U.S. patent application number 14/474748 was filed with the patent office on 2015-05-14 for functional weaving vamp fabric.
The applicant listed for this patent is DEERTEX, INC.. Invention is credited to Ching-Ting YUN.
Application Number | 20150129078 14/474748 |
Document ID | / |
Family ID | 52009420 |
Filed Date | 2015-05-14 |
United States Patent
Application |
20150129078 |
Kind Code |
A1 |
YUN; Ching-Ting |
May 14, 2015 |
FUNCTIONAL WEAVING VAMP FABRIC
Abstract
A functional weaving vamp fabric is disclosed, which is formed
by a two beams jacquard according to a texture composition. The two
beams jacquard comprises two warp beams, a jacquard and a plurality
of weft knitting mechanisms, characterized in: the warp group
having a plurality of first warp units and a plurality of second
wrap units, the two warp beams yarn feed roller groups respectively
delivering the plurality of first warp units and the plurality of
second wrap units, the weft group having a plurality of weft units,
and respectively delivering the plurality of corresponding weft
units; wherein the jacquard interlaces the warp group and the weft
group according to the texture composition, and using diversity of
yarn materials or thread diameters of the plurality of first warp
units and the plurality of second wrap units to produce the
functional weaving vamp fabric in the process of single
weaving.
Inventors: |
YUN; Ching-Ting; (Taichung
City, TW) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
DEERTEX, INC. |
Changhua |
|
TW |
|
|
Family ID: |
52009420 |
Appl. No.: |
14/474748 |
Filed: |
September 2, 2014 |
Current U.S.
Class: |
139/421 ;
139/422 |
Current CPC
Class: |
D03D 15/0094 20130101;
D03D 15/08 20130101; A43B 23/0245 20130101; D03C 3/40 20130101;
D10B 2501/043 20130101; D03D 1/00 20130101; D03D 13/002 20130101;
A43B 1/04 20130101; D03D 13/004 20130101 |
Class at
Publication: |
139/421 ;
139/422 |
International
Class: |
D03D 1/00 20060101
D03D001/00; D03D 15/08 20060101 D03D015/08; D03D 15/00 20060101
D03D015/00 |
Foreign Application Data
Date |
Code |
Application Number |
Nov 8, 2013 |
TW |
102220879 |
Jan 29, 2014 |
TW |
103201937 |
May 20, 2014 |
TW |
103208767 |
Claims
1. A weaving vamp fabric having wear-resistant function formed by a
two beams jacquard according to a texture composition, the two
beams jacquard comprising two warp beam yarn feed rollers, a
jacquard and a plurality of weft knitting mechanisms, and the
fabric comprising: a warp group having a plurality of first warp
units and a plurality of second wrap units, the two warp beams yarn
feed rollers respectively delivering the plurality of first warp
units and the plurality of second wrap units, and the plurality of
first warp units and the plurality of second wrap units
respectively comprising different yarn types or thread diameters; a
weft group having a plurality of weft units, and the plurality of
weft units respectively delivering the plurality of corresponding
weft units; wherein the jacquard interlaces the warp group and the
weft group according to the texture composition, and the fabric is
produced by diversity of yarn materials or thread diameters of the
plurality of first warp units and the plurality of second wrap
units in the process of single weaving.
2. The weaving vamp fabric having wear-resistant function of claim
1, wherein yarn types of the warp group and the weft group comprise
monofilament yarn, elastic fiber yarn, twist yarn or combination
thereof.
3. The weaving vamp fabric having wear-resistant function of claim
2, wherein when the yarn type is monofilament yarn, thread diameter
of the plurality of first warp units is from 100 denier to 450
denier, thread diameter of the plurality of second wrap units is
from 50 denier to 150 denier, and thread diameter of the plurality
of weft units is 50 denier to 450 denier.
4. The weaving vamp fabric having wear-resistant function of claim
2, wherein when the yarn type is elastic fiber yarn, thread
diameter of the plurality of first warp units is from 300 denier to
1200 denier, thread diameter of the plurality of second wrap units
is from 100 denier to 450 denier, and thread diameter of the
plurality of weft units is 100 denier to 1200 denier.
