U.S. patent application number 14/710927 was filed with the patent office on 2015-08-27 for dental composition.
The applicant listed for this patent is DENTSPLY International Inc.. Invention is credited to MAREIKE BARDTS, OLIVER ELSNER, JOACHIM E KLEE, SVEN POHLE, HELMUT RITTER.
Application Number | 20150238390 14/710927 |
Document ID | / |
Family ID | 42225087 |
Filed Date | 2015-08-27 |
United States Patent
Application |
20150238390 |
Kind Code |
A1 |
KLEE; JOACHIM E ; et
al. |
August 27, 2015 |
DENTAL COMPOSITION
Abstract
A dental cement hardened by a cement reaction involving the
specific polymerizable polyacidic polymer and optionally additional
crosslinkable groups, has reduced shrinkage and improved mechanical
properties, in particular with regard to flexural strength and
fracture toughness. Moreover, the specific polymerizable polyacidic
polymer of the present invention contains a high number of acidic
groups which is not reduced by the presence of polymerizable
moieties, whereby water solubility of the uncured polymer is not
impaired by the presence of the polymerizable moieties.
Inventors: |
KLEE; JOACHIM E;
(RADOLFZELL, DE) ; RITTER; HELMUT; (WUPPERTAL,
DE) ; POHLE; SVEN; (KONSTANZ, DE) ; ELSNER;
OLIVER; (KUSSABERG, DE) ; BARDTS; MAREIKE;
(DUSSELDORF, DE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
DENTSPLY International Inc. |
York |
PA |
US |
|
|
Family ID: |
42225087 |
Appl. No.: |
14/710927 |
Filed: |
May 13, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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13512769 |
May 30, 2012 |
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PCT/EP2010/007435 |
Dec 7, 2010 |
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14710927 |
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Current U.S.
Class: |
523/116 ;
525/301 |
Current CPC
Class: |
A61K 6/889 20200101;
C08F 265/02 20130101; A61K 6/889 20200101; A61K 6/54 20200101; A61K
6/887 20200101; A61K 6/54 20200101; A61K 6/889 20200101; C08L 33/00
20130101; C08L 33/00 20130101; C08L 33/00 20130101; C08L 33/00
20130101; A61K 6/54 20200101; C08F 267/04 20130101; C08F 218/06
20130101 |
International
Class: |
A61K 6/083 20060101
A61K006/083; C08F 265/02 20060101 C08F265/02; C08F 267/04 20060101
C08F267/04 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 15, 2009 |
EP |
09015541.7 |
Claims
1. Dental cement composition comprising a polymerizable polyacidic
polymer having repeating units in the polymer backbone, which are
represented by the following formula (I), (II), and/or (III):
##STR00014## wherein X represents O, S, or NR', whereby R'
represents a hydrogen atom or a straight or branched
C.sub.1-C.sub.6 alkyl group, C.sub.3-C.sub.6 cycloalkyl group, or
C.sub.4-C.sub.8 cycloalkylalkyl group, Y a group of the following
formula (IV) ##STR00015## wherein each of L.sub.1, L.sub.2, L.sub.3
and L.sub.4, which are independent from each other represents a
single bond, a straight or branched C.sub.1-C.sub.6 alkylene group,
a straight or branched C.sub.1-C.sub.6 alkenylene, or a straight or
branched C.sub.1-C.sub.20 alkylene group which includes 1 to 8
atoms selected from oxygen and sulfur atoms, X represents O, S, or
NR'', whereby R'' represents a hydrogen atom or a straight or
branched C.sub.1-C.sub.6 alkyl group, C.sub.3-C.sub.6 cycloalkyl
group, or C.sub.4-C.sub.8 cycloalkylalkyl group, m is 0 to 3, and n
is 1 to 3.
2. The dental cement composition according to claim 1, wherein the
polymerizable polyacidic polymer is obtainable by a process
comprising the steps of (i) copolymerizing a mixture containing
acrylic acid and one or more monomers selected from the group of
maleic anhydride and itaconic anhydride, and (ii) reacting the
reaction product with HXY, wherein X and Y are as defined in claim
1.
3. The dental cement composition according to claim 2, wherein said
polymerizable polyacidic polymer is obtainable by copolymerizing a
mixture containing acrylic acid and itaconic acid anhydride.
4. The dental cement composition according to claim 1, wherein XY
is --OCH.sub.2C(.dbd.CH.sub.2)COOH.
5. The dental cement composition according to claim 1, wherein the
polymerizable polyacidic polymer is water-soluble.
6. The dental cement composition according to claim 1, which
contains a polymerizable polyacidic polymer having repeating units
represented by the formula (I) wherein a portion of the groups Y is
a group of the following formula (V) ##STR00016## wherein L.sub.5
represents a single bond or a straight or branched C.sub.1-C.sub.6
alkylene group, L.sub.6 represents a straight or branched
C.sub.1-C.sub.3 alkylene group, and m is as defined in claim 1.
7. The dental cement composition according to claim 1, which
further comprises a polymerization initiator system and optionally
a polymerizable monomer having at least two polymerizable
functional groups.
8. The dental cement composition according to claim 1, which
further comprises a particulate glass comprising a. 20-25% by
weight of silica b. 20-25% by weight of alumina c. 18-21% by weight
of CaO plus SrO d. 13-18% by weight of zinc oxide e. 14-18% by
weight of P.sub.2O.sub.5 f. 4-7% by weight of fluoride, and wherein
the content of Na.sub.2O is less than 1% by weight.
9. The dental cement composition according to claim 8, wherein the
mean particle size of the particulate glass is in the range of from
0.1 to 100 .mu.m.
10. The dental cement composition according to claim 1, wherein
said polymerizable polyacidic polymer has a mean molecular weight,
Mw, between 10000 and 500000.
11. Process for preparing a polymerizable polyacidic polymer having
repeating units in the polymer backbone which are represented by
the following formula (I) and/or (II): ##STR00017## wherein X
represents O, S, or NR', whereby R' represents a hydrogen atom or a
straight or branched C.sub.1-C.sub.6 alkyl group, C.sub.3-C.sub.6
cycloalkyl group, or C.sub.4-C.sub.8 cycloalkylalkyl group, Y a
group of the following formula (IV) ##STR00018## wherein each
L.sub.1, L.sub.2, L.sub.3 and L.sub.4, which are independent from
each other represents a single bond, a straight or branched
C.sub.1-C.sub.6 alkylene group, a straight or branched
C.sub.1-C.sub.6 alkenylene, or a straight or branched
C.sub.1-C.sub.20 alkylene group which includes 1 to 8 atoms
selected from oxygen and sulfur atoms, X' represents O, S, or NR'',
whereby R'' represents a hydrogen atom or a straight or branched
C.sub.1-C.sub.6 alkyl group, C.sub.3-C.sub.6 cycloalkyl group, or
C.sub.4-C.sub.8 cycloalkylalkyl group, m is 0 to 3, and n is 1 to
3, said process comprising the steps of (i) copolymerizing a
mixture containing acrylic acid and one or more monomers selected
from the group of maleic anhydride, itaconic anhydride, and (ii)
reacting the reaction product of (i) with HXY, wherein X and Y are
as defined in claim 1.
12. Process for preparing a polymerizable polyacidic polymer having
repeating units in the polymer backbone which are represented by
the following formula (III) ##STR00019## wherein X represents O, S,
or NR', whereby R' represents a hydrogen atom or a straight or
branched C.sub.1-C.sub.6 alkyl group, C.sub.3-C.sub.6 cycloalkyl
group, or C.sub.4-C.sub.6 cycloalkylalkyl group, Y a group of the
following formula (IV) ##STR00020## wherein each L.sub.3 and
L.sub.4 which are independent from each other represents a single
bond, a straight or branched C.sub.1-C.sub.6 alkylene group, a
straight or branched C.sub.1-C.sub.6 alkenylene, or a straight or
branched C.sub.1-C.sub.20 alkylene group which includes 1 to 8
atoms selected from oxygen and sulfur atoms, X' represents O, S, or
NR'', whereby R'' represents a hydrogen atom or a straight or
branched C.sub.1-C.sub.6 alkyl group, C.sub.3-C.sub.6 cycloalkyl
group, or C.sub.4-C.sub.8 cycloalkylalkyl group, m is 0 to 3, and n
is 1 to 3, said process comprising the steps of reacting a
carboxylic acid anhydride of YCOOH, wherein Y is as defined in
claim 1, with a polymer or copolymer containing repeating units of
the following formula (V): ##STR00021## wherein X is as defined in
claim 1.
13. Polymerizable polyacidic polymer obtainable according to the
process of claim 11.
14. The polymerizable polyacidic polymer as defined by claim 13
configured to be used in a dental cement composition.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to a dental cement composition
comprising a polymerizable polyacidic polymer having specific
repeating units in the polymer backbone. Moreover, the present
invention relates to a process for the preparation of the specific
polymerizable polyacidic polymer. Finally, the present invention
relates to the use of the specific polymerizable polyacidic polymer
having specific repeating units in the polymer backbone and
optionally additional crosslinkable groups, in a cement reaction
with a reactive particulate glass.
