U.S. patent application number 14/733503 was filed with the patent office on 2015-09-24 for electrically heated garment.
The applicant listed for this patent is Milwaukee Electric Tool Corporation. Invention is credited to Paul Fry, Rick Gray, Jonathan A. Zick.
Application Number | 20150271873 14/733503 |
Document ID | / |
Family ID | 47676876 |
Filed Date | 2015-09-24 |
United States Patent
Application |
20150271873 |
Kind Code |
A1 |
Gray; Rick ; et al. |
September 24, 2015 |
ELECTRICALLY HEATED GARMENT
Abstract
An article of clothing including a garment body and a heating
system coupled to the garment body. The heating system includes a
plurality of heating zones configured to heat different portions of
the garment body. A battery pack supplies power to the heating
system. A controller selectively provides power from the battery
pack to the multiple heating zones. A user input member is provided
for selecting a mode of the controller.
Inventors: |
Gray; Rick; (Bothell,
WA) ; Zick; Jonathan A.; (Waukesha, WI) ; Fry;
Paul; (Sussex, WI) |
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Applicant: |
Name |
City |
State |
Country |
Type |
Milwaukee Electric Tool Corporation |
Brookfield |
WI |
US |
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|
Family ID: |
47676876 |
Appl. No.: |
14/733503 |
Filed: |
June 8, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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13588692 |
Aug 17, 2012 |
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14733503 |
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12940429 |
Nov 5, 2010 |
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13588692 |
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61258714 |
Nov 6, 2009 |
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Current U.S.
Class: |
219/211 |
Current CPC
Class: |
H05B 1/0272 20130101;
A41D 13/0051 20130101 |
International
Class: |
H05B 1/02 20060101
H05B001/02; A41D 13/005 20060101 A41D013/005 |
Claims
1. An article of clothing comprising: a garment body; a heating
system coupled to the garment body, the heating system including a
plurality of heating zones configured to heat different portions of
the garment body; a battery pack for supplying power to the heating
system; a controller for selectively providing power from the
battery pack to the heating zones; and a user input member for
selecting a mode of the controller.
2. The article of clothing of claim 1, wherein the user input
member includes a first zone control button and a second zone
control button to selectively control a respective first heating
zone and a second heating zone of the multiple heating zones.
3. The article of clothing of claim 2, wherein the first zone
control button selectively switches the first heating zone between
an on mode and an off mode.
4. The article of clothing of claim 3, wherein the on mode includes
a plurality of selectable thermal output levels.
5. The article of clothing of claim 1, wherein the user input
member includes a display portion.
6. The article of clothing of claim 5, wherein the display portion
is illuminated.
7. The article of clothing of claim 6, wherein the illumination
indicates a control mode of each heating zone.
8. The article of clothing of claim 6, wherein illumination
indicates a thermal output level of each heating zone.
9. The article of clothing of claim 1, wherein the user input
member is coupled to an outside surface of the jacket.
10. The article of clothing of claim 1, wherein the controller is
configured to monitor a condition of each heating zone.
11. The article of clothing of claim 1, wherein each heating zone
is defined by at least one heater array.
12. The article of clothing of claim 9, wherein a first heater
array is disposed in both a left portion and a right portion of a
torso body of the garment body, and a second heater array is
disposed in a back portion of the garment body.
13. A method of operating a garment heated by a first electric
heater and a second electric heater, powered by a battery pack, and
controlled by a controller via a first user input and a second user
input, the method comprising: actuating the first user input to
cause the first electric heater to enter a first thermal output
mode; actuating the second user input to cause the second electric
heater to enter a second thermal output mode; illuminating the
first user input in response to entering the first thermal output
mode; illuminating the second user input in response to entering
the second thermal output mode; heating a first zone of the garment
with the first electric heater, and heating a second zone of the
garment with the second electric heater.
14. The method of claim 13, further comprising: actuating the first
user input to cause the first electric heater to enter an off mode;
and actuating the second user input to cause the second electric
heater to enter an off mode.
15. The method of claim 13, further comprising: actuating the first
user input to cause the first electric heater to enter a third
thermal output mode different from the first thermal output mode
and the off mode.
16. The method of claim 15, further comprising: actuating the
second user input to cause the second electric heater to enter a
fourth thermal output mode different from the second thermal output
mode and the off mode.
17. The method of claim 15, further comprising: illuminating the
first user input member in response to entering the third thermal
output mode.
18. The method of claim 13, further comprising: monitoring a state
of charge of the battery pack and causing the first electric heater
and the second electric heater to enter the off mode in response to
the state of charge.
19. The method of claim 13, further comprising powering a portable
accessory device with battery pack.
20. The method of claim 19, wherein the portable accessory device
is a power tool.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is continuation of U.S. patent application
Ser. No. 13/588,692, filed Aug. 17, 2012, which is a
continuation-in-part of U.S. patent application Ser. No.
12/940,429, filed Nov. 5, 2010, which claims priority to U.S.
Provisional Patent Application No. 61/258,714, filed Nov. 6, 2009.
This application also claims priority to U.S. Provisional Patent
Application No. 61/525,549, filed Aug. 19, 2011, and U.S.
Provisional Patent Application No. 61/658,662, filed Jun. 12, 2012.
The entire contents of these applications are incorporated herein
by reference.
BACKGROUND OF INVENTION
[0002] The present invention relates to garments, and in
particular, to an electrically heated jacket for providing heat to
a user wearing the jacket.
[0003] Garments, especially outwear such as jackets and parkas, may
be insulated to protect a user from the cold. Insulated jackets
rely on the user's own body heat to keep the user warm. If the
insulation is too thin, the user may be cold. If the insulation is
too thick, the user may overheat.
