U.S. patent application number 14/464504 was filed with the patent office on 2014-12-04 for cartridge extraction device.
The applicant listed for this patent is NESTEC S.A.. Invention is credited to Patrick Baudet, Alain Jaccard, David Larzul, Blaise Rithener.
Application Number | 20140356500 14/464504 |
Document ID | / |
Family ID | 42103026 |
Filed Date | 2014-12-04 |
United States Patent
Application |
20140356500 |
Kind Code |
A1 |
Baudet; Patrick ; et
al. |
December 4, 2014 |
CARTRIDGE EXTRACTION DEVICE
Abstract
A device (1) has: a cartridge seat (10) arranged to receive an
ingredient cartridge (2) for extraction; a beverage outlet (35)
connected to this cartridge seat for dispensing beverage during
extraction; and a liquid injection arrangement (50, 60, 61, 70, 80,
81) comprising a pump (60) for pressurizing and circulating liquid
from a source (50) via the cartridge seat into the beverage outlet.
The liquid injection arrangement further comprises a valve (80')
between the pump and the cartridge seat. The liquid injection
arrangement is configured to release via the valve (80') pressure
from this pressurized liquid in the injection arrangement and
maintain liquid in the injection arrangement from the pump (60) to
the cartridge seat (10) after the pump is stopped, so as to inhibit
dripping from the beverage outlet (35).
Inventors: |
Baudet; Patrick; (Meyzieu,
FR) ; Larzul; David; (Meyzieu, FR) ; Jaccard;
Alain; (Ste-Croix, CH) ; Rithener; Blaise; (La
Tour-de-Peilz, CH) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
NESTEC S.A. |
Vevey |
|
CH |
|
|
Family ID: |
42103026 |
Appl. No.: |
14/464504 |
Filed: |
August 20, 2014 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
13513109 |
Jul 10, 2012 |
|
|
|
PCT/EP2010/068580 |
Dec 1, 2010 |
|
|
|
14464504 |
|
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Current U.S.
Class: |
426/425 |
Current CPC
Class: |
A47J 31/3633 20130101;
A47J 31/469 20180801; A23L 2/52 20130101; A47J 31/407 20130101 |
Class at
Publication: |
426/425 |
International
Class: |
A47J 31/40 20060101
A47J031/40; A23L 2/52 20060101 A23L002/52; A47J 31/46 20060101
A47J031/46 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 1, 2009 |
EP |
09177592.4 |
Claims
1. A method comprising: receiving an ingredient cartridge in a
cartridge seat; using a pump to pressurize and circulate liquid
from a source through the cartridge seat into a beverage outlet
connected to the cartridge seat; stopping the pump; inhibiting
dripping from the beverage outlet after the pump is stopped by
selectively releasing pressure from the pressurized liquid to form
depressurized liquid; and maintaining the depressurized liquid at a
position from the pump to the cartridge seat after the pump is
stopped.
2. The method of claim 1 comprising delaying the release of the
pressure from the pressurized liquid for a period of time in the
range of 0.1 to 5 seconds after the pump is stopped.
3. The method of claim 1 comprising providing a pressure in the
liquid in the range of 5 to 25 bar.
4. The method of claim 1 comprising preparing a beverage by
extracting the ingredient with the pressurized liquid circulated
through the cartridge; and dispensing the beverage through the
beverage outlet.
5. The method of claim 1, wherein a first valve between the pump
and the cartridge seat selectively releases the pressure from the
pressurized liquid to form the depressurized liquid.
6. The method of claim 5 comprising a first mode that comprises the
releasing of the pressure and the maintaining the depressurized
liquid at the position between the pump and the cartridge seat, and
further comprising a second mode comprising purging the liquid from
between the pump and the cartridge seat.
7. The method of claim 6, wherein the purging of the liquid
comprises venting the liquid from the position between the pump and
the cartridge seat through the first valve.
8. The method of claim 5 comprising opening the first valve for a
period of time of at least 0.05 sec.
9. The method of claim 5 comprising heating the liquid between the
first valve and the cartridge seat.
10. The method of claim 1 comprising moving a first cartridge
support away from a second cartridge support, that faces the first
cartridge support, into an open position for insertion or removal
of a cartridge into the cartridge seat and toward the second
cartridge support into a closed position for passing liquid through
such a cartridge.
11. The method of claim 10 comprising using the pressurized liquid
to hydraulically actuate the first cartridge support into the
closed position.
12. The method of claim 11 comprising injecting the pressurised
liquid into a chamber, in which a piston of the first cartridge
support is movable, to hydraulically actuate the first cartridge
support.
13. The method of claim 12 comprising guiding the pressurized
liquid from the chamber through an in-line heater into the
cartridge seat.
14. The method of claim 13, wherein the guiding of the pressurized
liquid into the cartridge seat comprises guiding the pressurized
liquid through an inlet and an outlet of the piston chamber while
the first and second cartridge supports are in the closed
position.
15. The method of claim 10 comprising using a second valve to build
up a controlled pressure in the circulating liquid that actuates
and moves the first cartridge support by directing the pressurized
liquid from the first cartridge support through the second valve
into the cartridge seat.
16. The method of claim 10 comprising moving the first cartridge
support away from the second cartridge support by the releasing of
the pressure.
17. The method of claim 10 comprising collecting, in a drip tray,
liquid draining from between the first and second cartridge
supports that are moved away from each another.
18. The method of claim 10 comprising moving the second cartridge
support toward and away from the first cartridge support.
19. The method of claim 10 comprising using a mechanical drive
arrangement to move one of the first and second cartridge supports
towards and away from the other cartridge.
20. The method of claim 19 comprising actuating the mechanical
drive arrangement with a device selected from the group consisting
of a hand-drivable handle, an electric motor, and a combination
thereof.
Description
PRIORITY CLAIM
[0001] This application is a continuation of U.S. application Ser.
No. 13/513,109, filed Jul. 10, 2012, which is a U.S. national stage
filing of International Appl. No. PCT/EP2010/068580, filed Dec. 1,
2010, which claims priority to European Patent Appl. No.
09177592.4, filed Dec. 1, 2009, the entire contents of which are
expressly incorporated herein by reference thereto.