[0002] A dental cement hardened by a cement reaction involving the
specific polymerizable polyacidic polymer and optionally additional
crosslinkable groups, has reduced shrinkage and improved mechanical
properties, in particular with regard to flexural strength and
fracture toughness. Moreover, the specific polymerizable polyacidic
polymer of the present invention contains a high number of acidic
groups which is not reduced by the presence of polymerizable
moieties, whereby water solubility of the uncured polymer is not
impaired by the presence of the polymerizable moieties.
BACKGROUND TO THE INVENTION
[0003] Conventional glass ionomer cements generally contain a
powder component containing aluminosilicate, and a liquid component
usually containing an aqueous mixture containing a polymer
comprising acidic groups such as polyacrylic acid, polymaleic acid,
polyitaconic acid, or a copolymer of at least two of these acids,
cf. "New Aspects of the Setting of Glass-ionomer Cements," Wasson
et al., Journal of Dental Research; Vol. 72, No. 2, February, 1993;
pages 481-483. The most common polymers comprising acidic groups
are derived from polyacrylic acid or copolymers of acrylic and
itaconic acid (S. Crisp), acrylic acid and maleic acid.
[0004] In glass ionomer cements, the primary reactions which cause
the glass ionomer cement to harden is crosslinking based on ionic
forces between metal ions released from the glass and the polymer
comprising acidic groups. Moreover, the acids of the glass ionomer
cement partially dilute metal cations from the glass structure
during setting so that ionic carboxylates of metal cations may be
formed during the setting process.
[0005] Glass ionomers used as dental restoratives have advantages
over conventional resin containing composites for several reasons.
For example, glass ionomers are tolerant to application on wet
surfaces, have low shrinkage and are self-adhesive. Since glass
ionomers contain polymers rather than monomers, there is no risk of
acrylic monomers leaching out, which can lead to sensitization and
allergic reactions. Furthermore, glass ionomers bond chemically to
dental hard tissues, and may also provide a beneficial level of
fluoride release, which helps to prevent recurrent caries.
Accordingly, ionomer cements are widely used in the dental field
for filling of a cavity, cementing of crowns, inlays, bridges, or
orthodontic bands, lining of a cavity, sealing of a root canal,
core construction, and preventive sealing.
[0006] A key weakness of commercial glass ionomers, however, is
their low flexural strength manifesting itself as an undesirable
brittleness, which may lead to fracture at the edges of a
restoration and, in the worst case, to bulk fracture of a
restoration. Therefore, the restorative application of ionomer
cements in posterior teeth is usually limited to non-stress bearing
areas. ionomer cement materials continue to have significant
limitations for use in permanent posterior restorations,
particularly with regard to large restorations.
[0007] In order to improve the mechanical properties especially
flexural strength and fracture toughness, numerous investigation
were carried out, such as the use of amino acid modified polymers
(Z. Ouyang, S. K. Sneckberger, E. C. Kao, B. M. Culbertson, P. W.
Jagodzinski, Appl. Spectros 53 (1999) 297-301; B. M. Culbertson, D.
Xie, A. Thakur, J. Macromol. Sci. Pure Appl. Chem. A 36 (1999)
681-96), application of water soluble copolymers using
poly(N-vinylpyrrolidone) (D. Xie, B. M. Culbertson, G. J. Wang, J.
Macromol. Sci. Pure Appl. Chem. A 35 (1998) 54761), use of
polyacids with narrow molecular weight distribution (DE 100 58 829)
and branched polyacids (DE 100 58 830). Further polyacids having a
limited molecular mass ranging from 20,000 to 50,000 Da (EP 0 797
975) and 1,000 to 50,000 Da (WO 02/41845) were proposed. A further
approach was the application of spherical ionomer particles (WO
00/05182).
[0008] Resin-modified glass-ionomer cements were introduced with an
aim of overcoming the problems associated with the tendency towards
brittle fracture of conventional glass-ionomer, while still
retaining advantages such as fluoride release and adhesion (EP
0323120, U.S. Pat. No. 4,872,936 and U.S. Pat. No. 5,154,762).
Accordingly, it was suggested to replace some of the water in a
conventional glass-ionomer cement with a hydrophilic monomer or to
modify the polymeric acid so that some of the acid groups were
replaced with polymerizable moieties, so that the polymeric acid
could also take part in a polymerization reaction.
[0009] Moreover, in order to address the problem of improving the
mechanical properties of ionomer cement materials, U.S. Pat. No.
5,369,142 suggests the use of a specific acidic component, namely
copolymers of acryloyl or methacryloyl derivatives of amino acids
with acrylic acid or methacrylic acid. WO-A 02/062861 discloses
polymer compositions for use in glass ionomer dental restoratives
having improved resistance to bending and resistance to twisting,
whereby the polymers are formed from at least two specific
polymers. WO-A 03/061606 discloses ionomer cements containing amino
acids improving the mechanical properties.
[0010] US 2002/0010227 discloses light-curable acid containing
polymers in aqueous solution, which are obtainable by reacting
polymers having reactive carboxylic acid groups with a
methacrylated oxazoline or oxazine. WO03/011232 discloses
resin-modified glass ionomer cements comprising a polymer having a
plurality of acidic moieties and a plurality of polymerizable vinyl
groups. The introduction of polymerizable moieties into a
polyacrylic acid according to the prior art as set out in US
2002/0010227 or WO03/011232 means that water solubility of the
polyacrylic acid deteriorates, which is not desirable in view of
the viscosity and handling properties of a dental cement. Moreover,
in case of WO03/011232, the leaching of HEMA from the cured
composition and volume expansion of the cured cement represent
major problems for an application in the dental field.
SUMMARY OF THE INVENTION
[0011] It is the problem of the present invention to provide novel
and improved dental cement systems setting by a cement reaction
whereby the cured cement has improved flexural strength and
fracture toughness while at the same time the water solubility of
the polymerizable polyacidic polymer is not deteriorated as
compared to a corresponding polyacid polymer which does not contain
the polymerizable moieties linked to an acidic group.
[0012] This problem is solved according to the invention with a
dental cement composition comprising a polymerizable polyacidic
polymer having repeating units in the polymer backbone, which are
represented by the following formula (I), (II), and/or (III):
##STR00001##
wherein
X
[0013] represents O, S, or NR', whereby R' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl
group, or C4-C8 cycloalkylalkyl group,
Y
[0014] a group of the following formula (IV)
##STR00002##
wherein each of L1, L2, L3 and L4, which are independent from each
other represents a single bond, a straight or branched C1-C6
alkylene group, a straight or branched C1-C6 alkenylene, or a
straight or branched C1-C20 alkylene group which includes 1 to 8
atoms selected from oxygen and sulfur atoms,
X'
[0015] represents O, S, or NR'', whereby R'' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl
group, or C4-C8 cycloalkylalkyl group, m is 0 to 3, and n is 1 to
3.
[0016] Furthermore, the present invention provides a process for
preparing a polymerizable polyacidic polymer having repeating units
in the polymer backbone which are represented by the following
formula (I) and/or (II):
##STR00003##
wherein
X
[0017] represents O, S, or NR', whereby R' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl
group, or C4-C8 cycloalkylalkyl group,
Y
[0018] represents a group of the following formula (IV)
##STR00004##
wherein each of L1, L2, L3 and L4, which are independent from each
other represents a single bond, a straight or branched C1-C6
alkylene group, a straight or branched C1-C6 alkenylene, or a
straight or branched C1-C20 alkylene group which includes 1 to 8
atoms selected from oxygen and sulfur atoms,
X'
[0019] represents O, S, or NR'', whereby R'' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl
group, or C4-C8 cycloalkylalkyl group, m is 0 to 3, and n is 1 to
3, said process comprising the steps of (i) copolymerizing a
mixture containing acrylic acid and one or more monomers selected
from the group of maleic anhydride and itaconic anhydride, and (ii)
reacting the reaction product of (i) with HXY, wherein X and Y are
as defined above.
[0020] Furthermore, the present invention also provides a process
for preparing a polymerizable polyacidic polymer having repeating
units in the polymer backbone which are represented by the
following formula (III)
wherein
##STR00005##
X
[0021] represents O, S, or NR', whereby R' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl
group, or C4-C8 cycloalkylalkyl group,
Y
[0022] a group of the following formula (IV)
##STR00006##
wherein each L3 and L4 which are independent from each other
represents a single bond, a straight or branched C1-C6 alkylene
group, a straight or branched C1-C6 alkenylene, or a straight or
branched C1-C20 alkylene group which includes 1 to 8 atoms selected
from oxygen and sulfur atoms,
X'
[0023] represents O, S, or NR'', whereby R'' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl
group, or C4-C8 cycloalkylalkyl group, m is 0 to 3, and n is 1 to
3, said process comprising the steps of reacting a carboxylic acid
anhydride of YCOOH, wherein Y is as defined in claim 1, with a
polymer or copolymer containing repeating units of the following
formula (V):
##STR00007##
wherein X is as defined above.