SUMMARY OF THE INVENTION
[0004] In one embodiment, the invention provides an article of
clothing including a garment body and a heating system coupled to
the garment body. The heating system includes a plurality of
heating zones configured to heat different portions of the garment
body. A battery pack supplies power to the heating system. A
controller selectively provides power from the battery pack to the
multiple heating zones. A user input member is provided for
selecting a mode of the controller.
[0005] In another embodiment, the invention provides a method of
operating a garment heated by a first electric heater and a second
electric heater, powered by a battery pack, and controlled by a
controller via a first user input and a second user input. The
first user input is actuated to cause the first electric heater to
enter a first thermal output mode. The second user input is
actuated to cause the second electric heater to enter a second
thermal output mode. The first user input is illuminated in
response to entering the first thermal output mode. The second user
input is illuminated in response to entering the second thermal
output mode. The first user input is actuated to cause the first
electric heater to enter an off mode. The second user input is
actuated to cause the second electric heater to enter an off
mode.
[0006] Other aspects of the invention will become apparent by
consideration of the detailed description and accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] FIG. 1 is a front view of a jacket according to one
embodiment of the invention.
[0008] FIG. 2 is a rear view of the jacket of FIG. 1.
[0009] FIG. 3 is a detailed view of a rear compartment of the
jacket of FIG. 2, and taken along line 3-3 of FIG. 2.
[0010] FIG. 4 is a perspective view of a battery holder according
to one embodiment of the invention.
[0011] FIG. 5 is a perspective view of a battery pack for use with
the battery holder of FIG. 4.
[0012] FIG. 6 is an exploded view of the battery pack of FIG.
5.
[0013] FIG. 7 is an electrical block diagram for the jacket of FIG.
1.
[0014] FIG. 8 is an image of a heated jacket including a heating
module according to another embodiment of the invention.
[0015] FIG. 9 is an enlarged view of the heated jacket including
the heating module of FIG. 8.
[0016] FIG. 10 is a top perspective view of a portion the heating
module of FIG. 8.
[0017] FIG. 11 is a bottom perspective view of the portion of the
heating module of FIG. 10.
[0018] FIG. 12 is a front view of a display for positioning in an
aperture of the heating module of FIG. 10.
[0019] FIG. 13 is a perspective view of tools and devices usable
with the battery pack of FIG. 5.
[0020] FIG. 14 is a front view of a jacket according to one
embodiment of the invention.
[0021] FIG. 15 is a rear view of the jacket of FIG. 14.
[0022] FIG. 16A is a detailed view of a control input of the jacket
of FIG. 14, and taken along line 16A-16A of FIG. 14.
[0023] FIG. 16B is a detailed view of a rear compartment of the
jacket of FIG. 15, and taken along line 16B-16B of FIG. 15
[0024] FIG. 17 is a perspective view of a battery holder according
to one embodiment of the invention.
[0025] FIG. 18 is a perspective view of a battery pack for use with
the battery holder of FIG. 17.
[0026] FIG. 19 is an exploded view of the battery pack of FIG.
18.
[0027] FIG. 20 is an electrical block diagram for the jacket of
FIG. 14.
[0028] FIG. 21 is an image of a heated jacket including a heating
module according to another embodiment of the invention.
[0029] FIG. 22 is an enlarged view of the heated jacket including
the heating module of FIG. 21.
[0030] FIG. 23 is a top perspective view of a portion the heating
module of FIG. 21.
[0031] FIG. 24 is a bottom perspective view of the portion of the
heating module of FIG. 23.
[0032] FIG. 25 is a front view of a display for positioning in an
aperture of the heating module of FIG. 23.
[0033] FIG. 26 is a perspective view of tools and devices usable
with the battery pack of FIG. 18.
[0034] FIG. 27 is a perspective view of a jacket according to
another embodiment of the invention.
[0035] FIG. 28 is a front view of a control input of the jacket of
FIG. 27.
[0036] FIG. 29 is a diagram of a printed circuit board of the
control input of FIG. 28.
[0037] FIG. 30 is a circuit diagram for the jacket of FIG. 27.
[0038] FIG. 31 is a block diagram of an alternative construction of
the jacket of FIG. 27.
[0039] FIG. 32 is a perspective view of a battery receptacle
module.
[0040] FIG. 33 is another perspective view of the battery
receptacle module of FIG. 32.
[0041] FIG. 34 is a perspective view of a battery and battery
receptacle module according to another aspect of the invention.
[0042] FIG. 35 illustrates a power source adapter for use with the
jacket of FIG. 27.
[0043] FIG. 36 illustrates an electrically heated glove coupled to
an accessory port of a heated jacket.
[0044] FIG. 37 illustrates the electrically heated glove of FIG.
36.
[0045] FIG. 38 illustrates a pocket, including wire routing
features, of the jacket of FIG. 14.
[0046] FIG. 39 illustrates wire routing features on a lining of the
jacket of FIG. 27.
[0047] FIG. 40 also illustrates the wire routing features of FIG.
39.
[0048] FIG. 41 also illustrates the wire routing features of FIG.
39.
[0049] FIG. 42 illustrates a front of a jacket with visibility
features.
[0050] FIG. 43 illustrates a back of a jacket with visibility
features.
[0051] Before any embodiments of the invention are explained in
detail, it is to be understood that the invention is not limited in
its application to the details of construction and the arrangement
of components set forth in the following description or illustrated
in the following drawings. The invention is capable of other
embodiments and of being practiced or of being carried out in
various ways.
DETAILED DESCRIPTION
[0052] FIG. 1 illustrates a heated jacket 10 according to one
embodiment of the invention. The jacket 10 may be constructed in
various sizes to fit a variety of users. The jacket 10 includes
typical jacket features such as a torso body 12, arms 14, a collar
16, and front pockets 18. A front surface 20 of the jacket 10
includes a control input. In the illustrated embodiment, the
control input is a button 22 that may be actuated by user. As
explained in greater detail below, the button 22 includes a display
portion 24 to indicate a status of the heated jacket 10.
