U.S. patent application number 14/640195 was filed with the patent office on 2015-08-27 for tool and set screw for use in spinal implant systems.
The applicant listed for this patent is Orthopaedic International, Inc.. Invention is credited to Jude L. Sasing.
Application Number | 20150238236 14/640195 |
Document ID | / |
Family ID | 45096819 |
Filed Date | 2015-08-27 |
United States Patent
Application |
20150238236 |
Kind Code |
A1 |
Sasing; Jude L. |
August 27, 2015 |
TOOL AND SET SCREW FOR USE IN SPINAL IMPLANT SYSTEMS
Abstract
The present invention relates to a tool in combination with a
set screw for use in spinal implant systems, and more particularly
to a tool for the deployment of set screws with a break-off neck
portion comprising a handle portion, a stem portion extending from
the handle portion, a set screw retaining means, and a driving
means extending from the stem portion and disposed opposite the
handle portion. The driving means is adapted to allow the
installation of the set screw to the bone and applying torque for
the shearing of the neck portion thereof, and at the same time is
adapted to remove the installed screw portion of the said set screw
when needed.
Inventors: |
Sasing; Jude L.; (Quezon
City, PH) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Orthopaedic International, Inc. |
Cabuyao |
|
PH |
|
|
Family ID: |
45096819 |
Appl. No.: |
14/640195 |
Filed: |
March 6, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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13159552 |
Jun 14, 2011 |
8992544 |
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14640195 |
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61354436 |
Jun 14, 2010 |
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Current U.S.
Class: |
606/104 |
Current CPC
Class: |
A61B 17/8888 20130101;
A61B 17/7077 20130101; A61B 17/8615 20130101; A61B 2090/037
20160201; A61B 17/8886 20130101 |
International
Class: |
A61B 17/70 20060101
A61B017/70; A61B 17/88 20060101 A61B017/88 |
Claims
1-12. (canceled)
13. In combination, a tool with a set screw for use in spinal
implant systems, comprising: a tool having a handle portion and a
stem portion extending from said handle portion; a set screw having
an axial bore, a head portion, a break-off neck portion and a
threaded screw portion extending from said neck portion, wherein
said head portion comprises a plurality of substantially V-shaped
internal notches formed along the surface thereof, and wherein said
threaded screw portion comprises an external thread and a plurality
of substantially V-shaped internal notches formed along the surface
thereof; a retaining means provided on said tool to allow handling
and installation of said set screw; and a driving means provided on
said tool to allow the installation of said set screw to a bone
screw or hook, apply torque for the shearing of the neck portion of
said set screw, and remove the installed screw portion of said set
screw on said bone screw or hook.
14. In combination, a tool with a set screw for use in spinal
implant systems according to claim 13, wherein said driving means
comprising a first protrusion extending axially from the end
portion of said stem portion opposite said handle portion, and a
reduced second protrusion extending axially from said first
protrusion, said first protrusion being provided with a plurality
of substantially V-shaped projections to engage with said internal
V-shaped notches in head portion of said set screw, and said second
protrusion being provided with a plurality of adjacent
substantially V-shaped projections formed along the surfaces
thereof to engage with said internal V-shaped notches in threaded
screw portion of said set screw.
15. In combination, a tool with a set screw for use in spinal
implant systems, comprising: a tool having a handle portion and a
stem portion extending from said handle portion; a set screw having
an axial bore, a head portion, a break-off neck portion and a
threaded screw portion extending from said neck portion, wherein
said head portion comprises a plurality of substantially V-shaped
external projections formed along the surface thereof, and wherein
said threaded screw portion comprises an external thread and a
plurality of substantially V-shaped internal notches formed along
the surface thereof; a retaining means provided on said tool to
allow handling and installation of said set screw; and a driving
means provided on said tool to allow the installation of said set
screw to a bone screw or hook, apply torque for the shearing of the
neck portion of said set screw, and remove the installed screw
portion of said set screw on said bone screw or hook.
16. In combination, a tool with a set screw for use in spinal
implant systems according to claim 15, wherein said driving means
on said tool comprising a cavity extending axially from the end
portion of said stem portion opposite said handle portion, and a
reduced protrusion extending axially from said cavity, said cavity
being provided with a plurality of adjacent substantially V-shaped
internal notches formed along the surface thereof to engage with
said external V-shaped projections on said set screw, and said
reduced protrusion being provided with a plurality of adjacent
substantially V-shaped projections formed along the surface thereof
to engage with said internal V-shaped notches in said set
screw.
