U.S. patent application number 14/312868 was filed with the patent office on 2014-12-25 for motor-driven compressor.
This patent application is currently assigned to KABUSHIKI KAISHA TOYOTA JIDOSHOKKI. The applicant listed for this patent is KABUSHIKI KAISHA TOYOTA JIDOSHOKKI. Invention is credited to Akio FUJII, Junichi TAKAHATA, Junya YANO.
Application Number | 20140377096 14/312868 |
Document ID | / |
Family ID | 52111081 |
Filed Date | 2014-12-25 |
United States Patent
Application |
20140377096 |
Kind Code |
A1 |
YANO; Junya ; et
al. |
December 25, 2014 |
MOTOR-DRIVEN COMPRESSOR
Abstract
A motor-driven compressor includes a motor driving circuit,
which includes a capacitor electrically connected to a circuit
board, and a capacitor holder, which holds the capacitor. The
capacitor holder includes a side wall body, which covers a side
surface of the capacitor, a first retainer, which extends from the
side wall body to the circuit board and engages with a first end
surface of the capacitor, and a second retainer, which extends from
the side wall body in a direction away from the circuit board and
holds the second end surface of the capacitor. The length of the
second retainer in the extending direction of the second retainer
is greater than the length of the first retainer in the extending
direction of the first retainer.
Inventors: |
YANO; Junya; (Kariya-shi,
JP) ; FUJII; Akio; (Kariya-shi, JP) ;
TAKAHATA; Junichi; (Kariya-shi, JP) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
KABUSHIKI KAISHA TOYOTA JIDOSHOKKI |
Kariya-shi |
|
JP |
|
|
Assignee: |
KABUSHIKI KAISHA TOYOTA
JIDOSHOKKI
Kariya-shi
JP
|
Family ID: |
52111081 |
Appl. No.: |
14/312868 |
Filed: |
June 24, 2014 |
Current U.S.
Class: |
417/411 |
Current CPC
Class: |
H02K 11/33 20160101;
F04D 25/06 20130101 |
Class at
Publication: |
417/411 |
International
Class: |
F04D 25/06 20060101
F04D025/06 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 25, 2013 |
JP |
2013-132615 |
Claims
1. A motor-driven compressor, comprising: a compression unit
adapted to compress refrigerant; an electric motor adapted to drive
the compression unit; a housing that accommodates the compression
unit and the electric motor; a motor driving circuit that is
adapted to drive the electric motor and includes a circuit board
and a capacitor that is electrically connected to the circuit
board; and a capacitor holder that is made of a plastic and holds
the capacitor, wherein the capacitor holder includes a side wall
body, which covers a side surface of the capacitor, a first
retainer, which extends from the side wall body toward the circuit
board and engages with a first end surface of the capacitor to hold
the capacitor, and a second retainer, which extends from the side
wall body in a direction away from the circuit board and engages
with a second end surface of the capacitor to hold the capacitor,
wherein a length of the second retainer in an extending direction
of the second retainer is greater than a length of the first
retainer in an extending direction of the first retainer, and the
second retainer is elastically deformed so that the capacitor
holder accommodates the capacitor.
2. The motor-driven compressor according to claim 1, wherein the
second retainer is one of a plurality of second retainer provided
for the capacitor, the first retainer is provided such that the
first retainer is located between an adjacent pair of the second
retainers, and a width of the first retainer is greater than a
width of each of the second retainer.
3. The motor-driven compressor according to claim 1, wherein the
capacitor includes a lead, which protrudes from the capacitor,
wherein the capacitor is electrically connected through the lead to
the circuit board, and the side wall body includes a through-hole,
which guides the lead to a portion of the circuit board to which
the lead is to be connected.
4. The motor-driven compressor according to claim 3, wherein the
capacitor has a substantially cuboid shape, the side wall body has
a hollowed polygonal shape configured by a plurality of side walls,
which surround four sides of the capacitor, the through-hole is
formed in one of the side walls that is positioned to face one of
the four sides of the capacitor, and the first retainer and the
second retainer are provided in each of two of the side walls that
face each other, wherein the two side walls that face each other
are formed to be continuous with the side wall in which the
through-hole is formed.