[0053] As illustrated in cutaway portions of FIGS. 1 and 2, the
jacket 10 includes a heater array 26. The heater array 26 is
disposed in both a left portion 28 and a right portion 30 of the
torso body 12. In some embodiments, the heater array 26 may extend
into the arms 14 and/or collar 16. In other embodiments the jacket
may include a first heater array and second heater array arranged
as an upper module and a lower module, respectively. In the
illustrated embodiment, the heater array 26 is controlled via the
button 22 shown in FIG. 1. In other embodiments, multiple heater
arrays may be controlled individually via a single control input or
multiple control inputs. The heating array 26 may include resistive
heating coils formed of carbon fibers, high density carbon fibers,
or other heating devices. The heated jacket 10 is capable of
maintaining a temperature of up to 110 degrees Fahrenheit, although
in further embodiments lower or greater temperatures are possible
depending upon the heat source.
[0054] As illustrated in FIG. 2, the heated jacket 10 includes a
compartment 32 located on a lower portion of the back torso body.
The compartment 32 houses an electrical component, such as a
battery pack and battery holder. As illustrated in FIG. 3, the
compartment 32 includes a zipper 34, providing selective access by
a user to the compartment 32 in order to access the battery pack
and other electrical components. FIG. 4 illustrates one example of
a battery holder 36. The battery holder 36 is configured to receive
a battery pack 38, such as the battery pack illustrated in FIG.
5.
[0055] Referring to FIG. 5, the battery pack 38 is a lithium-based,
rechargeable battery pack. The battery pack 38 is removably and
interchangeably connected to the battery holder 36 to provide power
to the jacket 10 during operation and to facilitate recharging of
the battery pack 38 when not in use. In some embodiments, the
battery pack 38 may be used with other types of cordless,
battery-powered tools or devices. FIG. 13, discussed below,
illustrates exemplary tools and devices with which the battery pack
38 may be used. The battery pack 38 also may be used with other
power tools or sensing devices not specifically discussed
herein.
[0056] As illustrated in FIGS. 5 and 6, the battery pack 38
includes a casing 40, an outer housing 42 coupled to the casing 40,
and a plurality of battery cells 44 positioned within the casing
40. The casing 40 is shaped and sized to fit within a cavity 46 of
the battery holder 36 illustrated in FIG. 4, or alternatively, in a
power tool or non-motorized sensing device to connect the battery
pack 38 to the tool or device. The casing 40 includes an end cap 48
to substantially enclose the battery cells 44 within the casing 40.
The illustrated end cap 48 includes two power terminals 50
configured to mate with corresponding power terminals 60 (FIG. 7)
extending within the cavity 46 of the battery holder 36. In other
embodiments, the end cap 48 may also include sense or communication
terminals that are configured to mate with corresponding terminals
within the battery holder or a tool. The outer housing 42 includes
a latching arrangement 52 for positively engaging the battery pack
38 with the battery holder 36. The latching arrangement 52 includes
latching tabs 54 and resilient actuating portions 56. The latching
tabs 54 are configured to engage corresponding recesses within the
cavity 46 of the battery holder 36. The resilient actuating
portions 56 are coupled to the latching tabs 54 and are configured
for a user to selectively disengage the latching tabs 54 from the
battery holder 36.
[0057] As shown in FIG. 6, the battery pack 38 includes three
battery cells 44 positioned within the casing 40 and electrically
coupled to the terminals 50. The battery cells provide operational
power (e.g., DC power) to the jacket 10 or other device. In the
illustrated embodiment, the battery cells 44 are arranged in
series, and each battery cell has a nominal voltage of
approximately four-volts (4.0V), such that the battery pack 38 has
a nominal voltage of approximately twelve-volts (12V). The cells 44
also have a capacity rating of approximately 1.4 Ah. In other
embodiments, the battery pack 38 may include more or fewer battery
cells 44, and the cells 44 can be arranged in series, parallel, or
a serial and parallel combination. For example, the battery pack 38
can include a total of six battery cells in a parallel arrangement
of two sets of three series-connected cells. The series-parallel
combination of battery cells creates a battery pack having a
nominal voltage of approximately 12V and a capacity rating of
approximately 2.8 Ah. In other embodiments, the battery cells 44
may have different nominal voltages, such as, for example, 3.6V,
3.8V, 4.2V, etc., and/or may have different capacity ratings, such
as, for example, 1.2 Ah, 1.3 Ah, 2.0 Ah, 2.4 Ah, 2.6 Ah, 3.0 Ah,
etc. In other embodiments, the battery pack 38 can have a different
nominal voltage, such as, for example, 10.8V, 14.4V, etc. In the
illustrated embodiment, the battery cells 44 are lithium-ion
battery cells having a chemistry of, for example, lithium-cobalt
(Li--Co), lithium-manganese (Li--Mn), or Li--Mn spinel. In other
embodiments, the battery cells 44 may have other suitable lithium
or lithium-based chemistries.
[0058] The heated jacket 10 includes control circuitry for the
heater array 26 and battery pack 38. FIG. 7 is a block diagram of
the heated jacket 10. A battery controller 58 receives electricity
from the battery pack 38 via battery terminals 60 (disposed within
the battery holder 36). The battery controller 58 may be configured
to monitor a state of charge of the battery pack 38 and, if
necessary, shutdown the heater array 26.