17. A method of installing, tightening and loosening a setscrew on
a spinal bone screw or hook, comprising the steps of: providing a
tool having a handle portion and a stem portion extending from said
handle portion, said tool having a retaining means and a driving
means for a set screw; providing a set screw having an axial bore,
a head portion, a break-off neck portion and a threaded screw
portion extending from said neck portion, wherein said head portion
comprises one of a plurality of substantially V-shaped internal
notches and a plurality of substantially V-shaped external
projections formed along the surface thereof, and wherein said
threaded screw portion comprises an external thread and a plurality
of substantially V-shaped internal notches formed along the surface
thereof; attaching and retaining said set screw on said tool;
tightening the set screw on a spinal bone screw or hook by shearing
off the head portion of said set screw at the break-off neck
portion using said tool; removing the sheared off head portion from
said tool; and loosening, when needed, the threaded screw portion
of said set screw from the spinal bone screw or hook using said
tool.
Description
[0001] This application claims the benefit of priority to copending
U.S. Provisional Patent Application Ser. No. 61/354,436, entitled
"A TOOL AND SET SCREW FOR USE IN SPINAL IMPLANT SYSTEMS", filed
Jun. 14, 2010, the entire disclosure of which is hereby
incorporated by reference as if being set forth herein in its
entirety.
TECHNICAL FIELD
[0002] The present invention relates in general to spinal implant
systems, but more particularly to a tool adapted for the deployment
of set screws with a break-off neck portion featuring a means to
allow the installation of the set screw to a spinal bone screw or
hook and applying torque for the shearing of the neck portion
thereof, and at the same time adapted to remove the installed screw
portion of the set screw from the bone screw or hook.
BACKGROUND OF THE INVENTION
[0003] Existing spinal implant systems employ various
instrumentations to secure, adjust and remove the self-limiting set
screws to a bone screw or a hook. Tools such as set screw holders,
break-off screw drivers, and set screw removal screw drivers are
used separately in various stages of the implantation procedure.
Such tools are made and dedicated only for a particular stage in
the implanting process. Generally, the implantation procedure
involves the following steps, namely: [0004] 1. Receiving and
installing a corresponding set screw to the bone screw or hook;
[0005] 2. Applying the required amount of torque to the set screw
to shear off the head portion thereof and tighten the screw on the
bone screw or hook; and [0006] 3. Removing the set screw, when
required, from the bone screw or hook after the installation
thereof.
[0007] The present spinal implants systems are expensive, tedious
and longer to administer since each of the aforementioned general
steps require specific and dedicated tools to achieve the desired
objectives.
[0008] Although various features have been incorporated to existing
instrumentations for implant purposes, a single tool that is simple
in its construction and is easy to use is necessary to solve the
aforementioned drawbacks and difficulties presented by existing
spinal implant systems.
SUMMARY OF THE INVENTION
[0009] The proposed invention seeks to simplify and solve the
existing tooling problems in present spinal implant systems by
providing a single tool and in combination with a self-limiting set
screw for spinal implant systems. The tool is dedicated and solely
adapted to be used for all the following spinal implant procedures,
namely: (a) receiving and installing a corresponding set screw to
the bone screw or hook; (b) applying the required amount of
tightening torque to the set screw; and finally (c) removing the
set screw from the bone screw or hook after the installation
thereof. Unlike in existing spinal implant systems, only one tool
is used in the procedures for installing, tightening, and removing
the set screw from the bone screw or hook.
[0010] It is, therefore, the main object of the present invention
to provide a single tool in combination with a set screw to solve
the technical problem of avoiding the very the tedious procedure of
using different tools in the spinal implant system.
[0011] More particularly, the present invention provides for a tool
with a set screw for use in spinal implant systems, said tool
comprising a handle, a stem extending from said handle, a first
protrusion extending axially from the end portion of said stem
opposite said handle and reduced second protrusion extending
axially from said first protrusion, said first and second
protrusions being provided with a plurality of adjacent
substantially V-shaped projections formed along the surfaces
thereof adapted to engage with internal V-shaped notches of said
set screw, said stem being provided with at least one flexible arm
formed along the lower portion thereof and proximate said first
protrusions, said flexible aim having an outwardly directed flange
portion formed at the tip thereof to interlock with said set screw,
said set screw comprising a body formed with an axial bore and
having a head portion, a neck portion and a threaded screw portion
extending from said neck portion, said head portion having a
internal peripheral notch formed at the upper portion thereof and a
plurality of substantially V-shaped internal notches formed along
the surface thereof, and said threaded screw portion having an
external thread and a plurality of substantially V-shaped internal
notches formed along the surface thereof.
