U.S. patent application number 14/406526 was filed with the patent office on 2015-05-21 for hot press cushioning material.
This patent application is currently assigned to YAMAUCHI CORPORATION. The applicant listed for this patent is YAMAUCHI CORPORATION. Invention is credited to Takamitsu Ozeki, Akira Yoshida.
Application Number | 20150140298 14/406526 |
Document ID | / |
Family ID | 50285991 |
Filed Date | 2015-05-21 |
United States Patent
Application |
20150140298 |
Kind Code |
A1 |
Ozeki; Takamitsu ; et
al. |
May 21, 2015 |
HOT PRESS CUSHIONING MATERIAL
Abstract
A hot press cushioning material (14a) includes: a first nonwoven
fabric (15) forming an inner layer; and second nonwoven fabrics
(16a, 16b) placed on both surfaces of the first nonwoven fabric
(15) and forming outer layers. Copolymerized para-aramid fibers
having a basis weight of 80 to 400 g/m.sup.2 are used as a material
of the second nonwoven fabrics (16a, 16b). Fibers that are more
rigid than the copolymerized para-aramid fibers are used as a
material of the first nonwoven fabric (15). Each of the first
nonwoven fabric (15) and the second nonwoven fabrics (16a, 16b) has
a heat resistant temperature of 270.degree. C. or more.
Inventors: |
Ozeki; Takamitsu; (Osaka,
JP) ; Yoshida; Akira; (Osaka, JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
YAMAUCHI CORPORATION |
Osaka |
|
JP |
|
|
Assignee: |
YAMAUCHI CORPORATION
Osaka
JP
|
Family ID: |
50285991 |
Appl. No.: |
14/406526 |
Filed: |
July 3, 2013 |
PCT Filed: |
July 3, 2013 |
PCT NO: |
PCT/JP2013/068204 |
371 Date: |
December 8, 2014 |
Current U.S.
Class: |
428/212 |
Current CPC
Class: |
B29C 43/20 20130101;
B29C 2043/3657 20130101; B32B 2250/03 20130101; Y10T 428/24942
20150115; B32B 2250/20 20130101; B32B 2262/0269 20130101; B32B
2457/08 20130101; D04H 1/4374 20130101; B32B 5/06 20130101; B32B
2307/718 20130101; B32B 2307/306 20130101; D04H 1/498 20130101;
B32B 5/022 20130101; D04H 1/4342 20130101; B32B 2457/202 20130101;
B32B 7/02 20130101; B30B 15/061 20130101; B32B 5/26 20130101 |
Class at
Publication: |
428/212 |
International
Class: |
B32B 5/26 20060101
B32B005/26; B32B 7/02 20060101 B32B007/02; B32B 5/02 20060101
B32B005/02 |
Foreign Application Data
Date |
Code |
Application Number |
Aug 17, 2012 |
JP |
2012-180927 |
Claims
1. A hot press cushioning material for use in hot press,
comprising: a first nonwoven fabric forming an inner layer; and
second nonwoven fabrics placed on both surfaces of said first
nonwoven fabric and forming outer layers, wherein copolymerized
para-aramid fibers having a basis weight of 80 to 400 g/m.sup.2 are
used as a material of said second nonwoven fabrics, and fibers that
are more rigid than said copolymerized para-aramid fibers are used
as a material of said first nonwoven fabric, and each of said first
nonwoven fabric and said second nonwoven fabrics has a heat
resistant temperature of 270.degree. C. or more.
2. The hot press cushioning material according to claim 1, wherein
said first nonwoven fabric and said second nonwoven fabrics have
been joined together by needle punch.
3. The hot press cushioning material according to claim 1 or 2,
wherein said copolymerized para-aramid fibers include
co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide)
fibers.
4. The hot press cushioning material according to claim 1, wherein
said fibers that are more rigid than said copolymerized para-aramid
fibers include poly(p-phenylene terephthalamide) fibers.