[0059] A heater controller 62 receives inputs from the control
button 22 and selectively powers the heater array 26 depending upon
the selected thermal output. The display portion 24 is selectively
illuminated based upon the selected thermal output setting. The
heater controller 62 may be configured to monitor a plurality of
conditions of the jacket 10 including, but not limited to, an
amount of current drawn by the heater array 26. The controllers 58,
62 are, for example, microprocessors, microcontrollers, or the
like, and are configured to communicate with one another. In the
illustrated embodiment, the battery controller 58 provides
information to the heater controller 62 related to a battery pack
temperature or voltage level. The heater controller 62 and the
battery controller 58 also include low voltage monitors and
state-of-charge monitors. The monitors are used to determine
whether the battery pack 38 is experiencing a low voltage
condition, which may prevent proper operation of the heater array
26, or if the battery pack 38 is in a state-of-charge that makes
the battery pack 38 susceptible to being damaged. If such a low
voltage condition or state-of-charge exists, the heater array 26 is
shut down or the battery pack 38 is otherwise prevented from
further discharging current to prevent the battery pack from
becoming further depleted.
[0060] The heated jacket 10 illustrated in FIGS. 1 and 2 may be
operated as follows. To turn on the heated jacket 10, a user
presses and holds the control button 22 for a first period (e.g.,
three seconds). When first turned on, the heater controller 62
causes the heated jacket 10 to enter pre-heat mode. The heated
jacket 10 remains in a pre-heat mode for a period (e.g., five
minutes) and then the heater controller 62 switches the heater
array 26 to a medium thermal output setting. The user may adjust
the thermal output setting by actuating the control button 22. Each
press of the control button 22 will cycle the heater controller 62
through one of a sequence of thermal output settings (e.g., low,
medium, high). In order to turn off the heated jacket 10 (or
de-energize the heater array 26), the user presses and holds the
control button 22 for a third period (e.g., three seconds).
[0061] As mentioned previously, the control button 22 includes an
illuminated display portion 24 to indicate a status of the heaters.
The display portion may be, for example, one or more LEDs. In the
pre-heat mode, the display portion 24 flashes red. At a low thermal
output setting, the display portion 24 glows blue. At a medium
thermal output setting, the display portion 24 glows white. At a
high thermal output setting, the display portion glows red. Other
embodiments may use various other colors or light patterns to
indicate thermal output settings. Still other embodiments may
indicate a state of charge of the battery pack 38.
[0062] FIG. 8 illustrates a heated jacket 110 according to another
embodiment of the invention. The heated jacket 110 may be
constructed in various sizes to fit a variety of users. FIG. 9 is
an enlarged view of a heating module 164, which is coupled to an
outside surface of the jacket 110 by way of a strap 166.
Alternatively, the heating module 164 may be coupled to an inner
surface of the jacket 110 or disposed inside of an inner pocket of
the jacket 110.
[0063] The heating module 164 includes a battery pack holder 136
(FIGS. 10 and 11) and a battery pack 38 (FIG. 5). The heating
module 164 is electrically coupled to one or more heating coils
(not shown) positioned within the jacket 110 to heat the jacket and
provide heat to a user wearing the jacket. In the illustrated
embodiment, multiple heating coils are employed and positioned in
various locations, or zones, within the jacket. For example,
separate heating coils may be positioned in an upper torso area and
a lower torso area, and may be separately controllable by the user.
In further embodiments, a single heating coil may be used, or the
heating coils may be positioned at other locations within the
jacket, (e.g., the back, arms, etc.).
[0064] FIGS. 10 and 11 illustrate the battery holder 136 of the
heating module 164 in greater detail. With reference to FIG. 11,
the battery holder 136 includes an aperture 168 for receiving an
end of a cord (not shown), the cord being connected to the one or
more heating coils and including a male connector terminal. A
female connector (not shown) is positioned within the battery
holder 136 adjacent the aperture 168 to receive the male connector
and form an electrical connection between the heating coils and the
battery pack 38. The battery holder 136 also includes a hook 170
for securing the cord disposed between the connector and the jacket
110.
[0065] With further reference to FIG. 10, the battery holder 136
includes a housing portion 172 for electrical components, including
a circuit board (not shown). The housing portion 172 includes a
first button 174, a second button 176 and a display 178. The first
button 174 and the second button 176 are capable of communicating
with the electrical components. In the illustrated embodiment, the
first button 174 is pressed by a user to increase the temperature
of the heating coils, and the second button 176 is pressed by a
user for lowering the temperature of the heating coils. In the
illustrated embodiment of FIG. 12, the display 178 is a seven
segment display for representing a heating level indicative of the
temperature of the heating coils.
[0066] With reference to FIG. 11, the battery holder 136 includes a
power indicator 182, such as a light emitting diode (LED) that
displays to the user when lit that the battery is connected, the
heating coils are on, or the like. A portion of the battery holder
136 defines a battery cavity 184 for receiving the battery pack 38
(FIG. 5).
[0067] In other embodiments, the battery holder 136 includes an
on/off switch (such as the control button 22 discussed above), a
fuel gauge that displays the amount of battery power remaining, and
a user interface including heat zone controls to individually
control the heating coils if multiple heating coils are
employed.
[0068] FIG. 13 illustrates exemplary power tools and sensing
devices with which the battery pack 38 may be usable. The battery
pack 38 may be usable with power tools such as a drill 202, a pipe
cutter 204, an impact driver 206, and a reciprocating saw 208. The
battery pack 38 may also be usable with non-motorized sensing
devices such as a visual inspection camera 212, an infrared sensor
214 (such as a thermometer or thermal imaging camera), a clamp-type
multimeter 216, and a wall scanner 218 (such as a "stud
finder").
