U.S. patent application number 14/672257 was filed with the patent office on 2015-10-01 for gas separation system and enriched gas production method.
The applicant listed for this patent is Ube Industries, Ltd.. Invention is credited to Nobuhiko FUKUDA, Tomohide NAKAMURA.
Application Number | 20150273388 14/672257 |
Document ID | / |
Family ID | 54146506 |
Filed Date | 2015-10-01 |
United States Patent
Application |
20150273388 |
Kind Code |
A1 |
FUKUDA; Nobuhiko ; et
al. |
October 1, 2015 |
GAS SEPARATION SYSTEM AND ENRICHED GAS PRODUCTION METHOD
Abstract
In a gas separation system, a retentate gas discharge port of a
first unit U1 and a gas inlet port of a second unit U2 are
connected by a retentate gas discharge line. A permeate gas
discharge port of U1 and a gas inlet port of a third unit U3 are
connected by a permeate gas discharge line. A feed gas mixture
supply line is connected to a gas inlet port of U1. A permeate gas
discharge port of U2 and the feed gas mixture supply line are
connected by a permeate gas return line. A retentate gas discharge
port of U3 and the feed gas mixture supply line are connected by a
retentate gas return line. At least in operation, the gas
permeability of U2 is higher than that of U3, and the gas
selectivity of U3 is higher than that of U2.
Inventors: |
FUKUDA; Nobuhiko;
(Yamaguchi, JP) ; NAKAMURA; Tomohide; (Yamaguchi,
JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Ube Industries, Ltd. |
Yamaguchi |
|
JP |
|
|
Family ID: |
54146506 |
Appl. No.: |
14/672257 |
Filed: |
March 30, 2015 |
Current U.S.
Class: |
95/45 ; 96/9 |
Current CPC
Class: |
B01D 53/226 20130101;
B01D 2053/221 20130101 |
International
Class: |
B01D 53/22 20060101
B01D053/22 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 31, 2014 |
JP |
2014-73239 |
Feb 27, 2015 |
JP |
2015-39375 |
Claims
1. A gas separation system, in which a feed gas mixture comprising
at least two different gas species is supplied to gas separation
membrane units and at least one gas species among the gas species
included in the feed gas mixture is enriched, wherein: the gas
separation membrane units comprise a first gas separation membrane
unit, a second gas separation membrane unit, and a third gas
separation membrane unit; each of the gas separation membrane units
includes at least a gas inlet port, a permeate gas discharge port,
and a retentate gas discharge port; the retentate gas discharge
port of the first gas separation membrane unit and the gas inlet
port of the second gas separation membrane unit are connected by a
retentate gas discharge line; the permeate gas discharge port of
the first gas separation membrane unit and the gas inlet port of
the third gas separation membrane unit are connected by a permeate
gas discharge line; a feed gas mixture supply line is connected to
the gas inlet port of the first gas separation membrane unit and a
first compression means is interposed and arranged in midstream of
the feed gas mixture supply line; the permeate gas discharge port
of the second gas separation membrane unit and a position on a
suction side of the first compression means in the feed gas mixture
supply line are connected by a permeate gas return line; the
retentate gas discharge port of the third gas separation membrane
unit and a position on the suction side or a discharge side of the
first compression means in the feed gas mixture supply line are
connected by a retentate gas return line; an enriched gas is taken
out from either the retentate gas discharge port of the second gas
separation membrane unit or the permeate gas discharge port of the
third gas separation membrane unit; and at least in operation, the
gas permeability of the second gas separation membrane unit is
higher than the gas permeability of the third gas separation
membrane unit, and the gas selectivity of the third gas separation
membrane unit is higher than the gas selectivity of the second gas
separation membrane unit.
2. The gas separation system according to claim 1, wherein, the gas
permeability of the second gas separation membrane unit is higher
than the gas permeability of the third gas separation membrane
unit, and the gas selectivity of the third gas separation membrane
unit is higher than the gas selectivity of the second gas
separation membrane unit by setting the operation temperature of
the second gas separation membrane unit higher than that of the
third gas separation membrane unit.
3. The gas separation system according to claim 1, wherein, by
using different types of gas separation membranes between for the
second gas separation membrane unit and for the third gas
separation membrane unit, the gas permeability of the second gas
separation membrane unit is made higher than the gas permeability
of the third gas separation membrane unit, and the gas selectivity
of the third gas separation membrane unit is made higher than the
gas selectivity of the second gas separation membrane unit.
4. The gas separation system according to claim 1, wherein: a
second compression means is interposed and arranged in midstream of
the permeate gas discharge line; and the retentate gas discharge
port of the third gas separation membrane unit and the position on
the discharge side of the first compression means in the feed gas
mixture supply line are connected by the retentate gas return
line.
5. The gas separation system according to claim 1, wherein: no
second compression means is interposed and arranged in midstream of
the permeate gas discharge line; and the retentate gas discharge
port of the third gas separation membrane unit and the position on
the suction side of the first compression means in the feed gas
mixture supply line are connected by the retentate gas return
line.
6. An enriched gas production method wherein a feed gas mixture
comprising at least two different gas species is supplied to a gas
separation system and the gas separation system is operated to
produce an enriched gas in which at least one gas species among the
gas species included in the feed gas mixture is enriched, the
method comprising: employing, as the gas separation system, a gas
separation system including a first gas separation membrane unit, a
second gas separation membrane unit, and a third gas separation
membrane unit, wherein: each of the gas separation membrane units
is provided with a gas inlet port, a permeate gas discharge port,
and a retentate gas discharge port; the retentate gas discharge
port of the first gas separation membrane unit and the gas inlet
port of the second gas separation membrane unit are connected by a
retentate gas discharge line; the permeate gas discharge port of
the first gas separation membrane unit and the gas inlet port of
the third gas separation membrane unit are connected by a permeate
gas discharge line; a feed gas mixture supply line is connected to
the gas inlet port of the first gas separation membrane unit; a
first compression means is interposed and arranged in midstream of
the feed gas mixture supply line; the permeate gas discharge port
of the second gas separation membrane unit and a position on the
suction side of the first compression means in the feed gas mixture
supply line are connected by a permeate gas return line; and the
retentate gas discharge port of the third gas separation membrane
unit and a position on the suction side or a discharge side of the
first compression means in the feed gas mixture supply line are
connected by a retentate gas return line; supplying the feed gas
mixture to the first gas separation membrane unit through the feed
gas mixture supply line, and taking out an enriched gas from either
the retentate gas discharge port of the second gas separation
membrane unit or the permeate gas discharge port of the third gas
separation membrane unit; and operating the gas separation system
under conditions in which the gas permeability of the second gas
separation membrane unit is higher than the gas permeability of the
third gas separation membrane unit, and the gas selectivity of the
third gas separation membrane unit is higher than the gas
selectivity of the second gas separation membrane unit.
