U.S. patent application number 14/211181 was filed with the patent office on 2014-09-18 for active material enabled pressure release valves and methods of use.
This patent application is currently assigned to DYNALLOY, INC. The applicant listed for this patent is DYNALLOY, INC, GM GLOBAL TECHNOLOGY OPERATIONS LLC. Invention is credited to PAUL W. ALEXANDER, JAMES HOLBROOK BROWN, ALAN L. BROWNE, XIUJIE GAO, BRIAN D. HU, JOHN N. OWENS, DEREK L. PATTERSON, MARK A. VOSS.
Application Number | 20140273790 14/211181 |
Document ID | / |
Family ID | 42282743 |
Filed Date | 2014-09-18 |
United States Patent
Application |
20140273790 |
Kind Code |
A1 |
ALEXANDER; PAUL W. ; et
al. |
September 18, 2014 |
ACTIVE MATERIAL ENABLED PRESSURE RELEASE VALVES AND METHODS OF
USE
Abstract
A valve includes a housing and vane that is movable to a
predetermined position. An actuator mechanically couples to the
movable vane. The actuator is a wire device fabricated from shape
memory alloy which, when activated, urges the movable vane toward
the predetermined position. A power supply is configured to
activate the actuator in response to an activation command and an
indication that the movable vane is not in the predetermined
position.
Inventors: |
ALEXANDER; PAUL W.;
(YPSILANTI, MI) ; GAO; XIUJIE; (TROY, MI) ;
BROWNE; ALAN L.; (GROSSE POINTE, MI) ; VOSS; MARK
A.; (RICHMOND, MI) ; PATTERSON; DEREK L.;
(SHELBY TOWNSHIP, MI) ; OWENS; JOHN N.; (FRANKLIN,
MI) ; BROWN; JAMES HOLBROOK; (TEMECULA, CA) ;
HU; BRIAN D.; (UPLAND, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
DYNALLOY, INC
GM GLOBAL TECHNOLOGY OPERATIONS LLC |
TUSTIN
DETROIT |
CA
MI |
US
US |
|
|
Assignee: |
DYNALLOY, INC
TUSTIN
CA
GM GLOBAL TECHNOLOGY OPERATIONS LLC
DETROIT
MI
|
Family ID: |
42282743 |
Appl. No.: |
14/211181 |
Filed: |
March 14, 2014 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
12611322 |
Nov 3, 2009 |
8708787 |
|
|
14211181 |
|
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|
|
12254692 |
Oct 20, 2008 |
8414366 |
|
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12611322 |
|
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61114580 |
Nov 14, 2008 |
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Current U.S.
Class: |
454/162 ;
251/11 |
Current CPC
Class: |
F16K 31/025 20130101;
B60H 1/24 20130101; B60H 1/248 20130101; F16K 31/004 20130101; B60H
1/26 20130101; F16K 17/003 20130101; B60H 1/008 20130101; F16K
17/0413 20130101; F16K 17/042 20130101 |
Class at
Publication: |
454/162 ;
251/11 |
International
Class: |
B60H 1/26 20060101
B60H001/26; F16K 31/02 20060101 F16K031/02 |
Claims
1. A valve, comprising: a housing defining an opening providing
fluid communication between a vehicle compartment and an external
environment; a movable vane pivotally connected to the housing and
movable to a predetermined position; an actuator mechanically
coupled to said movable vane, said actuator comprising a wire
device fabricated from shape memory alloy which when activated
urges the movable vane toward said predetermined position; and a
power supply configured to activate said actuator in response to an
activation command and an indication that said movable vane is not
in said predetermined position.
2. The valve of claim 1, wherein said predetermined position
comprises one of a partially-opened position, a fully-opened
position, and a closed position.
3. The valve of claim 1, wherein said indication that said movable
vane is not in said predetermined position is provided by one of a
micro-switch, a photo-interrupter and a hall-effect sensor.
4. The valve of claim 1 further comprising: a plurality of movable
vanes, each pivotally connected to the housing and movable to
respective predetermined positions; and a plurality of actuators,
each mechanically coupled to a corresponding one of said plurality
of movable vanes, each of said plurality of actuators comprising a
respective wire device fabricated from shape memory alloy which
when activated urges the corresponding movable vane toward said
respective predetermined position.
5. The valve of claim 1 further comprising: a plurality of movable
vanes, each pivotally connected to the housing and movable to
respective predetermined positions; said actuator mechanically
coupled to each of said plurality of movable vanes which when
activated urges each of said plurality of movable vanes toward said
respective predetermined position.
6. The valve of claim 1, wherein the movable vane comprises a
medial pivot axis.
7. A valve, comprising: a movable vane; an actuator mechanically
coupled to said vane, said actuator comprising a wire device
fabricated from shape memory alloy which when activated urges the
vane toward a predetermined position; vane position sensing means
providing a position signal indicative of vane position; and a
power supply configured to activate and deactivate said actuator in
response to an activation command and said position signal.
8. The valve of claim 7, wherein said power supply activates said
actuator when said activation command is active and said position
signal indicates the vane is not in the predetermined position.
9. The valve of claim 7, wherein said power supply deactivates said
actuator when said position signal indicates the vane is in the
predetermined position.
10. The valve of claim 8, wherein said power supply deactivates
said actuator when said activation command is active and said
position signal indicates the vane is in the predetermined
position.
11. Method for maintaining a vane in a predetermined position, said
vane mechanically coupled to a wire device comprising a shape
memory alloy which when activated urges the vane toward said
predetermined position, said method comprising; monitoring an
activation command; monitoring vane position; activating said wire
device when vane position is not said predetermined position and
said activation command is active.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. application Ser.
No. 12/611,322 filed on Nov. 3, 2009, which is a
continuation-in-part of U.S. application Ser. No. 12/254,692 filed
on Oct. 20, 2008, U.S. application Ser. No. 12/611,322 claims the
benefit of U.S. Provisional Application No. 61/114,580, filed on
Nov. 14, 2008, all of which are incorporated herein by
reference.
TECHNICAL FIELD
[0002] This disclosure generally relates to air pressure relief
valves and more particularly, to pressure relief valves and methods
of regulating conditions within an interior compartment utilizing
active material actuation.
BACKGROUND
[0003] It is appreciated that pressure differentials between
interior spaces or compartments and the external environment can
cause undesirable conditions. For example, in an automotive
setting, it can cause an increase in "boom" (i.e., low level noise
discomfort), required door closure force, and especially when
sudden, discomfort to the occupants of the space. As such, pressure
relief valves (PRVs) for reducing pressure differential, which may
increase upon the closure of a swing panel (e.g., door, lift flap,
rear hatch, etc.) or window, activation of the HVAC system or air
bag deployment, opening of a window during movement of the vehicle,
so as to cause a Bernoulli effect. These valves are generally
located within an interior panel that interfaces with the
compartment and the environment (e.g., the structural panel between
the rear seat and trunk compartment, the structural panel between
the floor and the external environment, the structural panel
between the dashboard and the engine compartment, and the like).
Structurally, conventional PRVs include at least one conduit
fluidly coupling the interior space and exterior environment, and a
movable flap (e.g., gate) disposed over an opening defined by the
conduit. The flap is passively manipulated in response to the
pressure differential. For example, when air pressure within the
interior compartment is greater than the external air pressure, the
flap opens to compensate for as well as alleviate the increased
pressure; and, when the interior compartment air pressure is less
than the external air pressure the movable flap covers the opening
to prevent air from entering the interior compartment.
[0004] More recently, active PRVs, which utilize a drive mechanism
to open and/or close the flap, have been developed to address some
of the limitations of passive PRVs. In these configurations,
pressure differential is no longer required to actuate the PRV;
instead, through sensory or manual input, it is appreciated that
active PRVs can be triggered by and used to address other
conditions, such as poor air quality either interior or exterior to
the compartment, excessive temperature, a detect by a sensor, and
the operation or status of an associated system. Active PRVs,
however, also present various concerns in the art. For example,
prior art active PRVs, including those that utilize motors,
solenoids, and active material actuation (such as presented by
co-owned U.S. Pat. No. 7,204,472 A) to effect the motion of the
flap, typically require constant power to maintain the valve in the
manipulated condition. This invariably results in a drain upon the
power supply. Moreover, with respect to prior art active material
based PRVs, the lack of load limit protection resulting in an
inability to avoid failure and the costs associated therewith is
also of concern. For example, it is appreciated that where the
opening of the flap is blocked by a foreign object, the active
material element in these PRVs may overheat, become damaged, or
otherwise fail.
