U.S. patent application number 14/605666 was filed with the patent office on 2015-06-04 for bioabsorbable coating with tunable hydrophobicity.
The applicant listed for this patent is Abbott Cardiovascular Systems Inc.. Invention is credited to Syed Faiyaz Ahmed Hossainy, Lothar W. Kleiner, Bozena Zofia Maslanka, Michael H. Ngo, Nam D. Pham, John Stankus, Yiwen Tang, Mikael Trollsas.
Application Number | 20150151030 14/605666 |
Document ID | / |
Family ID | 39760951 |
Filed Date | 2015-06-04 |
United States Patent
Application |
20150151030 |
Kind Code |
A1 |
Kleiner; Lothar W. ; et
al. |
June 4, 2015 |
BIOABSORBABLE COATING WITH TUNABLE HYDROPHOBICITY
Abstract
The present invention relates to implantable medical devices
coated with polymer having tunable hydrophobicity and their use in
the treatment of vascular diseases.
Inventors: |
Kleiner; Lothar W.; (Los
Altos, CA) ; Stankus; John; (Campbell, CA) ;
Pham; Nam D.; (Dallas, TX) ; Ngo; Michael H.;
(San Jose, CA) ; Maslanka; Bozena Zofia; (Santa
Cruz, CA) ; Hossainy; Syed Faiyaz Ahmed; (Hayward,
CA) ; Trollsas; Mikael; (San Jose, CA) ; Tang;
Yiwen; (Sunnyvale, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Abbott Cardiovascular Systems Inc. |
Santa Clara |
CA |
US |
|
|
Family ID: |
39760951 |
Appl. No.: |
14/605666 |
Filed: |
January 26, 2015 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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11888807 |
Aug 1, 2007 |
8961589 |
|
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14605666 |
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Current U.S.
Class: |
623/1.42 ;
424/423 |
Current CPC
Class: |
A61K 31/436 20130101;
A61L 31/10 20130101; A61L 2300/416 20130101; A61L 31/10 20130101;
A61P 37/06 20180101; A61K 47/34 20130101; A61L 31/16 20130101; C08L
67/04 20130101; A61L 31/148 20130101 |
International
Class: |
A61L 31/16 20060101
A61L031/16; A61L 31/14 20060101 A61L031/14; A61L 31/10 20060101
A61L031/10; A61K 31/436 20060101 A61K031/436; A61K 47/34 20060101
A61K047/34 |
Claims
1.-29. (canceled)
30. An implantable medical device, comprising: a polymer and one or
more therapeutic agents, wherein the hydrophobicity of the polymer
is matched to that of the therapeutic agent(s), wherein the polymer
is a copolymer comprising a first monomer selected from the group
consisting of L-lactide, D-lactide, D,L-lactide and meso-lactide
and a second monomer selected from the group consisting of lactone,
.epsilon.-caprolactone, .delta.-valerolactone, 1,4-dioxan-2-one,
1,5-dioxepan-2-one, 1,4,6-trioxaspiro[4.4]nonane and trimethyl
carbonate, wherein the first monomer, the second monomer, or both
are optionally substituted with a moiety selected form the group
consisting of C.sub.1-C.sub.20 alkyl, C.sub.2-C.sub.20 alkenyl,
C.sub.3-C.sub.8 cycloalkyl, C.sub.6-C.sub.10 aryl, partially or
fully fluorinated derivatives of any of the preceding and
combinations thereof so as to match the hydrophobicity of the
polymer to that of the therapeutic agent, wherein the therapeutic
agent is a mTOR inhibitor.
31. The implantable medical device of claim 30, comprising: a drug
reservoir layer which comprises the polymer and the one or more
therapeutic agents.
32. The implantable medical device of claim 30, wherein the
therapeutic agent is everolimus.
33. The implantable medical device of claim 30, wherein the polymer
is selected from the group consisting of
poly(L-lactide-co-.epsilon.-caprolactone) and
poly(L-lactide-co-trimethylene carbonate).
34. The implantable medical device of claim 33, wherein the polymer
is poly(L-lactide-co-.epsilon.-caprolactone) polymer.
35. The implantable medical device of claim 34, wherein the
poly(L-lactide-co-.epsilon.-caprolactone) constitutional unit molar
ratio is from about 70:30 to about 50:50.
36. The implantable medical device of claim 34, wherein the
poly(L-lactide-co-.epsilon.-caprolactone) has a average molecular
weight from about 50,000 to about 500,000 Daltons.
37. The implantable medical device of claim 34, wherein the
poly(L-lactide-co-.epsilon.-caprolactone) has a solubility
parameter less than about 11.5 (cal/cm.sup.3).sup.1/2.
38. The implantable medical device of claim 30, comprising a drug
reservoir layer which comprises the polymer and the one or more
therapeutic agents, wherein the drug reservoir layer has a coating
thickness from about 1 um to about 10 um.
39. The implantable medical device of claim 30, wherein the drug to
polymer wt/wt ratio is from about 1.0:0.5 to about 1.0:10.0.
40. The implantable medical device of claim 30, wherein the drug
dose is from about 5-200 microgram/cm.sup.2 or about 20-100
microgram/cm.sup.2.
41. The implantable medical device of claim 30, wherein the device
is a stent,
42. A method of treating a vascular disease, comprising: deploying
in the vasculature of a patient in need thereof an implantable
medical device, wherein the implantable medical device comprises: a
polymer and one or more therapeutic agents, wherein the
hydrophobicity of the polymer is matched to that of the therapeutic
agent(s). wherein the polymer is a copolymer comprising a first
monomer selected from the group consisting of L-lactide, D-lactide,
D,L-lactide and meso-lactide and a second monomer selected from the
group consisting of lactone, .epsilon.-caprolactone,
6-valerolactone, 1,4-dioxan-2-one, 1,5-dioxepan-2-one,
1,4,6-trioxaspiro[4.4]nonane and trimethyl carbonate, wherein the
first monomer, the second monomer, or both are optionally
substituted with a moiety selected form the group consisting of
C.sub.1-C.sub.20 alkyl, C.sub.2-C.sub.20 alkenyl, C.sub.3-C.sub.8
cycloalkyl, C.sub.6-C.sub.10 aryl, partially or fully fluorinated
derivatives of any of the preceding and combinations thereof so as
to match the hydrophobicity of the polymer to that of the
therapeutic agent, wherein the therapeutic agent is a mTOR
inhibitor.
43. The method of claim 42, wherein the implantable medical device
comprises a drug reservoir layer which comprises the polymer and
the one or more therapeutic agents.
44. The method of claim 42, wherein the therapeutic agent is
everolimus.
45. The method of claim 42, wherein the polymer is selected from
the group consisting of poly(L-lactide-co-.epsilon.-caprolactone)
and poly(L-lactide-co-trimethylene carbonate).
46. The method of claim 45, wherein the polymer is
poly(L-lactide-co-.epsilon.-caprolactone) polymer.
47. The method of claim 46, wherein the
poly(L-lactide-co-.epsilon.-caprolactone) constitutional unit molar
ratio is from about 70:30 to about 50:50.
48. The method of claim 46, wherein the
poly(L-lactide-co-.epsilon.-caprolactone) has an average molecular
weight from about 50,000 to about 500,000 Daltons.
49. The method of claim 46, wherein the
poly(L-lactide-co-.epsilon.-caprolactone) has a solubility
parameter less than about 11.5 (cal/cm.sup.3).sup.1/2.
50. The method of claim 42, wherein the implantable medical device
comprises a drug reservoir layer which comprises the polymer and
the one or more therapeutic agents, and wherein the drug reservoir
layer has a coating thickness from about 1 um to about 10 um.
51. The method of claim 42, wherein the drug to polymer wt/wt ratio
is from about 1.0:0.5 to about 1.0:10.0.
