U.S. patent application number 14/253166 was filed with the patent office on 2014-11-27 for systems and methods for a modular cooler assembly.
This patent application is currently assigned to The Coca-Cola Company. The applicant listed for this patent is The Coca-Cola Company. Invention is credited to Vinayak S. Godbole, Anish Mehta.
Application Number | 20140345316 14/253166 |
Document ID | / |
Family ID | 50841968 |
Filed Date | 2014-11-27 |
United States Patent
Application |
20140345316 |
Kind Code |
A1 |
Godbole; Vinayak S. ; et
al. |
November 27, 2014 |
SYSTEMS AND METHODS FOR A MODULAR COOLER ASSEMBLY
Abstract
A modular cooler assembly is disclosed herein. According to an
embodiment, the modular cooler assembly may be configured to house
one or more beverage containers therein. In some instances, the
modular cooler assembly may include a number of panels. The panels
may be interconnected by way of a number of joints. In certain
embodiments, at least one of the panels may be configured to be
opened and closed.
Inventors: |
Godbole; Vinayak S.;
(Peachtree City, GA) ; Mehta; Anish; (Alpharetta,
GA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
The Coca-Cola Company |
Atlanta |
GA |
US |
|
|
Assignee: |
The Coca-Cola Company
Atlanta
GA
|
Family ID: |
50841968 |
Appl. No.: |
14/253166 |
Filed: |
April 15, 2014 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
61826243 |
May 22, 2013 |
|
|
|
61912178 |
Dec 5, 2013 |
|
|
|
Current U.S.
Class: |
62/441 ; 211/149;
220/592.16; 220/592.2; 29/890.035; 312/116; 312/265.5; 62/440 |
Current CPC
Class: |
A47F 5/0043 20130101;
F25D 31/002 20130101; F25D 23/063 20130101; A47B 47/00 20130101;
Y10T 29/49359 20150115; A47F 3/005 20130101; A47F 5/10
20130101 |
Class at
Publication: |
62/441 ;
220/592.16; 62/440; 220/592.2; 29/890.035; 211/149; 312/116;
312/265.5 |
International
Class: |
F25D 31/00 20060101
F25D031/00; A47F 5/10 20060101 A47F005/10; A47B 47/00 20060101
A47B047/00; A47F 5/00 20060101 A47F005/00; A47F 3/00 20060101
A47F003/00 |
Claims
1. A modular cooler assembly configured to house one or more
beverage containers therein, the modular cooler comprising: a rear
panel; a top panel; a first side panel; a second side panel; a
plurality of joints configured to interconnect the rear panel, the
top panel, the first side panel, and the second side panel; a
bottom panel positioned between the rear panel, the top panel, the
first side panel, and the second side panel; and a front panel
attached to at least one of the first side panel or the second side
panel, wherein the front panel is configured to be opened and
closed.
2. The modular cooler assembly of claim 1, wherein the bottom panel
defines an upper compartment and a lower compartment.
3. The modular cooler assembly of claim 2, further comprising a
base member positioned about a bottom portion of the rear panel,
the first side panel, and the second side panel, wherein the base
member forms a bottom portion of the lower compartment.
4. The modular cooler assembly of claim 1, wherein the bottom panel
is spaced apart from a bottom portion of the rear panel, the first
side panel, and the second side panel such that the rear panel, the
first side panel, and the second side panel at least partially
encompass the bottom panel.
5. The modular cooler assembly of claim 2, wherein the rear panel,
the top panel, the first side panel, the second side panel, the
bottom panel, and the front panel define a substantially enclosed
space about the upper compartment when the front panel is
closed.
6. The modular cooler assembly of claim 1, wherein the plurality of
joints comprise one or more hinges, pins, double rabbet joints,
comb joints, or a combinations thereof.
7. The modular cooler assembly of claim 1, further comprising a
plurality of seals disposed between the plurality of joints,
wherein the plurality of seals are configured to form a
substantially hermetic seal between the rear panel, the top panel,
the first side panel, and the second side panel.
8. The modular cooler assembly of claim 1, further comprising a
plurality of supports positioned about an interior of one or more
of the rear panel, the first side panel, and the second side panel,
wherein the plurality of supports are configured to support the
bottom panel thereon.
9. The modular cooler assembly of claim 8, further comprising a
plurality of seals disposed between the plurality of supports,
wherein the plurality of seals are configured to form a
substantially hermetic seal between the bottom panel and the rear
panel, the first side panel, and the second side panel.
10. The modular cooler assembly of claim 1, wherein the wherein the
front panel comprises a glass door.
11. The modular cooler assembly of claim 2, wherein the bottom
panel comprises one or more apertures therethrough between the
upper compartment and the lower compartment.
12. The modular cooler assembly of claim 2, wherein the lower
compartment is configured to house a refrigeration unit
therein.
13. The modular cooler assembly of claim 1, further comprising a
pedestal configured to support the rear panel, the top panel, the
first side panel, the second side panel, and the bottom panel,
wherein the pedestal comprises a bottom member, a front grill, and
a rear grill, wherein the pedestal is configured to house a
refrigeration unit therein.
14. The modular cooler assembly of claim 1, wherein the rear panel,
the top panel, the first side panel, and the second side panel each
comprise: an interior panel; an exterior panel; one or more
insulation layers disposed between the interior panel and the
exterior panel; one or more voids disposed within the one or more
insulation layers; and one or more vacuum panels, phase change
materials, or a combination thereof disposed within the one or more
voids of the one or more insulation layers.
15. A modular cooler assembly configured to house one or more
beverage containers therein, the modular cooler comprising: a
plurality of panels, wherein one or more of the plurality of panels
comprises: an interior panel; an exterior panel; one or more
insulation layers disposed between the interior panel and the
exterior panel; one or more voids disposed within the one or more
insulation layers; and one or more vacuum panels, phase change
materials, or a combination thereof disposed within the one or more
voids of the one or more insulation layers; and a plurality of
joints configured to interconnect the plurality of panels, wherein
at least one of the plurality of panels is configured to be opened
and closed.
16. The modular cooler assembly of claim 15, wherein the plurality
of joints comprise one or more hinges, pins, double rabbet joints,
comb joints, or a combinations thereof.