SUMMARY
[0005] A valve includes a housing defining an opening providing
fluid communication between a vehicle compartment and an external
environment. The valve further includes a movable vane pivotally
connected to the housing and movable to a predetermined position.
An actuator is mechanically coupled to the movable vane and
includes a wire device fabricated from a shape memory alloy which,
when activated, urges the movable vane toward the predetermined
position. A power supply is configured to activate the actuator in
response to an activation command and an indication that said
movable vane is not in the predetermined position.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] A preferred embodiment(s) of the disclosure is described in
detail below with reference to the attached drawing figures,
wherein:
[0007] FIG. 1 is an elevation view of a vehicle including a
plurality of active-material PRVs coupled to first and second
sensors, a controller and a power supply, in accordance with a
preferred embodiment of the disclosure;
[0008] FIG. 2 is a perspective view of an active PRV, in accordance
with a preferred embodiment of the disclosure;
[0009] FIG. 3 is a perspective schematic view of a PRV having a
single swing-door, in accordance with a preferred embodiment of the
present disclosure;
[0010] FIG. 3A is a side elevation of the PRV shown in FIG. 3,
particularly illustrating the flap in a closed condition and an
active-material actuator, including a shape memory wire and biasing
spring, drivenly coupled thereto;
[0011] FIG. 3B is a side elevation of the PRV shown in FIGS. 3-3A,
wherein the flap is in an open condition caused by the activation
of the wire;
[0012] FIG. 3C is a side elevation of the PRV shown in FIGS. 3-3B,
wherein the motion of the flap is obstructed by a foreign object,
as the wire is being activated;
[0013] FIG. 3D is a side elevation of the PRV shown in FIGS. 3-3C,
wherein the load limit protector is engaged to provide a secondary
output path for the element, as a result of the blockage;
[0014] FIG. 4 is a side elevation of an active-material based PRV,
particularly illustrating the pivot axis of the flap, and a ratchet
based latching mechanism including a pawl, gear connector, shape
memory wire and biasing spring in enlarged caption view, in
accordance with a preferred embodiment of the present
disclosure;
[0015] FIG. 4A is an enlarged caption view of the pivot axis and
latching mechanism shown in FIG. 4, wherein the flap has been swung
to an open condition, such that the pawl is engaged by the
gear;
[0016] FIG. 4B is an enlarged caption view of the pivot axis and
latching mechanism shown in FIG. 4, wherein the wire has been
activated, so as to disengage the pawl and gear;
[0017] FIG. 4C is an enlarged caption view of the pivot axis and
latching mechanism shown in FIG. 4, wherein the flap has returned
to the closed condition but the wire has not been allowed to
cool;
[0018] FIG. 5 is a perspective view of an active material based PRV
having multiple horizontal pivot axes and associated flaps, in
accordance with a preferred embodiment of the present
disclosure;
[0019] FIG. 6 is a perspective view of an active material based PRV
having multiple vertical pivot axes and associated flaps, in
accordance with a preferred embodiment of the present
disclosure;
[0020] FIG. 7 is a side elevation of the PRV shown in FIG. 5, and a
top elevation of the PRV shown in FIG. 6, wherein a single active
material actuator engages the flaps, in accordance with a preferred
embodiment of the present disclosure;
[0021] FIG. 7A is a side elevation of the PRV shown in FIG. 7,
wherein a plurality of separately functioning active material
actuators engages the flaps to varying degrees, in accordance with
a preferred embodiment of the present disclosure;
[0022] FIG. 8 is a perspective view of a single flap PRV having a
pivot axis medially located, in accordance with a preferred
embodiment of the present disclosure;
[0023] FIG. 8A is a side elevation view of the PRV shown in FIG. 8,
wherein the flap is shown swung to a fully open condition, and in
hidden-line type, back to the fully closed condition;
[0024] FIG. 9 is a perspective view taken from the interior of a
PRV having a collapsing flap and medially located joint, a shape
memory wire in a bow-string configuration, and a conduit defining a
slot in which the joint is caused to translate by the bow-string
wire, in accordance with a preferred embodiment of the present
disclosure;
[0025] FIG. 9A is a side elevation of the PRV shown in FIG. 9,
particularly illustrating the flap in a closed condition;
[0026] FIG. 9B is a side elevation of the PRV shown in FIG. 9,
particularly illustrating the flap in a fully open condition,
wherein the wire has been activated and the joint translated;
[0027] FIG. 10 is a flow diagram of an active-material based PRV
process, in accordance with a preferred embodiment of the present
disclosure; and
[0028] FIG. 11 is a side elevation view of a PRV with an actuable
latching system including an SMA power-on latching system in a
deactivated state and movable vanes in a closed condition;
[0029] FIG. 11A is a side elevation view of the PRV of FIG. 11 with
the actuable latching system including the SMA power-on latching
system in an activated state and movable vanes in a fully open
condition;
[0030] FIG. 12 is a side elevation view of a PRV with an actuable
latching system including a click latch device in a disengaged
state and movable vanes in a closed condition;
[0031] FIG. 12A is a side elevation view of the PRV of FIG. 12 with
the actuable latching system including the click latch device in an
engaged state and movable vanes in a fully open condition;
[0032] FIG. 13 is a side elevation view of a PRV with an actuable
latching system including a mechanical latch in a disengaged state
and movable vanes in a closed condition;
[0033] FIG. 13A is a side elevation view of the PRV of FIG. 13 with
the actuable latching system including the mechanical latch in an
engaged state and movable vanes in a fully open condition;
[0034] FIG. 14 is a side elevation view of a PRV with an actuable
latching system including an electromagnetic latch in a deactivated
state and movable vanes in a closed condition;
[0035] FIG. 14A is a side elevation view of the PRV of FIG. 14 with
the actuable latching system including the electromagnetic latch in
an activated state and movable vanes in a fully open condition;
[0036] FIG. 15 is a side elevation view of a PRV with an actuable
latching system including a mechanical over-center latch and
movable vanes in a closed condition; and
[0037] FIG. 15A is a side elevation view of the PRV of FIG. 15 with
the actuable latching system including the mechanical over-center
latch and movable vanes in a fully open condition.
DETAILED DESCRIPTION
[0038] The present disclosure concerns novel configurations of an
active material actuated pressure relief valve (PRV) 10 and methods
of manipulating a cooperatively defined condition, such as pressure
differential, between an interior compartment or space 12 and an
exterior environment 14. In the illustrated and preferred
embodiments discussed herein active material based PRVs 10 are
employed and utilized with respect to a vehicle 16, such as an
automobile, truck, SUV, boat cabin, or airplane; however, it is
appreciated that the advantages and benefits of the present
disclosure may be used in other applications or wherever
controlling conditions, such as pressure differential or air flow
between fluidly coupled spaces is desired. For example, it is
appreciated that the present disclosure may be applied to
residential and commercial registers.
[0039] In the present disclosure, the use of the active materials
provides a means for selectively opening and closing the pressure
relief valves in the presence or absence of an air pressure
differential. As such, the active pressure relief valves disclosed
herein possess added functionality than previously known. For
example, as will be disclosed in greater detail herein, the
preferred PRV can be programmed to open upon detection of a
condition or event. That is to say, the preferred PRV 10 may be
programmed to open when a certain temperature within the interior
compartment is exceeded, so that the PRV functions as a "smart"
vent operable to selectively cool the interior compartment; and,
where the vehicle includes a sensor 18 for detecting carbon
monoxide concentration, for example, the active pressure relief
valve could be configured to open when a certain concentration of
carbon monoxide is detected within, thereby allowing excess carbon
monoxide to diffuse from the interior compartment 12. Likewise, as
further discussed herein, other sensors 18, such as thermocouples,
thermistors, barometers, pre-impact sensors, moisture detectors, or
the like, can be similarly utilized to detect other conditions and
trigger PRV function.