5. The motor-driven compressor according to claim 1, further
comprising a coupling member, which configures a part of the
housing, wherein the capacitor holder is coupled to the coupling
member, and the coupling member includes an engaging portion, which
engages with the second retainer to limit an amount of elastic
deformation of the second retainer.
6. The motor-driven compressor according to claim 5, wherein the
engaging portion includes a recess.
7. The motor-driven compressor according to claim 1, wherein the
capacitor is a film capacitor.
8. The motor-driven compressor according to claim 1, further
comprising a rotation shaft that is accommodated in the housing and
rotated integrally with a rotor of the electric motor, wherein the
compression unit, the electric motor, and the motor driving circuit
are arranged in this order along an axis of the rotation shaft.
9. The motor-driven compressor according to claim 1, wherein the
motor-driven compressor is mounted on a vehicle.
Description
BACKGROUND OF THE INVENTION
[0001] The present invention relates to a motor-driven compressor
that includes a compression unit, which compresses refrigerant, an
electric motor, which drives the compression unit, and a motor
driving circuit, which drives the electric motor.
[0002] Japanese Laid-Open Patent Publication No. 2007-263061
describes an example of such a motor-driven compressor. The
motor-driven compressor includes a motor driving circuit, which
includes a planer circuit board and a plurality of electric
components of various types. The electric components, which are
electrically connected to the circuit board, include a switching
element and a plurality of capacitors, for example. The capacitors
are provided on the circuit board. Each capacitor is held by a
capacitor holder.
[0003] In such a motor-driven compressor, it is desired to improve
resistance of the capacitors against vibration applied via the
capacitor holder so that the capacitors are restricted from
escaping from the capacitor holder.
SUMMARY OF THE INVENTION
[0004] Accordingly, it is an objective of the present invention to
provide a motor-driven compressor that can improve resistance of a
capacitor against vibration via a capacitor holder.
[0005] To achieve the foregoing object, a motor-driven compressor
including: a compression unit, an electric motor, a housing, a
motor driving circuit, and a capacitor holder is provided. The
compression unit is adapted to compress refrigerant. The electric
motor is adapted to drive the compression unit. The housing
accommodates the compression unit and the electric motor. The motor
driving circuit is adapted to drive the electric motor and includes
a circuit board and a capacitor that is electrically connected to
the circuit board. The capacitor holder is made of a plastic and
holds the capacitor. The capacitor holder includes a side wall
body, and a first retainer and a second retainer. The side wall
body covers the side surfaces of the capacitor. The first retainer
extends from the side wall body toward the circuit board and
engages with a first end surface of the capacitor to hold the
capacitor. The second retainer extends from the side wall body in
the direction away from the circuit board and engages with a second
end surface of the capacitor to hold the capacitor. The length of
the second retainer in the extending direction of the second
retainer is greater than the length of the first retainer in the
extending direction of the first retainer. The second retainer is
elastically deformed so that the capacitor holder accommodates the
capacitor.
[0006] Other aspects and advantages of the present invention will
become apparent from the following description, taken in
conjunction with the accompanying drawings, illustrating by way of
example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The invention, together with objects and advantages thereof,
may best be understood by reference to the following description of
the presently preferred embodiments together with the accompanying
drawings in which:
[0008] FIG. 1 is a partial cross-sectional view showing a
motor-driven compressor according to one embodiment;
[0009] FIG. 2 is an exploded perspective view showing a capacitor
holder, in which film capacitors are held, a coupling base, and a
circuit board;
[0010] FIG. 3 is a longitudinal cross-sectional view showing the
film capacitor and the capacitor holder;
[0011] FIG. 4 is a longitudinal cross-sectional view showing the
state where the film capacitor is inserted into an accommodating
chamber; and
[0012] FIG. 5 is a perspective view showing film capacitors and a
capacitor holder in another embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Referring to FIGS. 1 to 4, one embodiment of the present
invention will now be described.