17. The modular cooler assembly of claim 15, further comprising a
plurality of seals disposed between the plurality of joints,
wherein the plurality of seals are configured to form a
substantially hermetic seal between the plurality of panels.
18. The modular cooler assembly of claim 15, wherein the plurality
of panels define an upper compartment and a lower compartment, and
wherein an aperture is disposed between the upper compartment and
the lower compartment.
19. The modular cooler assembly of claim 18, wherein the lower
compartment is configured to house a refrigeration unit
therein.
20. A method for assembling a panel for a modular cooler assembly
configured to house one or more beverage containers therein, the
method comprising: cutting a void out of a first insulation layer;
attaching an interior panel to a first side of a second insulation
layer; attaching an exterior panel to a second side of the second
insulation layer; dividing the second insulation layer into two
separate pieces; positioning a vacuum panel, a phase change
material, or a combination thereof within the void of the first
insulation layer; positioning the first insulation layer between
the two separate pieces; and sandwiching the two separate pieces of
the insulation layer about the first insulation layer.
21. The method of claim 20, further comprising interconnecting a
plurality of the panels to at least partially form the modular
cooler assembly.
22. A collapsible shelf assembly, comprising: a frame assembly
comprising a first lateral frame and a second lateral frame; and a
plurality of shelf assemblies rotatably coupled between the first
lateral frame and the second lateral frame, wherein the plurality
of shelf assemblies comprise a first shelf portion rotatably
coupled to a second shelf portion, wherein the first shelf portion
the second shelf portion comprise a folded configuration when the
first lateral frame and the second lateral frame are moved towards
each other and an expanded configuration when the first lateral
frame and the second lateral frame are moved away from each
other.
23. The collapsible shelf assembly of claim 22, wherein the first
lateral frame and the second lateral frame each comprise a
plurality of supports coupled together to form a rigid
structure.
24. The collapsible shelf assembly of claim 22, wherein the first
shelf portion and the second shelf portion form a substantially
level surface capable of supporting one or more products thereon
extending between the first lateral frame and the second lateral
frame when in the expanded configuration.
25. The collapsible shelf assembly of claim 22, further comprising
a mounting bracket configured to couple the first lateral frame and
the second lateral frame to the shelf assemblies.
26. The collapsible shelf assembly of claim 22, wherein the first
lateral frame and the second lateral frame comprise a track having
a number of slots therein.
27. The collapsible shelf assembly of claim 22, further comprising
a spacer.
28. A modular cooler assembly kit, comprising: a modular cooler
assembly, comprising: a plurality of panels defining one or more
compartments; and a plurality of joints configured to interconnect
the plurality of panels, wherein at least one of the plurality of
panels is configured to be opened and closed; and a collapsible
shelf assembly, comprising: a frame assembly comprising a first
lateral frame and a second lateral frame; and a plurality of shelf
assemblies rotatably coupled between the first lateral frame and
the second lateral frame, wherein the plurality of shelf assemblies
comprise a first shelf portion rotatably coupled to a second shelf
portion, wherein the first shelf portion the second shelf portion
comprise a folded configuration when the first lateral frame and
the second lateral frame are moved towards each other and an
expanded configuration when the first lateral frame and the second
lateral frame are moved away from each other.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The disclosure claims priority to and the benefit of U.S.
Provisional Application No. 61/826,243, filed May 22, 2013, which
is hereby incorporated by reference in its entirety. The disclosure
also claims priority to and the benefit of U.S. Provisional
Application No. 61/912,178, filed Dec. 5, 2013, which is hereby
incorporated by reference in its entirety.
FIELD
[0002] The disclosure generally relates to a cooler assembly and
more particularly relates to a modular cooler assembly configured
to house, among other things, one or more products (such as
beverage containers) therein.
BACKGROUND
[0003] Typical coolers, such as those intended for use in a retail
venue, are constructed as large integral boxes. The walls of the
boxes are generally formed from two thin steel plates with
insulating foam injected therebetween. As a result, manufacturing
the coolers may be time-consuming and expensive. Moreover, the
quality and uniformity of the insulation within the walls of the
cooler may be difficult to achieve due to the shape of the cooler
and the in-situ foam expansion process. The size and weight of the
cooler also may be limiting. For example, the cost to ship and
store typical coolers is expensive. The dimensions of access doors
in certain retail locations may limit the size of the cooler that
can be installed. In addition, moving the cooler over stairs or
narrow passages may be very difficult or sometimes impossible.
Damage to any of the walls of the cooler may require replacement of
the entire cooler. Moreover, once manufactured, the size of the
cooler cannot be changed given the integral assembly.
SUMMARY
[0004] Some or all of the above needs and/or problems may be
addressed by certain embodiments of the modular cooler assembly
disclosed herein. According to an example embodiment, the modular
cooler assembly may be configured to house one or more beverage
containers therein. In some instances, the modular cooler assembly
may include a number of panels. The panels may be interconnected by
way of a number of joints. In certain embodiments, at least one of
the panels may be configured to be opened and closed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The detailed description is set forth with reference to the
accompanying drawings, which are not necessarily drawn to scale.
The use of the same reference numerals may indicate similar or
identical items. Various embodiments may utilize elements and/or
components other than those illustrated in the drawings, and some
elements and/or components may not be present in various
embodiments. Throughout this disclosure, depending on the context,
singular and plural terminology may be used interchangeably.
[0006] FIG. 1 schematically depicts a front perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0007] FIG. 2 schematically depicts a rear perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0008] FIG. 3 schematically depicts a front view of a modular
cooler assembly in accordance with one or more embodiments of the
disclosure.
[0009] FIG. 4 schematically depicts a cross-sectional side view of
a modular cooler assembly in accordance with one or more
embodiments of the disclosure.
[0010] FIG. 5 schematically depicts a top view of a modular cooler
assembly in accordance with one or more embodiments of the
disclosure.
[0011] FIG. 6 schematically depicts an exploded perspective view of
a modular cooler assembly in accordance with one or more
embodiments of the disclosure.