[0024] Finally, the present invention provides the use of the a
polymerizable polyacidic polymer, which is reactive with a reactive
particulate glass in a cement reaction, in a cement reaction with a
reactive particulate glass.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] According to the invention, a C1-6 alkyl group can include
straight or branched alkyl groups having 1 to 6 carbon atoms,
preferably 1 to 4 carbon atoms, for example, methyl, ethyl,
n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl,
n-pentyl, isopentyl and n-hexyl. A cycloalkyl group may be a C3-6
cycloalkyl group. Examples of the cycloalkyl group can include
those having 3 to 6 carbon atoms, for example, cyclopropyl,
cyclobutyl, cyclopentyl and cyclohexyl. A cycloalkylalkyl group can
include those having 4 to 8 carbon atoms. Examples for a
cycloalkylalkyl group can include a combination of a straight or
branched alkyl group having 1 to 6 carbon atoms and a cycloalkyl
group having 3 to 6 carbon atoms. Examples of the cycloalkylalkyl
group can for example, include methylcyclopropyl, methylcyclobutyl,
methylcyclopentyl, methylcyclohexyl, ethylcyclopropyl,
ethylcyclobutyl, ethylcyclopentyl, ethylcyclohexyl,
propylcyclopropyl, propylcyclobutyl, and propylcyclopentyl.
[0026] The C1-6 alkyl group and the C3-8 cycloalkyl group may
optionally be substituted by one or more members of the group
selected from a C1-4 alkoxy group and a hydroxy group. Examples for
a C1-4 alkyl group can include linear or branched alkyl groups
having 1 to 4 carbon atoms, for example, methyl, ethyl, n-propyl,
isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl. Examples for
an C1-4 alkoxy group can include linear or branched alkoxy groups
having 1 to 4 carbon atoms, for example, methoxy, ethoxy,
n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, and
tert-butoxy.
[0027] The dental cement composition according to the present
invention comprises a polymerizable polyacidic polymer having
repeating units in the polymer backbone, which are represented by
the following formula (I), (II), and/or (III):
##STR00008##
[0028] In a first specific embodiment, the polymerizable polyacidic
polymer contains only repeating units in the polymer backbone,
which are represented by only one of the above formula (I), (II),
or (III).
[0029] In a second specific embodiment, the polymerizable
polyacidic polymer contains repeating units in the polymer
backbone, which are represented by two of the following formula
(I), (II), or (III).
[0030] In a third specific embodiment, the polymerizable polyacidic
polymer contains repeating units in the polymer backbone, which are
represented by the above formula (I), (II), and (III).
[0031] In the above formula (I), (II), and (III), X represents O,
S, or NR', whereby R' represents a hydrogen atom or a straight or
branched C1-C6 alkyl group, C3-C6 cycloalkyl group, or C4-C8
cycloalkylalkyl group. Preferably, X represents O or NR', whereby
R' represents a hydrogen atom or a straight or branched C1-C6 alkyl
group.
[0032] In the above formula (I), (II), and (III), Y a group of the
following formula (IV)
##STR00009##
[0033] Each of L1, L2, L3 and L4 in any one of formula (I), (II),
(III), and (IV), which are independent from each other, may
represent a single bond, a straight or branched C1-C6 alkylene
group, a straight or branched C1-C6 alkenylene, or a straight or
branched C1-C20 alkylene group which includes 1 to 8 atoms selected
from oxygen and sulfur atoms. A single bond, a straight or branched
C1-C6 alkylene group or a straight or branched C1-C20 alkylene
group which includes 1 to 8 atoms selected from oxygen and sulfur
atoms are preferred.
[0034] In formula (IV), X' represents O, S, or NR'', whereby R''
represents a hydrogen atom or a straight or branched C1-C6 alkyl
group, C3-C6 cycloalkyl group, or C4-C8 cycloalkylalkyl group.
Preferably, X' represents O or NR'', whereby R'' represents a
hydrogen atom or a straight or branched C1-C6 alkyl group.
[0035] In formula (IV), m is 0 to 3, preferably 0, 1 or 2,
[0036] In the above formula (IV), n is 1, 2 or 3.
[0037] The polymerizable polyacidic polymer having repeating units
in the polymer backbone which are represented by the following
formula (I) and/or (II) may be prepared by a process comprising the
steps of
(i) copolymerizing a mixture containing acrylic acid and one or
more monomers selected from the group of maleic anhydride and
itaconic anhydride, and (ii) reacting the reaction product of (i)
with HXY, wherein X and Y are as defined above.
[0038] A polymerizable polyacidic polymer having repeating units in
the polymer backbone which are represented by formula (III) may be
prepared by a process comprising the steps of reacting a carboxylic
acid anhydride of YCOOH, wherein Y is as defined above, with a
polymer or copolymer containing repeating units of the following
formula (V):
##STR00010##
wherein X is as defined above.
[0039] A dental cement composition is preferably an aqueous dental
glass ionomer composition comprising a reactive particulate glass
and the polymerizable polyacidic polymer having specific repeating
units in the polymer backbone as the reactive ionomer. The
polymerizable polyacidic polymer according to the present invention
may contain preferably carboxylic acid groups. However, a portion
of the carboxylic acid groups may be present in the form of a salt.
Suitable carboxylic acid salts are based on alkaline metal ions and
ammonium ions.
[0040] A particulate reactive glass is a powdered metal oxide or
hydroxide, mineral silicate, or ion leachable glass or ceramic,
that is capable of reacting with an ionomer in the presence of
water to form a hydrogel. The particulate glass may contain mixed
oxides of Ca, Ba, Sr, Al, Si, Zn, Na, K, B, Ag, or P. Examples of
particulate reactive glass materials include materials commonly
known in the art of glass-ionomer cements such as calcium or
strontium-containing and aluminum-containing materials. Preferably,
particulate reactive fillers contain leachable fluoride ions.
[0041] Specific examples of particulate reactive glasses are
selected from calcium aluminosilicate glass, calcium
aluminumfluorosilicate glass, calcium aluminumfluoroborosilicate
glass, strontium aluminosilicate glass, strontium
aluminofluorosilicate glass, strontium aluminofluoroborosilicate
glass.
[0042] Suitable particulate reactive glasses further include metal
oxides such as zinc oxide and magnesium oxide, and ion-leachable
glasses, e.g., as described in U.S. Pat. No. 3,655,605, U.S. Pat.
No. 3,814,717, U.S. Pat. No. 4,143,018, U.S. Pat. No. 4,209,434,
U.S. Pat. No. 4,360,605 and U.S. Pat. No. 4,376,835. In a preferred
embodiment, the particulate glass is a barium and/or strontium
fluoroalumosilicate glass.
[0043] According to a preferred embodiment, the reactive
particulate glass contains silicon, aluminum, zinc, phosphorus and
fluorine as essential elements, whereby silicon, aluminum, zinc and
phosphorus are contained in the composition predominantly as
oxides. Specifically, the reactive particulate glass may
comprise
a. 10-35% by weight of silica b. 10-35% by weight of alumina c.
3-30% by weight of zinc oxide d. 4-30% by weight of P2O5 e. 3-25%
by weight of fluoride,
[0044] Silica (calculated as SiO2) is preferably contained in the
glass composition in an amount of from 10-35% by weight. In a more
preferred embodiment, silica is contained in an amount of from
20-25% by weight. Alumina (calculated as Al2O3) is preferably
contained in an amount of from 10-35% by weight. In a more
preferred embodiment, alumina is contained in an amount of from
20-25% by weight. The weight ratio between silica and alumina is
preferably in a range of from 1.2 to 0.8, more preferably in a
range of from 1.15 to 1.0.
[0045] Zinc oxide (calculated as ZnO) is preferably contained in
the glass composition used according to the invention in an amount
of from 3-30% by weight. In a more preferred embodiment, zinc oxide
is contained in an amount of from 13-18% by weight.
[0046] Phosphorus pentoxide (calculated as P2O5) is preferably
contained in the glass composition used according to the invention
in an amount of from 4-30% by weight. In a preferred embodiment,
phosphorus pentoxide is contained in an amount of from 14 to 18% by
weight.
[0047] Fluoride is preferably contained in the glass composition
according to the invention in an amount of from 3-25% by weight. In
a preferred embodiment, fluoride is contained in an amount of from
4-7% by weight.
[0048] Besides the preferred essential elements, the particulate
glass composition of the present invention may further comprise
from 18-21% by weight of calcium oxide plus strontium oxide.
[0049] The particulate glass composition preferably essentially
does not contain any alkaline metal oxides. In particular, the
glass composition contains at most 2% by weight, preferably at most
1.5% by weight, of alkaline metal oxides, M2o, wherein M is Li, Na,
or K. In a preferred embodiment, the content of Na2O in the
particulate glass is less than 1% by weight.