[0014] As shown in FIG. 1, a motor-driven compressor 10 includes a
housing H. The housing H includes a discharge housing member 11, a
suction housing member 12, and a cover 13, which are made of a
metal, preferably aluminum. The discharge housing member 11, the
suction housing member 12, and the cover 13 are cylindrical and
each include a closed end. The suction housing member 12 is coupled
to the discharge housing member 11. The suction housing member 12
has a circumferential wall including a suction port (not shown)
connected to an external refrigerant circuit (not shown). The
discharge housing member 11 includes a discharge port 14 connected
to the external refrigerant circuit. The suction housing member 12
accommodates a compression unit 15 (indicated by the broken lines
in FIG. 1), which compresses refrigerant, and an electric motor 16,
which drives the compression unit 15. Although not shown in the
drawings, the compression unit 15 of the present embodiment
includes a fixed scroll, which is fixed in the suction housing
member 12, and a movable scroll, which faces the fixed scroll.
[0015] A stator 17 is fixed to the inner surface of the suction
housing member 12. The stator 17 includes a stator core 17a, which
is fixed to the inner surface of the suction housing member 12, and
coils 17b, which are wound around teeth (not shown) of the stator
core 17a. A rotatable rotation shaft 19 extends through the stator
17 in the suction housing member 12. A rotor 18 is fixed to the
rotation shaft 19.
[0016] The suction housing member 12 has an end wall 12a to which
the cover 13 is coupled. A planer coupling base 31 is arranged
between the suction housing member 12 and the cover 13. The
coupling base 31 is made of a metal, preferably aluminum. The
coupling base 31 is coupled to the end wall 12a of the suction
housing member 12. The coupling base 31 is thermally coupled to the
suction housing member 12. The coupling base 31 serves as a
coupling member, which configures a part of the housing H.
[0017] The cover 13 and the coupling base 31 define an
accommodation chamber 13a in the housing H. The accommodation
chamber 13a accommodates a motor driving circuit 20 that drives the
electric motor 16. In the present embodiment, the compression unit
15, the electric motor 16, and the motor driving circuit 20 are
arranged in this order along the axis L of the rotation shaft 19
(in the axial direction).
[0018] The electric motor 16 is supplied with power that is
controlled by the motor driving circuit 20. This rotates the rotor
18 and the rotation shaft 19 at a controlled rotation speed and
drives the compression unit 15. The driving of the compression unit
15 draws refrigerant from the external refrigerant circuit into the
suction housing member 12 through the suction port, compresses the
refrigerant in the suction housing member 12 with the compression
unit 15, and discharges the compressed refrigerant to the external
refrigerant circuit through the discharge port 14.
[0019] The motor driving circuit 20 includes a flat circuit board
21 and a plurality of electric components of various types, which
are electrically connected to the circuit board 21. The circuit
board 21 is arranged in the accommodation chamber 13a such that a
mounting surface 21a of the circuit board 21 on which the electric
components are arranged is perpendicular to the axis of the
rotation shaft 19. The electric components include film capacitors
22, for example. The motor driving circuit 20 includes a plurality
of film capacitors 22. Each film capacitor 22 includes leads 22a.
The leads 22a electrically connect the film capacitor 22 to the
circuit board 21.
[0020] A plastic capacitor holder 23 holds the film capacitors 22.
The capacitor holder 23, which holds the film capacitors 22, is
coupled to the side of the coupling base 31 that is opposite to the
end wall 12a of the suction housing member 12.
[0021] A plurality of bosses 31f (only one shown in FIG. 1)
projects from the surface of the coupling base 31 that is opposite
to the end wall 12a of the suction housing member 12. Bolts B1 are
inserted through the cover 13 and engaged with the corresponding
bosses 31f to fasten the coupling base 31 to the cover 13.
