U.S. patent application number 14/785025 was filed with the patent office on 2016-03-24 for electrospinning apparatus.
This patent application is currently assigned to Finetex EnE, Inc.. The applicant listed for this patent is FINETEX ENE, INC.. Invention is credited to Jong-Chul PARK.
Application Number | 20160083868 14/785025 |
Document ID | / |
Family ID | 51731534 |
Filed Date | 2016-03-24 |
United States Patent
Application |
20160083868 |
Kind Code |
A1 |
PARK; Jong-Chul |
March 24, 2016 |
ELECTROSPINNING APPARATUS
Abstract
The present invention relates to an electrospinning apparatus,
and the purpose of the present invention is to provide an
electrospinning apparatus capable of producing nanofiber having
various ingredients and thicknesses by controlling the temperature
of at least one solution discharged from nozzles mounted on the
tubular bodies of a nozzle block and thus controlling the viscosity
of the solution which is electrospun; producing nanofiber having
uniform quality without applying a density difference and a voltage
difference by disposing the front end portions of the nozzles in a
flare shape; and mass-producing nanofiber at a low cost as well as
reducing the amount of the solution used by removing an overflow
prevention system and using a metering pump alone or by using the
metering pump and the overflow prevention system alternatively or
in a hybrid manner.
Inventors: |
PARK; Jong-Chul; (Seoul,
KR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
FINETEX ENE, INC. |
Seoul |
|
KR |
|
|
Assignee: |
Finetex EnE, Inc.
Seoul
KR
|
Family ID: |
51731534 |
Appl. No.: |
14/785025 |
Filed: |
February 26, 2014 |
PCT Filed: |
February 26, 2014 |
PCT NO: |
PCT/KR2014/001584 |
371 Date: |
October 16, 2015 |
Current U.S.
Class: |
425/174.8E |
Current CPC
Class: |
D01D 5/34 20130101; D01D
1/103 20130101; D01D 5/0069 20130101; Y02P 70/62 20151101; D01D
1/09 20130101; D01F 13/00 20130101; Y02P 70/625 20151101 |
International
Class: |
D01D 5/00 20060101
D01D005/00; D01D 1/09 20060101 D01D001/09 |
Foreign Application Data
Date |
Code |
Application Number |
Apr 17, 2013 |
KR |
10-2013-0042242 |
Apr 17, 2013 |
KR |
10-2013-0042243 |
Apr 17, 2013 |
KR |
10-2013-0042245 |
Apr 17, 2013 |
KR |
10-2013-0042246 |
Claims
1. An electrospinning apparatus manufacturing nanofiber by
electrospinning method, comprising: a nozzle block in which a
plurality of nozzles discharging polymer solution is arranged, a
collector installed and placed separately from the nozzle block and
integrating nanofiber, a voltage generating device applying high
voltage between the collector and the nozzle, an elongated sheet
conveyed between the collector and the nozzle, wherein the nozzle
block comprises a plurality of tubular bodies which connected to a
plurality of nozzles, and a heat line or a pipe connected to
temperature adjusting device inside each tubular body to control
temperature of polymer solution.
2. The electrospinning apparatus of claim 1, wherein each tubular
body is equipped on the nozzle block detachable, the heat line
provided in each of tubular body is formed in coil form or linear
form, and the pipe in each of tubular body is formed in U form.
3. The electrospinning apparatus of claim 1, wherein
electrospinning method of manufacturing nanofiber by discharging
polymer solution from a plurality of nozzles connected to tubular
body is one among bottom-up type, top-down type, or parallel
type.
4. An electrospinning apparatus manufacturing nanofiber by
electrospinning method, comprising: a nozzle block in which a
plurality of nozzles discharging two or more polymer solution is
arranged, a collector installed and placed separately from the
nozzle block and integrating nanofiber, a voltage generating device
applying high voltage between the collector and the nozzle, an
elongated sheet conveyed between the collector and the nozzle,
wherein the nozzle block comprises a plurality of tubular bodies,
and a heat line or a pipe connected to temperature adjusting device
inside each tubular body to control temperature of polymer
solution, further comprising two or more polymer solution storage
tanks for storing polymer solution with different component
separately, and polymer solution flowing pipe for flowing polymer
solution in each polymer solution storage tank.
5. The electrospinning apparatus of claim 4, wherein the polymer
solution is one or more selected from group consisting of
polylactic acid (PLA), polypropylene (PP), polyvinyl acetate
(PVAc), polyethylene terephthalate (PET), polybutylene
terephthalate (PBT), polyethylene napthalate (PEN), polyamide (PA),
polyurethane (PU), polyvinyl alcohol (PVA), polyetherimide (PEI),
polycaprolactone (PCL), poly lactic-co-glycolic acid (PLGA), silk,
cellulose, and chitosan.
6. The electrospinning apparatus of claim 4, wherein each tubular
body is equipped on the nozzle block detachable, the heat line
provided in each of tubular body is formed in coil form or linear
form, and the pipe in each of tubular body is formed in U form.
7. The electrospinning apparatus of claim 4, wherein
electrospinning method of manufacturing nanofiber by discharging
polymer solution from a plurality of nozzles connected to tubular
body is one among bottom-up type, top-down type, or parallel
type.
8. An electrospinning apparatus manufacturing nanofiber by
electrospinning method, comprising: a nozzle block, in which a
plurality of nozzles discharging polymer solution is arranged,
comprising a nozzle plate arranged multi-pipe-type nozzle in
sheath/core form, two or more spinning solution storage plate
located bottom of the nozzle plate, and a plurality of nozzles,
which discharge polymer solution, connected to nozzle for overflow
removal; a collector installed and placed separately from the
nozzle block and integrating nanofiber; a voltage generating device
applying high voltage between the collector and the nozzle; an
elongated sheet conveyed between the collector and the nozzle;
wherein front end portion of the nozzle connected to the nozzle
block is in a flare shape.
9. The electrospinning apparatus of claim 8, wherein the front end
portion of the nozzle is in flare shape and makes 5 degrees to 30
degrees with a cylinder axis of the nozzle, the number of nozzle
switch flare-shaped front end portion is 10% to 30% of the total
nozzles provided in the nozzle block.
