U.S. patent application number 14/783975 was filed with the patent office on 2016-03-10 for resin packaging bag for microwave oven, method for heating same, method for filling resin packaging bag for microwave oven, and package.
The applicant listed for this patent is CHOKOKU PLAST CORPORATION, Hiromichi INAGAKI. Invention is credited to Hiromichi INAGAKI, Sakaru TAKAHASHI.
Application Number | 20160068324 14/783975 |
Document ID | / |
Family ID | 51791908 |
Filed Date | 2016-03-10 |
United States Patent
Application |
20160068324 |
Kind Code |
A1 |
INAGAKI; Hiromichi ; et
al. |
March 10, 2016 |
RESIN PACKAGING BAG FOR MICROWAVE OVEN, METHOD FOR HEATING SAME,
METHOD FOR FILLING RESIN PACKAGING BAG FOR MICROWAVE OVEN, AND
PACKAGE
Abstract
A resin packaging bag for a microwave oven, which is used with a
peripheral edge portion sealed, characterized in that: a front side
of the packaging bag is formed from one resin film 2 and a rear
side is formed from one resin sheet 1; and the resin film and the
resin sheet comprise materials that, when a packaged body obtained
by hermetically sealing moisture-containing contents between the
resin film 2 and the resin sheet 1 is heated in a microwave oven
with the rear side resin sheet as a bottom surface, are deformed by
heat and pressure of steam generated from the contents such that
the rear side resin sheet forms a recessed shape, and the recessed
shape is entirely or partially maintained even after heating is
terminated.
Inventors: |
INAGAKI; Hiromichi;
(Inuyama-shi, Aichi, JP) ; TAKAHASHI; Sakaru;
(Tokyo, JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
INAGAKI; Hiromichi
CHOKOKU PLAST CORPORATION |
Aichi
Osaka |
|
JP
JP |
|
|
Family ID: |
51791908 |
Appl. No.: |
14/783975 |
Filed: |
April 23, 2014 |
PCT Filed: |
April 23, 2014 |
PCT NO: |
PCT/JP2014/061449 |
371 Date: |
October 12, 2015 |
Current U.S.
Class: |
426/107 ;
219/727; 53/450 |
Current CPC
Class: |
B65B 51/146 20130101;
B65B 9/02 20130101; B65B 61/06 20130101; B65D 65/40 20130101; B65D
81/3461 20130101; B65D 75/44 20130101; B65B 41/12 20130101; B65D
2581/3455 20130101; B65D 75/305 20130101; B65D 65/14 20130101 |
International
Class: |
B65D 81/34 20060101
B65D081/34; B65B 41/12 20060101 B65B041/12; B65D 65/14 20060101
B65D065/14; B65D 65/40 20060101 B65D065/40; B65D 75/44 20060101
B65D075/44; B65B 9/02 20060101 B65B009/02; B65B 61/06 20060101
B65B061/06 |
Foreign Application Data
Date |
Code |
Application Number |
Apr 23, 2013 |
JP |
2013-090037 |
Claims
1. A resin packaging bag for a microwave oven, which is used with a
peripheral edge portion sealed, characterized in that: a front side
of the packaging bag is formed from one resin film and a rear side
is formed from one resin sheet; and the resin film and the resin
sheet comprise materials that, when a packaged body obtained by
hermetically sealing moisture-containing contents between the resin
film and the resin sheet is heated in a microwave oven with the
rear side resin sheet as a bottom surface, are deformed by heat and
pressure of steam generated from the contents such that the rear
side resin sheet forms a recessed shape, and the recessed shape is
entirely or partially maintained even after heating is
terminated.
2. The resin packaging bag for a microwave oven according to claim
1, characterized in that the resin sheet is a resin laminated sheet
obtained by adhering a resin film to a rear side surface
thereof.
3. A resin packaging bag for a microwave oven, which is used with a
peripheral edge portion sealed, characterized in that: a front side
of the packaging bag is formed from two resin films and a rear side
is formed from one resin sheet; of the two resin films, a resin
sheet-side resin film is adhered to a front side surface of the
resin sheet; and the resin films and the resin sheet comprise
materials that, when a packaged body obtained by hermetically
sealing moisture-containing contents between the two resin films is
heated in a microwave oven with the rear side resin sheet as a
bottom surface, are deformed by heat and pressure of steam
generated from the contents such that the rear side resin sheet
forms a recessed shape, and the recessed shape is entirely or
partially maintained even after heating is terminated.
4. The resin packaging bag for a microwave oven according to claim
3, characterized in that the resin sheet and the resin sheet-side
resin film are adhered weakly and the adhesive layer is weakly
adhesive so that when the packaging body is heated in the microwave
oven, the resin films housing the contents can be separated from
the resin sheet.
5. (canceled)
6. (canceled)
7. The resin packaging bag for a microwave oven according to claim
1, characterized in that the resin packaging bag for a microwave
oven is formed by disposing moisture-containing contents between an
elongated resin sheet, or an elongated resin sheet having a resin
film adhered to a surface thereof that is to form an inner side of
the packaging bag, and an elongated resin film, forming a four-way
seal for each unit region in which the contents are disposed, and
cutting out individual pieces using a cutter.
8. The resin packaging bag for a microwave oven according to claim
1, characterized in that a slit is inserted into the resin
sheet.
9. The resin packaging bag for a microwave oven according to claim
1, characterized in that a shallow recessed portion is formed in
advance near a central portion of the resin sheet.
10. The resin packaging bag for a microwave oven according to claim
1, characterized in that respective pluralities of annular recessed
portions and annular projecting portions are formed concentrically
and alternately in advance in the resin sheet.
11. (canceled)
12. The resin packaging bag for a microwave oven according to claim
1, characterized in that means by which a steam vent opens
automatically while heating in the microwave oven is provided on
the surface of the resin film.
13. The resin packaging bag for a microwave oven according to claim
1, characterized in that a part of a seal portion between the resin
film and the resin sheet is formed from a weak seal so that the
weak seal part peels away during heating in the microwave oven,
thereby opening as a steam vent.
14.-17. (canceled)
18. A roll feeding type automatic filling method characterized by
comprising, for filling the resin packaging bag for a microwave
oven according to claim 7 with moisture-containing contents,
feeding a resin sheet, or a resin sheet having a resin film adhered
to a surface thereof that is to form an inner side of the packaging
bag, from a roll, disposing moisture-containing contents on the
resin sheet, overlaying a resin film fed from another roll so as to
cover the contents, sealing respective side surface portions and
then hermetically packaging by forming end seals at opening
portions in two locations for each unit region in which the
contents are disposed, and then cutting out individual pieces using
a cutter.
19. A packaged body obtained by filling the resin packaging bag for
a microwave oven according to claim 1 with moisture-containing
contents and hermetically sealing the resin packaging bag for a
microwave oven.
20. The resin packaging bag for a microwave oven according to claim
3, characterized in that the resin packaging bag for a microwave
oven is formed by disposing moisture-containing contents between an
elongated resin sheet, or an elongated resin sheet having a resin
film adhered to a surface thereof that is to form an inner side of
the packaging bag, and an elongated resin film, forming a four-way
seal for each unit region in which the contents are disposed, and
cutting our individual pieces using a cutter.
21. The resin packaging bag for a microwave oven according to claim
3, characterized in that a slit is inserted into the resin
sheet.