[0040] It is appreciated by those of ordinary skill in the art that
a plurality of modes of operation exists for utilizing the active
PRV 10 of the present disclosure, including but not limited to a)
wherein one or more active material actuators cause the valve
flap(s) to open, b) wherein one or more active material actuators
cause the valve flap(s) to close, c) wherein one or more active
material actuators cause the valve flap(s) to both open and close,
or d) wherein one or more active materials are used to selectively
open and close selectable individual or subgroups of elements of a
multi-element flap. Exemplary embodiments of these cases are
illustrated and further described in part (II) below.
[0041] As used herein the term "active material" shall be afforded
its ordinary meaning as understood by those of ordinary skill in
the art, and includes any material or composite that exhibits a
reversible change in a fundamental (e.g., chemical or intrinsic
physical) property, when exposed to an external signal source.
Thus, active materials shall include those compositions that can
exhibit a change in stiffness properties, shape and/or dimensions
in response to the activation signal, which can take the type for
different active materials, of electrical, magnetic, thermal and
like fields.
[0042] Suitable active materials for use with the present
disclosure include but are not limited to shape memory materials
such as shape memory alloys, and shape memory polymers. Shape
memory materials generally refer to materials or compositions that
have the ability to remember their original at least one attribute
such as shape, which can subsequently be recalled by applying an
external stimulus. As such, deformation from the original shape is
a temporary condition. In this manner, shape memory materials can
change to the trained shape in response to an activation signal.
Exemplary shape memory materials include the afore-mentioned shape
memory alloys (SMA) and shape memory polymers (SMP), as well as
shape memory ceramics, electroactive polymers (EAP), ferromagnetic
SMAs, electrorheological (ER) compositions, magnetorheological (MR)
compositions, dielectric elastomers, ionic polymer metal composites
(IPMC), piezoelectric polymers, piezoelectric ceramics, various
combinations of the foregoing materials, and the like.
[0043] Shape memory alloys (SMAs) generally refer to a group of
metallic materials that demonstrate the ability to return to some
previously defined shape or size when subjected to an appropriate
thermal stimulus. Shape memory alloys are capable of undergoing
phase transitions in which their yield strength, stiffness,
dimension and/or shape are altered as a function of temperature.
The term "yield strength" refers to the stress at which a material
exhibits a specified deviation from proportionality of stress and
strain. Generally, in the low temperature, or martensite phase,
shape memory alloys can be plastically deformed and upon exposure
to some higher temperature will transform to an austenite phase, or
parent phase, returning to their shape prior to the deformation.
Materials that exhibit this shape memory effect only upon heating
are referred to as having one-way shape memory. Those materials
that also exhibit shape memory upon re-cooling are referred to as
having two-way shape memory behavior.
[0044] Shape memory alloys exist in several different
temperature-dependent phases. The most commonly utilized of these
phases are the so-called Martensite and Austenite phases discussed
above. In the following discussion, the martensite phase generally
refers to the more deformable, lower temperature phase whereas the
austenite phase generally refers to the more rigid, higher
temperature phase. When the shape memory alloy is in the martensite
phase and is heated, it begins to change into the austenite phase.
The temperature at which this phenomenon starts is often referred
to as austenite start temperature (A.sub.s). The temperature at
which this phenomenon is complete is called the austenite finish
temperature (A.sub.f).
[0045] When the shape memory alloy is in the austenite phase and is
cooled, it begins to change into the martensite phase, and the
temperature at which this phenomenon starts is referred to as the
martensite start temperature (M.sub.s). The temperature at which
austenite finishes transforming to martensite is called the
martensite finish temperature (M.sub.f). Generally, the shape
memory alloys are softer and more easily deformable in their
martensitic phase and are harder, stiffer, and/or more rigid in the
austenitic phase. In view of the foregoing, a suitable activation
signal for use with shape memory alloys is a thermal activation
signal having a magnitude to cause transformations between the
martensite and austenite phases.
[0046] Shape memory alloys can exhibit a one-way shape memory
effect, an intrinsic two-way effect, or an extrinsic two-way shape
memory effect depending on the alloy composition and processing
history. Annealed shape memory alloys typically only exhibit the
one-way shape memory effect. Sufficient heating subsequent to
low-temperature deformation of the shape memory material will
induce the martensite to austenite type transition, and the
material will recover the original, annealed shape. Hence, one-way
shape memory effects are only observed upon heating. Active
materials including shape memory alloy compositions that exhibit
one-way memory effects do not automatically reform, and will likely
require an external mechanical force to reform the shape that was
previously suitable for airflow control.
[0047] Intrinsic and extrinsic two-way shape memory materials are
characterized by a shape transition both upon heating from the
martensite phase to the austenite phase, as well as an additional
shape transition upon cooling from the austenite phase back to the
martensite phase. Active materials that exhibit an intrinsic shape
memory effect are fabricated from a shape memory alloy composition
that will cause the active materials to automatically reform
themselves as a result of the above noted phase transformations.
Intrinsic two-way shape memory behavior must be induced in the
shape memory material through processing. Such procedures include
extreme deformation of the material while in the martensite phase,
heating-cooling under constraint or load, or surface modification
such as laser annealing, polishing, or shot-peening. Once the
material has been trained to exhibit the two-way shape memory
effect, the shape change between the low and high temperature
states is generally reversible and persists through a high number
of thermal cycles. In contrast, active materials that exhibit the
extrinsic two-way shape memory effects are composite or
multi-component materials that combine a shape memory alloy
composition that exhibits a one-way effect with another element
that provides a restoring force to reform the original shape.
[0048] The temperature at which the shape memory alloy remembers
its high temperature form when heated can be adjusted by slight
changes in the composition of the alloy and through heat treatment.
In nickel-titanium shape memory alloys, for instance, it can be
changed from above about 100.degree. C. to below about -100.degree.
C. The shape recovery process occurs over a range of just a few
degrees and the start or finish of the transformation can be
controlled to within a degree or two depending on the desired
application and alloy composition. The mechanical properties of the
shape memory alloy vary greatly over the temperature range spanning
their transformation, typically providing the system with shape
memory effects, superelastic effects, and high damping
capacity.
[0049] Suitable shape memory alloy materials include, without
limitation, nickel-titanium based alloys, indium-titanium based
alloys, nickel-aluminum based alloys, nickel-gallium based alloys,
copper based alloys (e.g., copper-zinc alloys, copper-aluminum
alloys, copper-gold, and copper-tin alloys), gold-cadmium based
alloys, silver-cadmium based alloys, indium-cadmium based alloys,
manganese-copper based alloys, iron-platinum based alloys,
iron-platinum based alloys, iron-palladium based alloys, and the
like. The alloys can be binary, ternary, or any higher order so
long as the alloy composition exhibits a shape memory effect, e.g.,
change in shape orientation, damping capacity, and the like.
[0050] Thus, for the purposes of this disclosure, it is appreciated
that SMAs exhibit a modulus increase of 2.5 times and a dimensional
change of up to 8% (depending on the amount of pre-strain) when
heated above their Martensite to Austenite phase transition
temperature. It is appreciated that thermally induced SMA phase
changes are one-way so that a biasing force return mechanism (such
as a spring) would be required to return the SMA to its starting
configuration once the applied field is removed. Joule heating can
be used to make the entire system electronically controllable.
Stress induced phase changes in SMA are, however, two way by
nature. Application of sufficient stress when an SMA is in its
Austenitic phase will cause it to change to its lower modulus
Martensitic phase in which it can exhibit up to 8% of
"superelastic" deformation. Removal of the applied stress will
cause the SMA to switch back to its Austenitic phase in so doing
recovering its starting shape and higher modulus.
[0051] Ferromagnetic SMAs (FSMAs), which are a sub-class of SMAs,
may also be used in the present disclosure. These materials behave
like conventional SMA materials that have a stress or thermally
induced phase transformation between martensite and austenite.