10. The electrospinning apparatus of claim 8, wherein the
electrospinning method is one among bottom-up electrospinning
method which a nozzle block is located a collector bottom, top-down
electrospinning method which a nozzle block is located a collector
top, and parallel electrospinning method which a nozzle block and a
collector is located parallel or in similar angle.
11. An electrospinning apparatus manufacturing nanofiber by
electrospinning method, comprising: a nozzle block in which a
plurality of nozzles discharging polymer solution is arranged, a
collector installed and placed separately from the nozzle block and
integrating nanofiber, a voltage generating device applying high
voltage between the collector and the nozzle, a spinning solution
main tank storing polymer solution, and a middle tank storing
polymer solution supplied from the spinning solution main tank,
further comprising a metering pump for measuring discharging amount
from the nozzle.
12. An electrospinning apparatus manufacturing nanofiber by
electrospinning, comprising: a nozzle block in which a plurality of
nozzles discharging polymer solution is arranged, a collector
installed and placed separately from the nozzle block and
integrates nanofiber, a voltage generating device applying high
voltage between the collector and the nozzle, a spinning solution
main tank storing polymer solution, a recycling tank recycling and
storing polymer solution, and a middle tank storing polymer
solution supplied from the spinning solution main tank, further
comprising an overflow prevention system for preventing polymer
solution from overflow, and a metering pump for measuring
discharging amount from the nozzle, wherein the overflow prevention
system and the metering pump are used alternatively or in hybrid
type.
13. The electrospinning apparatus of claim 12, wherein the overflow
prevention system comprising a concentration correction device to
correct polymer solution concentration.
14. The electrospinning apparatus of claim 2, wherein
electrospinning method of manufacturing nanofiber by discharging
polymer solution from a plurality of nozzles connected to tubular
body is one among bottom-up type, top-down type, or parallel
type.
15. The electrospinning apparatus of claim 5, wherein
electrospinning method of manufacturing nanofiber by discharging
polymer solution from a plurality of nozzles connected to tubular
body is one among bottom-up type, top-down type, or parallel
type.
16. The electrospinning apparatus of claim 6, wherein
electrospinning method of manufacturing nanofiber by discharging
polymer solution from a plurality of nozzles connected to tubular
body is one among bottom-up type, top-down type, or parallel type.
Description
TECHNICAL FIELD
[0001] The present invention relates to an electrospinning
apparatus, and more particularly by controlling solution
temperature from nozzle equipped on nozzle block tubular bodies,
controlling electrospin solution viscosity, nanofiber with various
components and thickness could be manufactured, nozzle block
front-end is arranged in divergent shape, there aren't density
difference and voltage difference, nanofiber with uniform quality
could be produced, only using metering pump, or by alternatively
using metering pump and overflow prevent system, solution usage
amount is decreased, and simultaneously mass-producing nanofiber in
low cost.
BACKGROUND ART
[0002] Generally, Electrospinning is technology producing micro
diameter fiber by spinning fiber material solution in charging
state, recently nanometer fiber (below, `nanofiber`) could be
manufactured, and research regarding this is actively in progress.
Nanofiber produced by electrospinning means fiber having average
diameter of 5 to 1000 nm, like this if fiber diameter decreases,
new features appear. For example, increase in ratio of surface to
volume, enhance in surface functionality, enhance in mechanical
property including tension.
[0003] Here, Nanofiber is applied in many application field because
it has high ration of surface to volume, and excellent flexibility
regarding surface functional group.
[0004] Nanofiber is applied in many fields because of such
excellent features. For example, a web comprising such nanofiber is
separation membrane-type material with porosity, and applied in
various field such as a variety of filter kinds, wound dressings,
and artificial supporters.
[0005] Also, nanofiber has excellent filtering effect in filter
usage, and nanofiber manufactured from polymer with electrical
conductivity is coated on glass, perceives amount of sun light, and
can make window color change.
[0006] Moreover, in the case nanofiber with conductivity is used as
lithium ion battery electrolyte, electrolyte leak could be
prevented, battery size and weight are largely decreased, in the
case of making nanofiber with artificial protein similar to
biological tissue, it is used as bandage absorbed directly in body
or artificial skin.
[0007] Manufacture method of nanofiber includes drawing, template
synthesis, phase separation, self assembly, and
electrospinning.
[0008] Especially, among the manufacture methods, electrospinning
method is widely applied as a method of consecutively
mass-producing nanofiber from various polymers.
[0009] Such electrospinning method is between two electrode having
opposite polarity, one pole of electrode in spinning nozzle
portion, another pole in collector, charged spinning material is
discharged in air through spinning nozzle portion, subsequently
draw electric charged filament in air, or through another filament,
manufactures micro fiber. In other words, charged and discharged
filament is through severe galloping because of electric effect
such as mutual resistance in electrical-field formed between nozzle
and collector, and extremely thinned.
[0010] An electrospinning apparatus which manufactures nanofiber by
electrospinning comprising a storage tank storing spinning
solution, a distribution pipe transferring spinning solution
quantitatively, a metering pump for supplying spinning solution in
required amount, a nozzle block in which a plurality of nozzles to
discharge spinning solution is arranged, a collector collecting
spin fiber and located oppositely to the nozzle block, and a
voltage generating device for providing voltage.
[0011] Type of polymer and solvent used when producing nanofiber
with such electrospinning apparatus, solvent type, polymer solution
concentration, and spinning room temperature and humidity are known
to affect diameter and spinning property of produced nanofiber.
[0012] Temperature and humidity regarding electrospinning area,
region occurring electrospinning (below, indicated as `spinning
region`), temperature by changing spinning solution viscosity,
modifies spinning solution surface tension, eventually affects spin
nanofiber diameter.
[0013] In other words, in the case spinning region temperature is
relatively high and solution viscosity is low, nanofiber with
relatively thin fiber diameter is manufactured, and in the case
temperature is relatively low and solution viscosity is high,
nanofiber with relatively thick fiber diameter is manufactured.
[0014] Therefore, in order to manufacture nanofiber with constant
fiber diameter distribution, spinning room temperature and humidity
should be controlled to maintain constantly according to given
condition, for this, there are drawbacks such as equipment expense
and energy expense cost a lot.
[0015] Meanwhile, in order to overcome strength limit of
electrospin nanofiber using one type of polymer solution, enhanced
nanofiber is manufactured by laminating and mixing polymer solution
having different component.
