U.S. patent application number 14/085886 was filed with the patent office on 2015-05-21 for heater module panel assembly and method.
This patent application is currently assigned to Twin-Star International, Inc.. The applicant listed for this patent is Twin-Star International, Inc.. Invention is credited to Matthew Crowe, Jianmin Huang, Ming Wang.
Application Number | 20150139629 14/085886 |
Document ID | / |
Family ID | 53173417 |
Filed Date | 2015-05-21 |
United States Patent
Application |
20150139629 |
Kind Code |
A1 |
Crowe; Matthew ; et
al. |
May 21, 2015 |
Heater Module Panel Assembly and Method
Abstract
A modular panel assembly is provided for encasing a space heater
device or electric fireplace deliverable as a kit including panels
and optionally a space heater device. The kit may be assembled to
create a decorative encasing for the space heater device or
electric fireplace. The panels may include front, top, and side
panels. The panels may include brackets attachable to the space
heater device and/or connectable with additional brackets attached
to other panels. The panels may be constructed using wood. The kit
may be assembled at a geographic location other than a
manufacturing origin. A method is provided for assembling the
kit.
Inventors: |
Crowe; Matthew; (Chelsea,
CA) ; Huang; Jianmin; (Dongguan City, CN) ;
Wang; Ming; (Dongguan City, CN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Twin-Star International, Inc. |
Delray Beach |
FL |
US |
|
|
Assignee: |
Twin-Star International,
Inc.
Delray Beach
FL
|
Family ID: |
53173417 |
Appl. No.: |
14/085886 |
Filed: |
November 21, 2013 |
Current U.S.
Class: |
392/373 ;
29/428 |
Current CPC
Class: |
Y10T 29/49826 20150115;
F24H 9/02 20130101; F24D 2200/08 20130101; F24C 7/004 20130101;
F24H 3/002 20130101 |
Class at
Publication: |
392/373 ;
29/428 |
International
Class: |
F24H 9/02 20060101
F24H009/02; F24H 9/18 20060101 F24H009/18; F24H 3/00 20060101
F24H003/00 |
Claims
1. A modular panel assembly, the modular panel assembly comprising:
a space heater device to be at least partially encased by the
assembly; panels, further comprising: a front panel and a front
panel mounting bracket installable thereon for connecting the front
panel to a front of the space heater device; a top panel and a top
panel mounting bracket installable thereon for connecting the top
panel to a top of the space heater device; a first side panel, a
first side panel mounting bracket installable on the first side
panel, and a first side panel sleeve bracket installable on the
first side panel, for locating the first side panel adjacent to a
first side of the space heater device; and a second side panel, a
second side panel mounting bracket installable on the second side
panel, and a second side panel sleeve bracket installable on the
second side panel, for locating the second side panel adjacent to a
second side of the space heater device.
2. The assembly of claim 1, wherein the panels are installable to
the space heater device at a geographic location different than a
manufacturing origin of the panels.
3. The assembly of claim 1, wherein the panels comprise wood.
4. The assembly of claim 3, wherein the wood comprises solid wood,
medium density fiberboard (MDF), plywood, particle board,
chipboard, or an at least partial combination thereof.
5. The assembly of claim 1, wherein the assembly is deliverable as
a kit, and wherein the kit comprises the space heater device and
the panels that are unassembled.
6. The assembly of claim 5, wherein the kit enables the assembly to
be assembled by performing steps comprising: (a) installing the
front panel to the space heater device; (b) installing the top
panel to the space heater device, the top panel being positionable
adjacent to at least part of the front panel; and (c) installing
the first side panel and the second side panel to the space heater
device, the first side panel and the second side panel being
positionable adjacent to the front panel and the top panel.
7. The assembly of claim 5, wherein the top panel mounting bracket
is insertable into the first panel sleeve bracket to substantially
hold the first side panel in position relative to the top panel,
and wherein the top panel mounting bracket is insertable into the
second panel sleeve bracket to substantially hold the second side
panel in position relative to the top panel.
8. The assembly of claim 6, wherein the top panel attaches to the
space heater device.
9. The assembly of claim 1, wherein the panels are connectable into
a furniture casing to at least partially enclose and substantially
conceal the space heater device.
10. A modular panel assembly for decoratively encasing a space
heater device, the modular panel assembly comprising: panels
constructed using wood, the panels comprising: a top panel and a
top panel mounting bracket installable thereon for connecting the
top panel to a top of the space heater device; a first side panel,
a first side panel mounting bracket installable on the first side
panel, and at least two first side panel sleeve brackets
installable on the first side panel, for locating the first side
panel adjacent to a first side of the space heater device; and a
second side panel, a second side panel mounting bracket installable
on the second side panel, and at least two second side panel sleeve
brackets installable on the second side panel, for locating the
second side panel adjacent to a second side of the space heater
device; wherein the panels are connectable into a wooden furniture
casing to enclose and conceal the space heater device.
11. The assembly of claim 10, wherein the panels further comprise a
front panel and a front panel mounting bracket installable thereon
for connecting the front panel to a front of the space heater
device.
12. The assembly of claim 10, further comprising a front strip
installable to a front of the space heater device.
13. The assembly of claim 10, wherein the panels are installable to
the space heater device at a geographic location different than a
manufacturing origin of the panels.
14. The assembly of claim 10, wherein the wood comprise solid wood,
medium density fiberboard (MDF), plywood, particle board,
chipboard, or an at least partial combination thereof.
15. The assembly of claim 10, wherein the assembly is deliverable
as a kit, wherein the kit comprises the space heater device and the
panels that are unassembled, and wherein the panels are includable
as a sub-assembly.
16. The assembly of claim 15, wherein the kit enables the assembly
to be assembled by performing steps comprising: (a) installing a
front member comprising a front panel or a front strip to the space
heater device; (b) installing the top panel to the space heater
device, the top panel being positionable adjacent to at least part
of the front member; and (c) installing the first side panel and
the second side panel to the space heater device, the first side
panel and the second side panel being positionable adjacent to at
least part of the front member and the top panel.
17. The assembly of claim 16, wherein the top panel mounting
bracket is insertable into the first panel sleeve bracket to
substantially hold the first side panel in position relative to the
top panel, and wherein the top panel mounting bracket is insertable
into the second panel sleeve bracket to substantially hold the
second side panel in position relative to the top panel.
18. A heater panel assembly kit for encasing a space heater device,
the heater panel assembly kit comprising: panels constructed using
wood, the panels comprising: a top panel and a top panel mounting
bracket installable thereon, a first side panel, a first side panel
mounting bracket installable on the first side panel, and a first
side panel sleeve bracket configured to receive the top panel
mounting bracket installable on the first side panel, and a second
side panel, a second side panel mounting bracket installable on the
second side panel, and a second side panel sleeve bracket
configured to receive the top panel mounting bracket installable on
the second side panel; wherein the panels are packaged together in
the kit; wherein the kit is deliverable unassembled; and wherein
the top panel is mountable onto a top of the space heater device
and the first side panel and the second side panel are locatable
adjacent to the first side and the second side of the space heater
device so as to be assembled into a casing to substantially enclose
and conceal the space heater device.
19. The kit of claim 18, further comprising the space heater
device.
20. The kit of claim 18, further comprising a front panel or a
front strip, wherein the front panel is mountable onto a front of
the space heater device via a front panel mounting bracket
installable thereon, and wherein the front strip is mountable onto
at least part of the front of the space heater device.
21. The kit of claim 18, wherein the panels are installable to the
space heater device at a geographic location different than a
manufacturing origin of the panels.
22. The kit of claim 21, wherein installation of the panels to the
space heater at the different geographic location provides cost
savings.