7. The enriched gas production method according to claim 6,
wherein, by setting the operation temperature of the second gas
separation membrane unit higher than the operation temperature of
the third gas separation membrane unit, the gas permeability of the
second gas separation membrane unit is made higher than the gas
permeability of the third gas separation membrane unit, and the gas
selectivity of the third gas separation membrane unit is made
higher than the gas selectivity of the second gas separation
membrane unit.
8. The enriched gas production method according to claim 6, wherein
the second gas separation membrane unit and the third gas
separation membrane unit that are employed are units in which the
gas permeability of the second gas separation membrane unit is
higher than the gas permeability of the third gas separation
membrane unit, and the gas selectivity of the third gas separation
membrane unit is higher than the gas selectivity of the second gas
separation membrane unit.
9. The gas separation system according to claim 2, wherein: a
second compression means is interposed and arranged in midstream of
the permeate gas discharge line; and the retentate gas discharge
port of the third gas separation membrane unit and the position on
the discharge side of the first compression means in the feed gas
mixture supply line are connected by the retentate gas return
line.
10. The gas separation system according to claim 3, wherein: a
second compression means is interposed and arranged in midstream of
the permeate gas discharge line; and the retentate gas discharge
port of the third gas separation membrane unit and the position on
the discharge side of the first compression means in the feed gas
mixture supply line are connected by the retentate gas return
line.
11. The gas separation system according to claim 2, wherein: no
second compression means is interposed and arranged in midstream of
the permeate gas discharge line; and the retentate gas discharge
port of the third gas separation membrane unit and the position on
the suction side of the first compression means in the feed gas
mixture supply line are connected by the retentate gas return
line.
12. The gas separation system according to claim 3, wherein: no
second compression means is interposed and arranged in midstream of
the permeate gas discharge line; and the retentate gas discharge
port of the third gas separation membrane unit and the position on
the suction side of the first compression means in the feed gas
mixture supply line are connected by the retentate gas return line.
Description
TECHNICAL FIELD
[0001] The present invention relates to a gas separation system
that separates a gas mixture by using a plurality of gas separation
membrane units, and an enriched gas production method using this
gas separation system.
BACKGROUND ART
[0002] The membrane separation method, which employs the difference
in gas permeability with respect to a membrane, is known as a
method for separating a gas mixture including at least two
different gas species into the respective gases. With this method,
at least either a highly-pure high-permeability gas or a
highly-pure low-permeability gas, which are the target gases, can
be obtained by recovering the permeate gas and/or the retentate
gas. The permeability--which is the volume of permeation, through a
membrane, of each gas included in the gas mixture per unit membrane
area, per unit time, per unit partial pressure difference--can be
expressed as P' (unit: .times.10.sup.-5 cm.sup.3
(STP)/cm.sup.2seccmHg). The gas selectivity of the membrane can be
expressed as the ratio of the permeability of the high-permeability
gas to the permeability of the low-permeability gas (i.e.,
high-permeability gas's permeability/low-permeability gas's
permeability).
[0003] Generally speaking, a gas separation membrane with high gas
selectivity has a low gas permeability, and conversely, a membrane
with a high gas permeability has a low gas selectivity. Thus, in
cases of recovering a low-permeability gas from a gas mixture by
using a single-stage gas separation membrane, the use of a membrane
with high gas selectivity increases the recovery rate if the purity
of the gas to be recovered is constant. In this case, however, the
permeability is low, and thus, it is necessary to increase the
membrane area or increase operation pressure. On the other hand, a
membrane having a high permeability does not require an increase in
membrane area or an increase in operation pressure, but because its
gas selectivity is low, the recovery rate is reduced.
[0004] In general, a gas separation membrane is employed in the
form of a gas separation membrane module wherein the gas separation
membrane having gas permselectivity is housed inside a container
which includes at least a gas inlet port, a permeate gas discharge
port, and a retentate gas discharge port. The gas separation
membrane is installed inside the container in a manner so as to
separate the space on the gas feed side and the space on the gas
permeation side. In a gas separation system, in general, a
plurality of such gas separation membrane modules are combined in
parallel and are used as a gas separation membrane unit in order to
obtain a predetermined membrane area. The plurality of gas
separation membrane modules constituting the gas separation
membrane unit share the gas inlet port, the retentate gas discharge
port, and the permeate gas discharge port, and thus, the gas
separation membrane unit functions substantially as a large gas
separation membrane module.
[0005] In order to recover the target low-permeability gas with
high purity and a high recovery rate, a known method employs a
system that includes multiple stages of the aforementioned gas
separation membrane units. Examples of such multi-stage gas
separation systems include: a system in which retentate gas of the
first stage obtained by enriching a low-permeability gas is further
separated in order to increase purity; and a system in which
low-permeability gas included in the permeate gas of the first
stage is recovered in order to improve the recovery rate.
[0006] As regards multi-stage gas separation membrane units, Patent
Literature 1, for example, proposes a gas separation method
involving three gas separation membrane units, which correspond to
concentrate separation stages (1) to (3). In the gas separation
method disclosed in Patent Literature 1, a gas mixture to be
separated is fed to a concentrate separation stage (1) (first gas
separation membrane unit). Retentate gas discharged from the
concentrate separation stage (1) is supplied to a concentrate
separation stage (2) (second gas separation membrane unit), and
permeate gas discharged from the first gas separation membrane unit
is fed to a concentrate separation stage (3) (third gas separation
membrane unit). Further, permeate gas discharged from the second
gas separation membrane unit and also retentate gas discharged from
the third gas separation membrane unit are returned to the first
gas separation membrane unit (cf. FIG. 11 of Patent Literature 1).
Claim 1 of Patent Literature 1 describes that "preferably, in all
of the three membrane separation stage (1) to (3), the mixed gas
selectivity is at least 30", and the Example described therein
employs three separation membrane units having the same, high gas
selectivity.
CITATION LIST
Patent Literature
[0007] Patent Literature 1: JP 2013-534863A
SUMMARY OF INVENTION
Technical Problem
[0008] Unfortunately, in cases where three gas separation membrane
units having the same, high gas selectivity are used as in Patent
Literature 1, the gas permeability is low; thus, in order to obtain
gas with a predetermined purity and with a high recovery rate, it
is necessary to increase the total membrane area in the system--for
example, it is necessary to increase the number of membrane
modules.
[0009] On the other hand, by using three gas separation membrane
units having similarly low gas selectivity, it is possible to
reduce the total membrane area in the system, but in this case, the
recovery rate of the target gas deteriorates, and the advantage of
using three gas separation membrane units in combination is
nullified.
[0010] An objective of the present invention is to provide a gas
separation system and an enriched gas production method with which
it is possible to overcome the drawbacks of the aforementioned
conventional art.
