U.S. patent application number 14/918067 was filed with the patent office on 2016-04-21 for fencing bracket system.
The applicant listed for this patent is DIGGER SPECIALTIES, INC.. Invention is credited to Loren R. Graber.
Application Number | 20160108640 14/918067 |
Document ID | / |
Family ID | 46161315 |
Filed Date | 2016-04-21 |
United States Patent
Application |
20160108640 |
Kind Code |
A1 |
Graber; Loren R. |
April 21, 2016 |
FENCING BRACKET SYSTEM
Abstract
A fence bracket that attaches to a fence post and rail wherein
the rail includes a raised notch on its surface is provided. The
fence bracket includes at least one panel and a flange portion. The
at least one panel is configured to wrap around at least a portion
of the fence post. The flange portion is configured to extend from
the fence post when the panel is attached thereto. The flange
further includes a recess disposed thereon and configured to
receive the raised notch. Still further, the flange includes a bore
configured to receive a fastener that is attachable to the
rail.
Inventors: |
Graber; Loren R.; (Nappanee,
IN) |
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Applicant: |
Name |
City |
State |
Country |
Type |
DIGGER SPECIALTIES, INC. |
Bremen |
IN |
US |
|
|
Family ID: |
46161315 |
Appl. No.: |
14/918067 |
Filed: |
October 20, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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13307752 |
Nov 30, 2011 |
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14918067 |
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61418024 |
Nov 30, 2010 |
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Current U.S.
Class: |
256/65.03 |
Current CPC
Class: |
E04H 2017/1452 20130101;
E04H 2017/146 20130101; E04H 17/20 20130101; E04H 17/1421 20130101;
E04H 2017/1465 20130101; E04H 2017/1473 20130101; E04H 2017/1486
20130101 |
International
Class: |
E04H 17/14 20060101
E04H017/14; E04H 17/20 20060101 E04H017/20 |
Claims
1. A fence comprising: a fence post and a rail wherein the fence
post is about vertically oriented and the rail is about
horizontally oriented; wherein the rail includes a raised notch
extending from its surface; a fence bracket assembly that includes:
at least one panel configured to wrap around at least a portion of
at least three sides and two corners of the fence post; and a first
flange portion extending from the at least one panel opposite from
where the at least one panel is configured to wrap around the at
least the portion of the at least three sides and two corners of
the fence post; wherein the first flange portion is configured to
extend from the fence post when the panel is attached thereto;
wherein the first flange portion includes a recess disposed thereon
configured to receive the raised notch extending from the rail
surface; and wherein the first flange portion further includes a
bore configured to receive a fastener that is attachable to the
rail.
2. The fence bracket of claim 1, further comprising a second flange
portion wherein the at least one panel is configured to wrap around
the post such that the first flange portion and the second flange
portion face each other forming a space there between and
configured to receive the rail in that space, and wherein the
second flange portion includes a recess and a bore.
3. The fence bracket of claim 2, wherein the panel is U-shaped with
the first flange portion and the second flange portion are located
at distal ends of the U-shape.
4. The fence bracket of claim 3, wherein the panel is C-shaped with
each of the first flange portion and the second flange portion are
located at one of the distal ends of the C-shape, and extending
from a space formed within by the distal ends of the C-shape, and
wherein the first flange portion and the second flange portion are
spaced apart from and face each other.
5. The fence bracket of claim 4, wherein the first flange portion
and the second flange portions have a height that is double the
height of the panel.
6. The fence bracket of claim 1, wherein the panel includes at
least one fastener bore disposed therethrough.
7. A fence comprising: a fence post and a rail; wherein the fence
post is about vertically oriented and the rail is about
horizontally oriented; wherein the rail includes a raised notch
extending from its surface; a fence bracket assembly that includes:
at least one panel that selectively wraps around at least a portion
of the fence post; and a flange portion extending from the at least
one panel and configured to extend from the fence post when the
panel is attached thereto; wherein the flange portion includes a
recess disposed thereon configured to receive the raised notch
extending from the rail surface; and wherein the flange portion
further includes a bore configured to receive a fastener that is
attachable to the rail.
