U.S. patent application number 14/736883 was filed with the patent office on 2015-10-01 for led luminaire having high power led drive circuit.
The applicant listed for this patent is Posco LED Company Ltd.. Invention is credited to Chui Ju KIM, Hwi Seok YANG.
Application Number | 20150282264 14/736883 |
Document ID | / |
Family ID | 50396797 |
Filed Date | 2015-10-01 |
United States Patent
Application |
20150282264 |
Kind Code |
A1 |
YANG; Hwi Seok ; et
al. |
October 1, 2015 |
LED LUMINAIRE HAVING HIGH POWER LED DRIVE CIRCUIT
Abstract
A light emitting diode (LED) luminaire including a first light
emitting group and a power factor correction unit connected to the
first light emitting group, the power factor correction unit
comprising at least one of a boost converter circuit, a buck
converter circuit, and a buck-boost converter circuit. The at least
one of the boost converter circuit, the buck converter circuit, and
the buck-boost converter circuit are configured to step up or step
down a first rectified voltage in response to a switching control
signal from a control integrated circuit (IC) to generate a drive
voltage equal to or greater than a first threshold voltage
sufficient to drive the first light emitting group.
Inventors: |
YANG; Hwi Seok; (Yongin-si,
KR) ; KIM; Chui Ju; (Yongin-si, KR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Posco LED Company Ltd. |
Yongin-si |
|
KR |
|
|
Family ID: |
50396797 |
Appl. No.: |
14/736883 |
Filed: |
June 11, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
13933452 |
Jul 2, 2013 |
9084320 |
|
|
14736883 |
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Current U.S.
Class: |
315/122 |
Current CPC
Class: |
Y02B 20/40 20130101;
H05B 45/48 20200101; Y02B 20/346 20130101; Y02B 20/30 20130101;
H05B 45/37 20200101 |
International
Class: |
H05B 33/08 20060101
H05B033/08 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 3, 2013 |
KR |
10-2013-0063228 |
Claims
1. A light emitting diode (LED) luminaire, comprising: a first
light emitting group; and a power factor correction unit connected
to the first light emitting group, the power factor correction unit
comprising at least one of a boost converter circuit, a buck
converter circuit, and a buck-boost converter circuit, wherein the
at least one of the boost converter circuit, the buck converter
circuit, and the buck-boost converter circuit are configured to
step up or step down a first rectified voltage in response to a
switching control signal from a control integrated circuit (IC) to
generate a drive voltage equal to or greater than a first threshold
voltage sufficient to drive the first light emitting group.
2. The LED luminaire of claim 1, wherein the power factor
correction unit comprises the boost converter circuit configured to
step up a first rectified voltage in response to the switching
control signal from the control integrated circuit (IC) to generate
the drive voltage equal to or greater than the first threshold
voltage sufficient to drive the first light emitting group.
3. The LED luminaire of claim 2, wherein the boost converter
circuit comprises: a first inductor configured to receive the first
rectified voltage input from a rectifier of the LED luminaire,
accumulate energy while a first switching device is turned on, and
generate counter electromotive force while the first switching
device is turned off; and the first switching device connected in
parallel to the first inductor is configured to be turned on and
off in response to the switching control signal from the control
IC.
4. The LED luminaire of claim 1, wherein the power factor
correction unit comprises the buck converter unit configured to
step down the first rectified voltage in response to the switching
control signal from a control integrated circuit (IC) to generate
the drive voltage equal to or greater than the first threshold
voltage sufficient to drive the first light emitting group.
5. The LED luminaire of claim 1, wherein the power factor
correction unit comprises the buck-boost converter circuit
configured to step up or step down a first rectified voltage in
response to the switching control signal from a control integrated
circuit (IC) to generate the drive voltage equal to or greater than
the first threshold voltage sufficient to drive the first light
emitting group.
6. The LED luminaire of claim 2, wherein: the boost converter
circuit is configured to receive an AC voltage of 120 V; and the
drive voltage is generated to pulsate between the first threshold
voltage and a maximum value of 260 V.
7. The LED luminaire of claim 4, wherein: the buck converter
circuit is configured to receive an AC voltage of 220 V; and the
drive voltage is generated to pulsate between the first threshold
voltage and a maximum value of 220 V.
8. The LED luminaire of claim 5, wherein: the buck-boost converter
circuit is configured to receive an AC voltage of 90 V to 220 V;
and the drive voltage is generated to pulsate between the first
threshold voltage and a maximum value of 260 V.
9. The LED luminaire of claim 3, further comprising: a second light
emitting group, each of the first and second light emitting groups
comprising at least one LED, the first and second light emitting
groups being sequentially driven by receiving the drive voltage
from the power factor correction unit; and an LED drive integrated
circuit (IC) configured to determine a voltage level of the drive
voltage and to control the sequential driving of the first and
second light emitting groups according to the determined voltage
level of the drive voltage, wherein the rectifier of the LED
luminaire to output the first rectified voltage generated by
rectifying and then flattening an AC voltage.
10. The LED luminaire of claim 9, wherein: the control integrated
circuit (IC) is configured to output the switching control signal,
the power factor correction unit comprising: a DC voltage supply
circuit configured to stabilize the first rectified voltage and to
generate a DC power supplied to the control IC; and an output
voltage detection circuit connected to an output terminal of the
boost converter circuit and configured to detect the drive voltage
output from the boost converter circuit.
11. The LED luminaire of claim 10, wherein the power factor
correction unit further comprises: a zero point detection circuit
configured to detect the energy stored in the first inductor, and
wherein the control IC is connected to the zero point detection
circuit and the current detection circuit, and is configured to
generate the switching control signal to turn on the first
switching device when the energy stored in the first inductor
reaches zero and to turn off the first switching device when the
drive voltage becomes a preset critical value or less.