52. The method of claim 42, wherein the drug dose is from about
5-200 microgram/cm.sup.2 or about 20-100 microgram/cm.sup.2.
53. The method of claim 42, wherein the implantable medical device
is a stent,
54. The method of claim 42, wherein the vascular disease is
atherosclerosis, restenosis, vulnerable plaque, peripheral vascular
disease, or late stent thrombosis
Description
FIELD OF THE INVENTION
[0001] This invention relates to the fields of organic chemistry,
polymer science, material science and medical devices. In
particular, it relates to a medical device having a bioabsorbable
coating with tunable hydrophobicity for treating vascular
diseases.
BACKGROUND OF THE INVENTION
[0002] Percutaneous transluminal coronary angioplasty (PTCA) is a
common procedure for treating heart disease. A problem associated
with the PTCA includes the formation of intimal flaps or torn
arterial linings which can collapse and occlude the conduit after
the balloon is deflated. Moreover, thrombosis and restenosis of the
artery may develop over several months after the procedure, which
may require another angioplasty procedure or a surgical by-pass
operation. To reduce the partial or total occlusion of the artery
by the collapse of arterial lining, and to reduce the chance of the
development of thrombosis and restenosis, a stent is implanted in
the lumen to maintain the vascular patency.
[0003] Stents are used not only as a mechanical intervention but
also as a vehicle for providing biological therapy. As a mechanical
intervention, stents act as scaffoldings, functioning to physically
hold open and, if desired, to expand the wall of the passageway.
Biological therapy can be achieved by medicating the stents.
Medicated stents provide for the local administration of a
therapeutic substance at the desired site. Local delivery produces
fewer side effects and achieves more favorable results.
[0004] However, the use of drug eluting stents (DESs) has resulted
in a new problem, late stent thrombosis, the forming of blood clots
long after the stent is in place. It was deduced that the formation
of blood clots was most likely due to delayed healing which was
postulated to be a side-effect of the use of cytostatic drugs.
[0005] Another potential shortcoming of the foregoing method of
medicating stents is the control of the release rate of a
therapeutic agent. The active agent can be released from a stent by
either diffusion, or swelling followed by diffusion and degradation
or erosion. The hydrophobicity of the polymer is critical in
dissolving the therapeutic agent. The commonly used therapeutic
agents have limited or low solubility posing a serious obstacle for
the drug's release kinetics from a stent. Thus, there is a need to
maximize the solubility of a therapeutic agent in the polymer and
to optimize the release rate of a therapeutic agent.
[0006] To address the above situation, stents can be fabricated
from materials that are biocompatible, biodegradable and, if
desired, bio-absorbable. The goal is for the stent to have a
biocompatible coating which demonstrates great safety with regard
to stent thrombosis. Ideally, the stent coatings should preferably
lower acute and sub-acute thrombosis rates. The coating material
selected must not only have sufficient mechanical properties but
also show excellent coating integrity. The preceding problem has
been at least partially ameliorated by the use of increasingly
biocompatible materials and/or biocompatible coating.
[0007] What is needed is an implantable medical device that
includes a polymer coating which maximizes the solubility of a
therapeutic agent in the polymer and optimizes the release rate of
a therapeutic agent. While this would be particularly useful with
regard to coronary stents, it would also provide substantial
benefit to any manner of implantable medical devices. Such
implantable medical devices for use as drug delivery systems should
also demonstrate excellent mechanical properties when implanted in
a patient. The present invention provides such implantable medical
devices.
SUMMARY OF THE INVENTION
[0008] Thus, in one aspect, the current invention relates to an
implantable medical device, comprising:
a device body; an optional primer layer disposed over the device
body; a drug reservoir layer disposed over the device body or the
primer layer, if opted, wherein the drug reservoir layer comprises
a polymer and one or more therapeutic agent(s) and further wherein
the hydrophobicity of the polymer is matched to that of the
therapeutic agent(s).
[0009] In an aspect of this invention, the polymer is a copolymer
comprising a first monomer selected from the group consisting of
L-lactide, D-lactide, D,L-lactide and meso-lactide and a second
monomer selected from the group consisting of lactone,
.epsilon.-caprolactone, .delta.-valerolactone, 1,4-dioxan-2-one,
1,5-dioxepan-2-one, 1,4,6-trioxaspiro[4.4]nonane and trimethyl
carbonate, wherein [0010] the first monomer, the second monomer or
both is/are optionally substituted with a moiety selected form the
group consisting of C.sub.1-C.sub.20 alkyl, C.sub.2-C.sub.20
alkenyl, C.sub.3-C.sub.8 cycloalkyl, C.sub.6-C.sub.10 aryl,
partially or fully fluorinated derivatives of any of the preceding
and combinations thereof so as to match the hydrophobicity of the
polymer to that of the therapeutic agent.
[0011] In an aspect of this invention, the therapeutic agent is
everolimus.
[0012] In an aspect of this invention, the polymer is selected from
the group consisting of poly(L-lactide-co-.epsilon.-caprolactone)
and poly(L-lactide-co-trimethylene carbonate).
[0013] In an aspect of this invention, the polymer comprises
poly(L-lactide-co-.epsilon.-caprolactone) polymer.
[0014] In an aspect of this invention, the
poly(L-lactide-co-.epsilon.-caprolactone) constitutional unit molar
ratio is from about 70:30 to about 50:50.
[0015] In an aspect of this invention, the
poly(L-lactide-co-.epsilon.-caprolactone) has a average molecular
weight from about 50,000 to about 500,000 Daltons.
[0016] In an aspect of this invention, the
poly(L-lactide-co-.epsilon.-caprolactone) has a solubility
parameter less than about 11.5 (cal/cm.sup.3).sup.1/2.
[0017] In an aspect of this invention, the drug reservoir layer has
a coating thickness from about 1 um to about 10 um.
[0018] In an aspect of this invention, the drug to polymer wt/wt
ratio is from about 1.0:0.5 to about 1.0:10.0.
[0019] In an aspect of this invention, the drug dose is from about
5-200 microgram/cm.sup.2 to about 20-100 microgram/cm.sup.2.
[0020] In an aspect of this invention, the implantable medical
device is a stent,
[0021] An aspect of this invention is a method of treating a
vascular disease, comprising:
deploying in the vasculature of a patient in need thereof an
implantable medical device, wherein the device comprises: a device
body; an optional primer layer disposed over the device body; a
drug reservoir layer disposed over the device body or the primer
layer, if opted, wherein the drug reservoir layer comprises a
polymer and one or more therapeutic agent(s) and further wherein
the hydrophobicity of the polymer is matched to that of the
therapeutic agent(s).
[0022] In an aspect of this invention, the polymer is a copolymer
comprising a first monomer selected from the group consisting of
L-lactide, D-lactide, D,L-lactide and meso-lactide and a second
monomer selected from the group consisting of lactone,
.epsilon.-caprolactone, .delta.-valerolactone, 1,4-dioxan-2-one,
1,5-dioxepan-2-one, 1,4,6-trioxaspiro[4.4]nonane and trimethyl
carbonate, wherein [0023] the first monomer, the second monomer or
both is/are optionally substituted with a moiety selected form the
group consisting of C.sub.1-C.sub.20 alkyl, C.sub.2-C.sub.20
alkenyl, C.sub.3-C.sub.8 cycloalkyl, C.sub.6-C.sub.10 aryl,
partially or fully fluorinated derivatives of any of the preceding
and combinations thereof so as to match the hydrophobicity of the
polymer to that of the therapeutic agent.
[0024] In an aspect of this invention, the therapeutic agent is
everolimus.
[0025] In an aspect of this invention, the polymer is selected from
the group consisting of poly(L-lactide-co-.epsilon.-caprolactone)
and poly(L-lactide-co-trimethylene carbonate).
[0026] In an aspect of this invention, the polymer comprises
poly(L-lactide-co-.epsilon.-caprolactone) polymer.