23. The kit of claim 22, wherein the wood comprises solid wood,
medium density fiberboard (MDF), plywood, particle board,
chipboard, or an at least partial combination thereof.
24. The kit of claim 20, wherein assembly of the kit comprises: (a)
installing the front panel or the front strip to the space heater
device; (b) installing the top panel to the space heater device,
the top panel being positionable adjacent to at least part of the
front panel or the front strip; and (c) installing the first side
panel and the second side panel to the space heater device, the
first side panel and the second side panel being positionable
adjacent to at least part of the front panel or front strip and the
top panel.
25. The kit of claim 24, wherein the top panel mounting bracket is
insertable into the first panel sleeve bracket to substantially
hold the first side panel in position relative to the top panel,
and wherein the top panel mounting bracket is insertable into the
second panel sleeve bracket to substantially hold the second side
panel in position relative to the top panel.
26. A method of assembling a space heater device and panels from a
kit, the method comprising the steps of: (a) installing a front
panel to the space heater device, the front panel comprising a
front panel mounting bracket installable thereon for connecting the
front panel to a front of the space heater device; (b) installing a
top panel to the space heater device, the top panel being
positionable adjacent to at least part of the front panel, the top
panel comprising a top panel mounting bracket installable thereon
for connecting the top panel to a top of the space heater device;
(c) installing a first side panel to the space heater device, the
first side panel being positionable adjacent to the front panel and
the top panel, the first side panel comprising a first side panel
mounting bracket and a first side panel sleeve bracket installable
on the first side panel for locating the first side panel adjacent
to a first side of the space heater device; and (d) installing a
second side panel to the space heater device, the second side panel
being positionable adjacent to the front panel and the top panel,
the second side panel comprising a second side panel mounting
bracket and a second side panel sleeve bracket installable on the
second side panel for locating the second side panel adjacent to a
second side of the space heater device.
27. The method of claim 26, wherein the top panel mounting bracket
is insertable into the first panel sleeve bracket and the second
panel sleeve bracket to substantially hold the first side panel and
the second side panel respectively in position relative to the top
panel.
28. The method of claim 26, wherein the panels are installable to
the space heater device at a geographic location different than a
manufacturing origin of the panels.
29. The method of claim 26, wherein the panels comprise wood.
30. The method of claim 29, wherein the wood comprises solid wood,
medium density fiberboard (MDF), plywood, particle board,
chipboard, or an at least partial combination thereof.
31. The method of claim 26 further comprising before step (a) the
step of: (e) receiving a modular panel assembly as a kit, wherein
the kit comprises the space heater device and the panels that are
unassembled.
32. A modular panel assembly, the modular panel assembly
comprising: an electric fireplace to be at least partially encased
by the assembly; panels, further comprising: a top panel and a top
panel mounting bracket installable thereon for connecting the top
panel to a top of the electric fireplace; a first side panel, a
first side panel mounting bracket installable on the first side
panel, and a first side panel sleeve bracket installable on the
first side panel, for locating the first side panel adjacent to a
first side of the electric fireplace; and a second side panel, a
second side panel mounting bracket installable on the second side
panel, and a second side panel sleeve bracket installable on the
second side panel, for locating the second side panel adjacent to a
second side of the electric fireplace.
33. The assembly of claim 32, wherein the panels comprise wood.
34. The assembly of claim 32, wherein the assembly is deliverable
as a kit, and wherein the kit comprises the electric fireplace and
the panels that are unassembled.
35. The assembly of claim 34, wherein the kit enables the assembly
to be assembled by performing steps comprising: (d) installing the
top panel to the electric fireplace; and (e) installing the first
side panel and the second side panel to the electric fireplace, the
first side panel and the second side panel being positionable
adjacent to the top panel.
36. The assembly of claim 34, wherein the top panel mounting
bracket is insertable into the first panel sleeve bracket to
substantially hold the first side panel in position relative to the
top panel, and wherein the top panel mounting bracket is insertable
into the second panel sleeve bracket to substantially hold the
second side panel in position relative to the top panel.
37. The assembly of claim 36, wherein the top panel is attachable
to the space heater device.
38. A method of assembling an electric fireplace and panels from a
kit, the method comprising the steps of: (a) installing a top panel
to the electric fireplace, the top panel comprising a top panel
mounting bracket installable thereon for connecting the top panel
to a top of the electric fireplace; (b) installing a first side
panel to the electric fireplace, the first side panel being
positionable adjacent to the top panel, the first side panel
comprising a first side panel mounting bracket and a first side
panel sleeve bracket installable on the first side panel for
locating the first side panel adjacent to a first side of the
electric fireplace; and (c) installing a second side panel to the
electric fireplace, the second side panel being positionable
adjacent to the top panel, the second side panel comprising a
second side panel mounting bracket and a second side panel sleeve
bracket installable on the second side panel for locating the
second side panel adjacent to a second side of the electric
fireplace.
39. The method of claim 38, wherein the top panel mounting bracket
is insertable into the first panel sleeve bracket and the second
panel sleeve bracket to substantially hold the first side panel and
the second side panel respectively in position relative to the top
panel.
40. The method of claim 38, wherein the panels comprise wood.
41. The method of claim 38, further comprising before step (a) the
step of: (d) receiving a modular panel assembly as a kit, wherein
the kit comprises the electric fireplace and the panels that are
unassembled.
Description
FIELD OF THE INVENTION
[0001] The invention relates to a modular panel assembly. More
particularly, the invention relates to modular panel assemblies for
space heater devices.
BACKGROUND
[0002] Heater modules are often used to increase the temperature in
a dwelling or space. Heater modules are often purchased from retail
and online storefronts, which receive the heater modules from
manufacturers and distributors. Manufacturing fully assembled
housings may require large amounts of time, which decreases
efficiency and increases labor costs. Additionally, transporting
and storing fully assembled units typically mandates large space
requirements, substantially restricting the efficiency by which the
units may be stored and moved around. The present state of
manufacture for heater modules lacks an assembly and method to
efficiently produce and transport heater modules.
[0003] What is needed is a heater panel assembly and method that
can be easily assembled. What is needed is a heater panel assembly
that can be easily delivered and stored without consuming excessive
space. What is needed is a heater panel assembly that can be
manufactured using wood or other materials. What is needed is a
heater panel assembly that can be delivered as a kit and assembled
to create a heater. What is needed is a method for manufacturing
and assembling a heater panel assembly.
SUMMARY
[0004] The heater panel assembly of the present invention provides
a kit that can be easily assembled. By being connectable at a
geographic location other than a manufacturing origin, the heater
module panel assembly of the present invention may advantageously
increase efficiency of transporting and assembling the units while
reducing costs related to the same. Skilled artisans will
appreciate that the heater panel assembly of the present invention
may be assembled at a geographic location approximately the same as
a manufacturing origin or another location different than the
manufacturing origin. Additionally, the heater panel assembly of
the present invention advantageously can be delivered and stored
easily without consuming excessive space. In addition, the heater
panel assembly of the present invention can be manufactured using
wood or other materials. The heater panel assembly of the present
invention can be delivered as a kit and assembled to create a
heater. Alternatively, the heater panel assembly may be delivered
in an at least partially assembled configuration. Furthermore, a
method is provided by the present invention for manufacturing and
assembling a heater panel assembly.
[0005] A modular panel assembly is provided for encasing a space
heater device deliverable as a kit, including panels and optionally
a space heater device. The kit may be assembled to create a
decorative encasing for the space heater device. The panels may
include front, top, and side panels. The panels may include
brackets attachable to the space heater device and/or connectable
with brackets attached to other panels. The panels may be
constructed using wood. The kit may be assembled at a geographic
location other than a manufacturing origin. By using the modular
panel assembly of the present invention, manufacturing and
transporting of heater panel assemblies may advantageously be
accomplished with significantly higher efficiency than existing
techniques and practices. A method is also provided for assembling
the kit.