Description
TECHNICAL FIELD
[0001] The present invention relates to hot press cushioning
materials for use in hot press, and more particularly to hot press
cushioning materials that are used to press-form or
thermocompression bond an intended product in a process of
manufacturing a precision equipment part such as a printed circuit
board like a copper-clad laminate, a flexible printed circuit
board, or a multilayer board, an IC card, a liquid crystal display
panel, or a ceramic laminate (hereinafter such a precision
equipment part is referred to as the "laminate" in the present
invention).
BACKGROUND ART
[0002] In the process of manufacturing a laminate, a compression
body is first formed by stacking laminate materials as a material.
The compression body is placed between heating platens, and is then
hot-pressed, namely heated and pressed by a press, to join the
laminate materials together by curing resin contained in the
laminate materials via a fluidized state. If the heating platens or
the compression body as a member that is placed therebetween has a
non-uniform thickness, thermal strain, a non-uniform temperature,
etc., the compression body that will be a product cannot be
uniformly heated and pressed in the heating/pressing step. This
results in a defective product with an undesirable thickness,
cracking, or warping. As a solution to the undesirable thickness
etc. of the product, a hot press cushioning material (hereinafter
sometimes simply referred to as the "cushioning material") is used
which has cushioning properties to uniformly heat and press the
compression body by changing its shape according to the shape of
the compression body during the press forming.
[0003] Techniques related to such a hot press cushioning material
for use in hot press are disclosed in JP H06-91780 (Patent
Literature 1) and H06-166935 (Patent Literature 2). Patent
Literatures 1 and 2 disclose heat-resistant cushioning materials
that are produced by forming cover layers by needling a web made of
unstretched meta-aromatic polyamide fibers or a web containing
meta-aromatic polyamide fibers, and performing a heat treatment at
a temperature equal to or higher than the glass-transition point of
the meta-aromatic polyamide fibers.
CITATION LIST
Patent Literatures
[0004] PTL 1: JP H06-91780
[0005] PTL 2: JP H06-166935
SUMMARY OF INVENTION
Technical Problem
[0006] Recently, higher thickness accuracy, reduction in thickness,
etc. have been desired for laminates. According to such demanding
needs for the laminates, improvement in characteristics is desired
for hot press cushioning materials that are used to manufacture the
laminates. That is, the hot press cushioning materials are desired
to have heat resistance so that they can withstand use under high
temperature conditions, to have high cushioning properties so that
they maintain their cushioning properties even over long-term use
under high temperature conditions, to achieve reduction in thermal
degradation of the cushioning materials themselves, etc.
[0007] The hot press cushioning materials disclosed in Patent
Literatures 1 and 2 may not be able to fulfill such needs. For
example, if a hot press cushioning material using meta-aromatic
polyamide fibers such as poly(m-phenyleneisophthalamide) is
repeatedly used under high temperature conditions, problems such as
generation of powder of the fibers or adhesion of the fibers to a
compression body may occur due to thermal degradation of the hot
press cushioning material. In such a state, at least it is
difficult to use the hot press cushioning material as a cushioning
material under high temperature conditions over a long period of
time.
[0008] One solution to the problems such as generation of powder of
the fibers or adhesion of the fibers to the compression body is to
apply a so-called adhesive to a surface layer of the fibers forming
the cushioning material to form an adhesive layer having a smooth
surface on the surface layer of the fibers. However, the adhesive
layer may be delaminated from the fibers when used in a high
temperature environment that has been recently required, because
the adhesive may not withstand use at high temperatures. That is,
this solution is not appropriate.
[0009] It is an object of the present invention to provide a hot
press cushioning material that has high cushioning properties even
when used under high temperature conditions and that can be used
over a long period of time.
Solution to Problem
[0010] The inventors took the recent demanding needs for cushioning
materials into full account, and intensively studied fibers forming
hot press cushioning materials for use in hot press. The inventor
thus arrived at the idea of using a plurality of kinds of fibers
having characteristics required for cushioning materials, and
forming a cushioning material having a stacked structure of these
fibers.