FIELD OF THE INVENTION
[0002] The present invention relates to a cartridge extraction
device with a cartridge seat formed by two facing cartridge
supports that is arrangement for managing the formation of drips at
the device's outlet after the end of an extraction cycle. The
extraction device may in particular be used in beverage preparation
machines.
[0003] For the purpose of the present description, a "beverage" is
meant to include any liquid food, such as tea, coffee, hot or cold
chocolate, milk, soup, baby food, etc. . . . Cartridges designate
any enclosure for containing a pre-portioned ingredient whether
rigid, such as capsules, or soft or flexible, such as pods, and
made of any material, recyclable or non recyclable, biodegradable
or non-biodegradable, such as aluminum or plastic, in particular
aluminum pods or aluminum capsules.
BACKGROUND
[0004] One problem encountered with the handling of ingredient
cartridges is the positioning of the cartridges in an extraction
device and the closing of the latter around the cartridge to
perform the extraction process in a clean and hygienic manner. The
cartridge usually has to be positioned by the user on a cartridge
support or in a housing, then the device is closed manually or
automatically around the cartridge.
[0005] It is important to correctly position the cartridge so that
the device closes properly around the latter and to form a good
seal to ensure good conditions of extraction. Bad positioning may
damage the cartridge, and thus affect the conditions of
extraction.
[0006] For the sealing of the device around the cartridge to permit
proper extraction by passing a pressurized liquid through the
cartridge without undesired leakage, the closing of the device
around the cartridge must be carried out with a high level of
precision. The closing distance of the mechanical closing
arrangements of such devices are usually manually adjusted during
the manufacturing process of the device to achieve the required
level of precision.
[0007] The loading of the capsule must also be easy, without trial
and error as to the correct position of the capsule in the device.
The loading must also be as rapid as possible and not require
excessive manipulations.
[0008] WO 2005/004683 relates to a capsule brewing device
comprising: a first part; a second part that can be moved relative
to the first part; a housing for the capsule and defining, in a
closed position of the movable part against the fixed part, an
extraction position of the capsule along an axis in said housing;
an insertion and positioning part comprising means for guiding the
capsule arranged so as to insert the capsule by gravity and
position said capsule in an intermediate position; a drink pouring
system; and the second movable part is so arranged and constructed
to move the capsule from the intermediate position into the
extraction position when the device is closed.
[0009] EP 1 721 553 discloses a brewing unit for coffee machines
using capsules. The unit has a front part with a beverage outlet
and a rear part with a hot water inlet. The front part and the rear
part are mounted in-between a pair of facing shoulder guide
members. The front part is movable in-between these guide members
to be urged against the rear part so as to form with the rear part
a brewing chamber for accommodating a capsule to be extracted,
whereby an unoccupied volume is left in front of the front member
between the guide members within the machine.
[0010] EP 1 659 547 relates to a beverage machine for making
infusions, in particular, espresso coffee. The machine includes an
infusion chamber within a brewing unit that has a movable front
part with a return spring and a beverage outlet duct that extends
through the assembly's outer housing. The movable front part
cooperates with a rear part that is movable within the housing and
that can be pushed against the movable front part to compress the
return spring whereby the outlet duct slides through the assembly's
outer housing. The pod is passed through the external housing to
the infusion chamber via a rigid pod feed channel and then the pod
is transferred into the infusion chamber by an external bushing on
the movable rear part of the brewing unit which is provided with a
cam-like path for moving the rear part. This arrangement involves
several problems. The pod must be moved during the closure of the
brewing chamber and this can cause blocking and it also makes the
retaining means of the pod more complex. Moreover, opening and
closing the brewing chamber involves simultaneously a linear
displacement of the movable rear part within the housing, of the
movable front part within the housing and of the outlet duct
through the housing which increases the risk of hyper-guiding and
jamming or improper alignment of the various parts that linearly
move one relative to another. The fluid system comprises a moving
assembly which makes the fluid system more complex to assemble.
When upon extraction brewing unit is re-opened for removing the
pod, pressurized water contained within the infusion chamber may
project outside the housing. Furthermore, an unoccupied volume is
left within the machine between the front member and the casing
when the outlet duct is in its refracted position.
[0011] U.S. Pat. No. 3,260,190 and WO 2005/072574 disclose a coffee
machine having a removable drawer for positioning a coffee can
therein. The drawer can be slid horizontally into the coffee
machine and lifted towards a water injection arrangement. WO
2006/023309 discloses a coffee machine with a slidable drawer for
the introduction of a coffee cartridge into the machine. The drawer
is movable between an open and a closed position and has two
cartridge half-shells that are pivotable against each other to form
a brewing chamber when the drawer is in the closed position and
pivotable apart when the drawer is slid out from the machine. U.S.
Pat. No. 6,966,251 discloses a coffee machine having a horizontally
slidable drawer for positioning a capsule therein. When slid into
the machine, the drawer can be moved upwards towards a fixed
capsule cage for form a brewing chamber for a capsule. EP 1 566 126
discloses a coffee machine with a vertical brewing unit for
accommodating coffee pods. The brewing unit has a fixed upper part
and a movable lower part for holding a pod and that can be pulled
up for closing the brewing unit and let down for inserting or
removing a pod.
[0012] WO 00/49926 discloses a coffee machine having an infusion
chamber with an upper part movable from a first raised position to
a second lowered position and a lower part made on a movable
trolley arranged below the upper part.
[0013] Further brewing units are disclosed in EP 0 730 425, EP 0
862 882, EP 1 219 217, EP 1 480 540, EP 1 635 680, EP 1 669 011, EP
1 774 878, EP 1 776 026, EP 1 893 064, FR 2 424 010, U.S. Pat. No.
3,260,190, U.S. Pat. No. 4,760,774, U.S. Pat. No. 5,531,152, U.S.
Pat. No. 6,904,840, U.S. Pat. No. 7,131,369, US 2005/0106288, US
2006/0102008, WO 2005/002405, WO 2005/016093, WO 2006/005756, WO
2006/066626 and WO 2007/135136.