[0012] FIG. 7 schematically depicts a front perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0013] FIG. 8A schematically depicts a rear perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0014] FIG. 8B schematically depicts a front perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0015] FIG. 8C schematically depicts an exploded perspective view
of a modular cooler assembly in accordance with one or more
embodiments of the disclosure.
[0016] FIG. 9 schematically depicts a front view of a joint
assembly in accordance with one or more embodiments of the
disclosure.
[0017] FIG. 10A schematically depicts a front view of a joint
assembly in accordance with one or more embodiments of the
disclosure.
[0018] FIG. 10B schematically depicts a perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0019] FIG. 10C schematically depicts a perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0020] FIG. 10D schematically depicts a perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0021] FIG. 11 schematically depicts a front perspective view of a
modular cooler assembly in accordance with one or more embodiments
of the disclosure.
[0022] FIG. 12 schematically depicts an exploded perspective view
of a panel assembly in accordance with one or more embodiments of
the disclosure.
[0023] FIGS. 13(a)-(c) schematically depicts a manufacturing
process for assembling a panel assembly in accordance with one or
more embodiments of the disclosure
[0024] FIGS. 14(a)-(c) schematically depicts a manufacturing
process for assembling a panel assembly in accordance with one or
more embodiments of the disclosure.
[0025] FIGS. 15(a)-(d) schematically depict cross-sectional side
views of various panel assemblies in accordance with one or more
embodiments of the disclosure.
[0026] FIG. 16 schematically depicts a collapsible shelf assembly
in accordance with one or more embodiments of the disclosure.
[0027] FIG. 17 schematically depicts a collapsible shelf assembly
in accordance with one or more embodiments of the disclosure.
[0028] FIG. 18 schematically depicts a collapsible shelf assembly
in accordance with one or more embodiments of the disclosure.
[0029] FIG. 19 schematically depicts a collapsible shelf assembly
in accordance with one or more embodiments of the disclosure.
[0030] FIG. 20 schematically depicts a collapsible shelf assembly
in accordance with one or more embodiments of the disclosure.
DETAILED DESCRIPTION
[0031] A modular cooler assembly is disclosed herein. The modular
cooler assembly may be configured to house one or more beverage
containers therein. In certain embodiments, the modular cooler
assembly may include a number of panels that are configured to be
assembled, disassembled, and/or folded together. The modular cooler
assembly may provide a number of technical advantages. For example,
the panels of the modular cooler assembly may be disassembled
and/or folded into a sleek profile. In some instances, the panels
may be arranged in a low, small, and/or compact profile, stacked
together, bound together, folded together, boxed together, or a
combination thereof, etc. The disassembled panels may be arranged
in any suitable configuration for storage and/or transportation
thereof. In certain embodiments, the sleek profile of the
disassembled or folded modular cooler assembly may substantially
reduce storage and transportation costs. Also, the sleek profile of
the disassembled or folded modular cooler assembly may enable the
modular cooler assembly to be transported to locations that would
otherwise be inaccessible for an integrally formed cooler, such as
up stairs or through a small doorway. Moreover, if an individual
component of the modular cooler assembly (such as one of the
panels) is damaged, the damaged panel may be replaced without
having to replace the entire modular cooler assembly. Further, the
modular cooler assembly may be assembled by one or more
individuals, thereby reducing assembly and maintenance costs. Other
technical advantages may become apparent throughout the
disclosure.
[0032] According to an example embodiment, the modular cooler
assembly may include a rear panel, a top panel, a first side panel,
and a second side panel. The modular cooler assembly also may
include a number of joints configured to interconnect the rear
panel, the top panel, the first side panel, and the second side
panel. The joints may include one or more hinges, pivots, pins,
double rabbet joints, comb joints, or a combinations thereof,
although any known joints for connecting panels together may be
used herein. The joints may form a seal (e.g., a hermetic seal)
between the various panels.
[0033] A bottom panel may be positioned between the rear panel, the
top panel, the first side panel, and the second side panel. In some
instances, the bottom panel may define an upper compartment and a
lower compartment of the modular cooler assembly. That is, the
bottom panel may be spaced apart from a bottom portion of the
modular cooler assembly. In certain embodiments, the bottom panel
may include one or more apertures therethrough. The one or more
apertures may provide a passage between the upper compartment and
the lower compartment. The upper compartment and the lower
compartment may function as cabinets for storing (both temporarily
and/or permanently) various items therein. In some instances, one
or more collapsible shelves may be positioned within the upper
compartment and the lower compartment. The shelves may be
configured to support one or more products, such as beverage
containers, thereon.
[0034] A front panel may be attached to at least one of the first
side panel or the second side panel. The front panel may be
configured to be opened and closed. For example, the front panel
may include a hinged or sliding door, although other types and
styles of doors may be used. In this manner, the rear panel, the
top panel, the first side panel, the second side panel, the bottom
panel, and the front panel may define a substantially enclosed
space about the upper compartment when the front panel is closed.
Accordingly, the upper compartment may be used to house the one or
more temperature controlled products, such as beverage containers,
therein. In some instances, the front panel may be at least
partially formed of glass (or transparent plastic), although other
types of suitable materials may be used. A customer may open the
front panel and remove one of the beverage containers therein,
after which the user may close the front panel.
[0035] A base member may positioned about a bottom portion of the
modular cooler assembly. The base member may act as a platform for
the modular cooler assembly. In some instances, the base member may
form a bottom portion of the lower compartment. In certain
embodiments, the base member may include wheels or the like for
transporting the modular cooler assembly when assembled. In other
embodiments, the base member may be omitted.
[0036] In some instances, a number of seals may be disposed between
the joints. That is, the seals may be configured to form a
substantially hermetic seal at the joints between the rear panel,
the top panel, the first side panel, and the second side panel. In
some instances, a number of supports may be positioned about an
interior of one or more of the rear panel, the first side panel,
and the second side panel. The supports may be configured to
support the bottom panel thereon. Further, a number of seals may be
disposed between the supports. The seals may be configured to form
a substantially hermetic seal at the supports between the bottom
panel, the rear panel, the first side panel, and the second side
panel. In this manner, the substantially enclosed space about the
upper compartment when the front panel is closed may be
hermetically sealed so as to substantially maintain a desired
temperature therein.