12. The LED luminaire of claim 1, wherein: the at least one of the
boost converter circuit, the buck converter circuit, and the
buck-boost converter circuit is configured to step up or step down
a first rectified voltage in response to a switching control signal
from a control integrated circuit (IC) to generate a drive voltage
equal to or greater than an n-th threshold voltage sufficient to
drive the first though n-light light emitting groups, where n is a
positive integer of 2 or more.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of U.S. patent
application Ser. No. 13/933,452, filed on Jul. 2, 2013, which
claims priority from and the benefit of Korean Patent Application
No. 10-2013-0063228, filed on Jun. 3, 2013, which are hereby
incorporated by reference for all purposes as if fully set forth
herein.
BACKGROUND
[0002] 1. Field
[0003] The present invention relates to a light emitting diode
luminaire, which includes a high power light emitting diode (LED)
drive circuit, and more particularly, to an LED luminaire, which
includes a plurality of light emitting groups each including a
plurality of LEDs and a power factor correction unit capable of
supplying stabilized drive voltage to an LED drive IC controlling
the plurality of light emitting groups to be sequentially driven
according to a voltage level of the drive voltage.
[0004] 2. Discussion
[0005] A light emitting diode (LED) is a semiconductor device
formed of gallium (Ga), phosphorus (P), arsenic (As), indium (In),
nitrogen (N), aluminum (Al), and the like, and exhibiting diode
characteristics, and emits blue, red, or green light upon
application of electric current thereto. LEDs have been widely used
in the art due to various merits such as a longer lifespan, a
faster response (a period of time from a time point of receiving
electric current to a time point of emitting light), and lower
power consumption than electric bulbs.
[0006] Generally, a light emitting diode can be driven by direct
current due to diode characteristics thereof. Accordingly, a
typical LED luminaire has limited application and requires a
separate circuit such as a switched-mode power supply (SMPS) in
order to be driven by a domestic AC power source. As a result, the
typical LED luminaire has a complicated drive circuit, causing
increase in manufacturing costs.
[0007] To solve such problems, studies have been focused on
development of a light emitting device capable of being driven by
AC power by connecting a plurality of light emitting cells to each
other in series or in parallel.
[0008] FIG. 1 is a block diagram of an AC LED luminaire in the
related art, and FIG. 2 is a waveform diagram of rectified voltage
and LED drive current of the AC LED luminaire shown in FIG. 1.
[0009] As shown in FIG. 1, an AC LED luminaire in the related art
includes a rectifier 10 which outputs rectified voltage Vrec
through full-wave rectification of AC voltage supplied from an AC
voltage source (V.sub.AC), first to fourth light emitting groups
20, 22, 24, 26, which are sequentially driven by the rectified
voltage Vrec, a drive controller 40 which controls sequential
driving of the first to fourth light emitting groups 20, 22, 24, 26
according to a voltage level of the rectified voltage Vrec, and
first to fourth light emitting group drive units SW1, SW2, SW3, SW4
each having a switching function and a constant current control
function.
[0010] Referring to FIG. 2, in operation of the AC LED luminaire,
the drive controller 40 determines the voltage level of the
rectified voltage Vrec applied from the rectifier 10, and
sequentially drives the first to fourth light emitting groups 20,
22, 24, 26 according to a voltage level of the rectified voltage
Vrec.
[0011] Accordingly, in time zones in which the voltage level of the
rectified voltage Vrec is greater than or equal to a first
threshold voltage V.sub.TH1 and less than a second threshold
voltage V.sub.TH2 (in t1.about.t2 and t7.about.t8 in a cycle of the
rectified voltage), the drive controller 40 controls only the first
light emitting group 20 to be driven by maintaining a first switch
SW1 in a turn on state while maintaining a second switch SW2, a
third switch SW3 and a fourth switch SW4 in a turn off state.
[0012] In addition, in time zones in which the voltage level of the
rectified voltage Vrec is greater than or equal to the second
threshold voltage V.sub.TH2 and less than a third threshold voltage
V.sub.TH3 (t2.about.t3 and t6.about.t7 in a cycle of the rectified
voltage), the drive controller 40 controls only the first light
emitting group 20 and the second light emitting group 22 to be
driven by maintaining the second switch SW2 in a turn on state
while maintaining the first switch SW1, the third switch SW3 and
the fourth switch SW4 in a turn off state.
[0013] Further, in time zones in which the voltage level of the
rectified voltage Vrec is greater than or equal to the third
threshold voltage V.sub.TH3 and less than a fourth threshold
voltage V.sub.TH4 (t3.about.t4 and t5.about.t6 in a cycle of the
rectified voltage), the drive controller 40 controls the first
light emitting group 20, the second light emitting group 22 and the
third light emitting group 24 to be operated by maintaining the
third switch SW3 in a turn on state while maintaining the first
switch SW1, the second switch SW2 and the fourth switch SW4 in a
turn off state.
[0014] Further, in time zones in which the voltage level of the
rectified voltage Vrec is greater than or equal to the fourth
threshold voltage V.sub.TH4 (t4.about.t5 in a cycle of the
rectified voltage), the drive controller 40 controls the AC LED
luminaire to allow all of the first to fourth light emitting groups
20, 22, 24, 26 to be driven by maintaining the fourth switch SW4 in
a turn on state while maintaining the first to third switches SW1,
SW2, SW3 in a turn off state.
[0015] On the other hand, in the AC LED luminaire as shown in FIG.