[0011] That is, a hot press cushioning material according to the
present invention is a hot press cushioning material for use in hot
press, including: a first nonwoven fabric forming an inner layer;
and second nonwoven fabrics placed on both surfaces of the first
nonwoven fabric and forming outer layers. Copolymerized para-aramid
fibers having a basis weight of 80 to 400 g/m.sup.2 are used as a
material of the second nonwoven fabrics. Fibers that are more rigid
than the copolymerized para-aramid fibers are used as a material of
the first nonwoven fabric. Each of the first nonwoven fabric and
the second nonwoven fabrics has a heat resistant temperature of
270.degree. C. or more.
[0012] This hot press cushioning material has a stacked structure
of the first nonwoven fabric forming the inner layer and the second
nonwoven fabrics placed on both surfaces of the first nonwoven
fabric and forming the outer layers, and each of the first nonwoven
fabric and the second nonwoven fabrics has a function required for
cushioning materials. The hot press cushioning material can thus
satisfy the recent requirements for characteristics as cushioning
materials.
[0013] That is, the second nonwoven fabrics are used as the outer
layers forming surface layers, and the copolymerized para-aramid
fibers having a basis weight of 80 to 400 g/m.sup.2 are used as a
material of the second nonwoven fabrics. This can eliminate
generation of powder of the fibers or adhesion of the fibers even
when used in a high temperature environment. Specifically, the
fibers in each of the second nonwoven fabrics made of the
copolymerized para-aramid fibers tend to be plastically deformed in
initial press and are thus joined into an integrated film or a
so-called film-like layer. Since the heat resistant temperature of
the second nonwoven fabrics is 270.degree. C. or more, generation
of powder of the fibers of the film-like layer or adhesion of the
fibers of the film-like layer can be eliminated even over long-term
use under high temperature conditions. In this case, since the
second nonwoven fabrics have a basis weight of 80 g/m.sup.2 or
more, requirements for characteristics as cushioning materials such
as suppressed fluffing and tearing can be satisfied. The reason why
the upper limit of the basis weight of the second nonwoven fabrics
is set to 400 g/m.sup.2 is that enhancement of the advantageous
effects such as suppressed fluffing and tearing cannot be expected
even if the basis weight of the second nonwoven fabrics is greater
than 400 g/m.sup.2.
[0014] The first nonwoven fabric is used as the inner layer, and
the fibers that are more rigid than the copolymerized para-aramid
fibers are used as a material of the first nonwoven fabric. The
fibers of the first nonwoven fabric can therefore be less likely to
be plastically deformed, and voids can be easily maintained inside
the fiber body. Accordingly, high cushioning properties of the
inner layer can be maintained. Since the heat resistant temperature
of the first nonwoven fabric is also 270.degree. C. or more, the
first nonwoven fabric can withstand use at high temperatures. That
is, no thermal decomposition of the fibers is caused even over
long-term use under high temperature conditions. As used herein,
the term "heat resistant temperature" means a melting point or
thermal decomposition temperature of the fibers as a material of
the nonwoven fabric.
[0015] Such a cushioning material thus has high cushioning
properties even when used under high temperature conditions, and
can be used over a long period of time.
[0016] The first nonwoven fabric and the second nonwoven fabrics
may have been joined together by needle punch. The first nonwoven
fabric and the second nonwoven fabrics can thus be more
appropriately formed as a stacked structure body.
[0017] The copolymerized para-aramid fibers may include
co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide) fibers.
The fibers that are more rigid than the copolymerized para-aramid
fibers may include poly(p-phenylene terephthalamide) fibers.
Advantageous Effects of Invention
[0018] Such a hot press cushioning material has high cushioning
properties even when used under high temperature conditions and can
be used over a long period of time.
BRIEF DESCRIPTION OF DRAWINGS
[0019] FIG. 1 is a schematic sectional view showing a hot press
machine that is used to manufacture a laminate.
