U.S. patent application number 14/275366 was filed with the patent office on 2014-08-28 for fluid lens assembly.
This patent application is currently assigned to Adlens Beacon, Inc.. The applicant listed for this patent is Adlens Beacon, Inc.. Invention is credited to Amitava GUPTA, Karim HAROUD, Hans JAEGER, Urban SCHNELL.
Application Number | 20140240846 14/275366 |
Document ID | / |
Family ID | 43854592 |
Filed Date | 2014-08-28 |
United States Patent
Application |
20140240846 |
Kind Code |
A1 |
GUPTA; Amitava ; et
al. |
August 28, 2014 |
FLUID LENS ASSEMBLY
Abstract
A non-round fluid lens assembly includes a non-round rigid lens
and a flexible membrane attached to the non-round rigid lens, such
that a cavity is formed between the non-round rigid lens and the
flexible membrane. A reservoir in fluid communication with the
cavity allows a fluid to be transferred into and out of the cavity
so as to change the optical power of the fluid lens assembly. In an
embodiment, a front surface of the non-round rigid lens is
aspheric. Additionally or alternatively, a thickness of the
flexible membrane may be contoured so that it changes shape in a
spheric manner when fluid is transferred between the cavity and the
reservoir.
Inventors: |
GUPTA; Amitava; (Roanoke,
VA) ; SCHNELL; Urban; (Munchenbuchsee, CH) ;
HAROUD; Karim; (Chavannes sur Moudon, CH) ; JAEGER;
Hans; (Thunstetten, CH) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Adlens Beacon, Inc. |
Pembroke Park |
FL |
US |
|
|
Assignee: |
Adlens Beacon, Inc.
Pembroke Park
FL
|
Family ID: |
43854592 |
Appl. No.: |
14/275366 |
Filed: |
May 12, 2014 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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13404914 |
Feb 24, 2012 |
8760767 |
|
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14275366 |
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12579203 |
Oct 14, 2009 |
8136942 |
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13404914 |
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Current U.S.
Class: |
359/666 |
Current CPC
Class: |
G02C 7/085 20130101;
G02B 3/14 20130101; G02B 27/0025 20130101; G02B 3/06 20130101; G02B
3/04 20130101; G02C 2202/16 20130101 |
Class at
Publication: |
359/666 |
International
Class: |
G02B 3/14 20060101
G02B003/14 |
Claims
1. A fluid lens assembly, comprising: a non-round rigid lens having
a back surface and a front surface, the front surface having a
rotationally symmetrical aspheric correction; a flexible membrane
coupled to the back surface of the non-round rigid lens, such that
a cavity is formed between a front surface of the flexible membrane
and the back surface of the rigid lens; and a reservoir in fluid
communication with the cavity between the front surface of the
flexible membrane and the back surface of the non-round rigid lens,
such that a fluid is transferable between the reservoir and the
cavity to change the optical power of the fluid lens assembly,
wherein the front surface having a rotationally symmetrical
aspheric correction at least partially reduces an optical
error.
2. The fluid lens assembly of claim 1, wherein the front surface
having a rotationally symmetrical aspheric correction at least
partially reduces a plus power of the fluid lens at high gaze
angles.
3. The fluid lens assembly of claim 1, wherein the front surface
having a rotationally symmetrical aspheric correction at least
partially reduces a spherical aberration optical error.
4. The fluid lens assembly of claim 1, wherein the front surface is
ellipsoidal.
5. The fluid lens assembly of claim 1, wherein the front surface is
hyperboloidal.
6. The fluid lens assembly of claim 1, wherein the rotationally
symmetrical aspheric correction does not exceed 0.18 D.
7. A fluid lens assembly, comprising: a non-round rigid lens having
a back surface and a front surface, the front surface having a
tonic aspheric correction; a flexible membrane coupled to the back
surface of the non-round rigid lens, such that a cavity is formed
between a front surface of the flexible membrane and the back
surface of the rigid lens; and a reservoir in fluid communication
with the cavity between the front surface of the flexible membrane
and the back surface of the non-round rigid lens, such that a fluid
is transferable between the reservoir and the cavity to change the
optical power of the fluid lens assembly, wherein the front surface
having a tonic aspheric correction at least partially neutralizes
astigmatism generated on the flexible membrane by inflation of the
flexible membrane.
8. The fluid lens assembly of claim 7, wherein the front surface
having a tonic aspheric correction at least partially neutralizes
natural astigmatism of an eye of a wearer of the fluid lens
assembly.
9. The fluid lens assembly of claim 7, wherein the tonic aspheric
correction does not exceed 0.18 D.
10. The fluid lens assembly of claim 7, wherein an eccentricity of
the fluid lens is approximately 0.94.
11. The fluid lens assembly of claim 7, further comprising a second
flexible membrane attached to the front surface of the flexible
membrane.
12. The fluid lens assembly of claim 11, wherein the second
flexible membrane is bonded to the front surface of the flexible
membrane with an adhesive.
13. The fluid lens assembly of claim 12, wherein the adhesive has a
refractive index approximately equal to a refractive index of the
fluid.
14. The fluid lens assembly of claim 11, wherein the second
flexible membrane is bonded to the front surface of the flexible
membrane by laser welding.