1, the LED drive IC has a low voltage switching withstand voltage
of 500V or less and thus is vulnerable to surge voltage. In order
to prevent circuit damage by surge voltage and/or inrush current, a
surge protection circuit (SPC) comprised of circuit protection
devices may be added to a front side of the LED drive IC, but does
not provide enough surge protection effects due to too low a
withstand voltage of the LED drive IC. Further, in order to solve
such problems, an automatic voltage regulator (AVR), a surge
protection device (SPD), and the like are separately used in the
art. However, the use of the surge protection device and the like
results in increase in size and manufacturing costs of the LED
luminaire, so that the fundamental purpose of using the LED drive
IC cannot be satisfied.
[0016] Further, in the AC LED luminaire as shown in FIG. 1, the
drive controller 40, the first light emitting group drive unit SW1,
the second light emitting group drive unit SW2, the third light
emitting group drive unit SW3, the fourth light emitting group
drive unit SW4, and the like are incorporated into a single LED
drive integrated circuit (IC), which is generally used to implement
the AC LED luminaire. In the LED luminaire using such an LED drive
IC, output current of the LED drive IC is maintained at a constant
current even upon variation of input voltage thereof, whereas
output voltage of the LED drive IC varies upon variation of input
voltage thereof, so that overall power consumption of the LED
luminaire can be rapidly increased or decreased by variation of the
input voltage. As a result, since the LED luminaire using the LED
drive IC does not employ energy storage devices such as an
inductor, a capacitor, and the like, LEDs act as resistors, and
receives output power varying according to variation of the input
voltage, causing heat generation from the LEDs and reduction in
lifespan of the LEDs.
[0017] Therefore, in configuration of a high power LED luminaire
using an LED drive IC, there is a need for a means for protecting
the LED drive IC from surge voltage and voltage variation while
ensuring fundamental purposes of the LED luminaire.
SUMMARY
[0018] The present invention has been conceived to solve such
problems in the art.
[0019] It is one object of the present invention to provide an LED
luminaire that includes a high power LED drive circuit and is
capable of protecting the LED drive IC from surge voltage.
[0020] It is another object of the present invention to provide an
LED luminaire that includes a high power LED drive circuit and is
capable of protecting the LED drive IC from voltage variation.
[0021] In order to achieve the aforementioned objects and
advantages of the present invention, the present invention has the
following features.
[0022] In accordance with one aspect of the present invention, a
light emitting diode (LED) luminaire including a first light
emitting group and a power factor correction unit connected to the
first light emitting group, the power factor correction unit
comprising at least one of a boost converter circuit, a buck
converter circuit, and a buck-boost converter circuit. The at least
one of the boost converter circuit, the buck converter circuit, and
the buck-boost converter circuit are configured to step up or step
down a first rectified voltage in response to a switching control
signal from a control integrated circuit (IC) to generate a drive
voltage equal to or greater than a first threshold voltage
sufficient to drive the first light emitting group.
[0023] The power factor correction unit includes the boost
converter circuit configured to step up a first rectified voltage
in response to the switching control signal from the control
integrated circuit (IC) to generate the drive voltage equal to or
greater than the first threshold voltage sufficient to drive the
first light emitting group.
[0024] The boost converter circuit includes a first inductor
configured to receive the first rectified voltage input from a
rectifier of the LED luminaire, accumulate energy while a first
switching device is turned on, and generate counter electromotive
force while the first switching device is turned off; and the first
switching device connected in parallel to the first inductor is
configured to be turned on and off in response to the switching
control signal from the control IC.
[0025] The power factor correction unit includes the buck converter
unit configured to step down the first rectified voltage in
response to the switching control signal from a control integrated
circuit (IC) to generate the drive voltage equal to or greater than
the first threshold voltage sufficient to drive the first light
emitting group.
[0026] The power factor correction unit includes the buck-boost
converter circuit configured to step up or step down a first
rectified voltage in response to the switching control signal from
a control integrated circuit (IC) to generate the drive voltage
equal to or greater than the first threshold voltage sufficient to
drive the first light emitting group.
[0027] The boost converter circuit is configured to receive an AC
voltage of 120 V and the drive voltage is generated to pulsate
between the first threshold voltage and a maximum value of 260
V.
[0028] The buck converter circuit is configured to receive an AC
voltage of 220 V and the drive voltage is generated to pulsate
between the first threshold voltage and a maximum value of 220
V.
[0029] The buck-boost converter circuit is configured to receive an
AC voltage of 90 V to 220 V and the drive voltage is generated to
pulsate between the first threshold voltage and a maximum value of
260 V.
[0030] The LED luminaire of claim 3, further includes a second
light emitting group, each of the first and second light emitting
groups including at least one LED, the first and second light
emitting groups being sequentially driven by receiving the drive
voltage from the power factor correction unit and an LED drive
integrated circuit (IC) configured to determine a voltage level of
the drive voltage and to control the sequential driving of the
first and second light emitting groups according to the determined
voltage level of the drive voltage. The rectifier of the LED
luminaire to output the first rectified voltage generated by
rectifying and then flattening an AC voltage.
[0031] The control integrated circuit (IC) is configured to output
the switching control signal. The power factor correction unit
includes a DC voltage supply circuit configured to stabilize the
first rectified voltage and to generate a DC power supplied to the
control IC and an output voltage detection circuit connected to an
output terminal of the boost converter circuit and configured to
detect the drive voltage output from the boost converter circuit.
The power factor correction unit further includes a zero point
detection circuit configured to detect the energy stored in the
first inductor. The control IC is connected to the zero point
detection circuit and the current detection circuit, and is
configured to generate the switching control signal to turn on the
first switching device when the energy stored in the first inductor
reaches zero and to turn off the first switching device when the
drive voltage becomes a preset critical value or less.