[0050] The particulate reactive glass may be surface modified by a
surface modifying agent. The modifying compound is capable of
reacting with surface atoms of the particulate reactive glass,
thereby forming a covalent bond between the surface atoms of the
particulate reactive glass and the modifying compound.
[0051] The surface modifying agent may contain a modifying compound
providing a dual function. For example, the modifying compound may
contain one or more functional groups capable of taking part in a
crosslinking reaction, thereby facilitating the additional
crosslinking, whereby the cured cement has improved flexural
strength and fracture toughness. The modifying agent may contain
one or more modifying compounds.
[0052] Preferably, the surface modifying agent contains a
hydrolyzable organofunctional silicon compound. The hydrolyzable
organofunctional silicon compound may be a compound of one of the
following formulae (II), (III) and (IV), or a hydrolysis product
thereof
X'mR3-mSiL (II')
X'mR2-mSIL'L''(III')
X'mSiL'L''L''' (IV')
wherein
X'
[0053] represents a hydrolyzable group;
R
[0054] represents an alkyl, cycloalkyl, cycloalkylalkyl, aralkyl or
aryl group,
L, L', L'', and L'''
[0055] which may be the same or different represent independent
from each other an organic group containing one or more --SxH
groups, wherein x is an integer of from 1 to 6; m is an integer of
at least 1, whereby the sum of X, R, L, L', L'', and L''' is 4 for
each of formula (II'), (III'), and (IV').
[0056] Preferably, X is a halogen atom or OR1, wherein R1 is an
alkyl, cycloalky, cycloalkylalkyl, aralkyl or aryl group. More
preferably, R or R1 are independently an alkyl group.
[0057] In order to impart crosslinking capability to the
organofunctional silicon compound, L, L', L'', and L''' may contain
--SxH groups, wherein x is an integer of from 1 to 6, preferably 1,
or a polymerizable group, such as a (meth)acrylate group, a
(meth)acrylamide group, an allyl group or a vinyl group.
[0058] In a preferred embodiment, L, L', L'', and L''' may be
represented by the following formula:
[(CH2)OZ']q(CH2)pLiv
wherein the Z' which may be the same or different and are
independent from each other, represent --NR'--, --O--, S or PR',
wherein R' represents independently a hydrogen atom, an alkyl
group, a cycloalkyl group, an cycloalkylalkyl group, an aralkyl
group or an aryl group, Liv represents a linear or branched polymer
moiety comprising specific repeating units (I), (II) and/or (III)
as defined above in the polymer backbone, or SxH, or a
polymerizable double bond such as a (meth)acrylate group, a
(meth)acrylamide group, an allyl group or a vinyl group, or a group
a group of the following formula (IV)
##STR00011##
wherein each L3 and L4 which are independent from each other
represents a single bond or a straight or branched C1-C6 alkylene
group or a straight or branched C1-C6 alkenylene group, X'
represents O, S, or NR'', whereby R'' represents a hydrogen atom or
a straight or branched C1-C6 alkyl group, C3-C6 cycloalkyl group,
or C4-C8 cycloalkylalkylgroup, o and p, which are independent from
each other, may be the same or different and represent an integer
of from 1 to 6, q represents an integer of from 0 to 12, and x is
an integer of from 1 to 6.
[0059] In a further preferred embodiment, L, L', L'', and L''' may
be represented by the following formula:
--[(CH2)oNR']q(CH2)pLiv
wherein R', which are independent from each other, may be the same
or different and represent a hydrogen atom, an alkyl group, a
cycloalkyl group, an cycloalkylalkyl group, an aralkyl group or an
aryl group, Liv represents a linear or branched polymer moiety
comprising acidic groups and having a polymer backbone containing
specific repeating units (I), (II) and/or (III) as defined above,
or SxH, or a polymerizable double bond such as a (meth)acrylate
group, a (meth)acrylamide group, an allyl group or a vinyl group,
or a group of the following formula (IV)
##STR00012##
wherein each L3, L4, and X' are as defined above, and p, which are
independent from each other, may be the same or different and
represent an integer of from 1 to 6, q represents an integer of
from 0 to 12 and x is an integer of from 1 to 6.
[0060] In a still further preferred embodiment, L, L', L'', and
L''' may be represented by the following formula:
--[(CH2)oZ'')q(CH2)pLiv
wherein Z'' represents an oxygen atom or a sulfur atom; Liv
represents a linear or branched polymer moiety comprising acidic
groups and having a polymer backbone comprising specific repeating
units (I), (II) and/or (III) as defined above, o and p, which are
independent from each other, may be the same or different and
represent an integer of from 1 to 6, and q represents an integer of
from 0 to 12.
[0061] Specific examples of modifying compounds contained in the
surface modifying agent used in the present invention are
3-mercaptopropyltrimethoxysilane,
3-mercaptopropylmethyldimethoxysilane,
3-mercaptopropyldimethylmethoxysilane,
3-mercaptopropyltriethoxysilane,
3-mercaptopropylmethyldiethoxysilane,
3-mercaptopropyldimethylethoxysilane. The compounds may be used
alone or in combination of two or more different compounds.
[0062] Based on the treatment of the particulate reactive glass
with the surface active agent, the surface of the reactive filler
may display functional groups such as Liv groups or groups of the
formula (IV) which may be used for additional curing reactions such
as Michael additions of SxH groups to alpha, beta unsaturated ester
groups, oxidative coupling reactions of SxH groups, en-type
reactions, condensation reactions or radical polymerizations.
[0063] The surface modifying agent may be used as such or dissolved
or dispersed in a suitable solvent. Examples of suitable solvent
are toluene, methanol, ethanol, isopropanol, and ethylacetate.
[0064] The particulate reactive glass usually has an average
particle size of from 0.005 to 100 .mu.m, preferably of from 0.01
to 40 .mu.m as measured using, for example, by electron microscopy
or by using a conventional laser diffraction particle sizing method
as embodied by a MALVERN Mastersizer S or MALVERN Mastersizer 2000
apparatus. The particulate reactive glass may be a multimodal
particulate reactive glass representing a mixture of two or more
particulate fractions having different average particle sizes. The
particulate reactive glass may also be a mixture of particles of
different chemical composition. In particular, it is possible to
use a mixture of a particulate reactive material and a particulate
non-reactive material.
[0065] The aqueous dental glass ionomer composition according to
the invention preferably comprises 20 to 80 percent by weight, more
preferably 40 to 70 percent by weight, of the reactive particulate
glass, based on the weight of the entire composition.
[0066] Furthermore, the dental cement composition of the present
invention may optionally further comprise dispersed nanoparticles
comprising grafted linear or branched polymer chains comprising
acidic groups, and having a polymer backbone. The polymer backbone
may also comprise repeating units in the polymer backbone, which
are represented by the formula (I), (II), and/or (III) as defined
above, which is reactive with the particulate glass in a cement
reaction.
[0067] The aqueous dental glass ionomer composition according to
the invention further comprises a polymerizable polyacidic polymer
having repeating units in the polymer backbone, which are
represented by the formula (I), (II), and/or (III) as defined
above, which is reactive with the particulate glass in a cement
reaction.
[0068] In a first preferred embodiment, the polymerizable
polyacidic polymer contains repeating units in the polymer
backbone, which are represented by the formula (I).
[0069] In a second preferred embodiment, the polymerizable
polyacidic polymer contains repeating units in the polymer
backbone, which are represented by the formula (II).
[0070] In a third preferred embodiment, the polymerizable
polyacidic polymer contains repeating units in the polymer
backbone, which are represented by the formula (I) and (II).
[0071] In a fourth preferred embodiment, the polymerizable
polyacidic polymer contains repeating units in the polymer
backbone, which are represented by the formula (III).
[0072] The polymerizable polyacidic polymer may be a linear or
branched polymer and may comprises acidic groups. The a
polymerizable polyacidic polymer has a polymer backbone and
optionally additional pendant groups. The backbone may comprise
acidic groups and optionally the pendant groups may comprise acidic
groups. The acidic groups are preferably carboxylic acid
groups.
[0073] The polymerizable polyacidic polymer having repeating units
in the polymer backbone which are represented by the formula (I)
and/or (II) as defined above may be prepared by a process
comprising the steps of
(i) copolymerizing a mixture containing acrylic acid and one or
more monomers selected from the group of maleic anhydride, itaconic
anhydride, and (ii) reacting the reaction product of (i) with HXY,
wherein X and Y are as defined above.