[0069] FIGS. 14 and 15 illustrate a heated jacket 310 according to
one embodiment of the invention. The jacket 310 may be constructed
in various sizes to fit a variety of users. The heated jacket 310
is capable of maintaining a temperature of up to 110 degrees
Fahrenheit, although in further embodiments lower or greater
temperatures are possible depending upon the heat source. The
jacket 310 includes typical jacket features such as a torso body
312, arms 314, a back 315, a collar 316, and front pockets 318. The
jacket 310 further includes a heating system having multiple
heating zones. A front face 320 of the jacket 310 includes a
control input 321 that is itself sealed or has a sealed connection
to the jacket, such that the control input 321 is protected from
environmental conditions. In the illustrated embodiment, the
control input 321 is configured to be actuated by a user to direct
the control of the jacket heating system and heating zones. As
illustrated in FIG. 16A and explained in greater detail below, the
control input 321 includes three zone control buttons 322a, 322b,
and 322c and an on/off button 323. Further, each of the zone
control buttons 322a, 322b, 322c and the on/off button 323 include
a display portion 324a, 324b, 324c, 324d (FIG. 20; e.g., a LED or
other type of illumination embedded into each of the above
buttons), respectively, to indicate the status of the jacket based
on the inputs associated with pressing these buttons. In other
embodiments, the display portion 324 may be configured as a single
display panel or display lights/illumination separate from the
above buttons. Further, the control input 321 may be configured at
different locations on the outside or the inside of the jacket, may
be configured with different orientations for the buttons, and may
be separated into multiple control inputs at different locations on
the jacket.
[0070] As illustrated in cutaway portions of FIGS. 14 and 15, the
jacket 310 includes a heating system made up of a first heater
array 326 and a second heater array 327. The first heater array 326
is disposed in both a left portion 328 and a right portion 330 of
the torso body 312. The second heater array 327 is disposed in the
back 315. The heating system is further made up of a third heater
array 329 (FIG. 20) disposed in the front pockets 318. The heating
arrays may include resistive heating coils formed of carbon fibers,
high density carbon fibers, or other heating devices. In other
embodiments, the heating system may include a fourth heater array
(not shown) disposed in the arms 314 and/or a fifth heat array (not
shown) disposed in the collar 16, and/or additional heater arrays,
and may further have different configurations of the heater arrays,
as the different heater arrays may be alternatively configured to
extend into or be removed from other parts of the jacket 310.
[0071] As illustrated in FIG. 15, the heated jacket 310 includes a
compartment 332 located on a lower portion of the back torso body
315. The compartment 332 houses an electrical component, such as a
battery pack 338 and a battery holder 336. As illustrated in FIG.
16B, the compartment 332 includes a zipper 334, providing selective
access by a user to the compartment 332 in order to access the
battery pack 338 and other electrical components. FIG. 17
illustrates one example of a battery holder 336. The battery holder
336 is configured to receive the battery pack 338, such as the
battery pack 338 illustrated in FIG. 18. The battery holder 336
also includes a USB-type port 337 for communicating with and
charging other devices, such as a digital media player, an
iPOD.RTM., or similar device
[0072] Referring to FIG. 18, the battery pack 338 is a
lithium-based, rechargeable battery pack. The battery pack 338 is
removably and interchangeably connected to the battery holder 336
to provide power to the jacket 310 during operation and to
facilitate recharging of the battery pack 338 when not in use. In
some embodiments, the battery pack 338 may be used with other types
of cordless, battery-powered tools or devices. For example, the
battery pack 338 may be usable with a drill, a PVC pipe cutter, an
impact driver, and a metal pipe cutter, or other tools. The battery
pack 338 may also be usable with a non-motorized sensing device
such as a thermal imaging camera, a micro-inspection camera, a wall
scanner, a digital multimeter, a thermometer, and a gas detector. A
variety of such tools and devices are illustrated in FIG. 26.
Furthermore, the battery pack 338 may be used with other power
tools or sensing devices not specifically discussed herein.
[0073] As illustrated in FIGS. 18 and 19, the battery pack 338
includes a casing 340, an outer housing 342 coupled to the casing
340, and a plurality of battery cells 344 positioned within the
casing 340. The casing 340 is shaped and sized to fit within a
cavity 346 of the battery holder 336 illustrated in FIG. 17, or
alternatively, in a power tool or non-motorized sensing device to
connect the battery pack 338 to the tool or device. The casing 340
includes an end cap 348 to substantially enclose the battery cells
344 within the casing 340. The illustrated end cap 348 includes two
power terminals 350 configured to mate with corresponding power
terminals 360 (FIG. 20) extending within the cavity 346 of the
battery holder 336. In other embodiments, the end cap 348 may also
include sense or communication terminals that are configured to
mate with corresponding terminals within the battery holder or a
tool. The outer housing 342 includes a latching arrangement 352 for
positively engaging the battery pack 338 with the battery holder
336. The latching arrangement 352 includes latching tabs 354 and
resilient actuating portions 356. The latching tabs 354 are
configured to engage corresponding recesses within the cavity 346
of the battery holder 336. The resilient actuating portions 356 are
coupled to the latching tabs 354 and are configured for a user to
selectively disengage the latching tabs 354 from the battery holder
336.
[0074] As shown in FIG. 19, the battery pack 338 includes three
battery cells 344 positioned within the casing 340 and electrically
coupled to the terminals 350. The battery cells provide operational
power (e.g., DC power) to the jacket 310 or other device. In the
illustrated embodiment, the battery cells 344 are arranged in
series, and each battery cell has a nominal voltage of
approximately four-volts (4.0V), such that the battery pack 338 has
a nominal voltage of approximately twelve-volts (12V). The cells
344 also have a capacity rating of approximately 1.4 Ah. In other
embodiments, the battery pack 338 may include more or fewer battery
cells 344, and the cells 344 can be arranged in series, parallel,
or a serial and parallel combination. For example, the battery pack
338 can include a total of six battery cells in a parallel
arrangement of two sets of three series-connected cells. The
series-parallel combination of battery cells creates a battery pack
having a nominal voltage of approximately 12V and a capacity rating
of approximately 2.8 Ah. In other embodiments, the battery cells
344 may have different nominal voltages, such as, for example,
3.6V, 3.8V, 4.2V, etc., and/or may have different capacity ratings,
such as, for example, 1.2 Ah, 1.3 Ah, 2.0 Ah, 2.4 Ah, 2.6 Ah, 3.0
Ah, etc. In other embodiments, the battery pack 338 can have a
different nominal voltage, such as, for example, 10.8V, 14.4V, etc.