[0032] The at least one of the boost converter circuit, the buck
converter circuit, and the buck-boost converter circuit is
configured to step up or step down a first rectified voltage in
response to a switching control signal from a control integrated
circuit (IC) to generate a drive voltage equal to or greater than
an n-th threshold voltage sufficient to drive the first though
n-light light emitting groups, where n is a positive integer of 2
or more.
[0033] As described above, according to the present invention, the
LED luminaire may protect an LED drive IC from surge voltage and
may be manufactured in a small size at reduced costs.
[0034] In addition, according to the present invention, the LED
luminaire may prevent heat generation from LEDs and reduction in
lifespan of the LED by supplying stabilized drive voltage to a
sequential drive type LED drive IC.
[0035] Further, the present invention enables manufacture of a high
power LED luminaire by application of a drive IC while securing
high reliability.
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The accompanying drawings, which are included to provide a
further understanding of the invention and are incorporated in and
constitute a part of this specification, illustrate embodiments of
the invention, and together with the description serve to explain
the principles of the invention.
[0037] FIG. 1 is a block diagram of an AC LED luminaire in the
related art;
[0038] FIG. 2 is a waveform diagram of rectified voltage and LED
drive current of the AC LED luminaire shown in FIG. 1;
[0039] FIG. 3 is a block diagram of an LED luminaire having a high
power LED drive circuit in accordance with one embodiment of the
present invention;
[0040] FIG. 4a is a block diagram of a boost converter which may be
provided to a power factor correction unit in accordance with one
embodiment of the present invention;
[0041] FIG. 4b is a block diagram of a buck converter which may be
provided to a power factor correction unit in accordance with
another embodiment of the present invention;
[0042] FIG. 4c is a block diagram of a buck-boost converter which
may be provided to a power factor correction unit in accordance
with a further embodiment of the present invention;
[0043] FIG. 5 is a block diagram of a power factor correction unit
in accordance with one embodiment of the present invention;
[0044] FIG. 6 is a circuit diagram of a power factor correction
unit in accordance with one embodiment of the present invention;
and
[0045] FIG. 7 is a waveform diagram of output voltage of the power
factor correction unit in accordance with the embodiment of the
present invention.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0046] The present invention will be described more fully
hereinafter with reference to the accompanying drawings, in which
exemplary embodiments of the invention are illustrated. These
embodiments will be described such that the invention can be easily
realized by a person having ordinary knowledge in the art. Here,
although various embodiments are disclosed herein, it should be
understood that these embodiments are not intended to be exclusive.
For example, individual structures, elements or features of a
particular embodiment are not limited to that particular embodiment
and can be applied to other embodiments without departing from the
spirit and scope of the invention. In addition, it should be
understood that locations or arrangement of individual components
in each of the embodiments may be changed without departing from
the spirit and scope of the present invention. Therefore, the
following embodiments are not to be construed as limiting the
invention, and the present invention should be limited only by the
claims and equivalents thereof. Like components will be denoted by
like reference numerals, and lengths, areas, thicknesses and shapes
of the components are not drawn to scale throughout the
accompanying drawings.
[0047] Now, exemplary embodiments of the present invention will be
described in detail with reference to the accompanying drawings
such that the invention can be easily realized by a person having
ordinary knowledge in the art.
Exemplary Embodiments of the Invention
[0048] As used herein, the term "light emitting group" means a
group of LEDs (LED packages) that are connected to each other via
series/parallel/series-parallel connection in the form of chips or
packages on an insulating or non-insulating substrate and are
simultaneously operated (that is, simultaneously turned on/off) as
a single component by a controller.
[0049] In addition, the term "threshold voltage V.sub.TH" means a
voltage level at which a light emitting group can be driven. Here,
the term "first threshold voltage V.sub.TH1" means a voltage level
at which a first light emitting group can be driven, and the term
"second threshold voltage V.sub.TH2" means a voltage level at which
the first and second light emitting groups can be driven. When the
threshold voltage of the first light emitting group is the same as
that of the second light emitting group, the second threshold
voltage V.sub.TH2 is 2V.sub.TH1. Thus, as used herein, the term
"n-th threshold voltage V.sub.THn" means a voltage level at which
all of the first to n-th light emitting groups can be driven.
[0050] Further, the term "sequential drive type" means a driving
method, in which LEDs provided to each light emitting group are
sequentially turned on as AC voltage increases, when a voltage
level of a rectified voltage generated by full-wave rectification
of the AC voltage is greater than a threshold voltage capable of
operating the LEDs, and the LEDs are sequentially turned off as the
AC voltage decreases, when the voltage level of the rectified
voltage is less than or equal to the threshold voltage.
[0051] FIG. 3 is a block diagram of an LED luminaire having a high
power LED drive circuit (hereinafter, the "LED luminaire") in
accordance with one embodiment of the invention. Now, referring to
FIG. 3, the constitution and functions of the LED luminaire 1000
according to this embodiment will be described in more detail.
[0052] Referring to FIG. 3, the LED luminaire 1000 according to
this embodiment includes a surge protection unit 100, an EMI filter
200, a rectifier 300, a power factor correction unit 400, an LED
drive IC 500, and an LED light emitting unit 600.
[0053] The surge protection unit 100 may be constituted by at least
one varistor and serves to protect the LED luminaire 1000 from
surge voltage and inrush current. In addition, the EMI filter 200
serves to remove RF noise from AC voltage V.sub.AC. The surge
protection unit 100 and the EMI filter 200 are well known in the
art, and detailed descriptions thereof will be omitted herein.
[0054] The rectifier 300 receives and rectifies AC voltage V.sub.AC
output from an AC power source inside or outside the LED luminaire
1000 to generate rectified voltage Vrec, and flattens the rectified
voltage Vrec to generate and output a first rectified voltage
V.sub.rec1 having a predetermined value.
