U.S. patent application number 13/844658 was filed with the patent office on 2014-09-18 for nozzle with side and tip outlet.
This patent application is currently assigned to PREGIS INNOVATIVE PACKAGING INC.. The applicant listed for this patent is PREGIS INNOVATIVE PACKAGING INC.. Invention is credited to Thomas D. Wetsch.
Application Number | 20140261871 13/844658 |
Document ID | / |
Family ID | 51522067 |
Filed Date | 2014-09-18 |
United States Patent
Application |
20140261871 |
Kind Code |
A1 |
Wetsch; Thomas D. |
September 18, 2014 |
Nozzle With Side and Tip Outlet
Abstract
An flexible structure inflation and sealing assembly that can
comprises a driver configured for engaging the flexible structure
to drive the structure in a downstream direction longitudinally
along a material path and a nozzle configured for reception in an
inflation channel that extends through the flexible structure. The
nozzle can define a nozzle channel extending therethrough and can
have a longitudinal outlet aimed from the body upstream along the
path and a lateral outlet disposed downstream of the longitudinal
outlet and aimed from the nozzle laterally with respect to the
path. The nozzle can have a connection portion configured to
connect to a fluid source to deliver the fluid through the channel
and expel the fluid from the outlets.
Inventors: |
Wetsch; Thomas D.; (St.
Charles, IL) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
PREGIS INNOVATIVE PACKAGING INC.; |
|
|
US |
|
|
Assignee: |
PREGIS INNOVATIVE PACKAGING
INC.
Deerfield
IL
|
Family ID: |
51522067 |
Appl. No.: |
13/844658 |
Filed: |
March 15, 2013 |
Current U.S.
Class: |
141/10 ;
141/114 |
Current CPC
Class: |
B31D 2205/0076 20130101;
B31D 5/0073 20130101 |
Class at
Publication: |
141/10 ;
141/114 |
International
Class: |
B65B 9/13 20060101
B65B009/13 |
Claims
1. An flexible structure inflation and sealing assembly,
comprising: a driver configured for engaging the flexible structure
to drive the structure in a downstream direction longitudinally
along a material path; a nozzle configured for reception in an
inflation channel that extends through the flexible structure, the
nozzle defining a nozzle channel extending therethrough and having:
a longitudinal outlet aimed from the body upstream along the path;
and a lateral outlet disposed downstream of the longitudinal outlet
and aimed from the nozzle laterally with respect to the path; and
the nozzle having a connection portion configured to connect to a
fluid source to deliver the fluid through the channel and expel the
fluid from the outlets.
2. The inflation and sealing assembly of claim 1, wherein the
nozzle includes a longitudinal axis extending along the path, and
the longitudinal outlet is aimed from the nozzle generally upstream
along the longitudinal axis.
3. The inflation and sealing assembly of claim 1, wherein the
lateral outlet is disposed along the sidewall of the nozzle.
4. The inflation and sealing assembly of claim 1, further
comprising a fluid source configured to provide pressurized gas to
the nozzle.
5. The inflation and sealing assembly of claim 1, further
comprising a nozzle tip disposed at the forward most end of the
nozzle, and the longitudinal outlet is disposed at the nozzle
tip.
6. The inflation and sealing assembly of claim 1, wherein the
longitudinal and lateral outlets have areas selected so that up to
about 45% of the fluid from the conduit is expelled from the
longitudinal outlet.
7. The inflation and sealing assembly of claim 1, wherein the
longitudinal outlet has an area that is less than about 80% of the
lateral outlet.
8. The inflation and sealing assembly of claim 1, wherein the
nozzle is oriented in a longitudinal direction along the material
path.
9. The inflation assembly of claim 3, wherein the lateral outlet
defines a slot that extends along a portion of a longitudinal
length of the nozzle, and the slot has a longitudinal length that
is at about 30% of the length of the nozzle in an inflation
area.
10. The inflation assembly of claim 1, further comprising a cutter
assembly configured to slice the flexible structure to allow
removal of the inflation channel from the nozzle.
11. The inflation assembly of claim 1, further comprising a sealing
assembly disposed and configured to seal first and second layers of
the flexible structure together to trap the fluid from the nozzle
in the inflation channel between the layers from the to provide an
inflated cushion.
12. The inflation and sealing assembly of claim 11, further
comprising the flexible structure, wherein: the flexible structure
comprises chambers that extends in a transverse direction with
respect to, and is in fluid communication with the inflation
channel; and the lateral outlet expels fluid in a transverse
direction with respect to the inflation channel to inflate the
chambers.
13. The inflation and sealing assembly of claim 1, comprising the
fluid source connected with the fluid conduit, wherein the fluid is
air.
14. The inflation and sealing assembly of claim 1, wherein the
longitudinal and lateral outlets have relative areas compared to
each other so that the fluid expelled from the longitudinal outlet
produces an expanded, fluid-pressured column upstream the material
path that guides the inflation channel over the nozzle.
15. An flexible structure inflation and sealing assembly,
comprising: a driving mechanism configured for advancing the
flexible structure downstream along a material path in an inflation
direction; a nozzle configured for reception in an inflation
channel that extends through the flexible material, comprising: a
tip outlet disposed at a distal end of the nozzle and configured to
expel fluid to produce an expanded, fluid-pressured column upstream
the material path that guides the flexible structure over the
nozzle; and a lateral inflation outlet extending longitudinally
along the nozzle, and configured to expel fluid in a transverse
direction with respect to the nozzle; wherein in the tip and
lateral outlets are sized relative to each other so that a majority
of the fluid expelled from the nozzle is from the lateral
openings.
16. A method of inflating and sealing an inflatable cushion,
comprising: directing an inflation channel over an inflation nozzle
along a material path in an inflation direction, the inflation
channel disposed between first and second layers of a film;
producing a fluid-pressured column in the inflation channel and
upstream the material path in a direction opposite the inflation
direction from a longitudinal outlet of the inflation nozzle to
separate the layers of the film; expelling fluid in a transverse
direction with respect to the inflation channel from lateral
outlets extending along the side of the inflation nozzle to inflate
chambers within the film with fluid; and sealing the first and
second layers to retain the fluid in the chambers.
Description
FIELD OF DISCLOSURE
[0001] The present disclosure relates to packaging materials. More
particularly, the present disclosure is directed to devices and
methods for manufacturing inflatable cushions to be used as
packaging material.
BACKGROUND
[0002] A variety of inflated cushions are well known and used for
sundry packaging applications. For example, inflated cushions are
often used as void-fill packaging in a manner similar to or in
place of foam peanuts, crumpled paper, and similar products. Also
for example, inflated cushions are often used as protective
packaging in place of molded or extruded packaging components.
[0003] Generally, inflated cushions are formed from films having
two layers that are joined together by seals. The seals can be
formed simultaneously with inflation, so as to capture air therein,
or prior to inflation to define a film configuration having
inflatable chambers. The inflatable chambers can be inflated with
air or another gas or thereafter sealed to inhibit or prevent
release of the air or gas.