[0020] FIG. 2 is a schematic sectional view showing a hot press
cushioning material according to an embodiment of the present
invention taken along a thickness direction thereof.
DESCRIPTION OF EMBODIMENTS
[0021] An embodiment of the present invention will be described
below with reference to the accompanying drawings. FIG. 1 is a
schematic sectional view showing a hot press machine that is used
to manufacture a laminate. Referring to FIG. 1, a hot press machine
11 has two heating platens 12a, 12b that are arranged in the
vertical direction so as to face each other. A manufacturing method
of a laminate will be described. First, a compression body 13
formed by stacking a plurality of laminate materials as a material
is prepared. Next, the compression body 13 is interposed between
two hot press cushioning materials 14a, 14b having the same
configuration. The hot press cushioning materials 14a, 14b having
the compression body 13 interposed therebetween are placed between
the heating platens 12a, 12b arranged in the vertical direction.
That is, the hot press cushioning materials 14a, 14b are thus
placed between the compression body 13 and the heating platens 12a,
12b, respectively. Press forming is performed by heating and
pressing the compression body 13 with the heating platens 12a, 12b.
A laminate as a product is thus manufactured. The compression body
13 is uniformly heated and pressed by the hot press cushioning
materials 14a, 14b placed between the compression body 13 and the
heating platens 12a, 12b.
[0022] The configuration of the hot press cushioning material 14a
according to the embodiment of the present invention will be
described below. Since the configuration of the hot press
cushioning material 14b is the same as that of the hot press
cushioning material 14a described below, description thereof will
be omitted. FIG. 2 is a schematic sectional view showing the hot
press cushioning material according to the embodiment of the
present invention taken along a thickness direction thereof.
[0023] Referring to FIG. 2, the hot press cushioning material 14a
according to the embodiment of the present invention is a hot press
cushioning material for use in hot press, and includes a first
nonwoven fabric 15 forming an inner layer, and second nonwoven
fabrics 16a, 16b placed on both surfaces of the first nonwoven
fabric 15 and forming outer layers.
[0024] Two second nonwoven fabrics 16a, 16b are provided.
Specifically, an upper surface 17a of the first nonwoven fabric 15
in FIG. 2 contacts a lower surface 18a of one second nonwoven
fabric 16a in FIG. 2, namely the upper second nonwoven fabric 16a
in FIG. 2. A lower surface 17b of the first nonwoven fabric 15 in
FIG. 2 contacts an upper surface 19a of the other second nonwoven
fabric 16b in FIG. 2, namely the lower second nonwoven fabric 16b
in FIG. 2. That is, the hot press cushioning material 14a has a
single first nonwoven fabric 15 interposed between two second
nonwoven fabrics 16a, 16b. The hot press cushioning material 14a is
thus formed by a total of three nonwoven fabrics. An upper surface
18b of the one second nonwoven fabric 16a in FIG. 2 contacts a
lower surface 20a of the heating platen 12a in FIG. 1 when hot
press is performed. A lower surface 19b of the other second
nonwoven fabric 16b in FIG. 2 contacts an upper surface 20b of the
compression body 13 in FIG. 1 when hot press is performed.
[0025] Each of the first nonwoven fabric 15 and the second nonwoven
fabrics 16a, 16b has a heat resistant temperature of 270.degree. C.
or more. That is, both the first nonwoven fabric 14 and the second
nonwoven fabrics 16a, 16b are configured to have a heat resistant
temperature of 270.degree. C. or more. The first nonwoven fabric 15
and the second nonwoven fabrics 16a, 16b have been joined together
by needle punch.
[0026] Copolymerized para-aramid fibers having a basis weight of 80
to 400 g/m.sup.2 are used as a material of the second nonwoven
fabrics 16a, 16b. Fibers that are more rigid than the copolymerized
para-aramid fibers are used as a material of the first nonwoven
fabric 15.
[0027] A specific example of the copolymerized para-aramid fibers
forming the second nonwoven fabrics 16a, 16b is
co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide) fibers.
The co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide)
fibers are represented by the following structural formula (1).