Additionally FSMAs are ferromagnetic and have strong
magnetocrystalline anisotropy, which permit an external magnetic
field to influence the orientation/fraction of field aligned
martensitic variants. When the magnetic field is removed, the
material may exhibit complete two-way, partial two-way or one-way
shape memory. For partial or one-way shape memory, an external
stimulus, temperature, magnetic field or stress may permit the
material to return to its starting state. Perfect two-way shape
memory may be used for proportional control with continuous power
supplied. One-way shape memory is most useful for rail filling
applications. External magnetic fields are generally produced via
soft-magnetic core electromagnets in automotive applications,
though a pair of Helmholtz coils may also be used for fast
response.
[0052] Shape memory polymers (SMPs) generally refer to a group of
polymeric materials that demonstrate the ability to return to a
previously defined shape when subjected to an appropriate thermal
stimulus. Shape memory polymers are capable of undergoing phase
transitions in which their shape is altered as a function of
temperature. Generally, SMPs have two main segments, a hard segment
and a soft segment. The previously defined or permanent shape can
be set by melting or processing the polymer at a temperature higher
than the highest thermal transition followed by cooling below that
thermal transition temperature. The highest thermal transition is
usually the glass transition temperature (T.sub.g) or melting point
of the hard segment. A temporary shape can be set by heating the
material to a temperature higher than the T.sub.g or the transition
temperature of the soft segment, but lower than the T.sub.g or
melting point of the hard segment. The temporary shape is set while
processing the material at the transition temperature of the soft
segment followed by cooling to fix the shape. The material can be
reverted back to the permanent shape by heating the material above
the transition temperature of the soft segment.
[0053] For example, the permanent shape of the polymeric material
may be a wire presenting a substantially straightened shape and
defining a first length, while the temporary shape may be a similar
wire defining a second length less than the first. In another
embodiment, the material may present a spring having a first
modulus of elasticity when activated and second modulus when
deactivated.
[0054] The temperature needed for permanent shape recovery can be
set at any temperature between about -63.degree. C. and about
120.degree. C. or above. Engineering the composition and structure
of the polymer itself can allow for the choice of a particular
temperature for a desired application. A preferred temperature for
shape recovery is greater than or equal to about -30.degree. C.,
more preferably greater than or equal to about 0.degree. C., and
most preferably a temperature greater than or equal to about
50.degree. C. Also, a preferred temperature for shape recovery is
less than or equal to about 120.degree. C., and most preferably
less than or equal to about 120.degree. C. and greater than or
equal to about 80.degree. C.
[0055] Suitable shape memory polymers include thermoplastics,
thermosets, interpenetrating networks, semi-interpenetrating
networks, or mixed networks. The polymers can be a single polymer
or a blend of polymers. The polymers can be linear or branched
thermoplastic elastomers with side chains or dendritic structural
elements. Suitable polymer components to form a shape memory
polymer include, but are not limited to, polyphosphazenes,
poly(vinyl alcohols), polyamides, polyester amides, poly(amino
acid)s, polyanhydrides, polycarbonates, polyacrylates,
polyalkylenes, polyacrylamides, polyalkylene glycols, polyalkylene
oxides, polyalkylene terephthalates, polyortho esters, polyvinyl
ethers, polyvinyl esters, polyvinyl halides, polyesters,
polylactides, polyglycolides, polysiloxanes, polyurethanes,
polyethers, polyether amides, polyether esters, and copolymers
thereof. Examples of suitable polyacrylates include poly(methyl
methacrylate), poly(ethyl methacrylate), ply(butyl methacrylate),
poly(isobutyl methacrylate), poly(hexyl methacrylate),
poly(isodecyl methacrylate), poly(lauryl methacrylate), poly(phenyl
methacrylate), poly(methyl acrylate), poly(isopropyl acrylate),
poly(isobutyl acrylate) and poly(octadecyl acrylate). Examples of
other suitable polymers include polystyrene, polypropylene,
polyvinyl phenol, polyvinylpyrrolidone, chlorinated polybutylene,
poly(octadecyl vinyl ether) ethylene vinyl acetate, polyethylene,
poly(ethylene oxide)-poly(ethylene terephthalate),
polyethylene/nylon (graft copolymer), polycaprolactones-polyamide
(block copolymer), poly(caprolactone)dimethacrylate-n-butyl
acrylate, poly(norbornyl-polyhedral oligomeric silsequioxane),
polyvinylchloride, urethane/butadiene copolymers, polyurethane
block copolymers, styrene-butadiene-styrene block copolymers, and
the like.
[0056] Thus, for the purposes of this disclosure, it is appreciated
that SMPs exhibit a dramatic drop in modulus when heated above the
glass transition temperature of their constituent that has a lower
glass transition temperature. If loading/deformation is maintained
while the temperature is dropped, the deformed shape will be set in
the SMP until it is reheated while under no load under which
condition it will return to its as-molded shape. While SMPs could
be used variously in block, sheet, slab, lattice, truss, fiber or
foam forms, they require continuous power to remain in their lower
modulus state. Thus, they are suited for reversible shape setting
of the insert 10.
[0057] Suitable piezoelectric materials include, but are not
intended to be limited to, inorganic compounds, organic compounds,
and metals. With regard to organic materials, all of the polymeric
materials with non-centrosymmetric structure and large dipole
moment group(s) on the main chain or on the side-chain, or on both
chains within the molecules, can be used as suitable candidates for
the piezoelectric film. Exemplary polymers include, for example,
but are not limited to, poly(sodium 4-styrenesulfonate),
poly(poly(vinylamine)backbone azo chromophore), and their
derivatives; polyfluorocarbons, including polyvinylidenefluoride,
its co-polymer vinylidene fluoride ("VDF"), co-trifluoroethylene,
and their derivatives; polychlorocarbons, including poly(vinyl
chloride), polyvinylidene chloride, and their derivatives;
polyacrylonitriles, and their derivatives; polycarboxylic acids,
including poly(methacrylic acid), and their derivatives; polyureas,
and their derivatives; polyurethanes, and their derivatives;
bio-molecules such as poly-L-lactic acids and their derivatives,
and cell membrane proteins, as well as phosphate bio-molecules such
as phosphodilipids; polyanilines and their derivatives, and all of
the derivatives of tetramines; polyamides including aromatic
polyamides and polyimides, including Kapton and polyetherimide, and
their derivatives; all of the membrane polymers; poly(N-vinyl
pyrrolidone) (PVP) homopolymer, and its derivatives, and random
PVP-co-vinyl acetate copolymers; and all of the aromatic polymers
with dipole moment groups in the main-chain or side-chains, or in
both the main-chain and the side-chains, and mixtures thereof.
[0058] Piezoelectric materials can also include metals selected
from the group consisting of lead, antimony, manganese, tantalum,
zirconium, niobium, lanthanum, platinum, palladium, nickel,
tungsten, aluminum, strontium, titanium, barium, calcium, chromium,
silver, iron, silicon, copper, alloys including at least one of the
foregoing metals, and oxides including at least one of the
foregoing metals. Suitable metal oxides include SiO.sub.2,
Al.sub.2O.sub.3, ZrO.sub.2, TiO.sub.2, SrTiO.sub.3, PbTiO.sub.3,
BaTiO.sub.3, FeO.sub.3, Fe.sub.3O.sub.4, ZnO, and mixtures thereof
and Group VIA and IIB compounds, such as CdSe, CdS, GaAs,
AgCaSe.sub.2, ZnSe, GaP, InP, ZnS, and mixtures thereof.
Preferably, the piezoelectric material is selected from the group
consisting of polyvinylidene fluoride, lead zirconate titanate, and
barium titanate, and mixtures thereof.
[0059] Suitable magnetorheological fluid materials include, but are
not intended to be limited to, ferromagnetic or paramagnetic
particles dispersed in a carrier fluid. Suitable particles include
iron; iron alloys, such as those including aluminum, silicon,
cobalt, nickel, vanadium, molybdenum, chromium, tungsten, manganese
and/or copper; iron oxides, including Fe.sub.2O.sub.3 and
Fe.sub.3O.sub.4; iron nitride; iron carbide; carbonyl iron; nickel
and alloys of nickel; cobalt and alloys of cobalt; chromium
dioxide; stainless steel; silicon steel; and the like. Examples of
suitable particles include straight iron powders, reduced iron
powders, iron oxide powder/straight iron powder mixtures and iron
oxide powder/reduced iron powder mixtures. A preferred
magnetic-responsive particulate is carbonyl iron, preferably,
reduced carbonyl iron.