[0004] Such film configurations can be stored in rolls or
fan-folded boxes in which adjacent inflatable cushions are
separated from each other by perforations. During use, a film
configuration is inflated to form cushions, and adjacent cushions
or adjacent stands of cushions are separated from each other along
the perforations.
[0005] A variety of film configurations are currently available.
Many of these film configurations include seal configurations that
tend to waste material, inhibit separation of adjacent inflated
cushions, and/or form inflated cushions that are susceptible to
under-inflation or leakage, thereby inhibiting utility.
SUMMARY
[0006] A flexible structure inflation and sealing assembly that can
comprise a driver configured for engaging the flexible structure to
drive the structure in a downstream direction longitudinally along
a material path and a nozzle configured for reception in an
inflation channel that extends through the flexible structure. The
nozzle can define a nozzle channel extending therethrough and can
have a longitudinal outlet aimed from the body upstream along the
path and a lateral outlet disposed downstream of the longitudinal
outlet and aimed from the nozzle laterally with respect to the
path. The nozzle can have a connection portion configured to
connect to a fluid source to deliver the fluid through the channel
and expel the fluid from the outlets. A nozzle tip, in some
embodiments, can be disposed at the forward most end of the nozzle,
and the longitudinal outlet is disposed at the nozzle tip.
[0007] In some embodiments, the lateral outlet can be disposed
along the sidewall of the nozzle. The lateral outlet can define a
slot that extends along a portion of a longitudinal length of the
nozzle, and the slot has a longitudinal length that is at about 30%
of the length of the nozzle in an inflation area.
[0008] The nozzle, in some configurations, can include a
longitudinal axis extending along the path, and the longitudinal
outlet is aimed from the nozzle generally upstream along the
longitudinal axis. Some embodiments can further comprise a fluid
source configured to provide pressurized gas to the nozzle. Some
embodiments can further include a fluid source that can be
connected with the fluid conduit where the fluid is air.
[0009] In some embodiments, the longitudinal and lateral outlets
have areas selected so that up to about 45% of the fluid from the
conduit is expelled from the longitudinal outlet. The longitudinal
outlet can have an area that is less than about 80% of the lateral
outlet. The nozzle can be is oriented in a longitudinal direction
along the material path.
[0010] The inflation assembly can further include a cutter assembly
that can be configured to slice the flexible structure to allow
removal of the inflation channel from the nozzle. In some
embodiments, the inflation assembly can also include a sealing
assembly disposed and configured to seal first and second layers of
the flexible structure together to trap the fluid from the nozzle
in the inflation channel between the layers from the to provide an
inflated cushion. Some embodiments include a flexible structure,
where the flexible structure can comprise chambers that can extend
in a transverse direction with respect to, and is in fluid
communication with the inflation channel, and the lateral outlet
that can expel fluid in a transverse direction with respect to the
inflation channel to inflate the chambers.
[0011] In some embodiments, the longitudinal and lateral outlets
can have relative areas compared to each other so that the fluid
expelled from the longitudinal outlet produces an expanded,
fluid-pressured column upstream the material path that guides the
inflation channel over the nozzle.
[0012] In another embodiment of the flexible structure inflation
and sealing assembly, the inflation and sealing assembly can
include a driving mechanism that can be configured for advancing
the flexible structure downstream along a material path in an
inflation direction, a nozzle that can be configured for reception
in an inflation channel that extends through the flexible material.
The nozzle can comprise a tip outlet that is disposed at a distal
end of the nozzle and configured to expel fluid to produce an
expanded, fluid-pressured column upstream the material path that
guides the flexible structure over the nozzle, and a lateral
inflation outlet extending longitudinally along the nozzle, and
configured to expel fluid in a transverse direction with respect to
the nozzle. The tip and lateral outlets can be sized relative to
each other so that a majority of the fluid expelled from the nozzle
is from the lateral openings.
[0013] A method of inflating and sealing an inflatable cushion can
comprise directing an inflation channel over an inflation nozzle
along a material path in an inflation direction, the inflation
channel disposed between first and second layers of a film;
producing a fluid-pressured column in the inflation channel and
upstream the material path in a direction opposite the inflation
direction from a longitudinal outlet of the inflation nozzle to
separate the layers of the film; expelling fluid in a transverse
direction with respect to the inflation channel from lateral
outlets extending along the side of the inflation nozzle to inflate
chambers within the film with fluid; and sealing the first and
second layers to retain the fluid in the chambers.
BRIEF DESCRIPTION OF DRAWINGS
[0014] FIG. 1 is a top view of an uninflated material web according
to an embodiment;
[0015] FIG. 2 is side view of the inflation and sealing assembly in
accordance with the present disclosure;
[0016] FIG. 3 is a partial view of the inflation nozzle in
accordance with the present disclosure;
[0017] FIG. 4 is a partial side view of the web and nozzle tip;
[0018] FIG. 5 is a view of an embodiment of the nozzle tip;
[0019] FIG. 6 is a view of another embodiment of the nozzle
tip;
[0020] FIG. 7 is a side view of the inflation and sealing assembly
of FIG. 2;
[0021] FIG. 8 is a side view of an embodiment of the inflation and
sealing assembly;
[0022] FIG. 9 is a side view of the cutting assembly in an
operative position;
[0023] FIG. 10 is a side view of the cutting assembly in an
inoperative position;
[0024] FIG. 11 is a perspective back view of the cutting
assembly;
[0025] FIG. 12 is a perspective front view of the cutting assembly;
and
[0026] FIG. 13 is a view of a disassembled cutting assembly.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0027] The present disclosure is related to systems and methods for
converting uninflated material into inflated cushions that may be
used as cushioning or protection for packaging and shipping goods.
Illustrative embodiments will now be described to provide an
overall understanding of the disclosed apparatus. Those of ordinary
skill in the art will understand that the disclosed apparatus can
be adapted and modified to provide alternative embodiments of the
apparatus for other applications, and that other additions and
modifications can be made to the disclosed apparatus without
departing from the scope of the present disclosure. For example,
features of the illustrative embodiments can be combined,
separated, interchanged, and/or rearranged to generate other
embodiments. Such modifications and variations are intended to be
included within the scope of the present disclosure.
[0028] As shown in FIG. 1, a flexible structure, such as a
multi-layer web 100 of film, for inflatable cushions is provided.
The web includes a first film layer 105 having a first longitudinal
edge 102 and a second longitudinal edge 104, and a second film
layer 107 having a first longitudinal edge 106 and a second
longitudinal edge 108. The second web layer 107 is aligned to be
over lapping and can be generally coextensive with the first web
layer 105, i.e., at least respective first longitudinal edges 102,
106 are aligned with each other and/or second longitudinal edges
104, 108 are aligned with each other. In some embodiments, the
layers can be partially overlapping with inflatable areas in the
region of overlap.