Solution to Problem
[0011] As a result of diligent research to solve the aforementioned
problem, Inventors have found that both an extremely high recovery
rate and a reduction in membrane area in the entire system can be
achieved by making the gas permeability of the second gas
separation membrane unit higher than the gas permeability of the
third gas separation membrane unit, and making the gas selectivity
of the third gas separation membrane unit higher than the gas
selectivity of the second gas separation membrane unit at least in
system operation in a gas separation system having three gas
separation membrane units as described above.
[0012] The present invention solves the aforementioned problem by
providing a gas separation system, in which a feed gas mixture
comprising at least two different gas species is supplied to gas
separation membrane units and at least one gas species among the
gas species included in the feed gas mixture is enriched,
wherein:
[0013] the gas separation membrane units comprise a first gas
separation membrane unit, a second gas separation membrane unit,
and a third gas separation membrane unit;
[0014] each of the gas separation membrane units includes at least
a gas inlet port, a permeate gas discharge port, and a retentate
gas discharge port;
[0015] the retentate gas discharge port of the first gas separation
membrane unit and the gas inlet port of the second gas separation
membrane unit are connected by a retentate gas discharge line;
[0016] the permeate gas discharge port of the first gas separation
membrane unit and the gas inlet port of the third gas separation
membrane unit are connected by a permeate gas discharge line;
[0017] a feed gas mixture supply line is connected to the gas inlet
port of the first gas separation membrane unit and a first
compression means is interposed and arranged in midstream of the
feed gas mixture supply line;
[0018] the permeate gas discharge port of the second gas separation
membrane unit and a position on a suction side of the first
compression means in the feed gas mixture supply line are connected
by a permeate gas return line;
[0019] the retentate gas discharge port of the third gas separation
membrane unit and a position on the suction side or a discharge
side of the first compression means in the feed gas mixture supply
line are connected by a retentate gas return line;
[0020] an enriched gas is taken out from either the retentate gas
discharge port of the second gas separation membrane unit or the
permeate gas discharge port of the third gas separation membrane
unit;
[0021] and at least in operation, the gas permeability of the
second gas separation membrane unit is higher than the gas
permeability of the third gas separation membrane unit, and the gas
selectivity of the third gas separation membrane unit is higher
than the gas selectivity of the second gas separation membrane
unit.
[0022] The present invention solves the aforementioned problem by
also providing an enriched gas production method wherein a feed gas
mixture comprising at least two different gas species is supplied
to a gas separation system and the gas separation system is
operated to produce an enriched gas in which at least one gas
species among the gas species included in the feed gas mixture is
enriched, the method comprising:
[0023] employing, as the gas separation system, a gas separation
system including a first gas separation membrane unit, a second gas
separation membrane unit, and a third gas separation membrane unit,
wherein: each of the gas separation membrane units is provided with
a gas inlet port, a permeate gas discharge port, and a retentate
gas discharge port; the retentate gas discharge port of the first
gas separation membrane unit and the gas inlet port of the second
gas separation membrane unit are connected by a retentate gas
discharge line; the permeate gas discharge port of the first gas
separation membrane unit and the gas inlet port of the third gas
separation membrane unit are connected by a permeate gas discharge
line; a feed gas mixture supply line is connected to the gas inlet
port of the first gas separation membrane unit; a first compression
means is interposed and arranged in midstream of the feed gas
mixture supply line; the permeate gas discharge port of the second
gas separation membrane unit and a position on the suction side of
the first compression means in the feed gas mixture supply line are
connected by a permeate gas return line; and the retentate gas
discharge port of the third gas separation membrane unit and a
position on the suction side or a discharge side of the first
compression means in the feed gas mixture supply line are connected
by a retentate gas return line;
[0024] supplying the feed gas mixture to the first gas separation
membrane unit through the feed gas mixture supply line, and taking
out an enriched gas from either the retentate gas discharge port of
the second gas separation membrane unit or the permeate gas
discharge port of the third gas separation membrane unit; and
[0025] operating the gas separation system under conditions in
which the gas permeability of the second gas separation membrane
unit is higher than the gas permeability of the third gas
separation membrane unit, and the gas selectivity of the third gas
separation membrane unit is higher than the gas selectivity of the
second gas separation membrane unit.
Effects of Invention
[0026] With the present invention, it is possible to reduce the
membrane area in the entire system--e.g., reduce the number of
membrane modules--and thus reduce initial cost, while maintaining a
high target-gas recovery rate. Thus, the gas separation system of
the invention is economically effective.
BRIEF DESCRIPTION OF DRAWINGS
[0027] FIG. 1 is a schematic diagram illustrating the configuration
of a gas separation system according to a first embodiment of the
present invention.
[0028] FIG. 2 is a schematic diagram illustrating the structure of
an example of a gas separation membrane module used in the gas
separation system of the present invention.
[0029] FIG. 3 is a schematic diagram illustrating the configuration
of a gas separation system according to a second embodiment of the
present invention.
DESCRIPTION OF EMBODIMENTS
[0030] The present invention is described below according to
preferred embodiments and examples thereof with reference to the
drawings.
[0031] First, a gas separation system 10 according to a first
embodiment of the invention and an enriched gas production method
according to the first embodiment of the invention for producing an
enriched gas by using the gas separation system 10 are described
with reference to FIG. 1. The gas separation system 10 illustrated
in FIG. 1 includes three gas separation membrane units: a first gas
separation membrane unit 11, a second gas separation membrane unit
12, and a third gas separation membrane unit 13. As for each gas
unit 11, 12, 13, it is possible to use, for example, a module 40 in
which a gas separation membrane 30 made of e.g. hollow-fiber
membranes and having gas permselectivity is housed inside a casing
31, as illustrated in FIG. 2. Each gas separation membrane unit 11,
12, 13 in this embodiment employs a single gas separation membrane
module 40 as illustrated in FIG. 2, or employs a module set in
which a plurality of modules 40 are arranged in parallel. The two
opposing surfaces of the casing 31 in each module 40 are open, and
form openings 32. It should be noted that these openings 32 are for
inserting the gas separation membrane 30 into the casing 31, and
are not the openings of the gas separation membrane 30. The gas
separation membrane 30 is housed inside the casing 31 through the
opening 32. In cases where the gas separation membrane 30 is
constituted by a hollow-fiber membrane bundle, the gas separation
membrane 30 is housed inside the casing 31 such that, in a state
where the membrane is housed inside the casing 31, the respective
ends of the hollow-fiber membranes are opened in the vicinity of
the respective openings 32 of the casing 31.