[0060] The particle size should be selected so that the particles
exhibit multi-domain characteristics when subjected to a magnetic
field. Diameter sizes for the particles can be less than or equal
to about 1,000 micrometers, with less than or equal to about 500
micrometers preferred, and less than or equal to about 100
micrometers more preferred. Also preferred is a particle diameter
of greater than or equal to about 0.1 micrometer, with greater than
or equal to about 0.5 more preferred, and greater than or equal to
about 10 micrometers especially preferred. The particles are
preferably present in an amount between about 5.0 to about 50
percent by volume of the total MR fluid composition.
[0061] Suitable carrier fluids include organic liquids, especially
non-polar organic liquids. Examples include, but are not limited
to, silicone oils; mineral oils; paraffin oils; silicone
copolymers; white oils; hydraulic oils; transformer oils;
halogenated organic liquids, such as chlorinated hydrocarbons,
halogenated paraffins, perfluorinated polyethers and fluorinated
hydrocarbons; diesters; polyoxyalkylenes; fluorinated silicones;
cyanoalkyl siloxanes; glycols; synthetic hydrocarbon oils,
including both unsaturated and saturated; and combinations
including at least one of the foregoing fluids.
[0062] The viscosity of the carrier component can be less than or
equal to about 100,000 centipoise, with less than or equal to about
10,000 centipoise preferred, and less than or equal to about 1,000
centipoise more preferred. Also preferred is a viscosity of greater
than or equal to about 1 centipoise, with greater than or equal to
about 250 centipoise preferred, and greater than or equal to about
500 centipoise especially preferred.
[0063] Aqueous carrier fluids may also be used, especially those
including hydrophilic mineral clays such as bentonite or hectorite.
The aqueous carrier fluid may include water or water including a
small amount of polar, water-miscible organic solvents such as
methanol, ethanol, propanol, dimethyl sulfoxide, dimethyl
formamide, ethylene carbonate, propylene carbonate, acetone,
tetrahydrofuran, diethyl ether, ethylene glycol, propylene glycol,
and the like. The amount of polar organic solvents is less than or
equal to about 5.0% by volume of the total MR fluid, and preferably
less than or equal to about 3.0%. Also, the amount of polar organic
solvents is preferably greater than or equal to about 0.1%, and
more preferably greater than or equal to about 1.0% by volume of
the total MR fluid. The pH of the aqueous carrier fluid is
preferably less than or equal to about 13, and preferably less than
or equal to about 9.0. Also, the pH of the aqueous carrier fluid is
greater than or equal to about 5.0, and preferably greater than or
equal to about 8.0.
[0064] Natural or synthetic bentonite or hectorite may be used. The
amount of bentonite or hectorite in the MR fluid is less than or
equal to about 10 percent by weight of the total MR fluid,
preferably less than or equal to about 8.0 percent by weight, and
more preferably less than or equal to about 6.0 percent by weight.
Preferably, the bentonite or hectorite is present in greater than
or equal to about 0.1 percent by weight, more preferably greater
than or equal to about 1.0 percent by weight, and especially
preferred greater than or equal to about 2.0 percent by weight of
the total MR fluid.
[0065] Optional components in the MR fluid include clays,
organoclays, carboxylate soaps, dispersants, corrosion inhibitors,
lubricants, extreme pressure anti-wear additives, antioxidants,
thixotropic agents and conventional suspension agents. Carboxylate
soaps include ferrous oleate, ferrous naphthenate, ferrous
stearate, aluminum di- and tri-stearate, lithium stearate, calcium
stearate, zinc stearate and sodium stearate, and surfactants such
as sulfonates, phosphate esters, stearic acid, glycerol monooleate,
sorbitan sesquioleate, laurates, fatty acids, fatty alcohols,
fluoroaliphatic polymeric esters, and titanate, aluminate and
zirconate coupling agents and the like. Polyalkylene diols, such as
polyethylene glycol, and partially esterified polyols can also be
included.
[0066] Suitable MR elastomer materials include, but are not
intended to be limited to, an elastic polymer matrix including a
suspension of ferromagnetic or paramagnetic particles, wherein the
particles are described above. Suitable polymer matrices include,
but are not limited to, poly-alpha-olefins, natural rubber,
silicone, polybutadiene, polyethylene, polyisoprene, and the
like.
[0067] Electroactive polymers include those polymeric materials
that exhibit piezoelectric, pyroelectric, or electrostrictive
properties in response to electrical or mechanical fields. An
example of an electrostrictive-grafted elastomer with a
piezoelectric poly(vinylidene fluoride-trifluoro-ethylene)
copolymer. This combination has the ability to produce a varied
amount of ferroelectric-electrostrictive, molecular composite
systems. These may be operated as a piezoelectric sensor or even an
electrostrictive actuator.
[0068] Materials suitable for use as an electroactive polymer may
include any substantially insulating polymer or rubber (or
combination thereof) that deforms in response to an electrostatic
force or whose deformation results in a change in electric field.
Exemplary materials suitable for use as a pre-strained polymer
include silicone elastomers, acrylic elastomers, polyurethanes,
thermoplastic elastomers, copolymers including PVDF,
pressure-sensitive adhesives, fluoroelastomers, polymers including
silicone and acrylic moieties, and the like. Polymers including
silicone and acrylic moieties may include copolymers including
silicone and acrylic moieties, polymer blends including a silicone
elastomer and an acrylic elastomer, for example.
[0069] Materials used as an electroactive polymer may be selected
based on one or more material properties such as a high electrical
breakdown strength, a low modulus of elasticity--(for large or
small deformations), a high dielectric constant, and the like. In
one embodiment, the polymer is selected such that is has an elastic
modulus at most about 100 MPa. In another embodiment, the polymer
is selected such that is has a maximum actuation pressure between
about 0.05 MPa and about 10 MPa, and preferably between about 0.3
MPa and about 3 MPa. In another embodiment, the polymer is selected
such that is has a dielectric constant between about 2 and about
20, and preferably between about 2.5 and about 12. The present
disclosure is not intended to be limited to these ranges. Ideally,
materials with a higher dielectric constant than the ranges given
above would be desirable if the materials had both a high
dielectric constant and a high dielectric strength. In many cases,
electroactive polymers may be fabricated and implemented as thin
films. Thicknesses suitable for these thin films may be below 50
micrometers.
[0070] As electroactive polymers may deflect at high strains,
electrodes attached to the polymers should also deflect without
compromising mechanical or electrical performance. Generally,
electrodes suitable for use may be of any shape and material
provided that they are able to supply a suitable voltage to, or
receive a suitable voltage from, an electroactive polymer. The
voltage may be either constant or varying over time. In one
embodiment, the electrodes adhere to a surface of the polymer.
Electrodes adhering to the polymer are preferably compliant and
conform to the changing shape of the polymer. Correspondingly, the
present disclosure may include compliant electrodes that conform to
the shape of an electroactive polymer to which they are attached.
The electrodes may be only applied to a portion of an electroactive
polymer and define an active area according to their geometry.
Various types of electrodes suitable for use with the present
disclosure include structured electrodes including metal traces and
charge distribution layers, textured electrodes including varying
out of plane dimensions, conductive greases such as carbon greases
or silver greases, colloidal suspensions, high aspect ratio
conductive materials such as carbon fibrils and carbon nanotubes,
and mixtures of ionically conductive materials.
[0071] Materials used for electrodes of the present disclosure may
vary. Suitable materials used in an electrode may include graphite,
carbon black, colloidal suspensions, thin metals including silver
and gold, silver filled and carbon filled gels and polymers, and
ionically or electronically conductive polymers. It is understood
that certain electrode materials may work well with particular
polymers and may not work as well for others. By way of example,
carbon fibrils work well with acrylic elastomer polymers while not
as well with silicone polymers.