[0016] In the case of manufacturing such multiple layer nanofiber,
there is strong point such as enhanced nanofiber is manufactured,
but relatively nanofiber thickness becomes thicker, when polymer
solution electrospin and integrated to a collector, as one polymer
solution is used, there is problem that two or more electrospinning
apparatus are needed, and there are problems such as installation
expense and energy expense cost a lot, manufacture line becomes
longer, and processing time is increased.
[0017] Meanwhile, when manufacturing nanofiber through the
electrospinning apparatus, factors deciding nanofiber
characteristics are matter feature such as density, dielectric
feature, and surface tension, and control factor such as distance
between a nozzle and a collector, voltage between a nozzle and a
collector, charge density in electrical field, electrostatic
pressure in nozzle, and spinning material injection speed.
[0018] Moreover, when producing extra fine denier fiber using the
electrospinning apparatus, factors determining extra fine denier
fiber feature are tip form of nozzle and nozzle pack, electric
field interference according to distance among nozzle tip, electric
field charge density, and electrostatic pressure in nozzle.
[0019] When manufacturing a product by electrospinning through the
electrospinning apparatus, regarding a nozzle among important
factors determining a product feature, by manufacturing nanofiber
using one or few nozzle, production speed is very low so it is
difficult to commercialize.
[0020] Therefore, in order to commercialize electrospinning, it is
needed to figure out problems regarding nozzle form and problems
regarding spinning nozzle through research on interference among
nozzle.
[0021] Meanwhile, nanofiber manufacture device (refer to Japanese
Patent No. 4402695) which recycles collected polymer solution
overflowed from a plurality of nozzle's outlet as nanofiber
material is known, as illustrated in FIG. 1, the nanofiber
manufacture device (900) comprises; a plurality of nozzle (912)
discharging polymer solution upward from an outlet; a nozzle block
(400) having polymer solution supply path (914) which supplies
polymer solution to the plurality of nozzle (912); a voltage
generating device (930) which applies voltage between the nozzle
block (400) and a collector (700); a spinning solution main tank
(100) which stores polymer solution that is material of the
nanofiber; a metering pump (950) which supplies polymer solution
stored in the spinning solution main tank (100) to polymer solution
supply path (914) of the nozzle block (400); and a retrieval pump
(120) which retrieves overflowed polymer solution from outlet of
the plurality of nozzle (912) and returning overflowed polymer
solution to the spinning solution main tank (100).
[0022] Though according to the nanofiber manufacture device as
stated above, phenomenon of polymer solution lump which isn't spun
from nozzle attached to a collector plate (below, indicated as
"Droplet phenomenon") could be slightly resolved, we are in the
state of requiring technology to cut down amount of polymer
solution used by preventing droplet phenomenon.
DISCLOSURE
Technical Problem
[0023] The present invention is contrived to solve the problems,
the purpose is to provide an electrospinning apparatus capable of
producing nanofiber having various ingredients and thicknesses by
controlling the temperature of at least one solution discharged
from nozzles mounted on the pipe of a nozzle block and thus
controlling the viscosity of the solution which is electrospun;
producing nanofiber having uniform quality without applying a
density difference and a voltage difference by disposing the front
end portions of the nozzles in a flare shape; and mass-producing
nanofiber at a low cost as well as reducing the amount of the
solution used by removing an overflow prevention system and using a
metering pump alone or by using the metering pump and the overflow
prevention system alternatively or in a hybrid manner.
Technical Solution
[0024] In order to achieve the objects stated above, the present
invention is an electrospinning apparatus manufacturing nanofiber
by electrospinning method, comprising: a nozzle block in which a
plurality of nozzles discharging polymer solution is arranged, a
collector installed and placed separately from the nozzle block and
integrating nanofiber, a voltage generating device applying high
voltage between the collector and the nozzle, an elongated sheet
conveyed between the collector and the nozzle, wherein the nozzle
block comprises a plurality of tubular bodies which connected to a
plurality of nozzles, and a heat line or a pipe connected to
temperature adjusting device inside each tubular body to control
temperature of polymer solution.
[0025] Here, each tubular body is equipped on the nozzle block
detachable, the heat line provided in each of tubular body is
formed in coil form or linear form, and the pipe in each of tubular
body is formed in U form.
[0026] Moreover, electrospinning method of manufacturing nanofiber
by discharging polymer solution from a plurality of nozzles
connected to tubular body is one among bottom-up type, top-down
type, or parallel type.
[0027] Meanwhile, An electrospinning apparatus, manufacturing
nanofiber by electrospinning method, comprising a nozzle block in
which a plurality of nozzles discharging two or more polymer
solution is arranged, a collector installed and placed separately
from the nozzle block and integrating nanofiber, a voltage
generating device applying high voltage between the collector and
the nozzle, an elongated sheet conveyed between the collector and
the nozzle, wherein the nozzle block comprises a plurality of
tubular bodies, and a heat line or a pipe connected to temperature
adjusting device inside each tubular body to control temperature of
polymer solution, further comprising two or more polymer solution
storage tanks for storing polymer solution with different component
separately, and polymer solution flowing pipe for flowing polymer
solution in each polymer solution storage tank.
[0028] Here, the polymer solution is one or more among polylactic
acid (PLA), polypropylene (PP), polyvinyl acetate (PVAc),
polyethylene terephthalate (PET), polybutylene terephthalate (PBT),
polyethylene napthalate (PEN), polyamide (PA), polyurethane (PU),
polyvinyl alcohol (PVA), polyetherimide (PEI), polycaprolactone
(PCL), poly lactic-co-glycolic acid (PLGA), silk, cellulose, and
chitosan.
[0029] In this case, each tubular body is equipped on the nozzle
block detachable, the heat line provided in each of tubular body is
formed in coil form or linear form, and the pipe in each of tubular
body is formed in U form.
[0030] Also, electrospinning method of manufacturing nanofiber by
discharging polymer solution from a plurality of nozzles connected
to tubular body is one among bottom-up type, top-down type, or
parallel type.