[0032] In a state where the gas separation membrane 30 is housed
inside the casing 31, the gas separation membrane 30 is fixed to
the inner wall of the casing 31 by tube sheets 33, 34 at positions
at respective ends in the Y direction, which is the direction in
which the hollow-fiber membranes extend. The openings 32 of the
casing 31 are closed by respective lids 35, 36. The lid 35 is
provided with a gas inlet port 37. The lid 36 is provided with a
retentate gas discharge port 38. The gas mixture to be separated is
introduced into the module from the gas inlet port 37 of the lid
35. Of the introduced gases, gas that permeated the gas separation
membrane 30 is discharged outside the module from a permeate gas
discharge port 39 provided in the casing 31. On the other hand,
retentate gas that did not permeate the gas separation membrane 30
is discharged outside the module from the retentate gas discharge
port 38 in the lid 36. In some cases, a purge gas supply port (not
illustrated) may be provided in the casing 31. Although the above
explanation is based on the separation membrane module illustrated
in FIG. 2, it goes without saying that the present invention is
applicable to separation membrane modules with other
configurations--for example, the invention is applicable to
shell-feed-type modules.
[0033] Returning to FIG. 1, the first gas separation membrane unit
11 and the second gas separation membrane unit 12 are connected in
series, as illustrated in FIG. 1. More specifically, the first gas
separation membrane unit 11 and the second gas separation membrane
unit 12 are connected by connecting the retentate gas discharge
port 11b of the first gas separation membrane unit 11 and the gas
inlet port 12a of the second gas separation membrane unit 12 by a
retentate gas discharge line 14.
[0034] Further, as illustrated in FIG. 1, the first gas separation
membrane unit 11 and the third gas separation membrane unit 13 are
connected in series. More specifically, the first gas separation
membrane unit 11 and the third gas separation membrane unit 13 are
connected by connecting the permeate gas discharge port 11c of the
first gas separation membrane unit 11 and the gas inlet port 13a of
the third gas separation membrane unit 13 by a permeate gas
discharge line 15.
[0035] A feed gas mixture supply line 16 for supplying a feed gas
mixture, which is the feed supplied from a gas mixture source (not
illustrated), to the first gas separation membrane unit 11 is
connected to the gas inlet port 11a of the first gas separation
membrane unit 11. A first compression means 21 is interposed and
arranged in midstream of the feed gas mixture supply line 16. The
first compression means 21 is provided with the aim of pressurizing
the gas mixture supplied from the gas mixture source, and with the
aim of pressurizing permeate gas discharged from the second gas
separation membrane unit 12 when the permeate gas is returned to
the first gas separation membrane unit 11 and pressurizing
retentate gas discharged from the third gas separation membrane
unit 13 when the retentate gas is returned to the first gas
separation membrane unit 11.
[0036] The permeate gas discharge port 12c of the second gas
separation membrane unit 12 and a position on the suction side of
the first compression means 21 in the feed gas mixture supply line
16 are connected by a permeate gas return line 17. On the other
hand, the retentate gas discharge port 13b of the third gas
separation membrane unit 13 and a position on the suction side of
the first compression means 21 in the feed gas mixture supply line
16 are connected by a retentate gas return line 18.
[0037] The operation of the gas separation system 10 of the present
embodiment configured as above is described below. A feed gas
mixture to be separated is supplied from a gas mixture source (not
illustrated) to the first gas separation membrane unit 11 through
the feed gas mixture supply line 16. Before being supplied, the gas
mixture is pressurized by the first compression means 21, and its
pressure is increased. As for the first compression means 21, it is
possible to use means similar to those conventionally used in this
technical field. For example, a compressor (compressing machine)
may be used.
[0038] The gas mixture includes at least gas A and gas B, which are
two different gas species to be separated. The gas species A and B
are not particularly limited. When the gas mixture pressurized by
the first compression means 21 is supplied to the first gas
separation membrane unit 11, the gas mixture is separated into
permeate gas, which is gas that permeated the gas separation
membrane, and retentate gas, which is gas that did not permeate the
gas separation membrane, due to a difference in permeability with
respect to the gas separation membrane. In the description below,
for convenience' sake, the gas A is a gas having a high
permeability with respect to the gas separation membrane--i.e., a
high-permeability gas; whereas the gas B is a gas having a low
permeability with respect to the gas separation membrane--i.e., a
low-permeability gas. The retentate gas discharged from the first
gas separation membrane unit 11 is a gas in which the gas B is more
concentrated compared to the gas mixture, which is the raw
material. The retentate gas is discharged from the retentate gas
discharge port 11b of the first gas separation membrane unit 11,
and is supplied to the second gas separation membrane unit 12
through the retentate gas discharge line 14. On the other hand, the
permeate gas from the first gas separation membrane unit 11 is a
gas in which the gas A is more concentrated compared to the gas
mixture, which is the raw material. The permeate gas is discharged
from the permeate gas discharge port 11c of the first gas
separation membrane unit 11, and is supplied to the third gas
separation membrane unit 13 through the permeate gas discharge line
15.
[0039] The gas introduced to the third gas separation membrane unit
13 (i.e., a gas-A-enriched gas) is separated into permeate gas and
retentate gas by the unit 13. The permeate gas is a gas in which
the gas A is further concentrated and enriched compared to the gas
introduced to the third gas separation membrane unit 13, and the
permeate gas is taken out from the permeate gas discharge port 13c
of the unit 13. On the other hand, the retentate gas is discharged
from the retentate gas discharge port 13b of the third gas
separation membrane unit 13, and is returned to the suction side of
the first compression means 21 in the feed gas mixture supply line
16 via the retentate gas return line 18 connected to the discharge
port 13b.
[0040] On the other hand, the retentate gas discharged from the
retentate gas discharge port 11b of the first gas separation
membrane unit 11 is introduced to the second gas separation
membrane unit 12. The gas introduced to the second gas separation
membrane unit 12 is separated into permeate gas and retentate gas
by the unit 12. The retentate gas is a gas in which the gas B is
further concentrated and enriched compared to the gas introduced to
the second gas separation membrane unit 12, and the retentate gas
is taken out from the retentate gas discharge port 12b of the unit
12. On the other hand, the permeate gas is discharged from the
permeate gas discharge port 12c of the second gas separation
membrane unit 12, and is returned to the suction side of the first
compression means 21 in the feed gas mixture supply line 16 via the
permeate gas return line 17 connected to the discharge port 12c.
The permeate gas and the retentate gas that have been returned are
mixed with the gas mixture, which is the raw material, and are
pressurized by the first compression means 21.
[0041] Generally speaking, the gas A included in the gas mixture
has a relatively higher permeability than the gas B to all of the
gas separation membrane units 11, 12, 13. On the other hand, the
gas B included in the gas mixture has a relatively lower
permeability than the gas A to all of the gas separation membrane
units 11, 12, 13.
[0042] As regards the gas separation membrane units 11, 12, 13
employed in the gas separation system 10, at least in operation,
the gas permeability of the second gas separation membrane unit 12
is made higher than the gas permeability of the third gas
separation membrane unit 13, and the gas selectivity of the third
gas separation membrane unit 13 is made higher than the gas
selectivity of the second gas separation membrane unit 12.