[0014] To avoid the problem relating to precise mechanical closing
of the extraction device around an ingredient cartridge, it is
known to provide a hydraulic closure system in which the heated
water used for extracting an ingredient in a cartridge is also used
to actuate a hydraulic closure mechanism. In this case, the closing
distance does not require special adjustment since the hydraulic
closing force urges the cartridge supports of the extraction device
together around the cartridge. An example of such a system is for
instance disclosed in WO 2008/037642. Various systems have been
developed along this idea, as for instance discussed in EP 1 219
217, EP 1 480 540, EP 1 776 026, EP 1 912 542, WO 2005/115206, and
WO 2006/005736.
[0015] A problem with using heated water to actuate the closure
mechanism lies in the risk of scale deposition from the heated
water in the hydraulic mechanism.
[0016] It has been proposed in EP 1 545 278 to implement two
parallel water lines connected to a single water source and both
controlled by a common multi-way valve. One water circulation
circuit, the extraction circuit, passes via a heater into the
extraction device and the other water line, unheated, is used for
the hydraulic closure of the extraction device. In a first step,
the multi-way valve permits supply of pressurized water to the
hydraulic closure system of the extraction device. Once the
extraction device is closed, the pressure built up in the hydraulic
closure system by the presence of the pressurized static, forces
the circulation of water in the second line through a check valve
into the extraction device via the heater. Once extraction is over,
the common multi-way valve is moved into a position to connect the
hydraulic closure system with a purging circuit to evacuate the
pressurized water that had been statically captured in the
hydraulic water circuit during extraction and to evacuate the
surplus water not injected into the extraction circuit. A similar
system is disclosed in EP 1 353 591.
[0017] One problem with this solution lies in the complication of
the parallel water circuits for the hydraulic closure and for the
hot injection and the multi-way control valve associated therewith.
Another problem with this system lies in the fact that by having to
purge the hydraulic water circuit upon each and every extraction
cycle, the circuit must first be replenished before being operative
for closing the brewing unit. However, since the liquid is
non-circulating, stagnant in the hydraulic closure system during
the extraction process purging is necessary to avoid contamination
and hygiene-related issues in this part of the circuit.
[0018] The principle, as such, of purging the fluid circuit of a
beverage preparation machine is known in the field. For example, EP
1 764 014 discloses a beverage preparation machine with a fluid
circuit including a pump and inline thermoblock heaters leading to
hot water, steam and beverage dispensing outlets. The fluid circuit
includes a fluid evacuation valve at the inlet sides of the heaters
to reduce scale deposition in the serpentines of the thermoblocks.
The evacuation valve at the inlet sides of the thermoblocks
cooperate with a valve downstream the thermoblock that is opened
simultaneously for venting the thermoblock, i.e. replacing the
fluid by air in the thermoblock. This operation is carried out once
a thermoblock has not been used for a defined time period. In other
words, the this operation makes sense to be carried out when the
machine is idling or goes idling for an extended period of time or
when shut down or when entering a standby mode.
[0019] Another problem relates to the dripping of liquid form the
beverage machine's outlet after a dispensing cycle is over. This
may happened when the system is maintained in a state of immediate
readiness for a further extraction cycle, i.e. with the water
circuit filled with water instead of being empty. This contrasts
with systems that are purged each time immediately after a beverage
preparation cycle is over, as disclosed in the abovementioned EP 1
545 278 with its multi-way valve for purging parallel water
circuits for the extraction and for the hydraulic closure.
[0020] Indeed, especially with the preparation of coffee or tea by
extracting ground coffee or tea in a brewing chamber that leads to
a beverage outlet, drips tend to be formed at the beverage outlet
for an extend period of time after the machine's pump has been shut
off and the system is not purged to maintain immediate readiness
for a further extraction cycle. Moreover, at the end of an
extraction cycle, the user wonders when he or she should pick up
the cup from under the beverage outlet as the dispensing still
seems to continue at a slow, dripping pace after shut-off of the
pump. To avoid that the machine and/or its surrounds get dirty by
such drips, it can be fitted with a drip collector positioned under
the beverage outlet to collect the drips upon removal of the filled
cup from under the outlet. Examples of such drip collectors are for
example disclosed in EP 1 867 260, EP 1 811 881 and WO
2009/074557.
[0021] These drip collectors provide a solution for the hygiene
problem resulting from such drips. There is however still a need
for a solution to the unclear end of a beverage dispensing cycle,
so that a user does not have to wonder when to remove his of her
cup from under the beverage outlet.
SUMMARY
[0022] One aspect of the present invention relates to a device for
receiving an ingredient cartridge and extracting the ingredient by
passing liquid through the cartridge. The device has: a cartridge
seat arranged to receive such cartridge for extraction; a beverage
outlet connected to such cartridge seat for dispensing beverage
during extraction, typically to a user, e.g. into a user cup or mug
placed thereunder; and a liquid injection arrangement comprising a
pump for pressurizing and circulating liquid from a source via the
cartridge seat into the beverage outlet, e.g. a reciprocating
piston pump or a rotary pump which is known in the art of beverage
preparation machines. The liquid injection arrangement further
comprises a valve between the pump and the cartridge seat.
[0023] Typically, this device is comprised in a beverage
preparation machine for receiving ingredient cartridges such as
capsules and/or pods. For instance, the machine is a coffee, tea,
chocolate or soup preparation machine. In particular, the machine
is arranged for preparing within the cartridge seat a beverage by
passing hot water or another liquid through a cartridge containing
an ingredient of the beverage to be prepared, such as ground coffee
or tea or chocolate or cacao or milk powder.
[0024] For example, the preparation machine comprises: a beverage
preparation unit arranged to receive cartridges for use and
evacuate cartridges upon use, e.g. an extraction device; a housing
having an opening leading into an area to which cartridges are
evacuated from the preparation unit; and a receptacle having a
cavity forming a storage space for collecting cartridges evacuated
to such an area into the receptacle to a level of fill. The
receptacle is insertable into the area for collecting used
cartridges and is removable from this area for emptying the
collected cartridges. Examples of such machines are disclosed in WO
2009/074550 and in WO 2009/130099.
[0025] The pump is typically configured to provide an elevated
pressure in the liquid circulated into the cartridge seat,
typically in the range of 5 to 25 bar, such as 10 to 20 bar.