15. The fluid lens assembly of claim 11, wherein the second
flexible membrane is bonded to the front surface of the flexible
membrane by ultrasonic welding.
16. The fluid lens assembly of claim 11, wherein a thickness of the
second flexible membrane is approximately equal to a thickness of
the flexible membrane.
17. The fluid lens assembly of claim 11, wherein a thickness of the
second flexible membrane is approximately three times larger than a
thickness of the flexible membrane.
18. The fluid lens assembly of claim 11, wherein a thickness of the
second flexible membrane is approximately four times larger than a
thickness of the flexible membrane.
19. The fluid lens assembly of claim 11, wherein a thickness of the
second flexible membrane is approximately six times larger than a
thickness of the flexible membrane.
20. The fluid lens assembly of claim 11, wherein a thickness of the
second flexible membrane is approximately four to six times larger
than a thickness of the flexible membrane.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation application of U.S.
patent application Ser. No. 13/404,914, filed Feb. 24, 2012, which
is a continuation of Ser. No. 12/579,203, filed Oct. 14, 2009, now
U.S. Pat. No. 8,136,942, the disclosures of which are hereby
incorporated herein by reference in their entirety.
BACKGROUND
[0002] 1. Field
[0003] Embodiments of the present invention relate to fluid-filled
lenses, in particular variable fluid-filled lenses.
[0004] 2. Related Art
[0005] Basic fluid lenses have been known since about 1958, as
described in U.S. Pat. No. 2,836,101, incorporated herein by
reference in its entirety. More recent examples may be found in
"Dynamically Reconfigurable Fluid Core Fluid Cladding Lens in a
Microfluidic Channel," Tang et al., Lab Chip, 2008, vol. 8, p. 395,
and in WIPO publication WO2008/063442, each of which is
incorporated herein by reference in its entirety. These
applications of fluid lenses are directed towards photonics,
digital telephone and camera technology, and microelectronics.
[0006] Fluid lenses have also been proposed for ophthalmic
applications. (See, e.g., U.S. Pat. No. 7,085,065, incorporated
herein by reference in its entirety.) In all cases, the advantages
of fluid lenses--including a wide dynamic range, ability to provide
adaptive correction, robustness, and low cost--have to be balanced
against limitations in aperture size, tendency to leak, and
consistency in performance. The '065 patent, for example, has
disclosed several improvements and embodiments directed towards
effective containment of the fluid in the fluid lens to be used in
ophthalmic applications. Power adjustment in fluid lenses has been
effected by injecting additional fluid into a lens cavity, by
eleetrowetting, by application of ultrasonic impulse, and by
utilizing swelling forces in a cross-linked polymer upon
introduction of a swelling agent to the lens fluid, such as
water.
[0007] In all cases, there are several key limitations in current
fluid lens technology that need to be overcome to optimize the
commercial appeal of this technology. For example, the thickness of
fluid lenses is generally greater than conventional lenses of the
same power and diameter. Additionally, it is not currently possible
to provide a variation of spherical power as well as astigmatism
across the lens optic using fluid lens technology. Nor is it
currently possible to make fluid lenses in any desired shape other
than a round shape because of complications introduced in
non-uniform expansion of non-round fluid lenses.
BRIEF SUMMARY
[0008] In an embodiment of the present invention, a non-round fluid
lens assembly includes a non-round rigid lens and a flexible
membrane attached to the non-round rigid lens, such that a cavity
is formed between the non-round rigid lens and the flexible
membrane. A reservoir in fluid communication with the cavity allows
a fluid to be transferred into and out of the cavity so as to
change the optical power of the fluid lens assembly. In an
embodiment, a front surface of the non-round rigid lens is
aspheric. Additionally or alternatively, a thickness of the
flexible membrane may be contoured so that it changes shape in a
spheric manner when fluid is transferred between the cavity and the
reservoir.
[0009] Additionally or alternatively, the flexible membrane may
have an "inset" portion that is more flexible than other portions
of the flexible membrane, such that transfer of the fluid between
the cavity and the reservoir causes the shape of the inset portion
to change in a spherical manner without substantially changing
portions of the flexible membrane other than the inset portions. In
an embodiment, the inset portion is elliptical in shape. The inset
portion may be contoured so that it changes shape in a spheric
manner when fluid is transferred between the cavity and the
reservoir. Including such an inset portion in the flexible membrane
allows a non-round lens (e.g., an oval-shaped, rectangular-shaped,
or other-shaped lens that may be preferred by a wearer) to be worn
while maintaining the advantages of a fluid-filled lens.
[0010] Further embodiments, features, and advantages of the present
invention, as well as the structure and operation of the various
embodiments of the present invention, are described in detail below
with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES
[0011] The accompanying drawings, which are incorporated herein and
form a part of the specification, illustrate the present invention
and, together with the description, further serve to explain the
principles of the invention and to enable a person skilled in the
pertinent art to make and use the invention.
[0012] FIG. 1 is a diagram of an exemplary fluid-filled lens
assembly, according to an embodiment of the present invention.
[0013] FIG. 2 shows the variation of astigmatism as a function of
eccentricity in a fluid-filled lens assembly without correction to
a front lens surface.