Description
RELATED APPLICATIONS
[0001] The present application is a continuation of U.S. patent
application Ser. No. 13/307,752, filed on Nov. 30, 2011, entitled
"Fencing Bracket System," which claims priority to U.S. Provisional
Patent Application, Ser. No. 61/418,024, filed on Nov. 30, 2010,
entitled "Fencing Bracket." The subject matter disclosed in these
applications are hereby expressly incorporated into the present
application.
TECHNICAL FIELD AND SUMMARY
[0002] The present disclosure is related to metal fencing products,
and particularly to bracket systems that attach fence rails to
fence posts and other structures.
[0003] Conventional metal picket-type fences include horizontal
rails that extend between vertically oriented posts that are fixed
in the ground. Attached to the horizontally extending rails are
vertically oriented pickets periodically spaced along the rails
inbetween each post. Successive sections of these posts, rails, and
pickets form a fence line.
[0004] The present disclosure is directed to bracket systems that
attach the horizontal rails to the vertical fence posts. Prior art
fence posts, such as aluminum or steel posts, include routed holes.
These holes are each adapted to receive a horizontal rail.
Typically the rail has a notch extending from each sidewall. This
makes that portion of the rail slightly larger than the routed
opening of the post. The rail can be pushed into the opening of the
post. Enough give in the rail (and notch) allows this to happen.
Once the end of the rail is secured into the post, however, the
notch expands enough to prevent the rail from backing out of the
post. Alternatively, some rails include holes that receive
fasteners that engage both the rail and the post attaching the two
together.
[0005] An issue with all of this is different rails, brackets, and
post designs limit modularity. The bracket systems described herein
can be used on either routed posts (i.e., with rail holes) or blank
posts (i.e., no rail holes). This means the fence can be made
regardless of which type of posts are presently in stock.
[0006] The bracket systems of the present disclosure are configured
to handle any of the three fence configurations-in-line, corner, or
in-wall/end. The in-line configuration means the bracket is
configured to carry a rail on each side of the post coaxially
aligned with each other. In other words, a line bracket holds
tandemly aligned rails to the posts. This forms a fence line. The
corner bracket is configured to hold two rails, each of which are
positioned at an angle with respect to each other. As the title
implies, these brackets attach to corner posts and hold a first
rail positioned in one orientation and a second rail in another
orientation (e.g., 90.degree.) with respect to that first rail. The
end bracket is configured to attach the rail to some other
structure, such as a wall or ending post. One portion of the
bracket attaches to the wall, while another portion attaches to the
rail.
[0007] An embodiment of the line bracket includes linearly opposed
recesses and fastener holes to linearly hold aligned rails. Another
fastener hole in the bracket attaches the bracket to the post. In
an illustrative embodiment, two brackets, one located on each side
of a post, are each employed to hold one side of each rail. It is
further appreciated that a portion of each line bracket that
secures to the fence post is illustratively "U"-shaped to partially
wrap around that portion of the fence post. This positions the
periphery of each line bracket to properly engage the rails. The
notch from each rail engages the corresponding recess from the line
bracket. A fastener may also extend through both the line bracket
and the rail via the fastener's bores in the rail securing the rail
to the bracket.
[0008] An illustrative embodiment of the corner bracket assembly
includes "C"-shaped brackets that also partially wrap around the
fence post. A first bracket, or bracket portion, includes a pair of
flanges that extend from the opening of the corner bracket or
bracket portion. Each flange includes a recess and fastener hole,
similar to the line bracket. It is, thus, contemplated that one
bracket or bracket portion can attach to both sides of the rail.
The corner bracket assembly also includes a second bracket or
bracket portion that includes extending flanges that attach to a
second rail, in similar fashion to the aforementioned first bracket
or bracket portion. In this illustrative embodiment, however, these
flanges are illustratively oriented perpendicular or some other
angle with respect to the flanges of the first bracket or bracket
portion. The first and second brackets or bracket portions are
illustratively engageable with each other and their flanges are
configured to hold their respective rails at the same height or
elevation.