22. The resin packaging bag for a microwave oven according to claim
3, characterized in that a shallow recessed portion is formed in
advance near a central portion of the resin sheet.
23. The resin packaging bag for a microwave oven according to claim
7, characterized in that a shallow recessed portion is formed in
advance near a central portion of the resin sheet.
24. The resin packaging bag for a microwave oven according to claim
20, characterized in that a shallow recessed portion is formed in
advance near a central portion of the resin sheet.
25. The resin packaging bag for a microwave oven according to claim
3, characterized in that respective pluralities of annular recessed
portions and annular projecting portions are formed concentrically
and alternately in advance in the resin sheet.
26. The resin packaging bag for a microwave oven according to claim
7, characterized in that respective pluralities of annular recessed
portions and annular projecting portions are formed concentrically
and alternately in advance in the resin sheet.
27. The resin packaging bag for a microwave oven according to claim
20, characterized in that respective pluralities of annular
recessed portions and annular projecting portions are formed
concentrically and alternately in advance in the resin sheet.
28. A roll feeding type automatic filling method characterized by
comprising, for filling the resin packaging bag for a microwave
oven according to claim 20 with moisture-containing contents,
feeding a resin sheet, or a resin sheet having a resin film adhered
to a surface thereof that is to form an inner side of the packaging
bag, from a roll, disposing moisture-containing contents on the
resin sheet, overlaying a resin film fed from another roll so as to
cover the contents, sealing respective side surface portions and
then hermetically packaging by forming end seals at opening
portions in two locations for each unit region in which the
contents are disposed, and then cutting out individual pieces using
a cutter.
29. A packaged body obtained by filling the resin packaging bag for
a microwave oven according to claim 3 with moisture-containing
contents and hermetically sealing the resin packaging bag for a
microwave oven.
30. A packaged body obtained by filling the resin packaging bag for
a microwave oven according to claim 7 with moisture-containing
contents and hermetically sealing the resin packaging bag for a
microwave oven.
31. A packaged body obtained by filling the resin packaging bag for
a microwave oven according to claim 20 with moisture-containing
contents and hermetically sealing the resin packaging bag for a
microwave oven.
Description
TECHNICAL FIELD
[0001] The present invention relates to a packaging bag for
packaging food and the like.
BACKGROUND ART
[0002] A microwave oven has become a widespread fixture in
households as an instrument for both heating and cooking food in
addition to conventional cooking utensils for heating and cooking
food, such as pots and frying pans.
[0003] Hence, with advancements in heat sterilization and
refrigeration technology, it has become common simply to heat
packaged pre-cooked or semi-cooked retort food, frozen food, and
refrigerated (chilled) food in a microwave oven or the like and eat
the food as is (see Patent Document 1).
[0004] Moreover, households consisting of two members or less have
shown an increasing tendency recently, leading to an increase in
the need for food prepared for one to two people. In particular, as
the baby-boomer generation retires and the number of elderly people
increases, the number of households in which meals are prepared at
home is increasing. These changes in social conditions have been
reflected in convenience stores by rapidly increasing the
assortment of individual portions of refrigerated (chilled)
prepared side dishes, and in particular increasing the assortment
of bagged food. In addition to these refrigerated (chilled) side
dishes, the assortment of available frozen food such as fried
dumpling and pasta or the like that is topped with sauce and then
frozen as is has also increased. All of these products are eaten
after being heated in a microwave oven either in-store or at
home.
[0005] Incidentally, retort food and frozen food is typically
assumed to have a long shelf life, and is not intended to be cooked
or sold in a short period of time.
[0006] The following three methods are employed as methods of
distributing commercially prepared moist processed food to
stores.
[0007] (1) Distribution at room temperature (the food is
distributed and sold at room temperature after undergoing aseptic
filling processing or retort sterilization processing).
[0008] (2) Distribution in a refrigerated state (the food is
distributed and sold at 3 to 10.degree. C. after undergoing aseptic
filling processing or heat sterilization processing).
[0009] (3) Distribution in a frozen state (the food is frozen and
then distributed and sold in a frozen state).
[0010] In all of the distribution methods described in (1) to (3),
the food is packaged in a bag, a plastic container, a can, or the
like. In the case of methods (1) and (2) in particular, the
packaged food is typically vacuum-packed and then subjected to heat
sterilization processing before being shipped and displayed either
at room temperature or in a chilled state in order to extend the
best-before date of the food.
[0011] Aseptically filled packaged products obtained by sterilizing
a liquid such as a beverage in a large quantity in advance using a
plate type sterilization device, filling a sterilized container
with the liquid in a sterile environment, and then hermetically
sealing the container are distributed at room temperature, but
moist processed food, including solids, cannot easily be processed
using this method.
[0012] For processed side dishes and fish and meat products, a
method of hermetically sealing the product in a bag or a plastic
container and then killing bacteria in the food by retort
sterilization processing, a method of implementing heat
sterilization processing on the product to keep the amount of
bacteria in the food at or below a fixed bacteria count and then
storing, distributing, and selling the product at a low temperature
to prevent the bacteria from proliferating thereafter, or a method
of freezing the food immediately after cooking and then
distributing and selling the food in a frozen condition is
generally employed.
[0013] When retort sterilization processing or heat sterilization
processing is performed in a condition where headspace (an air gap)
exists in the bag or the container, the sterilization time
increases greatly due to an adiabatic effect of the air, leading to
alteration in the texture (firmness, tongue feel, throat feel, and
so on), taste, color, and smell of the food contents. Moreover,
when heat sterilization is performed using steam or hot water under
ordinary pressure, the bag or container ruptures due to thermal
expansion of the air.
[0014] Frozen pasta and the like packaged in a container sealed by
a fitted lid is not sealed completely hermetically and is not
therefore suitable for long-term frozen storage. Regarding frozen
food, when food is frozen, the surface area of the food increases,
and therefore oil in the food is likely to be oxidized by oxygen in
the container even in a low temperature environment. To maintain a
nitrogen environment in the container by enclosing a deoxidant
therein, a flange part of a container main body must be
hermetically sealed using a laminated film lid so that the interior
of the container is completely cut off from outside air.
[0015] To heat pasta or the like packaged in a container in a
microwave oven, a part of the lid film must be peeled away in
advance to let the steam generated during heating escape. An
increase in internal pressure is required during heating in a
microwave oven to maintain the environmental temperature in the
container at approximately 100.degree. C., and this is particularly
desirable to shorten the time required to defrost and cook frozen
food.
[0016] However, in addition to the limitation on the heating effect
caused by the existence of the headspace, when a part of the lid
film is peeled away in advance, the interior of the container
cannot be maintained above ordinary pressure, and therefore the
cooking time naturally increases.
[0017] Further, when a packaging container combining a molded
container and a lid member and including headspace is used as a
packaging material, an outer shape of the molded container
collapses during vacuum-packing.
[0018] Moreover, when retort sterilization processing is
implemented on a packaging container, an internal pressure of a
retort device must be controlled such as to be adjusted in response
to raising/lowering in the temperature of the food product in the
container to prevent the container from deforming. Negative effects
are also received from the adiabatic effect of the air, as
described above.
[0019] As described above, a packaging container is not suitable
for a case in which sterilization processing is performed after
vacuum-packing.
[0020] Therefore, a packaging bag formed from a heat-resistant
plastic film is usually employed as a packaging material. The
packaging bag is filled with the side dish or the meat or fish
product and then vacuum-sealed so that air is completely eliminated
from the interior thereof, and in this condition retort
sterilization processing or sterilization processing using steam or
hot water is performed.