[0006] The modular panel assembly of the present invention
advantageously allows a manufacturer to implement controlled
storage conditions, better quality practices, third party audit
consolidations, less financial burdens for the manufacturer, and
cost savings. Controlled storage conditions may remedy undesirable
conditions including water damage, poor conditions, improper
loading and storage, humidity, and/or bugs.
[0007] Better quality practices may include preventing the wood
case from being slid or dragged on its back, inspecting each unit
for blemishes, and assembling the unit on a cushioned surface.
Better quality practices may also include attaching wheels with a
proper jig, inserting the space heater device carefully with a slip
sheet or jig, and using an automated taping machine to assemble
cartons in which the modular panel assembly is inserted.
[0008] According to an embodiment of the present invention, a
modular panel assembly is provided with a space heater device and
panels. The space heater device may be at least partially encased
by the assembly. The panels may include a front panel, a top panel,
a first side panel, and second side panel. The front panel may
include a front panel mounting bracket installable thereon for
connecting the front panel to a front of the space heater device.
The top panel may include a top panel mounting bracket installable
thereon for connecting the top panel to a top of the space heater
device. The first side panel may include a first side panel
mounting bracket installable on the first side panel. The first
side panel may also and a first side panel sleeve bracket
installable on the first side panel, for locating the first side
panel adjacent to a first side of the space heater device. The
second side panel may include a second side panel mounting bracket
installable on the second side panel. The second side panel may
also include a second side panel sleeve bracket installable on the
second side panel, for locating the second side panel adjacent to a
second side of the space heater device.
[0009] In another aspect, the panels are installable to the space
heater device at a geographic location different than a
manufacturing origin of the panels.
[0010] In another aspect, installation of the panels to the space
heater device at the different geographic location provides cost
savings.
[0011] In another aspect, the panels include wood.
[0012] In another aspect, the wood includes solid wood, medium
density fiberboard (MDF), plywood, particle board, chipboard, or an
at least partial combination thereof.
[0013] In another aspect, the panels include slate or granite.
[0014] In another aspect, the assembly is deliverable as a kit. The
kit may include the space heater device and the panels that are
unassembled.
[0015] In another aspect, the kit may enable the assembly to be
assembled by performing a number of steps. The steps may include
installing the front panel to the space heater device; installing
the top panel to the space heater device, the top panel being
positionable adjacent to at least part of the front panel; and
installing the first side panel and the second side panel to the
space heater device, the first side panel and the second side panel
being positionable adjacent to the front panel and the top
panel.
[0016] In another aspect, the top panel mounting bracket may be
insertable into the first panel sleeve bracket to substantially
hold the first side panel in position relative to the top panel.
The top panel mounting bracket may also be insertable into the
second panel sleeve bracket to substantially hold the second side
panel in position relative to the top panel.
[0017] In another aspect, the panels may be connectable into a
furniture casing to at least partially enclose and substantially
conceal the space heater device.
[0018] According to an embodiment of the present invention, a
modular panel assembly for decoratively encasing a space heater
device is provided having panels constructed using wood. The panels
may include a front panel, a top panel, a first side panel, and a
second side panel. The front panel may include a front panel
mounting bracket installable thereon for connecting the front panel
to a front of the space heater device. The top panel may include a
top panel mounting bracket installable thereon for connecting the
top panel to a top of the space heater device. The first side panel
may include a first side panel mounting bracket installable on the
first side panel. The first side panel may also include at least
two first side panel sleeve brackets installable on the first side
panel, for locating the first side panel adjacent to a first side
of the space heater device. The second side panel may include a
second side panel mounting bracket installable on the second side
panel. The second side panel may also include at least two second
side panel sleeve brackets installable on the second side panel for
locating the second side panel adjacent to a second side of the
space heater device.
[0019] In another aspect, the panels may be connectable into a
wooden furniture casing to enclose and conceal the space heater
device.
[0020] In another aspect, the panels are installable to the space
heater device at a geographic location different than a
manufacturing origin of the panels.
[0021] In another aspect, the panels are installable to the space
heater device at the different geographic location provides cost
savings.
[0022] In another aspect, the wood may include solid wood, medium
density fiberboard (MDF), plywood, particle board, chipboard, or an
at least partial combination thereof.
[0023] In another aspect, the panels may include slate or
granite.
[0024] In another aspect, the assembly is deliverable as a kit. The
kit may include the space heater device and the panels that are
unassembled.
[0025] In another aspect, the kit may enable the assembly to be
assembled by performing a number of steps. The steps may include
installing the front panel to the space heater device; installing
the top panel to the space heater device, the top panel being
positionable adjacent to at least part of the front panel; and
installing the first side panel and the second side panel to the
space heater device, the first side panel and the second side panel
being positionable adjacent to at least part of the front panel and
the top panel.
[0026] In another aspect, the top panel mounting bracket is
insertable into the first panel sleeve bracket to substantially
hold the first side panel in position relative to the top panel.
Additionally, the top panel mounting bracket is insertable into the
second panel sleeve bracket to substantially hold the second side
panel in position relative to the top panel.
[0027] According to an embodiment of the present invention, a
heater panel assembly kit is provided for encasing a space heater
device. The heater panel assembly may include panels constructed
using wood. The panels may include a front panel, a top panel, a
first side panel, and a second side panel. The front panel may
include a front panel mounting bracket installable thereon. The top
panel may include a top panel mounting bracket installable thereon.
The first side panel may include a first side panel mounting
bracket installable on the first side panel. The first side panel
may also include a first side panel sleeve bracket configured to
receive the top panel mounting bracket installable on the first
side panel. The second side panel may include a second side panel
mounting bracket installable on the second side panel. The second
side panel may also include a second side panel sleeve bracket
configured to receive the top panel mounting bracket installable on
the second side panel. The panels may be packaged together in the
kit, which may be deliverable unassembled. The front panel and top
panel may be mountable onto a front and a top of the space heater
device respectively. The first side panel and the second side panel
may be locatable adjacent to the first side and the second side of
the space heater device so as to be assembled into a casing to
substantially enclose and conceal the space heater device.
[0028] In another aspect, the kit may include the space heater
device.
[0029] In another aspect, the panels are installable to the space
heater device at a geographic location different than a
manufacturing origin of the panels.
[0030] In another aspect, installation of the panels to the space
heater at the different geographic location provides cost
savings.
[0031] In another aspect, the wood may include solid wood, medium
density fiberboard (MDF), plywood, particle board, chipboard, or an
at least partial combination thereof.
[0032] In another aspect, assembly of the kit may include a number
of steps. The steps may involve installing the front panel to the
space heater device; installing the top panel to the space heater
device, the top panel being positionable adjacent to at least part
of the front panel; and installing the first side panel and the
second side panel to the space heater device, the first side panel
and the second side panel being positionable adjacent to at least
part of the front panel and the top panel.
[0033] In another aspect, the top panel mounting bracket may be
insertable into the first panel sleeve bracket to substantially
hold the first side panel in position relative to the top panel.
Additionally, the top panel mounting bracket may be insertable into
the second panel sleeve bracket to substantially hold the second
side panel in position relative to the top panel.