[0012] These and other objects and advantages of the present
invention will become more apparent upon a reading of the ensuing
detailed description taken in conjunction with the appended
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIG. 1 is a sectional view showing the tool and
corresponding set screw of the present invention in detached
position;
[0014] FIG. 2 is a sectional view showing the tool and
corresponding set screw of the present invention in engaged
position;
[0015] FIG. 3 is a sectional perspective view of the tool and
corresponding set screw of the present invention;
[0016] FIG. 4 is another side view showing the tool and
corresponding set screw of the present invention; and
[0017] FIGS. 5 and 6 are perspective views showing the tool and
corresponding set screw of the present invention.
[0018] FIG. 7 is a sectional view showing an alternative embodiment
of the present invention.
DETAILED DESCRIPTION
[0019] It is to be understood that the phraseologies and
terminologies used herein are for the purposes of description and
should not be regarded as limiting.
[0020] Referring now to the different views of the drawings,
wherein like reference numerals designate the steps, components or
elements throughout the ensuing enabling description, the present
invention provides for a tool for use in spinal implant systems
adapted for the deployment of set screws with a break off head
designated as 10.
[0021] As shown in FIGS. 1 & 3, the tool 10 comprises a handle
portion 11, a stem portion 12 extending from the handle portion 11
and a driving means "D" provided on the tool 10, particularly
extending from the stem portion 12 and disposed opposite handle
portion 11. A corresponding set screw 13 is provided to engage with
the tool 10 to connect the bone screw or hook and spinal rod in the
implant system, and comprising a head portion 14, a break-off neck
portion 15 and a preferably reduced threaded screw portion 16
extending from the head portion 14. Set screw 13 is formed by an
axial bore 13a and extending to a reduced axial bore 13b at the
screw portion 16. Screw portion 16 is also formed with external
screw thread 16a and head portion 14 is formed with an internal
peripheral notch 14a formed at the upper portion thereof.
[0022] Referring now to FIG. 2, the driving means "D" is adapted to
allow the installation of the set screw 13 to the bone screw or
hook and applying torque for the shearing of the neck portion 15
thereof, and simultaneously adapted to remove the installed screw
portion 16 on the bone screw or hook after the installation
thereof.
[0023] Driving means "D" comprises a first protrusion 17 extending
axially from the end portion of the stem portion 12 opposite the
handle portion 11, and a reduced second protrusion 18 extending
axially from the first protrusion 17. The diameter of the first
protrusion 17 is such that it is sized to conform within the inner
diameter of axial bore 13a, and likewise the second protrusion 18
has a diameter sized to conform to the inner diameter of axial bore
13b of the set screw 13. The first and second protrusions 17 &
18 are further provided with corresponding first locking means "A",
and a corresponding second locking means "B" is provided along the
axial bores 13a & 13b of set screw 13. The first and second
locking means "A" and "B" are provided to engage the tool 10 to the
set screw 13. Furthermore, a retaining means "R" is provided on the
stem portion 12 to allow the handling and installation of the set
screw 13 on a bone screw or hook prior to shearing of the neck
portion 15 thereof.
[0024] As shown in the drawings, particularly in FIG. 3, the first
locking means "A" comprises a plurality of adjacent substantially
V-shaped projections 19, 19' formed along the surfaces of the first
and reduced second protrusions 17 & 18, and the second locking
means "B" comprises the corresponding plurality of adjacently
disposed substantially V-shaped notches 20, 20' formed along the
internal surfaces of head portion 14 and the screw portion 16 of
the set screw 13, respectively
[0025] The retaining means "R" comprises at least one flexible arm
21 formed proximate along the side portion of the stem portion 12
defining a gap "G" between the stem portion 12 and the flexible arm
21, and flexible arm 21 is also disposed proximate the first
protrusion 17. The flexible arm 21 has an outwardly directed flange
portion 22 formed at the tip thereof. The flange portion 22 is
adapted to interlock with the peripheral notch 14a of the head
portion 14 when the set screw 13 is to be installed in the bone
screw or hook. The gap "G" allows the flexible arm 21 to be flexed
inwardly towards the side of the stem portion 12 when the flange
portion 22 is interlocked with the peripheral notch 14a.