[0037] In certain embodiments, the lower compartment may be
configured to house a refrigeration unit therein. For example, once
the modular cooler assembly is assembled, the refrigeration unit
may be positioned within the lower compartment. In some instances,
the refrigeration unit may be a separate component from the modular
cooler assembly. In this manner, if the refrigeration unit
malfunctions or it is in need of maintenance, it may be removed
from the modular cooler assembly without having to disassembly the
modular cooler assembly. Moreover, the refrigeration unit may be
stored and/or transported separately from the modular cooler
assembly. In certain embodiments, the refrigeration unit may be in
communication with the one or more apertures of the bottom panel
when housed within the lower compartment. In this manner, the
refrigeration unit may be configured to cool and/or heat the upper
compartment.
[0038] As noted above, the modular cooler assembly may be used to
house one or more products therein, such as beverage containers.
The modular cooler assembly may be configured to maintain the one
or more products at a desired temperature when stored therein. In
this manner, the panels of the modular cooler assembly may be
insulated. The insulated panels may increase efficacy, decrease
energy cost, and ensure that the one or more beverage containers
are maintained at the desired temperature when stored within the
modular cooler assembly. For example, in some instances, the top
panel, the first side panel, and the second side panel may each
include an interior panel and an exterior panel. Moreover, one or
more insulation layers may be disposed between the interior panel
and the exterior panel. In some instances, the one or more
insulation layers may include one or more voids disposed therein.
Further, one or more vacuum panels may be positioned within the
voids. In some instances, a slab, a block, an insert, or the like
of phase change material may be incorporated into the insulated
panels. For example, the phase change material may be used as a
thermal ballast in addition to the vacuum panels. In certain
embodiments, the phase change material may replace the vacuum
panels and/or be used in conjunction with the vacuum panels. In
some instances, the phase change material may be positioned about
an inner side (or cold side) of the insulated panels, and the
vacuum panels may be positioned about an outer side (or warm side)
of the insulated panels or vice versa. In certain embodiments, the
front panel and the bottom panel may include similar
construction.
[0039] Although the disclosure has been described with reference to
beverage containers, other items may be stored within the modular
cooler assembly, including perishable items, edible products,
promotional items, or the like. Any item or product where a
temperature controlled setting is desirable may be stored within
the modular cooler assembly.
[0040] These and other embodiments of the disclosure will be
described in more detail through reference to the accompanying
drawings in the detailed description that follows. This brief
introduction, including section titles and corresponding summaries,
is provided for the reader's convenience and is not intended to
limit the scope of the claims, nor the proceeding sections.
Furthermore, the techniques described above and below may be
implemented in a number of ways and in a number of contexts.
Several example implementations and contexts are provided with
reference to the following figures, as described below in more
detail. However, the following implementations and contexts are but
a few of many.
[0041] FIGS. 1-20 schematically depict one or more example systems
and methods for a modular cooler assembly 100 (and individual
components thereof) for housing one or more beverage containers
therein in accordance with one or more embodiments of the
disclosure. In some instances, the modular cooler assembly 100 may
be used in a retail setting, such as a convenient store or the
like. Generally speaking, the modular cooler assembly 100 may
include a number of panels that are configured to be assembled and
disassembled. For example, the modular cooler assembly 100 may
include a rear panel 102, a top panel 104, a first side panel 106,
a second side panel 108, a bottom panel 110, and a front panel 112.
In some instances, the rear panel 102, the first side panel 106,
the second side panel 108, and the front panel 112 may include a
greater height than width, although other dimensions are within the
scope of the disclosure. In some instances, the top panel 104 and
the bottom panel 110 may include a greater width than depth,
although other dimensions are within the scope of the disclosure.
In this manner, in certain embodiments, the modular cooler assembly
100 may generally form an elongated upright rectangular box when
assembled, although the modular cooler assembly 100 may be any
shape. The modular cooler assembly 100 also may include a base
member 114 and a refrigeration unit 116. The base member 114 may
act as a platform for the modular cooler assembly 100, and the
refrigeration unit 116 may be configured to regulate a temperature
within the modular cooler assembly 100. Any suitable temperature
may be used herein. Moreover, the refrigeration unit 116 may be a
cooling unit, a heating unit, or a combination thereof.
[0042] The various components of the modular cooler assembly 100
may be quickly assembled and dissembled by one or more users. FIG.
1 schematically depicts the modular cooler assembly 100 in the
assembled configuration. FIG. 6 schematically depicts the modular
cooler assembly 100 in the disassembled configuration. In some
instances, the panels of the modular cooler assembly 100 may be
disassembled and arranged in a sleek profile, such as stacked
together or arranged in a compact profile for storage and/or
transportation thereof. The sleek profile of the disassembled
modular cooler assembly 100 may substantially reduce storage and
transportation costs. In some instances, individual component of
the modular cooler assembly 100 may be easily replaced.
[0043] The rear panel 102, the top panel 104, the first side panel
106, and the second side panel 106 may be interconnected with one
another by way of a number of joints 118. As will be discussed in
greater detail below, the joints 118 may include one or more
hinges, pivots, pins, double rabbet joints, comb joints, or a
combinations thereof, although any number or type of joints may be
used herein. Moreover, the bottom panel 110 may be interconnected
with one or more of the rear panel 102, the first side panel 106,
and the second side panel 108 by way of the joints 118. Moreover,
the front panel 112 may be interconnected with one or more of the
top panel 104, the first side panel 106, and the second side panel
108 by way of the joints 118.
[0044] The bottom panel 110 may be positioned between the rear
panel 102, the top panel 104, the first side panel 106, and the
second side panel 108. In some instances, the bottom panel 110 may
be spaced apart from a bottom portion 124 of the modular cooler
assembly 100. That is, in some instances, the bottom panel 110 may
be spaced apart from the bottom portions of the rear panel 102, the
first side panel 106, and the second side panel 108. In this
manner, the rear panel 102, the first side panel 106, and the
second side panel 108 may at least partially encompass the bottom
panel 110. In certain embodiments, the bottom panel 110 may be
supported by one or more supports disposed on one or more of the
rear panel 102, the first side panel 106, and/or the second side
panel 108. In some instances, the supports may be L-brackets or the
like, although any type of supports may be used. In addition, the
bottom panel 110 may form a seal between the rear panel 102, the
first side panel 106, the second side panel 108, and/or the front
panel 112. For example, one or more seals may be disposed about the
periphery of the bottom panel 110. The seals may form a hermetic
seal between the bottom panel 110 and the rear panel 102, the first
side panel 106, and/or the second side panel 108. The seals also
may form a hermetic seal between the bottom panel 110 and the front
panel 112 when the front panel 112 is closed.