In the illustrated embodiment, the battery cells 344 are
lithium-ion battery cells having a chemistry of, for example,
lithium-cobalt (Li--Co), lithium-manganese (Li--Mn), or Li--Mn
spinel. In other embodiments, the battery cells 344 may have other
suitable lithium or lithium-based chemistries.
[0075] The heated jacket 310 includes control circuitry for the
heating system having multiple heating zones. FIG. 20 is an
electrical block diagram of the heated jacket 310. A battery
controller 358 receives electricity from the battery pack 338 via
battery terminals 360 (disposed within the battery holder 336). The
battery controller 358 may be configured to monitor a state of
charge of the battery pack 338 and, if necessary, shutdown the
heater array 326.
[0076] As shown in FIG. 20, a heater controller 362 receives inputs
from the control input 321 and selectively powers the heater arrays
326, 327, 329 depending upon a desired thermal output. The display
portion 324a, 324b, 324c, 324d, associated with the particular
control input button described above, is illuminated based upon the
current status of that input button. The heater controller 362 may
be configured to monitor a plurality of conditions of the jacket
310 including, but not limited to, an amount of current drawn by
the heater arrays 326, 327, 329. The controllers 358, 362 are, for
example, microprocessors, microcontrollers, or the like, and are
configured to communicate with one another. In the illustrated
embodiment, the battery controller 358 provides information to the
heater controller 362 related to a battery pack temperature or
voltage level. The heater controller 362 and the battery controller
358 also include low voltage monitors and state-of-charge monitors.
The monitors are used to determine whether the battery pack 338 is
experiencing a low voltage condition, which may prevent proper
operation of the heater arrays 326, 327, 329 or if the battery pack
338 is in a state-of-charge that makes the battery pack 338
susceptible to being damaged. If such a low voltage condition or
state-of-charge exists, the heater arrays 326, 327, 329 are shut
down or the battery pack 338 is otherwise prevented from further
discharging current to prevent the battery pack from becoming
further depleted.
[0077] In the illustrated embodiment, the heating system and
heating arrays 326, 327, 329 are configured to be actuated via the
control input 321 (FIG. 14). The on/off button 323 is configured to
turn the heating system on and off and also is configured to change
thermal output setting of the heating system, including a high
thermal output setting, a medium thermal output setting, and low
thermal output setting. More specifically, the on/off button is
configured to turn the heating system on after being pressed and
held for a designated period of time (e.g., 1.5 seconds), such that
all heating arrays 326, 327, 329 are turned on and automatically
set to an initial predetermined thermal output setting. Subsequent
presses of the on/off button change the thermal output setting
according to sequence, such that the next press of the on/off
button changes the heating system to the high thermal output
setting. A further press of the on/off button changes the heating
system to the medium thermal output setting. A further press of the
on/off button changes the heating system to the low thermal output
setting. A further press of the on/off changes the heating system
back to the high thermal output setting to complete the sequence of
high, medium, low, high, medium, low, and so on. The heating system
is on, if any of the heating arrays 326, 327, 329 are on. The
on/off button is configured to turn the heating system off after
being pressed and held for designated period of time (e.g., 1.5
seconds). In other embodiments, it is conceivable that the number
of thermal output settings, the initial thermal output setting, and
the sequence of thermal output settings could vary.
[0078] While the heating system is on, the zone control buttons
322a, 322b, 322c are each configured to turn a particular heater
array on and off. More specifically, zone control button 322a is
configured to turn the first heater array 326 on and off, zone
control button 322b is configured to turn the second heater array
327 on and off, and zone control button 322c is configured to turn
the third heater array 329 on and off. Subsequent presses of any
one of the zone control buttons switches alternate the associated
heating array between on and off. In other embodiments, it is
conceivable that multiple heater arrays may be controlled
individually via a single control input button or multiple control
input buttons.
[0079] The heated jacket 310 illustrated in FIGS. 14 and 15 may be
operated as follows. To turn on the heated jacket 310, a user
presses and holds the on/off button 323 for a designated period of
time (e.g., 1.5 seconds). When first turned on, the heater
controller 362 causes the heated jacket 310 to enter pre-heat mode.
The heated jacket 310 remains in a pre-heat mode for a period
(e.g., five minutes) and then the heater controller 362 switches
the heater arrays 326, 327, 329 to a medium thermal output setting.
The user may adjust the thermal output setting by actuating the
on/off button 323, as discussed above. Each press of the on/off
button 323 will cycle the heater controller 362 through one of a
sequence of thermal output settings (e.g., high, medium, low). In
order to turn off the heated jacket 10, the user presses and holds
the on/off button for a designated period of time (e.g., 1.5
seconds).
[0080] As mentioned previously, the control input buttons 322a,
322b, 322c, 323 each include an illuminated display portion 324a,
324b, 324c, 324d to indicate a status of the heating system. As
discussed above, the display portion may be, for example, one or
more LEDs. The display portions 324a, 324b, 324c illuminate to
indicate that their associated heating arrays are on. In the
pre-heat mode, the display portion 324d on the on/off button 323
flashes red. At a low thermal output setting, the display portion
324d glows blue. At a medium thermal output setting, the display
portion 324d glows white. At a high thermal output setting, the
display portion 324d glows red. Other embodiments may use various
other colors or light patterns to indicate thermal output settings.