[0034] According to an embodiment of the present invention, a
method aspect is provided for assembling a space heater device and
panels from a kit. The method may include installing a front panel
to the space heater device, the front panel including a front panel
mounting bracket installable thereon for connecting the front panel
to a front of the space heater device. The method may also include
installing a top panel to the space heater device, the top panel
being positionable adjacent to at least part of the front panel,
the top panel including a top panel mounting bracket installable
thereon for connecting the top panel to a top of the space heater
device. The method may further include installing a first side
panel to the space heater device, the first side panel being
positionable adjacent to the front panel and the top panel, the
first side panel including a first side panel mounting bracket and
a first side panel sleeve bracket installable on the first side
panel for locating the first side panel adjacent to a first side of
the space heater device. Additionally, the method may include
installing a second side panel to the space heater device, the
second side panel being positionable adjacent to the front panel
and the top panel, the second side panel including a second side
panel mounting bracket and a second side panel sleeve bracket
installable on the second side panel for locating the second side
panel adjacent to a second side of the space heater device.
[0035] In another aspect of the method, the top panel mounting
bracket may be insertable into the first panel sleeve bracket and
the second panel sleeve bracket to substantially hold the first
side panel and the second side panel respectively in position
relative to the top panel.
[0036] In another aspect of the method, the panels are installable
to the space heater device at a geographic location different than
a manufacturing origin of the panels.
[0037] In another aspect of the method, the panels may include
wood.
[0038] In another aspect of the method, the wood may include solid
wood, medium density fiberboard (MDF), plywood, particle board,
chipboard, or an at least partial combination thereof.
[0039] In another aspect of the method, the panels may include
slate or granite.
[0040] In another aspect, the method may initially include
receiving a modular panel assembly as a kit, wherein the kit
includes the space heater device and the panels that are
unassembled.
[0041] According to an embodiment of the present invention, a
modular panel assembly is provided including an electric fireplace
and panels. The electric fireplace may be at least partially
encased by the assembly. The panels may include a top panel, a
first side panel, and a second side panel. A top panel mounting
bracket may be installable on the top panel for connecting the top
panel to a top of the electric fireplace. A first side panel
mounting bracket may be installable on the first side panel. A
first side panel sleeve bracket may also be installable on the
first side panel. The first side panel mounting bracket and first
side panel sleeve bracket may be used for locating the first side
panel adjacent to a first side of the electric fireplace. A second
side panel mounting bracket may be installable on the second side
panel. Additionally, a second side panel sleeve bracket installable
on the second side panel. The second side panel mounting bracket
and the second side panel sleeve bracket maybe used for locating
the second side panel adjacent to a second side of the electric
fireplace.
[0042] In another aspect, the panels may be installable to the
electric fireplace at a geographic location different than a
manufacturing origin of the panels.
[0043] In another aspect, the panels include wood.
[0044] In another aspect, the wood may include solid wood, medium
density fiberboard (MDF), plywood, particle board, chipboard, or an
at least partial combination thereof.
[0045] In another aspect, the panels may include slate or
granite.
[0046] In another aspect, the assembly is deliverable as a kit, and
wherein the kit includes the electric fireplace and the panels that
are unassembled.
[0047] In another aspect, the kit may enable the assembly to be
assembled by performing steps including installing the top panel to
the electric fireplace; and installing the first side panel and the
second side panel to the electric fireplace, the first side panel
and the second side panel being positionable adjacent to the top
panel.
[0048] In another aspect, the top panel mounting bracket is
insertable into the first panel sleeve bracket to substantially
hold the first side panel in position relative to the top panel,
and wherein the top panel mounting bracket is insertable into the
second panel sleeve bracket to substantially hold the second side
panel in position relative to the top panel.
[0049] In another aspect, the top panel is attachable to the space
heater device.
[0050] According to an embodiment of the present invention, a
method is provided for an electric fireplace and panels from a kit.
The method may include installing a top panel to the electric
fireplace, the top panel including a top panel mounting bracket
installable thereon for connecting the top panel to a top of the
electric fireplace. The method may also include installing a first
side panel to the electric fireplace, the first side panel being
positionable adjacent to the top panel, the first side panel
including a first side panel mounting bracket and a first side
panel sleeve bracket installable on the first side panel for
locating the first side panel adjacent to a first side of the
electric fireplace. The method may further include installing a
second side panel to the electric fireplace, the second side panel
being positionable adjacent to the top panel, the second side panel
including a second side panel mounting bracket and a second side
panel sleeve bracket installable on the second side panel for
locating the second side panel adjacent to a second side of the
electric fireplace.
[0051] In another aspect of the method, the top panel mounting
bracket is insertable into the first panel sleeve bracket and the
second panel sleeve bracket to substantially hold the first side
panel and the second side panel respectively in position relative
to the top panel.
[0052] In another aspect of the method, the panels are installable
to the electric fireplace at a geographic location different than a
manufacturing origin of the panels.
[0053] In another aspect of the method, the panels include
wood.
[0054] In another aspect of the method, the wood includes solid
wood, medium density fiberboard (MDF), plywood, particle board,
chipboard, or an at least partial combination thereof.
[0055] In another aspect of the method, the panels include slate or
granite.
[0056] In another aspect of the method, before step (a), the method
may include the step of receiving a modular panel assembly as a
kit, wherein the kit includes the electric fireplace and the panels
that are unassembled.
[0057] Unless otherwise defined, all technical terms used herein
have the same meaning as commonly understood by one of ordinary
skill in the art to which this invention belongs. Although methods
and materials similar or equivalent to those described herein can
be used in the practice or testing of the present invention,
suitable methods and materials are described below. All
publications, patent applications, patents and other references
mentioned herein are incorporated by reference in their entirety.
In the case of conflict, the present specification, including
definitions will control.
BRIEF DESCRIPTION OF THE DRAWINGS
[0058] FIG. 1 is an exploded perspective view of the heater panel
module assembly, according to an embodiment of the present
invention.
[0059] FIG. 2 is a front elevation view of the heater panel module
assembly that has been assembled, according to an embodiment of the
present invention.
[0060] FIG. 3 is a side elevation view of the heater panel module
assembly that has been assembled, according to an embodiment of the
present invention.
[0061] FIG. 4 is a rear elevation view of the heater panel module
assembly that has been assembled, according to an embodiment of the
present invention.
[0062] FIGS. 5-20 are perspective views of panels being assembled
to a space heater device, according to an embodiment of the present
invention.
[0063] FIGS. 21-22 are perspective views of alternate embodiments
of the heater panel module assembly.
[0064] FIG. 23 is an exploded perspective view of the heater panel
module assembly for a fireplace, according to an embodiment of the
present invention.
DETAILED DESCRIPTION
[0065] The present invention is best understood by reference to the
detailed drawings and description set forth herein. Embodiments of
the invention are discussed below with reference to the drawings;
however, those skilled in the art will readily appreciate that the
detailed description given herein with respect to these figures is
for explanatory purposes as the invention extends beyond these
limited embodiments. For example, in light of the teachings of the
present invention, those skilled in the art will recognize a
multiplicity of alternate and suitable approaches, depending upon
the needs of the particular application, to implement the
functionality of any given detail described herein beyond the
particular implementation choices in the following embodiments
described and shown. That is, numerous modifications and variations
of the invention may exist that are too numerous to be listed but
that all fit within the scope of the invention. Also, singular
words should be read as plural and vice versa and masculine as
feminine and vice versa, where appropriate, and alternative
embodiments do not necessarily imply that the two are mutually
exclusive.
[0066] The present invention should not be limited to the
particular methodology, compounds, materials, manufacturing
techniques, uses, and applications, described herein, as these may
vary. The terminology used herein is used for the purpose of
describing particular embodiments only, and is not intended to
limit the scope of the present invention. As used herein and in the
appended claims, the singular forms "a," "an," and "the" include
the plural reference unless the context clearly dictates otherwise.
Thus, for example, a reference to "an element" is a reference to
one or more elements and includes equivalents thereof known to
those skilled in the art. Similarly, for another example, a
reference to "a step" or "a means" may be a reference to one or
more steps or means and may include sub-steps and subservient
means.