[0045] FIGS. 7 and 8A schematically depicts the modular cooler
assembly 100 with the front panel 112, the refrigeration unit 116,
and the base member 114 removed for illustrative purposes. The
bottom panel 110 may define an upper compartment 120 and a lower
compartment 122 of the modular cooler assembly 100. That is, the
bottom panel 110 may be spaced apart from the bottom portion 124 of
the modular cooler assembly 100. In some instances, the upper
compartment 120 may be configured to house one or more beverage
containers therein, although other products or items may be housed
within the upper compartment 120. For example, the upper
compartment 120 may include a number of shelves or the like. In
some instances, the lower compartment 122 may be configured to
house the refrigeration unit 116 therein. In other instances, the
one or more beverage containers may be housed within the lower
compartment 122, and the refrigeration unit 116 may be housed
within the upper compartment 120.
[0046] In certain embodiments, the bottom panel 110 may include one
or more apertures 126 therethrough. The one or more apertures 126
may provide a passage between the upper compartment 120 and the
lower compartment 122. For example, as noted above, the lower
compartment 122 may be configured to house the refrigeration unit
116 therein. In certain embodiments, the refrigeration unit 116 may
be in communication with the one or more apertures of the bottom
panel 110 when housed within the lower compartment 122. In this
manner, the refrigeration unit 116 may be configured to cool and/or
heat the upper compartment 120. In some instances, at least one of
the one or more apertures 126 may be used for drainage or the like.
In addition, in some instances, at least one of the one or more
apertures 126 may be used to provide cool and/or heated air (or
other fluid) to the upper compartment 120.
[0047] The rear panel 102 may extend from the bottom panel 110 to
the top panel 104. In this manner, the lower compartment 122 may
include an opening about the front and back. In other instances,
the rear panel 102 may extend from the top panel 104 all the way to
the bottom portion 124 of the modular cooler assembly 100. In this
case, the lower compartment 122 may only include an opening about
the front.
[0048] The front panel 112 may be attached to at least one of the
first side panel 106 or the second side panel 108 by way of the
joints 118. The front panel 112 may be configured to be opened and
closed. For example, the front panel 112 may be a hinged door. In
other instances, the front panel 112 may be a sliding door. The
front panel 112 may be other types and styles of doors or access
panels. In some instances, the front panel 112 may include one or
more access ports or the like for accessing the upper compartment
120. In this manner, the rear panel 102, the top panel 104, the
first side panel 106, the second side panel 108, the bottom panel
110, and the front panel 112 may define a substantially enclosed
space about the upper compartment 120 when the front panel 112 is
closed. Conversely, opening the front panel 112 may provide access
to the upper compartment 120. Accordingly, the upper compartment
120 may be used to house the one or more beverage containers
therein. In some instances, the front panel 112 may be glass (or
transparent plastic), although other types of materials may be
used.
[0049] The front panel 112 and an edge 128 of the top panel 104,
the first side panel 106, the second side panel 108, and the bottom
panel 110 may be configured to form a seal therebetween when the
front panel 112 is closed. For example, one or more seals (such as
rubber or foam gaskets) may be disposed about the front panel 112
and/or about the edge 128 of the top panel 104, the first side
panel 106, the second side panel 108, and/or the bottom panel
110.
[0050] The base member 114 may be positioned about the bottom
portion 124 of the modular cooler assembly 100. The base member 114
may act as a platform for the modular cooler assembly 100. For
example, the refrigeration unit 116 may be positioned on or about
the base member 114 when housed in the lower compartment 122. In
certain embodiments, the base member 114 may include wheels or the
like for transporting the modular cooler assembly 100. In some
instances, the base member 114 may include one or more cutouts. In
other embodiments, the base member 114 may be omitted.
[0051] FIG. 8B schematically depicts the modular cooler assembly
100 disposed about the pedestal 200. The pedestal 200 may be used
in place of or in conjunction with the base member 114. In some
instances, the pedestal 200 may be detachable from the modular
cooler assembly 100. That is, the rear panel 102, the top panel
104, the first side panel 106, the second side panel 108, the
bottom panel 110, and the front panel 112 may form a cabinet 172
which rests atop of the pedestal 200. In this manner, the pedestal
200 may support the cabinet 172 thereon.
[0052] FIG. 8C schematically depicts the modular cooler assembly
100 and the pedestal 200 in the disassembled configuration. The
pedestal 200 may include a bottom member 202. In some instances,
the bottom member 202 may form a U-shaped channel. The U-shaped
channel may be configured to house the refrigeration unit 116
therein. The bottom member 202 may be any shape or size. The
pedestal 200 also may include a front grill 204 and a rear grill
206. The front grill 204 and the rear grill 206 may be attached to
the bottom member 202 to form an enclosure about the refrigeration
unit 116. The front grill 204 and the rear grill 206 may be at
least partially porous so as to provide ventilation to the
refrigeration unit 116.
[0053] As noted above, the bottom panel 110 may include one or more
apertures 126 therethrough. The one or more apertures 126 may
provide a passage between the pedestal 200 and the cabinet 172. For
example, the pedestal 200 may be configured to house the
refrigeration unit 116 therein. In certain embodiments, the
refrigeration unit 116 may be in communication with the one or more
apertures of the bottom panel 110 when housed within the pedestal
200. In this manner, the refrigeration unit 116 may be configured
to cool and/or heat the cabinet 172. In some instances, at least
one of the one or more apertures 126 may be used for drainage or
the like. In addition, in some instances, at least one of the one
or more apertures 126 may be used to provide cool and/or heated air
(or other fluid) to the cabinet 172.