[0031] Meanwhile, an electrospinning apparatus manufacturing
nanofiber by electrospinning method, comprising:
a nozzle block, in which a plurality of nozzles discharging polymer
solution is arranged, comprising a nozzle plate arranged
multi-pipe-type nozzle in sheath/core form, two or more spinning
solution storage plate located bottom of the nozzle plate, and a
plurality of nozzles, which discharge polymer solution, connected
to nozzle for overflow removal; a collector installed and placed
separately from the nozzle block and integrating nanofiber; a
voltage generating device applying high voltage between the
collector and the nozzle; an elongated sheet conveyed between the
collector and the nozzle, wherein front end portion of the nozzle
connected to the nozzle block is in a flare shape.
[0032] Here, the front end portion of the nozzle is in flare shape
and makes 5 degrees to 30 degrees with a cylinder axis of the
nozzle, the number of nozzle switch flare-shaped front end portion
is 10% to 30% of the total nozzles provided in the nozzle
block.
[0033] Moreover, the electrospinning method is one among bottom-up
electrospinning method which a nozzle block is located a collector
bottom, top-down electrospinning method which a nozzle block is
located a collector top, and parallel electrospinning method which
a nozzle block and a collector is located parallel or in similar
angle.
[0034] Meanwhile, electrospinning apparatus manufacturing nanofiber
by electrospinning method, comprising: a nozzle block in which a
plurality of nozzles discharging polymer solution is arranged, a
collector installed and placed separately from the nozzle block and
integrating nanofiber, a voltage generating device applying high
voltage between the collector and the nozzle, a spinning solution
main tank storing polymer solution, and a middle tank storing
polymer solution supplied from the spinning solution main tank,
further comprising a metering pump for measuring discharging amount
from the nozzle.
[0035] Also, an electrospinning apparatus manufacturing nanofiber
by electrospinning, comprising: a nozzle block in which a plurality
of nozzles discharging polymer solution is arranged, a collector
installed and placed separately from the nozzle block and
integrates nanofiber, a voltage generating device applying high
voltage between the collector and the nozzle, a spinning solution
main tank storing polymer solution, a recycling tank recycling and
storing polymer solution, and a middle tank storing polymer
solution supplied from the spinning solution main tank, further
comprising an overflow prevention system for preventing polymer
solution from overflow, and a metering pump for measuring
discharging amount from the nozzle, wherein the overflow prevention
system and the metering pump are used alternatively or in hybrid
type.
[0036] Here, the overflow prevention system comprises a
concentration correction device to correct polymer solution
concentration.
Advantageous Effects
[0037] The present invention having the composition stated above,
by controlling one or more polymer solution viscosity by equipped a
temperature adjusting device in each tubular body of a nozzle
block, electrospinning nanofiber with various thickness and various
components is discharged, thereby nanofiber with various thickness
and various components could be manufactured, manufacturing process
is simplified and simultaneously manufacture cost is down,
nanofiber having uniform quality could be manufactured. Also by
adjusting polymer solution amount, amount of polymer solution
attached to a nozzle, which is not integrated to a collector, is
minimized and simultaneously polymer solution consumption is
minimized, and mass-producing nanofiber is possible in low
cost.
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] FIG. 1 illustrates a schematic diagram of nanofiber
manufacture device according to the prior art,
[0039] FIG. 2 shows a drawing of an electrospinning apparatus
according to the present invention,
[0040] FIG. 3 is a top plan view illustrating a polymer solution
supply device of the electrospinning apparatus according to the
present invention,
[0041] FIG. 4 is a front section illustrating a schematic diagram
of one exemplary embodiment of tubular body of the electrospinning
apparatus according to the present invention,
[0042] FIG. 5 is a side section depicting A-A' line,
[0043] FIG. 6 is a front section showing a schematic diagram of
another exemplary embodiment of tubular body of the electrospinning
apparatus an according to the present invention,
[0044] FIG. 7 is a side section depicting B-B' line,
[0045] FIG. 8 is a front section view showing a schematic diagram
of other exemplary embodiment of tubular body of the
electrospinning apparatus an according to the present
invention,
[0046] FIG. 9 is a side section illustrating C-C' line,
[0047] FIG. 10 is a top plan view illustrating another embodiment
of polymer solution supply device of the electrospinning apparatus
according to the present invention,
[0048] FIG. 11 is a schematic diagram showing a nozzle block
installed double pipe nozzle of the electrospinning apparatus
according to the present invention,
[0049] FIG. 12 depicts a schematic diagram of front-end of nozzle
of the electrospinning apparatus according to the present
invention,
[0050] FIG. 13 is a schematic diagram of metering pump provided in
the electrospinning apparatus according to the present
invention,
[0051] FIG. 14 depicts a schematic diagram of overflow system and
provided metering pump of the electrospinning apparatus according
the present invention.
DESCRIPTION OF REFERENCE NUMBERS OF DRAWINGS
[0052] 1: electrospinning apparatus, [0053] 10: case, [0054] 11:
electro spinning room, [0055] 20: collector, [0056] 30: auxiliary
belt device, [0057] 31: auxiliary belt, [0058] 32, 33, 34:
auxiliary belt roller, [0059] 40: polymer solution supply device,
[0060] 41: nozzle block, [0061] 42: nozzle, [0062] 43: tubular
body, [0063] 44, 44a, 44b: spinning solution main tank, [0064] 45:
polymer solution flow pipe, [0065] 50: voltage generating device,
[0066] 60: temperature adjusting control device, [0067] 61:
temperature adjusting control device connector, [0068] 62a, 62b:
heat line, [0069] 63: pipe, [0070] 100: spinning solution main
tank, [0071] 110: nozzle block left-right reciprocating device,
[0072] 111: agitator motor, [0073] 112: dielectric rod, [0074] 113:
agitator, [0075] 120: retrieval pump, [0076] 152: insulator, [0077]
201, 271: agitating device, [0078] 222, 224, 226: valve, [0079]
230: middle tank, [0080] 232: partition, [0081] 234: bubble removal
filter, [0082] 236 the first storage, [0083] 238: the second
storage, [0084] 239: the first sensor, [0085] 253: metering pump,
[0086] 256: storage tank, [0087] 270: recycling tank, [0088] 300:
spinning solution drop device, [0089] 400: nozzle block, [0090]
404: nozzle for air supply, [0091] 405: nozzle plate, [0092] 407:
the first spinning solution storage plate, [0093] 408: the second
spinning solution storage plate, [0094] 410: temporal storage pipe
for overflowed liquid, [0095] 411: air storage pipe, [0096] 412:
overflow outlet, [0097] 413: air inlet, [0098] 414: nozzle support
plate for air supply, [0099] 415: nozzle for overflow removal,
[0100] 416: nozzle support plate for overflow removal, [0101] 420:
front-end of nozzle, [0102] 500: multi-pipe-type nozzle, [0103]
501: the first pipe in multi-pipe-type nozzle, [0104] 502: the
second pipe in multi-pipe-type nozzle, [0105] 700: collector,
[0106] 900: electrospinning apparatus, [0107] 912: nozzle, [0108]
914: supply path, [0109] 930: voltage generating device, [0110]
950: metering pump, [0111] a: convey direction, [0112] W: elongated
sheet.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0113] Below, specifically explains a desirable embodiment of the
present invention reference to an attached drawing. Also, the
present embodiment doesn't limit the present invention extent of a
right, but merely suggests an example, various modifications in the
extent of not leaving the technological main point is possible.