[0021] To cook packaged food packaged in a packaging bag using a
microwave oven, the purchaser typically transfers the food from the
bag to a vessel and then heats the food.
[0022] Incidentally, the bag expands due to steam generated during
heating, and therefore the bag is typically either partially opened
prior to being heated in the microwave oven, or heated while the
steam escapes through exhaust vents provided in the bag as a
function for making the bag usable in a microwave oven, until
heating is finished.
[0023] However, scalding may occur when the bag is removed from the
microwave oven, and in order to eat the food as is it is necessary
to transfer the food to another vessel. Similar difficulties arise
even when the food is taken home.
[0024] Transferring the food to a vessel is laborious, and the
vessel must be washed after use. Furthermore, when the vessel is
disposable, the amount of garbage increases.
PRIOR ART DOCUMENT
[0025] Patent Documents
[0026] Patent Document 1: Japanese Patent Application Publication
No. 2008-290738
SUMMARY OF THE INVENTION
Problems that the Invention is to Solve
[0027] An object of the present invention is to provide a novel
resin packaging bag (resin-made packaging bag) with which heat
sterilization can be implemented after vacuum-packing, the contents
of the bag can be cooked in a microwave oven as is without being
transferred to a vessel, and the packaging material itself can be
used as a vessel.
Means for Solving the Problems
[0028] The present inventors etc. arrived at the present invention
with the discovery that when one surface of a packaging bag to be
used with a peripheral edge portion sealed is formed from a resin
sheet and another surface is formed from a resin film, whereupon
moisture-containing contents are housed in the packaging bag and
the bag is subjected to microwave heating in a microwave oven with
the resin sheet side as a bottom surface, heat and pressure from
steam generated from the contents act to increase an internal
volume of the packaging bag such that the resin film expands,
thereby pulling up the peripheral edge portion of the resin sheet
with the result that the resin sheet deforms into a vessel shape,
and the resin sheet remains in this deformed shape state even after
heating is finished.
[0029] To achieve the object described above, the present invention
is configured as follows.
[0030] (1) A resin packaging bag for a microwave oven, which is
used with a peripheral edge portion sealed, characterized in that:
a front side of the packaging bag is formed from one resin film and
a rear side is formed from one resin sheet; and the resin film and
the resin sheet comprise materials that, when a packaged body
obtained by hermetically sealing moisture-containing contents
between the resin film and the resin sheet is heated in a microwave
oven with the rear side resin sheet as a bottom surface, are
deformed by heat and pressure of steam generated from the contents
such that the rear side resin sheet forms a recessed shape, and the
recessed shape is entirely or partially maintained even after
heating is terminated.
[0031] (2) The resin packaging bag for a microwave oven described
in (1), characterized in that the resin sheet is a resin laminated
sheet obtained by adhering a resin film to a rear side surface
thereof.
[0032] (3) A resin packaging bag for a microwave oven, which is
used with a peripheral edge portion sealed, characterized in that:
a front side of the packaging bag is formed from two resin films
and a rear side is formed from one resin sheet; of the two resin
films, a resin sheet-side resin film is adhered to a front side
surface of the resin sheet; and the resin films and the resin sheet
comprise materials that, when a packaged body obtained by
hermetically sealing moisture-containing contents between the two
resin films is heated in a microwave oven with the rear side resin
sheet as a bottom surface, are deformed by heat and pressure of
steam generated from the contents such that the rear side resin
sheet forms a recessed shape, and the recessed shape is entirely or
partially maintained even after heating is terminated.
[0033] (4) The resin packaging bag for a microwave oven described
in (3), characterized in that the resin sheet and the resin
sheet-side resin film are adhered weakly and the adhesive layer is
weakly adhesive so that when the packaging body is heated in the
microwave oven, the resin films housing the contents can be
separated from the resin sheet.
[0034] (5) A resin packaging bag for a microwave oven, which is
used with a peripheral edge portion sealed, characterized in that:
a front side resin film and a rear side resin film are overlaid
onto respective sides of a resin sheet; the resin film and the
resin sheet comprise materials that, when a packaged body obtained
by hermetically sealing moisture-containing contents between the
front side resin film and the resin sheet is heated in a microwave
oven with the rear side resin film as a bottom surface, are
deformed by heat and pressure of steam generated from the contents
such that the rear side resin sheet forms a recessed shape, and
this recessed shape is entirely or partially maintained even after
heating is terminated.
[0035] (6) The resin packaging bag for a microwave oven described
in (5), characterized in that the front side resin film and the
rear side resin film are formed by forming a back lining seal on
one resin film.
[0036] (7) The resin packaging bag for a microwave oven described
in any of (1) to (4), characterized in that the resin packaging bag
for a microwave oven is formed by disposing moisture-containing
contents between an elongated resin sheet, or an elongated resin
sheet having a resin film adhered to a surface thereof that is to
form an inner side of the packaging bag, and an elongated resin
film, forming a four-way seal for each unit region in which the
contents are disposed, and cutting out individual pieces using a
cutter.
[0037] (8) The resin packaging bag for a microwave oven described
in any of (1) to (7), characterized in that a slit is inserted into
the resin sheet.
[0038] (9) The resin packaging bag for a microwave oven described
in any of (1) to (7), characterized in that a shallow recessed
portion is formed in advance near a central portion of the resin
sheet.
[0039] (10) The resin packaging bag for a microwave oven described
in any of (1) to (7), characterized in that respective pluralities
of annular recessed portions and annular projecting portions are
formed concentrically and alternately in advance in the resin
sheet.
[0040] (11) The resin packaging bag for a microwave oven described
in any of (1) to (10), characterized in that a gore is provided on
the resin film.
[0041] (12) The resin packaging bag for a microwave oven described
in any of (1) to (11), characterized in that means by which a steam
vent opens automatically while heating in the microwave oven is
provided on the surface of the resin film.
[0042] (13) The resin packaging bag for a microwave oven described
in any of (1) to (11), characterized in that a part of a seal
portion between the resin film and the resin sheet is formed from a
weak seal so that the weak seal part peels away during heating in
the microwave oven, thereby opening as a steam vent.
[0043] (14) A method for heating a resin packaging bag for a
microwave oven in a microwave oven, characterized in that the resin
packaging bag for a microwave oven described in any of (1) to (13)
is heated in the microwave oven in a condition where all or a part
of the peripheral edge portion of the resin packaging bag for a
microwave oven is sandwiched by a frame so that, when the packaging
bag undergoes plastic deformation while being heated in the
microwave oven, a flange part of the resin sheet remains
substantially horizontal.
[0044] (15) A method for heating a resin packaging bag for a
microwave oven in a microwave oven, chracterized in that the resin
packaging bag for a microwave oven described in any of (1) to (13)
is heated in the microwave oven in a condition where all or a part
of the peripheral edge portion of the resin packaging bag for a
microwave oven is sandwiched by a frame that includes, on the resin
sheet side of the resin packaging bag for a microwave oven, a wall
surface that controls plastic deformation of the packaging bag
during heating in the microwave oven.
[0045] (16) A bag feeding type automatic filling method,
characterized by comprising filling the resin packaging bag for a
microwave oven described in any of (1) to (13), which is sealed at
three sides, with moisture-containing contents through an opening
portion of the resin packaging bag for a microwave oven, and then
hermetically sealing the resin packaging bag by sealing the opening
portion.