5. The weaving vamp fabric having wear-resistant function of claim
2, wherein when the yarn type is twist yarn, thread diameter of the
plurality of first warp units is from 300 denier to 1200 denier,
thread diameter of the plurality of second wrap units is from 100
denier to 450 denier, and thread diameter of the plurality of weft
units is 100 denier to 1200 denier.
6. A wear-resistant weaving vamp fabric having ventilation function
formed by a two beams jacquard according to a texture composition,
wherein the two beams jacquard comprises two warp beam yarn feed
rollers, a jacquard, a plurality of triangle heddle elements and a
plurality of weft knitting mechanisms, the texture composition
comprises a pore layout, and the fabric comprises: a warp group
having a plurality of first warp units and a plurality of second
wrap units, the two warp beams yarn feed rollers respectively
delivering the plurality of first warp units and the plurality of
second wrap units, and the plurality of first warp units and the
plurality of second wrap units respectively comprising different
yarn types or thread diameters; a weft group having a plurality of
weft units, and the plurality of weft units respectively delivering
the plurality of corresponding weft units; wherein the plurality of
triangle heddle elements and the jacquard enable the plurality of
corresponding first warp units and the plurality of second wrap
units lifting or shifting oppositely according to the pore layout,
and collocate with the warp group to interlace obliquely to form a
plurality of ventilating pores, and the fabric is produced by
diversity of yarn materials or thread diameters of the plurality of
first warp units and the plurality of second wrap units in the
process of single weaving.
7. The weaving vamp fabric having ventilation function of claim 6,
wherein yarn types of the warp group and the weft group comprise
monofilament yarn, elastic fiber yarn, twist yarn or combination
thereof.
8. The weaving vamp fabric having ventilation function of claim 7,
wherein when the yarn type is monofilament yarn, thread diameter of
the plurality of first warp units is from 100 denier to 450 denier,
thread diameter of the plurality of second wrap units is from 50
denier to 150 denier, and thread diameter of the plurality of weft
units is 50 denier to 450 denier.
9. The weaving vamp fabric having ventilation function of claim 7,
wherein when the yarn type is elastic fiber yarn, thread diameter
of the plurality of first warp units is from 300 denier to 1200
denier, thread diameter of the plurality of second wrap units is
from 100 denier to 450 denier, and thread diameter of the plurality
of weft units is 100 denier to 1200 denier.
10. The weaving vamp fabric having ventilation function of claim 7,
wherein when the yarn type is twist yarn, thread diameter of the
plurality of first warp units is from 300 denier to 1200 denier,
thread diameter of the plurality of second wrap units is from 100
denier to 450 denier, and thread diameter of the plurality of weft
units is 100 denier to 1200 denier.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims priority from Taiwan Patent
Application No. 102220879, filed on Nov. 8, 2013, No. 103201937,
filed on Jan. 29, 2014, and No. 103208767, filed on May 20, 2014 in
the Taiwan Intellectual Property Office, the content of which are
hereby incorporated by reference in their entirety for all
purposes.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention discloses a weaving vamp fabric using
two warp beam yarn feed rollers of two beams jacquard to deliver
warp and weft groups with different types of yarns or thread
diameters to interlace fabric's inner and outer structures to form
a functional weaving vamp fabric.
[0004] 2. Description of the Related Art
[0005] With burgeoning development of high technology, the textile
industry, which belongs to one of traditional industries, is
encountering tremendous competition and pressure of industrial
transformation, so it has to keep promoting and integrating the
textile technique to develop high value-added products; moreover,
apart from beautiful appearance, the textile products are requested
for various kinds of comfort and protectiveness in recent year. As
a result, functional woven fabrics have become popular merchantable
goods in the textile industry.