[0027] In an aspect of this invention, the
poly(L-lactide-co-.epsilon.-caprolactone) constitutional unit molar
ratio is from about 70:30 to about 50:50.
[0028] In an aspect of this invention, the
poly(L-lactide-co-.epsilon.-caprolactone) has a average molecular
weight from about 50,000 to about 500,000 Daltons.
[0029] In an aspect of this invention, the
poly(L-lactide-co-.epsilon.-caprolactone) has a solubility
parameter less than about 11.5 (cal/cm.sup.3).sup.1/2.
[0030] In an aspect of this invention, the drug reservoir layer has
a coating thickness from about 1 um to about 10 um.
[0031] In an aspect of this invention, the drug to polymer wt/wt
ratio is from about 1.0:0.5 to about 1.0:10.0.
[0032] In an aspect of this invention, the drug dose is from about
5-200 microgram/cm.sup.2 to about 20-100 microgram/cm.sup.2.
[0033] In an aspect of this invention, the implantable medical
device is a stent,
[0034] In an aspect of this invention, the vascular disease is
atherosclerosis.
[0035] In an aspect of this invention, the vascular disease is
restenosis.
[0036] In an aspect of this invention, the vascular disease is
vulnerable plaque.
[0037] In an aspect of this invention, the vascular disease is
peripheral vascular disease.
[0038] In an aspect of this invention, the vascular disease is late
stent thrombosis.
DETAILED DESCRIPTION OF THE INVENTION
[0039] Use of the singular herein includes the plural and visa
versa unless expressly stated to be otherwise. That is, "a" and
"the" refer to one or more of whatever the word modifies. For
example, "a therapeutic agent" includes one such agent, two such
agents, etc. Likewise, "the layer" may refer to one, two or more
layers and "the polymer" may mean one polymer or a plurality of
polymers. By the same token, words such as, without limitation,
"layers" and "polymers" would refer to one layer or polymer as well
as to a plurality of layers or polymers unless, again, it is
expressly stated or obvious from the context that such is not
intended.
[0040] As used herein, an "implantable medical device" refers to
any type of appliance that is totally or partly introduced,
surgically or medically, into a patient's body or by medical
intervention into a natural orifice, and which is intended to
remain there after the procedure. The duration of implantation may
be essentially permanent, i.e., intended to remain in place for the
remaining lifespan of the patient; until the device biodegrades; or
until it is physically removed. Examples of implantable medical
devices include, without limitation, implantable cardiac pacemakers
and defibrillators; leads and electrodes for the preceding;
implantable organ stimulators such as nerve, bladder, sphincter and
diaphragm stimulators, cochlear implants; prostheses, vascular
grafts, self-expandable stents, balloon-expandable stents,
stent-grafts, grafts, artificial heart valves and cerebrospinal
fluid shunts.
[0041] An implantable medical device specifically designed and
intended solely for the localized delivery of a therapeutic agent
is within the scope of this invention.
[0042] As used herein, "device body" refers to a fully formed
implantable medical with an outer surface to which no coating or
layer of material different from that of which the device itself is
manufactured has been applied. By "outer surface" is meant any
surface however spatially oriented that is in contact with bodily
tissue or fluids. A common example of a "device body" is a BMS,
i.e., a bare metal stent, which, as the name implies, is a
fully-formed usable stent that has not been coated with a layer of
any material different from the metal of which it is made on any
surface that is in contact with bodily tissue or fluids. Of course,
device body refers not only to BMSs but to any uncoated device
regardless of what it is made of.
[0043] Implantable medical devices made of virtually any material,
i.e., materials presently known to be useful for the manufacture of
implantable medical devices and materials that may be found to be
so in the future, may be used with a coating of this invention. For
example, without limitation, an implantable medical device useful
with this invention may be made of one or more biocompatible metals
or alloys thereof including, but not limited to, cobalt-chromium
alloy (ELGILOY, L-605), cobalt-nickel alloy (MP-35N), 316L
stainless steel, high nitrogen stainless steel, e.g., BIODUR 108,
nickel-titanium alloy (NITINOL), tantalum, platinum,
platinum-iridium alloy, gold and combinations thereof.
[0044] Implantable medical devices may also be made of polymers
that are biocompatible and biostable or biodegradable, the latter
term including bioabsorbable and/or bioerodable.
[0045] As used herein, "biocompatible" refers to a polymer that
both in its intact, as synthesized state and in its decomposed
state, i.e., its degradation products, is not, or at least is
minimally, toxic to living tissue; does not, or at least minimally
and reparably, injure(s) living tissue; and/or does not, or at
least minimally and/or controllably, cause(s) an immunological
reaction in living tissue.
[0046] Among useful biocompatible, relatively biostable polymers
are, without limitation, polyacrylates, polymethacryates,
polyureas, polyurethanes, polyolefins, polyvinylhalides,
polyvinylidenehalides, polyvinylethers, polyvinylaromatics,
polyvinylesters, polyacrylonitriles, alkyd resins, polysiloxanes
and epoxy resins.
[0047] Biocompatible, biodegradable polymers include
naturally-occurring polymers such as, without limitation, collagen,
chitosan, alginate, fibrin, fibrinogen, cellulosics, starches,
dextran, dextrin, hyaluronic acid, heparin, glycosaminoglycans,
polysaccharides and elastin.
[0048] One or more synthetic or semi-synthetic biocompatible,
biodegradable polymers may also be used to fabricate an implantable
medical device useful with this invention. As used herein, a
synthetic polymer refers to one that is created wholly in the
laboratory while a semi-synthetic polymer refers to a
naturally-occurring polymer than has been chemically modified in
the laboratory. Examples of synthetic polymers include, without
limitation, polyphosphazines, polyphosphoesters, polyphosphoester
urethane, polyhydroxyacids, polyhydroxyalkanoates, polyanhydrides,
polyesters, polyorthoesters, polyamino acids, polyoxymethylenes,
poly(ester-amides) and polyimides.
[0049] Blends and copolymers of the above polymers may also be used
and are within the scope of this invention. Based on the
disclosures herein, those skilled in the art will recognize those
implantable medical devices and those materials from which they may
be fabricated that will be useful with the coatings of this
invention.
[0050] At present, preferred implantable medical devices for use
with the coatings of this invention are stents.
[0051] A stent refers generally to any device used to hold tissue
in place in a patient's body. Particularly useful stents, however,
are those used for the maintenance of the patency of a vessel in a
patient's body when the vessel is narrowed or closed due to
diseases or disorders including, without limitation, tumors (in,
for example, bile ducts, the esophagus, the trachea/bronchi, etc.),
benign pancreatic disease, coronary artery disease, carotid artery
disease and peripheral arterial disease such as atherosclerosis,
restenosis and vulnerable plaque. Vulnerable plaque (VP) refers to
a fatty build-up in an arterial wall thought to be caused by
inflammation. The VP is covered by a thin fibrous cap that can
rupture leading to blood clot formation. A stent can be used to
strengthen the wall of the vessel in the vicinity of the VP and act
as a shield against such rupture. A stent can be used in, without
limitation, neuro, carotid, coronary, pulmonary, aorta, renal,
biliary, iliac, femoral and popliteal as well as other peripheral
vasculatures. A stent can be used in the treatment or prevention of
disorders such as, without limitation, thrombosis, restenosis,
hemorrhage, vascular dissection or perforation, vascular aneurysm,
chronic total occlusion, claudication, anastomotic proliferation,
bile duct obstruction and ureter obstruction.
[0052] In addition to the above uses, stents may also be employed
for the localized delivery of therapeutic agents to specific
treatment sites in a patient's body. In fact, therapeutic agent
delivery may be the sole purpose of the stent or the stent may be
primarily intended for another use such as those discussed above
with drug delivery providing an ancillary benefit.