[0067] All conjunctions used herein are to be understood in the
most inclusive sense possible. Thus, a group of items linked with
the conjunction "and" should not be read as requiring that each and
every one of those items be present in the grouping, but rather
should be read as "and/or" unless expressly stated otherwise.
Similarly, a group of items linked with the conjunction "or" should
not be read as requiring mutual exclusivity among that group, but
rather should be read as "and/or" unless expressly stated
otherwise. Structures described herein are to be understood also to
refer to functional equivalents of such structures. Language that
may be construed to express approximation should be so understood
unless the context clearly dictates otherwise.
[0068] Unless otherwise defined, all terms (including technical and
scientific terms) are to be given their ordinary and customary
meaning to a person of ordinary skill in the art, and are not to be
limited to a special or customized meaning unless expressly so
defined herein.
[0069] Terms and phrases used in this application, and variations
thereof, especially in the appended claims, unless otherwise
expressly stated, should be construed as open ended as opposed to
limiting. As examples of the foregoing, the term "including" should
be read to mean "including, without limitation," "including but not
limited to," or the like; the term "having" should be interpreted
as "having at least"; the term "includes" should be interpreted as
"includes but is not limited to"; the term "example" is used to
provide exemplary instances of the item in discussion, not an
exhaustive or limiting list thereof; and use of terms like
"preferably," "preferred," "desired," "desirable," or "exemplary"
and words of similar meaning should not be understood as implying
that certain features are critical, essential, or even important to
the structure or function of the invention, but instead as merely
intended to highlight alternative or additional features that may
or may not be utilized in a particular embodiment of the
invention.
[0070] Those skilled in the art will also understand that if a
specific number of an introduced claim recitation is intended, such
an intent will be explicitly recited in the claim, and in the
absence of such recitation no such intent is present. For example,
as an aid to understanding, the appended claims may contain usage
of the introductory phrases "at least one" and "one or more" to
introduce claim recitations; however, the use of such phrases
should not be construed to imply that the introduction of a claim
recitation by the indefinite articles "a" or "an" limits any
particular claim containing such introduced claim recitation to
embodiments containing only one such recitation, even when the same
claim includes the introductory phrases "one or more" or "at least
one" and indefinite articles such as "a" or "an" (e.g., "a" and
"an" should typically be interpreted to mean "at least one" or "one
or more"); the same holds true for the use of definite articles
used to introduce claim recitations. In addition, even if a
specific number of an introduced claim recitation is explicitly
recited, those skilled in the art will recognize that such
recitation should typically be interpreted to mean at least the
recited number (e.g., the bare recitation of "two recitations,"
without other modifiers, typically means at least two recitations,
or two or more recitations). Furthermore, in those instances where
a convention analogous to "at least one of A, B, and C" is used, in
general, such a construction is intended in the sense one having
skill in the art would understand the convention (e.g., "a system
having at least one of A, B, and C" would include but not be
limited to systems that have A alone, B alone, C alone, A and B
together, A and C together, B and C together, and/or A, B, and C
together, etc.).
[0071] All numbers expressing dimensions, quantities of
ingredients, reaction conditions, and so forth used in the
specification are to be understood as being modified in all
instances by the term "about" unless expressly stated otherwise.
Additionally, the terms "assemble" and "connect" can be used
interchangeably throughout this disclosure. Accordingly, unless
indicated to the contrary, the numerical parameters set forth
herein are approximations that may vary depending upon the desired
properties sought to be obtained.
[0072] Referring now to FIGS. 1-22, the invention provides a
modular panel assembly that can be assembled or constructed around
a space heater device 20 or an electric fireplace. In the interest
of clarity, examples will be provided throughout this disclosure in
the context of assembling or constructing the panels around a space
heater device. Skilled artisans will be able to appreciate, after
having the benefit of this disclosure, additional embodiments of
the modular panel assembly wherein the panels are assembled or
constructed around an electric fireplace. As such, discussion of
particular embodiments relating to space heater devices should not
be viewed to limit the present invention in any way.
[0073] The modular panel assembly may be used to create furniture
encasing to substantially enclose a space heater device 20. In one
embodiment, the modular panel assembly may be delivered or
otherwise provided as a kit. The kit may optionally include the
space heater device 20, which will be discussed in greater detail
below. The kit may also include panels, which will also be
discussed in greater details below. The panels may be included in
or with the kit as a sub-assembly, and may be included in an
unassembled, partially assembled, or substantially assembled
configuration. The panels may be constructed using a variety of
materials, such as wood, granite, slate, marble, or composite
materials. The wood may include solid wood, medium density
fiberboard (MDF), plywood, particle board, chipboard, or an at
least partial combination thereof. The panels and/or the space
heater device 20 may be constructed with the assistance of a guide
and/or a jig.
[0074] Referring now to FIG. 1, the heater module panel assembly
will now be discussed in greater detail. The assembly may include a
space heater device 20 and/or a plurality of panels 40, 50, 60, 70.
The panels may be assembled around the space heater device 20 to at
least partially enclose the space heater device 20. The geographic
location at which the panels are assembled around the space heater
device 20 may differ from the manufacturing origin of the panels
and/or the space heater device 20. For example, the panels and the
space heater device 20 may be assembled at the manufacturing
origin. The panels and the space heater device 20 may then be
included together as a kit. As discussed above, the panels may be
included in or with the kit as a sub-assembly, and may be included
in an unassembled, partially assembled, or substantially assembled
configuration. The kit may be delivered to a storefront or a
customer. The kit may then be assembled by the store, customer, or
other body to create a heater with a decorative encasing. By
providing a heater module panel assembly that can be assembled at a
location other than manufacture, the present invention
advantageously increases efficiency of manufacturing and
transporting the assembly.
[0075] Referring now to FIGS. 1-2, 4, 7-8, 11-12, 15-16 and 19-22,
the space heater device 20 will now be discussed in greater detail.
The space heater device 20 may include a heating element to convert
an energy source into heat. For example, the space heater device 20
may operate to convert electricity into heat. The space heater
device 20 may produce heat using resistive heating, infrared
heating, convection, or another heating technique that would be
appreciated by skilled artisans. The space heater device 20 may
include a plug 32, which may be connected to an electrical outlet
to provide power to the space heater device 20. The plug 32 may
draw the electrical power from the outlet that will be used to
produce the heat. The space heater device 20 may also include one
or more wheels 34 to enhance mobility, which may be attached to a
bottom side 30 of the space heater device 20. The wheels 34 may be
attached to the space heater with the assistance of a jig.
[0076] The space heater device 20 may include a front side 26, top
side 24, first side 26, second side 28, back side, and bottom side
30. Panels may be attached to various sides of the space heater
device 20 to protect and provide a decorative appearance to the
space heater device 20. The panels may include, without limitation,
a front panel 40, a top panel 50, a first side panel 60, and a
second side panel 70. Skilled artisans will appreciate that
additional panels may be included by the present invention. In an
alternate embodiment, one or more of the panels may be replaced by
one or more strips. For example, an embodiment of invention may
exclude the front panel 40 and may include one or more front strips
48 located adjacent to the front side of the space heater device
20, without limitation. The front panel 20 and the front strip 48
may both be included by and generally referred to as a front
member.
[0077] The panels may attach to the space heater device 20 via
brackets connected to each respective panel. Additionally, the
panels may connect to one another using brackets. An example of a
connective configuration of the space heater device 20, panels, and
brackets is illustrated in FIG. 1, without limitation.