[0055] The power factor correction unit 400 receives the first
rectified voltage output from the rectifier 300, and generates and
outputs a pulsating drive voltage V.sub.D greater than or equal to
the first threshold voltage V.sub.TH1 by stepping up or stepping
down the first rectified voltage V.sub.rec1. Compared with a DC-DC
converter type power factor correction unit generally used in the
art, the power factor correction unit 400 according to this
embodiment has a main feature of generating and outputting a ripple
voltage matching characteristics of the LED drive IC 500 as the
drive voltage V.sub.D instead of outputting DC voltage having a
fixed voltage level as the drive voltage. As described above, the
LED drive IC 500 determines the voltage level of the received drive
voltage (for example, rectified voltage Vrec), and selectively
turns on and turns off a plurality of light emitting groups
according to the determined voltage level of the drive voltage.
Thus, a typical power factor correction unit, which outputs a DC
voltage having a fixed voltage level as the drive voltage, is not
suitable for the characteristics of the LED drive IC 500 described
above and, in this case, does not need the LED drive IC 500 since
sequential drive control is not needed. In addition, such a typical
power factor correction unit includes a large capacitance
flattening capacitor at an output terminal to output a drive
voltage having a fixed voltage level. Such a flattening capacitor
is generally realized by a large size and expensive capacitor,
thereby increasing the size and manufacturing costs of the power
factor correction unit. In order to solve such problems, the power
factor correction unit 400 according to this embodiment is
configured to generate and output a pulsating ripple voltage
greater than or equal to the first threshold voltage V.sub.TH1 as
the drive voltage V.sub.D. Accordingly, the drive voltage V.sub.D
output from the power factor correction unit 400 according to this
embodiment is not only suited to the characteristics of the LED
drive IC 500, but also may achieve reduction in size and
manufacturing costs of the power factor correction unit 400 by
eliminating the flattening capacitor, which is generally provided
to the output terminal thereof, or by adopting a film type
capacitor having a small capacitance.
[0056] FIGS. 4a to 4c illustrate various converters which may be
provided to a power factor correction unit according to one
embodiment of the invention. It should be understood that the
present invention is not limited thereto, and any converter circuit
capable of performing the aforementioned functions may be provided
to the power factor correction unit 400 according to the present
invention.
[0057] FIG. 4a is a block diagram of a boost converter which may be
provided to a power factor correction unit according to one
embodiment of the invention. As shown in FIG. 4a, the power factor
correction unit 400 according to this embodiment may include a
boost converter. When the power factor correction unit 400 includes
the boost converter, the power factor correction unit 400 may
generate drive voltage V.sub.D by stepping up AC voltage V.sub.AC.
For example, the power factor correction unit 400 including the
boost converter according to this embodiment may receive an AC
voltage of 120V and output a drive voltage V.sub.D pulsating
between a minimum value of the first threshold voltage V.sub.TH1
and a maximum value of 260 V. However, it should be noted that the
drive voltage V.sub.D is not limited thereto. That is, it will be
apparent to those skilled in the art that the drive voltage V.sub.D
may vary depending on the number of light emitting groups in the
LED light emitting unit 600, threshold voltage, and the like. As
shown in FIG. 4a, such a boost converter has similar functions to a
typical boost converter in that both booster converters store
energy in an inductor L by turning on a switching device Q and
steps up the first rectified voltage V.sub.rec1 using counter
electromotive force generated by the inductor (L) by turning off
the switching device Q. However, as described above, since the
boost converter according to this embodiment is configured to
generate a pulsating voltage as the drive voltage, the boost
converter may eliminate a reverse current preventing diode D and a
flattening capacitor C in FIG. 4a. Alternatively, the boost
converter may include the reverse current preventing diode D and
the flattening capacitor C. In this case, since the flattening
capacitor C is realized by a film capacitor as described above, the
boost converter according to this embodiment is distinguished from
the typical boost converter in that a pulsating voltage is
generated and output as the drive voltage.
[0058] FIG. 4b is a block diagram of a buck converter which may be
provided to a power factor correction unit in accordance with
another embodiment of the present invention. Like the boost
converter described with reference to FIG. 4a, stepping down of the
buck converter according to this embodiment is similar to that of a
typical buck converter in the art. Here, as described above, since
the buck converter according to this embodiment is configured to
generate a pulsating voltage as the drive voltage, the buck
converter may eliminate the reverse current preventing diode D and
the flattening capacitor C in FIG. 4b. Alternatively, the buck
converter may employ a film capacitor as the flattening capacitor C
and may include the reverse current preventing diode D. With this
configuration, the buck converter according to this embodiment may
generate and output a drive voltage pulsating between a minimum
value of the first threshold voltage V.sub.TH1 and a maximum value
of 130V upon receiving, for example, an AC voltage of 220V.
[0059] FIG. 4c is a block diagram of a buck-boost converter which
may be provided to a power factor correction unit in accordance
with a further embodiment of the present invention. Like the boost
converter described with reference to FIG. 4a and the buck
converter described with reference to FIG. 4b, stepping down and
stepping up of the buck-boost converter according to this
embodiment is similar to those of a typical buck-boost converter in
the art. Here, as described above, since the buck-boost converter
according to this embodiment is configured to generate a pulsating
voltage as the drive voltage, the buck-boost converter may
eliminate the reverse current preventing diode D and the flattening
capacitor C in FIG. 4b. Alternatively, the buck-boost converter may
employ a film capacitor as the flattening capacitor C and may
include the reverse current preventing diode D. With this
configuration, the buck-boost converter according to this
embodiment may generate and output a drive voltage pulsating
between a minimum value of the first threshold voltage V.sub.TH1
and a maximum value of 260V upon receiving, for example, an AC
voltage of 90V to 220V.