[0029] FIG. 1 illustrates a top view of the web 100 having first
and second layers 105, 107 joined to define a first longitudinal
edge 110 and a second longitudinal edge 112 of the film 100. The
first and second web layers 105, 107 can be formed from a single
sheet of web material, a flattened tube of web material with one
edge slit, or two sheets of web material. For example, the first
and second web layers 105, 107 can include a single sheet of web
material that is folded to define the joined second edges 104, 108
(e.g., "c-fold film"). Alternatively, for example, the first and
second web layers 105, 107 can include a tube of web material
(e.g., a flatten tube) that is slit along the aligned first
longitudinal edges 102, 106. Also, for example, the first and
second web layers 105, 107 can include two independent sheets of
web material joined, sealed, or otherwise attached together along
the aligned second edges 104, 108.
[0030] The web 100 can be formed from any of a variety of web
materials known to those of ordinary skill in the art. Such web
materials include, but are not limited to, ethylene vinyl acetates
(EVAs), metallocenes, polyethylene resins such as low density
polyethylene (LDPE), linear low density polyethylene (LLDPE), and
high density polyethylene (HDPE), and blends thereof. Other
materials and constructions can be used. The disclosed web 100 can
be rolled on a hollow tube, a solid core, or folded in a fan folded
box, or in another desired form for storage and shipment.
[0031] As shown in FIG. 1, the web 100 can include a series of
transverse seals 118 disposed along the longitudinal extent of the
web 100. Each transverse seal 118 extends from the longitudinal
edge 112 towards the inflation channel 114, and in the embodiment
shown, toward the first longitudinal edge 110. Each transverse seal
118 has a first end 122 proximate the second longitudinal edge 112
and a second end 124 spaced a transverse dimension d from the first
longitudinal edge 110 of the film 110. A chamber 120 is defined
within a boundary formed by the longitudinal seal 112 and pair of
adjacent transverse seals 118.
[0032] Each transverse seal 118 embodied in FIG. 1 is substantially
straight and extends substantially perpendicular to the second
longitudinal edge 112. It is appreciated, however, that other
arrangements of the transverse seals 118 are also possible. For
example, in some embodiments, the transverse seals 118 have
undulating or zigzag patterns.
[0033] The transverse seals 118 as well as the sealed longitudinal
edges 110, 112 can be formed from any of a variety of techniques
known to those of ordinary skill in the art. Such techniques
include, but are not limited to, adhesion, friction, welding,
fusion, heat sealing, laser sealing, and ultrasonic welding.
[0034] An inflation region, such as a closed passageway, which can
be a longitudinal inflation channel 114, can be provided. The
longitudinal inflation channel 114, as shown in FIG. 1, is disposed
between the second end 124 of the transverse seals 118 and the
first longitudinal edge 110 of the film. Preferably, the
longitudinal inflation channel 114 extends longitudinally along the
longitudinal side 110 and an inflation opening 116 is disposed on
at least one end of the longitudinal inflation channel 114. The
longitudinal inflation channel 114 has a transverse width D. In the
preferred embodiment, the transverse width D is substantially the
same distance as the transverse dimension d between the
longitudinal edge 101 and second ends 124. It is appreciated,
however, that in other configurations, that other suitable
transverse width D sizes can be used.
[0035] The second longitudinal edge 112 and transverse seals 118
cooperatively define boundaries of inflatable chambers 120. As
shown in FIG. 1, each inflatable chamber 120 is in fluid
communication with the longitudinal inflation channel 114 via a
mouth 125 opening towards the longitudinal inflation channel 114,
thus permitting inflation of the inflatable chambers 120 as further
described herein.
[0036] In one preferred embodiment, the transverse seals 118
further comprise of notches 128 that extend toward the inflatable
chambers 120. As shown in FIG. 1, opposing notches 128 are aligned
longitudinally along adjacent pairs of transverse seals 118 to
define a plurality of chamber portions 130 within the inflatable
chambers 120. The notches 118 create bendable lines that allow for
a more flexible web 100 that can be easily bent or folded. Such
flexibility allows for the film 100 to wrap around regular and
irregular shaped objects. The chamber portions 130 are in fluid
communication with adjacent chamber portions 130 as well as with
the inflation channel 114.
[0037] A series of lines of weaknesses 126 is disposed along the
longitudinal extent of the film and extends transversely across the
first and second web layers of the film 100. Each transverse line
of weakness 126 extends from the second longitudinal edge 112 and
towards the first longitudinal edge 110. Each transverse lines of
weakness 126 in the web 100 is disposed between a pair of adjacent
chambers 120. Preferably, each line of weakness 126 is disposed
between two adjacent transverse seals 118 and between two adjacent
chambers 120, as depicted in FIG. 1. The transverse lines of
weakness 126 facilitate separation of adjacent inflatable cushions
120.
[0038] The transverse lines of weakness 126 can include a variety
of lines of weakness known by those of ordinary skill in the art.
For example, in some embodiments, the transverse lines of weakness
126 include rows of perforations, in which a row of perforations
includes alternating lands and slits spaced along the transverse
extent of the row. The lands and slits can occur at regular or
irregular intervals along the transverse extent of the row.
Alternatively, for example, in some embodiments, the transverse
lines of weakness 126 include score lines or the like formed in the
web material.
[0039] The transverse lines of weakness 126 can be formed from a
variety of techniques known to those of ordinary skill in the art.
Such techniques include, but are not limited to, cutting (e.g.,
techniques that use a cutting or toothed element, such as a bar,
blade, block, roller, wheel, or the like) and/or scoring (e.g.,
techniques that reduce the strength or thickness of material in the
first and second web layers, such as electro magnetic (e.g., laser)
scoring and mechanical scoring).
[0040] Preferably, the transverse width 129 of the inflatable
chamber 120 is 3'' up to about 40'', more preferably about 6'' up
to about 30'' wide, and most preferably about 12''. The
longitudinal length 127 between weakened areas 126 can be at least
about 2'' up to about 30'', more preferably at least about 5'' up
to about 20'', and most preferably at least about 6'' up to about
10''. In addition, the inflated heights of each inflated chamber
120 can be at least about 1'' up to about 3'', and most preferably
about 6''. It is appreciated that other suitable dimensions can be
used.
[0041] Turning now to FIG. 2, an inflation and sealing assembly 132
for converting the web 100 of uninflated material into a series of
inflated pillows or cushions 120 is provided. As shown in FIG. 2,
the uninflated web 100 can be a roll of material 134 provided on a
roll axle 136. The roll axle 136 accommodates the center of the
roll of web material 134. Alternative structures can be used to
support the roll, such as a tray or multiple rollers.
[0042] The web 100 is pulled by a drive mechanism over an optional
dancer roller 138 that extending generally perpendicularly from a
housing 141. The dancer roller 138 guides the web 100 away from the
roll of material 134 and steadily along a material path "B" along
which the material is processed in a longitudinal direction "A".
Preferably the dancer roller 138 prevents the material 134 from
sagging between the inflation nozzle 140 and roll 134. To prevent
or inhibit bunching up of the web material 100 as it is unwound
from the roll 134, the roll axle 136 can be provided with a brake
to prevent or inhibit free unwinding of the roll 134 and to assure
that the roll 134 is unwound at a steady and controlled rate.
According to one embodiment, a spring-loaded leather strap can be
used as a drag brake on the roll axle 136.