[0078] Referring now to FIGS. 1-3, 5-8, 11-12, 15-16, and 19-20,
the front panel 40 will now be discussed in greater detail. The
front panel 40 may be attached or located adjacent to the front of
the space heater device 20. The front panel 40 may include one or
more functional and/or decorative features, such as a grille 44 and
an interface panel 46. The grille 44 may partially cover a pathway
for air to flow and be used by the space heater device 20, such as
an exhaust for heated air or an intake. In an alternative
embodiment, the grille 44 may be decorative in nature. Skilled
artisans will appreciate additional uses for the grilles 44.
Additional embodiments may omit the grille 44.
[0079] The front panel 40 may also include an interface panel 46.
The interface panel 46 may provide controls for operating the space
heater device 20. The interface panel 46 may also include a display
to provide feedback relating to operation of the space heater
device 20, such as, for example, temperature settings.
Alternatively, the interface panel 46 may be included by the space
heater device 20 and pass through an opening in the front panel 40.
In one more illustrative embodiment, the space heater device 20 may
omit the interface panel 46.
[0080] The front panel 40 may be attached to the space heater
device 20 via a front panel mounting bracket 42, which may be
installed on the front panel 40. For example, the front panel
mounting bracket 42 may be installed on a back side of the front
panel 40, near a top end of the front panel 40. The front panel
mounting bracket 42 may be configured to have a bend, for example,
an orthogonal bend. The front panel mounting bracket 42 may be
attached to the front panel 40 using, for example and without
limitation, screws, rivets, adhesives, welding, or another
attachment technique that would be appreciated by skilled
artisans.
[0081] After the front panel mounting bracket 42 has been attached
to the front panel 40, the bracket 42 may provide flange extending
outwardly from the back surface of the front panel 40. This flange
may be connected to the space heater device 20 during assembly. For
example, the front panel 40 may be positioned adjacent to the front
side of the space heater device 20 such that at least part of the
front panel mounting bracket 42 is adjacent to the top side 24 of
the space heater device 20. The front panel mounting bracket 42 may
then be attached to the space heater device 20 by an attachment
technique discussed above. Once attached, the front panel 40 may be
substantially securely located adjacent and to the front side of
the space heater device 20 and approximately orthogonal to the top
side 24, first side 26, and second side 28 of the space heater
device 20.
[0082] Referring now to FIGS. 1-4, 9-12, 15-16, and 19-20, the top
panel 50 will now be discussed in greater detail. The top panel 50
may be attached and/or located adjacent to the top side 24 of the
space heater device 20. For example, without limitation, the top
panel 50 may be attached and/or located adjacent to the top side 24
of the space heater device 20 via a bracket, such as a tongue
bracket.
[0083] The top panel 50 may be attached to the space heater device
20 via one or more top panel mounting brackets 52, which may be
installed on the top panel 50. For example, the top panel mounting
bracket 52 may be installed on a bottom surface of the top panel
50, near a first side edge or a second side edge of the top panel
50. The top panel mounting brackets 52 may be configured to have
one or more bends, for example, to provide opposing orthogonal
ends. The top panel mounting brackets 52 may be attached to the top
panel 50 using, for example and without limitation, screws, rivets,
adhesives, welding, or another attachment technique that would be
appreciated by skilled artisans.
[0084] After the top panel mounting brackets 52 have been attached
to the top panel 50, the brackets 52 may provide flanges extending
outwardly from the bottom surface of the top panel 50. These
flanges may be connected to one or more other panels during
assembly, for example, the first side panel 60 and/or the second
side panel 70. The top panel 50 may be located adjacent to the top
side 24 of the space heater device 20 such that the top panel
mounting brackets 52 extend downwardly adjacent to the first side
26 and second side 28 of the space heater device 20.
[0085] The top panel mounting bracket 52 may be configured to
attach to one or more mounting brackets located on other panels,
such as the first side panel 60 or the second side panel 70, using
an attachment technique discussed above. Alternatively, the top
panel 50 may be attached directly to the space heater device 20 by
an attachment technique discussed above. Once positioned, the top
panel 50 may be located adjacent and to the top side 24 of the
space heater device 20 and approximately orthogonal to the front
side, first side 26, and second side 28 of the space heater device
20.
[0086] Referring now to FIGS. 1, 4, 13-16, and 19-20, the first
side panel 60 will now be discussed in greater detail. The first
side panel 60 may be attached or located adjacent to the first side
26 of the space heater device 20.
[0087] The first side panel 60 may be attached to the space heater
device 20 via a first side panel mounting bracket 62, which may be
installed on the first side panel 60. For example, the first side
panel mounting bracket 62 may be installed on a back side of the
first side panel 60, near a bottom end of the first side panel 60.
The first side panel mounting bracket 62 may be configured to have
a bend, for example, an orthogonal bend. The first side panel
mounting bracket 62 may be attached to the first side panel 60
using, for example and without limitation, screws, rivets,
adhesives, welding, or another attachment technique that would be
appreciated by skilled artisans.
[0088] The first side panel 60 may also be attached to the top
panel 50 via one or more first side panel sleeve bracket 64, which
may be installed on the first side panel 60. For example, the first
side panel sleeve bracket 64 may be installed on a back side of the
first side panel 60, near a top end of the first side panel 60. The
first side panel sleeve bracket 64 may be configured to have a
slot-like sleeve, for example, to receive another bracket. The
first side panel sleeve bracket 64 may be attached to the first
side panel 60 using the attachment techniques discussed above.
[0089] After the first side panel sleeve bracket 64 has been
attached to the first side panel 60, the first side panel sleeve
bracket 64 may provide a space to receive the top panel mounting
bracket 52. For example, the top panel mounting bracket 52 may be
inserted into the first side panel sleeve bracket 64. The first
side panel sleeve bracket 64 may secure the top panel mounting
bracket 52 in a substantially fixed position such that the top
panel 50 may be secured adjacent to the top side 24 of the space
heater device 20 by the first side panel 60.
[0090] After the first side panel mounting bracket 62 has been
attached to the first side panel 60, the first side panel mounting
bracket 62 may provide a flange extending outwardly from the back
surface of the first side panel 60. This flange may be connected to
the space heater device 20 during assembly. For example, the first
side panel 60 may be located adjacent to the first side 26 of the
space heater device 20 such that the first side panel mounting
bracket 62 is adjacent to the bottom side 30 of the space heater
device 20. The first side panel mounting bracket 62 may then be
attached to the space heater device 20 by an attachment technique
discussed above. Once attached, the first side panel 60 may be
located adjacent and to the first side 26 of the space heater
device 20 and approximately orthogonal to the top side 24 and front
side of the space heater device 20.
[0091] Referring now to FIGS. 1, 3-4, and 17-20, the second side
panel 70 will now be discussed in greater detail. The second side
panel 70 may be attached or located adjacent to the second side 28
of the space heater device 20.
[0092] The second side panel 70 may be attached to the space heater
device 20 via a second side panel mounting bracket 72, which may be
installed on the second side panel 70. For example, the second side
panel mounting bracket 72 may be installed on a back side of the
second side panel 70, near a bottom end of the second side panel
70. The second side panel mounting bracket 72 may be configured to
have a bend, for example, an orthogonal bend. The second side panel
mounting bracket 72 may be attached to the second side panel 70
using, for example and without limitation, screws, rivets,
adhesives, welding, or another attachment technique that would be
appreciated by skilled artisans.
[0093] The second side panel 70 may also be attached to the top
panel 50 via one or more second side panel sleeve bracket 74, which
may be installed on the second side panel 70. For example, the
second side panel sleeve bracket 74 may be installed on a back side
of the second side panel 70, near a top end of the second side
panel 70. The second side panel sleeve bracket 74 may be configured
to have a slot-like sleeve, for example, to receive another
bracket. The second side panel sleeve bracket 74 may be attached to
the second side panel 70 using the attachment techniques discussed
above. The second side panel 70 may optionally include a second
side panel auxiliary bracket 76 for connecting to the space heater
device 20.