Inventors of the present invention have found that, by employing
this configuration in a gas separation system in which a first gas
separation membrane unit is connected in series to each of second
and third gas separation membrane units, it is possible to greatly
reduce the membrane area of the second gas separation membrane unit
12 while hardly reducing the purity of the obtained gas and gas
recovery rate--particularly the recovery rate of the
low-permeability gas--compared to cases where the gas separation
selectivities in operation of the respective first to third gas
separation membrane units are all made uniformly high. For example,
in cases where the second gas separation membrane unit 12 is
constituted by hollow-fiber membrane modules as illustrated in FIG.
2, the number of membrane modules can be reduced. Thus, in the
present invention, it is possible to reduce the total membrane area
in the system--e.g., the number of membrane modules--while
maintaining a predetermined gas purity and gas recovery rate, and
thus, initial system cost can be reduced and space saving can be
achieved. It should be noted that, if a passage in the present
Specification simply states "in operation", the operation is not
limited to a specific operation condition, but it goes without
saying that the statement encompasses e.g. both cases where the
units 11 to 13 operate at different temperatures as described
further below, and cases where the units 11 to 13 all operate at
the same temperature.
[0043] The aforementioned gas permeability is the permeability of
the gas A (high-permeability gas), which is the gas--among the
gases A and B included in the gas mixture--of which the
permeability is to be made high in the second gas separation
membrane unit 12. In operation, the gas selectivity and/or gas
permeability of the first gas separation membrane unit 11 may be
the same as, or different from, that of the second gas separation
membrane unit 12. In cases where the selectivity and/or
permeability of the first gas separation membrane unit 11 are/is
different, the selectivity and/or permeability may be higher or
lower than that of the second gas separation membrane unit 12. In
operation, the gas selectivity and/or gas permeability of the first
gas separation membrane unit 11 may be the same as, or different
from, that of the third gas separation membrane unit 13. In cases
where the selectivity and/or permeability are/is different, the
selectivity and/or permeability may be higher or lower than that of
the third gas separation membrane unit 13. Making the gas
selectivity of the first gas separation membrane unit 11 in
operation higher than that of the second gas separation membrane
unit 12--e.g., equal to or higher than that of the third gas
separation membrane unit 13--is preferable from the viewpoint that
the compressor power of the first compression means 21 can be
reduced. Making the gas permeability of the first gas separation
membrane unit 11 in operation higher than that of the third gas
separation membrane unit 13--e.g., equal to or higher than that of
the second gas separation membrane unit 12--is preferable from the
viewpoint that the membrane area in the first gas separation
membrane unit 11 can be reduced.
[0044] In order to make the gas permeability of the second gas
separation membrane unit 12 higher than that of the third gas
separation membrane unit 13, and make the gas selectivity of the
third gas separation membrane unit 13 higher than that of the
second gas separation membrane unit 12 in operation, different
types of membranes may be used for the second gas separation
membrane unit 12 and the third gas separation membrane unit 13. In
order to make the types of membranes different among the units, the
units may use: (1) separation membranes having different chemical
compositions; (2) separation membranes that have the same chemical
composition, but for which the production conditions (e.g.,
conditions for producing the membrane, the heat treatment
temperature, etc.) are different; or (3) separation membranes that
have the same chemical composition and production conditions, but
for which the conditions for surface treatment, such as coating,
are different.
[0045] It is generally known that, even if the same gas separation
membrane is used, by setting the operation temperature relatively
low, the gas permeability is reduced and gas selectivity is
increased, compared to cases where the operation temperature is set
relatively high.
[0046] Based on this fact, in the gas separation system and
enriched gas production method of the present invention, the
operation temperature may be made different among the units to make
the gas permeability of the second gas separation membrane unit 12
higher than that of the third gas separation membrane unit 13, and
make the gas selectivity of the third gas separation membrane unit
13 higher than that of the second gas separation membrane unit 12.
More specifically, it is preferable to set the operation
temperature of the second gas separation membrane unit 12 to a
higher temperature than the operation temperature of the third gas
separation membrane unit 13. By changing the operation temperature
for each unit (for example, operating the third gas separation
membrane unit at a relatively low temperature), even in cases where
the same gas separation membrane is used for the second gas
separation membrane unit 12 and the third gas separation membrane
unit 13, it is possible to achieve the same effects as those in
cases of using different separation membranes. It goes without
saying that the present invention encompasses cases where the gas
selectivity and/or the gas permeability are/is made different among
the units by employing different operation temperatures for each
unit and also by employing different types of membranes for the
second gas separation membrane unit 12 and the third gas separation
membrane unit 13. In cases of setting the operation temperature of
the second gas separation membrane unit 12 to a higher temperature
than that of the third gas separation membrane unit 13, it is
preferable that, from the viewpoint of enhancing the effects of the
present invention, the difference in operation temperature between
the second gas separation membrane unit 12 and the third gas
separation membrane unit 13 is 5.degree. C. or greater, more
preferably 20.degree. C. or greater, and even more preferably
40.degree. C. or greater.
[0047] The operation temperature of the first gas separation
membrane unit may be the same as, or different from, that of the
second gas separation membrane unit. In cases where the operation
temperature is different, it may be higher or lower than that of
the second gas separation membrane unit. The operation temperature
of the first gas separation membrane unit may be the same as, or
different from, that of the third gas separation membrane unit. In
cases where the operation temperature is different, it may be
higher or lower than that of the third gas separation membrane
unit. If the operation temperature of the second gas separation
membrane unit 12 is to be set higher than that of the first gas
separation membrane unit 11, the range of the difference in
operation temperature between the units may be similar to the range
described above as the difference in operation temperature between
the second gas separation membrane unit 12 and the third gas
separation membrane unit 13. Further, if the operation temperature
of the first gas separation membrane unit 11 is to be set higher
than that of the third gas separation membrane unit 13, the range
of the difference in operation temperature between the units may be
similar to the range described above as the difference in operation
temperature between the second gas separation membrane unit 12 and
the third gas separation membrane unit 13.
[0048] The aforementioned gas permeability is the volume of
permeation, through the membrane, of each gas included in the gas
mixture per unit membrane area, per unit time, per unit partial
pressure difference, and can be expressed as P' (unit:
.times.10.sup.-5 cm.sup.3 (STP)/cm.sup.2seccmHg). The gas
selectivity of the membrane can be expressed as the ratio of the
permeability P'.sub.A of the high-permeability gas to the
permeability P'.sub.B of the low-permeability gas (i.e.,
high-permeability gas's permeability P'.sub.A/low-permeability
gas's permeability P'.sub.B).