[0043] Preferably, the inflation and sealing assembly is configured
for continuous inflation of the web 100 as it is unraveled from the
roll 134. The roll 134, preferably, comprises a plurality of chain
of chambers 120 that are arranged in series. To begin manufacturing
the inflated pillows from the web material 100, the inflation
opening 116 of the web 100 is inserted around an inflation
assembly, such as an inflation nozzle 140, and is advanced along
the material path "E". In the embodiment shown in FIG. 2,
preferably, the web 100 is advanced over the inflation nozzle 140
with the chambers 120 extending transversely with respect to the
inflation nozzle 140 and side outlets 146. The side outlets 146
direct fluid in a transverse direction with respect to the nozzle
body 144 into the chambers 120 to inflate the chambers 120 as the
web 100 advanced along the material path "E" in a longitudinal
direction "A". The inflated web 100 is then sealed by the sealing
assembly 103 in the sealing area 174 to form a chain of inflated
pillows or cushions.
[0044] The side inflation area 168 is shown as the portion of the
inflation and sealing assembly along the path "E" adjacent the side
outlets 146 in which air from the side outlets 146 can inflate the
chambers 120. In some embodiments, the inflation area 168 is the
area disposed between the inflation tip 142 and entry pinch area
176, described below. Preferably, the web 100 is inserted around
the inflation nozzle 140 at the nozzle tip 142, which is preferably
disposed at the forward most end of the inflation nozzle 140. The
inflation nozzle 140 inserts fluid, such as pressured air, into the
uninflated web material through nozzle outlets, inflating the
material into inflated pillows or cushions 120. The inflation
nozzle 140 can include a nozzle inflation channel therethrough that
fluidly connects a fluid source with the nozzle outlets. It is
appreciated that in other configurations, the fluid can be other
suitable pressured gas, foam, or liquid.
[0045] According to an embodiment, the nozzle outlets can include a
longitudinal outlet, such as a nozzle tip outlet 148; and a lateral
outlet, such as side outlet 146, downstream of the tip outlet 148
and along the longitudinal side of the nozzle wall of the nozzle
body 144 of the inflation nozzle 140. Preferably, the nozzle tip
outlet 148 is at the upstream-most tip 142 of the nozzle 140 with
respect to the material flow direction along the path A, at the
distal end of the inflation nozzle 140. Preferably, the side outlet
148 is the principal outlet that provides the primary fluid source
for inflating the chambers 120, and the nozzle tip outlet 148
operates to stabilize the advancing web 100 as it approaches the
inflation nozzle 140. It is appreciated that the fluid expelled
from the nozzle tip outlet 148 can also help inflate the chambers
120.
[0046] FIG. 3 illustrates an enlarged view of a portion of the
exemplary nozzle 140 in the preferred embodiment. As shown in FIG.
3, the side outlet 146 can extend longitudinally along the nozzle
body 144 toward a longitudinal distance from the inflation tip 142.
In the preferred embodiment, the side outlet 146 originates
proximate, or in some configurations, overlapping, the sealer
assembly such that the side outlet 146 continues to inflate the
inflatable chambers 120 about right up to the time of sealing. This
maximizes the amount of fluid inserted into the inflatable chambers
120 before sealing, and minimizes the amount of dead chambers, i.e,
chambers that do not have sufficient amount of air. Although, in
other embodiments, the slot outlet 146 can extend downstream past
the entry pinch area 176, and portions of the fluid exerted out of
the outlet 146 is directed into the web 100.
[0047] Preferably, the length of the side outlet 146 is slot having
a length that extends a majority of the inflation nozzle 140 at a
length 169 between the tip 142 and the entry pinch area 176. By
having a side outlet 146 that extends along a majority of the
length 169 of the inflation nozzle 140, the side outlet 146 inflate
inflation chambers 120 that are advanced through the inflation and
sealing assembly 101 at higher speeds without requiring a
significant increase of the flow rate of the expelled fluid.
Further, the longer side outlet 146 facilitates inflation of webs
having a divider, seals, or notches within the chambers 120, such
as notches 128 forming chamber portions 130 described herein, which
can restrict air flow into the chambers 120. Preferably, the side
outlet 146 can have a length that is at least about 30% of the
length 169 of the inflation nozzle 140, more preferably at least
about 50% of the length 169 of the inflation nozzle 140, or in some
embodiments at least about 80% of the length 169 of the inflation
nozzle 140. The side outlet 146 expels fluid out the lateral side
of the nozzle body 144 or in a transverse direction with respect to
the inflation nozzle 140 through the mouth 125 of each of the
chambers 120 to inflate the chambers 120 and chamber portions 130.
Preferably, a portion of the side of the nozzle is closed behind
the downstream tip 142, such as about 10% or 20% or more of the
nozzle.
[0048] Preferably, the flow rate is about 2 to 15 cfm, with an
exemplary embodiment of about 3 to 5 or cfm. The exemplary
embodiment is with a blower rated at approximately 14-20 cfm. But
much higher blow rates can be used, for example, when a higher flow
rate fluid source is used, such as, a blower with a flow rate 1100
cfm.
[0049] In some configurations of the side outlet 146, the side
outlet 146 comprises a plurality of outlets, such as slots or
separate holes, that extending along the nozzle body 144. For
example, the side outlet 146 can include a plurality of slots that
are aligned in a series extending along the longitudinal side of
the nozzle body 144 toward the inflation tip 142, which slots can
be aligned parallel to each other, or in various radial directions
about the axis of the nozzle body.
[0050] The inflation tip 142 includes a nozzle tip outlet 148 that
is fluidly connected to the fluid conduit 143 within the nozzle
body 144 to expel fluid upstream out of the nozzle tip outlet 148.
Preferably, the nozzle body 144 has a longitudinal axis extending
along and defining the material path "E", and the tip outlet 148 is
aimed from the nozzle body 144 in upstream direction B, generally
upstream along the longitudinal axis. In this embodiment, the
nozzle body 144 defines the material path "E" laterally adjacent
thereto.
[0051] In traditional inflation nozzles not including a tip outlet
148, the tip of the inflation nozzle is used to pry open and
separate the web layers in an inflation channel at the tip as the
material is forced over the tip. For example, when the web is
pulled over tradition inflation nozzles, the tip of the traditional
inflation nozzles forces the web layers to separate from each
other, which can cause unintended puncturing through or breaking of
the web layer at higher material speeds or in cases in which a
weakened area extends across the inflation channel at higher
material speeds or in cases in which a weakened area extends across
the inflation channel 144 of the web 100. This creates much of the
noise and vibrations during operation of the system and causes
elevated wear on the nozzle tip. In the preferred embodiment, the
majority of the fluid from the fluid source is expelled from the
side outlet 146, but a portion of the fluid is expelled from the
nozzle tip outlet 148 to improve the material flow of the web 100
over the nozzle. The portion of the fluid being expelled from the
nozzle tip outlet 148 creates a pressurized flow, producing a
pressurized column of the fluid upstream of the nozzle 140 that
acts as a guide that prealigns the web 100 with the nozzle 140 and
separates the layers upstream of and before they reach the nozzle
tip 142. As the layers arrive at the tip separated, they do not
need to be pried or wedged apart by the tip 142, which reduces
noise and vibration caused in traditional inflation nozzles.