[0006] The traditional weaving machines merely use single warp beam
yarn feed roller to deliver warp yarn with single type or thread
diameter, resulting that only single layer fabric is produced;
provided that it desires to produce double-layered fabric with
different materials, weaving two pieces of single layer fabrics or
conducting two manufacturing processes to single layer fabric is
necessitated; however, it is time-consuming, and the yield rate
can't be controlled accurately.
[0007] In view of the aforementioned description, inventor of the
present invention has mulled it over and therefore designs a
functional weaving vamp fabric which aims to improve the
shortcomings of the current technique so as to increase the
industrial practicability.
SUMMARY OF THE INVENTION
[0008] In view of the technical problem of prior art, purpose of
the present invention is to provide a functional weaving vamp
fabric which uses weaving technique to directly weave the fabric as
a vamp fabric, and respectively deliver a first warp unit and a
second warp unit with different yarn types or thread diameters, and
to interlace as a function weaving vamp fabric so as to decrease
time and procedures in stitching pieces of vamp.
[0009] In view of the technical problem of prior art, purpose of
the present invention is to provide a functional weaving vamp
fabric. Because the fabrics, which are applied to shoes, structure
of its outer layer needs to have sufficient wear-resistant to avoid
damage from rubbing, and as the inner structure and user's feet
contact with each other that leads to the higher demand for
touching; furthermore, way of interlacing warp and weft yarns
limits that the traditional weaving machine is incapable of weaving
fabrics with diverse thickness and different inner and outer
structures in single manufacturing process.
[0010] In view of the technical problem of prior art, purpose of
the present invention is to provide a weaving vamp fabric having
wear-resistant function formed by a two beams jacquard according to
a texture composition, the two beams jacquard comprising two warp
beam yarn feed rollers, a jacquard and a plurality of weft knitting
mechanisms, and the fabric comprising: a warp group having a
plurality of first warp units and a plurality of second wrap units,
the two warp beams yarn feed rollers respectively delivering the
plurality of first warp units and the plurality of second wrap
units, and the plurality of first warp units and the plurality of
second wrap units respectively comprising different yarn types or
thread diameters; a weft group having a plurality of weft units,
and the plurality of weft units respectively delivering the
plurality of corresponding weft units.
[0011] Wherein, the jacquard may interlace the warp group and the
weft group according to the texture composition, and the fabric may
be produced by diversity of yarn materials or thread diameters of
the plurality of first warp units and the plurality of second wrap
units in the process of single weaving.
[0012] Preferably, yarn types of the warp group and the weft group
may comprise monofilament yarn, elastic fiber yarn, twist yarn or
combination thereof.
[0013] Preferably, when the yarn type is monofilament yarn, thread
diameter of the plurality of first warp units may be from 100
denier to 450 denier, thread diameter of the plurality of second
wrap units may be from 50 denier to 150 denier, and thread diameter
of the plurality of weft units may be 50 denier to 450 denier.
[0014] Preferably, when the yarn type is elastic fiber yarn, thread
diameter of the plurality of first warp units may be from 300
denier to 1200 denier, thread diameter of the plurality of second
wrap units may be from 100 denier to 450 denier, and thread
diameter of the plurality of weft units may be 100 denier to 1200
denier.
[0015] Preferably, when the yarn type is twist yarn, thread
diameter of the plurality of first warp units may be from 300
denier to 1200 denier, thread diameter of the plurality of second
wrap units may be from 100 denier to 450 denier, and thread
diameter of the plurality of weft units may be 100 denier to 1200
denier.