[0114] FIG. 2 shows a drawing of an electrospinning apparatus
according to the present invention, FIG. 3 is a top plan view
illustrating a polymer solution supply device of the
electrospinning apparatus according to the present invention, FIG.
4 is a front section illustrating a schematic diagram of one
exemplary embodiment of tubular body of the electrospinning
apparatus according to the present invention, FIG. 5 is a side
section depicting A-A' line, FIG. 6 is a front section showing a
schematic diagram of another exemplary embodiment of tubular body
of the electrospinning apparatus an according to the present
invention, FIG. 7 is a side section depicting B-B' line, FIG. 8 is
a front section view showing a schematic diagram of other exemplary
embodiment of tubular body of the electrospinning apparatus an
according to the present invention, FIG. 9 is a side section
illustrating C-C' line, FIG. 10 is a top plan view illustrating
another embodiment of polymer solution supply device of the
electrospinning apparatus according to the present invention, FIG.
11 is a schematic diagram showing a nozzle block installed double
pipe nozzle of the electrospinning apparatus according to the
present invention, FIG. 12 depicts a schematic diagram of front-end
of nozzle of the elctrospinning apparatus according to the present
invention, FIG. 13 is a schematic diagram of metering pump provided
in the electrospinning apparatus according to the present
invention, FIG. 14 depicts a schematic diagram of overflow system
and provided metering pump of the electrospinning apparatus
according the present invention.
[0115] As illustrated in the drawing, the electrospinning apparatus
(1) for producing nanofiber is for electrospinning on carried
elongated sheet (W) following a desired direction (a) by a convey
device, comprises a main control device for controlling every each
operating part, VOC handling device (not shown) for removing
volatility component, which is occurred when stacking nanofiber on
the elongated sheet (W), by burning, and an inert gas supply device
which supplies inert gas in electro spinning room (11) in the case
error is detected in the electrospinning apparatus.
[0116] In the embodiment, only the electrospinning apparatus (1) is
illustrated, and the convey device, the main control device, the
VOC handling device and the inert gas supply device are not
illustrated.
[0117] The electrospinning apparatus (1) according to the present
invention is to be installed in a room adjusted temperature 20 to
40.degree. C. and humidity 20 to 60%, the electrospinning apparatus
(1) comprises a case (10) with conductivity, an auxiliary belt
device (30) assisting convey of the elongated sheet (W), a
collector (20) located in the case (10) and upper side of the
elongated sheet (W) to apply high voltage, a nozzle block (41) in
which a plurality of nozzle (42) discharging polymer solution is
arranged and installed directed to the collector (20), a voltage
generating device (50) applying high voltage between the collector
(20) and the nozzle (42), and an electrospinning room (11) having a
space covering the nozzle block (41) and the collector (20).
[0118] Moreover, a polymer solution supply device (40) for
supplying polymer solution in the nozzle (42) is provided.
[0119] In this case, the auxiliary belt device (30) is installed an
auxiliary belt (31) covering the collector (20), the elongated
sheet (W) is contacted to the outer side of the auxiliary belt (31)
and conveyed by according to driving of an auxiliary belt roller
(32, 33) which rotates the auxiliary belt (31), the elongated sheet
(W) contacted to the auxiliary belt (31) outer side effectively
conveys without driven by the collector (20) high voltage applied
in both sides.
[0120] Here, the elongated sheet (W) could be made by non-woven
fabric, fabric, knitting comprising various materials, or etc., and
the thickness could be set from 5 to 500 .mu.m.
[0121] Meanwhile, the voltage generating device (50) applies
desired voltage between the collector (20) and each of the nozzle
(42), one part accesses to the collector, and the other part
accesses to each tubular body (43).
[0122] Polymer solution flow of the nozzle block (41) according to
the embodiment of the present invention supplies from polymer
solution storage tank (44) stored polymer solution through polymer
solution flow pipe (45) to each of the tubular body (43).
[0123] Also, polymer solution supplied to each of the tubular body
(43) is discharged through a plurality of nozzles (42), and
integrated on the elongated sheet (W) in nanofiber form.
[0124] In this case, in each of the tubular body (43) a plurality
of nozzle (42) along the tubular body (43) length direction, is
equipped in predetermined space, material of the nozzle (42) and
the tubular body (43) comprising electric conductor member, and
equipped in the tubular body (43) in the state of electrically
accessed.
[0125] Here, in order to control the temperature of polymer
solution supplied to each of the tubular body (43) according to
each tubular body (43), heat line (62a) is provided in each of the
tubular body (43), the heat line (62a) is connected to a
temperature adjusting control device (60) through a temperature
adjusting control device connection (61).
[0126] In other words, as illustrated in FIGS. 3 and 4, in each of
the tubular body (43) the heat line (62a) in coil form is provided,
the heat line (62a) is connected to the temperature adjusting
control device (60) through the temperature adjusting control
device connection (61), and the temperature of polymer solution
supplied in the tubular body (43) is adjusted and controlled.
[0127] A heat line (62a) in the tubular body (43) is provided in
single heat line and formed in coil form, but it is possible to
provide two or more heating line (62a) formed in coil form.