[0046] (17) A bag feeding type automatic filling method
characterized by comprising filling the resin packaging bag for a
microwave oven described in (6), which is to be used with a
peripheral edge portion sealed and is obtained by covering a resin
sheet with one resin film bent into a tubular shape, forming a back
lining seal between both end portions of the resin film and forming
an end seal on one side thereof, with moisture-containing contents
through an opening portion of the resin packaging bag for a
microwave oven, and then hermetically sealing the resin packaging
bag by sealing the opening portion.
[0047] (18) A roll feeding type automatic filling method
characterized by comprising, for filling the resin packaging bag
for a microwave oven described in (7) with moisture-containing
contents, feeding a resin sheet, or a resin sheet having a resin
film adhered to a surface thereof that is to form an inner side of
the packaging bag, from a roll, disposing moisture-containing
contents on the resin sheet, overlaying a resin film fed from
another roll so as to cover the contents, sealing respective side
surface portions and then hermetically packaging by forming end
seals at opening portions in two locations for each unit region in
which the contents are disposed, and then cutting out individual
pieces using a cutter.
[0048] (19) A packaged body obtained by filling the resin packaging
bag for a microwave oven described in any of (1) to (13) with
moisture-containing contents and hermetically sealing the resin
packaging bag for a microwave oven.
Advantageous Effects of Invention
[0049] The packaging bag according to the present invention can be
heated in a microwave oven in order to heat and cook the contents
thereof, and the resin sheet can be deformed into a vessel shape
and used as a food vessel.
BRIEF DESCRIPTION OF DRAWINGS
[0050] FIG. 1 is a view showing the state of a packaged body prior
to heating, the packaged body being obtained by filling a packaging
bag according to a first embodiment of the present invention with
contents and hermetically sealing the packaging bag;
[0051] FIG. 2 is a view showing a state in which the packaged body
of FIG. 1 has been heated in a microwave oven, causing a resin
sheet to deform into a recessed shape;
[0052] FIG. 3 is a view showing the state of a packaged body prior
to heating, the packaged body being obtained by filling a packaging
bag according to a second embodiment of the present invention with
contents and hermetically sealing the packaging bag;
[0053] FIG. 4 is a view showing a state in which the packaged body
of FIG. 3 has been heated in a microwave oven, causing a resin
sheet to deform into a recessed shape;
[0054] FIG. 5 is a view showing the state of a packaged body prior
to heating, the packaged body being obtained by filling a packaging
bag according to a third embodiment of the present invention with
contents and hermetically sealing the packaging bag;
[0055] FIG. 6 is a view showing a state in which the packaged body
of FIG. 5 has been heated in a microwave oven, causing a resin
sheet to deform into a recessed shape and then separate from a
resin film;
[0056] FIG. 7 is a view showing the state of a packaged body prior
to heating, the packaged body being obtained by filling a packaging
bag according to a fourth embodiment of the present invention with
contents and hermetically sealing the packaging bag;
[0057] FIG. 8 is a view showing a state in which the packaged body
of FIG. 7 has been heated in a microwave oven, causing a resin
sheet to deform into a recessed shape;
[0058] FIG. 9 is a view showing a configuration of a resin sheet of
a packaging bag according to a fifth embodiment of the present
invention;
[0059] FIG. 10 is a view showing an example of a frame sandwiching
a peripheral edge portion of a packaging bag, the frame being used
in a seventh embodiment of the present invention;
[0060] FIG. 11 is a view showing an example of a frame sandwiching
a peripheral edge portion of a packaging bag, the frame being used
in an eighth embodiment of the present invention;
[0061] FIG. 12 is a view showing another example of the frame
sandwiching the peripheral edge portion of the packaging bag in the
seventh embodiment of the present invention;
[0062] FIG. 13 is a view showing an automatic filling device used
to manufacture the packaging bags according to the first, second,
third, and sixth embodiments of the present invention;
[0063] FIG. 14 is a view showing cross-sections taken along a-a',
b-b', and c-c' lines in FIG. 13; and
[0064] FIG. 15 is a view showing an example of a slit provided in
the resin sheet.
MODE FOR CARRYING OUT THE INVENTION
[0065] A packaging bag according to the present invention functions
as a simple vessel when a thin resin sheet provided on a bottom
side of the bag is deformed into a recessed shape by heat and
pressure from the steam generated when the packaging bag is heated
in a microwave oven, and can therefore be of service to society as
a disposable vessel that is highly convenient, reasonable-priced,
and resource-friendly.
[0066] Furthermore, the present invention is groundbreaking in
being applicable to any one of distribution at room temperature,
distribution in a refrigerated state, and distribution in a frozen
state.
[0067] Embodiments of the packaging bag according to the present
invention will be described below.
[0068] In the following description, a resin packaging bag for a
microwave oven according to the present invention will be referred
to simply as a "packaging bag".
First Embodiment
[0069] This embodiment is shown in FIGS. 1 and 2.
[0070] The packaging bag according to this embodiment is used with
a peripheral edge portion sealed. A front side of the packaging bag
is formed from one resin film, and a rear side is formed from one
resin sheet. The resin film and the resin sheet comprise materials
that, when a packaged body obtained by hermetically sealing
moisture-containing contents between the resin film and the resin
sheet is heated in a microwave oven with the rear side resin sheet
as a bottom surface, are deformed by the heat and pressure of the
steam generated from the contents such that the rear side resin
sheet forms a recessed shape, and this recessed shape is entirely
or partially maintained even after heating is terminated.
[0071] The resin sheet may be a resin laminated sheet formed by
adhering a resin film to at least a rear side surface thereof. As
will be described below, a slit may be provided in the resin sheet
to facilitate deformation thereof. When the resin sheet is formed
from a resin having a barrier property such that the barrier
property is maintained over the entire packaging bag, the slit may
damage the resin sheet, thereby impairing the barrier property. By
adhering a barrier resin film to the rear side of the resin sheet,
the barrier property of the packaging bag can be maintained more
reliably.
[0072] FIG. 1 shows an example of the packaging bag according to
this embodiment.
[0073] FIG. 1(A) is a view showing the packaged body in a state
where the packaging bag according to this embodiment has been
filled with the contents and hermetically sealed. FIG. 1(B) is a
sectional view taken along an a-a' line in FIG. 1(A). FIG. 1(C) is
an enlarged view showing a cross-section of a side seal portion 11
shown in FIG. 1(B).
[0074] The packaged body shown in FIG. 1(A) can be obtained by
overlaying a resin film 2 onto a resin sheet 1 such that side seal
portions 11, 12 and an end seal portion 13 (a bottom seal) are
formed, as shown in FIGS. 1(B) and 1(C), thereby forming a
three-way sealed bag, filling the three-way sealed bag with
moisture-containing contents 10 through an opening portion, and
then forming an end seal (a top seal) portion 14 at the opening
portion.
[0075] The packaged body shown in FIG. 1(A) can also be obtained by
placing the moisture-containing contents 10 on the resin sheet 1,
overlaying the resin film 2 thereon, forming the side seal portions
11, 12, and then vacuum-sealing the end seal portions 13, 14.
[0076] As shown in FIG. 1(C), a thermally welding layer 22
constituted by a thermally weldable resin is provided on one
surface of a base material 21 of the resin film in order to form
the seals.