[0009] Another illustrative embodiment of the present disclosure
includes a fence bracket that attaches to a fence post and rail
wherein the rail includes a raised notch on its surface. The fence
bracket comprises at least one panel and a flange portion. At least
one panel is configured to wrap around at least a portion of the
fence post. The flange portion is configured to extend from the
fence post when the panel is attached thereto. The flange further
includes a recess disposed thereon and configured to receive the
raised notch. Still further, the flange includes a bore configured
to receive a fastener that is attachable to the rail.
[0010] In the above and other embodiments, the fence bracket may
further comprise: a second flange wherein the at least one panel
being configured to wrap around the post such that the flange and
second flange face each other forming a space there between and
configured to receive the rail in that space, and wherein the
second flange includes a recess and a bore; the panel being
U-shaped with the flange and the second flange located at the
distal ends of the U-shape; the panel being C-shaped with the
flange and the second flange located at the distal ends of the
C-shape, and extending perpendicular to a space formed by the
distal ends of the C-shape, and wherein the flange and second
flange being spaced apart from and face each other; the panel
including a second flange that extends from the panel at an end
distal from the flange; the bracket further configured to include a
second panel identical to the panel and configured to attach to the
fence post opposite the panel and attach to the rail; the panel and
second panel being configured to attach to the fence post opposite
each other to form a space between opposed flange and second flange
which are configured to hold the rail and a second rail linearly to
each other; the panel being configured to attach to a wall; the
C-shaped panel including a linearly-extending edge along the length
of the panel, and wherein the flange and second flange are sized to
extend above the linearly-extending edge of the panel; the flange
and second flange having a height that is double the height of the
panel; the C-shaped panel being configured to stack onto a second
bracket with a second C-shaped panel such that the flange and
second flange of the C-shaped panel being located about
perpendicular to the flange and second flange of the second
C-shaped panel; and the panel including at least one fastener bore
disposed therethrough.
[0011] Additional features and advantages of the fencing bracket
system will become apparent to those skilled in the art upon
consideration of the following detailed descriptions exemplifying
the best mode of carrying out the fencing bracket system as
presently perceived.
BRIEF DESCRIPTION OF DRAWINGS
[0012] The present disclosure will be described hereafter with
reference to the attached drawings which are given as non-limiting
examples:
[0013] FIG. 1 is a perspective view of a fencing system;
[0014] FIG. 2 is a partially exploded view of a fencing system;
[0015] FIG. 3 shows several views of brackets, fasteners, and a
post;
[0016] FIGS. 4a and b are facing and top views of a line
bracket;
[0017] FIGS. 5a-c are top, side, and perspective views of a corner
bracket system;
[0018] FIGS. 6a-c are top, side, and rear views of an end bracket
system; and
[0019] FIGS. 7a and b are side and top views of a post with a line
bracket, corner bracket, and end bracket.
[0020] Corresponding reference characters indicate corresponding
parts throughout the several views. The exemplification set out
herein illustrates embodiments of the disclosure, and such
exemplification is not to be construed as limiting the scope of the
disclosure in any manner.
DETAILED DESCRIPTION OF THE DRAWINGS
[0021] A perspective, partially exploded views of a fencing system
2 and 4 are shown in FIGS. 1 and 2, respectively. System 2 of FIG.
1 includes post 6, rails 8, and pickets 10. In this illustrative
embodiment, routed openings 12 are located along the sides of post
6, each configured to receive an end of rail 8. A notch 32 (see,
also, FIG. 3) is illustratively located on the side at about each
end of rail 8 to secure the same to post 6. Fencing system 4 shown
in FIG. 2 includes a post 14, rails 8, and pickets 10. This
embodiment differs from system 2 in that post 14 does not include
openings 12 that receive rails 8. Instead, a bracket system 16
couples rails 8 to post 14. Included with bracket system 16 are
line brackets 18 that attach rails 8 to post 14 via fasteners 20
and 22, respectively. In the illustrative embodiment, line bracket
18 is positioned on each side of post 14, as well as rail 8, to
secure both sides of rail 8 to post 14 as shown. Line bracket 18,
as discussed further herein, is configured to attach rails 8 to
post 14 in a linear manner. In other words, using brackets 18
creates a straight fence line of rails 8. It is also appreciated
that despite openings 12 in post 6, as shown in FIG. 1, bracket
system 16 can be used with posts 6 as well. The only difference is
that openings 12 are not used. This allows the fence builder to use
whichever posts 6 or 14 that are available.