[0128] Meanwhile, though in one embodiment of the present
invention, the heat line (62a) in coil form in the tubular body
(43) is provided, as illustrated in FIGS. 6 and 7, in the tubular
body (43) a heat line (62b) in linear form is provided, the heat
liner (62b) is connected to the temperature adjusting control
device (60) through the temperature adjusting control device
connection (61), and the temperature of polymer solution supplied
in the tubular body (43) is adjusted and controlled.
[0129] Also, as illustrated in FIGS. 8 and 9, in the tubular body
(43) pipe (63c) in U form is provided, the pipe (63c) connected to
the temperature adjusting control device (60) through the
temperature adjusting control device connection (61), and the
temperature of polymer solution supplied in the tubular body (43)
is adjusted and controlled.
[0130] As stated above, according to the aim of the present
invention, in order to control temperature of the polymer solution
in each tubular body (43), the heat line (62a, 62b) or the pipe
(63) is provided in the tubular body (43), polymer solution
viscosity could be controlled by adjusting temperature of polymer
solution supplied in the tubular body (43) using the temperature
adjusting control device (60).
[0131] Meanwhile, though in one embodiment of the present
invention, one polymer solution storage tank (44) supplying the
polymer solution is provided to electrospin one polymer solution,
as illustrated in FIG. 10, it is also preferable that two or more
polymer solution storage tank (44a, 44b) are provided, in each of
the polymer solution storage tank (44a, 44b) two or more different
polymer solution is each supplied, and electrospinning each of the
polymer solution.
[0132] In this case, in each of the tubular body (43) of the
electrospinning apparatus (1) with two or more polymer solution
storage tank (44a, 44b), the heat line (62a) in coil form, the heat
line (62b) in linear form, or the pipe (62c) in U form is provided,
the heat line (62a, 62b) or the pipe (62c) is connected to the
temperature adjusting control device (60) through the temperature
adjusting control device connection (61).
[0133] The heat line (62a, 62b) or the pipe (62c) is provided in
the tubular body (43), the heat line (62a, 62b) or the pipe (62c)
connected to the temperature adjusting control device (60) through
the temperature adjusting control device connection (61), and the
temperature of polymer solution supplied in the tubular body (43)
is adjusted and controlled.
[0134] As stated above, according to the aim of the present
invention, in order to control temperature of two or more different
polymer solution in each tubular body (43), the heat line (62a,
62b) or the pipe (63) is provided in the tubular body (43), polymer
solution viscosity could be controlled by adjusting temperature of
polymer solution supplied in the tubular body (43) using the
temperature adjusting control device (60).
[0135] Meanwhile, explaining the electrospinning apparatus
according to the related art, reference to FIG. 1, the nozzle (912)
is provided to discharge polymer solution in upward direction from
an outlet, polymer solution is supplied from the nozzle block (400)
to the nozzle (912) through the polymer solution supply path (914),
metering pump (950) which supply polymer solution stored in the
spinning solution main tank (100) to polymer solution supply path
(914) of the nozzle block (400), and the retrieval pump (12) which
retrieves overflowed polymer solution from outlet of the nozzle
(912) and return polymer solution to the spinning solution main
tank (100). The nozzle (912) exit provided in the nozzle block
(400) comprises upward nozzle forming in upper direction, the
collector (700) is located in the nozzle block (400) upper side,
and spinning solution comprising polymer solution electrospins in
upward direction.
[0136] Here, the nozzle (912) installed in the nozzle block (400)
of the electrospinning apparatus (900), as illustrated in FIG. 11,
comprising a multi-pipe-type nozzle (500), the multi-pipe-type
nozzle (500) is formed in two or more pipes for simultaneously
electrospinning two or more different polymer spinning solution,
the first pipe (501) located in inner side and the second pipe
(502) located outer side of the first pipe are combined in
sheath/core form.
[0137] For this, in the nozzle block (400), a nozzle plate (405) in
which a multi-pipe-type nozzle (500), that pipes are combined in
sheath/core form, is arranged, the first spinning solution storage
pipe (407) and the second spinning solution storage pipe (408)
located in the bottom of the nozzle plate (405) and which are
formed in two or more for providing spinning solution to the
multi-pipe-type nozzle (500), an nozzle for overflow removal (415)
forming in form of covering the multi-pipe-type nozzle (500),
connected to the nozzle for overflow removal (415), a temporal
storage pipe for overflow liquid (410) is located uppermost side of
the nozzle plate (405), an nozzle support plate for overflow
removal (416) located uppermost side of the temporal storage pipe
for overflow liquid (410) and supports the nozzle for overflow
removal (415), an nozzle for air supply (404) covering the
multi-pipe-type nozzle (500) and the nozzle for overflow removal
(415), an air storage pipe (411) supplying air to the nozzle for
air supply (404), and a nozzle support plate for air supply (414)
which supports the nozzle for air supply (404) and located in the
uppermost-end of the nozzle block (400), and air inlet (413) which
is located in the lowermost-end of the nozzle support plate for air
supply (414) and supplies and stores air to nozzle for overflow
removal (415), and an overflow outlet (412) which discharges
overflow liquid stored in the temporal storage pipe for overflow
liquid (410).
[0138] By the nozzle for overflow removal (415) provided in the
electrospinning apparatus (900) in order, around the
multi-pipe-type nozzle (500), spinning solution which didn't spin
is removed, and by the nozzle for air supply (404), to enlarge
integrated distribution of nanofiber, air is supplied.
[0139] Here, the temporal storage pipe for overflow liquid (410) is
produced as insulator, and after temporally storing remained
spinning solution flowed in through the nozzle for overflow removal
(415), conveys it to a spinning solution supply pipe (not
drawn).
[0140] Also, by the air storage pipe (411) located upper side of
the temporal storage pipe for overflow liquid (410), air is
supplied to the nozzle for air supply (404) covering the
multi-pipe-type nozzle (500) and the nozzle for overflow removal
(415).
[0141] Meanwhile, the nozzle support plate for air supply (414)
provided in the uppermost side of the nozzle block (400) arranged
the nozzle for air supply (404) is formed in nonconductive
material, the nozzle support plate for air supply (414) is located
in the nozzle block (400), electric power affecting between the
collector (700) and the multi-pipe-type nozzle (500) is focused
only on the multi-pipe-type nozzle (500), so electrospinning is
smoothly in progress only in the multi-pipe-type nozzle (500)
part.