[0054] FIGS. 9-11 schematically depict one or more embodiments of
the joints 118. For example, FIG. 9 schematically depicts a hinge
joint 130 between at least two of the panels. In certain
embodiments, the interface between the panels may include a double
rabbet joint. By way of example, the hinge joint 130 (in
conjunction with the double rabbet joint) may provide a connection
between the rear panel 102 and the top panel 104, although the
hinge joint 130 may provide a connection between other panels as
well. That is, any of the other panels discussed herein may be
connected by way of the hinge assembly depicted in FIG. 9. In some
instances, at least a first portion 132 of the hinge joint 130 may
be associated with the rear panel 102, and at least a second
portion 134 of the hinge joint 130 may be associated with the top
panel 104. For example, the first portion 132 may comprise a loop,
and the second portion 134 may comprise a pin. In this manner, the
first portion 132 and the second portion 134 of the hinge joint 130
may be brought together to attach the rear panel 102 to the top
panel 104. Other types of hinges may also be used. For example,
FIG. 10A schematically depicts a hook-and-pin type hinge 136. As
its name implies the hook-and-pin type hinge 136 include a hook
portion 138 associated with one panel and a corresponding pin
portion 140 associated with another panel.
[0055] In some instances, a number of seals 142 may be disposed
between the joints 118. For example, the seals 142 may be
configured to form a substantially hermetic seal at the joints 118
between the rear panel 102, the top panel 104, the first side panel
106, the second side panel 108, and/or the bottom panel 110. In
certain embodiments, the seals 142 may be rubber or foam gaskets or
the like. The seals 142, however, may be any material and/or
configuration capable of forming a hermetic seal between the
panels.
[0056] FIGS. 10B-10D depict the panels hinged together. FIG. 10B
depicts the panels in a folded configuration. FIG. 10D depicts the
panels in an unfolded configuration. FIG. 10C depicts the panels in
transition between the folded configuration and the unfolded
configuration. In some instances, the panels of the modular cooler
assembly 100 may be hinged together such that the bottom panel 110
may be removed, and the remaining panels may be folded together
about one or more hinges 208 (or joints) to form a sleek
profile.
[0057] In certain embodiments, the hinges 208 may divide one or
more of the panels into two sections. For example, the rear panel
102, the top panel 104, and the base member 114 may include a hinge
208 that divides the panels into two sections. The panels may be
hinged together such that the modular cooler assembly 100 may be
folded together in a sleek profile. The folded panels may be
arranged in any suitable configuration for storage and/or
transportation thereof. In certain embodiments, the sleek profile
of the folded modular cooler assembly 100 may substantially reduce
storage and transportation costs. Also, the sleek profile of the
folded modular cooler assembly 100 may enable the modular cooler
assembly 100 to be transported to locations that would otherwise be
inaccessible for an assembled formed cooler, such as up stairs or
through a small doorway.
[0058] FIG. 11 schematically depicts one or more embodiments of the
joints 118 as comb joints 144 (also known as finger joints) between
the panels. The comb joints 144 may include alternating cutouts 151
and fingers 150. In this manner, each cutout 151 may correspond to
a finger 150 associated with an adjacent panel. In certain
embodiments, the comb joints 144 between the panels may be secured
together by one or more pins 146 disposed within a bore 148 of the
fingers 150. The pin 146 may extend the length of the joint 118. In
this manner, the panels may be secured together by way of the comb
joints 144.
[0059] In certain embodiments, the modular cooler assembly 100 may
be configured to maintain the one or more beverage containers at a
desired temperature when stored therein. In this manner, the
various panels of the modular cooler assembly 100 may be insulated.
For example, as depicted in FIG. 12, the rear panel 102, the top
panel 104, the first side panel 106, and the second side panel 108
may each include an interior panel 152 and an exterior panel 154.
The interior panel 152 and the exterior panel 154 may be made of
metal, plastic, or the like, although the interior panel 152 and
the exterior panel 154 may be any suitable material. In some
instances, the interior panel 152 and the exterior panel 154 may be
thin pieces of sheet metal or the like. In some instances, the
interior panel 152 may be plastic and the exterior panel 154 may be
sheet metal or the like. Between the interior panel 152 and the
exterior panel 154 may be disposed one or more insulation layers
156. The one or more insulation layers 156 may be foam or the like.
For example, the one or more insulation layers 156 may be sheets of
foam insulation, although other types of material may be used. In
certain embodiments, the one or more insulation layers 156 may be
attached to the interior panel 152 and/or the exterior panel 154
and/or sandwiched therebetween. In some instances, the one or more
insulation layers 156 may include one or more voids 158 disposed
therein. Further, one or more vacuum panels 160 may be positioned
within the voids 158. For example, the size and shape of the vacuum
panels 160 may correspond to the size and shape of the voids 158.
In this manner, the one or more insulation layers 156 and the one
or more vacuum panels 160 may be sandwiched between the interior
panel 152 and the exterior panel 152. The one or more vacuum panels
160 may increase the insulation of the panels. In certain
embodiments, the front panel 112 and the bottom panel 110 may
include similar insulation construction. Such a configuration of
the panels ensures consistent quality and uniformity of the panels.
Moreover, the vacuum panels 160 provide increased insulation to
targeted area.
[0060] According to one example embodiment, as depicted in FIGS.
13(a)-(c), the insulated panels may be manufactured by cutting the
voids 158 out of the insulation layer 156. For example, a hot wire,
a hot press or the like may be used to cut out the voids 158. The
insulation layer 156 may then be passed between two rolls, one
comprising the interior panel 152 and the other comprising the
exterior panel 154. In this manner, the interior panel 152 may be
attached (e.g., glued or the like) to a first side 162 of the
insulation layer 156, and the exterior panel 154 may be attached
(e.g., glued or the like) to a second side 164 of the insulation
layer 156. Next, the assembled interior panel 152, insulation layer
156, and exterior panel 154 may be divided into two separate
pieces. For example, a hot wire or the like may be used to divide
the insulation layer 156 between the interior panel 152 and the
exterior panel 154. In this manner, the interior panel 152 will
have a portion of the insulation layer 156 attached thereto, and
the exterior panel 154 will have a portion of the insulation layer
156 attached thereto as well. The vacuum panel 160 may be
positioned within the voids 158. Lastly, the two separate pieces
may be reattached to form the panel. Other manufacturing techniques
may also be used to assembly the panels. For example, the described
steps may be performed in any sequence.