[0022] Fence sections that have rails 8 inserted into openings 12
of post 6 are not usually mixed with sections that employ bracket
system 16 to connect rails 8 to post 14. The reason for this is
that besides esthetic continuity, the span between fence posts is
different. For example, the distance between the center of two
fence posts 6 using a standard eight foot rail inserted into post 6
is 94 inches. Conversely, the same eight foot rail produces a 96
inch on center span between posts 14 because none of the rails are
inserted into posts 14.
[0023] Several views of brackets, fasteners and a post are shown in
FIG. 3. These views show post 6 with opposed openings 12 disposed
therein. Illustratively, post 6 has a square-cross-section. It is
appreciated, however, that other cross sections, such as round or
rectangular, can be employed. Various perspective views of line
bracket 18 of bracket system 16 are also shown. In this
illustrative embodiment, each bracket 18 comprises an illustrative
"U"-shaped bracket section 24 with flanges 26 extending therefrom.
The "U"-shaped section 24 profile is illustrative because it is
intended to fit a portion of the perimeter of square post 6. In
other words, a cross-section of post 6 is configured to fit in a
formed cavity 28 in bracket section 24. Flanges 26 extend from post
6 (or 14 for that matter) to receive rail 8. The end portion 30 of
rail 8 shown in this view includes a notch 32 and a fastener bore
34 on each side 36 and 38 of rail 8. As discussed with respect to
FIG. 1, the cross section of rail 8 is configured to fit into the
shape of opening 12 to receive end 30 of rail 8. Notches 32 may be
illustratively formed from the side material of rail 8. In an
illustrative embodiment, the material can be extruded aluminum with
the notch 32 punched out. A recess 40 and illustrative hole or slot
42 is configured to accommodate notch 32 and fastener bore 34,
respectively. Fastener 20 is disposable through both slot 42 and
bore 34 in both sides of rail 8 to secure rail 8 to bracket 18.
[0024] Notch 32 illustratively fits into the recess 40, so flanges
26 abut up against sides 36 or 38 of rail 8. Nut 48 screws onto
fastener 20 that extends through both fastener bores 34 and rail 8
securing rail 8 to two opposing line brackets 18. Fastener hole 44
is configured to receive fastener 22 that extends into wall 46 of
post 6.
[0025] A corner bracket 50 which is part of a corner bracket system
52 (see, also, FIG. 5) is configured to couple rail 8 on one side
of post 6. It is contemplated that a plurality of brackets 50
oriented perpendicular to each other (see, also, FIG. 5) serve to
attach rails to posts 6 or 14 perpendicular or at some other angle
with respect to each other. Bracket 50 has an illustrative
"C"-shaped profile. Illustratively, bracket 50 includes three sides
54, 56 and 58 that wrap around three sides of either posts 6 or 14
and secure thereto via fastener 22 extending through fastener holes
60. Flanges 62, similar to flanges 26, extend outward from bracket
50 forming a space 64 therebetween sized to receive rail 8.
Recesses 40 and slots 42 are located on flanges 62, similar to that
of flanges 26. Side segments 66 and 68 help determine the width of
space 64 ensuring proper receipt of rail 8.
[0026] A "U"-shaped wall bracket 70 shown in FIG. 3 is configured
to attach one end of rail 8 to a structure such as a wall. The
"U"-shape of bracket 70 differs from the shape of line bracket 18
in that the walls of bracket 70 form flanges 72 similar to flanges
18 and 62, not a bracket section like bracket section 24. Flange 72
includes slot 42 and recess 40 similar to flanges 62 and 26. Also
similar to those embodiments, notch 32 from rail 8 is configured to
fit in recess 40 and bores 34 are configured to line up with slot
42 in order to receive fastener 20 and nut 48 to secure rail 8 to
bracket 70. It is appreciated that space 78 is sized to receive
rail 8. End plate 74 includes bore 76 so a fastener can attach
bracket 70 to a surface or structure.
