when the golf ball impacts the
strikeface in high region 1176. In some embodiments, golf club head
1100 can increase the launch angle by approximately 0.5 degrees to
approximately 1.1 degrees. In some embodiments, golf club head 1100
can increase the launch angle by approximately 0.5 degrees, 0.6
degrees, 0.7 degrees, 0.8 degrees, 0.9 degrees, 1.0 degrees, or 1.1
degrees.
[0099] An embodiment of golf club head 1100 having the cascading
sole and the back cavity was tested. Overall, when compared to a
control golf club head devoid of the cascading sole and the back
cavity, the cavity golf club head showed an increase in golf ball
speed and an increase in launch angle. The cavity golf club head
showed the increase in golf ball speed and the increase in launch
angle for all contact positions on the face due to the combined
spring effect from the combination of cascading sole 1310 (FIG. 14)
and cavity 1130 (FIG. 14). In some embodiments, a greater increase
in golf ball speed and launch angle was observed on contact with
high portions of the face, (e.g., high region 1076 (FIG. 12) or
high region 1176 (FIG. 14)) due in part from the spring effect of
cavity 1130 (FIG. 14). FIGS. 19-20 depicts results from the testing
of the embodiment of golf club head 1100 (cavity golf club head)
compared to a standard iron-type golf club head (control golf club
head) with a closed back design and similar loft angle as the
cavity golf club head. FIG. 19 shows an increase in golf ball speed
in the cavity golf club head compared to the control golf club head
when the golf ball impacts the high region of the strikeface, and
FIG. 20 shows an increase in launch angle of the cavity golf club
head compared to the control golf club head when the golf ball
impacts the high region of the strikeface.
[0100] Specifically, FIG. 19 shows that golf ball speed is
increased by approximately 1.9% (or approximately 2.5 mph) for the
cavity golf club head when the golf ball impacts a high-toe region
of the strikeface, approximately 2.1% (or approximately 2.8 mph, or
approximately 4.5 kph) when the golf ball impacts a high-center
region of the strikeface, and approximately 1.5% (or approximately
2.0 mph, or approximately 3.2 kph) when the golf ball impacts a
high-heel region of the strikeface (all of the cavity golf club
head), when compared to the control golf club head. When the golf
ball impacts the strikeface in the high-toe region of the control
golf club head, the golf ball speed is approximately 132.5 mph
(213.2 kph), while the golf ball reaches approximately 135.0 mph
(217.3 kph) when it impacts the strikeface in the high-toe region
of the cavity golf club head. When the golf ball impacts the
strikeface in the high-center region of the control golf club head,
the golf ball speed is approximately 133.4 mph (214.7 kph), while
the golf ball reaches approximately 136.2 mph (219.2 kph) when it
impacts the strikeface in the high-center region of the cavity golf
club head. When the golf ball impacts the strikeface in the
high-heel region of the control golf club head, the golf ball speed
is approximately 134.0 mph (215.7 kph), while the golf ball reaches
approximately 136.0 mph (218.9 kph) when it impacts the strikeface
in the high-heel region of the cavity golf club head.
[0101] FIG. 20 shows that launch angle of the cavity golf club head
is increased by approximately 4.2% (or approximately 0.6 degrees)
when the golf ball impacts the high-toe region of the strikeface,
approximately 4.8% (or approximately 0.7 degrees) when the golf
ball impacts the high-center region of the strikeface, and
approximately 6.4% (or approximately 0.9 degrees) when the golf
ball impacts the high-heel region of the strikeface (all of the
cavity golf club head), when compared with the control golf club
head. When the golf ball impacts the strikeface in the high-toe
region of the control golf club head, the launch angle is
approximately 14.4 degrees, while the launch angle is approximately
15.0 degrees when it impacts the strikeface in the high-toe region
of the cavity golf club head. When the golf ball impacts the
strikeface in the high-center region of the control golf club head,
the launch angle is approximately 14.5 degrees, while the launch
angle is approximately 15.2 degrees when it impacts the strikeface
in the high-center region of the cavity golf club head. When the
golf ball impacts the strikeface in the high-heel region of the
control golf club head, the launch angle is approximately 14.1
degrees, while the launch angle is approximately 15.0 degrees when
it impacts the strikeface in the high-heel region of the cavity
golf club head.
[0102] FIG. 17 illustrates method 1700 for manufacturing a golf
club head. Method 1700 comprises providing a body (block 1705).
Providing a body in block 1705 comprises the body having a
strikeface, a heel region, a toe region opposite the heel region, a
sole, and a crown. In many embodiments, the crown comprises an
upper region and a lower region. In some embodiments, the upper
region comprises a top rail. In many embodiments, a cavity is
located below the top rail and is located above the lower region of
the crown (block 1710). In some embodiments, the cavity is defined
at least in part by the upper and lower regions of the crown. The
cavity comprises a top wall, a back wall adjacent to the top wall,
a bottom incline adjacent to the back wall, a back cavity angle
measured between the top and back walls of the cavity, and at least
one channel.
[0103] In some embodiments, method 1700 further comprises providing
an insert at the lower region of the crown towards the toe region.
In some embodiments, the insert is similar to insert 1062 (FIG.
10).