[0074] The copolymerization conditions are not particularly
limited. Preferably, in step (i) a mixture containing polymerizable
monomers is dissolved in a suitable solvent such as distilled water
or an aqueous mixture containing a water miscible alcohol such as
ethanol, and after flushing with nitrogen, an initiator molecule
such as 2,2'-azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride is
added. The mixture may contain further monomers as the case
requires. Preferred comonomers are acrylic acid, methacrylic acid,
itaconic acid, itaconic acid anhydride, maleic acid, maleic
anhydride, fumaric acid, methyl acrylate, ethyl acrylate, n-butyl
acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, methyl
methacrylate, ethyl methacrylate, n-butyl methacrylate, t-butyl
methacrylate, 2-ethylhexyl methacrylate, cyclohexyl methacrylate,
phenyl acrylate, benzyl acrylate, phenyl methacrylate, benzyl
methacrylate, 2-phenylethyl methacrylate, 2-hydroxyethyl acrylate,
2-hydroxyethyl methacrylate, hydroxypropyl acrylate, styrene,
8-methylstyrene, vinylpyridine, N-vinylpyrrolidone, vinyl
carbazole, vinyldene halide, acrylonitrile, t-butyl acrylate, ethyl
methacrylate, n-butyl methacrylate, ethyl triethyleneglycol
methacrylate, n-dodecyl acrylate, n-dodecyl methacrylate,
1-tetradecyl methacrylate, 1-hexadecyl acrylate, 1-hexadecyl
methacrylate, n-octadecyl acrylate, n-octadecyl methacrylate,
tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate,
tetrahydropyranyl methacrylate, phenyl acrylate, benzyl acrylate,
2-cyanoethyl acrylate, 2-hydroxyethyl acrylate, hydroxypropyl
acrylate, hydroxypropyl methacrylate, 2,3-dihydroxypropyl acrylate,
2,3-dihydroxypropyl methacrylate, poly(ethylene glycol)(n)
monomethacrylate with n=200 and 400, poly(ethylene glycol)(n)
monomethyl ether monomethacrylate with n=200; 400 and 1000,
2-isocyanatoethyl acrylate, 2-isocyanatoethyl methacrylate,
glycidyl acrylate, glycidyl methacrylate, 2-sulfoethyl
methacrylate, 3-sulfopropyl acrylate, 2,2,2-trifluoroethyl
acrylate, 2,2,2-trifluoroethyl methacrylate, styrene,
a-methylstyrene, 4-cyanostyrene, 4-chlorostyrene,
chloromethylstyrene, vinylpyridine, vinyl carbazole, vinylidene
halides, acrylonitrile, methacrylonitrile, acrylamide,
methacrylamide, N-benzylacrylamide, N-hydroxymethylacrylamide,
hydroxymethyldiacetoneacrylamide,
N-(2-hydroxypropyl)methacrylamide, vinyl acetate, and
N-vinylpyrrolidone.
[0075] The polymerizable compounds may preferably be selected from
the group of acrylic acid, methacrylic acid, itaconic acid,
itaconic acid anhydride, maleic acid, maleic anhydride, fumaric
acid, methyl acrylate, ethyl acrylate, n-butyl acrylate, t-butyl
acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl
methacrylate, n-butyl methacrylate, t-butyl methacrylate,
2-ethylhexyl methacrylate, cyclohexyl methacrylate, phenyl
acrylate, benzyl acrylate, phenyl methacrylate, benzyl
methacrylate, 2-phenylethyl methacrylate, 2-hydroxyethyl acrylate,
2-hydroxyethyl methacrylate, hydroxypropyl acrylate, styrene,
8-methylstyrene, vinylpyridine, N-vinylpyrrolidone, vinyl
carbazole, vinyldene halide, and acrylonitrile.
[0076] The reaction time may be from 5 minutes to 120 hours,
preferably from 2 to 48 hours in order to complete the reaction.
The reaction temperature may be between room temperature and the
boiling temperature of the solvent. After reaction is terminated,
the reaction product may be isolated by precipitation in acetone.
The copolymer may be purified by dissolving in water and
lyophilization.
[0077] Subsequently, the copolymer is reacted with HXY, wherein X
and Y are as defined above. Accordingly, the copolymer may be added
to a solution of HXY in a suitable solvent such as dichloromethane
in the presence of a suitable catalyst such as
N-ethyl-diisopropylamine and an inhibitor such as
2,6-di-tert-butyl-4-methyl-phenol (BHT). The reaction is preferably
accelerated by irradiation of microwave energy, preferably with an
energy of 0.5 to 100 Watts, more preferably 1 to 10 Watts. The
reaction time may be from 1 minute to 12 hours, preferably from 2
minutes to 30 minutes in order to complete the reaction. The
reaction temperature may be between room temperature and the
boiling temperature of the solvent. Preferably, the irradiation of
microwave energy is according to the following formula at room
temperature and athmospheric pressure 5 Wmin.ltoreq.s (irradiation
energy W)(irradiation time min) s100 Wmin
[0078] Preferably, the irradiation of microwave energy is
.ltoreq.80 W.about.min. The synthesis may be carried out according
to Goretzki Ch. et al. Macromol. Rapid Commun. 2004, 25,
513-516.
[0079] The product may be isolated by dissolution in water, and
purified by reprecipitation in acetone. Purification may be carried
out by lyophilization.
[0080] The polymerizable polyacidic polymer having repeating units
in the polymer backbone which are represented by the formula (III)
may be prepared by a process comprising the steps of reacting a
carboxylic acid anhydride of YCOOH, wherein Y is as defined above,
with a polymer or copolymer containing repeating units of the
following formula (V):
##STR00013##
wherein X is as defined above.
[0081] In any one of formulae (I), (II), and (III), X represents O,
S, or NR', whereby R' represents a hydrogen atom or a straight or
branched C1-C6 alkyl group, C3-C6 cycloalkyl group, or C4-C8
cycloalkylalkyl group. According to a preferred embodiment, X
represents O or NH in order to provide a polymerizable polyacidic
polymer having good water solubility.
[0082] It is possible to create a source of additional covalent
cross-linking, which imparts additional strength to the ultimate
ionomeric cement composition, by reacting a portion of the
carboxylic acid groups or carboxylic acid anhydride groups with a
further bifunctional monomer containing a carbon-carbon double bond
which can take part in an ene-type reaction with --SxH groups
present in the composition, and/or with a bifunctional monomer
containing a reactive alpha,beta-unsaturated moiety which can take
part in Michael addition reaction with the --SxH groups present in
the composition, and optionally in a radical polymerization
reaction.
[0083] In any one of formulae (I), (II), and (III), X represents O,
S, or NR', whereby R' represents a hydrogen atom or a straight or
branched C1-C6 alkyl group, C3-C6 cycloalkyl group, or C4-C8
cycloalkylalkyl group.
[0084] Preferably X represents O, or NR', whereby R' represents a
hydrogen atom or a straight or branched C1-C6 alkyl group.
[0085] In any one of formulae (I), (II), and (III), Y represents a
group of the formula (IV) wherein each of L1. L2, L3 and L4, which
are independent from each other represents a single bond or a
straight or branched C1-C6 alkylene group or a straight or branched
C1-C6 alkenylene, X' represents O, S, or NR'', whereby R''
represents a hydrogen atom or a straight or branched C1-C6 alkyl
group, C3-C6 cycloalkyl group, or C4-C8 cycloalkylalkyl group.
[0086] Preferably, Y represents a group of the formula (IV) wherein
each of L1, L2, L3 and L4, which are independent from each other
represents a single bond or a straight or branched C1-C6 alkylene
group, X' represents O or NR'', whereby R'' represents a hydrogen
atom or a straight or branched C1-C6 alkyl group.
[0087] By incorporating the specific polymer backbone according to
the invention into the ionomer cement, not only the brittleness may
be further improved, but also the mechanical strengths and physical
properties are improved, while at the same time the water
solubility of the polymerizable polyacidic polymer is not
deteriorated as compared to a corresponding polyacid polymer which
does not contain the polymerizable moieties linked to an acidic
group.
[0088] The linear or branched polymer comprising acidic groups
preferably has a molecular weight Mw in the range of from 1,000 to
1000,000, more preferably 5,000 to 400,000.
[0089] The aqueous dental glass ionomer composition according to
the invention preferably comprises 10 to 80 percent by weight, more
preferably 15 to 55 percent by weight, of the linear or branched
polymer containing acidic groups, based on the weight of the entire
composition.
[0090] The aqueous dental glass ionomer composition according to
the invention may comprise from 0 to 75 percent by weight of
dispersed nanoparticles based on the weight of the entire
composition. Preferably, the composition contains 5 to 50 percent
by weight of dispersed nanoparticles based on the weight of the
entire composition. In a preferred embodiment, the dispersed
nanoparticles have an average particle size of from 1 to 100
nm.
[0091] The glass ionomer composition of the present invention may
optionally further contain a low molecular compound. The low
molecular compound may have a molecular weight Mw in the range of
from 100 to 5000, preferably in the range of from 200 to 2000. The
low molecular compound may contain one or more --SxH groups,
wherein x is an integer of from 1 to 6. Alternatively, the low
molecular compound may contain moieties which may react with the
--SxH groups present in the glass ionomer composition in an
ene-type reaction or a Michael addition reaction. Specific examples
for suitable polythiol compounds are PEG dithiol (e.g. Aldrich
704369, average molecular weight: 1,500; Aldrich704539 average
molecular weight: 3,400), 1,16-Hexadecanedithiol, peptides such as
Asn-Arg-Cys-Ser-Gln-Gly-Ser-Cys-Trp-Asn, Reduced=85% (HPLC)
C44H67N17016S2, 1154.24. Trithiocyanuric acid, tetrathiol- and
tetrapyrrole-substituted Tetrathiafulvalene derivatives,
pentaerythrityl tetrathiol, trimethylolpropane
tris(2-mercaptoacetate), trimethylolpropane
tris(3-mercaptopropionate), 2,2'-(ethylenedioxy) diethanethiol and
pentaerythritol tetrakis(3-mercaptopropionate).