[0014] FIG. 3 shows the variation of astigmatism as a function of
eccentricity in a fluid-filled lens assembly having a tonic front
lens surface correction, according to an embodiment of the present
invention.
[0015] FIG. 4 illustrates deformation of a flexible membrane in a
fluid lens, according to an embodiment of the present
invention.
[0016] FIGS. 5a,b and 6a,b illustrate contoured flexible membranes,
according to embodiments of the present invention.
[0017] FIGS. 7a,b illustrate an exemplary elliptical inset in a
fluid lens assembly, according to an embodiment of the present
invention.
[0018] FIGS. 8a,b illustrate deformation of a flexible membrane in
a fluid lens, according to an embodiment of the present
invention.
[0019] The present invention will be described with reference to
the accompanying drawings. The drawing in which an element first
appears is typically indicated by the leftmost digit(s) in the
corresponding reference number.
DETAILED DESCRIPTION
[0020] While specific configurations and arrangements are
discussed, it should be understood that this is done for
illustrative purposes only. A person skilled in the pertinent art
will recognize that other configurations and arrangements can be
used without departing from the spirit and scope of the present
invention. It will be apparent to a person skilled in the pertinent
art that this invention can also be employed in a variety of other
applications.
[0021] It is noted that references in the specification to "one
embodiment", "an embodiment", "an example embodiment", etc.,
indicate that the embodiment described may include a particular
feature, structure, or characteristic, but every embodiment may not
necessarily include the particular feature, structure, or
characteristic. Moreover, such phrases are not necessarily
referring to the same embodiment. Further, when a particular
feature, structure, or characteristic is described in connection
with an embodiment, it would be within the knowledge of one skilled
in the art to effect such feature, structure, or characteristic in
connection with other embodiments whether or not explicitly
described.
[0022] The limitations of previously-available fluid-filled lens
technology described in the Background section above may be removed
by constructing an aspheric fluid lens. Previous fluid lenses have
always been round in shape, since no method existed to construct an
aspheric fluid lens. FIG. 1 illustrates an exemplary aspheric fluid
lens 100 according to an embodiment of the present invention. Fluid
lens 100 includes a rigid front surface 118, a flexible back
surface 104, and a fluid filling the cavity 106 formed between
front surface 118 and back surface 104. Rigid front surface 118 may
be provided by a rigid optical lens 108 made of, for example, glass
or plastic. Flexible back surface 104 may be provided by, for
example, a flexible membrane 110 stretched flat over the edge of
rigid optical lens 108. The fluid lens formed thereby is connected
via a channel 112 to a reservoir 114 lined or otherwise formed from
with an elastomeric deformable membrane that contains excess fluid.
Fluid lens 100 and reservoir 114 together form a sealed unit. An
actuator 116 is operable to squeeze or expand the deformable
membrane inside the reservoir to transfer fluid between reservoir
114 and fluid lens 100 through channel 112. Actuator 116 may be,
for example and without limitation, a bulb actuator, a syringe-type
actuator, or a dial actuator. In embodiments, neither, either, or
both of rigid optical lens 108 and flexible membrane 110 can have
optical power. Channel 112, connecting fluid lens 100 to reservoir
114, may be housed, for example, in the eye piece of an eyeglass
frame or temple pieces of an eyeglass frame.
[0023] Throughout this disclosure, the term "fluid lens assembly"
will be used to describe the assembly of rigid front lens 108,
flexible membrane 110, and the intervening fluid transfer system
including channel 112 and reservoir 114. The term "fluid lens" will
be used to denote the fluid layer and the two surfaces 102 and 104
containing the fluid and forming the surfaces of the fluid
lens.
[0024] In non-round fluid lenses, the pressure of the fluid causes
different deflections of the flexible membrane along its short and
long axes, and thus produces a non-spherical deflection of the
membrane. Non-round fluid lenses of embodiments of the present
invention therefore correct for the astigmatism created by this
deflection. In one embodiment, the front surface of the rigid front
lens corrects for the astigmatism caused by the fluid. Additionally
or alternatively, a thickness of the flexible membrane may be
contoured so as to effect a spherical deflection of the membrane in
response to fluid pressures. In an embodiment, the flexible
membrane includes an inset portion that is more flexible than other
portions of the flexible membrane, such that transfer of the fluid
between the cavity and the reservoir causes the shape of the inset
portion to change in a spherical manner without substantially
changing portions of the flexible membrane other than the inset
portions.
Aspherization of the Front Lens
[0025] A fluid lens, such as fluid lens 100, may be rendered
aspheric by providing an aspheric front (rigid) lens. Since front
lens 108 is in contact with the fluid at its back surface 102, the
impact of adding, aspheric correction to back surface 102 of front
lens 108 will be attenuated by the refractive index of the fluid
relative to the refractive index of the front lens material.
Indeed, the change in the thickness of front lens 108 needed to
provide an aspheric correction through back surface 102 may be
expressed as:
d = d 1 n 1 - 1 n 1 - n 2 ( Eq . 1 ) ##EQU00001##
in which d is the local change in thickness of the front lens
required to provide a particular change in optical power at that
point, d.sub.1 is the change in thickness that would be necessary
if the fluid had been air, n.sub.1 is the refractive index of the
front lens material and n.sub.2 is the refractive index of the
fluid. For example, if front lens 108 is made of Polycarbonate of
bisphenol A and the fluid is silicone oil, then n.sub.1 is 1.59 and
n.sub.2 is 1.54, resulting in d equal to 11.8d.sub.1. In other
words, a relatively large variation in lens thickness will be
required to provide an aspheric correction, if that correction is
added to back surface 102 of front lens 108.