[0053] A stent used for patency maintenance is usually delivered to
the target site in a compressed state and then expanded to fit the
vessel into which it has been inserted. Once at a target location,
a stent may be self-expandable or balloon expandable. In any event,
due to the expansion of the stent, any coating thereon must be
flexible and capable of elongation.
[0054] As used herein, "optional" means that the element modified
by the term may or may not be present. For example, without
limitation, a device body (db) that has coated on it an "optional"
primer layer (pl), and a drug reservoir layer (dr) refers, without
limitation, to any of the following devices: db+pl+dr and
db+dr.
[0055] As used herein, a "primer layer" refers to a coating
consisting of a polymer or blend of polymers that exhibit good
adhesion characteristics with regard to the material of which the
device body is manufactured and good adhesion characteristic with
regard to whatever material is to be coated on the device body.
Thus, a primer layer serves as an intermediary layer between a
device body and materials to be affixed to the device body and is,
therefore, applied directly to the device body. Examples without
limitation, of primers include acrylate and methacrylate polymers
with poly(n-butyl methacrylate) being a presently preferred primer.
Some additional examples of primers include, but are not limited
to, poly(ethylene-co-vinyl alcohol), poly(vinyl acetate-co-vinyl
alcohol), poly(methacrylates), poly(acrylates), polyethyleneamine,
polyallylamine, chitosan, polyethylene-co-vinyl acetate), and
parylene-C.
[0056] As use herein, a material that is described as a layer
"disposed over" an indicated substrate, e.g., without limitation, a
device body or another layer, refers to a relatively thin coating
of the material applied, preferably at present, directly to
essentially the entire exposed surface of the indicated substrate.
By "exposed surface" is meant that surface of the substrate that,
in use, would be in contact with bodily tissues or fluids.
"Disposed over" may, however, also refer to the application of the
thin layer of material to an intervening layer that has been
applied to the substrate, wherein the material is applied in such a
manner that, were the intervening layer not present, the material
would cover substantially the entire exposed surface of the
substrate.
[0057] As used herein, "drug reservoir layer" refers either to a
layer of one or more therapeutic agents applied neat or to a layer
of polymer or blend of polymers that has dispersed within its
three-dimensional structure one or more therapeutic agents. A
polymeric drug reservoir layer is designed such that, by one
mechanism or another, e.g., without limitation, by elution or as
the result of biodegradation of the polymer, the therapeutic
substance is released from the layer into the surrounding
environment. For the purpose of this invention, the drug reservoir
layer also acts as rate-controlling layer. As used herein,
"rate-controlling layer" refers to a polymer layer that controls
the release of therapeutic agents or drugs into the environment.
While any polymer may be used to construct a drug reservoir layer
of this invention, particularly useful polymers include, but not
limited to, poly(L-lactide-co-.epsilon.-caprolactone) and
poly(L-lactide-co-trimethylene carbonate).
[0058] As used herein, "hydrophobic" refers to a polymer that lacks
an affinity for water. That is, it tends to repel water, to not
dissolve in, mix with or be wetted by water or to do so only to a
very limited degree and to not absorb water or, again, to do so
only to a very limited degree. With regard to polymers, generally
hydrophobicity increase with increasing alkyl content in the
polymer backbone, that is, the greater the alkyl content in one or
more of the constitutional units of the polymer. The hydrophobicity
of a polymer may be characterized by determining the static contact
angle of droplets of distilled water on a surface of the polymer.
The greater the contact angle, the more hydrophobic the polymer.
Generally speaking, a contact angle of greater than 90.degree.
indicates a hydrophobic polymer. The specifics or such measurements
will not be presented here since they are well-known to those
skilled in the art.
[0059] As used herein, "contact angle" is defined as an angle at
the tangent of a droplet in a fluid phase that has taken an
equilibrium shape on a solid surface under ambient condition.
[0060] The biodegradable hydrophobic polymers herein contain
water-labile bonds interconnecting the constitutional units of the
polymer. The water-labile bonds include, without limitation,
esters, orthoesters, anhydrides and imides. Other bonds such as,
without limitation, ethers, amides, urethanes, etc. may also be
present in the polymer but the propensity of the polymer to surface
erosion rather than bulk erosion relates to the overall
hydrophobicity of the polymer and the content and reactivity of the
water-labile linkages in the polymer. That is, the overall
hydrophobic nature of the polymer precludes or at least inhibits
the incursion of water into the polymer's interior while
water-labile linkages exposed on the polymer's surface hydrolyze
resulting in the degradation of the polymer from the outermost
surface of the bulk polymer, be it a device made of the polymer of
a coating of the polymer on a device, inward rather than by bulk
mode erosion.
[0061] Suitable hydrophobic polymers include, without limitation,
poly(vinyl acetate), poly(ethylene-co-vinyl acetate), poly(vinyl
acetals) such as poly(vinyl butyral) (e.g., BUTVAR),
poly(meth)acrylates, for example, poly(methyl methacrylate),
poly(ethyl methacrylate), poly(n-propyl methacrylate),
poly(iso-propyl methacrylate), poly(n-butyl methacrylate),
copolymers of butyl n-methacrylate with non-polar monomers (e.g.,
poly(ethyl methacrylate-co-n-butyl methacrylate)), poly(iso-butyl
methacrylate), poly(methyl acrylate), poly(ethyl acrylate),
poly(n-propyl acrylate), poly(iso-propyl acrylate), poly(n-butyl
acrylate), poly(iso-butyl acrylate), styrene-butadiene-styrene
triblock copolymers, styrene-ethylene/butylene-styrene triblock
copolymers (e.g., KRATON available from Shell Oil Co. of Houston,
Tex.), styrene-isobutylene-styrene triblock copolymers, parylene-C,
organosilicon polymers (e.g., ELASTEON), and halogenated (e.g.,
fluorinated or chlorinated) polymers such as poly(vinyl chloride),
poly(vinyl fluoride), poly(vinylidene chloride), poly(vinylidene
fluoride) (e.g., KYNAR available from Atofina Chemicals, Inc. of
Philadelphia, Pa.), poly(hexafluoropropene), poly(vinylidene
fluoride-co-hexafluoropropene) (e.g., SOLEF available from Solvay
S.A. of Brussels, Belgium), poly(ethylene-co-hexafluoropropene),
and various grades of amorphous TEFLON, including
polytetrafluoroethylene (available from E.I. Du Pont de Nemours
& Co. of Wilmington, Del.), BUTVAR is a trade name of
poly(vinyl butyral) (available from Solutia, Inc. of St. Louis,
Mo.), ELASTEON is the trade name of the block copolymer of
methylene diphenyl diisocyanate, 1,4-butanediol,
polyhexamethyleneglycol, and a carbinol terminated
polydimethylsiloxane (manufactured by AorTech Biomaterials Co. of
Chatswood, Australia), poly[trimellitylimido-L-tyrosine-co-sebacic
acid-co-1,3-bis(para-carboxyphenoxy)propane] p(TMIT-SBA-PCPP),
poly[1,6-bis(para-carboxyphenoxy)-hexane-co-di-ortho-carboxyphenoxy
sebacateanhydride] p(PCPX-OCPSA), poly[1,3-bis(para-carboxyphenoxy)
propane-co-salicylic acid-co-sebacic acid] p(PCPP-SBA-SA),
poly(maleic acid-co-sebacic acid), p(MA-SBA), poly(L-lactic
acid-co-L-aspartic acid), p(LLA-LAspA), poly(DL-lactic
acid-co-L-aspartic acid) p(DLLA-LAspA), poly(L-lactic acid) pLLA,
poly(DL-lactic acid) pDLLA, poly(L-lactic acid-co-ethylene glycol)
p(LLA-EG), poly(DL-lactic acid-co-ethylene glycol) p(DLLA-EG),
poly(ethylene glycol-co-butylene terephthalate) p(EG-BT),
poly(4-hydroxy-L-proline ester) p(HOXPE),
poly(1,10-decanediol-co-L-lactic acid) p(DCD-LLA),
poly(1,10-decanodiol-co-D,L-lactic acid) p(DCD-DLLA),
poly(1,2,6-hexanetriol-co-trimethylorthoacetate) p(HTOL-TMAC),
poly(hydroxybutyrate) (PHB), poly(hydroxyvalerate) (PHV),
poly(hydroxy-butyrate-valerate) (PHBV),
poly(L-lactide-co-.epsilon.-caprolactone) and
poly(L-lactide-co-trimethylene carbonate).