[0092] The glass ionomer composition of the present invention may
comprise --SxH groups, wherein x is an integer of from 1 to 6,
which crosslink the particulate glass and/or the linear polymer
comprising acidic groups and/or the optionally dispersed
nanoparticles and/or the low molecular compound. The --SxH groups,
wherein x is an integer of from 1 to 6, are sulfane or polysulfane
groups, wherein x is preferably 1 to 3. Specifically, the --SxH
groups are preferably thiol groups (--SH), disulfane groups
(--S--SH) or trisulfane groups (--S--S--SH). In a more preferred
embodiment --SxH groups are thiol groups which may be primary or
secondary thiol groups.
[0093] When the crosslinking reaction is based on an oxidative
coupling of --SxH groups, the --SxH groups, wherein x is an integer
of from 1 to 6, may be present on any of the reactive particulate
glass, the linear or branched polymer containing acidic groups, the
optional dispersed nanoparticles, or on the optional low molecular
compound present in the composition. Preferably, oxidative coupling
is metal catalyzed oxidative coupling in the presence of an
oxidizing agent. Accordingly, the composition contains preferably a
transition metal ions and an oxidizing agent. Examples of the
transition metal ions are iron and manganese ions. Moreover, the
composition preferably contains an oxidizing agent. Examples for a
suitable oxidizing reagent are peroxides such as hydrogen peroxide
or a peroxide compound commonly used as free-radical polymerization
initiators.
[0094] In a first preferred embodiment, the --SxH groups are
present exclusively on either the reactive particulate glass, the
linear or branched polymer containing acidic groups, or the
optional dispersed nanoparticles. In case the --SxH groups are
present exclusively on an optional additional low molecular
component present in the composition, then it will be necessary
that the reactive particulate glass, the linear or branched polymer
containing acidic groups, and/or the optional dispersed
nanoparticles contain reactive carbon-carbon double bonds which may
take part in an ene-type reaction or a Michael addition with the
--SxH groups. Specifically, the --SxH groups may be present on the
linear or branched polymer containing acidic groups.
[0095] In a second preferred embodiment, the --SxH groups are
present on at least two members selected from the group of either
the reactive particulate glass, the linear or branched polymer
containing acidic groups, the optional dispersed nanoparticles, or
the optional low molecular compound. Any other member selected from
this group may contain reactive carbon-carbon double bonds which
may take part in an ene-type reaction or the Michael addition with
the --SxH groups.
[0096] In a third preferred embodiment each of the members selected
from the group of the reactive particulate glass, the linear or
branched polymer containing acidic groups, the optional dispersed
nanoparticles, or the optional low molecular compound contains
either --SxH groups or reactive carbon-carbon double bonds which
may take part in an ene-type reaction with the --SxH groups.
[0097] Accordingly, in the aqueous dental glass ionomer composition
according to the invention, the --SxH groups may crosslink the
particulate glass and/or the linear or branched polymer containing
acidic groups and/or the optionally dispersed nanoparticles by
oxidative coupling.
[0098] In a further preferred embodiment, the sulfane or
polysulfane groups of the aqueous dental glass ionomer composition
according to the invention crosslink the particulate glass and/or
the linear polymer containing acidic groups and/or the optionally
dispersed nanoparticles in the absence of oxygen. Preferably, the
--SxH groups in the aqueous dental glass ionomer composition
according to the invention crosslink by an --SxH ene-reaction or a
Michael addition.
[0099] The dental glass ionomer compositions of the present
invention may further contain catalysts for the cross-linking
reaction, a retarder, free-radical polymerization initiators,
stabilizers, non-reactive fillers, solvents, pigments, nonvitreous
fillers, free radical scavengers, polymerization inhibitors,
reactive and nonreactive diluents, coupling agents to enhance
reactivity of fillers, rheology modifiers, and surfactants (such as
to enhance solubility of an inhibitor e. g., polyoxyethylene).
[0100] Suitable catalysts for the cross-linking reaction may
comprise metal cations, metal complexes and/or metal particles such
as metal powder or metal colloids, either alone or in combination
with an oxidizing agent such as oxygen, a peroxide and/or an
oxidizing metal complex, In one aspect, the catalyst and oxidizing
agent may comprise the same material. The metal cations, metal
complexes and/or metal particles may comprise iron, nickel, copper,
cobalt or platinum atoms, or the corresponding ions thereof. The
peroxide may comprise hydrogen peroxide, urea-hydrogen peroxide,
ethylmethylketone peroxide, or benzoylperoxide.
[0101] Suitable retarders are low molecular weight compounds having
multiple carboxylic acid groups such as tartraic acid.
[0102] Suitable radical polymerization initiators may be selected
from the following classes of initiator systems:
[0103] Combinations of an organic peroxide and an amine, wherein
the organic peroxide may be benzoyl peroxide or a thermally more
stable peroxide such as 2,5-dimethyl-2,5-di(benzolyperoxy)hexane,
tert.-butylamyl peroxide, di-(tert.-butyl) peroxide, cumene
hydroperoxide, tert.-butylhydroperoxide,
tert.butyl-peroxy-(3,5,5-trimethyl hexanoate), tert.-butylperoxy
benzoate and tert.butylperoxy-2-ethylhexyl carbonate. The amine
compound may be an aromatic amine compound such as DMABE.
[0104] Combinations of an organic peroxide, a reducing agent and a
suitable metal ion. The peroxide may be selected from benzoyl
peroxide, 2,5-dimethyl-2,5-di(benzolyperoxy)hexane, tert.-butylamyl
peroxide, di-(tert.-butyl) peroxide, cumene hydroperoxide,
tert.-butylhydroperoxide, tert.butyl-peroxy-(3,5,5-trimethyl
hexanoate), tert.-butylperoxy benzoate and
tert.butylperoxy-2-ethylhexyl carbonate. The reducing agent may be
a protected reducing agent in inactive form, which forms an active
reducing agent as disclosed in EP 0 951 894. The metal ion may be a
salt of a metal or an organometalic compound, which may be present
as an acetate, salicylate, naphenoate, thiourea complex,
acetylacetonate or ethylene tetramine acidic acid. Suitable metal
ions are selected from copper, iron, and silver.
[0105] Combinations of a hydroperoxide and a metal ion. A suitable
hydroperoxide is hydrogen peroxide. A suitable metal may be
selected from iron and copper.
[0106] Transition metal carbonyl compounds such as dicopper
octacarbonyl complexes which may from radical species.
[0107] Alkylboron compounds such as alkyl boranes.
[0108] Combinations of peroxdisulphate salts and thiol
compounds.
[0109] Provided that the dental restorative composition is applied
as a thin layer, or in case the refractive index of the
polymerizable matrix and the filler are similar, it is possible to
use a photopolymerization initiator. Suitable photopolymerization
initiators may include camphor quinone in combination with an
amine.
[0110] Suitable stabilizers may be selected from reducing agents
such as vitamin C, inorganic sulfides and polysulfides and the
like.
[0111] Suitable non-reactive fillers may be selected from fillers
currently used in dental restorative compositions. The filler
should be finely divided and preferably has a maximum particle
diameter less than about 100 .mu.m and an average particle diameter
less than about 10 .mu.m. The filler may have a unimodal or
polymodal (e.g., bimodal) particle size distribution. The filler
can be an inorganic material. It can also be a crosslinked organic
material that is insoluble in the polymerizable resin, and is
optionally filled with inorganic filler. The filler can be
radiopaque, radiolucent or non-radiopaque.
[0112] Examples of suitable non-reactive inorganic fillers are
naturally-occurring or synthetic materials such as quartz, nitrides
such as silicon nitride, glasses derived from, for example Ce, Sb,
Sn, Zr, Sr, Ba and Al, colloidal silica, feldspar, borosilicate
glass, kaolin, talc, titania, and zinc glass, and submicron silica
particles such as pyrogenic silicas.
[0113] Examples of suitable non-reactive organic filler particles
include filled or unfilled pulverized polycarbonates or
polyepoxides.
[0114] Preferably the surface of the filler particles is treated
with a coupling agent in order to enhance the bond between the
filler and the matrix. The use of suitable coupling agents include
gamma-methacryloxypropyltrimethoxysilane,
gamma-mercaptopropyltriethoxysilane,
gamma-aminopropyltrimethoxysilane, and the like.
[0115] Suitable solvents or nonreactive diluents include alcohols
such as ethanol and propanol. Suitable reactive diluents are
alpha,beta unsaturated monomers for providing altered properties
such as toughness, adhesion, and set time, e.g., 2-hydroxyethyl
methacrylate (HEMA), hydroxypropyl methacrylate.