##STR00001##
[0028] An example of the fibers that are more rigid than the
copolymerized para-aramid fibers is poly(p-phenylene
terephthalamide) (PPTA) fibers. The PPTA fibers are represented by
the following structural formula (2).
##STR00002##
[0029] These hot press cushioning materials 14a, 14b have a stacked
structure of the first nonwoven fabric 15 forming an inner layer
and the second nonwoven fabrics 16a, 16b placed on both surfaces of
the first nonwoven fabric 15 and forming outer layers, and each of
the first nonwoven fabric 15 and the second nonwoven fabrics 16a,
16b has a function required for cushioning materials. The hot press
cushioning materials 14a, 14b can thus satisfy the recent
requirements for characteristics as cushioning materials.
[0030] That is, the second nonwoven fabrics 16a, 16b are used as
the outer layers forming surface layers, and the copolymerized
para-aramid fibers having a basis weight of 80 to 400 g/m.sup.2 are
used as a material of the second nonwoven fabrics 16a, 16b. This
can eliminate generation of powder of the fibers or adhesion of the
fibers even when used in a high temperature environment.
Specifically, the fibers in each of the second nonwoven fabrics
16a, 16b made of the copolymerized para-aramid fibers tend to be
plastically deformed in initial press and are thus joined into a
so-called film-like layer. Since the heat resistant temperature of
the second nonwoven fabrics 16a, 16b is 270.degree. C. or more,
generation of powder of the fibers of the film-like layer or
adhesion of the fibers of the film-like layer can be eliminated
even over long-term use under high temperature conditions. In this
case, since the second nonwoven fabrics 16a, 16b have a basis
weight of 80 g/m.sup.2 or more, requirements for characteristics as
cushioning materials such as suppressed fluffing and tearing can be
satisfied. Enhancement of the advantageous effects such as
suppressed fluffing and tearing cannot be expected even if the
basis weight of the second nonwoven fabrics 16a, 16b is greater
than 400 g/m.sup.2.
[0031] The first nonwoven fabric 15 is used as the inner layer, and
fibers that are more rigid than the copolymerized para-aramid
fibers are used as a material of the first nonwoven fabric 15. The
fibers of the first nonwoven fabric 15 can therefore be less likely
to be plastically deformed, and voids can be easily maintained
inside the fiber body. Accordingly, high cushioning properties of
the inner layer can be maintained. Since the heat resistant
temperature of the first nonwoven fabric 15 is also 270.degree. C.
or more, the first nonwoven fabric 15 can withstand use at high
temperatures. That is, no thermal decomposition is caused even over
long-term use under high temperature conditions.
[0032] Such hot press cushioning materials 14a, 14b thus have high
cushioning properties even when used under high temperature
conditions, and can be used over a long period of time.
[0033] In this case, since the second nonwoven fabrics 16a, 16b
having the same configuration are placed on both surfaces, the
orientation of the hot press cushioning materials 14a, 14b need not
be considered when used as cushioning materials. That is,
satisfactory workability can be achieved.
[0034] According to the above embodiment, the first nonwoven fabric
15 and the second nonwoven fabrics 16a, 16b are joined together by
needle punch. However, the present invention is not limited to
this, and the first nonwoven fabric 15 and the second nonwoven
fabrics 16a, 16b may be joined together by other methods.
[0035] In the above embodiment,
co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide) fibers
are used as the copolymerized para-aramid fibers. However, the
present invention is not limited to this, and other copolymerized
para-aramid fibers may be used. PPTA fibers are used as the fibers
that are more rigid than the copolymerized para-aramid fibers.
However, the present invention is not limited to this, and other
fibers may be used.