[0077] When the packaged body shown in FIG. 1 is heated in a
microwave oven, steam is generated from the moisture-containing
contents 10, leading to an increase in an internal pressure of the
packaged body, and as a result, an interior volume of the packaging
bag increases, as shown in FIG. 2. As the interior volume
increases, stress is applied such that a peripheral edge portion of
the resin film 2 pulls a peripheral edge portion of the resin sheet
1 upward, and as a result, the resin sheet 1 undergoes plastic
deformation into a recessed shape so as to forma vessel. When
heating in the microwave oven is terminated, the temperature and
pressure of the heating steam no longer satisfy plastic deformation
conditions, and therefore the resin sheet 1 of the packaged body
remains in the recessed shape (the vessel shape).
[0078] FIG. 2 is a view showing a state in which the packaged body
of FIG. 1 has been heated in a microwave oven, causing the resin
sheet to deform into a recessed shape.
[0079] The resin film is then removed entirely or partially, and as
a result, the recessed resin sheet can be used as is as a
vessel.
[0080] A material that can be plastically deformed by applying
stress thereto during heating may be used as the material of the
resin sheet 1, and a sheet formed from polypropylene containing a
filler may be cited as a preferred material. In this case, a
thickness of approximately 200 to 300 .mu.m is sufficient as a
thickness of the resin sheet.
[0081] The resin sheet 1 used in the present invention also
includes a resin foam sheet.
[0082] Meanwhile, a heat-resistant film that does not thermally
contract even when heated in a microwave oven is preferably used as
the material of the resin film, and a polyethylene terephthalate
film may be cited as an example thereof. Further, the thermally
weldable resin layer is provided on the thermally welding surface
(surface to be welded) of the resin film to provide the resin film
with a thermally welding property, and LLDPE (Linear Low Density
Polyethylene) or CPP (Cast Polypropylene) is preferably used as the
thermally weldable resin.
Second Embodiment
[0083] This embodiment is shown in FIGS. 3 and 4. FIG. 3 shows an
example of a packaged body obtained by filling a packaging bag
according to this embodiment with contents.
[0084] The packaging bag according to this embodiment is used with
a peripheral edge portion sealed. As shown in FIG. 3(C), a front
side of the packaging bag is formed from two resin films 2, 3, and
a rear side is formed from one resin sheet 1. Of the two resin
films, the inside resin film 3 is adhered to the resin sheet 1, and
the resin films 2, 3 and the resin sheet 1 comprise materials that,
when a packaged body obtained by sealing moisture-containing
contents between the two resin films is heated in a microwave oven
with the rear side resin sheet 1 as the bottom surface, are
deformed by the heat and pressure of the steam generated from the
contents such that the rear side resin sheet 1 forms a recessed
shape, and this recessed shape is entirely or partially maintained
even after the heating is terminated.
[0085] FIG. 3(A) is a view showing the packaged body in a state
where the packaging bag according to this embodiment has been
filled with the contents and hermetically sealed. FIG. 3(B) is a
sectional view taken along a b-b' line in FIG. 3(A). FIG. 3(C) is
an enlarged view showing a cross-section of the side seal portion
11 shown in FIG. 3(B).
[0086] The packaged body shown in FIG. 3(A) is constituted by the
resin film 2, the resin film 3, and the resin sheet 1, and is
obtained by, for example, forming a three-way sealed bag from the
resin film 2 and the resin film 3, adhering the resin film 3 to the
resin sheet 1, filling the three-way sealed bag with the
moisture-containing contents 10 through an opening portion, and
then forming the end seal portion 14 at the opening portion.
[0087] As shown in FIG. 3(C), thermally welding layers 22, 32
constituted by a thermally weldable resin are provided on one
surface of each of base materials 21, 31 of the resin films in
order to form the seals.
[0088] In this embodiment, the surface of the resin sheet 1 is
overlaid onto the surface of the resin film 3 on which the
thermally welding layer is not formed. When polypropylene
containing a filler is used as the resin sheet 1 and a polyethylene
terephthalate film is used as the resin film 3, the two components
cannot be adhered by a heat seal, and therefore an adhesion layer
must be provided between the resin sheet 1 and the resin film
3.
[0089] FIG. 4 is a view showing a state in which the packaged body
of FIG. 3 has been heated in a microwave oven, causing the resin
sheet 1 to deform into a recessed shape.
Third Embodiment
[0090] This embodiment is shown in FIGS. 5 and 6. FIG. 5 shows an
example of a packaged body obtained by filling a packaging bag
according to this embodiment with contents.
[0091] This embodiment is an application of the second
embodiment.
[0092] In this embodiment, the adhesive layer provided between the
resin sheet 1 and the resin film 3 in the second embodiment is
weakly adhesive.
[0093] Hence, after heating in the microwave oven is terminated,
the resin sheet 1 can be separated from the resin films 2, 3
housing the contents 10. The contents 10 housed in the resin films
2, 3 can then be taken out, transferred to the vessel formed by the
resin sheet 1, and eaten.
[0094] The packaging bag according to this embodiment is similar to
the packaging bag according to the second embodiment in that the
contents are housed in the resin films 2, 3, and therefore the
packaging bag can be maintained in a hermetically sealed state even
when a pinhole exists in the resin sheet 1.
[0095] FIG. 5(A) is a view showing the packaged body in a state
where the packaging bag according to this embodiment has been
filled with the contents and hermetically sealed. FIG. 5(B) is a
sectional view taken along a c-c' line in FIG. 5(A). FIG. 5(C) is
an enlarged view showing a cross-section of the side seal portion
11 shown in FIG. 5(B).
[0096] The packaged body shown in FIG. 5(A) is constituted by the
resin film 2, the resin film 3, and the resin sheet 1. The packaged
body is obtained by, for example, forming a three-way sealed bag
from the resin film 2 and the resin film 3, adhering the resin film
3 to the resin sheet 1, filling the three-way sealed bag with the
moisture-containing contents 10 through the opening portion, and
then forming the end seal portion 14 at the opening portion.
[0097] As shown in FIG. 5(C), the thermally welding layers 22, 32
constituted by thermally weldable resin are provided on one surface
of each of the base materials 21, 31 of the resin films in order to
form a heat seal.
[0098] The adhesive layer between the resin sheet 1 and the resin
film 3 is weakly adhesive, and therefore, when the packaging bag is
heated in a microwave oven, either adhered parts S of the resin
sheet 1 and the resin film 3 separate from each other during
heating or the resin sheet 1 and the resin film 3 can be separated
by applying force using the fingers once heating is completed.
[0099] FIG. 6 is a view showing a state in which the packaged body
of FIG. 5 has been heated in a microwave oven, causing the resin
sheet 1 to deform into a recessed shape.
Fourth Embodiment
[0100] This embodiment is shown in FIGS. 7 and 8.
[0101] The packaging bag according to this embodiment is used with
a peripheral edge portion sealed. A front side and a rear side of
the packaging bag are each formed from a resin film 2, and a resin
sheet 1 is covered by the front side resin film 2 and the rear side
resin film 2. The resin film 2 and the resin sheet 1 comprise
materials that, when a packaged body obtained by sealing
moisture-containing contents 10 between the front side resin film 2
and the resin sheet 1 is heated in a microwave oven with the rear
side resin film 2 as the bottom surface, are deformed by the heat
and pressure of the steam generated from the contents 10 such that
the rear side resin sheet 1 forms a recessed shape, and this
recessed shape is entirely or partially maintained even after the
heating is terminated.