[0116] Suitable alpha,beta-unsaturated monomers may be
water-soluble, water-miscible or water-dispersible. Water-soluble,
water-miscible or water-dispersible acrylates and methacrylates
such as methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl
methacrylate, propyl acrylate, propyl methacrylate, isopropyl
acrylate, isopropyl methacrylate, 2-hydroxyethyl acrylate,
2-hydroxyethyl methacrylate (HEMA), hydroxypropyl acrylate,
hydroxypropyl methacrylate, tetrahydrofurfuryl acrylate,
tetrahydrofurfuryl methacrylate, glycidyl acrylate, glycidyl
methacrylate, the diglycidyl methacrylate of bis-phenol A
("bis-GMA"), glycerol mono- and di-acrylate, glycerol mono- and
di-methacrylate, ethyleneglycol diacrylate, ethyleneglycol
dimethacrylate, polyethyleneglycol diacrylate (where the number of
repeating ethylene oxide units vary from 2 to 30),
polyethyleneglycol dimethacrylate (where the number of repeating
ethylene oxide units vary from 2 to 30 especially triethylene
glycol dimethacrylate ("TEGDMA"), neopentyl glycol diacrylate,
neopentylglycol dimethacrylate, trimethylolpropane triacrylate,
trimethylol propane trimethacrylate, mono-, di-, tri-, and
tetra-acrylates and methacrylates of pentaerythritol and
dipentaerythritol, 1,3-butanediol diacrylate, 1,3-butanediol
dimethacrylate, 1,4-butanedioldiacrylate, 1,4-butanediol
dimethacrylate, 1,6-hexane diol diacrylate, 1,6-hexanediol
dimethacrylate, di-2-methacryloyloxethyl hexamethylene dicarbamate,
di-2-methacryloyloxyethyl trimethylhexanethylene dicarbamate,
di-2-methacryloyl oxyethyl dimethylbenzene dicarbamate,
methylene-bis-2-methacryloxyethyl-4-cyclohexyl carbamate,
di-2-methacryloxyethyl-dimethylcyclohexane dicarbamate,
methylene-bis-2-methacryloxyethyl-4-cyclohexyl carbamate,
di-1-methyl-2-methacryloxyethyl-trimethyl-hexamethylene
dicarbamate, di-1-methyl-2-methacryloxyethyl-dimethylbenzene
dicarbamate, di-1-methyl-2-methacryloxyethyl-dimethylcyclohexane
dicarbamate,
methylene-bis-1-methyl-2-methacryloxyethyl-4-cyclohexyl carbamate,
di-1-chloromethyl-2-methacryloxyethyl-hexamethylene dicarbamate,
di-1-chloromethyl-2-methacryloxyethyl-trimethylhexamethylene
dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-dimethylbenzene
dicarbamate,
di-1-chloromethyl-2-methacryloxyethyl-dimethylcyclohexane
dicarbamate, methylene-bis-2-methacryloxyethyl-4-cyclohexyl
carbamate, di-1-methyl-2-methacryloxyethyl-hexamethylene
dicarbamate, di-1-methyl-2-methacryloxyethyl-trimethylhexa
methylene dicarbamate,
di-1-methyl-2-methacryloxyethyl-dimethylbenzene dicarbamate,
di-1-methyl-2-metha-cryloxyethyl-dimethylcyclohexane dicarbamate,
methylene-bis-1-methyl-2-methacryloxyethyl-4-cyclohexyl carbamate,
di-1-chloromethyl-2-methacryloxyethyl-hexamethylene dicarbamate,
di-1-chloromethyl-2-methacryloxyethyl-trimethylhexamethylene
dicarbamate, di-1-chloromethyl-2-methacryloxyethyl-dimethylbenzene
dicarbamate,
di-1-chloromethyl-2-methacryloxyethyl-dimethylcyclohexane
dicarbamate,
methylene-bis-1-chloromethyl-2-methacryloxyethyl-4-cyclohexyl
carbamate, 2,2'-bis(4-methacryloxyphenyl)propane,
2,2'-bis(4-acryloxyphenyl)propane,
2,2'-bis[4(2-hydroxy-3-methacryloxy-phenyl)]propane,
2,2'-bis[4(2-hydroxy-3-acryloxy-phenyl)propane,
2,2'-bis(4-methacryloxyethoxyphenyl)propane,
2,2'-bis(4-acryloxyethoxyphenyl)propane,
2,2'-bis(4-methacryloxypropoxyphenyl)propane,
2,2'-bis(4-acryloxypropoxyphenyl)propane,
2,2'-bis(4-methacryloxydiethoxyphenyl)propane,
2,2'-bis(4-acryloxydiethoxyphenyl)propane,
2,2'-bis[3(4-phenoxy)-2-hydroxypropane-1-methacrylate]propane, and
2,2'-bis[3(4-phenoxy)-2-hydroxypropane-1-acryalte]propane, may be
mentioned. Other suitable examples of polymerizable components are
isopropenyl oxazoline, vinyl azalactone, vinyl pyrrolidone,
styrene, divinylbenzene, urethane acrylates or methacrylates, epoxy
acrylates or methacrylates and polyol acrylates or
methacrylates.
[0117] Moreover, a further preferred group of compounds are diallyl
compounds such as diallyl amine.
[0118] Mixtures of alpha,beta-unsaturated monomers can be added, if
desired. Preferably, the mixed but unset cements of the invention
will contain a combined weight of about 0.5 to about 40%, more
preferably about 1 to about 30%, and most preferably about 5 to 20%
water, solvents, diluents and alpha,beta-unsaturated monomers,
based on the total weight (including such water, solvents, diluents
and alpha,beta-unsaturated monomers) of the mixed but unset cement
components.
[0119] An example of a suitable free radical scavenger is
4-methoxyphenol.
[0120] Suitable polymerization inhibitors may be selected from
hydroxytoluene, butylated hydroxytoluene (BHT), hydroquinone,
1,4-benzoquinone, tert-butylpyrocatechol, toluhydroquinone, and
3,4-di-tert-butyl-p-cresol. The amount of inhibitor may be selected
from 0.001 to 2% and preferably from 0.02 to 0.5% based on the
total weight of the copolymer/comonomer/water mixture.
[0121] External energy may alternatively or additionally be
employed in order to crosslink the --SxH groups by oxidative
coupling. Sources of external energy may be selected from radiative
energy sources such as thermal energy sources, ultrasound energy
sources, and/or light energy sources such as ultraviolet lamps or
visible lamps. In the event that light energy is employed to
crosslink the --SxH groups by oxidative coupling, the dental glass
ionomer composition may additionally comprise photoinitiators
and/or photosensitizers such as molecular oxygen, alpha-diketones,
orthoquinones, organic dyes, fluorescent dyes or colorants, and/or
azo-compounds such as azobisisobutyronitrile and
1,1'azobis(cyclohexanecarbonitrile).
[0122] The dental glass ionomer composition may be used in a dental
ionomer cement. Two major classes of such cements may be
distinguished. The first class relates to conventional glass
ionomers employing as their main ingredients a homopolymer or
copolymer of an alpha,beta-unsaturated carboxylic acid (e.g., poly
acrylic acid, copoly (acrylic, itaconic acid), etc.), a modified
particulate reactive filler such as modified fluoroaluminosilicate
glass, water, and a chelating agent such as tartaric acid. Such
dental ionomer cements may be supplied in powder/liquid
formulations that are mixed just before use. The mixture will
undergo self-hardening in the dark due to an ionic reaction between
the acidic groups of the polycarboxylic acid and cations leached
from the glass as well as the crosslinking reaction based on the
--SxH groups. The second major class relates to resin-modified
glass ionomer cements. Like a conventional glass ionomer, a
resin-modified glass ionomer cement employs a modified particulate
reactive filler obtainable according to the process of the present
invention, whereby the organic portion of an resin-modified glass
ionomer cements is different. In one type of resin-modified glass
ionomer cement, the polycarboxylic acid is modified to replace or
end-cap some of acidic repeating units with pendent curable groups
and a photoinitiator is added to provide a second cure mechanism,
e.g., as in U.S. Pat. No. 5,130,347. Acrylate or methacrylate
groups may be employed as the pendant curable group. A redox cure
system can be added to provide a third cure mechanism, e.g., as in
U.S. Pat. No. 5,154,762. In another type of resin-modified glass
ionomer cement, the cement includes a polycarboxylic acid, an
acrylate or methacrylate-functional monomer and a photoinitiator,
e.g., as in Mathis et) and as in U.S. Pat. No. 5,063,257, U.S. Pat.
No. 5,520,725, U.S. Pat. No. 5,859,089 and U.S. Pat. No. 5,962,550.
Various monomer-containing or resin-containing cements are also
shown in U.S. Pat. No. 4,872,936, U.S. Pat. No. 5,227,413, U.S.