[0026] In accordance with the invention, the liquid injection
arrangement is configured to release via the valve pressure from
this pressurized liquid in the injection arrangement and maintain
liquid in the injection arrangement from the pump to the cartridge
seat after the pump is stopped, so as to inhibit dripping from the
beverage outlet. This pressure release valve is in particular a
one-way valve.
[0027] Hence, the liquid injection arrangement is configured to
release the pressure upstream the cartridge seat at the end of the
operation of the pump by opening a pressure release valve located
between the pump and the cartridge seat. This may involve the
evacuation of a small amount of liquid via this valve in order to
release the pressure in the liquid between the pump and the
cartridge seat. Unlike the prior art arrangement, e.g. as disclosed
in EP 1 545 278 and in EP 1 764 014, in this configuration, liquid
remains in the injection arrangement which is not purged and which
does not need to be replenished for a subsequent extraction cycle.
By merely releasing the pressure upstream the cartridge seat,
liquid contained in the injection arrangement upstream the
cartridge seat does not force its way out through the cartridge
seat and outlet of the cartridge seat. Hence, the formation of
drips at the outlet resulting from such a phenomenon, is
effectively inhibited by providing such an injection arrangement
with a pressure release valve, in particular a one-way valve. With
such a configuration, the drip formation may be noticeable reduced
or even suppressed, in particular when combined with an opening of
the cartridge seat.
[0028] Moreover, by merely releasing pressure in hot parts of the
injection arrangement, e.g. an in-line heater of the arrangement,
without purging, evaporation-related scale deposition can be
inhibited in these hot parts. Indeed such in-line heaters are
typically configured to heat a circulating liquid from room
temperature to a temperature in the range of 60 to 95.degree. C.,
in particular 80 to 93.degree. C. During normal use, no evaporation
takes place in the heater. However, if the heater is emptied too
soon after use, the liquid therein may be evaporated. Therefore, it
is preferable to maintain the liquid in the injection arrangement
after use instead of purging immediately. Hence, to prevent
dripping, the elevated pressure generated by the pump in the liquid
is released via the pressure release valve instead of via the
cartridge seat and liquid is maintained in the heater to prevent
evaporation in the heater and scaling of the heater.
[0029] To carry out the pressure release operation, the pressure
release valve may be linked to the pump operation and/or to a
control unit of the extraction device that controls the operation
of the different parts thereof, e.g. an electric control unit, as
disclosed in WO 2009/130099 which is hereby incorporated by way of
reference.
[0030] As discussed above, the liquid injection arrangement is
configured, in a first mode, to release said pressure and maintain
said liquid upon pressure release in the liquid injection
arrangement between the pump and the cartridge seat. Moreover, in a
second mode, the liquid injection arrangement can be further
configured, to purge said liquid from the injection arrangement
between the pump and the cartridge seat, in particular by venting
the injection arrangement therebetween through the pressure release
valve. In other words, in addition to being able to merely prevent
formation of drips at the outlet of the cartridge seat after each
extraction cycle, the liquid injection arrangement may be further
configured, in a different mode of operation, for purging, e.g. as
disclosed in EP 1 764 014, the content of which is hereby
incorporated by way of reference.
[0031] The liquid injection arrangement can be configured to open
this pressure release valve for a period of time of at least 0.05
sec, in particular a period of time in the range of 0.1 to 2 sec,
optionally 0.25 to 1.5 sec, such as 0.4 to 1 sec. Opening the
pressure release valve for a short period of time is sufficient to
release the pressure when purging of the injection arrangement is
not required like in prior art systems.
[0032] Typically, the liquid injection arrangement comprises an
inline heater between the pump and the cartridge seat, the valve
being in particular located between the pump and the heater. When
the pressure release valve is used to purge the system in the
optional mode of operation of the injection arrangement, the heater
would normally be allowed to cool down a little before purging the
liquid in the heater so as to prevent increased heat-related scale
deposition. Conversely, when the pressure release valve is used to
merely reduce the pressure of the liquid in the injection
arrangement, the liquid is not purged from the heater and there is
no indication to wait for the heater to cool down. The pressure
release operation can be carried out with the end of the pump
action or shortly thereafter.
[0033] In one embodiment, the cartridge seat comprises a first
cartridge support and a second cartridge support facing the first
support, the first and second cartridge supports being arranged to
be movable relative to one another from an open position--for
insertion or removal of a cartridge into the seat--to a closed
position--for passing liquid through such a cartridge.
[0034] At least one support of the cartridge supports can be
hydraulically actuatable and movable into the closed position by
the liquid injection arrangement.
[0035] The liquid injection arrangement is typically configured to
shortly delay, after the pump is stopped, the release of pressure
in said liquid, in particular to delay by a period of time in the
range of 0.1 to 5 sec, in particular 0.25 to 2 sec, such as 0.4 to
1 sec. Such a delay can prevent immediate return of the
hydraulically actuatable and movable cartridge support and early
reopening of the cartridge seat with the likelihood of destructive
expansion of the cartridge before the pressurized injected liquid
contained in the cartridge had had sufficient time to depressurize
mechanically confined in the cartridge seat. In the absence of a
hydraulic actuation system, the pressure release via the pressure
release valve may be generally concurrent with the stopping of the
pump or delayed.
[0036] Hence, after stopping the pump and for a short period of
time, the liquid under pressure in the cartridge seat, in
particular in an upstream part thereof, can be allowed to find its
way to the outlet of the cartridge seat, i.e. end the normal
pressure extraction.
[0037] In the absence of a anti-return valve, for example a second
valve as discussed below, if the pressure release is started
concurrently with the end of the pump action, it may happen that
the pressurized liquid in the upstream part will find its way
backwards into the liquid injection arrangement. Thus, by avoiding
concurrent stopping of the pumping action and pressure release via
the valve, a reverse drought of liquid from the cartridge seat into
the injection arrangement can be prevented. However, it is
preferable to provide such a second valve to allow no return at all
of any liquid from the cartridge seat into the injection
arrangement.