[0052] FIG. 4 depicts a side view of the nozzle 140 expelling fluid
151 from the nozzle tip outlet 148 into the inflation channel 116
of the web 100. As illustrated in FIG. 4, the fluid 151 being
expelled from the nozzle tip outlet 148 forms the expanded,
fluid-pressurized column 150 that separates the first web layer 105
and second web layer 107 and also acts as a guide to guide the web
100 over the inflation nozzle 140. This facilitates the inflation
channel 114 of the web 100 to easily slide over the inflation
nozzle 140, which allows for faster inflation of the web 100
because the web 100 can be pulled over inflation nozzle 140 quicker
with less resistance. Further, expelling fluid out of the tip
outlet 148 increases the life of the nozzle tip 142. While the tip
outlet 148 is sufficiently aligned with the nozzle axis to achieve
the above effects. In some configurations, the tip outlet 148 is
parallel to, and preferably also coaxial with the nozzle body axis
and the path "E", so that fluid direction "B" is also parallel and
coaxial with the nozzle body and path "E". In some configurations,
the fluid-pressurized column 150 aligns with the material 19 ahead
of the nozzle 140. In other embodiments, however, the fluid 151 can
be expelled at an angle to the nozzle body axis, such as up to
about 5.degree., 10.degree., 15.degree., or in some cases about
20.degree. degrees with respect to the longitudinal axis of the
nozzle body.
[0053] Preferably, the diameter 149 of the tip outlet 142 and
amount of fluid expelled from the tip outlet 142 are sufficient to
expel a pressurized flow sufficient to push and separate the first
and second web layers 105, 107 from each other to facilitate
sliding the web over the inflation nozzle 140. Preferably, the tip
outlet 148 and side outlet 146 are sized relatively to each other
such that the fluid is expelled from the tip outlet 148 at a lesser
rate than from the side outlet 146. In the preferred embodiment,
the flow rate from the nozzle outlets is proportional to the area
of the nozzle outlet. Preferably, the flow rate or area of the
nozzle tip outlet 148 is at least about 10% to up to about 40% or
45% of the total flow rate or area, and the flow rate or area of
the side outlet 146 is about at least 90% to up to about 60% of the
total flow rate or area. More preferably, the flow rate or area of
the nozzle tip outlet 148 is about 20% of the total flow rate or
area, and the flow rate or area of the side outlet 146 is about 80%
of the total flow rate or area. The flow rate or area of the nozzle
tip outlet 148 in some embodiments is less than about 80% of that
of the side outlet 146, and in some embodiments less than about 50%
or 30%, and preferably at least about 10% or 20% thereof. In an
exemplary embodiment, the flow rate or area of the nozzle top
outlet 148 is about 25% of that of the side outlet 146. Preferably,
the tip outlet 148 in one embodiment has a diameter that is about
at least 1/16 inch to about at most 1/8 inch in typical
air-inflation and sealing machines, but other diameters can be used
depending on the fluids and flow rates desired.
[0054] While the tip outlet 148 has a single tip opening,
alternatively, the nozzle tip outlet 148 can include a plurality of
openings about the inflation tip 142. The openings can be aligned
circumferentially or diametrically around the inflation tip 142, or
in configurations, the openings can be spaced around the inflation
tip 142 and disposed such that it expels fluid at an angle with
respect to the fluid direction "B". Where multiple tip openings are
used, they preferably all aim generally upstream as described
above, although in some embodiments additional openings at the tip
are provided that aim at other angles.
[0055] FIG. 5 illustrates one embodiment of the inflation tip 142.
The inflation tip 142 can have a conical shape with a tapered end
extending upstream the assembly. FIG. 6 illustrates another
embodiment of the inflation tip 142 in which the inflation tip 142
has a conical shape with a blunted tapered end. In both the
exemplary inflation tip 142 illustrated in FIGS. 5 and 6, the
tapered end of the inflation tip 142 facilitates the easy sliding
of the inflation channel 114 over the inflation nozzle 140 in
addition to the fluid 150 being expelled from the tip outlet
148.
[0056] In the preferred embodiment, the inflation nozzle 140 is
provided an angle .theta. with respect to the horizontal plane 152.
In the embodiment shown, the inflation nozzle 140 is angled such
that it aligns material path "E" of the sealing assembly to
approach the nozzle 140 in a downward, slanted angle .theta..
Preferably, the angle .theta. can be horizontal or angled so the
path approaches in an upward direction, but angle .theta.
preferably at least about 5.degree. or 10.degree. upwards from the
horizontal in an upstream direction, typically to up to about
30.degree., 45.degree., or 60.degree. with respect to the
horizontal plane 152. The inflation nozzle 140 and its longitudinal
azis are typically aligned tangentially to the sealing drum 154.
The angled inflation nozzle facilitates for easy loading of the web
100 from the roll 134 onto the inflation nozzle 140 when the
inflation and sealing device is located below eye level, such as on
a table top.
[0057] FIG. 7 illustrates a side view of the preferred inflation
and sealing assembly 101. As shown, the fluid source can be
disposed behind a housing plate 184 or other structural support for
the nozzle and sealing assemblies, and preferably behind the
inflation nozzle 140. The fluid source is connected to and feeds
the fluid inflation nozzle conduit 143. The web 100 is fed over the
inflation nozzle 140, which directs the web to the inflation and
sealing assembly 101. The web 100 is advanced or driven through the
inflation and sealing assembly by a drive mechanism, such as by a
driver or sealing drum 166 or the drive roller 160, in a downstream
direction along a material path "E".
[0058] When viewed from the top, in FIG. 7, facing one of the
principal surfaces of the upper film layer, in a transverse
direction extending between the drum 17 and the belt 162, the
sealing assembly 103 is positioned transversely between the nozzle
and the chambers being inflated to seal across each of the
transverse seals. Some embodiment can have a central inflation
channel, in which case a second sealing assembly and inflation
outlet may be provided on the opposite side of the nozzle. Other
known placement of the web and lateral positioning of the inflation
nozzle and sealing assembly can be used.
[0059] Preferably, the sealing assembly is attached to the housing
plate 184. The sealing assembly 103 includes a traction member,
such as a belt 162, which is wrapped along rotating members, such
as rollers. In the preferred configuration, a single belt 162 is
wrapped around a tension roller 156, pinch roller 158, and a drive
roller 160, although in other embodiments, more than one belt can
be used. After inflation, the web 100 is advanced along the
material path "E" towards a web feed area 164 where it enters the
sealing assembly 103. The web feed area 164 is disposed between the
pinch roller 158 and the drum 166. The web feed area 164 can
include an entry pinch area 176. The entry pinch area 176 is the
region in which the first and second web layers 105, 107 are
pressed together or pinched to prevent fluid from escaping the
chambers 120 and to facilitate sealing by the sealing assembly 103.