[0027] Facing and top views of line bracket 18 are shown in FIGS.
4a and b. The view shown in FIG. 4a includes slots 42 and recess
40. Fastener hole 44 is also shown. Two line brackets 18 are shown
in FIG. 4b depicting their positioning on a post (not shown in this
figure) from the top view. Bracket sections 24 are configured to
partially wrap around the post which fits into cavities 28. As a
result, space 64 is formed to receive rail 8. This view also shows
how recess 40 receives notch 32 from each side of rail 8. (See also
FIG. 3.)
[0028] Top, side, and perspective views of corner bracket systems
52 are shown in FIGS. 5a-c. The top view of FIG. 5a particularly
illustrates how brackets 50 can be oriented perpendicular to each
other to facilitate mounting rails 8 on a corner post. In this
instance, flanges 62' of first corner bracket 50' is illustratively
oriented in a first direction and flanges 62'' of the second
bracket 50'' are oriented perpendicular to the first bracket 50'.
It is appreciated that bracket 50'' can be oriented either
perpendicular to the left, right, or in a straight line with
respect to flanges 62' of bracket 50'. One issue, however, is how
to accommodate the flange sizes needed to hold rails 8 so they
maintain the same height between fence sections. FIG. 5b
demonstrates how side 56'' (along with sides 54'', 58'', and sides
54', 56' and 58', for that matter) has a first illustrative height
82 which is less than height 84 of flange 62. As this view shows,
positioning 50'' onto 50' in any orientation still allows separate
rails 8 to be attached to system 52 while maintaining the same
height. A difference between bracket 50' and 50'' is shown in the
perspective view of FIG. 5c. Bracket 50' includes flanges 62' that
extend upward so that slot 42' is located at an upper position and
recess 40' is located at a lower position making both flange sets
consistent configurations with bore 34 and notch 32, respectively,
of rail 8. This view also shows recess 40' to accommodate notch 32
of rail 8. In contrast, FIG. 50'' includes flanges 62'' that
extends downward overlapping sides 54', 56', or 58' with slot 42''
and recess 40'' positioned in reverse orientation to that of flange
62'. The reason for this is bracket 50'' is flipped so that flanges
62' and 62'' are the same height to properly accommodate rail 8. In
so doing, the orientation of slot 42'' and recess 40'' must
likewise be flipped or reoriented on flange 62''.
[0029] Top, side, and rear views of end bracket 70 are shown in
FIGS. 6a-c. Similar to prior embodiments, flanges 72 include
recesses 40 and slots 42 similar to brackets 50 and 18. Also
similar to other embodiments is space 78 as shown in FIG. 6a to
receive rail 8. End plate 74, as shown in FIG. 6c, includes bores
76 to fasten bracket 70 to a wall or other structure.
[0030] FIGS. 7a and b are side and top views of post 6 with line
bracket system 16, corner bracket system 52, and end bracket 70
attached thereto depicting how they attach to a fence post. Line
bracket 18 is shown attached to post 6 via fastener 22 disposed
through both. Fence rails 8 are fastened to flanges 26 via
fasteners 20 extending through slot 42 and into rails 8. FIG. 7b
also shows that fasteners 20 extend through rails 8 and attach to
an opposed line bracket 18 and secured thereto via nut 48. Both
FIGS. 7a and b demonstrate how using the brackets in the
configuration shown secure rails 8 to post 6 in a linear fashion
needed for such fence rail attachments. Bracket 70 is shown
attached to post 6 in FIG. 7a with a rail 8 attached to bracket 70
via fastener 20 in the same manner as that described with respect
to flanges 26 of bracket 18. Lastly, the perpendicular arrangement
of corner bracket system 52 demonstrates how brackets 50' and 50''
are oriented so that rails 8 can be positioned perpendicular to
each other as required for a corner fencing section.
[0031] Corresponding reference characters indicate corresponding
parts throughout the several views. The exemplification set out
herein illustrates an embodiment of the invention, in one form, and
such exemplification is not to be construed as limiting the scope
of the invention in any manner.
* * * * *