[0038] Moreover, the liquid injection arrangement can be configured
to open the pressure release valve until the cartridge seat is
hydraulically re-closed, i.e. the pump reactivated, to make sure
that the hydraulically actuatable and movable cartridge support is
allowed to move back and forth for resealing the cartridge seat at
closure thereof. The cartridge seat may be associated with a
position sensor for detecting the position of the hydraulically
actuatable and movable cartridge support and close the pressure
release valve once this support is detected in its open (retracted)
position. The hydraulically actuatable and movable cartridge
support may also associated with a return spring to bring the
actuatable and movable cartridge support back into its open
(retracted) position at pressure release via the pressure release
valve, in which case the pressure release valve may be opened for a
short period of time only, e.g. as discussed above.
[0039] In any case, to inhibit dripping depressurized liquid is
maintained in the injection arrangement from the pump to the
cartridge seat. Venting or purging of the injection arrangement is
not required.
[0040] The liquid injection arrangement may be configured to:
pressurize and circulate unheated liquid to this cartridge support
for actuating and moving this cartridge support by the circulating
unheated pressurized liquid; and guide this circulating unheated
pressurized liquid under pressure from this support via a heater
into the cartridge seat for extracting the ingredient.
[0041] Typically, the hydraulically actuatable and movable support
has a linear displacement configuration. The hydraulically
actuatable and movable support may be associated with an expansion
chamber through which the pressurized liquid is circulated for
expanding the chamber and displacing the hydraulic support.
[0042] This hydraulically movable cartridge support can comprise a
hydraulic piston, such as a piston movable in a piston chamber, the
liquid injection arrangement being connected to the piston chamber
for injecting pressurized liquid into the chamber and driving
hydraulically the support with the piston against the facing
support into the closed position. In this case, the liquid
injection arrangement is configured to inject unheated pressurized
liquid into the piston chamber and to guide via the inline heater
this liquid under pressure from the piston chamber into the
cartridge seat. The piston chamber may have an inlet and an outlet
for circulating pressurized liquid through the piston chamber while
the cartridge supports are in the closed position.
[0043] Hence, the liquid that can be pressurized to actuate the
hydraulic closure mechanism, i.e. the piston moving in the piston
chamber, circulates under pressure from the inlet to the outlet of
the piston chamber and continues to circulate still under pressure
from the piston chamber to the cartridge seat via a heater during
the entire extraction process. In other words, there is a
continuous pressurized circulation path of the liquid through the
piston chamber, the heater and into the cartridge seat. However,
the liquid circulates unheated through the piston chamber, which
inhibits scale deposition therein, and is heated still under
pressure thereafter in the heater to be then injected upon heating
and still under pressure into the cartridge seat.
[0044] It is of course possible to have each cartridge supports of
the device hydraulically actuatable and movable, in particular by
being associated with its own hydraulic piston and piston chamber.
In this case, the fluid injection arrangement may be configured to
circulate under pressure liquid from one piston chamber to the
other piston chamber and then circulate the liquid still under
pressure through a heater and then into the cartridge seat.
[0045] The liquid injection arrangement may be arranged to
circulate unheated pressurized liquid from this cartridge support
via a second valve, e.g. a check-valve, into the cartridge seat,
which second valve is configured for building up a controlled
pressure in said unheated circulating liquid that actuates and
moves said at least one support. In particular, the injection
arrangement may have a second valve between an outlet of the piston
chamber and an inlet of the cartridge seat for building up a
controlled pressure in the liquid circulating under pressure
through the piston chamber. Such a second valve may also act as an
anti-return valve to avoid the return of any liquid from the
cartridge seat. In a less preferred embodiment, it is also possible
to omit this valve and use the ingredient cartridge properly
positioned against the liquid inlet of the cartridge seat to build
up the pressure in the liquid for actuating the hydraulic
support.
[0046] The hydraulically movable cartridge support can be arranged
to be moved away from the facing support by the pressure release in
the liquid injection arrangement via the valve. The extraction
device may have a drip tray, in particular associated with a used
cartridge collector, for collecting liquid draining from in-between
the cartridge supports that are moved away from one another. In
this particularly advantageous configuration, the liquid contained
in the cartridge seat at the end of the pumping process is allowed
to escape directly from the passage formed by the hydraulic
reopening of cartridge seat without passing through the beverage
outlet, this reopening being caused automatically by the pressure
release valve in the injection arrangement. The liquid draining
from the cartridge seat may be collected into a drip tray collector
and/or capsule collector or another dedicated collection
arrangement.
[0047] Such a drip tray collector and cartridge collector
underneath the cartridge seat may also be provided irrespectively
of any hydraulic actuation of the cartridge seat, e.g. as disclosed
in EP 1 867 260.
[0048] If necessary, the reopening, in particular the hydraulic
reopening, of the cartridge seat may be mechanically automatically
assisted, e.g. by using a spring means that is biased at closure of
the cartridge seat and that assists reopening by slackening.
[0049] The liquid injection arrangement may be configured to inject
heated liquid into the cartridge seat through a liquid inlet in one
of the cartridge supports, the facing cartridge support having an
outlet for dispensing liquid upon extraction of the ingredient.
[0050] The liquid injection arrangement can be configured to inject
heated liquid into the cartridge seat through a liquid inlet of the
seat that is located in one of the cartridge supports, the facing
cartridge support having an outlet for dispensing liquid upon
extraction of the ingredient of the cartridge.
[0051] At least one of the cartridge supports can be movable
towards and away from the facing cartridge support by a mechanical
drive arrangement, such as a mechanical drive arrangement
comprising a force transmission lever, in particular a knuckle
arrangement, and/or a force transmission gear arrangement, in
particular a spur gear arrangement. Optionally this mechanical
drive arrangement is actuated by a hand-drivable handle and/or by a
motor, in particular an electric motor.
[0052] Typically, the mechanical drive arrangement is configured to
move the cartridge supports together over a predominant portion of
the closing distance, e.g. over 80%, 90% or 95% of the closing
distance, and use the hydraulic closure for the tight sealing of
the two cartridge supports together. Hence, the tight sealing is
not achieved by controlling the end of the closure distance but by
acting on the closure pressure in the piston chamber. It follows
that tolerance issues on the closing distance of the cartridge seat
and manual fine adjustment thereof can be avoided. For instance,
the hydraulic closing distance is in the range of 0.05 to 2 mm, in
particular 0.1 to 1 mm, such as 0.2 to 0.7 mm. This contrasts
significantly with purely mechanical closure systems (non
hydraulic) that must be adjusted with high tolerances, usually by
hand, during the assembly process.