[0104] In some embodiments, providing the body in block 1705
further comprises the body having a cascading sole. The cascading
sole comprises an internal radius transition region from the
strikeface to the sole. In many embodiments, the internal radius
transition region can be similar to internal transition region or
cascading sole 1310 (FIG. 14). In some embodiments, the internal
transition region comprises a first tier comprising a first
thickness, a second tier comprising a second thickness smaller than
the first thickness, and a tier transition region between the first
tier and the second tier.
IV. Golf Club with Cascading Sole and Back Cavity
[0105] Turning to FIG. 15, FIG. 15 illustrates a golf club 1500
comprising a golf club head 1500 and a shaft 1590 coupled to golf
club head 1500. In some embodiments, golf club head 1500 of golf
club 15000 comprises a hybrid-type golf club head. In other
embodiments, golf club head 1500 can be an iron-type golf club head
or a fairway wood-type golf club head. In many embodiments, golf
club head 1500 can be similar to golf club head 100 or golf club
head 1000 (FIG. 10). Golf club head 1500 can be hollow-bodied and
comprises a strikeface 1512, a heel region 1502, a toe region 1504
opposite heel region 1502, a sole 1506, and a crown 1508. Crown
1508 comprises an upper region 1511 and a lower region 1513. Upper
region 1511 comprises a top rail 1515. Golf club head 1500 further
comprises a cavity 1530 located below top rail 1515 and above lower
region 1513 of crown 1508.
[0106] FIG. 16 illustrates a cross-section of golf club head 1500
along the cross-sectional line XVI-XVI in FIG. 15, according to one
embodiment. In some embodiments, cavity 1530 can be defined at
least in part by upper region 1511 and lower region 1513. In many
embodiments, cavity 1530 comprises a top wall 1517, a back wall
1519, a bottom incline 1521, a back cavity angle 1535 measured
between top wall 1517 and back wall 1519, and at least one channel
1539. In some embodiments, an apex of top wall 1517 is
approximately 0.25 inch to approximately 1.25 inches below an apex
of top rail 1515. In some embodiments, the apex of top wall 1517 is
approximately 0.375 inch below the apex of top rail 1515. In some
embodiments, bottom incline 1521 can be at least approximately 0.50
inch to approximately 2 inches below an apex of top rail 1515. In
many embodiments, back cavity angle 1535 can be approximately 70
degrees to approximately 110 degrees. In some embodiments, back
cavity angle 1535 can be approximately 90 degrees.
[0107] In many embodiments, upper region 1511 comprises the top and
back walls of the cavity; and the lower region of the crown
comprises the bottom incline of the cavity. In some embodiments,
upper region 1511 further comprises a rear wall 1523 adjacent to
top wall 1517 of cavity 1530 and a rear angle 1540 measured between
top wall 1517 of cavity 1530 and rear wall 1523 of upper region
1511. In many embodiments, rear angle 1540 is approximately 70
degrees to approximately 110 degrees.
[0108] In another embodiment, the golf club head can comprise a
hosel. The hosel can comprise a hosel notch. The hosel notch can
allow for iron-like range of loft and lie angle adjustability.
Although not illustrated in FIG. 16, golf club head 1500 also can
have a cascading sole or an internal radius transition at the
sole.
[0109] The golf club heads with energy storage characteristics
discussed herein may be implemented in a variety of embodiments,
and the foregoing discussion of these embodiments does not
necessarily represent a complete description of all possible
embodiments. Rather, the detailed description of the drawings, and
the drawings themselves, disclose at least one preferred embodiment
of golf club heads with energy storage characteristics, and may
disclose alternative embodiments of golf club heads with tiered
internal thin sections.
[0110] Replacement of one or more claimed elements constitutes
reconstruction and not repair. Additionally, benefits, other
advantages, and solutions to problems have been described with
regard to specific embodiments. The benefits, advantages, solutions
to problems, and any element or elements that may cause any
benefit, advantage, or solution to occur or become more pronounced,
however, are not to be construed as critical, required, or
essential features or elements of any or all of the claims, unless
such benefits, advantages, solutions, or elements are expressly
stated in such claims.
[0111] As the rules to golf may change from time to time (e.g., new
regulations may be adopted or old rules may be eliminated or
modified by golf standard organizations and/or governing bodies
such as the United States Golf Association (USGA), the Royal and
Ancient Golf Club of St. Andrews (R&A), etc.), golf equipment
related to the apparatus, methods, and articles of manufacture
described herein may be conforming or non-conforming to the rules
of golf at any particular time. Accordingly, golf equipment related
to the apparatus, methods, and articles of manufacture described
herein may be advertised, offered for sale, and/or sold as
conforming or non-conforming golf equipment. The apparatus,
methods, and articles of manufacture described herein are not
limited in this regard.
[0112] While the above examples may be described in connection with
a driver-type golf club, the apparatus, methods, and articles of
manufacture described herein may be applicable to other types of
golf club such as a fairway wood-type golf club, a hybrid-type golf
club, an iron-type golf club, a wedge-type golf club, or a
putter-type golf club. Alternatively, the apparatus, methods, and
articles of manufacture described herein may be applicable to other
type of sports equipment such as a hockey stick, a tennis racket, a
fishing pole, a ski pole, etc.
[0113] Moreover, embodiments and limitations disclosed herein are
not dedicated to the public under the doctrine of dedication if the
embodiments and/or limitations: (1) are not expressly claimed in
the claims; and (2) are or are potentially equivalents of express
elements and/or limitations in the claims under the doctrine of
equivalents.
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