[0026] Lens thickness may be reduced by adding an aspheric
correction to a front surface 118 of front lens 108, front surface
118 being in contact with air. The aspheric correction to front
surface 118 may be in the form of rotationally symmetrical aspheric
correction, rendering the surface of rigid lens 108 ellipsoidal or
hyperboloidal. In this case, the surface may be described by Eq. 2,
in which the surface is ellipsoidal if p is positive, and
hyperboloidal if p is negative:
X = y 2 r 0 + ( r 0 2 - py 2 ) ( Eq . 2 ) ##EQU00002##
[0027] Rotationally symmetric aspheric corrections applied to front
surface 118 of rigid lens 108 provide at least two benefits.
Aspheric corrections may be designed to minimize spherical
aberration present in the fluid lens that may be especially
noticeable for high spherical powers. Additionally, the plus power
of the fluid lens may be reduced at high gaze angles, consistent
with visual needs of the wearer.
Toric Correction of the Front Lens
[0028] Additionally or alternatively, other aspheric corrections
may be applied to front surface 118 of rigid lens 108. For example,
surface 118 may be rendered toroidal. The astigmatism thereby added
to front surface 118 of rigid lens 108 has at least two benefits.
The astigmatism may be used to neutralize the natural astigmatism
of the eye, possessed by about 80% of the population requiring
vision correction. The astigmatism may also be used to neutralize
the astigmatism generated on surface 104 of flexible membrane 110
when the shape of the fluid lens deviates from a circle.
[0029] Persons having natural astigmatism in their eyes typically
wear astigmatic correcting eyeglasses to achieve best corrected
vision. For this correction to be applicable, the direction of the
astigmatic axis of the lens has to be orthogonal to the astigmatic
axis of the eye of the wearer of the eyeglasses. If this astigmatic
correction is provided by adding a toric curve to front surface 118
of rigid lens 108, then it is desired to make front toric rigid
lenses 108 with the toric axis at all possible angles relative to
the 0-180.degree. line of rigid lens 108. This would constitute 180
different configurations, or skus. This is because the fluid lens
assembly is not rotationally symmetrical, since it includes channel
112 attached to fluid lens 100. Additionally, it is desirable to
substantially match the magnitude of the astigmatic correction
added to front surface 118 of rigid lens 108 to the magnitude of
the astigmatic correction required by the wearer. While the total
range of magnitudes of natural astigmatism is very large
(approximately 0 to approximately 15 diopters, or more), it is
about 6 diopters (D) for 99% of the population requiring vision
correction. Since the match between the natural astigmatism of the
eye and the correcting astigmatism of the lens is required to be to
the nearest 0.25 D, about 25 different configurations of the front
surface are required to cover the range mentioned above. Also, the
attachment of channel 114 to rigid lens 108 leads to a
differentiation between left and right lenses, multiplying the
total number of skus by a further factor of two. Therefore, 9,000
different configurations on front surface 118 of rigid lens 108 may
be needed to provide correction to 99% of the population requiring
vision correction.
[0030] In an embodiment of the present invention, it is possible to
substantially reduce the number of skus on the front lens by
designing a rotationally symmetrical lens blank that may be molded
or machined in high volume. The desired lens shape may then be cut
out to correspond to the desired shape of the fluid lens, and the
membrane bonded to the outer edge of this shape that has been cut
out. A hole may be drilled into the side of the rigid lens that has
been cut out to provide a connection to the fluid path inside the
channel. A small connector or a sleeve may connect the end of the
channel to the hole.
[0031] Application of a toric correction to front surface 118 of
rigid lens 108 of the fluid lens assembly also enables construction
of fluid lenses that are non-round (e.g., oval or rectangular) in
shape. Non-round fluid lenses have not been commercialized because
a non-round fluid lens develops astigmatic error as the fluid lens
is inflated to reach a higher plus power. This is because injection
of fluid into a fluid lens causes an increase in hydrostatic
pressure that is equal in all directions. This force causes the
flexible membrane (such as membrane 110) of the fluid lens assembly
to stretch or bulge outwards. Moreover, the force renders the
surface of the membrane more convex and gives the fluid lens a
higher plus power. In the case of a non-round fluid lens, the
length of the meridians of the membrane are not equal in all
directions. The curvature of the membrane is therefore different in
different meridians, being steepest in the shortest meridian and
least steep along the longest meridian. This leads to a toric
shape. In an embodiment, it is possible to neutralize this
inflation-induced astigmatism in the fluid lens by adding an
astigmatic correction to the front surface of the rigid lens. In
this approach, when the fluid lens is not inflated (i.e., when it
is at its lowest plus power), the lens assembly has astigmatism
corresponding to the astigmatism added to the front surface of the
rigid lens. That is, when the fluid lens is not inflated, the
astigmatism added to the front surface of the rigid lens is
uncompensated by any inflation-induced astigmatism. Addition of
astigmatism to front surface 118 of rigid lens 108 enables a
trade-off between astigmatism at the lowest plus power and
astigmatism at higher plus powers. This trade-off may be computed
and optimized for the total designed range of powers of the fluid
lens. Such a trade-off may also be acceptable to the wearer,
provided that the astigmatism does not exceed the threshold of
tolerance of astigmatism of the human eye at any point in the range
or powers of the fluid lens.