[0053] One of these first and second cartridge supports can be
movable by the mechanical drive arrangement to and away from the
facing cartridge support that is hydraulically actuatable and
movable. The hydraulically actuatable and movable cartridge support
can be further movable by the mechanical drive arrangement.
[0054] The liquid injection arrangement may be configured to inject
heated liquid into the cartridge seat through a liquid inlet of the
seat that is located in the hydraulically actuatable and movable
cartridge support. In other words, the same cartridge support of
the seat can be associated with the unheated water circulation and
with the heated water circulation. Hence, the upstream fluid
circulation arrangement leading into the cartridge seat may be
maintained in association with one cartridge support only, i.e. it
does not have to extend over with both supports. This reduces the
length of the connection ducts. Moreover, this can be a significant
advantage when the piston chamber is maintained fixed in the
extraction device since flexible liquid circulation ducts, which
are difficult to assemble in an automatic assembly process, can be
minimized or even avoided in favor or rigid ducts that can be
assembled automatically.
[0055] The heater may be associated with a temperature regulating
arrangement. The temperature regulating arrangement can comprise at
least one temperature sensor selected from temperature sensors that
are located: upstream the hydraulically actuatable and movable
support; in and/or adjacent the hydraulically actuatable and
movable support; between the hydraulically actuatable and movable
support and the heater; in the heater; between the heater and the
cartridge seat; and in and/or adjacent the cartridge seat.
[0056] In one embodiment, the temperature regulating arrangement
includes a temperature sensor at the liquid outlet of the heater.
The temperature sensor(s) is/are preferably connected to an
electric control circuit of the heater in particular for a loop
regulation of the heater.
[0057] For example, the system has a first sensor for sensing the
temperature of the liquid between the piston chamber and the heater
and a second sensor of sensing the temperature between the heater
and the cartridge seat. These two sensors are used to control the
powering of the heater to adjust the temperature of the water
exiting the heater.
[0058] The invention also relates to a system that includes an
ingredient cartridge and a device as described above, the
ingredient cartridge being held in the cartridge seat of this
device.
[0059] In the context of the above description, "heated liquid"
means liquid that has been directly heated by the heater of the
extraction device. "Unheated liquid" means liquid that has in
particular not as yet exited the piston chamber and passed through
the heater. Thus, the designation of "unheated liquid" includes the
liquid from the source of liquid, e.g. a tank, upstream the piston
chamber and inside the piston chamber and generally upstream the
heater.
[0060] Further features and advantages of the invention will appear
in the description of the detailed description.
BRIEF DESCRIPTION OF THE FIGURES
[0061] The invention will now be described with reference to the
schematic drawings, wherein:
[0062] FIGS. 1a to 1c show cross-sectional views of part of the
beverage extraction device according to the invention, the device
being in an open configuration;
[0063] FIGS. 2a and 2b show perspective views of part of the same
beverage extraction device in a closed and open configuration,
respectively; and
[0064] FIG. 3 shows a cross-sectional and partly schematic view of
the beverage extraction device of FIGS. 1a to 2b in the closed
configuration.
DETAILED DESCRIPTION
[0065] The invention is now described with reference to the
particular embodiment illustrated in FIGS. 1a to 3.
[0066] These Figures show an extraction device 1 of a machine for
preparing beverages by circulating heated liquid, such as water,
through an ingredient cartridge 2 in the form of a soft pod, e.g.
made of a sealed and airtight aluminum envelope containing the
beverage ingredient e.g. ground coffee, as for example
commercialized by NESPRESSO.TM..
[0067] Extraction device 1 has a cartridge seat 10 comprising a
first cartridge support 20 and a second cartridge support 30 facing
first cartridge support 20 arranged to receive cartridge 2 in an
open spaced apart configuration and to enclose cartridge 2 in a
closed urged together extraction configuration. FIGS. 1a, 1b, 1c
and 2 b illustrate cartridge seat 10 with cartridge supports 20, 30
in their open spaced apart configuration. FIGS. 2a and 3 show
cartridge seat 10 with cartridge supports 20, 30 in their closed
urged together extraction configuration in which cartridge 2 is
enclosed in seat 10.
[0068] FIG. 1a illustrates the insertion by gravity of cartridge 2
from above into cartridge seat 10. More specifically cartridge 2 is
shown above a cartridge inlet channel 11 that leads to seat 10
underneath.
[0069] In FIG. 1b, cartridge 2 is shown held in cartridge seat 10
in an open position prior to extraction. Cartridge seat 10 is
associated with cartridge retaining members 12 for holding
cartridge 2 in seat 10 while support members 20, 30 are in their
spaced apart open position. More specifically, retaining members 12
are arranged at the periphery of seat 10 so that rim 3 of cartridge
2 rests on and against members 12 in this intermediate cartridge
loading position. When support members 20,30 are urged together,
cartridge 2 with rim 3 is pushed by support member 30 through
peripheral member 12 against facing member 20 into the cartridge
extraction position in which cartridge 2 is enclosed in-between
support members 20,30 (as shown in FIG. 3).
[0070] In FIG. 1c, cartridge seat 10 is shown in its reopened
position upon extraction with support members 20, 30 in their
spaced apart configuration. Device 1 is arranged to evacuate used
cartridge 2 by gravity from seat 10 via a lower evacuation passage
13. Cartridge 2 may be collected in a cartridge collector (not
shown) located underneath seat 10.
[0071] The general principle of the extraction device with the
retaining members relating to the insertion, intermediate
positioning, enclosing and evacuation of cartridge 2 is disclosed
in greater details in EP 1 859 714, in particular for soft or
flexible cartridges, e.g. pods, as well as in EP 1 646 305, in
particular for rigid cartridges, e.g. capsules. These publications
are hereby incorporated by way of reference.
[0072] In FIGS. 2a and 3 support members 20, 30 are shown urged
together enclosing cartridge 2 in seat 10.
[0073] As shown in greater details in FIG. 3, hydraulic cartridge
support 20 has a tubular piston 21 movable in a piston chamber 25.
Piston chamber 25 is delimited by an outer generally cup-shaped
front part 26 holding the front part of capsule support member 20
and by a generally tubular rear part 27 inside and along which
piston 21 is movable.