[0061] According to another example embodiment, as depicted in
FIGS. 14(a)-(c), the insulation layer 156 may be passed between two
rolls, one comprising the interior panel 152 and the other
comprising the exterior panel 154. In this manner, the interior
panel 152 may be attached (e.g., glued or the like) to a first side
162 of the insulation layer 156, and the exterior panel 154 may be
attached (e.g., glued or the like) to a second side 164 of the
insulation layer 156. Next, the assembled interior panel 152,
insulation layer 156, and exterior panel 154 may be divided into
two separate pieces. For example, a hot wire or the like may be
used to divide the insulation layer 156 between the interior panel
152 and the exterior panel 154. In this manner, the interior panel
152 will have a portion of the insulation layer 156 attached
thereto, and the exterior panel 154 will have a portion of the
insulation layer 156 attached thereto as well. Next, one or more
voids 166 may be cut out of a second insulation layer 168 by way
of, for example, a hot wire or hot press or the like. The vacuum
panel 160 may be positioned within the voids 166 of the second
insulation layer 168. The second insulation layer 168, with the
vacuum panel 160 positioned therein within the void 166, may be
sandwiched between the two separate pieces, thereby forming the
panel. Other manufacturing techniques may also be used to assembly
the panels. For example, the described steps may be performed in
any sequence.
[0062] FIGS. 15(a)-(d) schematically depict cross-sectional side
views of various panel assemblies in accordance with one or more
embodiments of the disclosure. Specifically, FIG. 15(a)
schematically depicts the insulation layer 156 positioned between
the interior panel 152 and the exterior panel 154. FIG. 15(b)
schematically depicts the interior panel 152 with a portion of the
insulation layer 156 attached thereto, and the exterior panel 154
with a portion of the insulation layer 156 attached thereto as
well. The vacuum panel 160 may be positioned within the voids 166
of the second insulation layer 168. In some instances, a slab, a
block, an insert, or the like of phase change material 170 may be
incorporated into the insulated panels. For example, the phase
change material 170 may be used as a thermal ballast in addition to
the vacuum panel 160. As depicted in FIG. 15(c), in certain
embodiments, the phase change material 170 may replace the vacuum
panel 160. That is, the phase change material 170 may be positioned
within the voids 166 of the second insulation layer 168. In some
instances, as depicted in FIG. 15(d), the phase change material 170
may be used in conjunction with the vacuum panel 160. For example,
the phase change material 170 may be positioned within the voids
166 of the second insulation layer 168 nearer the interior panel
152 (which may be the colder side of the panel), and the vacuum
panel 160 may be positioned within the voids 166 of the second
insulation layer 168 nearer the exterior panel 154 (which may be
the warmer side of the panel) or vice versa.
[0063] In certain embodiments, the insulation layer 156 may be
omitted between the phase change material 170 and the interior
panel 152. That is, no intervening components may be positioned
between the phase change material 170 and the interior panel 152.
In some instances, a layer of insulation or the like may be
disposed between the phase change material 170 and the vacuum panel
160.
[0064] FIGS. 16-18 schematically depict a collapsible shelf
assembly 200. The collapsible shelf assembly 200 may include an
expanded (or deployed) configuration, as depicted in FIG. 16, and a
collapsed (or folded) configuration, as depicted in FIG. 18. In
some instances, the collapsible shelf assembly 200 may be
positioned within the upper compartment 120 of the modular cooler
assembly 100. For example, the collapsible shelf assembly 200 may
initially be positioned within the upper compartment 120 of the
cooler assembly 100 in the collapsed configured and thereafter
deployed to the expanded configuration. In some instances, the
collapsible shelf assembly 200 may be secured to the interior of
the upper compartment 120 of the module cooler assembly 100. The
collapsible shelf assembly 200 may be configured to support one or
more products thereon, such as beverage containers or perishable
goods.
[0065] The collapsible shelf assembly 200 may include a frame
assembly 202 and a number of shelf assemblies 204. In some
instances, the frame assembly 202 may include a first lateral frame
206 and a second lateral frame 208. The first lateral frame 206 and
the second lateral frame 208 may face each other. For example, the
first lateral frame 206 and the second lateral frame 208 may be
coupled together by the shelf assemblies 204.
[0066] The first lateral frame 206 and the second lateral frame 208
may include a number of vertical supports 210 and a number of
horizontal supports 212. In some instances, the vertical supports
210 may be coupled together by the horizontal supports 212.
Although described as vertical and horizontal, the vertical
supports 210 and horizontal supports 212 may be disposed at any
angle or orientation relative to one another or the surrounding
environment. For example, the horizontal supports 212 may include a
number of diagonal supports or the like configured to couple the
vertical supports 210. Similarly, the vertical supports 210 may be
any arranged in any suitable orientation. The vertical supports 210
and horizontal supports 212 may collectively form a generally rigid
structure.
[0067] The shelf assemblies 204 may include a first shelf portion
214 and a second shelf portion 216. The first shelf portion 214 and
the second shelf portion 216 may be rotatably coupled together. For
example, one or more couplings 218 may rotatably couple the first
shelf portion 214 to the second shelf portion 216. In some
instances, the couplings 218 may be sleeves or the like. In this
manner, the first shelf portion 214 and the second shelf portion
216 may be folded together, as depicted in FIG. 18, and expanded
apart, as depicted in FIG. 16. When expanded apart, the first shelf
portion 214 and the second shelf portion 216 may collectively form
a shelf capable of supporting one or more products thereon. For
example, the first shelf portion 214 and the second shelf portion
216 may form a substantially level surface extending between the
first lateral frame 206 and the second lateral frame 208. In some
instances, the first shelf portion 214 and the second shelf portion
216 may be wireframes, solid surfaces, or a combination thereof. In
certain embodiments, the first shelf portion 214 and the second
shelf portion 216 may include a spacer 220.