Accordingly, the cover 13, the coupling base 31, and the motor
driving circuit 20 are combined to form a module. A bolt B2 fastens
the cover 13, which is combined with the coupling base 31 and the
motor driving circuit 20, to the suction housing member 12.
[0022] As shown in FIG. 2, the capacitor holder 23 includes a side
wall body 23a, which covers the side surfaces of each film
capacitor 22. The side wall body 23a includes hollowed polygonal
shapes each configured by side walls and face the four sides of the
corresponding film capacitor 22. The side wall 231a, which is
positioned to face one of the four sides of each film capacitor 22,
includes through-holes 23h, each of which guides a lead 22a of the
corresponding film capacitor 22 to the portion of the circuit board
21 to which the lead 22a is to be coupled. The side walls 232a and
233a face each other and are integrally formed with the side wall
231a that includes the through-holes 23h. Each of the side walls
232a and 233a includes a first retaining piece 41, which serves as
a first retainer, and second retaining pieces 42, which serves as a
second retainer.
[0023] The first retaining pieces 41 extend from each side wall
body 23a toward the circuit board 21. The first retaining pieces 41
engage with the first end surface 221 of the corresponding film
capacitor 22 to hold the film capacitor 22. The second retaining
pieces 42 extend from each side wall body 23a in a direction away
from the circuit board 21. The second retaining pieces 42 engage
with the second end surface 222 of the corresponding film capacitor
22 to hold the film capacitor 22. The length L2 of the second
retaining pieces 42 in the extending direction of the second
retaining pieces 42 is greater than the length L1 of the first
retaining pieces 41 in the extending direction of the first
retaining pieces 41. The second retaining pieces 42 can be
elastically deformed.
[0024] According to the present embodiment, two first retaining
pieces 41 and four second retaining pieces 42 are provided for each
film capacitor 22. Specifically, each of the side walls 232a and
233a, which face each other, includes one of the first retaining
pieces 41 and two of the second retaining pieces 42. Further, the
first retaining piece 41 is positioned between the two second
retaining pieces 42 in each of the side walls 232a and 233a. The
width H1 of the first retaining pieces 41 is greater than the width
H2 of the second retaining pieces 42.
[0025] As shown in FIG. 3, each first retaining piece 41 protrudes
in perpendicularly from the side wall body 23a of the capacitor
holder 23. Each second retaining piece 42 protrudes perpendicularly
from the side wall body 23a of the capacitor holder 23. The tip end
42e of the second retaining piece 42 is shaped as a hook.
[0026] As shown in FIG. 2, the coupling base 31 includes recesses
51, which serve as engaging portions, in the surface facing the
film capacitors 22. The recesses 51 are engaged with the
corresponding second retaining pieces 42 and limit the amount of
the elastic deformation of the second retaining pieces 42.
[0027] The operation of the present embodiment will now be
described.
[0028] As shown in FIG. 4, when inserting each film capacitor 22
into the capacitor holder 23, the second retaining pieces 42 are
pressed against the corresponding film capacitor 22 and elastically
deformed. This facilitates the insertion of each film capacitor 22
into the capacitor holder 23.
[0029] As each film capacitor 22 is accommodated in the capacitor
holder 23, the first retaining pieces 41 engage with the first end
surface 221 of the corresponding film capacitor 22 to hold the film
capacitor 22. Further, as the second retaining pieces 42 return to
their original positions, the tip ends 42e of the second retaining
pieces 42 engage with the second end surface 222 of the
corresponding film capacitor 22 to hold the film capacitor 22.
Thereby, each film capacitor 22 is held by the capacitor holder 23
in the state where the film capacitor 22 is held between the first
retaining pieces 41 and the second retaining pieces 42. This
improves the resistance of the film capacitor 22 against vibration
via the capacitor holder 23. Accordingly, even if each film
capacitor 22 vibrates during the running of the vehicle, the film
capacitor 22 is restricted from escaping from the capacitor holder
23.