[0049] From the viewpoint of further enhancing the effects of the
present invention, it is preferable that the ratio of the gas
selectivity of the third gas separation membrane unit 13
(P'.sub.A/P'.sub.B (3)) to the gas selectivity of the second gas
separation membrane unit 12 (P'.sub.A/P'.sub.B (2)) (i.e., the
ratio (P'.sub.A/P'.sub.B (3))/(P'.sub.A/P'.sub.B (2))) in operation
is 1.2 or greater, more preferably 1.5 or greater, even more
preferably 2 or greater. Further, from the viewpoint of further
enhancing the effects of the present invention, it is preferable
that the ratio of the gas permeability (permeability of the
high-permeability gas A) in the second gas separation membrane unit
12 P'.sub.A (2) to the gas permeability (permeability of the
high-permeability gas A) in the third gas separation membrane unit
13 P'.sub.A (3) (i.e., the ratio P'.sub.A (2)/V.sub.A (3)) in
operation is 1.0 or greater, more preferably 1.1 or greater, even
more preferably 1.2 or greater. Various conditions--such as the
system operation temperature, and/or the material, surface
treatment conditions, heat treatment conditions, etc. of the
separation membranes--may be adjusted in order to set the ratio of
the gas permeability and the ratio of the gas selectivity in
operation to values equal to or above the aforementioned upper
limits.
[0050] If the gas selectivity of the first gas separation membrane
unit 11 (P'.sub.A/P'.sub.B (1)) is to be set higher than that of
the second gas separation membrane unit 12, the ratio (P'A/P'.sub.B
(1))/(P'.sub.A/P'.sub.B (2)) may be similar to the aforementioned
ratios described for the ratio (P'.sub.A/P'.sub.B
(3))/(P'.sub.A/P'.sub.B (2)). If the gas permeability of the first
gas separation membrane unit 11 (P'.sub.A (1)) is to be set lower
than that of the second gas separation membrane unit 12, the ratio
P'.sub.A (2)/P'.sub.A (1) may be similar to the aforementioned
ratios described for the ratio P'.sub.A (2)/V.sub.A (3).
[0051] If the gas selectivity of the first gas separation membrane
unit 11 (P'.sub.A/P'.sub.B (1)) is to be set lower than that of the
third gas separation membrane unit 13, the ratio (P'.sub.A/P'.sub.B
(3))/(P'.sub.A/P'.sub.B (1)) may be similar to the aforementioned
ratios described for the ratio (P'.sub.A/P'.sub.B
(3))/(P'.sub.A/P'.sub.B (2)). If the gas permeability of the first
gas separation membrane unit 11 (P'.sub.A (1)) is to be set higher
than that of the third gas separation membrane unit 13, the ratio
P'.sub.A (1)/P'.sub.A (3) may be similar to the aforementioned
ratios described for the ratio P'.sub.A (2)/V.sub.A (3).
[0052] The gas separation membrane to be used in each gas
separation membrane unit 11, 12, 13 may be selected as appropriate
depending on the supplied gas mixture and/or the type of target
product gas. Membranes conventionally used in this technical field
can be used for the gas separation membranes without particular
limitation. Examples of membrane materials include: rubber-state
polymer materials, such as silicone resins and polybutadiene
resins; glass-state polymer materials, such as polyimides,
polyether imides, polyamides, polyamide imides, polysulfones,
polycarbonates, and cellulose; and ceramic materials such as
zeolite. The gas separation membrane may be, for example, a
homogeneous membrane, an asymmetric membrane including a
homogeneous layer and a porous layer, or a microporous membrane.
The gas separation membrane may be housed in the casing in various
forms, such as in a plate-and-frame form, spiral form, or
hollow-fiber form. An example of a particularly preferable gas
separation membrane is an aromatic polyimide hollow-fiber gas
separation membrane having an inner diameter of approx. 30 .mu.m to
500 .mu.m inclusive and having an asymmetric structure in which the
thickness of the homogeneous layer is from 10 nm to 200 nm
inclusive and the thickness of the porous layer is from 20 .mu.m to
200 .mu.m.
[0053] A single gas separation membrane unit may have one gas
separation membrane module, or may have a plurality of gas
separation membrane modules. In cases where a single gas separation
membrane unit includes two or more gas separation membrane modules,
it is preferable that the modules are connected in parallel within
the unit. By providing a plurality of gas separation membrane
modules in each gas separation membrane unit, it is possible to
easily adjust the membrane area of each unit by changing the number
of gas separation membrane modules.
[0054] The gas mixture to be separated by using the gas separation
system 10 of the present embodiment is not particularly limited so
long as it is a gas mixture including two or more gas species. The
gas separation system of the present embodiment can be suitably
used, for example, in a method for separating and recovering
methane gas, which is a low-permeability gas, from a biogas mainly
including methane gas and carbon dioxide gas. Methane gas
corresponds to the gas B which is the low-permeability gas, and
carbon dioxide gas corresponds to the gas A which is the
high-permeability gas. In this example, in cases where, for
example, the separated-and-recovered methane gas is to be supplied
to a town-gas line, a gas compressor may be provided as a
compression means to the retentate gas discharge port 12b of the
second gas separation membrane unit 12 and the methane gas may be
pressurized to high pressures.
[0055] Next, a gas separation system according to a second
embodiment of the invention and an enriched gas production method
according to the second embodiment of the invention using this gas
separation system are described with reference to FIG. 3. In the
description of the second embodiment, features that are the same as
those in the first embodiment are accompanied by the same reference
signs and explanation thereof is omitted, and the description
mainly focuses on features that are different from those in the
first embodiment.
[0056] The gas separation system 10' of the second embodiment
further includes a second compression means 22 in addition to the
first compression means 21. This second compression means 22 is
interposed and arranged in midstream of the permeate gas discharge
line 15. The second compression means 22 is provided with the aim
of pressurizing the permeate gas discharged from the permeate gas
discharge port 11c of the first gas separation membrane unit 11 and
supplying the pressurized permeate gas to the third gas separation
membrane unit 13. The retentate gas discharge port 13b of the third
gas separation membrane unit 13 is connected by the retentate gas
return line 18 to a position on the discharge side of the first
compression means 21, and not to the suction side of the first
compression means 21, in the feed gas mixture supply line 16.
[0057] Like the gas separation system 10 of the first embodiment,
also in this gas separation system 10' of the second embodiment, in
operation, the gas permeability of the second gas separation
membrane unit 12 is made higher than the gas permeability of the
third gas separation membrane unit 13, and the gas selectivity of
the third gas separation membrane unit 13 is made higher than the
gas selectivity of the second gas separation membrane unit 12. In
this way, the membrane area--e.g. the number of membrane
modules--of the second gas separation membrane unit 12 can be
reduced while maintaining the recovery rate of the target gas
(particularly the low-permeability gas B) at an extremely high
level. Thus, even with this gas separation system 10', the membrane
area of the entire system can be reduced, as with the gas
separation system 10 of the first embodiment.