Preferably, the pinch area 176 is the area between the sealing drum
166 and the portion of the belt 162 downstream the pinch roller
158. The belt 162 at the entry pinch area 176 has sufficient
tension to tightly pinch or press the web layers 105, 107 together
against the drum 17. The tension of the belt 162 will be described
in further detail below. In other configurations, the pinch area
164 can be disposed between the pinch roller 158 and sealing drum
166.
[0060] The belt 162 is driven in a drive path or direction shown by
arrow "C" in FIG. 7 by the rollers. In the preferred embodiment,
the drive roller 160 is associated or connected with a drive
mechanism that rotates the drive roller 160 in direction "D" to
move the belt 162 along the drive path "C" and advance the web 100.
Preferably, the drive mechanism is connected to a motor located
within the housing 141. The drive mechanism can include gears or
the like located behind the housing 141 to transfer the power from
the motor to the drive roller 160. Preferably, the tension roller
156 and pinch roller 158 are free spinning, and rotate in response
to belt 162 being moved by the rotation of the drive roller 160. It
is appreciated, however, that in other configurations, the tension
roller 156 and/or pinch roller 158 can be associated or connected
with the drive mechanism to independently rotate or to act as the
drive roller 160 to drive the belt 162 along the drive path "C". In
other embodiments, multiple cooperating belts can be used against
the opposed layers, or rollers can directly guide and operate on
the layers past rotating or stationary heaters or other sealing
members.
[0061] After being fed through the web feed area 164, the first and
second web layers 105, 107 are sealed together by a sealing
assembly 103 and exit the sealing drum 16. In the preferred
embodiment, the sealing assembly 103 includes a sealing drum 166.
The sealing drum 166 includes heating elements, such as
thermocouples, which melt, fuse, join, bind, or unite together the
two web layers 105, 107, or other types of welding or sealing
elements.
[0062] Preferably, the web 100 is continuously advanced through the
sealing assembly 103 along the material path "E" and past the
sealing drum 166 at a sealing area 174 to form a continuous
longitudinal seal 170 along the web by sealing the first and second
web layers 105, 107 together, and exits the sealing area 174 at an
exit pinch area 178. The exit pinch area 178 is the area disposed
downstream the entry pinch area 164 between the belt 162 and the
sealing drum 166, as shown in FIG. 7. The sealing area 174 is the
area between the entry pinch area 164 and exit pinch area 178 in
which the web 100 is being sealed by the sealing drum 166. The
longitudinal seal 170 is shown as the phantom line in FIG. 1.
Preferably, the longitudinal seal 170 is disposed a transverse
distance from the first longitudinal edge 102, 106, and most
preferably the longitudinal seal 170 is disposed along the mouths
125 of each of the chambers 120.
[0063] In the preferred embodiment, the sealing drum 166 and belt
162 cooperatively press or pinch the first and second web layers
105, 107 at the sealing area 174 against the sealing drum 166 to
seal the two layers together. The sealing assembly 103 relies on
the tension of the belt 162 against the sealing drum 166, and not
an abutting roller, to sufficiently press or pinch the web layers
105, 107 therebetween. The flexible resilient material of the belt
162 in the preferred embodiment, allows for the tension of the belt
162 to be well-controlled by the positions of the rollers, which
will be described in further detail below. For example, the tension
roller 156 and drive roller 160 cooperatively pull the belt 162 in
opposing direction creating tension in the belt 162. Such
configuration of the sealing drum 166 and belt 162 also requires
less belt 162 material than traditional inflation and sealing
assemblies because it relies on the sealing drum 166 and belt 162
to cooperatively pinch or press that web 100 together and not two
belts, which can be found in traditional inflation and sealing
assemblies.
[0064] Preferably, as shown in FIG. 7, the sealing drum 166 is
arranged above the belt 162. The drive roller 160 is preferably
positioned downstream the feed roller 158 and tension roller 156
with the sealing drum 166 therebetween. The sealing drum 166 is
disposed such that a portion of the sealing drum 166 vertically
overlaps the feed roller 158, tension roller 156, and drive roller
160 so that the belt 162 is deformed at the sealing area 174 to
have a generally U-configuration. Such configuration increases the
tension of the belt 162 at the sealing area 174, and facilitates
the pinching of the web 100 between the sealing drum 177 and the
belt 162 at the sealing area 174. The sealing assembly 103
configuration described also reduces the amount of contact of the
web 100 during sealing, which reduces bending of the inflated web.
As shown in FIG. 7, the contact area is the sealing area 174
between the entering pinch area 164 and exiting pinch area 174.
[0065] In the embodiment shown, the web 100 enters the sealing
assembly 104 at the entry pinch area 176 at a sloping downward
angle with respect to the horizontal. Additionally, the web 100
exits the sealing assembly 104 at an angle sloped upward with the
respect to the horizontal so that the web 100 is exiting facing
upwards toward the user. By having the intake and outtake sloped as
described herein, the inflation and sealing assembly 101 allows for
easy loading and extracting of the web as well as easy access to
the web. Thus, the inflation and sealing assembly 103 can be
positioned below eye level, such as on a table top, without the
need of a high stand. The sloping downward intake and sloping
upward outtake of the web 100 from the sealing assembly 103
provides for the material path "E" to be bent at an angle .alpha.
between the entry pinch area 176 and the exit pinch area 174 (the
entry pinch area 176 and exit pinch area 174 are further described
below). The angle .alpha. between the entry pinch area 176 and exit
pinch area 174 is preferably at least about 40 degrees up to at
most about 180 degrees. More preferably, the angle .alpha. at least
about 70 degrees up to at most about 130 degrees. Most preferably
the angle .alpha. is about 90 degrees.
[0066] In the preferred embodiment, the tension roller 156 is
moveable between a tense and released position. In the tense
position, as shown in FIG. 7, the tension roller 156 is positioned
such that it is pulling the belt 162 in a direction opposed or away
from the driving roller 160 to create tension in the belt 162 in
the sealing area 174. In the released position, the tension roller
156 moves generally downward to release the tension of the belt 162
and loosens the pinching of the web 100 between the sealing drum
166 and belt 162. This allows for a user to easily remove the web
or clear up or fix jams within the machine. The movement of the
tension roller 156 is controlled by a plate 180 that is associated
with a knob 182. In the preferred embodiment, when the knob 182 is
moved generally downward by the user, the plate 180 causes the
tension roller 156 to move from the tense position to the released
position. Similarly, when the knob 182 is moved generally upward by
the user, the plate 180 causes the tension roller 156 to move from
the released position to the tense position. In other
configurations, the knob 182 can be configured to move the tension
roller 156 by twisting, turning, or pulling and pressing the knob
182.
[0067] Preferably, the sealing drum 166 rotates in a direction "F".
The sealing drum 166 is preferably associated with or connected to
a drive mechanism, such as a motor or the same drive mechanism
associated with the drive roller 160, that causes the drum to
rotate. In other configurations, the sealing drum 166 is caused to
rotate in response to the advancing web 100 and belt 162.