[0142] In this case, the distance from the upper tip of the
multi-pipe-type nozzle (500) to the upper tip of the nozzle for air
supply (404) is 1-20 mm, and favorably 2-15 mm. In other words, the
nozzle for air supply (404) height is 1-20 mm and favorably 2-15 mm
higher than the multi-pipe-type nozzle (500). In the case of
distance between upper tip of the multi-pipe-type nozzle (500) and
upper tip of the nozzle for air supply (404) is less than 1 mm, in
other words, when the multi-pipe-type nozzle (500) and the nozzle
for air supply (404) are located in almost same level, the
multi-pipe-type nozzle (500) part doesn't effectively form jet
stream, the area of nanofiber attached to the collector (700)
becomes smaller, in the case of distance between upper tip of the
multi-pipe-type nozzle (500) and upper tip of the nozzle for air
supply (404) is more than 20 mm, not only nanofiber formation of
the electrospinning apparatus debases as electric force weaken by
high voltage flowing between the collector (900) and the
multi-pipe-type nozzle (500), but also jet stream length and formed
pattern become unstable. Specifically, it disturbs stability in jet
stream formed part from taylor cone, smooth nanofiber spinning
becomes difficult.
[0143] Meanwhile, when producing nanofiber non-woven fabric, air
jetting speed jetted from the nozzle for air supply (404) is 0.05
m-50 m/s, and more preferably 1-30 m/s. In other words, in the case
air jetting speed jetted from the nozzle for air supply (404) is
less than 0.05 m/s, spread of nanofiber collected on the collector
(700) is low and collecting area isn't largely enhanced, in the
case air jetting speed jetted from the nozzle for air supply (404)
is more than 50 m/s, air jetting speed is too fast that area of
nanofiber focused on the collector (700) decreases, more seriously
not as nanofiber but in thick form attached to the collector (700),
so nanofiber formation and nanofiber fabric-woven formation
remarkably fall.
[0144] Here, an electric conductor plate (not shown), in which pins
the pins are arranged the same as the multi-pipe-type nozzle (500)
arrangement, is installed in the nozzle plate (405) direct
rear-end, the electric conductor plate is connected to the voltage
generating device (930) as illustrated in FIG. 1.
[0145] Moreover, a heating device (not shown) with indirect heating
method is installed in direct rear-end of the spinning solution
supply pipe (not shown).
[0146] The electric conductor plate (not shown) carries out a role
of applying high voltage to the multi-pipe-type nozzle (500), the
spinning solution supply pipe stores spinning solution flowing from
the spinning solution drop device to the nozzle block (400), and
carries out a role of supplying to the multi-pipe-type nozzle
(500). In this case, the spinning solution supply pipe is
preferably manufactured in minimized space to minimize spinning
solution storage amount.
[0147] In this case, from the rear-end of gas flowing pipe (not
shown), gas is flowed, the part of where gas first flows in is
connected to a filter (not shown). The spinning solution drop
device (300) rear-end formed spinning solution outlet (not drawn)
inducing dropped spinning solution to the nozzle block (400). The
spinning solution drop device (300) middle part is formed in hollow
state for spinning solution drop in a spinning solution delivery
table (not drawn) lowermost part.
[0148] Spinning solution flowed in the spinning solution drop
device (300) slide down following the spinning solution delivery
table, and in the lowermost part, spinning solution drop, and
spinning solution flow is blocked one or more times.
[0149] Here, specifically looking into principle of spinning
solution drop, when gas flows in the sealed spinning solution drop
device (300) upper side following filter and gas intake pipe, the
pressure of the spinning solution delivery table naturally becomes
irregular by swirl gas, pressure difference occurs in this case, so
spinning solution drops.
[0150] For flowed gas in the present invention, air or inert gas
such as nitrogen could be used.
[0151] The nozzle block (400) of the present invention, in order to
even electrospin nanofiber distribution, by the nozzle block
left-right reciprocating device (110), in progress direction and
orthogonal direction of electrospin nanofiber, does left-right
reciprocating movement.
[0152] Meanwhile, in the case of producing filament,
electrospinning in the state of not doing left-right reciprocating
the nozzle block (400) being fixed, after producing nanofiber web
with a certain width, bridging and elongating it and filament is
produced.
[0153] Also, inside the nozzle block (400), more particularly
inside the spinning solution supply plate (not shown), to prevent
spinning solution gelation in the nozzle, an agitator (113)
agitating spinning solution stored in the nozzle block (400).
[0154] The agitator (113) is connected to an agitator motor (111)
by a nonconductive dielectric rod (112).
[0155] In the case of installing the agitator (113) in the nozzle
block (400), when electrospinning solution including inorganic
metal, or electrospinning spinning solution dissolved using mixed
solvent for a long time, spinning solution gelation in the nozzle
block (400) could be effectively prevented.
[0156] Also, uppermost side of the nozzle block (400) is connected
to a retrieval pump (120) conveying in force excessively supplied
spinning solution in the nozzle block (400) to a spinning solution
main tank (100).
[0157] The retrieval pump (120) carries in force excessively
supplied spinning solution in the nozzle block to the spinning
solution main tank (100) by influx air.
[0158] Moreover, the heating device (not shown) in direct heating
method or indirect heating method is installed in the collector
(700) of the present invention, and the collector (700) is fixed or
successively rotates.
[0159] Meanwhile, front-end of nozzle (420) of the multi-pipe-type
nozzle (500) provided in the nozzle block (400) of the
electrospinning apparatus (900)is preferably in cylinder shape and
in flare shape 5 to 30 angle with a cylinder axis.
[0160] Also the flare-shaped front-end of nozzle (42) of the
multi-pipe-type nozzle (500) has a form narrowing from upper side
to lower side, simply it is flare shape but wedge shape is
possible. Front-end (420) of the multi-pipe-type nozzle (500)
forming in flare shape is preferably accounting 10 to 30% of the
nozzle block (400), but it is not limited to this.
[0161] Here, inner side of the nozzle front-end (420) is provided
air inlet (not shown).