[0030] When each film capacitor 22 is inserted through the second
retaining pieces 42 into the capacitor holder 23, the leads 22a are
guided by the corresponding through-holes 23h to the portions of
the circuit board 21 to which the leads 22a are to be connected.
This facilitates the connection operation between the leads 22a and
the circuit board 21.
[0031] The advantages of the present embodiment will now be
described.
[0032] (1) The capacitor holder 23 includes the first retaining
pieces 41 and the second retaining pieces 42. The first retaining
pieces 41 extend from each side wall body 23a toward the circuit
board 21. The first retaining pieces 41 engage with the first end
surface 221 of the corresponding film capacitor 22 to hold the film
capacitor 22. The second retaining pieces 42 extend from each side
wall body 23a in a direction away from the circuit board 21. The
second retaining pieces 42 engage with the second end surface 222
of the corresponding film capacitor 22 to hold the film capacitor
22. The length L2 of the second retaining pieces 42 in the
extending direction of the second retaining pieces 42 is greater
than the length L1 of the first retaining pieces 41 in the
extending direction of the first retaining pieces 41.
[0033] The second retaining pieces 42 are elastically deformed so
that the corresponding film capacitor 22 is accommodated in the
capacitor holder 23. This facilitates the insertion of the film
capacitors 22 into the capacitor holder 23 when inserting the film
capacitors 22 into the capacitor holder 23 since the second
retaining pieces 42 are pressed and elastically deformed by the
corresponding film capacitor 22.
[0034] As each film capacitor 22 is accommodated in the capacitor
holder 23, the first retaining pieces 41 engage with the first end
surface 221 of the corresponding film capacitor 22 to hold the film
capacitor 22. Further, as the second retaining pieces 42 return to
their original positions, the second retaining pieces 42 engage
with the second end surface 222 of the corresponding film capacitor
22 to hold the film capacitor 22. Accordingly, each film capacitor
22 is held by the capacitor holder 23 in the state where the film
capacitor 22 is held between the first retaining pieces 41 and the
second retaining pieces 42. This improves the resistance of the
film capacitor 22 against vibration via the capacitor holder
23.
[0035] (2) A plurality of the second retaining pieces 42 are
provided on each film capacitor 22. Each first retaining piece 41
is located between adjacent two of the second retaining pieces 42
in each of the side walls 232a and 233a. The width H1 of the first
retaining pieces 41 is greater than the width H2 of the second
retaining pieces 42. According to this, since a plurality of the
second retaining pieces is provided on each film capacitor 22, the
holding force for holding the film capacitor 22 is improved in
comparison to the case where only a single second retaining piece
42 is provided on each film capacitor 22.
[0036] Further, the length L1 of the first retaining pieces 41 in
the extending direction of the first retaining pieces 41 is less
than the length L2 of the second retaining pieces 42 in the
extending direction of the second retaining pieces 42, and the
width H1 of the first retaining pieces 41 is greater than the width
H2 of the second retaining pieces 42. Accordingly, the first
retaining pieces 41 are less easily elastically deformed than the
second retaining pieces 42. Thus, when the film capacitors 22 are
inserted through the second retaining pieces 42 into the capacitor
holder 23, the first retaining pieces 41 are less easily
elastically deformed. Therefore, each film capacitor 22 is
restricted from being pushed to the first retaining pieces 41. This
allows the first end surface 221 of the film capacitor 22 to be
reliably engaged with the first retaining pieces 41.
[0037] (3) Each side wall body 23a of the capacitor holder 23
includes the through-holes 23h, which guide the leads 22a to the
portions of the circuit board 21 to which the leads 22a are to be
connected. According to this, when inserting the film capacitors 22
through the second retaining pieces 42 into the capacitor holder
23, the through-holes 23h guide the leads 22a to the portions of
the circuit board 21 to which the leads 22a are to be connected.
This facilitates the connection operation between the leads 22a and
the circuit board 21.