[0068] Alternatively, as shown in another embodiment of the
inflation and sealing assembly in FIG. 8, the sealing assembly 103
can include a cooling roller 172. The cooing roller 172 can be
disposed directly above the drive roller 160. Preferably, the two
rollers 160, 172 pinch or press the web 100 so that the belt 162
associated with the drive roller 160 abuts the surface of the
cooling roller 172. Such configuration provides for a cooling
region 179 disposed between two rollers 160, 172 and the exit pinch
area 178 to assist with cooling the longitudinal seal 170
immediately after sealing. In the embodiment shown, the surface on
one side of the web 100 is exposed and the surface on the opposite
side of the web 100 touches the belt 162.
[0069] In the embodiment shown, the inflation and sealing device
101 further includes a cutting assembly 186 to cut the web.
Preferably, the cutting assembly 186 cuts the first and second web
layers 105, 107 between the first longitudinal edge 102 and mouth
125 of the chambers. In some configurations, the cutting assembly
186 cuts the web 100 to cut open the inflation channel 114 of the
web 100 and remove the first and second layers 105, 107 from the
inflation nozzle 140.
[0070] The cutting assembly 186 can include a cutting device or
cutting member, such as a blade 192 with a cutting edge 188, and a
cutter holder, such as cutter holder 190, mount, or housing member.
Preferably, the cutting member is mounted on a holder 190.
Preferably, the cutting member is sufficient to cut the web 100 as
it is moved past the edge along the material path "E". In the
preferred embodiment, the cutting member is a blade 192 or knife
having a sharp cutting edge 188 and a tip 210 at the distal end 196
of the blade 192. In the embodiment shown, the cutting edge 188 is
preferably angled upward toward the inflation nozzle 140, although
other configurations of the cutting edge 188 can be used.
[0071] Preferably, as illustrated in FIG. 9, the cutter holder 190
holds the blade 192 magnetically. In embodiment shown, the blade
192 is received within a recessed area 191 of the cutter holder
190. The recessed area 191 preferably having walls 193 to position
and align the blade 192 in a fixed position within the cutter
holder 190. One of the walls 193 of the recessed area 191 can
extend along the cutting edge 188, for example diagonally in the
embodiment shown. A magnet 198 preferably attracts the blade 192 or
other ferrous material associated with the blade 192 to hold the
blade 192 within the cutting holder 190. In the embodiment shown,
the magnet 198 is received within a magnetic receiving area 200
(shown in FIG. 11) of the cutting holder 190. Alternatively, the
blade 192 can be secured or held within housing 190 by other
suitable securing means.
[0072] In the preferred embodiment, the cutter holder 190 shuttles
the blade 192 along a cutter path "H" from an operative position
206 to an inoperative position 208, and vice versa, such as when a
blade 192 is desired to be changed. Preferably the cutter holder
190 is guided by a guide along the cutter path "H", such as via a
key and keyway mechanism. In one embodiment, a follower, such as
pegs 204, are receivable within a guide track 202 that guides the
pegs 204. In some embodiments, the blade is magnetically held
directly in the operative position in association with the nozzle
without a track, and in others the cutter holder is held
magnetically with the blade in the operative position without
relying on a track.
[0073] In the embodiment shown, track 202 is a recess or slot that
is opened on a side transverse to the cutter path "H", such as in
the horizontal direction, depending on the orientation of the
device. The open side of the track and the straight configuration
of the pegs 204 allow the pegs to be removed from or positioned in
the track 202 at various locations along the track 202. Preferably
the pegs are free from restriction in moving laterally into or out
of the track to that the cutter holder 190 is retained in the track
by finger pressure alone or gravity, and retained in the operative
magnetically. Other embodiments can have elements to retain the
cutter holder's 190 engagement in the track.
[0074] Preferably, the cutter holder 190 slides along a plane
generally parallel to the radius of the drum 17 toward and away
from the inflation nozzle 140. Other positions of the cutter path
"H" and orientations of the cutter holder 190 can be used.
[0075] In the embodiment shown, the track 202 extends between the
operative position 206 and inoperative positions 208 to guide the
blade 192 toward and away from the inflation nozzle 140. The track
202 is preferably vertically below the inflation nozzle 140 and
extends upstream and in an upward slope towards inflation nozzle
140. In other embodiments, the track can be placed above the nozzle
and angled down towards it, for example, or angled downstream
towards the operative position 206. Preferably, the track 202 is at
a sufficient angle 13 towards the nozzle to align and insert the
tip of the blade 192 into a corresponding slot 211 in the nozzle
140 to obtain the desired positioning and angle of the blade 192
with respect to the nozzle 140 in the operative position during
operation. The track 202 angle 13 with respect to the inflation
nozzle 140 is typically about between 5.degree. and about
45.degree. or higher.
[0076] In the embodiment shown, a support member 184 such as a
vertical supportive wall or other suitable structure or housing,
can be provided that supports the inflation assembly 109. In such
embodiment, the track 202 can be provided as a recess or slot cut
or otherwise formed in the wall 184. While the cutter holder 190
has a pair of pegs 204 receivable in the track 202 in this
embodiment to maintain the desired angle of the blade 192 with
respect to the nozzle 140 other numbers of pegs or other followers,
such as a rectangular protrusion, can be used. The pegs 204 are
disposed on the backside of the cutter holder 190, facing
laterally, and in this embodiment generally horizontally, towards
the support member 184 wall and into mating position with the track
202. In other embodiments, the track and follower can be reversed,
such as by providing a slot on the cutter holder 190 and a raised
rail received in the slot on the support member 184.
[0077] To move the shuttle 190 along the track 202 from the
operative position 206 to the inoperative position 208, slight
pressure is applied against the cutter holder 190 in a transverse
direction, such as against the support member 184 wall, such as by
a user's finger, as the cutter holder 190 is moved along the cutter
path "H" in the track 202.
[0078] FIG. 10 illustrates the blade 192 in an inoperative position
208. Preferably, in the inoperative position 206, the blade 192 is
spaced away from the inflation nozzle 140 and the slot 211. In the
inoperative position 208, the cutter holder 190 is easily removed
from the track 202 and is out of magnetic engagement with magnet
218. In this embodiment, the cutter holder 190 can easily fall out
of or be pulled out of the track 202 when no pressure is being
applied against it. This provides for easy and safe replacement of
the shuttle 190 and blade 192. The user can easily replace the
cutter holder 190 having the blade 192 with a new cutter holder 190
having a new blade 192 instead of having to touch the blade 192.
Additionally, the cutter holder 190 can be manufactured with the
blade 192 already loaded and sold separately from the inflation and
sealing assembly 103.
[0079] Preferably, in the operative position 206, the blade 192 is
positioned adjacent the inflation assembly to cut the web passing
over the inflation assembly. The blade 192 remains stationary with
respect to the inflation nozzle 140 to cut open the inflation
channel 114 of the web 100 as it is moved along the material path
"E". In the embodiment shown in FIG. 9, the blade 192 is partially
received in the nozzle body 144 in the operative position 206. As
shown, the blade 192 penetrates and protrudes from the nozzle body
144. Preferably, the tip 210 of the blade 192 is received in the
nozzle body 144 in the operative position 206. In the preferred
embodiment, the blade 192 is in the operative position 206 during
operation of the inflation and sealing assembly 103. In the
embodiment shown, the blade 192 is positioned adjacent the entry
pinch area 174 so that the blade 192 can cut or slice the web right
before or during sealing of the web 100, but other positions of the
blade with respect to the material path "E" can be used.