[0062] As used herein, "alkyl" refers to a straight or branched
chain fully saturated (no double or triple bonds) hydrocarbon
(carbon and hydrogen only) group. The alkyl groups of this
invention may range from C.sub.1 to C.sub.20, preferably C.sub.2 to
C.sub.10 and currently most preferably C.sub.3 to C.sub.8. Examples
of alkyl groups include, but are not limited to, methyl, ethyl,
propyl, isopropyl, butyl, isobutyl, tertiary butyl, pentyl, hexyl,
heptyl, octyl, nonyl and decyl.
[0063] As used herein, "alkenyl" refers to an alkyl group that
contains in the straight or branched hydrocarbon chain one or more
double bonds. The alkyl groups of this invention may range from
C.sub.2 to C.sub.20, preferably C.sub.2 to C.sub.10 and currently
most preferably C.sub.3 to C.sub.8. Examples of alkenyl groups
include, but are not limited to, ethenyl, propenyl, isopropenyl,
butenyl, isobutenyl, tertiary butenyl, pentenyl, hexenyl, heptenyl,
octenyl, nonenyl and decenyl.
[0064] As use herein, "cycloalkyl" group refers to an alkyl group
in which the end carbon atoms of the alkyl chain are covalently
bonded to one another in the ring so formed. The cycloalkyl groups
of this invention may range from C.sub.3 to C.sub.8, preferably
C.sub.3 to C.sub.6 and currently most preferably C.sub.3 to
C.sub.5. Examples of alkyl groups include, but are not limited to,
for instance, C.sub.3-C.sub.8 cycloalkyl group refers to a three,
four, five, six, seven or eight member ring, that is, cyclopropane,
cyclobutane, cyclopentane, cyclohexane, cycloheptane and
cyclooctane.
[0065] As used herein, "aryl" refers to a carbocyclic (all carbon)
ring or two or more fused rings (rings that share two adjacent
carbon atoms) that have a fully delocalized pi-electron system and
from 6 to 14 carbon atoms in the ring(s). The aryl groups of this
invention may range from C.sub.6 to C.sub.14, preferably C.sub.6 to
C.sub.12 and currently most preferably C.sub.6 to C.sub.10.
Examples of aryl groups include, but are not limited to, benzene,
naphthalene, anthracene and azulene.
[0066] As used herein, the following graphic representation of a
polymer:
[[--Y].sub.n/[--Z--].sub.m].sub.x
refers to a regular alternating, a random or a block, preferably at
present random, copolymer. As use herein, the letters "n" and "m"
connote mole fractions of the constitutional units Y and Z and
n+m=1. The letter "x" connotes sequence multiplicity, that is, the
number of repeats of the entity within the outside brackets in the
polymer.
[0067] While any polymer capable of being chemically manipulated as
set forth herein to match its hydrophobicity to that of selected
therapeutic agent may be used to construct a drug reservoir layer
of this invention. The presently preferable polymer used in this
invention is a copolymer comprising at least two monomers. Examples
of first monomer useful for the purposes of this invention include,
without limitation, L-lactide, D-lactide, D,L-lactide and
meso-lactide. The first monomer is optionally substituted with a
moiety selected form the group consisting of C.sub.1-C.sub.20
alkyl, C.sub.2-C.sub.20 alkenyl, C.sub.3-C.sub.8 cycloalkyl,
C.sub.6-C.sub.10 aryl, partially or fully fluorinated derivatives
of any of the preceding and combinations thereof so as to match the
hydrophobicity of the polymer to that of the therapeutic agent.
[0068] The second monomer selected from the group consisting of
lactone, .epsilon.-caprolactone, .delta.-valerolactone,
1,4-dioxan-2-one, 1,5-dioxepan-2-one, 1,4,6-trioxaspiro[4.4]nonane
and trimethyl carbonate. The second monomer is optionally
substituted with a moiety selected form the group consisting of
C.sub.1-C.sub.20 alkyl, C.sub.2-C.sub.20 alkenyl, C.sub.3-C.sub.8
cycloalkyl, C.sub.6-C.sub.10 aryl, partially or fully fluorinated
derivatives of any of the preceding and combinations thereof so as
to match the hydrophobicity of the polymer to that of the
therapeutic agent. Examples of second monomer useful for the
purposes of this invention include, without limitation:
##STR00001##
[0069] Suitable polymers of the present invention include, but not
limited to, poly(L-lactide-co-.epsilon.-caprolactone) and
poly(L-lactide-co-trimethylene carbonate).
[0070] As used herein, "constitutional unit" refers to monomer
component unit of the polymer moiety. The
poly(L-lactide-co-.epsilon.-caprolactone) constitutional unit molar
ratio for a presently preferred polymer of this invention is from
about 70:30 to about 50:50.
[0071] As used herein, "therapeutic agent" refers to any substance
that, when administered in a therapeutically effective amount to a
patient suffering from a disease, has a therapeutic beneficial
effect on the health and well-being of the patient. A therapeutic
beneficial effect on the health and well-being of a patient
includes, but it not limited to: (1) curing the disease; (2)
slowing the progress of the disease; (3) causing the disease to
retrogress; or, (4) alleviating one or more symptoms of the
disease. As used herein, a therapeutic agent also includes any
substance that when administered to a patient, known or suspected
of being particularly susceptible to a disease, in a
prophylactically effective amount, has a prophylactic beneficial
effect on the health and well-being of the patient. A prophylactic
beneficial effect on the health and well-being of a patient
includes, but is not limited to: (1) preventing or delaying on-set
of the disease in the first place; (2) maintaining a disease at a
retrogressed level once such level has been achieved by a
therapeutically effective amount of a substance, which may be the
same as or different from the substance used in a prophylactically
effective amount; or, (3) preventing or delaying recurrence of the
disease after a course of treatment with a therapeutically
effective amount of a substance, which may be the same as or
different from the substance used in a prophylactically effective
amount, has concluded.
[0072] As used herein, the terms "drug" and "therapeutic agent" are
used interchangeably.
[0073] As used herein, "treating" refers to the administration of a
therapeutically effective amount of a therapeutic agent to a
patient known or suspected to be suffering from a vascular disease.
A "therapeutically effective amount" refers to that amount of a
therapeutic agent that will have a beneficial affect, which may be
curative or palliative, on the health and well-being of the patient
with regard to the vascular disease with which the patient is known
or suspected to be afflicted. A therapeutically effective amount
may be administered as a single bolus, as intermittent bolus
charges, as short, medium or long term sustained release
formulations or as any combination of these. As used herein,
short-term sustained release refers to the administration of a
therapeutically effective amount of a therapeutic agent over a
period from about several hours to about 3 days. Medium-term
sustained release refers to administration of a therapeutically
effective amount of a therapeutic agent over a period from about 3
day to about 14 days and long-term refers to the delivery of a
therapeutically effective amount over any period in excess of about
14 days.
[0074] As used herein, a "vascular disease" refers to a disease of
the vessels, primarily arteries and veins, which transport blood to
and from the heart, brain and peripheral organs such as, without
limitation, the arms, legs, kidneys and liver. In particular
"vascular disease" refers to the coronary arterial system, the
carotid arterial system and the peripheral arterial system. The
disease that may be treated is any that is amenable to treatment
with a therapeutic agent, either as the sole treatment protocol or
as an adjunct to other procedures such as surgical intervention.