Pat. No. 5,367,002 and U.S. Pat. No. 5,965,632. Resin-modified
glass ionomer cements may be formulated as powder/liquid or
paste/paste systems, and contain water as mixed and applied. They
harden in the dark due to the ionic reaction between the acidic
groups of the polycarboxylic acid and cations leached from the
glass as well as the crosslinking reaction of the particulate glass
and/or the linear polycarboxylic acid and/or the optionally
dispersed nanoparticles when the pH of the aqueous dental glass
ionomer composition is at least 6 at the end of the main setting
reaction of the linear polycarboxylic acid reactive with the
particulate glass. Moreover, resin-modified glass ionomer cements
also cure on exposure of the cement to light from a dental curing
lamp.
[0123] Methods for preparing the glass ionomer compositions are
well known. (Crisp et al., "Glass ionomer cement formulations. II.
The synthesis of novel polycarboxylic acids," in J. Dent. Res. 59
(6): 1055-1063 (1980)). A dental ionomer cement is prepared by
mixing the ionomer with the particulate reactive filler and
optionally nanoparticles in the presence of water. The components
of the ionomer cement system can be combined (such as by mixing or
blending) in a variety of manners and amounts in order to form the
ionomer cements of the present invention. For example, a
concentrated aqueous solution of the ionomer may be mixed with the
modified particulate reactive filler and optionally further
components at the time of use. The resultant combination of
ionomer, modified particulate reactive filler and water allows the
setting reaction to begin. Alternatively, the ionomer and the
modified particulate reactive filler are provided as a freeze-dried
or lyophilized powdered blend under conditions in which there is
not sufficient water to allow the setting reaction to proceed. Such
systems can then be combined with water at the time of use in order
to begin the setting reaction. Once the setting reaction has begun,
the resultant mixture may be formed into its desired shape,
followed by curing and allowing the mixture to fully harden. In
general, the weight-to-weight ratio of the ionomer to water is from
about 1:10 to about 10:1. In general, the concentration of ionomer
in water ranges from 25 to 90% by weight, and preferably from 40 to
65% by weight. The resultant aqueous solution has a ratio of
polymer to liquid generally ranging from about 1.5 to 8.
[0124] The reaction mixture may also include a retarding or
modifying agent such as tartaric acid, for adjusting the working
time and a setting time, respectively, when preparing the cement as
described in U.S. Pat. No. 4,089,830, U.S. Pat. No. 4,209,434, U.S.
Pat. No. 4,317,681 and U.S. Pat. No. 4,374,936. In general, an
increase in working time results in an increase in setting time as
well. The "working time" is the time between the beginning of the
setting reaction when the ionomer and modified particulate reactive
filler are combined in the presence of water, and the time the
setting reaction proceeds to the point when it is no longer
practical to perform further physical work upon the system, e.g.
spatulate it or reshape it, for its intended dental or medical
application. The "setting time" is the time measured from the
beginning of the setting reaction in a restoration to the time
sufficient hardening has occurred to allow subsequent clinical or
surgical procedures to be performed on the surface of the
restoration.
[0125] In the setting reaction, the modified particulate reactive
glass behaves like a base and reacts with the acidic ionomer to
form a metal polysalt which acts as the binding matrix (Prosser, J.
Chem. Tech. Biotechnol. 29: 69-87(1979)). Moreover, due to the
presence of --SxH groups, crosslinking of the particulate glass
and/or the linear polycarboxylic acid and/or the optionally
dispersed nanoparticles when the pH of the aqueous dental glass
ionomer composition is at least 6 during the reaction of the linear
polycarboxylic acid reactive with the particulate glass takes
place. Thereby the bonding within the cement does not only rely on
ionic salt bridges which are problematic with regard to the
mechanical properties, but also on covalent and complex bonding.
The setting reaction is therefore characterized as a dual chemical
cure system that proceeds automatically in the presence of water.
The cement sets to a gel-like state within a few minutes and
rapidly hardens to develop strength. Further reactions are
polymerisation reactions and polyaddition reactions.
[0126] The dental composition is a multi-pack, preferably a
two-pack composition. The composition may be a paste/paste system,
a powder/liquid system, or a liquid/paste system. The composition
is designed so as to avoid premature curing of the components. For
this purpose, the reactive inorganic filler component and any acid
group containing component must be formulated so as to avoid a
premature cement reaction. In a first embodiment, the reactive
inorganic glass is contained in a first pack and any acid group
containing component is contained in a second pack. The first pack
may be a powder or a paste. The second pack may be a liquid or
paste. In a second embodiment, the first pack is a powder
comprising the reactive inorganic filler and a solid polyacidic
polymer such as polyacrylic acid, and the second pack is a paste or
liquid and contains a further acid group containing component.
[0127] The ratio of powder to liquid affects the workability of the
mixed ionomer cement systems. Weight ratios higher than 20:1 tend
to exhibit poor workability, while ratios below 1:1 tend to exhibit
poor mechanical properties, e. g., strength, and hence are not
preferred. Preferred ratios are on the order of about 1:3 to about
6:1 and preferably about 1:1 to 4:1.
[0128] The invention will now be further illustrated by the
following Examples. All percentages refer to percentages by weight
unless stated otherwise.
EXAMPLES
Example 1
Synthesis of Hydroxymethylacrylate According to J. W. Stansbury,
Macromolecules, 1993, 26, 2981-2982
[0129] 10.0 g (100.0 mmol) acrylic acid ethylester, 2.2 g (72.0
mmol) paraformaldehyde and 0.8 g (7.2 mmol)
1,4-diazabicyclo[2.2.2]octane (DABCO) were mixed and stirred at
room temperature until the solution became clear. 3.0 g (23%) of
hydroxymethyl acrylate were isolated by column chromatography using
ethyl acetate and n-hexane (1:1) as eluents.
[0130] 1H-NMR [ppm]: .delta. (500 MHz, CDCl3)=1.3 (CH3-CH2); 3.2
(HO--CH2); 4.2 (HO--CH2); 4.3 (CH3-CH2-O); 5.85 (.dbd.CH2); 6.25
(.dbd.CH2)
Example 2
Synthesis of Hydroxymethylacrylic Acid
[0131] 1.0 g (7.7 mmol) hydroxymethyl acrylate was dissolved in 1.5
mol 5 weight-% sodium hydroxide solution (0.46 g; 11.6 mmol NaOH)
and stirred for 4 hours at room temperature. After several
extractions with diethyl ether, the ether phase was washed with
water, dried over calcium chloride and the product was dried in
vacuum. Yield: 0.47 g (60%)
[0132] 1H-NMR [ppm]: .delta. (500 MHz, CDCl3)=3.2 (HO--CH2); 4.2
(HO--CH2); 5.85 (.dbd.CH2); 6.25 (.dbd.CH2); 12.5 (O.dbd.C--OH)
Example 3
Copolymerisation of Acrylic Acid (AA) and Itaconic
Anhydride(IA)
[0133] 1.0 g (13.9 mmol) acrylic acid and 1.56 g (13.9 mmol)
itaconic anhydride were dissolved in distilled water. After
flushing with nitrogen for 30 minutes 0.4494 g (0.139 mmol)
2,2'-azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride as
initiator were added. It was stirred at 60.degree. C. for 24 hours
under nitrogen. The polymer was reprecipitated in acetone,
dissolved in water and lyophilized. To remove all residues the
polymer powder was stirred in chloroform for one hour, filtrated
and dried under vacuum. Yield: 2.23 g
[0134] 13C-NMR [ppm]: 6 (500 MHz, D20)=33.4-47.5 (CH/CH2); 174.4
(C.dbd.O anhydride); 177-180 (C.dbd.O acid)
Example 4
Ring-Opening of Itaconic Anhydride in the Copolymer of Acrylic Acid
and Itaconic Anhydride
[0135] 0.20 g (1.62 mmol) 4-Dimethylamino pyridine, 1.40 g (10.86
mmol) N-ethyl-diisopropyl amine, 0.55 g (5.4 mmol)
hydroxymethylacrylic acid and 0.04 g (0.18 mmol)
2,6-di-tert-butyl-4-methyl-phenol (BHT) were dissolved in 2.80 g
dichlormethane. 1.00 g copolymer of acrylic acid and itaconic
anhydride was added and the dichlormethane was removed under
vacuum. The reaction mixture was put into a vial and closed for
microwave reaction. It was irradiated for 10 minutes with 5 W.
Afterwards, the product was dissolved in water, reprecipitated in
acetone, and then dissolved in water for lyophilization. The
polymer powder was stirred in isopropanol for one hour and was
dried under vacuum. Yield: 0.83 g
[0136] 13C-NMR [ppm]: .delta. (500 MHz, D20)=33.4-47.5 (CH/CH2
backbone); 174.4 (C.dbd.O anhydride); 177-180 (C.dbd.O acid);
monomer: 62 (O--CH2-C.dbd.); 127 (CH2=C); 142 (C.dbd.CH2); 173
(C.dbd.O)
* * * * *