[0032] In one exemplary embodiment, a fluid lens is designed
according to the parameters shown in Table 1. The front surface of
the fluid lens does not have any astigmatic correction in this
embodiment.
TABLE-US-00001 TABLE 1 Specifications of a fluid lens embodiment
Radius of curvature of the front surface of the rigid lens, 500 mm
R.sub.a Radius of curvature of the back surface of the rigid lens,
500 mm R.sub.b Long diameter of the fluid lens, a 35.0 mm Short
diameter of the fluid lens, b 34.0 mm Eccentricity, a/b 0.972 Range
of fluid lens operation 1.25D to 3.25D Initial power along the long
axis, DI.sub.a 1.25D Initial power along the short axis, DI.sub.b
1.26D Astigmatism in the initial state of the fluid lens 0.01D
Final power along the long axis of the fluid lens, DF.sub.a 3.25D
Final power along the short axis of the fluid lens, DF.sub.b 3.37D
Astigmatism in the final state of the fluid lens 0.12D
[0033] In the fluid lens embodiment described in Table 1, the rigid
lens is made of Polycarbonate of Bisphenol A, the membrane is
biaxially oriented polyethylene terephthalate (trade name MYLAR),
and the fluid is a silicone oil of refractive index 1.54. In this
case, the degree of departure from the round shape is expressed as
the eccentricity, and the shape becomes progressively more
non-round as it departs father from 1.0. The data in Table 1 shows
that the slight departure from a round shape has caused the
development of a relatively low amount of astigmatism (0.12 D) at
the highest point of the range. i.e., 3.25 D.
[0034] FIG. 2 shows the dependence of the buildup of astigmatism as
a function of eccentricity in this fluid lens embodiment. The
ordinate shows astigmatism in diopters (D), while eccentricity
(k.sub.v) has been plotted on the x axis. In FIG. 2, line 202
represents the fluid lens embodiment described in Table 1. Line 204
shows the values of astigmatism at the lowest point of the range
(1.25 D), while line 206 represents the highest point of the range
(3.25 D).
[0035] It is clear that for noticeably (that is, commercially
useful) non-round geometries of the fluid lens, e.g,
k.sub.v<0.85, the relatively small inflation required to reach
the lowest point of the power range (1.25 D) leads to a small
magnitude of astigmatism. This astigmatism is mostly below the
level of perception of the human eye (typically 0.10-0.12 D).
However, the induced astigmatism at the higher end of the power
range reaches 0.85 D at k.sub.v=0.85, well above the range of
tolerance of astigmatism by the human eye when engaged in near
vision tasks, which is typically about 0.50 D at direct gaze (i.e.,
gaze angle of 0.degree. and no more than 0.75 D over any part of
the lens beyond gaze angle of 15.degree.). FIG. 2 demonstrates the
magnitude of the problem associated with non-round fluid
lenses.
[0036] FIG. 3 shows the rate of development of astigmatism in the
fluid lens embodiment specified in Table 1 with an added astigmatic
correction (i.e., tonic correction) of 0.125 D on the front surface
of the rigid lens. Line 304, which represents the values of
astigmatism at the lowest point of the range, reaches 0.125 D at an
eccentricity of 1.0, in accord with the design intent. Line 306,
which represents the values of astigmatism at the highest point of
the range, reaches the value of 0.50 D at an eccentricity of 0.87.
Interestingly, the astigmatism of the fluid lens remains constant
at about 0.12 D over the whole range of powers at an eccentricity
of 0.94. It is possible to reach non-round shapes of lower
eccentricity by increasing the astigmatic correction of the front
surface of the rigid lens. The maximum such correction should not
exceed 0.18 D, consistent with visual comfort and image quality
expected by wearers at the low end of the power range of the fluid
lens assembly. This result shows that it is possible to design
fluid lenses that are moderately non-round in shape with this
approach.
Modification of the Flexible Membrane
[0037] A fluid lens, such as fluid lens 100, may be rendered
aspheric by allowing the membrane, such as membrane 110, to inflate
to adopt an aspheric (as opposed to spherical) shape. In an
embodiment, an aspheric fluid lens uses a membrane of contoured
thickness to form the fluid lens. A membrane of uniform thickness
used to form a fluid lens assembly circular in shape inflates
uniformly, thereby acquiring a spherical shape. The local
deflection of the membrane is mainly controlled by the local
rigidity of the membrane, and can be altered by stiffening the
membrane or altering its thickness across the surface. A membrane
of contoured thickness may therefore be used to form an aspheric
fluid lens.
[0038] For example, if a rotationally-symmetric aspheric shape is
required, the membrane should inflate into either an ellipsoidal or
a hyperbolic shape. Such an inflation profile can be achieved by
altering the thickness of the membrane in a radially symmetric
manner. Any surface shape can be provided by an appropriate contour
of thickness across the surface of the membrane, as could be
determined by one of skill in the art.