The disease may be, without limitation, atherosclerosis, vulnerable
plaque, restenosis or peripheral arterial disease.
[0075] "Atherosclerosis" refers to the depositing of fatty
substances, cholesterol, cellular waste products, calcium and
fibrin on the inner lining or intima of an artery. Smooth muscle
cell proliferation and lipid accumulation accompany the deposition
process. In addition, inflammatory substances that tend to migrate
to atherosclerotic regions of an artery are thought to exacerbate
the condition. The result of the accumulation of substances on the
intima is the formation of fibrous (atheromatous) plaques that
occlude the lumen of the artery, a process called stenosis. When
the stenosis becomes severe enough, the blood supply to the organ
supplied by the particular artery is depleted resulting is strokes,
if the afflicted artery is a carotid artery, heart attack if the
artery is a coronary artery, or loss of organ function if the
artery is peripheral.
[0076] "Restenosis" refers to the re-narrowing or blockage of an
artery at or near the site where angioplasty or another surgical
procedure was previously performed to remove a stenosis. It is
generally due to smooth muscle cell proliferation and, at times, is
accompanied by thrombosis. Prior to the advent of implantable
stents to maintain the patency of vessels opened by angioplasty,
restenosis occurred in 40-50% of patients within 3 to 6 months of
undergoing the procedure. Post-angioplasty restenosis before stents
was due primarily to smooth muscle cell proliferation. There were
also issues of acute reclosure due to vasospasm, dissection, and
thrombosis at the site of the procedure. Stents eliminated acute
closure from vasospasm and greatly reduced complications from
dissections. While the use of IIb-IIIa anti-platelet drugs such as
abciximab and epifabatide, which are anti-thrombotic, reduced the
occurrence of post-procedure clotting (although stent placement
itself can initiate thrombosis). Stent placement sites are also
susceptible to restenosis due to abnormal tissue growth at the site
of implantation. This form of restenosis tends also to occur at 3
to 6 months after stent placement but it is not affected by the use
of anti-clotting drugs. Thus, alternative therapies are
continuously being sought to mitigate, preferably eliminate, this
type of restenosis. Drug eluting stents (DES) which release a
variety of therapeutic agents at the site of stent placement have
been in use for some time. To date these stents comprised delivery
interfaces (lengths) that are less than 40 mm in length and, in any
event, have delivery interfaces that are not intended, and most
often do not, contact the luminal surface of the vessel at the
non-afflicted region at the periphery of the afflicted region.
[0077] "Vulnerable plaque" refers to an atheromatous plaque that
has the potential of causing a thrombotic event and is usually
characterized by a very thin wall separating it from the lumen of
an artery. The thinness of the wall renders the plaque susceptible
to rupture. When the plaque ruptures, the inner core of usually
lipid-rich plaque is exposed to blood, with the potential of
causing a potentially fatal thrombotic event through adhesion and
activation of platelets and plasma proteins to components of the
exposed plaque.
[0078] The phenomenon of "vulnerable plaque" has created new
challenges in recent years for the treatment of heart disease.
Unlike occlusive plaques that impede blood flow, vulnerable plaque
develops within the arterial walls, but it often does so without
the characteristic substantial narrowing of the arterial lumen
which produces symptoms. As such, conventional methods for
detecting heart disease, such as an angiogram, may not detect
vulnerable plaque growth into the arterial wall.
[0079] The intrinsic histological features that may characterize a
vulnerable plaque include increased lipid content, increased
macrophage, foam cell and T lymphocyte content, and reduced
collagen and smooth muscle cell (SMC) content. This fibroatheroma
type of vulnerable plaque is often referred to as "soft," having a
large lipid pool of lipoproteins surrounded by a fibrous cap. The
fibrous cap contains mostly collagen, whose reduced concentration
combined with macrophage-derived enzyme degradation can cause the
fibrous cap of these lesions to rupture under unpredictable
circumstances. When ruptured, the lipid core contents, thought to
include tissue factor, contact the arterial bloodstream, causing a
blood clot to form that can completely block the artery resulting
in an acute coronary syndrome (ACS) event. This type of
atherosclerosis is coined "vulnerable" because of unpredictable
tendency of the plaque to rupture. It is thought that hemodynamic
and cardiac forces, which yield circumferential stress, shear
stress, and flexion stress, may cause disruption of a fibroatheroma
type of vulnerable plaque. These forces may rise as the result of
simple movements, such as getting out of bed in the morning, in
addition to in vivo forces related to blood flow and the beating of
the heart. It is thought that plaque vulnerability in fibroatheroma
types is determined primarily by factors which include: (1) size
and consistency of the lipid core; (2) thickness of the fibrous cap
covering the lipid core; and (3) inflammation and repair within the
fibrous cap.
[0080] "Thrombosis" refers to the formation or presence of a blood
clot (thrombus) inside a blood vessel or chamber of the heart. A
blood clot that breaks off and travels to another part of the body
is called an embolus. If a clot blocks a blood vessel that feeds
the heart, it causes a heart attack. If a clot blocks a blood
vessel that feeds to brain, it causes a stroke.
[0081] Peripheral vascular diseases are generally caused by
structural changes in blood vessels caused by such conditions as
inflammation and tissue damage. A subset of peripheral vascular
disease is peripheral artery disease (PAD). PAD is a condition that
is similar to carotid and coronary artery disease in that it is
caused by the buildup of fatty deposits on the lining or intima of
the artery walls. Just as blockage of the carotid artery restricts
blood flow to the brain and blockage of the coronary artery
restricts blood flow to the heart, blockage of the peripheral
arteries can lead to restricted blood flow to the kidneys, stomach,
arms, legs and feet.
[0082] Suitable therapeutic agents include, without limitation,
antiproliferative agents, anti-inflammatory agents, antineoplastics
and/or antimitotics, antiplatelet, anticoagulant, antifibrin, and
antithrombin drugs, cytostatic or antiproliferative agents,
antibiotics, antiallergic agents, antioxidants and other bioactive
agents known to those skilled in the art.
[0083] Suitable antiproliferative agents include, without
limitation, actinomycin D, or derivatives or analogs thereof, i.e.,
actinomycin D is also known as dactinomycin, actinomycin IV,
actinomycin I.sub.1, actinomycin X.sub.1, and actinomycin C.sub.1.
Antiproliferative agents can be natural proteineous agents such as
a cytotoxin or a synthetic molecule, all taxoids such as taxols,
docetaxel, and paclitaxel, paclitaxel derivatives, all olimus drugs
such as macrolide antibiotics, rapamycin, everolimus, structural
derivatives and functional analogues of rapamycin, structural
derivatives and functional analogues of everolimus, FKBP-12
mediated mTOR inhibitors, biolimus, perfenidone, prodrugs thereof,
co-drugs thereof, and combinations thereof. Representative
rapamycin derivatives and analogs include
40-O-(2-hydroxyethyl)rapamycin (EVEROLIMUS.RTM.),
40-O-(3-hydroxypropyl)rapamycin,
40-O-[2-(2-hydroxyl)ethoxy]ethyl-rapamycin,
40-O-tetrazolylrapamycin, or 40-epi-(N1-tetrazolyl)-rapamycin,
prodrugs thereof, co-drugs thereof, and combinations thereof.