[0060] According to the present embodiment, the LED light emitting
unit 600 emits light upon receiving the drive voltage V.sub.D
supplied from the power factor correction unit 400. More
specifically, the LED light emitting unit 600 according to this
embodiment includes m light emitting groups, each of which includes
at least one LED. In the embodiment of FIG. 3, the LED light
emitting unit 600 is illustrated as including first to fourth light
emitting groups 610 to 640 for convenience of description and
understanding. However, it will be apparent to those skilled in the
art that the present invention is not limited thereto, and that
various modification and changes can be made without departing from
the scope of the invention.
[0061] According to the present embodiment, the LED drive IC 500
determines the voltage level of the drive voltage V.sub.D input
from the power factor correction unit 400, and sequentially drives
the first light emitting group 610, the second light emitting group
620, the third light emitting group 630 and the fourth light
emitting group 640 according to the voltage level of the drive
voltage V.sub.D. Although not shown in FIG. 3, the LED drive IC 500
may include a first switch (not shown) for controlling driving of
the first light emitting group 610, a second switch (not shown) for
controlling driving of the second light emitting group 620, a third
switch (not shown) for controlling driving of the third light
emitting group 630, and a fourth switch (not shown) for controlling
driving of the fourth light emitting group 640, as in the LED drive
IC shown in FIG. 1. The first to fourth switches may be realized
using at least one of a metal-oxide semiconductor field-effect
transistor (MOSFET), insulation gate bipolar transistor (IGBT),
bipolar junction transistor (BJT), junction field effect transistor
(JFET), thyristor (silicon controlled rectifier), and triac, all of
which can be turned on or turned off in response to a switch
control signal input from the LED drive IC 500. In addition, the
first switch, the second switch, the third switch and the fourth
switch may be configured to control electric current, which flows
therethrough according to control of the LED drive IC 500, to a
preset constant current.
[0062] Referring to FIG. 3, the LED luminaire 1000 according to
this embodiment includes first to n-th LED light emitting units
600a.about.600n, and may include first to n-th LED drive ICs 500a
to 500n for controlling sequential driving of the first to n-th LED
light emitting units 600a.about.600n, respectively. Here, n is a
positive integer of 2 or more, and may be set in various ways, as
needed. In this way, each of the LED light emitting units
600a.about.600n is provided with the corresponding LED drive IC
(one of 500a to 500n) for controlling sequential driving of the
corresponding LED light emitting unit, thereby enabling precise
control of drive current for the respective LED light emitting
units to a constant current. Further, it is anticipated that the
LED luminaire 1000 can be stably operated even in the event where
one of the plural LED drive ICs 500a to 500n breaks down.
[0063] FIG. 5 is a block diagram of a power factor correction unit
in accordance with one embodiment of the present invention, and
FIG. 6 is a circuit diagram of the power factor correction unit in
accordance with the embodiment of the present invention. Now,
referring to FIG. 5 and FIG. 6, the constitution and functions of
the power factor correction unit 400 according to the embodiment
will be described in more detail.
[0064] Referring to FIGS. 5 and 6, the power factor correction unit
400 according to this embodiment is realized using the boost
converter described in FIG. 4a. However, as described above, the
present invention is not limited thereto, and any circuit may be
adopted as the power factor correction unit 400 so long as the
circuit satisfies the spirit of the present invention, that is, the
circuit can output a pulsating ripple voltage equal to or greater
than the first threshold voltage V.sub.TH1. As such, it will be
apparent to those skilled in the art that such various modification
and changes can be made in this way without departing from the
scope of the present invention.
[0065] First, the rectifier 300 according to this embodiment
receives the AC voltage V.sub.AC and outputs the first rectified
voltage V.sub.rec1 to the power factor correction unit 400. To this
end, the rectifier 300 may include a full-wave rectification
circuit, which is constituted by four diodes, that is, D1, D2, D3
and D4, to output the rectified voltage Vrec through full-wave
rectification of the AC voltage, and a flattening capacitor C5,
which flattens the rectified voltage Vrec output from the full-wave
rectification circuit and outputs the first rectified voltage
V.sub.rec1. According to capacitance of the flattening capacitor
C5, the first rectified voltage V.sub.rec1 may be a ripple voltage
similar to a DC voltage having a substantially fixed voltage value,
or may be a ripple voltage pulsating at a constant frequency.
[0066] As described above, the power factor correction unit 400
according to this embodiment generates the pulsating drive voltage
V.sub.D, which is greater than or equal to the first threshold
voltage V.sub.TH1, by stepping up or stepping down the first
rectified voltage V.sub.rec1 output from the rectifier 300, and
outputs the generated drive voltage V.sub.D to the LED drive IC 500
and the LED light emitting unit 600. To this end, the power factor
correction unit 400 includes a converter circuit 410, a control IC
420, a zero point detection circuit 430, a DC voltage supply
circuit 440, a current detection circuit 450, and an output voltage
detection circuit 460, as shown in FIG. 5.
[0067] As described above, the converter circuit 410 may be any one
selected from among various converter circuits having various
technical features of the present invention, as needed. FIG. 6
illustrates one embodiment wherein a boost converter circuit 410 is
adopted as the converter circuit 410 and is configured to generate
and output the pulsating drive voltage V.sub.D which is greater
than or equal to the first threshold voltage V.sub.TH1 by stepping
up the first rectified voltage V.sub.rec1. Referring to FIG. 6, the
boost converter circuit 410 according to this embodiment includes a
first inductor L2 and a first switching device Q1.