[0038] (4) The through-holes 23h are formed in the side wall 231a
of the capacitor holder 23 positioned to face one of the four sides
of each film capacitor 22. The side walls 232a and 233a face each
other and are integrally formed with the side wall 231a including
the through-holes 23h. Each of the side walls 232a and 233a
includes the first retaining piece 41 and the second retaining
pieces 42. According to this, the through-holes 23h are formed in a
side wall different from those of which the first retaining pieces
41 and the second retaining pieces 42 are provided. This
facilitates the insertion of the film capacitors 22 into the
capacitor holder 23 in comparison to the case where the
through-holes 23h, and the first retaining pieces 41 and the second
retaining pieces 42 are formed in a single side wall. Since the
single first retaining piece 41 and the two second retaining pieces
42 are provided on the side walls 232a and 233a that face each
other, the holding force for holding the corresponding film
capacitor 22 is further improved.
[0039] (5) The recesses 51 are engaged with the corresponding
second retaining pieces 42, and limit the amount of the elastic
deformation of the second retaining pieces 42. According to this,
the amount of the elastic deformation of the second retaining
pieces 42 is limited by the recesses 51 so that the holding force
of the capacitor holder 23 for holding the film capacitors 22 is
further improved.
[0040] (6) Since the second retaining pieces 42 are elastically
deformed, the second retaining pieces 42 include the rigidity less
than that of the first retaining pieces 41. Therefore, the holding
force of the second retaining pieces 42 for holding the film
capacitors 22 is less than the holding force of the first retaining
pieces 41 for holding the film capacitors 22. Accordingly, in the
present embodiment, the four second retaining pieces 42 are
provided for each film capacitor 22. This increases the number of
the portions in the second end surface 222 of the film capacitor 22
by which the film capacitor 22 is held. Accordingly, the holding
force for holding the film capacitor 22 is ensured.
[0041] The above described embodiment may be modified as
follows.
[0042] As shown in FIG. 5, two first retaining pieces 41 may be
provided on each of the side walls 232a and 233a, which face each
other. The number of the first retaining pieces 41 and the second
retaining pieces 42 is not limited.
[0043] In the embodiment, it is not necessary to provide the first
retaining pieces 41 and the second retaining pieces 42 on each of
the side walls 232a and 233a, which face each other. For example,
the first retaining pieces 41 and the second retaining pieces 42
may be formed on the side wall 231a, which includes the
through-holes 23h. For example, the first retaining pieces 41 or
the second retaining pieces 42 may be formed on the side wall 231a,
which includes the through-holes 23h.
[0044] In the embodiment, for example, the coupling base 31 may
include protrusions such that the protrusions engage with the
second retaining pieces 42 to limit the amount of the elastic
deformation of the second retaining pieces 42. In this case, the
protrusions serve as engaging portions.
[0045] In the embodiment, the width H1 of the first retaining
pieces 41 may be the same as the width H2 of the second retaining
pieces 42. The width H1 of the first retaining pieces 41 may be
less than the width H2 of the second retaining pieces 42.
[0046] In the embodiment, the coupling base 31 may be omitted.
Further, the capacitor holder 23 may be coupled to the end wall 12a
of the suction housing member 12. In this case, the end wall 12a of
the suction housing member 12 serves as a coupling member to which
the capacitor holder 23 is coupled. The recesses 51 may be formed
in the surface of the end wall 12a facing the capacitor holder
23.
[0047] In the embodiment, the number of the film capacitor 22 is
not particularly limited. That is, the number may be appropriately
changed.
[0048] In the embodiment, the capacitors may include an
electrolytic capacitor, for example.
[0049] In the embodiment, the motor driving circuit 20 may be
located radially outward of the rotation shaft 19, for example.
[0050] In the embodiment, the compression unit 15 may be of a
piston type or a vane type, for example.
[0051] In the embodiment, the motor-driven compressor 10 may be
used for any air conditioning device other than that installed in a
vehicle.
[0052] Therefore, the present examples and embodiments are to be
considered as illustrative and not restrictive and the invention is
not to be limited to the details given herein, but may be modified
within the scope and equivalence of the appended claims.
* * * * *