[0084] Suitable anti-inflammatory agents include, without
limitation, steroidal anti-inflammatory agents, a nonsteroidal
anti-inflammatory agent, or a combination thereof. In some
embodiments, anti-inflammatory agents include clobetasol,
alclofenac, alclometasone dipropionate, algestone acetonide, alpha
amylase, amcinafal, amcinafide, amfenac sodium, amiprilose
hydrochloride, anakinra, anirolac, anitrazafen, apazone,
balsalazide disodium, bendazac, benoxaprofen, benzydamine
hydrochloride, bromelains, broperamole, budesonide, carprofen,
cicloprofen, cintazone, cliprofen, clobetasol propionate,
clobetasone butyrate, clopirac, cloticasone propionate,
cormethasone acetate, cortodoxone, deflazacort, desonide,
desoximetasone, dexamethasone dipropionate, diclofenac potassium,
diclofenac sodium, diflorasone diacetate, diflumidone sodium,
diflunisal, difluprednate, diftalone, dimethyl sulfoxide,
drocinonide, endrysone, enlimomab, enolicam sodium, epirizole,
etodolac, etofenamate, felbinac, fenamole, fenbufen, fenclofenac,
fenclorac, fendosal, fenpipalone, fentiazac, flazalone, fluazacort,
flufenamic acid, flumizole, flunisolide acetate, flunixin, flunixin
meglumine, fluocortin butyl, fluorometholone acetate, fluquazone,
flurbiprofen, fluretofen, fluticasone propionate, furaprofen,
furobufen, halcinonide, halobetasol propionate, halopredone
acetate, ibufenac, ibuprofen, ibuprofen aluminum, ibuprofen
piconol, ilonidap, indomethacin, indomethacin sodium, indoprofen,
indoxole, intrazole, isoflupredone acetate, isoxepac, isoxicam,
ketoprofen, lofemizole hydrochloride, lomoxicam, loteprednol
etabonate, meclofenamate sodium, meclofenamic acid, meclorisone
dibutyrate, mefenamic acid, mesalamine, meseclazone,
methylprednisolone suleptanate, momiflumate, nabumetone, naproxen,
naproxen sodium, naproxol, nimazone, olsalazine sodium, orgotein,
orpanoxin, oxaprozin, oxyphenbutazone, paranyline hydrochloride,
pentosan polysulfate sodium, phenbutazone sodium glycerate,
pirfenidone, piroxicam, piroxicam cinnamate, piroxicam olamine,
pirprofen, prednazate, prifelone, prodolic acid, proquazone,
proxazole, proxazole citrate, rimexolone, romazarit, salcolex,
salnacedin, salsalate, sanguinarium chloride, seclazone,
sermetacin, sudoxicam, sulindac, suprofen, talmetacin,
talniflumate, talosalate, tebufelone, tenidap, tenidap sodium,
tenoxicam, tesicam, tesimide, tetrydamine, tiopinac, tixocortol
pivalate, tolmetin, tolmetin sodium, triclonide, triflumidate,
zidometacin, zomepirac sodium, aspirin (acetylsalicylic acid),
salicylic acid, corticosteroids, glucocorticoids, tacrolimus,
pimecorlimus, prodrugs thereof, co-drugs thereof, and combinations
thereof. The anti-inflammatory agent may also be a biological
inhibitor of proinflammatory signaling molecules including
antibodies to such biological inflammatory signaling molecules.
[0085] Suitable antineoplastics and/or antimitotics include,
without limitation, paclitaxel, docetaxel, methotrexate,
azathioprine, vincristine, vinblastine, fluorouracil, doxorubicin
hydrochloride, and mitomycin.
[0086] Suitable antiplatelet, anticoagulant, antifibrin, and
antithrombin drugs include, without limitation, sodium heparin, low
molecular weight heparins, heparinoids, hirudin, argatroban,
forskolin, vapiprost, prostacyclin, prostacyclin dextran,
D-phe-pro-arg-chloromethylketone, dipyridamole, glycoprotein
IIb/IIIa platelet membrane receptor antagonist antibody,
recombinant hirudin and thrombin, thrombin inhibitors such as
Angiomax a (Biogen, Inc., Cambridge, Mass.), calcium channel
blockers (such as nifedipine), colchicine, fish oil (omega 3-fatty
acid), histamine antagonists, lovastatin (an inhibitor of HMG-CoA
reductase, a cholesterol lowering drug, brand name Mevacor.RTM.
from Merck & Co., Inc., Whitehouse Station, N.J.), monoclonal
antibodies (such as those specific for Platelet-Derived Growth
Factor (PDGF) receptors), nitroprusside, phosphodiesterase
inhibitors, prostaglandin inhibitors, suramin, serotonin blockers,
steroids, thioprotease inhibitors, triazolopyrimidine (a PDGF
antagonist), nitric oxide or nitric oxide donors, super oxide
dismutases, super oxide dismutase mimetic,
4-amino-2,2,6,6-tetramethylpiperidine-1-oxyl (4-amino-TEMPO),
estradiol, anticancer agents, dietary supplements such as various
vitamins, and a combination thereof. Examples of such cytostatic
substance include angiopeptin, angiotensin converting enzyme
inhibitors such as captopril (e.g. Capoten.RTM. and Capozide.RTM.
from Bristol-Myers Squibb Co., Stamford, Conn.), cilazapril or
lisinopril (e.g. Prinivil.RTM. and Prinzide.RTM. from Merck &
Co., Inc., Whitehouse Station, N.J.). An example of an antiallergic
agent is permirolast potassium. Other bioactive substances or
agents that may be appropriate include alpha-interferon, and
genetically engineered epithelial cells.
[0087] Suitable cytostatic or antiproliferative agents include,
without limitation, angiopeptin, angiotensin converting enzyme
inhibitors such as captopril, cilazapril or lisinopril, calcium
channel blockers such as nifedipine; colchicine, fibroblast growth
factor (FGF) antagonists; fish oil (.omega.-3-fatty acid);
histamine antagonists; lovastatin, monoclonal antibodies such as,
without limitation, those specific for Platelet-Derived Growth
Factor (PDGF) receptors; nitroprusside, phosphodiesterase
inhibitors, prostaglandin inhibitors, suramin, serotonin blockers,
steroids, thioprotease inhibitors, triazolopyrimidine (a PDGF
antagonist) and nitric oxide.
[0088] Suitable antiallergic agents include, without limitation,
permirolast potassium. Other suitable bioactive agents include,
without limitation, alpha-interferon, genetically engineered
epithelial cells, dexamethasone and its derivatives, rapamycin
derivatives and analogs such as 40-O-(2-hydroxyethyl)rapamycin
(EVEROLIMUS.RTM.), 40-O-(3-hydroxypropyl)rapamycin,
40-O-[2-(2-hydroxyethoxy)]ethyl-rapamycin, and
40-O-tetrazolylrapamycin, synthetic inorganic and organic
compounds, proteins and peptides, polysaccharides and other sugars,
lipids, and DNA and RNA nucleic acid sequences having therapeutic,
prophylactic or diagnostic activities, nucleic acid sequences
include genes, antisense molecules which bind to complementary DNA
to inhibit transcription, and ribozymes. Some other examples of
suitable bioactive agents include antibodies, receptor ligands,
enzymes, adhesion peptides, blood clotting factors, inhibitors or
clot dissolving agents such as streptokinase and tissue plasminogen
activator, antigens for immunization, hormones and growth factors,
oligonucleotides such as antisense oligonucleotides and ribozymes
and retroviral vectors for use in gene therapy; antiviral agents;
analgesics and analgesic combinations; anorexics; antihelmintics;
antiarthritics, antiasthmatic agents; anticonvulsants;
antidepressants; antidiuretic agents; antidiarrheals;
antihistamines; antimigrain preparations; antinauseants;
antiparkinsonism drugs; antipruritics; antipsychotics;
antipyretics; antispasmodics; anticholinergics; sympathomimetics;
xanthine derivatives; cardiovascular preparations including calcium
channel blockers and beta-blockers such as pindolol and
antiarrhythmics; antihypertensives; diuretics; vasodilators
including general coronary; peripheral and cerebral; central
nervous system stimulants; cough and cold preparations, including
decongestants; hypnotics; immunosuppressives; muscle relaxants;
parasympatholytics; psychostimulants; sedatives; tranquilizers;
naturally derived or genetically engineered lipoproteins; and
restenoic reducing agents.