[0080] In the embodiment shown, the cutter holder 190 is
magnetically held in an operative position 206 without requiring
additional pressure against it by a user. In one embodiment, the
cutter holder is held mechanically by a snap or other device in the
operative position 206. Preferably, the magnet 198 is magnetically
influenced, such as by magnetic attraction, to magnet 218 adjacent
the track, such as on the support member wall 184 for holding the
cutter holder 190 adjacent the inflation assembly 109 in the
operative position 206. Preferably, the blade 192 is magnetically
influenced, such as by magnetic attraction, to the magnet 198, to
be retained magnetically on the cutter holder 190. In some
embodiments, the magnets can be permanent magnets or an
electromagnetic element that creates a magnetic field when powered,
for example. In some embodiments, some of all of the magnets are
replaced with mechanical latches or the like, and in others the
structure employs magnetic repulsion to hold the blade and cutter
holder in the operative position. In some embodiments, one of the
magnets 198 or 216 is replaced by a ferrous element that is
magnetically attracted to the magnet, for instance, and the track
itself is preferably non-magnetic to naturally release the cutter
holder 190 and blade 190.
[0081] The cutter assembly 186 can further include a cutting member
cover, such as a door 218. The door 218 is preferably positioned
adjacent the proximal end 194 of the cutter holder 190. In the
operative position 206, the door is open to expose the cutting edge
188 and/or tip 210 of the blade 192 and closed to cover the cutting
edge 210 and/or tip 210 of the blade 192 in the inoperative
position 208. The closed door can protect against injury during
handling and removing the cutter holder 190. The closed door 218 is
moveable about the cutter holder 190 body. In the embodiment shown,
the door 218 is pivotable about a door pivot 234, or is otherwise
movably mounted to the body of the cutter holder 190.
[0082] Preferably, the door automatically opens to expose the blade
192 when the blade 192 is moved to the operative position 206 and
automatically closes when the cutter holder is moved out of the
operative position 206, although in some embodiments, opening
and/or clisong of the door can be accomplished manually. In the
embodiment shown, a pivotal side of the door 218 is guided or moved
along a door path "I" from the operative position 206 to the
inoperative position 208, and vice versa. The door path "I"
preferably diverges from the inflation nozzle 140 towards the
operative position 206 so that as the cutter holder 190 body is
moved toward the inflation nozzle 140 along the cutter path "H",
the door 218 is directed away from the inflation nozzle 140 to
expose the blade 192. Preferably, the door 218 is guided on a guide
along the door path "H" via a key and keyway mechanism, in which a
follower, such as a peg 220, is receivable within a guide, such as
a track 222. In the embodiment shown, the track 222 is a recess or
slot similar to the track 202 along the cutter path "H". The
alternative arrangements of the guide and follower described with
respect to the cutter holder 190 above are also applicable to
changes that are foreseen with respect to the door. Additionally,
in some embodiments, the door can be positioned to move linearly or
otherwise uncover the blade.
[0083] The door 218 is preferably held in the closed position by a
holding mechanism, such as a spring plunger 224 mechanism, that is
sufficient to keep the door in a closed position while also
allowing the door 218 to be opened when the cutter holder 190 is
moved along the cutting path "H", or by a latch, a magnet, or other
device. In the embodiment shown, the spring plunger 224 cooperates
with a spring 226 within a spring receiving area 228 in the cutter
holder 190. The spring plunger 224 also includes a protruded
portion 230 that sufficiently protrudes from the surface of the
spring plunger 224 adjacent the door 218. When door 218 is in a
closed position, i.e., the tip 210 of the blade 192 is covered, the
door 218 presses the spring plunger 224 into the spring receiving
area 228 and the spring 226 pushes the spring plunger 224 and
protruded portion 230 against the door 218. In the closed position,
the protruded portion 230 is preferably received in a receiving
area 232 so that in the closed position, the spring 226 pushes the
protruded portion 230 into the receiving area 232 and effectively
holding the door 218 in a closed position. It is appreciated that
other suitable mechanisms can be used to effectively keep the door
218 in the closed position while also allowing the door 218 opened
when the cutter holder 190 is moved along the cutting path "H".
[0084] The door 218 can further include a door handle 236 to
facilitate easy opening of the door 218 when the cutting holder 190
is removed from the inflation and sealing assembly 103 so that a
user, for example, can remove the blade 192 from the cutter holder
190. While the embodiment shown shows a door 218, it is appreciated
that other embodiments may not include the door 218.
[0085] The cutter holder 190 can further include a finger opening
238 to receive a user's finger so that the user can easily push or
slide the cutter holder 190 along the track 202 between the
operative and inoperative positions 206, 208. It is appreciated
that in some embodiments the finger opening 238 omitted.
[0086] In operation of the embodiment shown, the user positions the
pegs 204 of the cutter holder 190 within the track 202. The user
then slides or pushes the cutter holder 190 along the track 202 and
cutter path "H" while applying slight pressure in a transverse
direction with respect to the cutter path "H". As the cutter holder
190 is moved toward the inflation nozzle 140, the door 218
concurrently is directed along the track 222 and door path "I" to
automatically expose the blade 192. Once in the inoperative
position 206, the cutter holder 190 is magnetically held into
place. In the embodiment shown, the cutter holder 190 is
magnetically held into place by a magnetic influence of the magnet
member 216 on the magnet element 214.
[0087] In other embodiments, it's appreciated that a cutter housing
190 can be omitted, and other suitable mechanisms can be used to
position the blade 192 adjacent the inflation nozzle 140.
[0088] Although the cutting assembly 186 is shown, in other
embodiments, traditional cutter arrangements can be used, such as a
fixed cutter, rotary cutter, or other cutters known in the art.
[0089] It is appreciated, that the inflation nozzle 140 described
herein can also be used on other types of film handling devices in
and inflating and sealing devices. An example is disclosed U.S.
Pat. Nos. 8,061,110 and 8,128,770 and Publication No.
2011/0172072.
[0090] Any and all references specifically identified in the
specification of the present application are expressly incorporated
herein in their entirety by reference thereto. The term "about," as
used herein, should generally be understood to refer to both the
corresponding number and a range of numbers. Moreover, all
numerical ranges herein should be understood to include each whole
integer within the range.
[0091] Any and all references specifically identified in the
specification of the present application are expressly incorporated
herein in their entirety by reference thereto. The term "about," as
used herein, should generally be understood to refer to both the
corresponding number and a range of numbers. Moreover, all
numerical ranges herein should be understood to include each whole
integer within the range.
[0092] While illustrative embodiments of the invention are
disclosed herein, it will be appreciated that numerous
modifications and other embodiments may be devised by those skilled
in the art. For example, the features for the various embodiments
can be used in other embodiments. Therefore, it will he understood
that the appended claims are intended to cover all such
modifications and embodiments that come within the spirit and scope
of the present invention.
* * * * *