Still other embodiments may indicate a state of charge of the
battery pack 338.
[0081] Various modifications of the control method or sequence are
possible. For example, in other embodiments, the user may select a
desired temperature rather than a thermal output setting.
[0082] FIG. 21 illustrates a heated jacket 410 according to another
embodiment of the invention. The heated jacket 410 may be
constructed in various sizes to fit a variety of users. FIG. 22 is
an enlarged view of a heating module 464, which is coupled to an
outside surface of the jacket 410 by way of a strap 466.
Alternatively, the heating module 464 may be coupled to an inner
surface of the jacket 410 or disposed inside of an inner pocket of
the jacket 410.
[0083] The heating module 464 includes a battery pack holder 436
(FIGS. 23 and 24) and a battery pack 338 (FIG. 18). The heating
module 464 is electrically coupled to one or more heating coils
(not shown) positioned within the jacket 410 to heat the jacket and
provide heat to a user wearing the jacket. In the illustrated
embodiment, multiple heating coils are employed and positioned in
various locations, or zones, within the jacket. For example,
separate heating coils may be positioned in an upper torso area and
a lower torso area, in a back area, and in front pockets, and may
be separately controllable by the user. In further embodiments, a
single heating coil may be used, or the heating coils may be
positioned at other locations within the jacket, (e.g., the back,
arms, etc.).
[0084] FIGS. 23 and 24 illustrate the battery holder 436 of the
heating module 464 in greater detail. With reference to FIG. 23,
the battery holder 436 includes an aperture 468 for receiving an
end of a cord (not shown), the cord being connected to the one or
more heating coils and including a male connector terminal. A
female connector (not shown) is positioned within the battery
holder 436 adjacent the aperture 468 to receive the male connector
and form an electrical connection between the heating coils and the
battery pack 338. The battery holder 436 also includes a hook 470
for securing the cord disposed between the connector and the jacket
410, and a USB port 475 for communicating with and charging other
devices, such as a digital media player, an iPOD.RTM., or similar
device.
[0085] With further reference to FIG. 23, the battery holder 436
includes a housing portion 472 for electrical components, including
a circuit board (not shown). The housing portion 472 includes a
first on/off button 474, three zone control buttons 476a, 476b,
476c, and a display 478. The first button 174 and the zone buttons
476a, 476b, 476c are capable of communicating with the electrical
components. In the illustrated embodiment, the on/off button 474
and zone control buttons 476a, 476b, 476c are configured and
operate similarly to the above control input buttons 322a, 322b,
322c, 323. In the illustrated embodiment of FIG. 25, the display
478 is a seven segment display for representing a heating level
indicative of the temperature of the heating coils.
[0086] With reference to FIG. 24, the battery holder 436 includes a
power indicator 482, such as a light emitting diode (LED) that
displays to the user when lit that the battery is connected, the
heating coils are on, or the like. A portion of the battery holder
436 defines a battery port 484 for receiving the battery pack 338
(FIG. 18). In other embodiments, the battery holder 436 includes a
fuel gauge that displays the amount of battery power remaining.
[0087] FIG. 27 illustrates a heated jacket 488 according to another
embodiment of the invention. The jacket 188 includes an outer shell
492 with left and right front pockets 496 and 498, and a chest
pocket 502. FIG. 38 illustrates a rear compartment 506 of the
jacket 488. Referring to FIG. 30, the heated jacket 488 includes a
heating system 510 including a core heater array 514 and a pocket
heater array 518. The core heater array 514 includes a right chest
heating module 522, a left chest heating module 526, and a back
heating module 530. The pocket heater array 518 includes a right
pocket heating module 534 and a left pocket heating module 538. The
heater arrays 514 and 518 may include resistive heating coils
formed of carbon fibers, high density carbon fibers, or other
heating devices.
[0088] The core heater array 514 and pocket heater array 518 are
controlled via a heater control module 542. The heater control
module 542 is coupled to a chest portion 546 of the jacket 488
(FIG. 27). Referring to FIG. 28 an external surface 550 of the
heater control module 542 provides access to a first heater control
button 554 and a second heater control button 558. The first heater
control button 554 may be, for example a control input for the core
heater array 514 (FIG. 30), while the second heater control button
558 may be, for example, a control input for the pocket heater
array 518.
[0089] Referring to FIG. 29, the first heater control button 554
and the second heater control button 558 are coupled to a printed
circuit board (PCB) 562 of the heater control module 542. Each of
the first control button 554 and the second control button 558 has
an array of light emitting diodes (LEDs) 566 associate with it.
More specifically, each button has associated with it a first pair
of LEDs (e.g., red LEDs) 570, a second pair of LEDs (e.g., white
LEDs) 574, and a third pair of LEDs (e.g., blue LEDs) 578. The LEDs
566 illuminate the external surface 550 of the heater control
module 542 (FIG. 28) to provide indication of a control mode of the
core heater array 514 (as selected by the first button 554) or the
pocket heater array 518 (as selected by the second button 558). For
example, illumination of the red LEDs 570 may indicate a high
thermal output setting, illumination of the white LEDs 574 may
indicate a medium thermal output setting, and illumination of the
blue LEDs 578 may indicate a low thermal output setting. The heater
arrays 514 and 518 are indicated as being off when no LED is
illuminated.
[0090] To turn on either of the heater arrays 514 or 518, a heater
control button 554 or 558, respectively, is pressed by the user and
held for a period of, for example, 0.5-2.5 seconds. A temperature
setting (e.g., high, medium, or low) of the core heater array 514
or pocket heater array 518 may be selected by again pressing the
respective first heater control button 554 or the second heater
control button 558. The heater arrays 514, 518 may be turned off by
pressing and holding the respective heater control buttons 554, 558
for a period of 0.5 to 2.5 seconds.