[0068] The first inductor L2 is connected to the rectifier 300 to
receive the first rectified voltage V.sub.rec1 input from the
rectifier 300, stores energy while the first switching device Q1 is
turned on, and generates counter electromotive force to step up the
first rectified voltage V.sub.rec1 while the first switching device
is turned off. Specifically, while the first switching device Q1 is
turned on, a current path is formed between the first inductor L2,
the first switching device Q1 and the ground, so that energy is
stored in the first inductor L2. While the first switching device
Q1 is turned on, voltage between both ends of the first inductor L2
does not change, so that the counter electromotive force is not
generated due to no change of magnetic flux. Then, when the first
switching device Q1 is turned off, a magnetic field around the
first inductor L2 is removed, so that the counter electromagnetic
force is generated between both ends of the first inductor L2,
thereby inducing reverse voltage. Thus, the first rectified voltage
V.sub.rec1 is stepped up by the induced reverse voltage and is then
output as the drive voltage V.sub.D. At this time, the induced
reverse voltage depends on the intensity of energy stored in the
first inductor L2, and thus depends on a period of time for which
the first switching device Q1 is turned on.
[0069] In some embodiments, the first inductor L2 may be realized
by a primary coil of a first transformer TR1. Specifically, when
the control IC 420 is configured to turn on the first switching
device Q1 at a time point that current flowing through the first
inductor L2 reaches 0 (that is, at a time point that energy stored
in the first inductor L2 reaches 0), the power factor correction
unit 400 according to this embodiment may include a zero point
detection circuit 430 to detect an electric current of 0. In this
case, a primary coil of the zero point detection circuit 430
functions as the first inductor L2, and a secondary coil L3 of the
zero point detection circuit 430 functions to detect electric
current flowing through the first inductor L2 and output the
current to the control IC 420.
[0070] The first switching device Q1 is connected in parallel to
the first inductor L2 and is turned on/off in response to a
switching control signal SC input from the control IC 420. In the
embodiment shown in FIG. 6, an enhancement type N-channel MOSFET is
illustrated as the first switching device Q1. However, it should be
understood that the present invention is not limited thereto. That
is, any one of an insulation gate bipolar transistor (IGBT),
bipolar junction transistor (BJT), junction field effect transistor
(JFET), thyristor (silicon controlled rectifier), and triac, all of
which have a switching function, may be selected as the first
switching device, as needed.
[0071] The power factor correction unit 400 according to the
present invention further includes a first diode D5 and a first
capacitor C8. As described above, when the power factor correction
unit 400 generates and outputs the drive voltage V.sub.D, a
pulsating ripple voltage equal to or greater than the first
threshold voltage V.sub.TH1 is output as the drive voltage V.sub.D
instead of a DC voltage having a fixed voltage level. Thus, the
first capacitor C8 may be eliminated from the power factor
correction unit 400, or a film capacitor having lower capacitance
than an electrolytic capacitor may be used as the first capacitor
therein. The first capacitor C8 is connected in parallel between
the first switching device Q1 and an output terminal of the boost
converter circuit, and functions to flatten the drive voltage
V.sub.D. More specifically, the first capacitor is charged by the
first rectified voltage V.sub.rec1 when the first switching device
Q1 is turned on, and is discharged and supplies the drive voltage
V.sub.D to flatten the drive voltage V.sub.D when the first
switching device Q1 is turned off. Only when the first capacitor C8
is provided to the power factor correction unit 400, the first
diode D5 is provided to the power factor correction unit 400 and
connected between the first capacitor C8 and the first inductor L2
to block reverse current flowing from the first capacitor C8 to the
first inductor L2.
[0072] In the above description, the constitution and functions of
the boost converter circuit 410 have been described with reference
to FIG. 6. However, it should be noted that the aforementioned
embodiment of the boost converter circuit 410 is provided for
illustration only and various converter circuits may be used
without departing from the scope of the invention.
[0073] The DC voltage supply circuit 440 is connected to the
rectifier 300 to receive the first rectified voltage, and generates
and outputs DC voltage V.sub.DD for stabilizing a control IC by
stabilizing the first rectified voltage. The DC voltage V.sub.DD
output from the DC voltage supply circuit 440 is applied to a VDD
terminal of the control IC 420. The DC voltage supply circuit 440
is well known in the art, and thus a detailed description thereof
will be omitted.
[0074] The control IC 420 generates a switching control signal SC
for controlling turn on/turn off of the first switching device Q1
within the boost converter circuit 410, and outputs the generated
switching control signal SC to the first switching device Q1. In
some embodiments, the control IC 420 may generate the switching
control signal SC through any one of various manners in order to
obtain a desired drive voltage V.sub.D.
[0075] In one embodiment, the control IC 420 may output a pulse
width modulation (PWM) signal having a fixed duty cycle and a fixed
duty ratio as the switching control signal SC.
[0076] In this case, the duty cycle and the duty ratio may be
empirically and/or theoretically determined according to desired
drive voltage V.sub.D. In this case, there is no need for detection
of separate information for controlling turn on/turn off of the
first switching device Q1, and thus, the zero point detection
circuit 430 and the current detection circuit 450 may be eliminated
from the power factor correction unit 400 shown in FIG. 6.