[0016] According to the preceding purpose, the present invention
may further provide a wear-resistant weaving vamp fabric having
ventilation function formed by a two beams jacquard according to a
texture composition, wherein the two beams jacquard may comprise
two warp beam yarn feed rollers, a jacquard, a plurality of
triangle heddle elements and a plurality of weft knitting
mechanisms, the texture composition may comprise a pore layout, and
the fabric may comprise: a warp group having a plurality of first
warp units and a plurality of second wrap units, the two warp beams
yarn feed rollers respectively delivering the plurality of first
warp units and the plurality of second wrap units, and the
plurality of first warp units and the plurality of second wrap
units respectively comprising different yarn types or thread
diameters; a weft group having a plurality of weft units, and the
plurality of weft units respectively delivering the plurality of
corresponding weft units;
[0017] Wherein, the plurality of triangle heddle elements and the
jacquard may enable the plurality of corresponding first warp units
and the plurality of second wrap units lifting or shifting
oppositely according to the pore layout, and may collocate with the
warp group to interlace obliquely to form a plurality of
ventilating pores, and the fabric may be produced by diversity of
yarn materials or thread diameters of the plurality of first warp
units and the plurality of second wrap units in the process of
single weaving.
[0018] Preferably, yarn types of the warp group and the weft group
may comprise monofilament yarn, elastic fiber yarn, twist yarn or
combination thereof
[0019] Preferably, when the yarn type is monofilament yarn, thread
diameter of the plurality of first warp units may be from 100
denier to 450 denier, thread diameter of the plurality of second
wrap units may be from 50 denier to 150 denier, and thread diameter
of the plurality of weft units may be 50 denier to 450 denier.
[0020] Preferably, when the yarn type is elastic fiber yarn, thread
diameter of the plurality of first warp units may be from 300
denier to 1200 denier, thread diameter of the plurality of second
wrap units may be from 100 denier to 450 denier, and thread
diameter of the plurality of weft units may be 100 denier to 1200
denier.
[0021] Preferably, when the yarn type is twist yarn, thread
diameter of the plurality of first warp units may be from 300
denier to 1200 denier, thread diameter of the plurality of second
wrap units may be from 100 denier to 450 denier, and thread
diameter of the plurality of weft units may be 100 denier to 1200
denier.
[0022] The primary purpose of the present invention is to provide a
functional weaving vamp fabric which may have one or more following
advantages:
[0023] 1. Three-dimensional composition: interlacing warp and weft
groups having different yarn types and thread diameters to enable
the weaving ramp fabric having diverse thickness and
three-dimensional composition, and using yarn with thinner thread
diameter to make complicated composition.
[0024] 2. Better wear-resistant: using thread diameter of diverse
yarns to conduct weaving collocation according to layout of texture
composition, and using yarns with thicker thread diameter to
provide better strength of wear-resistant so as to promote fabric's
wear-resistant.
[0025] 3. Diversity of touch: collocating warp and weft groups
having different thread diameters with layout of texture
composition to weave fabric textile with different inner and outer
layers touch.
[0026] Hereinafter, embodiments of the present invention will be
described in detail with reference to the accompanying drawings so
that those skilled in the art to which the present invention
pertains can realize the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] FIG. 1 is a local structural schematic diagram of a
functional weaving vamp fabric of the present invention.
[0028] FIG. 2 is a schematic diagram of an embodiment of a
functional weaving vamp fabric of the present invention.
[0029] FIG. 3 is a schematic diagram of actuation of triangle
heddle elements of the present invention.
[0030] FIG. 4 is a local structural schematic diagram of a
wear-resistant weaving vamp fabric having ventilation function of
the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] Hereinafter, embodiments of the present invention will be
described in detail with reference to the accompanying drawings so
that those skilled in the art to which the present invention
pertains can realize the present invention. As those skilled in the
art would realize, the described embodiments may be modified in
various different ways, all without departing from the spirit or
scope of the present invention.
[0032] The exemplary embodiments of the present invention will be
understood more fully from the detailed description given below and
from the accompanying drawings of various embodiments of the
invention, which; however, should not be taken to limit the
invention to the specific embodiments, but are for explanation and
understanding only.