EXAMPLES
[0036] Example 1 was configured as follows. Two sheets of
co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide) fibers
(trade name "Technora," made by Teijin Techno Products Limited)
were used as the second nonwoven fabrics. These second nonwoven
fabrics had a basis weight of 100 g/m.sup.2. PPTA fibers (trade
name "Twaron," made by Teijin Techno Products Limited) were used as
the first nonwoven fabric. This first nonwoven fabric had a basis
weight of 800 g/m.sup.2. The second nonwoven fabrics were placed on
both surfaces of the first nonwoven fabric, and were joined
together by needle punch to produce a hot press cushioning material
of Example 1 having an overall basis weight of 1,000 g/m.sup.2.
[0037] As Comparative Example 1, a hot press cushioning material
was produced by using a single sheet of nonwoven fabric of PPTA
fibers (trade name "Twaron," made by Teijin Techno Products
Limited) having a basis weight of 1,000 g/m.sup.2.
[0038] As Comparative Example 2, a hot press cushioning material
was produced by using a single sheet of nonwoven fabric of
p-phenylene-2,6-benzobisoxazole (PBO) fibers (trade name "ZYLON,"
made by TOYOBO CO., LTD.) having a basis weight of 1,000
g/m.sup.2.
[0039] As Comparative Example 3, a hot press cushioning material
was produced by using a single sheet of nonwoven fabric of
co-poly-(paraphenylene/3,4-oxydiphenylene terephthalamide) fibers
(trade name "Technora," made by Teijin Techno Products Limited)
having a basis weight of 1,000 g/m.sup.2.
[0040] A durability test was conducted for the hot press cushioning
materials of Example 1 and Comparative Examples 1 to 3 by using hot
press. Table 1 shows the result of the surface conditions of
Example 1 and Comparative Examples 1 to 3 in the durability test.
Table 2 shows the result of the cushioning properties of Example 1
and Comparative Examples 1 to 3 in the durability test.
TABLE-US-00001 TABLE 1 Press Press Press Initial one time ten times
fifty times Example 1 .largecircle. .largecircle. .largecircle.
.largecircle. Comparative Example 1 .largecircle. X X X (Twaron
Nonwoven (Coming- (Coming-off (Coming-off Fabric) off of Fluff) of
Fluff) of Fluff) Comparative Example 2 .largecircle. .largecircle.
X X (ZYLON Nonwoven (Coming-off (Coming-off Fabric) of Fluff) of
Fluff) (Tearing) Comparative Example 3 .largecircle. .largecircle.
.largecircle. .largecircle. (Technora Nonwoven Fabric)
TABLE-US-00002 TABLE 2 Press Press Press Initial one time ten times
fifty times Example 1 2824 628 336 276 Comparative Example 1 2225
657 317 259 (Twaron Nonwoven Fabric) Comparative Example 2 2461 875
311 278 (ZYLON Nonwoven Fabric) Comparative Example 3 2282 206 132
114 (Technora Nonwoven Fabric)
[0041] Hot press was performed with Example 1 and Comparative
Examples 1 to 3 in Tables 1 and 2 at a temperature of 300.degree.
C. and a pressure of 10 MPa. One press cycle consisted of heating
for 110 minutes and cooling for 15 minutes. In the tables, "10
times" means that measurement was carried out after hot press was
performed ten times.
[0042] The symbol ".largecircle." in Table 1 means a satisfactory
surface condition. That is, the symbol ".largecircle." means that
neither coming-off of fluff nor tearing occurred. The symbol "x" in
Table 1 means a poor surface condition. That is, the symbol "x"
means that either coming-off of fluff or tearing or both of them
occurred.
[0043] Referring to Table 1, in Example 1 and Comparative Example
3, neither coming-off of fluff nor tearing had occurred even after
hot press was performed one, ten, and fifty times from the initial
state. This shows that Example 1 and Comparative Example 3 had a
satisfactory surface condition. On the other hand, in Comparative
Example 1, coming-off of fluff had already occurred after hot press
was performed one time, and fluffing occurred in the subsequent hot
presses. In Comparative Example 2, coming-off of fluff had occurred
after hot press was performed ten times, and also after hot press
was performed fifty times. In Comparative Example 2, tearing had
also occurred after hot press was performed fifty times. Coming-off
of fluff and tearing taint the production line of laminates, and
the matter that came off from the nonwoven fabrics adversely
affects laminate products as objects to be hot-pressed if caught in
the laminate products. This shows that Comparative Examples 1 and 2
are inferior to Example 1 in terms of the surface condition.