[0102] Note that in this embodiment, the resin sheet 1 may be
sandwiched between two resin films 2 such that a three-way seal is
formed, or one resin film 2 may be bent into a tubular shape,
whereupon the resin sheet 1 is disposed therein and a back lining
seal is formed between both end portions of the resin film 2.
[0103] FIG. 7 shows an example of the packaging bag according to
this embodiment.
[0104] FIG. 7(A) is a view showing the packaged body in a state
where the packaging bag according to this embodiment has been
filled with the contents and hermetically sealed. FIG. 7 (B) is a
sectional view taken along a d-d' line in FIG. 7(A). FIG. 7 (C) is
an enlarged view showing a cross-section of the side seal portion
11 shown in FIG. 7(B).
[0105] In the packaged body shown in FIG. 7(A), the resin sheet 1
is covered by the one resin film 2, and a back lining seal is
formed between both end portions of the resin film 2 such that a
back lining seal portion 15 is formed. Further, the front side
resin film 2 and the resin sheet 1 are sealed at the peripheral
edge portion.
[0106] The packaging bag according to this embodiment is advantaged
in having a simple structure.
[0107] FIG. 8 is a view showing a state in which the packaged body
of FIG. 7 has been heated in a microwave oven, causing the resin
sheet 1 to deform into a recessed shape.
Fifth Embodiment
[0108] This embodiment is shown in FIG. 9.
[0109] In the packaging bag according to this embodiment,
respective pluralities of annular projecting portions 33 and
annular recessed portions 34 are formed concentrically and
alternately in advance on the resin sheet 1.
[0110] Various shapes, such as a rectangular ring shape, a circular
ring shape, or an elliptical ring shape, may be selected as the
annular shape.
[0111] In the example shown in FIG. 9, rectangular ring-shaped
projecting portions and recessed portions are formed.
[0112] FIG. 9A is a view showing the packaging bag from the resin
sheet 1 side, and FIG. 9B is a sectional view taken along an X-X
line in FIG. 9A. As shown in FIG. 9B, the resin sheet 1 is bent so
as to have a wave-form sectional shape.
[0113] In the packaging bag according to the present invention, in
which the rear side resin sheet is to be deformed into a recessed
shape by being heated in a microwave oven, respective pluralities
of annular projecting portions and annular recessed portions are
formed alternately and concentrically in a substantially planar
resin sheet that is to be deformed into the intended recessed shape
by pressure.
[0114] The packaging bag according to this embodiment is formed by
manufacturing the concentric projections and recessions in advance
in the resin sheet through sheet molding using a die, overlaying
the resin film onto the front side of the resin sheet, and then
sealing them at the peripheral edge portions thereof.
[0115] When a packaged body obtained by hermetically sealing
moisture-containing contents in this packaging bag is heated in a
microwave oven with the rear side resin sheet 1 as the bottom
surface, the resin sheet 1 is softened by the heat and pressure of
the steam generated from the contents. As the internal pressure
increases, the annular projecting portions 33 and annular recessed
portions 34, which serve as an expansion allowance, expand such
that the resin sheet 1 is formed into the shape of a vessel.
[0116] According to this embodiment, the recessed vessel shape
generated by heating the packaging bag in a microwave oven can be
formed more closely to the intended shape than when the flat resin
sheet 1 is used on the bottom surface side of the packaging
bag.
[0117] FIG. 9 shows an example in which the concentric annular
projecting portions 33 and annular recessed portions 34 are not
provided at a peripheral portion of the resin sheet 1. However, a
region of the resin sheet 1 in which the annular projecting
portions 33 and annular recessed portions 34 are formed may be set
as appropriate. The annular projecting portions 33 and annular
recessed portions 34 may be provided over the entire surface of the
resin sheet 1.
Sixth Embodiment
[0118] Examples of cases in which a three-way sealed bag is
manufactured in advance as the packaging bag and then filled with
the contents were described above.
[0119] As shown in FIG. 13, however, individual packaging bags may
be formed by feeding an elongated resin sheet 1, or a resin sheet 1
to which a resin film is adhered, and an elongated resin film 2
from respective raw material rolls, disposing contents 10 between
the resin sheet 1 and the resin film 2, forming a four-way seal in
each unit region in which the contents 10 are disposed, and then
cutting out individual pieces using a cutter 36. In this case, the
packaged body is formed simultaneously with the formation of the
packaging bag. Nevertheless, this embodiment is also included in
the embodiments of the packaging bag according to the present
invention.
[0120] Normally, the term "packaging bag" indicates a component
having an opening before being filled with the contents. When the
packaged body is formed simultaneously with the formation of the
packaging bag using a method such as that described above, however,
the packaging bag is not provided in a packaging bag form having an
opening. Nevertheless, the packaged body obtained using this method
is in the state in which the packaging bag is filled with the
contents and then hermetically sealed, and it is therefore not
different from a packaged body obtained by filling a packaging bag
having an opening with the contents and then hermetically sealing
the packaging bag.
[0121] Therefore, a packaging material part obtained in a case
where the packaged body is formed simultaneously with the formation
of the packaging bag, as described above, is likewise referred to
in the present invention as the "packaging bag".
[0122] This embodiment may be applied to the packaging bags of the
first, second, and third embodiments.
[0123] Further, the annular projecting portions 33 and annular
recessed portions 34 of the fifth embodiment, described above, may
be formed in the resin sheet after the resin sheet is fed from the
raw material roll, and then the resin sheet may be conveyed to a
content filling step.
[0124] In the case where feeding the packaging materials from the
raw material rolls, filling with the contents, and cutting into
individual pieces are performed in a single facility, as described
above, the packaging bags do not have to be stocked, and therefore
a large space saving effect can be achieved.
[0125] (Other Embodiments of Packaging Bag)
[0126] The following may be mentioned as other embodiments relating
to the packaging bag.
[0127] (1) Slits may be provided in the resin sheet. When slits are
provided in this manner, the resin sheet deforms more easily.
Needless to mention, the slits must be formed such that the
packaging bag is maintained in a hermetically sealed state.
[0128] Slits 39 shown in FIG. 15, for example, may be formed as the
slits to ensure that the resin sheet can deform in accordance with
the amount and shape of the contents.
[0129] (2) The resin sheet is basically planar in shape, but does
not necessarily have to be planar.
[0130] For example, a shallow recessed portion may be formed in the
resin sheet in advance using a method such as embossing the resin
sheet under application of heat thereto.
[0131] In so doing, the resin sheet can deform into the recessed
shape easily when heated in a microwave oven. Note that when a deep
recessed portion is formed, the packaged bag becomes bulky, leading
to an increase in distribution cost. Moreover, the headspace
increases, causing the packaging bag to deform during
vacuum-sealing. Hence, a deep recessed portion is not
desirable.
[0132] (3) A gore such as a gusset may be provided on the resin
film. By providing a gore, an interior volume of the bag can be
increased in response to an increase in the amount of contents,
making it unnecessary to modify the type of resin bag in accordance
with variation in the type and amount of the contents.
[0133] (4) The packaging bag may be configured such that when the
packaging bag is heated in a microwave oven, a steam vent opens
automatically in a part of the resin film.
[0134] Depending on the heating time and the wattage of the
microwave oven, the packaging bag may rupture while being heated.