[0089] Preferred therapeutic agents include corticosteroids,
everolimus, zotarolimus, sirolimus, sirolimus derivatives,
paclitaxel, bisphosphonates, ApoA1, mutated ApoA1, ApoA1 milano,
ApoA1 mimetic peptides, ABC A1 agonists, anti-inflammatory agents,
anti-proliferative agents, anti-angiogenic agents, matrix
metalloproteinase inhibitors and tissue inhibitors of
metalloproteinases.
[0090] As used herein, "hydrophobicity" can be gauged using the
Hildebrand solubility parameter .delta.. The term "Hildebrand
solubility parameter" refers to a parameter indicating the cohesive
energy density of a substance. The .delta. parameter is determined
as follows:
.delta.=(.DELTA.E/V).sup.1/2
where .delta. is the solubility parameter, (cal/cm.sup.3).sup.1/2;
.DELTA.E is the energy of vaporization, cal/mole; and V is the
molar volume, cm.sup.3/mole.
[0091] Accordingly, for the practice of the present invention,
whether a material is hydrophobic or hydrophilic is relative.
Between different materials, whichever has a lower Hildebrand value
(.delta.) value compared to the .delta. value of the other is
designated as a hydrophobic, and the material with higher
Hildebrand value (.delta.) value is designated as a hydrophilic. In
one embodiment, the .delta. value defining the boundary between
hydrophobic and hydrophilic can be about 11.5
(cal/cm.sup.3).sup.1/2. According to this embodiment, hydrophobic
is defined as having a 6 value equal to or below about 11.5
(cal/cm.sup.3).sup.1/2, and hydrophilic is defined as having a 6
value of about 11.5 (cal/cm.sup.3).sup.1/2 or higher. Measurements
other than Hildebrand value can also be used to determine the
hydrophobicity of the material.
[0092] With regard to the present invention,
poly(L-lactide-co-.epsilon.-caprolactone) and
poly(L-lactide-co-trimethylene carbonate), are presently preferred
hydrophobic polymers of the drug reservoir layer.
[0093] With regard to the present invention, everolimus, an
immunosuppressive macrolide antibiotic, is a presently preferred
therapeutic agent.
[0094] The hydrophobicity of polymers,
poly(L-lactide-co-.epsilon.-caprolactone) and
poly(L-lactide-co-trimethylene carbonate) and a therapeutic agent,
everolimus was calculated and given in Table 1.
TABLE-US-00001 TABLE 1 Hildebrand solubility Polymer or Therapeutic
Agent parameter, (cal/cm.sup.3).sup.1/2
Poly(L-lactide-co-.epsilon.-caprolactone) (70:30) 10.85
Poly(L-lactide-co-trimethylene carbonate) (70:30) 10.94 Everolimus
11.04
[0095] In order to control the release of a therapeutic agent, it
is preferred that there is at least some miscibility. The release
of a therapeutic agent is best controlled by permeation (the
product of solubility and diffusivity of drug in polymer). If the
therapeutic agent loading exceeds miscibility, the phase separation
occurs. When the amount of therapeutic agent exceeds the volumetric
percolation limit, the release mechanism is additionally affected
by a porous mechanism which can be hard to reproduce. If a
therapeutic agent is completely immiscible in the polymer, the
polymer encapsulates (isolates) the therapeutic agent and no
release occurs except for the therapeutic agent that is on the
surface. When the therapeutic agent loading approaches and exceeds
percolation, release is mostly by a porous or channel mechanism.
Thus, the hydrophobicity of the polymer is critical in dissolving a
therapeutic agent, such as without limitation, everolimus. For
instance, the hydrophobicity of the polymers can be matched with
the hydrophobicity of everolimus thus maximizing the solubility of
everolimus and in turn, optimizing the release rate of everolimus
from the stent.
EXAMPLES
[0096] The embodiments of the present invention can be further
illustrated by the following set forth examples. The following
examples are provided for illustrative purposes only and are not
intended nor should they be construed as limiting the scope of this
invention in any manner whatsoever.
Example 1
[0097] A composition was prepared by adding
poly(L-lactide-co-.epsilon.-caprolactone) (0.12 gm) in chloroform
(4.6848 g) and trichloroethane (1.17 g) in a tightly closed glass
bottle. The mixture was stirred at 250 rpm for 2 hours. Everolimus
(0.0245 g) was added to the reaction mixture. The reaction mixture
further stirred at 500 rpm for 2 minutes. The first composition is
applied onto the stent and dried to form a drug-polymer layer.
[0098] The composition is applied onto the stent by any
conventional method, for example, by spraying or dipping. A primer
layer (e.g., the above formulation without the therapeutically
active substance) can be optionally applied on the surface of the
bare stent prior to the application of the drug-polymer layer. The
drug to polymer wt/wt ratio is 1:5. The drug dose is from about 100
microgram/cm.sup.2. The drug reservoir layer coating thickness is 6
um.
Example 2
[0099] A composition was prepared by adding
poly(L-lactide-co-.epsilon.-caprolactone) (0.12 gm) in chloroform
(4.67 g) and trichloroethane (1.17 g) in a tightly closed glass
bottle. The mixture was stirred at 250 rpm for 2 hours. Everolimus
(0.0408 g) was added to the reaction mixture. The reaction mixture
further stirred at 500 rpm for 2 minutes. The first composition is
applied onto the stent and dried to form a drug-polymer layer.
[0100] The composition is applied onto the stent by any
conventional method, for example, by spraying or dipping. A primer
layer (e.g., the above formulation without the therapeutically
active substance) can be optionally applied on the surface of the
bare stent prior to the application of the drug-polymer layer. The
drug to polymer wt/wt ratio is 1:3. The drug dose is from about 100
microgram/cm.sup.2. The drug reservoir layer coating thickness is 4
um.
Example 3
[0101] A composition was prepared by adding
poly(L-lactide-co-trimethylene carbonate) (0.06 gm) in
trichloroethane (2.928 g) in a tightly closed glass bottle. The
mixture was stirred at 250 rpm for 2 hours. Everolimus (0.01224 g)
was added to the reaction mixture. The reaction mixture further
stirred at 500 rpm for 2 minutes. The first composition is applied
onto the stent and dried to form a drug-polymer layer.
[0102] The composition is applied onto the stent by any
conventional method, for example, by spraying or dipping. A primer
layer (e.g., the above formulation without the therapeutically
active substance) can be optionally applied on the surface of the
bare stent prior to the application of the drug-polymer layer. The
drug to polymer wt/wt ratio is 1:5. The drug dose is from about 100
microgram/cm.sup.2. The drug reservoir layer coating thickness is 6
um.
Example 4
[0103] A composition was prepared by adding
poly(L-lactide-co-trimethylene carbonate) (0.06 gm) in
trichloroethane (2.928 g) in a tightly closed glass bottle. The
mixture was stirred at 250 rpm for 2 hours. Everolimus (0.01224 g)
was added to the reaction mixture. The reaction mixture further
stirred at 500 rpm for 2 minutes.
The first composition is applied onto the stent and dried to form a
drug-polymer layer.
[0104] The composition is applied onto the stent by any
conventional method, for example, by spraying or dipping. A primer
layer (e.g., the above formulation without the therapeutically
active substance) can be optionally applied on the surface of the
bare stent prior to the application of the drug-polymer layer. The
drug to polymer wt/wt ratio is 1:5. The drug dose is from about 50
microgram/cm.sup.2. The drug reservoir layer coating thickness is 6
um.
[0105] While particular embodiments of the present invention have
been shown and described, it will be obvious to those skilled in
the art that changes and modifications can be made without
departing from this invention in its broader aspects. Therefore,
the appended claims are to encompass within their Scope all such
changes and modifications as fall within the true spirit and scope
of this invention.
* * * * *