[0094] After the second side panel sleeve bracket 74 has been
attached to the second side panel 70, the second side panel sleeve
bracket 74 may provide a space to receive the top panel mounting
bracket 52. For example, the top panel mounting bracket 52 may be
inserted into the second side panel sleeve bracket 74. The second
side panel sleeve bracket 74 may secure the top panel mounting
bracket 52 in a substantially fixed position such that the top
panel 50 may be secured adjacent to the top side 24 of the space
heater device 20 by the second side panel 70.
[0095] After the second side panel mounting bracket 72 has been
attached to the second side panel 70, the second side panel
mounting bracket 72 may provide a flange extending outwardly from
the back surface of the second side panel 70. This flange may be
connected to the space heater device 20 during assembly. For
example, the second side panel 70 may be located adjacent to the
second side 28 of the space heater device 20 such that the second
side panel mounting bracket 72 is adjacent to the bottom side 30 of
the space heater device 20. The second side panel mounting bracket
72 may then be attached to the space heater device 20 by an
attachment technique discussed above. Once attached, the second
side panel 70 may be located adjacent and to the second side 28 of
the space heater device 20 and approximately orthogonal to the top
side 24 and front side of the space heater device 20.
[0096] In operation, the heater module panel assembly may be
assembled to create furniture encasing to substantially enclose a
space heater device 20. The heater module panel assembly may be
provided as a kit, which may include the space heater device 20 and
the panels. An illustrative method of assembling the heater modular
panel assembly will be discussed below without limitation. Skilled
artisans will appreciate that the following example is being
provided in the interest of clarity, and is not intended to limit
operation or use of the present invention in any way.
[0097] Assembly of the panels and/or the space heater device 20,
which may be provided as a kit, may include installing a front
panel 40 to the space heater device 20. As discussed above, the
front panel 40 may include a front panel mounting bracket 42
installable thereon for connecting the front panel 40 to a front of
the space heater device 20. Assembly may also include installing a
top panel 50 to the space heater device 20. The top panel 50 may be
positioned adjacent to at least part of the front panel 40. The top
panel 50 may include one or more top panel mounting bracket 52
installable thereon for connecting the top panel 50 to a top of the
space heater device 20. The top panel mounting bracket 52 may be
insertable into the first side panel sleeve bracket 64 and/or
second side panel sleeve bracket 74.
[0098] Assembly may additionally include installing a first side
panel 60 to the space heater device 20. The first side panel 60 may
be positioned adjacent to the front panel 40 and the top panel 50.
The first side panel 60 may include a first side panel mounting
bracket 62 and a first side panel sleeve bracket 64 installable on
the first side panel 60 for locating the first side panel 60
adjacent to a first side 26 of the space heater device 20.
Similarly, assembly may include installing a second side panel 70
to the space heater device 20. The second side panel 70 may be
positioned adjacent to the front panel 40 and the top panel 50. The
second side panel 70 may include a second side panel mounting
bracket 72 and a second side panel sleeve bracket 74 installable on
the second side panel 70 for locating the second side panel 70
adjacent to a second side 28 of the space heater device 20.
[0099] As discussed above, a top panel mounting bracket 52 may be
inserted into the first side panel sleeve bracket 64 and/or the
second side panel sleeve bracket 74 to substantially hold the first
side panel 60 and the second side panel 70, respectively, in
position relative to the top panel 50. The panels may be installed
to the space heater device 20 at a geographic location different
than a manufacturing origin of the panels. Installation of the
panels to the space heater device 20 at the different geographic
location may provide cost savings, improved handling of parts, or
other benefits that would be apparent to a skilled artisan. The
modular panel assembly may be received as a kit. The kit may
include the space heater device 20 and the panels in an unassembled
state.
[0100] As discussed above, and as illustrated in FIGS. 21-22, the
invention may exclude one or more panel. For example, and without
limitation, the front panel 40 may be excluded from the heater
module panel assembly. One or more front strips 48 may be located
adjacent to the space heater device 20 as a functional and/or
decorative structure. The space heater device 20 may be designed
with a front side configured to accommodate the strips 48. For
example, the front side of the space heater device 20 may include
one or more indentation and/or bracket to receive and secure the
front strip 48 adjacent to the space heater device 20.
[0101] The panels may be constructed using wood. For example, the
wood may include solid wood, medium density fiberboard (MDF),
plywood, particle board, chipboard, or an at least partial
combination thereof. The panels may alternatively include slate,
granite, marble, or composite materials.
[0102] Referring now to FIG. 23, viewed along with FIGS. 1-22, an
illustrative embodiment of the heater module assembly applied to an
electric fireplace will now be discussed. Ordinals in FIG. 23 are
indicated with a prime symbol (') and relate to their corresponding
elements illustrated in FIGS. 1-22. Skilled artisans should
appreciate that unless an element is discussed specifically in the
following disclosure, along with its prime ordinal, it may have
substantially similar features and configuration to the embodiments
discussed above and be disclosed by the same. The following
illustrative embodiment is provided in the interest of clarity, and
is not intended to limit the present invention in any way.
[0103] In this embodiment, the heater module panel assembly will
now be discussed, in the context of a fireplace module 10', in
greater detail. The assembly may include a fireplace device 20'
and/or a plurality of panels 40', 50', 60', 70'. The panels may be
assembled around the fireplace device 20' to at least partially
enclose the fireplace device 20'. The geographic location at which
the panels are assembled around the fireplace device 20' may differ
from the manufacturing origin of the panels and/or the fireplace
device 20'. For example, the panels and the fireplace device 20'
may be assembled at the manufacturing origin. The panels and the
fireplace device 20' may then be included together as a kit. As
discussed above, the panels may be included in or with the kit as a
sub-assembly, and may be included in an unassembled, partially
assembled, or substantially assembled configuration. The kit may be
delivered to a storefront or a customer. The kit may then be
assembled by the store, customer, or other body to create a heater
with a decorative encasing. By providing a fireplace embodiment of
the heater module panel assembly that can be assembled at a
location other than manufacture, the present invention
advantageously increases efficiency of manufacturing and
transporting the assembly.
[0104] Like the space heater module, the fireplace device 20' may
include a heating element to convert an energy source into heat.
The fireplace device 20' may include a plug, which may be connected
to an electrical outlet to provide power to the fireplace device
20'. The fireplace device 20' may also include one or more wheels
to enhance mobility, which may be attached to a bottom side of the
fireplace device 20'.
[0105] The fireplace device 20' may include a front side, top side,
first side, second side, back side, and bottom side. Panels may be
attached to various sides of the fireplace device 20' to protect
and provide a decorative appearance to the fireplace device 20'.
The panels may include, without limitation, a front panel 40', a
top panel 50', a first side panel 60', and a second side panel 70'.
The front panel 40' may be at least partially transparent to
display a simulated flame of the electric fireplace. Skilled
artisans will appreciate that additional panels may be included by
the present invention.
[0106] The panels may attach to the fireplace device 20' via
brackets connected to each respective panel. Additionally, the
panels may connect to one another using brackets. An example of a
connective configuration of the fireplace device 20', panels, and
brackets is illustrated in FIG. 23, without limitation.
[0107] The front panel 40' may be attached or located adjacent to
the front of the fireplace device 20'. The front panel 40' may
include one or more functional and/or decorative features, such as
a grille, window, and/or an interface panel. The front panel 40'
may also include an interface panel.