[0162] Meanwhile, according to the electrospinning apparatus (1) of
the present invention, the nozzle front-end (420) of some part of
the nozzle block (400) is in flare shape, without arrangement
density difference and voltage difference, mass-producing nanofiber
with uniform quality, and web comprising such nanofiber is
separation material having porosity, applied in various fields such
as various filter kinds, wound dressings, artificial
supporters.
[0163] Below, through the embodiment, more specifically explains
for a person who has an average knowledge in the technical field of
the present invention could easily repeatedly carry out. However,
scope of a right of the present invention is not limited to the
embodiment, including equivalent technical idea modification.
Embodiment 1
[0164] According to a nanofiber manufacture device which features
20% of front-end of nozzle of nozzle block in flare shape, distance
between electrode and nozzle is 40 cm, applied voltage is 20 kV,
spinning solution flow is 0.1 mL/h, temperature is 22.degree. C.,
humidity is 20% and produces nanofiber nonwoven by
electrospinning.
[0165] In this case, as there is no interference among nozzles,
nanofiber non-fabric collected in predetermined discharging amount
on a collector could be produced.
[0166] Meanwhile, the electrospinning apparatus (1) of the present
invention, as illustrated in FIGS. 13 and 14, provided a metering
pump, or provided a metering pump and overflow system, controlling
polymer solution amount, not integrated to the collector, minimize
amount attached to the nozzle, simultaneously minimize polymer
solution consumption.
[0167] In other words, as illustrated in FIG. 13, the collector
(20) of the electrospinning apparatus (1) comprising an electric
conductor, through an insulator (152), attached to a case (10), and
located upper than a nozzle block (41).
[0168] In this case, the electrospinning apparatus (1) overflows
polymer solution from an outlet (not shown) of a plurality of
upward nozzle (42), discharging polymer solution from the outlet of
a plurality of upward nozzle, and electrospinning nanofiber.
[0169] Also, in the embodiment, a voltage generating device (50) of
the electrospinning apparatus (1) applies high voltage between a
plurality of upward nozzle (42) and the collector (20).
[0170] Plus terminal of the voltage generating device (50) accesses
to the collector (20), minus terminal of voltage generating device
(50) accesses to the nozzle block through the case (10), an
auxiliary belt device (30) has an auxiliary belt (31) synchronizes
in the elongated sheet (W) carrying speed, and an auxiliary belt
roller (34) assisting rotation of the auxiliary belt (31).
[0171] Here, the five auxiliary belt roller (34)s are provided,
among the auxiliary belt roller (34), one or two or more auxiliary
belt roller (34) is driving roller, the other auxiliary belt roller
(34) is driven roller. Since the auxiliary belt (31) is arranged
between the collector (20) and the elongated sheet (W), the
elongated sheet (W) doesn't be drawn by the collector (20) applied
high voltage and smoothly conveys.
[0172] Meanwhile, a spinning solution main tank (100) stores
polymer solution which is nanofiber material, in the spinning
solution main tank (100) and a recycling tank (270) having an
agitator (201, 271) for preventing polymer solution separation and
coagulation, a valve (22) controls carrying polymer solution from
the spinning solution main tank (100), the valve (226) controls
polymer solution carry from the recycling tank (270).
[0173] Here, a middle tank (230) stores polymer solution supplied
from the spinning solution main tank (100) or the recycling tank
(270), the middle tank (230) has a partition (232), a bubble
removal filter (234), and the first sensor (239), the partition
(232) covers supplied part supplying polymer solution.
[0174] Meanwhile, the middle tank (230) comprises the first storage
(236) which stores polymer solution before removing bubble by a
bubble removal filter (234), and the second storage (238) which
stores polymer solution after removing bubble by the bubble removal
filter (234).
[0175] Also, a supply device (240) including one pipe, and supplies
polymer solution stored in the second storage (238) of the middle
tank (230) to polymer solution supply path.
[0176] Here, a metering pump (253) provided in the elctrospinning
apparatus (1) is located in a supply device (240) which is between
the middle tank (230) and the nozzle block (41), by minutely
adjusting polymer solution which is attached to the nozzle (42) not
integrated to the collector (20), and minimizes polymer solution
consumption.
[0177] Meanwhile, in the electrospinning apparatus (1) the metering
pump (253) and overflow system are provided, by adjusting polymer
solution amount, minimizes the amount of polymer solution attached
to the nozzle (42) and not integrated to the collector (20), and
simultaneously minimizes polymer solution consumption. In other
words, as illustrated in FIG. 14, the valve (224) of the
elctrospinning apparatus (1) controls polymer solution flowing from
the spinning solution main tank (100) and the recycling tank (270)
to the middle tank (230), control by the valve (224) is conducted
according to solution level measured by the first sensor (239).
[0178] Also, the middle tank (23) stores polymer solution supplied
from the spinning solution main tank (100) or the recycling tank
(270), the middle tank (230) is arranged rear-end of the middle
tank (230) is located upper than front-end of the upward nozzle
(42).
[0179] In addition, a pump (254) generates electric power to carry
polymer solution to the recycling tank (270) which is located upper
than the nozzle block (41) nearby.
[0180] Polymer solution of the embodiment of the elctrospinning
apparatus (1), as illustrated in FIG. 13, adjusted by the metering
pump (253), in the case of droplet phenomenon doesn't occur, an
overflow prevention system isn't operated, and in the case of
droplet phenomenon occurs, the overflow system operates in hybrid
type.
[0181] Here, polymer solution, not electrospinned in the collector
(20) and attached to the nozzle (42), is stored in a storage tank
(256) and filled in the recycling tank (270), in the recycling tank
(270) solution density correction device is additionally provided,
and polymer solution is directly supplied to the middle tank (230)
and reused.
[0182] Meanwhile, a metering pump (253) is used alternatively or in
hybrid type with the overflow prevention system discharging polymer
solution from the nozzle (42) outlet, and added device for
correction of solution concentration.
[0183] In this case, as device correcting the polymer solution
concentration, a viscosity sensor installed in the recycling tank
(270) and measuring viscosity of stored solution and device
providing solvent to the recycling tank (270) by contrasting value
and predetermined value.
[0184] While the present invention is described with reference to
particular embodiments thereof, it will be understood by those
skilled in the art that variations or amendment may be made therein
without departing from the sprit and scope of the invention. The
scope of the present invention is not limited by those variations
or amendments, but by the following claims.
* * * * *