[0068] The shelf assemblies 204 may be rotatably coupled to the
first lateral frame 206 and the second lateral frame 208. In some
instances, a mounting bracket 222 may couple the first lateral
frame 206 and the second lateral frame 208 to the shelf assemblies
204. For example, the first lateral frame 206 and the second
lateral frame 208 may include a track 224 having a number of slots
226 therein. The mounting bracket 222 may be configured to mate
with at least one of the slots 226 in the track 224. The shelf
assemblies 204 may be rotatably attached to the mounting bracket
222 by way of a hinge 228 or the like. In some instances, the
mounting bracket 222 may be integral with the first lateral frame
206 and the second lateral frame 208. That is, the mounting
brackets 222 may be fixed to the frame assembly 202.
[0069] The collapsible shelf assembly 200 may include an expanded
configuration and a collapsed (or folded) configuration. FIG. 16
depicts the collapsible shelf assembly 200 in the expanded
configuration. To move the collapsible shelf assembly 200 from the
expanded configuration to the collapsed configuration, the first
lateral frame 206 and the second lateral frame 208 may be moved
towards each other. As depicted in FIG. 17, as the first lateral
frame 206 and the second lateral frame 208 are moved towards each
other, the first shelf portion 214 and the second shelf portion 216
may pivot towards each other about the coupling 218. In addition,
the first shelf portion 214 and the second shelf portion 216 may
rotate about the hinge 228 of the mounting bracket 222. As a
result, the first shelf portion 214 and the second shelf portion
216 may be folded together, as depicted in FIG. 18. The folded
configuration may facilitate the storage, removal, and/or
transportation of the collapsible shelf assembly 200. To expand the
collapsible shelf assembly 200, the first lateral frame 206 and the
second lateral frame 208 may be moved away from each other.
[0070] The collapsible shelf assembly 200 may be locked in the
expanded configuration using a bracket or the like. For example, a
bar may be positioned between the first lateral frame 206 and the
second lateral frame 208 to maintain them in the expanded
configuration. Other means may be used to lock the collapsible
shelf assembly 200 in the expanded configuration.
[0071] In certain embodiments, the collapsible shelf assembly 200
may be secured to the interior of the upper compartment 120 of the
module cooler assembly 100 when in the expanded configuration. In
some instances, the vertical supports 210 and/or the horizontal
supports 212 may be fastened to the first side panel 106 and/or the
second side panel 108 by one or more fasteners, such as screws,
bolts, nails, etc. In certain embodiments, the interior of the
upper compartment 120 may include one or more slots or recesses
that correspond to the frame assembly 202. In this manner, at least
a portion of the frame assembly 202 may mate with the slots to
secure the collapsible shelf assembly 200 within the interior of
the upper compartment 120. In some instances, the vertical supports
210 and/or the horizontal supports 212 may be secured to the first
side panel 106 and/or the second side panel 108 by friction. For
example, an outer surface of the vertical supports 210 and/or the
horizontal supports 212 may include a surface suitable to create a
friction lock between the collapsible shelf assembly 200 and the
first side panel 106 and/or the second side panel 108. In some
instances, the outer surface of the vertical supports 210 and/or
the horizontal supports 212 may include a rubber coating or the
like. Any suitable material may be used. In some instances, wheels
or casters may be disposed about the frame assembly 202 for moving
the collapsible shelf assembly 200.
[0072] FIGS. 19 and 20 schematically depict a tool 300 for stocking
the collapsible shelf assembly 200. For example, the tool 300 may
be used to remove the collapsible shelf assembly 200 from the upper
compartment 120 of the modular cooler 100. In some instances, the
tool 300 may apply a compressive force to the first lateral frame
206 and the second lateral frame 208, thereby enabling the
collapsible shelf assembly 200 to be removed from the upper
compartment 120 of the modular cooler 100. Once removed, the
collapsible shelf assembly 200 may be stocked with products from
the rear and returned to the upper compartment 120 of the modular
cooler 100. In this manner, warmer products may be positioned about
the rear of the collapsible shelf assembly 200 after restocking
[0073] In certain embodiments, the tool 300 may include a platform
302. The platform 302 may be substantially horizontal. The platform
302 may be configured to engage the frame assembly 202 of the
collapsible shelf assembly 200. For example, platform 302 may be
positioned beneath the bottom shelf assembly 204 between the first
lateral frame 206 and the second lateral frame 208. An upright
support 304 may extend vertically from the platform 302. The
upright support 304 may be configured to engage the frame assembly
202. For example, the upright support 304 may include framework 306
configured to engage a front portion of the frame assembly 202. In
some instances, the framework 306 may prevent products from falling
off the shelf assemblies 204 when the tool 300 engages the
collapsible shelf assembly 200.
[0074] The tool 300 may include one or more wheels or castors 308.
In addition, the tool 300 may include one or more rails 310 and at
least one step 312. In some instances, at least one of the wheels
308 may act as a pivot 314 for raising and lowering the collapsible
shelf assembly 200. For example, the tool 300 may pivot the
collapsible shelf assembly 200 to remove it. In some instances, a
user may hold the rails 310 and step on the step 312 to raise the
collapsible shelf assembly 200. Once raised, the collapsible shelf
assembly 200 may be removed from the modular cooler 100.
[0075] Although specific embodiments of the disclosure have been
described, numerous other modifications and alternative embodiments
are within the scope of the disclosure. For example, any of the
functionality described with respect to a particular device or
component may be performed by another device or component. Further,
while specific device characteristics have been described,
embodiments of the disclosure may relate to numerous other device
characteristics. Further, although embodiments have been described
in language specific to structural features and/or methodological
acts, it is to be understood that the disclosure is not necessarily
limited to the specific features or acts described. Rather, the
specific features and acts are disclosed as illustrative forms of
implementing the embodiments. Conditional language, such as, among
others, "can," "could," "might," or "may," unless specifically
stated otherwise, or otherwise understood within the context as
used, is generally intended to convey that certain embodiments
could include, while other embodiments may not include, certain
features, elements, and/or steps. Thus, such conditional language
is not generally intended to imply that features, elements, and/or
steps are in any way required for one or more embodiments.
* * * * *