[0058] Particularly, in this gas separation system 10', the
permeate gas discharged from the permeate gas discharge port 11c of
the first gas separation membrane unit 11 is introduced to the
third gas separation membrane unit 13 in a state pressurized by the
second compression means 22. Therefore, in this system 10', the
third gas separation membrane unit 13 can be operated at a
relatively higher pressure, and thus, the membrane area in the
third gas separation membrane unit 13 can be reduced--e.g. the
number of membrane modules can be reduced.
[0059] Further, in this gas separation system 10', the retentate
gas discharged from the retentate gas discharge port 13b of the
third gas separation membrane unit 13 is returned to a position
between the discharge side of the first compression means 21 in the
feed gas mixture supply line 16 and the first gas separation
membrane unit 11. This retentate gas has a high pressure because of
the pressurization by the second compression means 22. By returning
this high-pressure retentate gas, the membrane area necessary in
the first gas separation membrane unit 11 and the second gas
separation membrane unit 12 can be reduced. More specifically, in
cases where the second compression means 22 is not used, not only
the third gas separation membrane unit 13, but also the first gas
separation membrane unit 11 and/or the second gas separation
membrane unit 12 need(s) to have a certain amount of membrane area
in order to recover the permeate gas from the first gas separation
membrane unit 11 at a pressure higher than atmospheric pressure;
whereas, by using the second compression means 22, such a need is
less likely to arise. Thus, the membrane area necessary in the
first gas separation membrane unit 11 and/or the second gas
separation membrane unit 12 can be reduced, as described above.
[0060] For these reasons, the gas separation system 10' of the
second embodiment and the enriched gas production method using the
system can reduce the membrane area in the entire system more
effectively.
[0061] Further, in the second embodiment, the retentate gas at the
high-pressure is supplied between the discharge side of the first
compression means 21 and the first gas separation membrane unit 11
and is mixed with the feed gas mixture. Thus, compared to cases
where the retentate gas is returned to the suction side of the
compression means 21 as in the first embodiment, the amount of gas
taken-in by the first compression means 21 can be reduced. Thus, in
cases where the product gas is the gas B, assuming that the purity
and the recovery rate of the gas are the same among the cases, the
compression power necessary for the first compression means 21 can
be reduced by using both the first compression means 21 and the
second compression means 22 in combination, compared to cases where
the second compression means 22 is not used. More specifically, the
total compression power necessary for the first compression means
21 and the second compression means 22 can be made less than the
compression power necessary for when only the first compression
means 21 is used.
[0062] Also, generally speaking, if the purity and the recovery
rate are the same, the gas separation selectivity is low in cases
where a membrane with a high permeability is used, and this results
in an increase in the gas circulating amount of the entire system
and also an increase in gas compression power. In contrast, in
cases where a membrane with high gas selectivity is used, gas
compression power can be kept small, but the permeability is low,
and so the membrane area needs to be increased. In this regard, as
is clear from the comparison between Comparative Example 3 and
Example 4 described further below, the second embodiment is
advantageous in that, because the retentate gas supplied from the
third gas separation membrane unit 13 to the first gas separation
membrane unit 11 is provided with high pressure by the second
compression means 22, the degree of increase in the compressor
power of the first compression means is small even when the gas
permeability of the second gas separation membrane unit is
increased, and thus, the degree of increase in the total compressor
power of the first compression means and the second compression
means is small.
[0063] The present invention has been described above according to
preferred embodiments thereof, but the present invention is not
limited to the foregoing embodiments. For example, in the foregoing
embodiments, units constituted by gas separation membrane modules
including hollow-fiber membranes were employed as an example of the
gas separation membrane units, but other types of gas separation
membrane units may be employed instead.
[0064] Further, in addition to the compression means employed in
the foregoing embodiments, it is possible to provide a
decompression means on the permeation side of at least one of the
units in order to provide the gas mixture with driving force for
peameating the separation membrane. For example, a known vacuum
pump may be used as such decompression means.
EXAMPLES
[0065] The present invention is described in further detail below
according to Examples thereof. The scope of the present invention,
however, is not limited to these Examples.
Examples 1-3, and Comparative Examples 1 and 2
[0066] A gas mixture including carbon dioxide and methane was
separated by using the gas separation system 10 illustrated in FIG.
1. A compressor was used for the first compression means 21 in the
system 10. The temperature, pressure, flow rate, and composition of
the gas mixture were as shown in Table 1 below. The first to third
gas separation membrane units 11, 12, 13 that were employed were
each made by connecting, in parallel, a plurality of gas separation
membrane modules A or B. The gas separation membrane modules A and
B have the characteristics shown in Table 2 below and are modules
each having a casing in which gas separation membranes consisting
of polyimide hollow-fiber membranes with different compositions are
housed. P'.sub.CO2, P'.sub.CH4, and the ratio P'.sub.CO2/P'.sub.CH4
of the gas separation membrane modules A and B shown in Table 2 are
values at an operation temperature of 50.degree. C. P'.sub.CO2,
P'.sub.CH4, and the ratio P'.sub.CO2/P'.sub.CH4 of the gas
separation membrane module A' shown in Table 2 are values for when
separation is performed by the gas separation membrane module A at
an operation temperature of 100.degree. C. As is clear from Table
2, the gas separation membrane module A has higher gas selectivity
than the gas separation membrane module B. As regards the gas
permeability, the gas separation membrane module B has a higher
permeability than the gas separation membrane module A. When the
gas separation membrane module A is operated at 100.degree. C.
(case A'), the gas permeability is higher and the gas selectivity
is lower than when it is operated at 50.degree. C. (case A).
[0067] Each of the first to third gas separation membrane units 11,
12, 13 that were employed was made by connecting gas separation
membrane modules the type of which is indicated in Table 1 (gas
separation membrane modules A or B) in parallel. The operation
temperature and operation pressure of each gas separation membrane
unit 11, 12, 13 were set to the values indicated in Table 1. The
gas mixture was separated under those conditions. In each of the
Examples and Comparative Examples, the number of modules, the total
membrane area, and compressor power were obtained for when the
methane purity was 95 mol % and the methane recovery rate was 99%.
The results are shown in Table 1. Note, however, that for
Comparative Example 2, the methane recovery rate only reached 96%
regardless of increasing the total membrane area and compressor
power, and thus, the minimum number of modules, minimum total
membrane area, and compressor power were obtained for when the
methane recovery rate was 96%. The results are shown in Table
1.
Examples 4-6, and Comparative Examples 3 and 4
[0068] A gas mixture was separated in the same manner as in Example
1, except that the gas separation system 10' illustrated in FIG. 3
was used. A compressor was used for each of the first and second
compression means 21, 22 in the system 10'. The number of modules,
the total membrane area, and compressor power were obtained for
when the methane purity was 95 mol % and the methane recovery rate
was 99%. Note, however, that for Comparative Example 4, the methane
recovery rate only reached 94.3% regardless of increasing the total
membrane area and compressor power, and thus, the minimum number of
modules, minimum total membrane area, and compressor power were
obtained for when the methane recovery rate was 94.3%. The results
are shown in Table 1.