To avoid this situation, means by which a steam vent opens
automatically in a part of the resin film while the packaging bag
is heated in the microwave oven may be provided on the surface of
the resin film. A configuration described in Japanese Patent No.
4817583 may be cited as an example of a configuration employed for
this purpose.
[0135] (5) In a packaging bag in which the resin film is sealed at
the peripheral edge portion of the resin sheet, a weak seal portion
is provided in a part of the seal portion. As a result, the weak
seal portion peels away so as to open as a steam vent while the
packaging bag is heated in the microwave oven, and therefore the
packaged body does not rupture even when heated to excess.
[0136] Next, embodiments of a method of heating the packaging bag
according to the present invention in a microwave oven will be
described.
Seventh Embodiment
[0137] This embodiment will be described on the basis of FIG.
10.
[0138] FIG. 10(A) is a view showing a frame 40 used when heating a
packaged body obtained by filling the packaging bag according to
the present invention with contents, and FIGS. 10(B) to 10(D) show
variation over time in the state of the packaged body when the
packaged body is heated in a microwave oven while the peripheral
edge portion of the packaging bag is sandwiched by the frame.
[0139] First, the frame 40 is prepared by connecting two frame
members 41, 42 shown in FIG. 10(A) via a hinge 43. Next, as shown
in FIG. 10(B), a flange portion (the peripheral edge portion) 46 of
the packaging bag is sandwiched between the frame members 41, 42
and fixed by fixing members 44, 45 so that the flange portion 46
does not deviate from the frame 40.
[0140] When the packaged body is heated in a microwave oven in this
state, the packaging bag expands such that the resin sheet deforms
plastically into a vessel shape, as shown in FIG. 10C. After
heating in the microwave oven is completed, the resin sheet remains
in the vessel shape, as shown in FIG. 10(D).
[0141] When the frame 40 is used in this manner, the flange portion
46 of the resin sheet is restrained by the frame so as to remain in
a planar state. Hence, the flange portion does not become ruffled,
and as a result, a vessel having an aesthetically pleasing
appearance is obtained.
Eighth Embodiment
[0142] This embodiment will be described on the basis of FIG. 11.
FIG. 11(A) is a view showing a frame 50 having a wall surface,
which is used when heating a packaged body obtained by filling the
packaging bag according to the present invention with contents, and
FIGS. 11(B) to 11(D) show variation over time in the state of the
packaged body when the packaged body is heated in a microwave oven
while the peripheral edge portion of the packaging bag is
sandwiched by the frame.
[0143] First, the frame 50 is prepared by connecting a frame member
51 having a wall surface such as that shown in FIG. 11(A) and a
frame member 52 via a hinge 53. Next, as shown in FIG. 11(B), the
flange portion (the peripheral edge portion) 46 of the packaging
bag is sandwiched between the frame members 51, 52 and fixed by
fixing members 54, 55 so that the flange portion 46 does not
deviate from the frame.
[0144] When the packaged body is heated in a microwave oven in this
state, the packaging bag expands such that the resin sheet deforms
plastically into a vessel shape, as shown in FIG. 11 (C). After
heating in the microwave oven is complete, the resin sheet remains
in the vessel shape, as shown in FIG. 11 (D).
[0145] Further, the wall surface 51 does not have to be formed
entirely from a wall material, and cavity portions 56 may be
provided in the wall surface, as shown in FIG. 12.
[0146] When the frame 50 is used in this manner, plastic
deformation of the part of the resin sheet that forms the vessel
can be controlled so that the resin sheet is brought to the
conditions like being die-molded in the microwave oven. Hence, the
resin sheet can be molded into a vessel having an intended shape,
and as a result, an aesthetically pleasing appearance more closely
resembling a vessel can be obtained.
[0147] Embodiments of a method of filling the packaging bag
according to the present invention will now be described.
Ninth Embodiment
[0148] When the packaging bag according to the above embodiments is
a resin packaging bag formed by sealing the peripheral edge portion
at three sides, automatic filling is performed by filling the
packaging bag, which is conveyed to an automatic filling device,
with moisture-containing contents through an unsealed opening
portion, and then hermetically sealing the packaging bag by sealing
the opening portion (bag feeding type automatic filling
method).
Tenth Embodiment
[0149] When the packaging bag is the resin packaging bag according
to the fourth embodiment, automatic filling is performed by
covering a resin sheet with a resin film bent into a tubular shape,
forming a back lining seal on the resin film and an end seal on one
side of the packaging bag, filling the packaging bag with
moisture-containing contents through the opening portion, and then
hermetically sealing the packaging bag by sealing the opening
portion (bag feeding type automatic filling method).
Eleventh Embodiment
[0150] When the packaging bag is the resin packaging bag according
to the first embodiment, automatic filling is performed by feeding
a resin sheet from a roll, disposing moisture-containing contents
on the resin sheet, overlaying a resin film, which is fed from a
roll, so as to cover the contents, sealing the side surface
portions and then hermetically packaging by forming end seals at
the two opening portions for each unit region in which the contents
are disposed, and then cutting out individual pieces using a cutter
(a roll feeding type automatic filling method).
[0151] FIG. 13 is a view illustrating the roll feeding type
automatic filling method according to this embodiment.
[0152] The resin sheet 1 fed from the raw material roll is conveyed
toward a vacuum sealing device 35.
[0153] The moisture-containing contents are placed on the resin
sheet 1 as the resin sheet 1 is conveyed. FIG. 14A is a sectional
view taken along an a-a' line in FIG. 13.
[0154] Next, the resin film 2, which is fed from the other raw
material roll, is overlaid onto the moisture-containing contents
10. FIG. 14B is a sectional view taken along a b-b' line in FIG.
13.
[0155] The resin sheet 1 and the moisture-containing contents 10
onto which the resin film 2 is overlaid enter the vacuum sealing
device and undergo vacuum degassing and sealing in the vacuum
sealing device, thereby forming the sealed packaged bodies. FIG.
14C is a sectional view taken along a c-c' line in FIG. 13. As
shown in FIG. 14C, the resin sheet 1, the resin film 2, and the
moisture-containing contents 10 are in close contact with each
other.
[0156] Next, a continuous body of vacuum-sealed packaging bags is
cut into individual pieces by the cutter 36, thereby forming
packaged bodies 37.
[0157] In FIG. 13, a shaded part at the periphery of the packaged
body 37 indicates a seal portion 38.
Twelfth Embodiment
[0158] A packaged body that is obtained by housing
moisture-containing contents in the resin packaging bag for a
microwave oven according to the respective embodiments described
above and hermetically sealing the packaging bag is also included
in the embodiments of the present invention.
EXAMPLES
[0159] The present invention will now be described on the basis of
examples. Note that a so-called person skilled in the art could
easily conceive of other embodiments by applying appropriate
modifications and amendments to the examples of the present
invention described below, and these modifications and amendments
are included in the present invention. The following description
illustrates examples of preferred embodiments of the present
invention, and the present invention is not limited to these
examples.
[0160] Note that in the following description, PET, LLDPE, and PP
respectively denote polyethylene terephthalate, linear low density
polyethylene, and polypropylene.
[0161] Further, the resin film and the resin sheet used in the
examples are respectively configured as follows.
[0162] (Resin Film)
[0163] PET (thickness 12 .mu.m): P60 Toray Industries, Inc.