[0074] Moreover, extraction device 1 is associated with a liquid
injection arrangement that includes: a source of liquid, such as
cold water in particular stored in a reservoir 50, a pump 60 for
pumping liquid from reservoir 50 via a pipe 61 and chamber inlet 28
under pressure into piston chamber 25 and then still under pressure
via chamber outlet 29 into inline heater 70 via tube 71 and then,
from heater 70 via check-valve 80, tube 81 into piston tube 21
forming a heated liquid inlet of cartridge seat 10.
[0075] In cartridge seat 10, the pressurized and heated liquid
flows through cartridge 2 to form a beverage by extraction of the
ingredient contained in cartridge 2, the beverage being collected
and dispensed via outlet 35 associated with cartridge support 30,
for example into a user cup or mug located thereunder.
[0076] For the sake of clarity, the liquid flow path through
extraction device 1 is schematically indicated by the thick arrows
in FIG. 3.
[0077] Hence, this liquid injection arrangement is connected to the
piston chamber 25 for injecting unheated pressurized liquid into
chamber 25 and driving hydraulically cartridge support 20 with
piston 21 against facing cartridge support 30 into the closed
position. Seals 22, 23, e.g. o-ring seals, between cartridge
support 20, 21 and front and rear parts 26, 26 prevent leakage from
chamber 25. Upon circulation through piston chamber 25, the liquid
is further circulated continuously under pressure from piston
chamber 25, through heater 70 into cartridge chamber 10.
[0078] Moreover, cartridge support 30 is movable towards and away
from facing cartridge support 20 by a mechanical drive
arrangement.
[0079] As shown in greater details in FIGS. 2a and 2 b, the
mechanical drive arrangement comprise a hand-drivable handle 41
pivotally mounted on a fixed frame 40 via an axis 42 of handle 41.
A pair of cranks 43 are at one extremity 44 rotatably mounted on
handle 41 at a distance from axis 42 and at their other extremity
45 pivotally mounted to cartridge support 30, so that when handle
41 is pushed from the open position (FIG. 2 b) into the closed
position (FIG. 2a), cranks 43 are driven by handle 41 pivoting
about axis 42 to pull cartridge support 30 towards cartridge
support 20. Various mechanical drive arrangements, manually
actuated or motorized, may be used to implement this optional
aspect of the invention, for instance as disclosed in EP 1 646 305,
EP 1 859 713, EP 1 767 129 and WO 2009/043630 which are hereby
incorporated by reference.
[0080] Frame 40 also bears a housing panel 40' for shielding tube
61, inlet connection 28 and front and rear parts 26, 27 delimiting
piston chamber 25. Front and rear parts 26, 27 are also fixed to
frame 40. Hence, tubes 61, 71 can be mounted between fixed elements
26,60,70,80 and may be made of rigid materials that can be easily
handled in an automatic manufacturing process of the extraction
device.
[0081] Furthermore, to facilitate reopening of handle 41, a spring
element is provided that is stressed during the closing movement
and that drives handle 41 back automatically in the opening
movement. In particular, a helicoidal spring 46 has one end secured
to frame 40 and another end secured to axis 42. Helicoidal spring
46 is mounted around axis 42. Different spring arrangements may of
course be provided to produce this or a similar effect. Moreover,
to provide an ergonomic feel of control of the mechanical drive
arrangement during the opening and closing movement via handle 41
in order to improve the comfort for the user when actuating handle
41, a movement dampener is provided. In this particular example,
the dampener is provided in the form of spur gears that follow the
rotation of axis 42. Hence, a first toothed wheel 47 is assembled
to axis 42 and a second toothed wheel 48 cooperating with first
wheel 42 is rotatably mounted on frame 40 to dampen the rotation of
axis 42.
[0082] It is of course possible to mount the spring in the opposite
direction, i.e. to assist the closure movement of the extraction
device.
[0083] Further details on ergonomic aspects of the extraction
device are disclosed in EP 09173600.9, the content of which is
hereby incorporated by way of reference.
[0084] Extraction device 1 is also provided with a cartridge
ejector 90 for ejecting cartridge 2 at reopening upon extraction so
as to assist evacuation of cartridge 2. Ejector rod 90 is movable
within tubular piston 21 and actuated via cam 49 and cam-follower
91 by the movement of handle 41 to which cam 49 is connected. In
FIG. 3, ejector 90 is shown in its retracted position whereas in
FIG. 1b, ejector 90 is shown in its deployed position to eject
cartridge 2 from cartridge support 20.
[0085] Also shown in FIG. 3, cartridge support 20 is fitted with a
sprinkler 95 for injecting heated liquid into cartridge 2 via
hollow needles 96 for piercing cartridge 2. During use, heated
liquid is delivered under pressure from tube 81 into tubular piston
21 around to circulate around ejector 91 along sprinkler 95 and
into cartridge 2 via needles 96. Seals 92, 93, e.g. o-ring seals,
are provided to prevent leakage along ejector 90 of the injected
water. Facing cartridge support 30 bears an opening arrangement 97,
e.g. in the form of a plate with tearing elements such as a pyramid
plate. Hence, heated fluid injected into cartridge 2 via needles 96
extract the ingredient contained in the cartridge and leaves
cartridge 2 at opening arrangement 97 from where it is circulated
to dispensing outlet 35. A cup or mug can then be used to collect
the beverage dispensed at outlet 35 that is connected to cartridge
support 30. Upon extraction, ejector 90 is particularly helpful to
detach cartridge 2 from needles 96.
[0086] Upon introducing a cartridge 2 into open seat 10 (FIG. 1b),
the user moves down handle 41, whereby the front part of extraction
device 1, i.e. cartridge support 30, is driven in translation by
crank 43 and lever mechanism placed on both side of extraction
device 1. Thereby, cartridge 2 is forced beyond retaining members
12 by bending peripheral flanges 3 of cartridge 2. Once the
mechanical closing movement via handle 41 is over, cartridge 2 is
caught between pyramid plate 97 and sprinkler 95, pierced by
needles 96. At this stage, a near sealing of cartridge seat 10
around cartridge 2 is achieved. In this almost closed
configuration, cartridge supports 20, 30 are typically spaced apart
by less than 2.5 mm usually less than 1.5 mm, such as less than 0.5
mm.