TABLE-US-00001 TABLE 1 Input Feed gas Operation temperature
Operation pressure Example/ Temper- Flow Composition First Second
Third First unit Second unit Comparative ature Pressure rate
CO.sub.2 CH.sub.4 unit unit unit Supply Permeation Supply
Permeation Example Pattern .degree. C. MPaG Nm.sup.3/h mol % mol %
.degree. C. .degree. C. .degree. C. MPaG MPaG MPaG MPaG Comparative
FIG. 1 25 0.00 300 40 60 50 50 50 0.80 0.30 0.70 0.00 Example 1
Example 1 25 0.00 300 40 60 50 50 50 0.80 0.30 0.70 0.00 Example 2
25 0.00 300 40 60 50 50 50 0.80 0.30 0.70 0.00 Comparative 25 0.00
300 40 60 50 50 50 0.80 0.30 0.70 0.00 Example 2 Example 3 25 0.00
300 40 60 50 100 50 0.80 0.30 0.70 0.00 Comparative FIG. 3 25 0.00
300 40 60 50 50 50 0.80 0.00 0.70 0.00 Example 3 Example 4 25 0.00
300 40 60 50 50 50 0.80 0.00 0.70 0.00 Example 5 25 0.00 300 40 60
50 50 50 0.80 0.00 0.70 0.00 Comparative 25 0.00 300 40 60 50 50 50
0.80 0.00 0.70 0.00 Example 4 Example 6 25 0.00 300 40 60 50 100 50
0.80 0.00 0.70 0.00 Output Compressor Input power Operation Total
System First Second pressure Type of gas separation mem-
performance compres- compres- Example/ Third unit membrane module
Number of modules brane CH.sub.4 CH.sub.4 sion sion Comparative
Supply Permeation First Second Third First Second Third area purity
recovery means means Example Pattern MPaG MPaG unit unit unit unit
unit unit m.sup.2 mol % rate % kW kW Comparative FIG. 1 0.30 0.00 A
A A 48 120 37 2255 95.0 99.0 76.9 -- Example 1 Example 1 0.30 0.00
A B A 48 45 37 1430 95.1 99.0 92.5 -- Example 2 0.30 0.00 B B A 28
44 37 1199 95.1 99.0 101.7 -- Comparative 0.30 0.00 B B B 23 40 19
902 95.1 96.0 82.1 -- Example 2 Example 3 0.30 0.00 A A A 48 81 37
1826 95.0 99.0 95.9 -- Comparative FIG. 3 0.90 0.00 A A A 40 71 8
1309 95.0 99.1 40.6 15.9 Example 3 Example 4 0.90 0.00 A B A 40 22
8 770 95.1 99.1 44.5 15.9 Example 5 0.90 0.00 B B A 20 22 8 550
95.1 99.1 44.7 28.1 Comparative 0.90 0.00 B B B 16 18 5 429 95.1
94.3 41.7 17.5 Example 4 Example 6 0.90 0.00 A A A 40 38 8 946 95.0
99.1 45.4 15.9
TABLE-US-00002 TABLE 2 Type of gas separation Membrane area
membrane per single module P'CO2 P'CH4 P'CO2/P'CH4 module m.sup.2 A
8 0.3 27 11 .sub. A' 11 1.0 11 11 B 20 1.6 13 11 P'CO2 indicates
carbon dioxide gas permeability (unit: .times.10.sup.-5 cm.sup.3
(STP)/cm.sup.2 sec cmHg) P'CH4 indicates methane gas permeability
(unit: .times.10.sup.-5 cm.sup.3 (STP)/cm.sup.2 sec cmHg)
P'CO2/P'CH4 indicates gas selectivity
[0069] As is clear from the results shown in Table 1, Comparative
Example 1--in which the first to third gas separation membrane
units in the gas separation system 10 of FIG. 1 were constituted by
module A having a high gas selectivity and a low gas
permeability--had the largest total membrane area among all the
Examples and Comparative Examples for when the methane purity was
95 mol % and the methane recovery rate was 99%.
[0070] In contrast, it was found that, in the gas separation system
of Examples 1 and 2--in which the gas permeability of the second
gas separation membrane unit 12 was made higher than that of the
third gas separation membrane unit 13 and the gas selectivity of
the third gas separation membrane unit 13 was made higher than that
of the second gas separation membrane unit 12 by employing
different types of membranes--the number of modules in the second
gas separation membrane unit 12 was reduced from 120 (Comparative
Example 1) to 45 or less, which was 37% or less of Comparative
Example 1, even though the gas purity and the gas recovery rate
were the same as those in Comparative Example 1. Accordingly, it
was found that the system's total membrane area in Examples 1 and 2
was reduced from 2255 m.sup.2 (Comparative Example 1) to 1430
m.sup.2 or less, which was 63% or less of Comparative Example
1.
[0071] Further, it was found that Example 3--in which modules
constituted of the same types of membrane were operated at
different temperatures--was capable of achieving the same effects
as Examples 1 and 2. Also, it was found that the gas separation
system 10' illustrated in FIG. 3 was capable of achieving the same
effects as those of the system of FIG. 1.
[0072] Further, as is clear from the comparison between Example 1
and Example 4, between Example 2 and Example 5, and between Example
3 and Example 6, it was found that, by employing the system of FIG.
3, the total membrane area can be further reduced and also
compressor power can be reduced compared to the system of FIG.
1.
REFERENCE SIGNS LIST
[0073] 10, 10': Gas separation system [0074] 11: First gas
separation membrane unit [0075] 11a: Gas inlet port [0076] 11b:
Retentate gas discharge port [0077] 11c: Permeate gas discharge
port [0078] 12: Second gas separation membrane unit [0079] 12a: Gas
inlet port [0080] 12b: Retentate gas discharge port [0081] 12c:
Permeate gas discharge port [0082] 13: Third gas separation
membrane unit [0083] 13a: Gas inlet port [0084] 13b: Retentate gas
discharge port [0085] 13c: Permeate gas discharge port [0086] 14:
Retentate gas discharge line [0087] 15: Permeate gas discharge line
[0088] 16: Feed gas mixture supply line [0089] 17: Permeate gas
return line [0090] 18: Retentate gas return line [0091] 21: First
compression means [0092] 22: Second compression means [0093] 30:
Gas separation membrane [0094] 31: Casing [0095] 32: Opening [0096]
33, 34: Tube sheet [0097] 35, 36: Lid [0098] 37: Gas inlet port
[0099] 38: Retentate gas discharge port [0100] 39: Permeate gas
discharge port [0101] 40: Gas separation membrane module
* * * * *