[0039] Elastic membrane deformation is given by a superposition of
elongation and bending. Stiffness in general is proportional to the
modulus of elasticity. For the elongation part of deformation, it
is also proportional to membrane thickness; the bending part is
proportional to the thickness cubed. One method of adjusting
stiffness involves adjusting thickness of the membrane along
specific orientations. Thickness of the membrane may be altered by
various methods, e.g., by a stretching process that is
orientationally specific. Another method is to deposit a layer of a
coating of variable thickness, such as through a plasma deposition
process. As illustrated in FIGS. 5a,b and 6a,b, another method is
to adhesively bond a second strip of membrane of appropriate
thickness along a certain meridian of the membrane. Such approaches
place a lesser limitation on the shape of the glasses containing
the fluid lens apparatus, since any shape may be analyzed by a
finite-element-based approach, the effective "long" and "short"
axes identified, and then the thickness variation applied along
those axes. Alternatively, a solution may be derived for stiffness
as a function of x,y coordinates of the membrane, and this matrix
of stiffnesses may be produced by deposition of a relatively stiff
coating, such as silicon oxide (SiOx).
[0040] The design of a flexible membrane with location dependent
stiffness may require computation of: the mechanical response of
the membrane in an oval fluid lens, the surface geometry acquired
by the membrane as a result of such deformation or stretching, and
the optical power of a fluid lens that includes a membrane with the
resulting shape, all as a function of the volume of fluid injected
into the lens. Furthermore, a number of iterative computations may
be performed in order to approximate as closely as possible the
actual shape of the flexible membrane and the state of defocus of
the retinal image produced by such an optic. In one example, these
complex computations were performed using an exemplary software
system. The exemplary software system combined several different
software suites, each with a different function, in a way such that
each piece of software inputs its results into the next system.
[0041] As an example only, the following suite was used in the
computations described in exemplary embodiments herein. The
deformation of the fluid membrane was modeled on COMSOL,
Multiphysics software, developed by COMSOL, Inc. of Burlington,
Mass. The output of the COMSOL model was exported into MATLAB
software, produced by The MathWorks, Inc. of Natick, Mass., in
order to obtain a best fit polynomial for this surface. A second
order polynomial (quadratic) was used in order to calculate the
best combination of sphere and cylinder fit for this surface. This
polynomial was then imported into ZEMAX optical modeling software,
produced by ZEMAX Development Corporation of Bellevue, Wash. The
deformation of the fluid membrane was calculated as a function of
its x,y coordinates on COMSOL for an elliptical fluid lens in which
the eccentricity was 0.8. The long diameter was 35 mm, while the
short diameter was 28 mm. The model was run for a quadrant, taking
advantage of the four-fold symmetry. FIG. 4 illustrates an
exemplary deformation gradient of a flexible membrane in a fluid
lens in front projection, as computed on the COMSOL software
package according to these parameters. The contours shown in FIG. 4
demonstrate that the deformation was non-uniform throughout the
membrane, reaching a peak of 0.7 mm (700 microns) for a pressure of
2000 Pascals. FIGS. 8a and 8b each represent a one-dimensional scan
of the deformation shown in FIG. 4. FIG. 8a represents the
deformation along the horizontal axis, and FIG. 5b represents the
deformation along the vertical axis. Meshing was done in sweep mode
(extra fine) in three layers to include the bending mode,
generating 5439 elements in all. This data was exported into MATLAB
for the best second order polynomial fit to be input into
ZEMAX.
[0042] During the initial assessment of this computation scheme, it
was observed that a coarser mesh size provided adequate accuracy
and fidelity to the surface generated by the finer mesh size. Also,
it was found that the cross terms could be neglected in the second
order polynomial best fit computed on MATLAB, so that the surface
could be adequately represented as a simpler biconic with quadratic
terms in x and y, as shown in Eqs. 3 and 4. Eq. 3 is the Best Fit
equation used by MATLAB to fit the deformation data exported from
COMSOL.
biconic Zernike sag z bZ ( x , y ) := [ x 2 - R x + y 2 - R y 1 + 1
- ( 1 + k x ) ( x R x ) 2 - ( 1 + k y ) ( y R y ) 2 + .alpha. x x +
.alpha. y y ] ( Eq . 3 ) ##EQU00003##
Eq. 4 is Eq. 3 after ignoring x,y cross terms that provided a
satisfactory fit to the deformation data. This equation was used to
export surface deformation data into ZEMAX.