[0072] Turning to the structural configuration of the disclosure,
there is shown various embodiments of an active pressure relief
valve 10 that utilizes active material actuation in FIGS. 1-10. In
general, the PRV 10 includes a housing (or conduit) 20 defining an
opening 22 (FIG. 2); a hinge 24 rotate-ably mounted to the housing
20; a rigid flap 26 in pivotable communication with the hinge 24;
and a control connector 28 in operative communication with an
active material based actuator 30. The housing 20 may be fixedly
mounted to the vehicle 16, as shown in FIG. 1, or other structure.
Though singularly described and illustrated, it is appreciated that
a plurality of PRVs may be utilized, and separately controlled with
respect to the interior compartment (FIG. 1).
[0073] The opening 22 is in fluid communication with the interior
compartment 12 and the external environment 14. In this manner,
selective opening and closing of the flap 26 can be used to
regulate fluid flow between the interior compartment 12 and the
external environment 14. To further prevent fluid flow, the PRV 10
may further include an elastic seal disposed about the opening 22,
and intermediate the flap 26 and housing 20, so as to be compressed
thereby. Also as further described below, multiple flaps operating
in unison or individually, or other adjustment means, can be
employed to variably control fluid communication.
[0074] A power supply 32 is in operative communication with the
actuator 30 and operable to provide a suitable activation signal
(FIG. 1). The power supply 32 may be automatically demanded via
remote control, and regulated by a PWM, regulator, or power
resistor in-series. For example, in the case of actuators including
thermally activated shape memory material, a current can be
supplied by the power supply 32 to effect Joule heating, when
demanded by a vehicle occupant. Alternatively, the power supply 32
may come from an ambient energy or condition source, such as
radiation from the Sun, so that the PRV 10 is passively
activated.
[0075] Referring to FIGS. 3-3D, there is shown a PRV 10 having a
rigid flap 26 pivotally mounted along the top of the housing 20, so
as to define a pivot axis, designated "p" in FIGS. 3 and 3A.
Connector 28 presents a swing arm that defines a pivot point
concentrically aligned with the pivot axis of the flap 26, a long
arm 34, and a short arm 36. The long arm 34 coextends with the flap
26 and defines a first arm length equal to the longitudinal
dimension of the flap 26. The short arm 36 presents a second arm
length preferably less than half, more preferably less than
one-quarter, and most preferably less than one-eighth of the first
arm length.
[0076] An active material element 38 of defined length is attached
to the short arm 36. In FIGS. 3-3D, the element 38 consists of a
shape memory wire that is attached at one end to the short arm 36
and to the housing 20 or vehicle 16 at the other end. Upon
activation by the power supply 32, the length of the wire 38
decreases causing the rigid flap 26 to pivot about its axis. Upon
discontinuing the activation signal, the wire 38 returns to its
original dimension or undergoes a plastic deformation, depending on
the active material employed to effect closure of the flap 26. As
shown in FIG. 3A-b, once activated the wire 38 is caused to swing
as a result of rotation by the short arm 36; to prevent stress
accumulation and/or buckling at the other end, it is desirous to
pivotally connect the wire 38 and housing 20.
[0077] It is appreciated that the preferred wire 38 presents stress
and strain values of 170 MPa and 2.5%, respectively, so as to
result in a sealing force of 2N, when activated, and that between
2.5 to 12 V, and 2 amps of current are required to actuate the PRV
10.
[0078] More preferably, as shown in FIG. 3B an extension spring 40
is also attached to the short arm 36 and configured to produce the
plastic deformation and/or effect closure of the flap 26, so that
the flap 26 is maintained against the housing 20 in the power-off
state (alternatively, a torsion spring may be disposed about the
pivot axis and configured to act in the same manner). The bias
spring 40 is able to stretch the shape memory wire 38, so as to
cause stress-induced transformation to a martensite phase, in
addition to that caused by cooling.
[0079] With respect to case b) above, it is appreciated that the
afore-mentioned configurations could be reversed, wherein a
compression spring works to drive the flap 26 open and the wire 38
works to selectively close the valve. With respect to case c), it
is also appreciated that two antagonistic active material actuators
30, one which would open, and another which would close the flap 26
(or alternatively, a single actuator having a two-way effect),
could be utilized.
[0080] An aspect of the disclosure concerns the inclusion of a load
limit protector 52 to provide strain/stress relief capability, and
thereby increase the life of the element 38. In this regard, it is
appreciated that when an active material undergoes transformation,
but is prevented from undergoing the resultant physical change
(e.g. heating a stretched SMA wire above its transformation
temperature but not allowing the wire to revert to its unstressed
state), detrimental affects to the materials performance and/or
longevity can occur. In the present disclosure, for example, it is
foreseeable that the flap 26 could by constrained from moving when
actuated, either by a foreign object 54 (FIGS. 3C-d) or another
form of impediment (e.g., a deformed out body panel blocking motion
or ice/mud build up on the valve flap). As such, to prevent damage
to the actuator element 38, a secondary output path to the
triggered motion is preferably included, which allows the element
38 to respond to the activation signal while the condition of flap
26 remains unchanged.
[0081] For example, the wire 38 may be further connected to an
extension spring 56 placed in series therewith, opposite the
connector 28 (FIGS. 3A-d). The spring 56 is stretched to a point
where its applied preload corresponds to the load level where it is
appreciated that the actuator 30 would begin to experience
excessive force if blocked. As a result, activation of the actuator
30 will first apply a force trying to open the flap 26, but if the
force level exceeds the preload in the spring (e.g., the flap 26 is
blocked), the wire 38 will instead further stretch the spring,
thereby providing an output path for the wire strain, and
preserving the integrity of the active PRV 10.
[0082] More preferably, and as shown in FIGS. 3-3D, the protector
52 may further include a lever 58 intermediate the element 38 and
spring 56. The lever 58 defines first and second arms 60,62 and a
pivot axis. The element 38 is attached to one of the arms, so as to
be spaced from the axis a first distance. The spring 56 is attached
to the other arm and spaced from the axis a second distance greater
than the first, so as to provide mechanical advantage.
[0083] If overload protection fails, it is also appreciated that a
mechanical link, such as a cable attached to the interior of a PRV
10 that could be accessed and pulled to close the PRV 10 should it
fail in a partially to fully open condition, especially in the case
of embodiments with a bias spring opening and active material based
closing mechanisms.
[0084] The PRV 10 preferably includes a latching mechanism, such as
the type shown in FIGS. 4-4C. In this configuration the mechanism
includes a pawl 44 resistively pivotable about an axis between
engaged and disengaged positions, and the connector 28 presents a
rotatable gear 46 defining at least one tooth configured to catch
the pawl 44 when in the engaged position. More preferably, the gear
46 has a plurality of teeth so as to be able to engage the pawl 44
at a plurality of incremental positions resulting in variable
degrees of opening (e.g., between 17.degree. and 52.degree.) for
the flap 26. In the illustrated embodiment, a biasing latch spring
48 attached to the pawl 44 is configured to cause the mechanism 42
to engage the flap 26, and a second active material element (e.g.,
shape memory wire) 50 presenting an activation force greater than
the spring modulus of the spring 48 is oppositely attached to the
pawl 44. As shown in FIG. 4B, the second element 50 is operable to
cause the mechanism 42 to disengage and release the flap 26, when
activated. Alternatively, it is appreciated that the roles of the
element 50 and spring 48 may be reversed by switching their
connection points relative to the pawl 44; that is to say the
second element 50 could be configured to cause the mechanism 42 to
engage the flap 26 when activated, and the biasing spring 48
presents a spring modulus less than the activation force, so as to
be configured to cause the mechanism 42 to disengage and release
the flap 26, only when the second element 50 is deactivated.
[0085] Based on these configurations, actuation times of less than
five seconds, an approximate lifetime of 100,000 actuations, and a
working environment between -40 to 90.degree. C. have been
observed.
[0086] In other embodiments, FIGS. 5-7A depict PRVs 10 having a
plurality of horizontal or vertically oriented flaps 26 that are
each pivotally connected to the housing 20 so as to define an equal
plurality of pivot axes. A single actuator 30 may be connected to
each of the flaps 26 and configure to effect congruent motion, as
previously described and shown in FIG. 7, or more preferably, a
separate active material actuator 30 may control movement of an
associative flap 26 as shown in FIG. 7A. Again, the flaps 26 are
preferably biased so as to sealingly close a portion of the
opening, when the associative element 38 is deactivated. It is also
within the ambit of the disclosure to variously employ rotating,
folding, sliding or iris-type flaps 26 consistent with the
disclosure.