[0026] As shown in FIGS. 1 & 3, first protrusion 17 is
substantially larger than second protrusion 18. It is known in the
art that the tightening torque for a set screw is higher than the
loosening torque. The larger dimensions of protrusion 17 allow it
to shear off the head portion 14 of setscrew 13 at the break-off
neck portion 15. The smaller dimensions of second protrusion 18
prevent it from engaging the V-shaped notches 20, protecting it
from excessive torque during tightening. In existing implant
systems, the tool used for tightening the set screw by a break-off
feature usually cannot be used for loosening the set screw because
of its large dimensions. On the other hand, the tool used for
loosening the set screw cannot be used for tightening by break-off
because it is not strong enough due to its small dimensions.
[0027] In operation, the tool 10 is first engaged to the set screw
13 by inserting the first protrusion 18 within the axial bore 13a
of the head portion 14 as shown in FIG. 2. The flange portion 22 of
the flexible arm 21 is adapted to seat on the peripheral notch 14a
of the head portion 14 as to retain the set screw 13 in a stable
and controllable manner in preparation for its surgical attachment
to the bone screw or hook. The first protrusion 17 is interlocked
within the axial bore 13a by the engaging of the V-shaped
projections 19 with the corresponding V-shaped notches 20. In this
particular position, the reduced second protrusion 18 is also held
within the axial bore 13a as shown in FIG. 2, but is not engaged to
any portion of set screw 13. The engaging relationship of the
V-shaped projections 19 with the corresponding V-shaped notches 20
easily facilitates connecting the set screw to the bone screw or
hook, and further imparts a controlled amount of torque in breaking
the neck portion 15 of the set screw 13. After installing the set
screw 13, the head portion 14 is sheared from the screw portion 16
and the same is easily removed from the tool 10 by inwardly
pressing the flexible arm 21 to release the flange portion 22 away
from the peripheral notch 14a and, finally, pulling the head
portion 14 from the tool 10. Alternatively, the head portion 14 can
be removed from the tool 10 by exerting sufficient pulling force
without pressing the flexible arm 21. The installed screw portion
16 can be later removed if necessary from the bone screw or hook by
using the same tool 10. To uninstall the screw portion 16, the
reduced second protrusion 18 of the tool 10 is simply engaged with
the axial bore 13b thereof via engaging the V-shaped projections
19' with the V-shaped notches 20'.
[0028] In another embodiment according to the present invention as
shown in FIG. 7, the first protrusion 17 of FIG. 3 is replaced by a
cavity 31 extending inward from the end portion of stem portion 12'
opposite the handle portion 11'. Said cavity 31 is provided with a
plurality of adjacent substantially V-shaped internal notches 32
formed along the surface thereof to engage with corresponding
V-shaped projections 33 on setscrew 30.
[0029] Set screw 30 is further provided with an external peripheral
notch 34 formed at the upper portion thereof. Correspondingly, tool
10' is provided with a flexible arm 35 with an inwardly facing
flange 36 formed at the tip thereof. The flange portion 36 is
adapted to interlock with the peripheral notch 34 when the set
screw 30 is to be installed in the bone screw or hook.
[0030] The present invention also discloses a method for
installing, tightening and loosening a set screw on a spinal bone
screw or hook, using a single tool, more particularly, the herein
tool and set screw as previously described. The method comprising
the steps of: providing a tool having a handle portion and a stem
portion extending from said handle portion, said tool having a
retaining means and a driving means for a set screw; [0031]
providing a set screw having an axial bore, a head portion, a
break-off neck portion and a threaded screw portion extending from
said neck portion; attaching and retaining said set screw on said
tool; tightening the set screw on a spinal bone screw or hook by
shearing off the head portion of said set screw at the break-off
neck portion using said tool; removing the sheared off head portion
from said tool; and loosening, when needed, the threaded screw
portion of said set screw from the spinal bone screw or hook using
said tool.
[0032] Additional advantages and modifications of the present
invention will readily occur to those skilled in the art in view of
these teachings. The present invention in its broader aspects is
not limited to the specific details, representative contrivances,
and illustrative examples shown and described herein. Accordingly,
various modifications may be made without departing from the spirit
and scope of the general concept as defined in the appended claims
and their equivalents.
* * * * *