[0033] A functional weaving vamp fabric disclosed in the present
invention is to use two beams jacquard to make production according
the necessary texture composition, and jacquard pattern, imagery
totem or logo and so on can further be decorated therein; wherein
the two beams jacquard comprises two warp beam yarn feed rollers, a
jacquard and a plurality of weft knitting mechanisms, and the two
warp beam yarn feed rollers are used to respectively provide and
deliver a plurality of warp units, and deliver a plurality of weft
units to conduct interlacing by collocating with the plurality of
weft knitting mechanisms; consequently, different types or colors
of weaving vamp fabric can be produced by combination of different
types or thread diameters of yarns. In practice, all the yarns used
in the present invention can be enhanced its tensile strength and
wear-resistant by strengthening processes of throwing or mucilage
and so on.
[0034] After being modeled by a two beams jacquard, a functional
weaving vamp fabric of the present invention is divided based on
pattern of vamp, and is assembled as shoes product with shoe sole
and related elements. Using single weaving process can model the
functional vamp fabric, as well as is able to effectively shorten
the necessary processing duration and cost of the follow-up
process.
Embodiment 1
A Functional Weaving Vamp Fabric with Wear-Resistant
[0035] Please refer to FIG. 1 and FIG. 2 simultaneously. A
plurality of first warp units 21 and a plurality of second warp
units 22 are collocated side by side, and thread diameter of the
first warp units 21 is larger than that of the second warp units
22; according to weaving layout of a texture composition 70, a weft
unit 31 crosses between the plurality of first warp units 21 and
the plurality of second warp units 22 to produce a functional
weaving vamp fabric 100 through interlacing weaving.
[0036] The present invention further collocates the first warp
units 21 having thicker thread diameter closely to form a
wear-resistant protrusion 61, or collocates with the second warp
units 22 having thinner thread diameter to form an attractive
recession 62 according to the layout of the texture composition 70
or a loose collocation; by collocating the weft unit 31 of
different colors or thread diameters along with diversity of the
thread diameter to demonstrate the difference of outline, the
wear-resistant weaving vamp fabric with aesthetic appearance and
wear-resistant is therefore wove.
[0037] For example, yarn types of the warp group and the weft group
comprise monofilament yarn, elastic fiber yarn, twist yarn or
combination thereof, and when the yarn type is traditional twist
yarn, thread diameter of the plurality of first warp units 21 is
from 300 denier to 1200 denier, thread diameter of the plurality of
second wrap units is from 100 denier to 450 denier, and thread
diameter of the plurality of weft units is 100 denier to 1200
denier. By the texture composition 70, the weaving fabric
demonstrates characteristic of three-dimensional outline on
interlacing structure of thick and thin yarns.
Embodiment 2
A Functional Weaving Vamp Fabric with Elasticity and
Wear-Resistant
[0038] When yarn type is changed as elastic fiber yarn and the
preceding technical solution is also collocated, apart from the
aforementioned wear-resistant characteristic, it can further use
the elastic fiber yarn to provide adequate elongational elasticity,
and by layout and collocation of the texture composition as well as
the adjusted gap density of the warp units, it can avoid the fabric
pattern causing tremendous deformation; furthermore, using the
elastic fiber yarn can provide a better coverage by the
elongational elasticity thereof, and can further maintain the
integrity of the vamp pattern.
[0039] In practice, when the yarn type is elastic fiber yarn,
thread diameter of the plurality of first warp units 21 is from 300
denier to 1200 denier, thread diameter of the plurality of second
wrap units 22 is from 100 denier to 450 denier, thread diameter of
the plurality of weft units 31 is 100 denier to 1200 denier, and
thread diameter of the weft unit is from 100 denier to 1200
denier.
Embodiment 3
A Weaving Vamp Fabric Having Perspectivity and Wear-Resistant
Functions
[0040] When yarn type is monofilament yarn, using the strength
thereof can improve the shortcomings of the traditional conjugate
spinning which is lacking in enough strength. Because crispness of
monofilament yarn enables to increase the proportion to the pore
layout of the texture composition 70, and in practice the
proportion is up to 20% to 70%; when the proportion to the pore
layout is too small, the yarns shield with each other and lead to
bad perspectivity; and when the proportion to the pore layout is
too large, the density of the whole vamp fabric will not meet the
demand; therefore, the common applied proportion is usually from
30% to 60%. Moreover, color rendering property of monofilament yarn
is better that of conjugate spinning, it not only can highlight the
perspectivity of vamp fabric, but also increase aesthetic
thereof.