[0077] In another embodiment, the control IC 420 may be connected
to the zero point detection circuit 430 and the output voltage
detection circuit 460. In this embodiment, the control IC 420 may
dynamically control turn on/turn off of the first switching device
Q1 in response to a signal input from each circuit. To this end, as
shown in FIG. 6, the control IC 420 according to this embodiment
may include a TZE terminal connected to the zero point detection
circuit 430 to receive a transformer zero energy detection signal
input from the zero point detection circuit 430, and a VSENSE
terminal connected to the output voltage detection circuit 460 to
receive an output voltage detection signal input from the output
voltage detection circuit 460. As described above, the zero point
detection circuit 430 detects electric current flowing through the
first inductor L2 and outputs the detected current value to the
control IC 420. Thus, the control IC 420 may monitor an input value
from the zero point detection circuit 430 and may generate a
switching control signal SC for turning on the first switching
device Q1 to output this signal to the first switching device Q1
when the input value is 0, that is, when no current flows through
the first inductor L2. More specifically, the control IC 420
according to this embodiment may generate a switching control
signal SC for turning on the first switching device Q1 to output
this signal to the first switching device Q1, when a signal is not
input from the zero point detection circuit 430 for a time of 400
.mu.s, that is, where zero energy is not detected for 400 .mu.s. On
the other hand, the output voltage detection circuit 460 is
connected to an output terminal of the power factor correction unit
400, detects the output drive voltage V.sub.D, and outputs the
detected voltage value to the control IC 420. The control IC 420
monitors the value of the drive voltage input from the output
voltage detection circuit 460, and generates a switching control
signal SC for turning off the first switching device Q1 to output
this signal to the first switching device Q1 when the output drive
voltage V.sub.D is lowered to a preset critical value or less.
Through the aforementioned procedures, the control IC 420
dynamically controls turn on/turn off of the first switching device
Q1.
[0078] The control IC 420 detects the drive voltage V.sub.D input
from the output voltage detection circuit 460 and protects the LED
drive IC 500 from surge voltage by stopping switching operation of
the first switching device Q1 when it is determined that the drive
voltage V.sub.D is greater than or equal to a preset value. More
specifically, when the detected drive voltage V.sub.D is greater
than or equal to a preset value, that is, when surge voltage is
detected, the control IC 420 turns off the first switching device
Q1, so that the duty ratio is decreased, thereby lowering the
voltage value. Accordingly, the control IC 420 may provide an
overvoltage protection function.
[0079] In some embodiments, the control IC 420 may further include
an ISENSE terminal, through which the control IC 420 is connected
to the current detection circuit 450 and receives a current value
input from the current detection circuit 450. The current detection
circuit 450 detects electric current flowing through the first
switching device Q1 and outputs the detected current value to the
control IC 420. Thus, the control IC 420 may monitor the current
value input from the current detection circuit 450, and protect the
first switching device Q1 from overvoltage by stopping switching
operation of the first switching device Q1 when it is determined
that the detected current value exceeds a preset value. More
specifically, when overvoltage exceeding a preset value is
detected, the control IC 420 turns off the first switching device
Q1, so that the duty ratio is decreased, thereby lowering the
current value.
[0080] FIG. 7 is a waveform diagram of output voltage of the power
factor correction unit in accordance with the embodiment of the
invention. As shown in FIG. 7, the drive voltage V.sub.D output
from the power factor correction unit 400 is a pulsating ripple
voltage equal to or greater than the first threshold voltage
V.sub.TH1. Now, operation of driving the LED luminaire 1000 in one
cycle of the drive voltage V.sub.D will be described in more detail
with reference to FIG. 7.
[0081] As described above, since the drive voltage V.sub.D has a
minimum value greater than or equal to the first threshold voltage
V.sub.TH1, the LED drive IC 500 allows only the first light
emitting group 610 to emit light at an initial time point (t0) of
the cycle.
[0082] Then, when the voltage level of the drive voltage V.sub.D
increases and reaches a second threshold voltage V.sub.TH2 (time
point t1), the LED drive IC 500 allows the first light emitting
group 610 and the second light emitting group 620 to emit
light.
[0083] Then, when the voltage level of the drive voltage V.sub.D
further increases and reaches a third threshold voltage V.sub.TH3
(time point t2), the LED drive IC 500 allows the first to third
light emitting groups 610 to 630 to emit light.
[0084] In addition, when the voltage level of the drive voltage
V.sub.D further increases and reaches a fourth threshold voltage
V.sub.TH4 (time point t3), the LED drive IC 500 allows all of the
first to fourth light emitting groups 610 to 640 to emit light.
[0085] On the other hand, when the voltage level of the drive
voltage V.sub.D decrease below the fourth threshold voltage
V.sub.TH4 (time point t4) after reaching the highest level, the LED
drive IC 500 turns off the fourth light emitting group 640 and
allows the first to third light emitting groups 610 to 630 to emit
light.
[0086] Then, when the voltage level of the drive voltage V.sub.D
continues to decrease below the third threshold voltage V.sub.TH3
(time point t5), the LED drive IC 500 turns off the third light
emitting group 630 and allows only the first and second light
emitting groups 610, 620 to emit light.
[0087] Further, when the voltage level of the drive voltage V.sub.D
decreases below the second threshold voltage V.sub.TH1 (time point
t6), the LED drive IC 500 turns off the second light emitting group
620 and allows only the first light emitting group 610 to emit
light.
[0088] On the other hand, even when the voltage level of the drive
voltage V.sub.D is lowered below a minimum value (time point t7),
the voltage level of the drive voltage V.sub.D is still greater
than or equal to the first threshold voltage V.sub.TH1, and thus
the first light emitting group 610 continues to emit light.
[0089] As described above, the LED luminaire 1000 according to this
embodiment employs the power factor correction unit 400 which
provides the drive voltage V.sub.D, a minimum value of which is the
first threshold voltage V.sub.TH1 or more, thereby eliminating
flickering.
[0090] Although the present invention has been described with
reference to some embodiments and accompanying drawings, it will be
understood by those skilled in the art that these embodiments are
provided for illustration only, and various modifications, changes,
alterations and equivalent embodiments can be made without
departing from the scope of the present invention.
[0091] Therefore, the scope and sprit of the present invention are
not limited to the embodiments and should be defined only by the
accompanying claims and equivalents thereof.
* * * * *