[0087] In another embodiment, the flap 26 may present a medial
pivot axis, so as to be able to rotate about its longitudinal
mid-line, as shown in FIGS. 8 and 8A. In this configuration it is
appreciated that half of the flap extends within the housing 20
when in the open condition resulting in less protrusion into the
compartment 12. It is contemplated that other active material based
actuators, such as a torque tube coupled with an antagonistically
biased torsion spring, may be implemented in this
configuration.
[0088] Finally, in yet another preferred embodiment, the housing 20
may define a medial slot 66 and include first and second flap
engaging cross-members 68,70 opposite the slot 66 (FIGS. 9-9B). The
flap 26, in this configuration, is collapsible about a medial pivot
joint formed by a hinge 24. The joint is disposed within the slot
66. The members 68,70 cause the flap 26 to collapse by folding,
when the joint is caused to translate towards the interior of the
housing 20. In this configuration, a shape memory wire 38 is
preferably coupled to the joint and defines a bow-string
configuration (FIGS. 9A,b). As a result of trigonometric
relationship, when the wire 38 is activated, the bow-string
configuration causes the joint to translate a distance greater than
the wire displacement (i.e., change in length). A return spring 72
presenting a spring modulus less than the activation force of the
wire 38 is disposed within the slot 66 and configured to maintain
engagement with, so as to bias the joint outward. Finally, a
torsion spring 74 is coaxially aligned with the hinge 24, attached
to the flap 26, and configured such that as the flap 26 is caused
to collapse, i.e., by the translation of the joint inward, the
spring 74 is caused to store potential energy. When the wire 38 is
deactivated and the joint is caused to travel outward, the torsion
spring 74 releases its energy, so as to further cause the flap 26
to returns to and be sealed in the closed condition.
[0089] In operation, selective opening of the rigid flap 26 can be
effected by a controller 64 communicatively coupled to the power
supply 32, and sensor(s) 18 and/or input device. The controller 64
can be preprogrammed to have the power supply 32 deliver the
activation signal using algorithms based on sensor input, as
previously described and exemplary represented in FIG. 10. For
example, air pressure can be monitored with a sensor to indicate
when a window is opened during vehicle movement, when an air bag is
actuated, or upon door closing, or the like. Alternatively, other
sensor inputs such a temperature indicating that the interior
temperature of the vehicle has exceeded a pre-set temperature
threshold, and the like can be employed. Still, other sensor inputs
can include a gas sensor such as may be desired for detecting
carbon monoxide concentration within the interior compartment.
[0090] In other embodiments, it is appreciated that the operation
(either opening or closing) of the PRV 10 could be triggered by the
actuation of an HVAC system operable to treat the interior
compartment 12, or by receiving telematics information
cooperatively determined from a GPS or other positioning system and
a map database (FIG. 10); both of which being also communicatively
coupled to the controller 64, and suitable for implementation in an
automotive setting, for example.
[0091] FIGS. 11-15 schematically depict an airflow control device,
e.g., the aforementioned pressure release valve 10, including
embodiments of an actuable latch. The pressure release valve 10
includes housing 20 having one or more openings 22 therethrough.
Each opening 22 has a corresponding rigid flap or movable vane(s)
26 that pivotably mounts to the housing 20 at hinge point 24. A
spring device 23 is arranged thereon having a spring bias that
urges a closing force on the movable vane(s) 26 relative to the
housing 20. The spring device 23 preferably has a spring modulus
sufficient to cause the movable vane(s) 26 to maintain an
environmental seal across the opening 22 of the pressure relief
valve 10. A linear actuator 30 includes one end connected to the
movable vane(s) 26 and a distal end connected to the housing 20.
The linear actuator is preferably a wire device fabricated from
shape memory alloy (SMA) materials, referred to hereafter as SMA
wire 30. The aforementioned controller 64 controls the electric
power supply 32 to control Joule power to the SMA wire 30 in
response to an activation command. When the power supply 32
transfers electric power to the SMA wire 30 sufficient to increase
its temperature and effect a phase transformation in the SMA
material, strain is induced in the SMA wire 30, causing it to
contract in length and correspondingly urge the movable vane(s) 26
to an open position, thus permitting air flow across the pressure
release valve 10. The open position may be a fully-opened position,
e.g., the movable vane(s) 26 has moved to its maximum travel or
rotation point. Alternatively, the open position may be a
partially-opened position that is less than a maximum travel or
rotation point of the movable vane(s) 26.
[0092] When the movable vane(s) 26 is in the closed position, there
is no air flow through the opening(s) 22. When the movable vane(s)
26 is in the open position, there is air flow and pressure
equalization through the opening(s) 22. The amount of air flow and
pressure equalization through the opening(s) 22 is dependent upon
the magnitude of the commanded open position. The actuable latch is
configured to latch and hold the movable vane(s) 26 when they are
urged to the open position. Alternatively, or in combination, the
actuable latch can be configured to latch and hold the movable
vane(s) 26 when they are urged to the closed position.
[0093] The activation command to activate the pressure release
valve 10 to urge the movable vane(s) 26 to the open position may be
in anticipation of a forthcoming event, such as closing a swing
panel, e.g., a door, window, or trunk lid. The power supply 32
provides electric power to the SMA wire 30, causing it to contract
longitudinally, thus opening the movable vane(s) 26. There can be
an indeterminate time period between the activation command to open
the movable vane(s) 26 and occurrence of the anticipated
forthcoming event. During the time delay, the actuable latch holds
the movable vane(s) 26 at the open position. The actuable latch
preferably deactivates subsequent to occurrence of the anticipated
forthcoming event, allowing the spring device to urge the movable
vane(s) 26 to the closed position as the SMA wire 30 distends.
[0094] FIGS. 11 and 11A show the pressure release valve 10 with a
first embodiment of the actuable latch to retain the movable
vane(s) 26 at the open position, including an SMA power-on latching
system. In this embodiment, the power supply 32 provides electric
power to the SMA wire 30 to open the movable vane(s) 26 to a
desired orientation corresponding to an activation command from the
controller 64. An activation command is understood to effect a
desired response from the power supply and thus encompasses
activation of the power supply and deactivation of the power
supply, for example in accordance with respective states of a
binary activation command. The power supply 32 then maintains
electric power to the SMA wire 30 to maintain the temperature of
the SMA wire 30 at or above a transition temperature once the
movable vane(s) 26 reach their desired orientation or position by
continuing to supply electric power to the SMA wire 30. As long the
power supply 32 supplies the electric power, the SMA wire 30 is hot
and the movable vane(s) 26 remains open. In one embodiment, the
power supply 32 controls electric power in response to input from a
micro-switch that is triggered when the movable vane(s) 26 reaches
the open position, thus deactivating the electric power. When the
SMA wire 30 cools and distends and allows the movable vane(s) 26 to
retract from the micro-switch, thus activating the electric power
supply 32 and restoring electric power to the SMA wire 30. This
process operates so long as the activation command to open the
pressure release valve 10 is active, thereby periodically
maintaining the phase transformation in the shape memory alloy to
retain the movable vane in the open position. A photo-interrupter
or a Hall-effect sensor can be used in place of a micro-switch to
periodically maintain the phase transformation in the shape memory
alloy to retain the movable vane in the open position. To effect
closing of the movable vane(s) 26 subsequent to occurrence of the
anticipated forthcoming event, the power supply 32 discontinues
electric power to the SMA wire 30, allowing it to cool and distend.
A return force from the spring 23 effects closing of the movable
vane(s) 26. Likewise, a loss of vehicle electric power will result
in closing of the movable vane(s) 26. This includes the power
supply 32 configured to transfer electric power to the linear
actuator including the SMA wire 30 to effect a phase transformation
in the shape memory alloy of the SMA wire 30 to urge the movable
vane(s) 26 to one of the open position and the closed position in
response to the activation command, wherein the open position
includes a partially-opened position.
[0095] FIGS. 12 and 12A show the pressure release valve 10 with
another embodiment of the actuable latch to retain the movable
vane(s) 26 at the open position, including a click latch device 33.