biconic sag z b ( x , y ) := x 2 - R x + y 2 - R y 1 + 1 - ( 1 + k
x ) ( x R x ) 2 - ( 1 + k y ) ( y R y ) 2 ( Eq . 4 )
##EQU00004##
[0043] This computational and modeling approach was used to
evaluate different design concepts for a non-round fluid lens that
could be adjusted in power over a diopter range of 2.01). The lower
power was assumed to be 1.25 D and the higher power was taken as
125 D. A further assumption was that a maximum of 0.18 D of
astigmatism may be allowed at the lower power, while a maximum of
0.50 D of astigmatism was allowable at the higher power.
[0044] In an embodiment, non-uniform thickness of the flexible
membrane is provided in order to modulate and alter its deformation
in response to fluid injection and consequent increase in spherical
power. A flexible membrane of variable thickness may be obtained in
several ways, as described above. In an embodiment, a tape or pad
is used to alter the thickness over certain portions of the
membrane surface. Such tapes or pads may be cut out of the same
polymer film as that used to fabricate the flexible membrane, and
then be bonded to the flexible membrane. For example, the tapes or
pads may be bonded to the inner surface of the flexible membrane,
in contact with the fluid (e.g., oil) in order to minimize the
visibility of the tapes or pads. The bonding of these tapes or pads
to the membrane may be accomplished using an adhesive. In an
embodiment, the adhesive has a refractive index approximately equal
to the refractive index of the fluid. Alternatively, the tapes or
pads may be bonded to the flexible membrane by laser welding or
ultrasonic welding, or other means as would be known to those of
skill in the art. One or more such tapes or pads may be used for
this purpose. In an embodiment, tapes and pads are not used to add
thickness to the flexible membrane; rather, differences in
thickness are integral to a single flexible membrane sheet.
Techniques for creating a flexible membrane of varying thickness
include, for example and without limitation, molding, compression
molding, thermal forming, and laser ablation.
[0045] FIGS. 5a,b and 6a,b illustrate exemplary designs of tapes
and pads modeled to deduce the optimum shape and contours so as to
modulate the stiffness of the membrane. FIGS. 5a and 5b illustrate
tapes 502, 504 applied along x and y axes, respectively, of a
flexible membrane 506. FIGS. 6a and 6b illustrate pads 602, 604
applied along x and y axes, respectively, of a flexible membrane
606.
[0046] Table 2 shows the results of analysis of the exemplary
designs shown in FIGS. 5a,b and 6a,b, comparing the application of
a tape or a pad (referred to in Table 2 as a reinforcing piece)
along x and y axes. In the exemplary model used in Table 2, the
thickness of the reinforcing piece (e.g., tape or pad) was the same
as that of the flexible membrane itself. That is, the thickness was
doubled where reinforcement was applied. The final analysis was
performed on ZEMAX software that was used to compute the
astigmatism over the entire range of spherical powers, as well as
the image spot size along x and y axes. In this analysis, the
eccentricity as been assumed to be 0.864, the optic being 35 mm
along the long axis (x axis) and 30.25 mm along the short axis (y
axis). The lowest optical power is 1.25 D and the highest optical
power is 3.25 D. The front surface of the rigid lens has been
provided with a toric correction such that the net astigmatism at
the lowest power (1.25 D) is 0.18 D in all cases. Spot size along
the x axis is when focused for x; spot size along the y axis is
when focused for y.
TABLE-US-00002 TABLE 2 Modeling of reinforcing piece on flexible
membrane in an elliptical fluid lens Astigmatism at Spot size along
x Spot size along y Reinforcing Piece 3.25D axis, Microns axis,
Microns None 0.73D 10.1 14.2 Pad along x axis 0.61D 9.9 13.2 (FIG.
5a) Pad along y axis 1.02D 10.6 16.9 (FIG. 5b) Tape along x axis
0.51D 9.7 12.5 (FIG. 4a) Tape along y axis 1.04D 10.4 17.0 (FIG.
4b)
[0047] Next, the effect of increasing reinforcement was examined as
a function of eccentricity. Table 3 shows the rate of build-up of
astigmatism as the thickness of the reinforcing means was increased
in an exemplary model. In this exemplary analysis, the eccentricity
was assumed to be 0.864, with the long diameter being 35.0 mm. The
lowest and the highest spherical powers were assumed to be 1.25 D
and 3.25 D, respectively, with the range of adjustment being 2.0 D.
It was also assumed that the front surface of the rigid optic was
provided with tonic correction along the appropriate axis, so that
the net astigmatism at the lowest power is held at 0.18 D.
Astigmatism at the highest spherical power was computed on ZEMAX,
along with the spot size of the image. The base membrane was
assumed to be of unit thickness, so that a reinforcing piece of
1.times. thickness doubles the thickness of the membrane where it
was applied. It is expected that the spot size of the image would
be correlated with the point spread function of the retinal image,
a critical measure of the crispness and clarity of the retinal
image, and a measure of the image quality perceived by the wearer.
In the example shown in Table 3, there was an improvement in image
quality as the thickness of the reinforcement was increased in the
fluid lens.
TABLE-US-00003 TABLE 3 Change in astigmatism as a function of
reinforcement thickness Max Reinforcing Astigmatism at Spot size
along x Spot size along y Piece 3.25D axis, Microns axis, Microns
None 0.73D 10.1 14.2 Pad 1X 0.61D 9.5 13.2 Pad 2X 0.37D 7.5 9.4 Pad
3X 0.14D 7.4 8.0 Tape 1X 0.51D 9.7 12.5 Tape 2X 0.35D 9.5 11.4 Tape
3X 0.17D 9.2 10.2
[0048] It was found in this example that the 3.times. reinforcement
enabled the use of a non-round optic up to eccentricities of 0.80
while staying within the limits of astigmatism specified for the
lowest and the highest spherical powers (sph) (e.g., 0.18 D at 1.25
sph and 0.50 D at 3.25 D sph). This level of eccentricity is
adequate for most lens designs, since it provides a long axis
diameter of 40 mm for a short axis diameter of 32 mm. Further
departures from the round shape (e.g., an eccentricity of 0.7) can
be achieved by enhancing the reinforcement further, for example by
using a pad or a tape that is 4.times.-6.times. in thickness.