[0108] The front panel 40' may be attached to the fireplace device
20' via a front panel mounting bracket 42', which may be installed
on the front panel 40'. For example, the front panel mounting
bracket 42' may be installed on a back side of the front panel 40',
near a top end of the front panel 40'. The front panel mounting
bracket 42' may be configured to have a bend, for example, an
orthogonal bend. The front panel mounting bracket 42' may be
attached to the front panel 40' using, for example and without
limitation, screws, rivets, adhesives, welding, or another
attachment technique that would be appreciated by skilled
artisans.
[0109] After the front panel mounting bracket 42' has been attached
to the front panel 40', the bracket 42' may provide flange
extending outwardly from the back surface of the front panel 40'.
This flange may be connected to the fireplace device 20' during
assembly. For example, the front panel 40' may be positioned
adjacent to the front side of the fireplace device 20' such that at
least part of the front panel mounting bracket 42' is adjacent to
the top side of the fireplace device 20'. The front panel mounting
bracket 42' may then be attached to the fireplace device 20' by an
attachment technique discussed above. Once attached, the front
panel 40' may be substantially securely located adjacent and to the
front side of the fireplace device 20' and approximately orthogonal
to the top side, first side, and second side of the fireplace
device 20'.
[0110] The top panel 50' may be attached and/or located adjacent to
the top side of the fireplace device 20'. For example, without
limitation, the top panel 50' may be attached and/or located
adjacent to the top side of the fireplace device 20' via a bracket,
such as a tongue bracket.
[0111] The top panel 50' may be attached to the fireplace device
20' via one or more top panel mounting brackets 52', which may be
installed on the top panel 50'. For example, the top panel mounting
bracket 52' may be installed on a bottom surface of the top panel
50', near a first side edge or a second side edge of the top panel
50'. The top panel mounting brackets 52' may be configured to have
one or more bends, for example, to provide opposing orthogonal
ends. The top panel mounting brackets 52' may be attached to the
top panel 50' using, for example and without limitation, screws,
rivets, adhesives, welding, or another attachment technique that
would be appreciated by skilled artisans.
[0112] After the top panel mounting brackets 52' have been attached
to the top panel 50', the brackets 52' may provide flanges
extending outwardly from the bottom surface of the top panel 50'.
These flanges may be connected to one or more other panels during
assembly, for example, the first side panel 60' and/or the second
side panel 70'. The top panel 50' may be located adjacent to the
top side of the fireplace device 20' such that the top panel
mounting brackets 52' extend downwardly adjacent to the first side
and second side of the fireplace device 20'.
[0113] The top panel mounting bracket 52' may be configured to
attach to one or more mounting brackets located on other panels,
such as the first side panel 60' or the second side panel 70',
using an attachment technique discussed above. Alternatively, the
top panel 50' may be attached directly to the fireplace device 20'
by an attachment technique discussed above. Once positioned, the
top panel 50' may be located adjacent and to the top side of the
fireplace device 20' and approximately orthogonal to the front
side, first side, and second side of the fireplace device 20'.
[0114] The first side panel 60' may be attached or located adjacent
to the first side of the fireplace device 20'. The first side panel
60' may be attached to the fireplace device 20' via a first side
panel mounting bracket 62', which may be installed on the first
side panel 60'. For example, the first side panel mounting bracket
62' may be installed on a back side of the first side panel 60',
near a bottom end of the first side panel 60'. The first side panel
mounting bracket 62' may be configured to have a bend, for example,
an orthogonal bend. The first side panel mounting bracket 62' may
be attached to the first side panel 60' using, for example and
without limitation, screws, rivets, adhesives, welding, or another
attachment technique that would be appreciated by skilled
artisans.
[0115] The first side panel 60' may also be attached to the top
panel 50' via one or more first side panel sleeve bracket 64',
which may be installed on the first side panel 60'. For example,
the first side panel sleeve bracket 64' may be installed on a back
side of the first side panel 60', near a top end of the first side
panel 60'. The first side panel sleeve bracket 64' may be
configured to have a slot-like sleeve, for example, to receive
another bracket. The first side panel sleeve bracket 64' may be
attached to the first side panel 60' using the attachment
techniques discussed above.
[0116] After the first side panel sleeve bracket 64' has been
attached to the first side panel 60', the first side panel sleeve
bracket 64' may provide a space to receive the top panel mounting
bracket 52'. For example, the top panel mounting bracket 52' may be
inserted into the first side panel sleeve bracket 64'. The first
side panel sleeve bracket 64' may secure the top panel mounting
bracket 52' in a substantially fixed position such that the top
panel 50' may be secured adjacent to the top side of the fireplace
device 20' by the first side panel 60'.
[0117] After the first side panel mounting bracket 62' has been
attached to the first side panel 60, the first side panel mounting
bracket 62' may provide a flange extending outwardly from the back
surface of the first side panel 60'. This flange may be connected
to the fireplace device 20' during assembly. For example, the first
side panel 60' may be located adjacent to the first side of the
fireplace device 20' such that the first side panel mounting
bracket 62' is adjacent to the bottom side of the fireplace device
20'. The first side panel mounting bracket 62' may then be attached
to the fireplace device 20' by an attachment technique discussed
above. Once attached, the first side panel 60' may be located
adjacent and to the first side of the fireplace device 20' and
approximately orthogonal to the top side and front side of the
fireplace device 20'.
[0118] The second side panel 70' may be attached or located
adjacent to the second side of the fireplace device 20'. The second
side panel 70' may be attached to the fireplace device 20' via a
second side panel mounting bracket 72', which may be installed on
the second side panel 70'. For example, the second side panel
mounting bracket 72' may be installed on a back side of the second
side panel 70', near a bottom end of the second side panel 70'. The
second side panel mounting bracket 72' may be configured to have a
bend, for example, an orthogonal bend. The second side panel
mounting bracket 72' may be attached to the second side panel 70'
using, for example and without limitation, screws, rivets,
adhesives, welding, or another attachment technique that would be
appreciated by skilled artisans.
[0119] The second side panel 70' may also be attached to the top
panel 50' via one or more second side panel sleeve bracket 74',
which may be installed on the second side panel 70'. For example,
the second side panel sleeve bracket 74' may be installed on a back
side of the second side panel 70', near a top end of the second
side panel 70'. The second side panel sleeve bracket 74' may be
configured to have a slot-like sleeve, for example, to receive
another bracket. The second side panel sleeve bracket 74' may be
attached to the second side panel 70' using the attachment
techniques discussed above.
[0120] After the second side panel sleeve bracket 74' has been
attached to the second side panel 70', the second side panel sleeve
bracket 74' may provide a space to receive the top panel mounting
bracket 52'. For example, the top panel mounting bracket 52' may be
inserted into the second side panel sleeve bracket 74'. The second
side panel sleeve bracket 74' may secure the top panel mounting
bracket 52' in a substantially fixed position such that the top
panel 50' may be secured adjacent to the top side of the fireplace
device 20' by the second side panel 70'.
[0121] After the second side panel mounting bracket 72' has been
attached to the second side panel 70', the second side panel
mounting bracket 72' may provide a flange extending outwardly from
the back surface of the second side panel 70'. This flange may be
connected to the fireplace device 20' during assembly. For example,
the second side panel 70' may be located adjacent to the second
side of the fireplace device 20' such that the second side panel
mounting bracket 72' is adjacent to the bottom side of the
fireplace device 20'. The second side panel mounting bracket 72'
may then be attached to the fireplace device 20' by an attachment
technique discussed above. Once attached, the second side panel 70'
may be located adjacent and to the second side of the fireplace
device 20' and approximately orthogonal to the top side and front
side of the fireplace device 20'.
Other Embodiments
[0122] It is to be understood that while the invention has been
described in conjunction with the detailed description thereof, the
foregoing description is intended to illustrate and not limit the
scope of the invention, which is defined by the scope of the
appended claims. Other aspects, advantages, and modifications are
within the scope of the following claims.
* * * * *