In this embodiment, the power supply 32 provides electric power to
the SMA wire 30 to open the movable vane(s) 26 to a desired
orientation or position. A protruding element 31, e.g., a rigid pin
protrudes outwardly from one of the movable vane(s) 26 and
automatically engages the click latch device 33 as the protruding
element 31 rotates with the opening of movable vane(s) 26. When the
electric power to the SMA wire 30 is discontinued, the movable
vane(s) 26 is held in place by action of the spring 23 on the
movable vane(s) 26 with the protruding element 31 locking into the
click latch device 33 as the SMA wire 30 cools. To effect closing
of the movable vane(s) 26, the power supply 32 subsequently
provides electric power to the SMA wire 30, contracting the SMA
wire 30 and further rotating the movable vane(s) 26 and disengaging
the protruding element 31 from the click latch device 33. The
electric power to the SMA wire 30 is again discontinued, allowing
the SMA wire 30 to cool and close the movable vane(s) 26.
[0096] FIGS. 13 and 13A show the pressure release valve 10 with
another embodiment of the actuable latch to retain the movable
vane(s) 26 at the open position, including a mechanical latch 33'.
The mechanical latch 33' is pivotably attached to the housing 20 at
a pivot point, and is attached to a tension spring 27 at a second
point, and is attached to a second SMA wire 30' at a third point.
The tension spring 27 and the second SMA wire 30' exert opposed
forces across the pivot point. When the second SMA wire 30' is not
actuated, the mechanical latch 33' is in an open, unlatched
position. In this embodiment, the power supply 32 provides electric
power to the SMA wire 30 to open the movable vane(s) 26 at or
beyond a desired orientation or position. A protruding element 31'
protruding outwardly from one of the movable vane(s) 26 rotates
beyond the mechanical latch 27. A second power supply 32' provides
electric power to the second SMA wire 30', inducing strain in the
SMA material and causing it to contract, overcoming the spring
force of the tension spring 27 such that the mechanical latch 33'
engages the protruding element 31' and holds the movable vane(s) 26
in the open position. The power supply 32 may be subsequently
deactivated. The second power supply 32' continues to provide
electric power to the second SMA wire 30' sufficient to retain the
mechanical latch 33' in the closed condition. To effect closing of
the movable vane(s) 26, the second power supply 32' discontinues
providing electric power to the second SMA wire 30', allowing it to
distend such that the spring force of the tension spring 27 urges
the mechanical latch 33' to disengage the protruding element 31',
with a return force from the spring 23 effecting closing of the
movable vane(s) 26. Likewise, a loss of vehicle electric power will
result in closing of the movable vane(s) 26.
[0097] FIGS. 14 and 14A show the pressure release valve 10 with
another embodiment of an actuable latch to retain the movable
vane(s) 26 at the open position, including an electromagnetic
latch. The electromagnetic latch includes an electromagnet 35
mounted on a portion of the housing 20 and a target 37 mounted on a
portion of one of the movable vane(s) 26. The target 37 includes
ferrous metal and is mounted on the movable vane(s) 26 in such a
manner that it is contiguous to the electromagnet 35 when the
movable vane(s) 26 is opened. In this embodiment, the power supply
32 provides electric power to the SMA wire 30 to open the movable
vane(s) 26 to a desired orientation or position. The electromagnet
35 is activated with electrical power originating from an
electromagnet power supply 32A and controlled by controller 64
communicatively coupled to the electromagnet power supply 32A. When
the target 37 approaches or contacts the activated electromagnet
35, the electromagnetic force holds the target 37 and hence the
movable vane(s) 26 in the open position. Power from the power
supply 32 to the SMA wire 30 can be discontinued. To effect closing
of the movable vane(s) 26, the electromagnet power supply 32A
deactivates the electromagnet 35, allowing it to release the
electromagnetic hold on the target 37. A return force from the
spring 23 effects closing of the movable vane(s) 26. Likewise, a
loss of vehicle electric power will result in closing of the
movable vane(s) 26.
[0098] FIGS. 15 and 15A show the pressure release valve 10 with
another embodiment of the actuable latch to retain the movable
vane(s) 26 at the open position, including a mechanical over-center
latch. The mechanical over-center latch in one embodiment includes
a pivot arm 21 rigidly coupled to the movable vane(s) 26, both
which pivotably connect to the housing 20 at a pivot point 24. The
pivot arm 21 includes a second rotatable end that coterminally
couples to a first end of a spring element 23A and ends of a first
SMA wire 30A and a second SMA wire 30B. A second end of the spring
element 23A connects to the housing 20 at a spring attachment point
P. Distal ends of the first SMA wire 30A and the second SMA wire
30B are coupled to the housing 20 at attachment points A and B,
respectively. Attachment points A and B are left of and right of a
line C, respectively. Line C is defined by the pivot point 24 and
the spring attachment point P. The force of the spring element 23A
rotates the pivot arm 21 and the movable vane(s) 26 around the
pivot point 24, with the rotation interrupted by one of a first and
second stop 39A and 39B respectively. In operation, when the pivot
arm 21 is in a first position at the first stop 39A with the
movable vane(s) 26 in a closed position, the first power supply 32
provides electric power to the first SMA wire 30A, causing it to
exert tension on the second rotatable end of the pivot arm 21 and
moving it over-center in a second direction. The first power supply
32 can be deactivated, allowing the first SMA wire 30A to cool and
distend. The force of the spring element 23A rotates the pivot arm
21 and the movable vane(s) 26 around the pivot point 24 to the
second stop 39B, opening the movable vane(s) 26. In operation when
the pivot arm 21 is in the second position at the second stop 39B
with the movable vane(s) 26 in the open position, the second power
supply 32' provides electric power to the second SMA wire 30B,
causing it to exert tension on the second rotatable end of the
pivot arm 21 and moving it over-center in the first direction. The
second power supply 32' can be deactivated, allowing the second SMA
wire 30B to cool and distend. The force of the spring element 23
rotates the pivot arm 21 and the movable vane(s) 26 around the
pivot point 24 to the first stop 39A, moving the movable vane(s) 26
to the closed position. Alternatively, the mechanical over-center
latch includes colocating the pivot arm 21 and the movable vane(s)
26.
[0099] Ranges disclosed herein are inclusive and combinable (e.g.,
ranges of "up to about 25 wt %, or, more specifically, about 5 wt %
to about 20 wt %", is inclusive of the endpoints and all
intermediate values of the ranges of "about 5 wt % to about 25 wt
%," etc.). "Combination" is inclusive of blends, mixtures, alloys,
reaction products, and the like. Furthermore, the terms "first,"
"second," and the like, herein do not denote any order, quantity,
or importance, but rather are used to distinguish one element from
another, and the terms "a" and "an" herein do not denote a
limitation of quantity, but rather denote the presence of at least
one of the referenced item. The modifier "about" used in connection
with a quantity is inclusive of the state value and has the meaning
dictated by context, (e.g., includes the degree of error associated
with measurement of the particular quantity). The suffix "(s)" as
used herein is intended to include both the singular and the plural
of the term that it modifies, thereby including one or more of that
term (e.g., the colorant(s) includes one or more colorants).
Reference throughout the specification to "one embodiment",
"another embodiment", "an embodiment", and so forth, means that a
particular element (e.g., feature, structure, and/or
characteristic) described in connection with the embodiment is
included in at least one embodiment described herein, and may or
may not be present in other embodiments. In addition, it is to be
understood that the described elements may be combined in any
suitable manner in the various embodiments.
[0100] Suitable algorithms, processing capability, and sensor
inputs are well within the skill of those in the art in view of
this disclosure. This disclosure has been described with reference
to exemplary embodiments; it will be understood by those skilled in
the art that various changes may be made and equivalents may be
substituted for elements thereof without departing from the scope
of the disclosure. In addition, many modifications may be made to
adapt a particular situation or material to the teachings of the
disclosure without departing from the essential scope thereof.
Therefore, it is intended that the disclosure not be limited to a
particular embodiment disclosed as the best mode contemplated for
carrying out this disclosure, but that the disclosure will include
all embodiments falling within the scope of the appended
claims.
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