[0044] Table 2 shows how much the thickness of each hot press
cushioning material changed from before pressing, in the case where
the hot press cushioning material in the initial state and the hot
press cushioning materials with which hot press had been performed
predetermined numbers of times were pressed with a load of 10 MPa.
The amount of change in thickness was used as an evaluation index
of the cushioning properties. The thickness was measured with a
dial gauge. Table 2 shows the initial thickness of each hot press
cushioning material.
[0045] Referring to Table 2, in Example 1, the amount of change in
thickness was 2,824 .mu.m in the hot press cushioning material in
the initial state, but was 628 .mu.m in the case where hot press
had been performed one time. The amount of change in thickness
decreases as the number of times hot press had been performed
increases. The amount of change in thickness was 336 .mu.m in the
case where hot press had been performed ten times, and was 276
.mu.m even in the case where hot press had been performed fifty
times. In Example 1, the amount of change in thickness thus has a
relatively large value in each situation. The larger the amount of
change in thickness is, the more satisfactory the cushioning
properties are. That is, it is more desirable that the hot press
cushioning material have a larger amount of change in thickness
even if hot press has been performed.
[0046] On the other hand, in Comparative Example 3, the amount of
change in thickness was 2,282 .mu.m in the hot press cushioning
material in the initial state, but was 206 .mu.m in the case where
hot press had been performed one time, which shows significant
degradation in cushioning properties. The amount of change in
thickness decreases as the number of times hot press had been
performed increases. The amount of change in thickness was 132
.mu.m in the case where hot press had been performed ten times, and
was 114 .mu.m in the case where hot press had been performed fifty
times, which means very poor cushioning properties. This shows that
Comparative Example 3 is inferior to Example 1 in terms of the
cushioning properties.
[0047] In Comparative Example 1, the amount of change in thickness
was 2,225 .mu.m in the hot press cushioning material in the initial
state, but was 657 .mu.m in the case where hot press had been
performed one time. The amount of change in thickness was 317 .mu.m
in the case where hot press had been performed ten times, and was
259 .mu.m even in the case where hot press had been performed fifty
times. In Comparative Example 1, the amount of change in thickness
thus has a large value in each situation. In Comparative Example 2,
the amount of change in thickness was 2,461 .mu.m in the hot press
cushioning material in the initial state, but was 875 .mu.m in the
case where hot press had been performed one time. The amount of
change in thickness was 311 .mu.m in the case where hot press had
been performed ten times, and was 278 .mu.m even in the case where
hot press had been performed fifty times. In Comparative Example 2,
the amount of change in thickness thus has a large value in each
situation. As described above, although Comparative Examples 1 and
2 have satisfactory cushioning properties, it is difficult to use
Comparative Examples 1 and 2 in view of the surface condition.
[0048] The above shows that Example 1 is satisfactory as compared
to Comparative Examples 1 to 3 in view of both the cushioning
properties and the surface condition.
[0049] Although the embodiment of the present invention is
described above with reference to the drawings, the present
invention is not limited to the illustrated embodiment. Various
modifications and variations can be made to the illustrated
embodiment within a scope that is the same as, or equivalent to,
that of the present invention.
INDUSTRIAL APPLICABILITY
[0050] The hot press cushioning material according to the present
invention is effectively used in the case where satisfactory
productivity etc. of laminates is required.
REFERENCE SIGNS LIST
[0051] 11 hot press machine [0052] 12a, 12b heating platen [0053]
13 compression body [0054] 14a, 14b hot press cushioning material
[0055] 15 first nonwoven fabric [0056] 16a, 16b second nonwoven
fabric [0057] 17a, 17b, 18a, 18b, 19a, 19b, 20a, 20b surface
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