[0164] LLDPE (thickness 50 .mu.m): XHT Futamura Chemical Co.,
Ltd.
[0165] (Resin Sheet)
[0166] PP sheet (thickness 250 .mu.m) containing filler (talc,
calcium carbonate)
Example 1
Test Conditions
[0167] The packaging bag shown in FIG. 1 was manufactured as
follows.
[0168] Size of sample (packaging bag): 128 mm.times.175 mm
[0169] Resin film: PET (thickness 12 .mu.m)/LLDPE (thickness 50
.mu.m)
[0170] Resin sheet: PP sheet (thickness 250 .mu.m) containing
filler
[0171] Bag shape: The resin film was directly sealed to the
peripheral edge of the resin sheet.
[0172] Contents: Paper containing 10 cc of water
[0173] Heat setting of microwave oven: 500 W, 1 minute
[0174] Number of samples: 5
[0175] (Test Results)
[0176] As a result of heating in a microwave oven, the average
value of the heights from the bottom surface of the resin sheet to
the seal portion of the same at four sides was 31.75 mm.
Example 2
[0177] (Test Conditions)
[0178] The packaging bag shown in FIG. 3 was manufactured as
follows.
[0179] Size of sample (packaging bag): 128 mm.times.175 mm
[0180] Resin film: PET (thickness 12 .mu.m)/LLDPE (thickness 50
.mu.m)
[0181] Resin sheet: PP sheet (thickness 250 .mu.m) containing
filler
[0182] Bag shape: A three-way sealed bag formed from the resin
films was adhered directly to the resin sheet.
[0183] Contents: Paper containing 10 cc of water
[0184] Heat setting of microwave oven: 500 W, 1 minute
[0185] Number of samples: 5
[0186] (Test Results)
[0187] As a result of heating in a microwave oven, the average
value of the heights from the bottom surface of the resin sheet to
the seal portion of the same at four sides was 29.25 mm.
Example 3
[0188] (Test Conditions)
[0189] The packaging bag shown in FIG. 5 was manufactured as
follows.
[0190] Size of sample (packaging bag): 128 mm.times.175 mm
[0191] Resin film: PET (thickness 12 .mu.m)/LLDPE (thickness 50
.mu.m)
[0192] Resin sheet: PP sheet (thickness 250 .mu.m) containing
filler
[0193] Bag shape: A three-way sealed bag formed from the resin
films was adhered weakly to the resin sheet at a desired width on
only four sides.
[0194] Contents: Paper containing 10 cc of water
[0195] Heat setting of microwave oven: 500 W, 1 minute
[0196] Number of samples: 5
[0197] (Test Results)
[0198] As a result of heating in a microwave oven, the average
value of the heights from the bottom surface of the resin sheet to
the seal portion of the same at four sides was 29.75 mm.
[0199] Moreover, it was possible to separate the resin sheet from
the resin films easily after heating in the microwave oven.
Example 4
[0200] (Test conditions)
[0201] The packaging bag shown in FIG. 7 was manufactured as
follows.
[0202] Size of sample (packaging bag): 128 mm.times.175 mm
[0203] Resin film: PET (thickness 12 .mu.m)/LLDPE (thickness 50
.mu.m)
[0204] Resin sheet: PP sheet (thickness 250 .mu.m) containing
filler
[0205] Bag shape: Four sides of an upper surface of the resin sheet
were sealed to a butt-seam bag formed from the resin film with a
desired width.
[0206] Contents: Paper containing 10 cc of water
[0207] Heat setting of microwave oven: 500 W, 1 minute
[0208] Number of samples: 5
[0209] (Test Results)
[0210] As a result of heating in a microwave oven, the average
value of the heights from the bottom surface of the resin sheet to
the seal portion of the same at four sides was 27.75 mm.
Example 5
[0211] (Test Conditions)
[0212] A packaging bag was manufactured in an identical manner to
Example 4 except that the resin sheet shown in FIG. 9 was used as
the resin sheet in Example 4.
[0213] Size of sample (packaging bag): 128 mm.times.175 mm
[0214] Resin film: PET (thickness 12 .mu.m)/LLDPE (thickness 50
.mu.m)
[0215] Resin sheet: PP sheet (thickness 200 .mu.m) containing
filler
[0216] Number of annular projecting portions: 3 (H=3 mm, L=4
mm)
[0217] Bag shape: Four sides of the upper surface of the resin
sheet were sealed to a butt-seam bag formed from the resin film
with a desired width.
[0218] Contents: Paper containing 10 cc of water
[0219] Heat setting of microwave oven: 500 W, 1 minute
[0220] Number of samples: 5
[0221] (Test Results)
[0222] In Examples 1 to 4, the average value of the heights from
the bottom surface of the resin sheet to the seal portion of the
same at four sides was 27.75 mm as a result of heating in a
microwave oven.
[0223] In Example 5, the average value of the heights from the
bottom surface of the resin sheet to the seal portion of the same
at four sides was 42.50 mm as a result of heating in a microwave
oven.
[0224] The heated resin sheets obtained in the examples described
above were all formed into a bowl shape with a height of
approximately 30 mm, and were therefore deep enough to be used as
food vessels.
[0225] Effects of the packaging bag according to the present
invention are as follows.
[0226] (1) The packaging bag according to the present invention
enables heating and cooking of the contents therein by being heated
in a microwave, and the resin sheet thereof can be deformed into
the shape of a vessel and used as a food vessel.
[0227] (2) In the case of a packaging container employing a tray,
the tray deforms when headspace exists and the packaging container
is heat-sterilized after being vacuum-packed. Therefore, the
packaging container is not suitable for this packing/sterilization
method. With the packaging bag according to the present invention,
however, vacuum sterilization and packing can be performed.
[0228] (3) When a packaging container includes headspace, the
container becomes bulky, leading to poor space efficiency (material
storage space efficiency, transportation efficiency, display
efficiency) on a food packaging site and during distribution. The
packaging bag according to the present invention, however, is not
as bulky as a packaging container, and therefore favorable space
efficiency is achieved on the food packaging site and during
distribution.
[0229] (4) The resin sheet used in the present invention is thinner
than a resin sheet used in a packaging container, and therefore an
amount of used resin material can be reduced, which is
environmentally friendly.
[0230] (5) The packaging bag according to the present invention
basically takes a planar shape with a facing surface formed from a
resin film, and therefore has excellent eye-catching effect and
allows greater design freedom than a packaging container
constituted by a tray and a lid material.
EXPLANATION OF REFERENCE SIGNS
[0231] 1 resin sheet [0232] 2 resin film [0233] 3 resin film [0234]
10 moisture-containing contents [0235] 11, 12 side seal portion
[0236] 13, 14 end seal portion [0237] 15 back lining seal portion
[0238] 21 resin film base material [0239] 22 thermally welding
layer [0240] 31 resin film base material [0241] 32 thermally
welding layer [0242] 33 projecting portion [0243] 34 recessed
portion [0244] 35 vacuum sealing device [0245] 36 cutter [0246] 37
packaged body [0247] 38 seal portion [0248] 39 slit [0249] 40 frame
[0250] 41, 42 frame member [0251] 43 hinge [0252] 44, 45 fixing
member [0253] 46 flange portion [0254] 50 frame [0255] 51, 52 frame
member [0256] 53 hinge [0257] 54, 55 fixing member [0258] 56 cavity
portion [0259] S adhered part
* * * * *