[0087] Further details of such a hydraulic closure system are
disclosed in EP 09172187.8, which is hereby incorporated by way of
reference.
[0088] In a variation, it is also possible to configure the closing
distance such that piercing of the cartridge occurs under the
effect of the hydraulic closure of the cartridge seat instead of
under the mechanical closure. This offers the advantage that the
user does not have to provide the increased closure force for
piercing the cartridge. This closure force is then provided by the
pump.
[0089] Handle 41 may be so arranged in frame 40 so that when handle
41 reaches the horizontal position, a feeling of locking is given
to users so as to provide the user an ergonomic feed-back of the
end of the movement.
[0090] Once pump 60 is activated to prepare a beverage, unheated
liquid, e.g. cold water, is sent to piston chamber 25. Then the
liquid leaves piston chamber 25 and flows through heating element
70 and thereafter until check-valve 80. When the pressure in the
fluid starts to increase in front of check-valve 80, cartridge
support 20 with piston 21 is translated and urged under the
increasing pressure of the liquid in piston chamber 25 against
facing cartridge support 30 to properly seal cartridge 2 within
cartridge seat 10. Opening of valve 80 occurs at a pressure level
sufficient to avoid any leakage between capsule supports 20, 30, as
illustrated in FIG. 3.
[0091] When valve 80 opens to allow the passage of the fluid,
pressurized heated liquid flows to sprinkler 95 and into cartridge
2 via needles 96, whereby the pressure increases in cartridge 2
until the cartridge is torn open on pyramid plate 97 to allow the
liquid to flow out of cartridge 2 during extraction.
[0092] To evacuate capsule 2 upon use, the user releases handle 41
which opens automatically under the effect of spring 46 at a
controlled speed under the effect of dampener 47, 48.
[0093] Thereby, the front part of extraction device 1, i.e.
cartridge support 30, is driven away from the rear part of
extraction device 1, i.e. cartridge support 20. This leads to
further opening cartridge seat 10 while ejector is deployed under
the effect of cam 49 and cam follower 91 to push cartridge 2 away
from cartridge support 20 and allow it to fall under the effect of
gravity from cartridge seat 10 (FIG. 1c), e.g. into a used capsule
collector (not shown) located thereunder.
[0094] The fluid circuit of device 1 includes between pump 60 and
cartridge seat 10 an arrangement to release upon extraction the
pressure built therein by pump 60 during extraction. In particular,
downstream pump 60, liquid of the fluid system may be diverted via
one-way valve, e.g. electro-valve 80', back into reservoir 50 or
into a drip tray collector 50' as indicated by the dashed arrows in
FIG. 3. As shown in FIG. 3, heater 70 may be situated downstream
valve 80'. However, for the purpose of pressure reduction in the
injection circuit, the pressure reduction valve may be located
anywhere downstream the pump, e.g. on or after heater.
[0095] As illustrated in FIG. 3, valve 80' is arranged in the
injection circuit to release the pressure generated in and
downstream pump 60 by pump 60 itself. Pump 60 is configured to
provide an elevated pressure in the liquid circulated into
cartridge seat 10, typically in the range of 7 to 23 bar, such as
12 to 18 bar.
[0096] At the end of the brewing process, valve 80' can be
deactivated so as to release the pressure in piston chamber 25.
Hence, cartridge supports 20, 30 are unsealed and allowed to
separate. Typically, valve 80', which may be a solenoid valve, is
deactivated after the deactivation of pump 60.
[0097] Valve 80' can be opened shortly after shut-off of pump 60,
e.g. 0.1 to 2 seconds such as 0.3 to 1.5 sec, to reduce the
pressure in the fluid line, in particular in piston chamber 25.
Hence, pressure drop in piston chamber 25 permits spacing of
supports 20,30 to form a passage 35' leading into drip tray
arrangement 50' as indicated by the arrow down-coming from passage
35' onto drip tray 50'. It follows, that upon beverage extraction,
residual liquid contained in cartridge seat 10 does not drip at
beverage outlet 35 under the effect of any overpressure remaining
upstream cartridge seat 10. Internal pressure is directly released
via valve 80' and residual liquid in seat 10 can be evacuated via
passage 35' into drip tray 50' located thereunder.
[0098] Such a pressure release electro-valve may also be used in an
extraction device that has no hydraulic opening/closure mechanism.
Indeed, by using this internal pressure release system, liquid
contained in the cartridge seat will not be pushed out via outlet
35 under the effect of residual pressure built up downstream the
pump upon shutting off the pump. This significantly reduces the
dripping at nozzle 35.
[0099] It will be noted that the pressure release via valve 80'
does not necessarily involve venting the fluid line. In a first
mode of operation involving the mere pressure release in the fluid
line, the latter is not vented. Indeed, the problem of drops formed
at the beverage outlet upon extraction can be inhibited or
suppressed merely by reducing the internal pressure of the circuit,
in particular equalizing the internal pressure with the external
pressure, via the pressure release valve. For releasing the
pressure, pressure release valve 80' may be opened for a period of
time of at least 0.05 sec, e.g. for a period of time extending from
shortly after stopping the pump to re-closing the cartridge seat
around a new cartridge, or a shorter period of time, depending on
the configuration of the hydraulically actuatable and movable
cartridge support as discussed above.
[0100] In a second optional mode of operation, it is of course also
possible to use valve 80' to vent the fluid line. In this case, air
should be allowed into the fluid line, e.g. at the level of
check-valve 80 or cartridge seat 10 upon re-opening thereof. For
example, check-check valve 80 is a three-way valve used also for
venting the fluid line.
[0101] Providing a short delay after shut-off of pump 60 and before
opening valve 80', e.g. less than 3 seconds, allows normal
completion of the extraction of cartridge 2 in cartridge seat 10
and dispensing of the beverage via outlet 35. When the normal
extraction process is over, i.e. the pressure in extraction chamber
10 has at least started to drop, valve 80' will be opened. This
prevents that the pressure built up in cartridge seat 10 is
released upstream and that the content of cartridge seat is urged
backwards into the fluid line towards pressure release valve
80'.
* * * * *