[0091] FIG. 31 is an electrical block diagram of the heated jacket
488. A battery receptacle 482 receives electricity from a battery
pack (e.g., the battery pack 338 of FIG. 5) and supplies
electricity to the heater control module 542 for distribution to
the heater arrays 514, 518. FIG. 32 illustrates the battery
receptacle 582 according to a first configuration. The battery
receptacle 582 is configured to receive the 12 volt lithium-ion
battery pack 338 (FIG. 18). A heater supply cable 586 from the
heater control module 542 is detachably coupled the battery
receptacle 582. The battery receptacle 582 also includes an
accessory port 590. The accessory port 590 may be in the form of a
USB outlet for receiving a USB cable 594. The USB cable may, in
turn, be coupled to an accessory device such as smart phone or MP3
player. Referring to FIG. 33, the battery receptacle 582 includes a
battery state-of-charge indicator 598. A state-of-charge may be
indicated by the illumination of one or more LEDs.
[0092] FIG. 34 illustrates a battery receptacle 602 according to
another configuration. The battery receptacle 602 is configured to
receive, for example, an 18 volt lithium-ion battery pack 606.
[0093] FIG. 35 illustrates an adapter 610 that may be used with the
heated jacket in place of a battery and battery receptacle. The
adapter 610 includes an input plug 614 for mating with a 12V outlet
cigarette lighter-type socket of a motor vehicle. An output plug
618 connects to heated jacket 488.
[0094] Referring to FIG. 31, the heater control module 542 may also
interface with a heated accessory device 622. When a heated
accessory device 622 is coupled to the jacket 488 and detected by
the heater control module 542, the heater control module 542
deactivates the pocket heater array 518 and selective provides
power to the heated accessory device 622. The second heater control
button 558 may then be used to control a thermal output setting of
the accessory device 622 in a manner similar to that used to
control the pocket heater array 518.
[0095] FIG. 36 illustrates an exemplary heated accessory device
622, in the form of an electrically heated glove 622. Each glove
622 includes a resistive heating element. A power cord 626 is
coupled to the heating element. The power cord 626 includes a
connector 630 for connecting to the electrical system of the heated
jacket 488.
[0096] FIG. 37 illustrates the heated gloves 622 connected to a
left sleeve portion 634 and a right sleeve portion 638 of a heated
jacket. An accessory power port 642 is coupled to each sleeve
portion 634, 638. The accessory power ports 642 include a body 646
that is coupled to an outer surface 650 of the sleeves 634, 638 by
sewing, rivets, adhesives or other attachment means. The body 646
defines a power receptacle. The power receptacle is in electrical
communication with the heater control module 542 (FIG. 31). Each
power receptacle is configured to receive the connector 630 of the
power cord 626 of a heated accessory device 322, such that the
device is selectively powered by the heater control module 542.
[0097] FIGS. 38-41 illustrate accessory wire routing features that
may be incorporated into a heated jacket, such as the heated jacket
488 of FIG. 27. Referring to FIG. 38, the rear compartment 506 may
serve, for example, to hold and secure the battery receptacle 582
(FIG. 32) and battery 338 (FIG. 18). Grommets 650 are coupled to
the jacket shell 492 inside the rear compartment 506. The grommets
650 surround openings through the jacket shell. FIGS. 39-41
illustrate a liner 654 of the jacket 488. The jacket 488 defines an
open space between the outer shell 492 (FIG. 38) and the liner 654
(FIGS. 39-41). Grommets 650 are coupled to the liner 654 and
surround openings through the liner 654. The grommets 650
facilitate the passage of accessory wires from the liner 654,
through the open space, and through the outer shell 492 to the rear
compartment 506. For example, a USB-type wire 594 of a device may
be coupled to the accessory port 590 of a battery receptacle 582
(FIGS. 32-33) that is stored in the rear compartment (FIG. 38)
506.
[0098] Referring to FIGS. 39-41, additional wire routing features
are coupled to the jacket liner 654. These additional features
include wire routing tabs 658 and wire routing channels 662.
[0099] The wire routing tabs 658 include a cloth tab member 664
that is sewn to the liner 654 along a tab seam 666. Opposite the
tab seam 666, hook and loop fasteners 670 are coupled to the tab
members 662 and jacket liner 654, to facilitate capturing a section
of wire (e.g., 594) between the liner 654 and the tab member
664.
[0100] The wire routing channels 662 include a cloth channel member
674 that is sewn to the liner 654 along a channel seam 678.
Opposite the channel seam 678, hook and loop fasteners 670 are
coupled to the channel member 674 and the jacket liner 654, to
facilitate capturing a section of wire 594 between the liner 654
and the channel member 674. In other embodiments, the hook and loop
fasteners 670 of the wire routing tabs 658 and wire routing
channels 662 may be replaced with buttons, snaps, or other types of
fasteners.
[0101] FIGS. 42 and 43 illustrate a jacket 682 according to another
embodiment of the invention. The jacket 682 may incorporate heater
and heater control features similar to those described with respect
to the jacket 310 (FIG. 14) or the jacket 488 (FIG. 27), or various
combinations thereof. Reflective strips 686 are coupled to an outer
shell 690 of the jacket 682. The reflective strips 686 may be sewn
onto the outer shell 690 of the jacket 682, or they may be
adhesively bonded to the outer shell 690. In still other
embodiments, the reflective strips 686 may be painted onto the
outer shell 690 of the jacket.
[0102] Although the invention has been described in detail with
reference to certain preferred embodiments, variations and
modifications exist within the scope and spirit of one or more
independent aspects of the invention as described.
* * * * *