[0049] It should be noted that the analysis and results presented
above addressed an exemplary paraxial situation assuming a pupil
size of 4.0 mm. In other words, it was applicable to the center of
the optic over a moderate field angle, less than 10 degrees. This
analysis may be repeated at different gaze angles for the whole
optic. Such a computation would further optimize the shape of the
membrane, since it would be possible to prescribe reinforcing
schemes that provide the best correction for the whole optic,
rather than providing the best correction at the optical center. In
performing this global optimization, it may be recognized that the
optical segments far from the center are not as important in
determining overall visual satisfaction as the center of the optic,
since most viewing tasks require direct gaze with controlled eye
movements that supplement head movements for the most comfortable
near-vision experience.
[0050] Other shaped optics, such as rectangular- or square-shaped
optics, may also be adapted to this approach. The shape of the
deformed membrane may be described, for example, as a collection of
points such as a point cloud, or a collection of splines used to
fit the points. In this case, the wavefront of rays transmitted
through the liquid lens (including the deformed membrane) is
computed, and an adaptive correction may be applied to the
wavefront to maximize the retinal image quality. The retinal image
quality may be measured by one of the several commonly-used metrics
of image quality, such as the Strehl ratio or the equivalent
defocus.
Fluid Lens Inset
[0051] In an inset-type design embodiment, the non-round shape of
the fluid lens includes a round or elliptical section centered at
the location of the pupil of the wearer. In such an embodiment,
upon putting on the glasses, the center of the pupil lines up with
the center of the inset. With a circular inset, the active region
may be small depending on the shape of the lens frame, because the
vertical diameter of the circular shape must tit within the
vertical diameter of the frame. If the active region of the
flexible membrane is too small, it may be unsuitable for a wearer
as the eye movement of a wearer may need a larger viewing range
side-to-side than up-to-down. For example, an average wearer needs
an active area width of about 30-35 mm for comfortable side-to-side
eye movement. An elliptical inset portion allows for such an active
area width, even when the vertical dimension of the inset is small
compared to the active area width. FIGS. 7a,b illustrate an
exemplary elliptical inset 702 in a fluid lens assembly 704. The
inset optic 702 is referred to herein as the active optical region.
The active optical region is designed to inflate to deliver the
desired power range. The specifications of astigmatism at the low
and high end of the power range apply to the active region only.
The active region may be developed by contouring the thickness of
the membrane to be substantially thinner than in the surrounding
optical region. For example, as shown in exemplary elliptical inset
702 of FIG. 7b, it was found that for an active region of 25
mm.times.35 mm, an eccentricity of 0.80 met the optical
specifications mentioned above over a power range of 1.50 D, from
1.25 D to 2.75 D. A membrane thickness ratio of 2.times. to
10.times. may be used provide this segmentation of the overall
optical area. In an embodiment, the membrane thickness ratio is
3.times. to 7.times.. The smaller the thickness ratio, the more
deflection is experienced by the outer zone. This leads to a higher
level of astigmatism in the active zone.
[0052] For such a design to be cosmetically acceptable, the border
of the active optical region may be smoothly blended, so that image
jump or perceivable image distortions are avoided. It is found that
the main causes of the visual discomfort associated with this
border are: (1) prism discontinuity: (2) magnification
discontinuity; and (3) high localized astigmatism, caused by power
discontinuity. These are also the main factors that contribute to
the visibility of this border, potentially leading to a
cosmetically unacceptable outcome. These problems may be minimized
by providing a transition zone. In an embodiment, the transition
zone is approximately 1-5 mm in width. In a further embodiment, the
transition zone is approximately 2-3 mm in width. The width of the
transition zone may be determined by the gradient in power within
this zone, since visual performance of this zone may be acceptable,
for example, only for a power gradient of 0.50 D/mm or less,
leading to a maximum value of astigmatism of 0.50 D at this zone.
In such an example, a power range of 1.50 D requires a transition
zone of 3.0 mm in width.
CONCLUSION
[0053] While various embodiments of the present invention have been
described above, it should be understood that they have been
presented by way of example only, and not limitation. It will be
apparent to persons skilled in the relevant art that various
changes in form and detail can be made therein without departing
from the spirit and scope of the invention. Thus, the breadth and
scope of the present invention should not be limited by any of the
above-described exemplary embodiments, but should be defined only
in accordance with the following claims and their equivalents.
[0054] Further, the purpose of the foregoing Abstract is to enable
the U.S. Patent and Trademark Office and the public generally, and
especially the scientists, engineers and practitioners in the art
who are not familiar with patent or legal terms or phraseology, to
determine quickly from a cursory inspection the nature and essence
of the technical disclosure of the application. The Abstract is not
intended to be limiting as to the scope of the present invention in
any way.
* * * * *