[0041] In practice, when the yarn type is monofilament yarn, thread
diameter of the plurality of first warp units 21 is from 100 denier
to 450 denier, thread diameter of the plurality of second wrap
units 22 is from 50 denier to 150 denier, and thread diameter of
the plurality of weft units 31 is 50 denier to 450 denier.
[0042] The present invention further discloses a wear-resistant
weaving vamp fabric having ventilation function. Comparing with the
aforementioned weaving vamp fabric having wear-resistant function,
it collocates a plurality of triangle heddle elements with the
jacquard to conduct corresponding lifting or shifting to the warp
group to interlace obliquely to form a plurality of ventilating
pores, so that it has better ventilation effect to discharge hot
stream and can resolve the uncomfortableness caused by foot's hot
and windless.
Embodiment 4
A Weaving Vamp Fabric Having Ventilation Function
[0043] Please refer to FIG. 3 and FIG. 4 simultaneously. A triangle
heddle element 10 is used to lift or shift the first warp unit 21
or the second warp unit 22. To be more precisely, when both ends of
the triangle heddle element 10 rise, it lifts upwardly the
corresponding warp unit; and when only one end of the triangle
heddle element 10 rises, it makes the corresponding warp unit
shifting oppositely to another side, enabling that the first warp
unit 21 or the second warp unit 22 interlaces obliquely with the
weft unit 31 to produce ventilating pores 40.
[0044] In practice, yarn types of the warp group and the weft group
comprise monofilament yarn, elastic fiber yarn, twist yarn or
combination thereof When the yarn type is twist yarn, thread
diameter of the plurality of first warp units 21 is from 300 denier
to 1200 denier, thread diameter of the plurality of second wrap
units 22 is from 100 denier to 450 denier, and thread diameter of
the plurality of weft units 31 is 100 denier to 1200 denier.
Embodiment 5
A Wear-Resistant Weaving Camp Fabric Having Elasticity and
Ventilation Function
[0045] When yarn type is elastic fiber yarn, the triangle heddle
element 10 is used to collocate with the jacquard to lift or shift
the first warp unit 21 or the second warp unit 22, and because the
yarn is of elongational elasticity and will cause deformation,
therefore, in the manufacturing process, it has to add a torque
controller to adequately adjust rolling velocity while rolling
fabric roller to prevent the vamp pattern deforming so as to
maintain better fabric manufacturing speed.
[0046] In practice, when the yarn type is elastic fiber yarn,
thread diameter of the plurality of first warp units 21 is from 300
denier to 1200 denier, thread diameter of the plurality of second
wrap units 22 is from 100 denier to 450 denier, and thread diameter
of the plurality of weft units is 31 100 denier to 1200 denier.
Embodiment 6
A Weaving Vamp Fabric Having Perspectivity and Wear-Resistant
Functions
[0047] When yarn type is monofilament yarn, it can further maintain
the ventilating pores 40 in adequate outline to increase the
air-permeable property by operation of the triangle heddle element
10; moreover, water absorption of monofilament yarn is far lower
than that of conjugate spinning. As a result, concerning demands
for functions of perspectivity, air-permeable property,
wear-resistant, easy-dry and so on, the shoes made of monofilament
yarn are much better than conventional products.
[0048] In practice, when the yarn type is monofilament yarn, thread
diameter of the plurality of first warp units 21 is from 100 denier
to 450 denier, thread diameter of the plurality of second wrap
units 22 is from 50 denier to 150 denier, and thread diameter of
the plurality of weft units 31 is 50 denier to 450 denier.
[0049] While the means of specific embodiments in present invention
has been described by reference drawings, numerous modifications
and variations could be made thereto by those skilled in the art
without departing from the scope and spirit of the invention set
forth in the claims. The modifications and variations should in a
range limited by the specification of the present invention.
* * * * *