U.S. patent application number 13/971317 was filed with the patent office on 2014-06-19 for aerosol dispenser valve.
The applicant listed for this patent is Clayton Corporation. Invention is credited to Joseph C. Lott, James P. McBroom, Clyde E. Smothers.
Application Number | 20140166920 13/971317 |
Document ID | / |
Family ID | 36060747 |
Filed Date | 2014-06-19 |
United States Patent
Application |
20140166920 |
Kind Code |
A2 |
McBroom; James P. ; et
al. |
June 19, 2014 |
AEROSOL DISPENSER VALVE
Abstract
An improved valve member, aerosol dispenser valve containing the
valve member, aerosol container for dispensing moisture curable
foams, and moisture curable foam and dispenser, in which the valve
member is made of a glass filled polyolefin. The polyolefin is
preferably a polyethylene. The glass content is between about 2%
and about 40%, more preferably between about 10% and about 30%; and
most preferably between about 15% and about 25%.
Inventors: |
McBroom; James P.; (House
Springs, MO) ; Lott; Joseph C.; (Des Peres, MO)
; Smothers; Clyde E.; (Fenton, MO) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Clayton Corporation |
St. Louis |
MO |
US |
|
|
Prior
Publication: |
|
Document Identifier |
Publication Date |
|
US 20130341552 A1 |
December 26, 2013 |
|
|
Family ID: |
36060747 |
Appl. No.: |
13/971317 |
Filed: |
August 20, 2013 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
13189656 |
Aug 20, 2013 |
8511521 |
|
|
13971317 |
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|
|
11228000 |
Jul 26, 2011 |
7984834 |
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13189656 |
|
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60627850 |
Nov 15, 2004 |
|
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60610282 |
Sep 16, 2004 |
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Current U.S.
Class: |
251/368 |
Current CPC
Class: |
B65D 83/14 20130101;
B65D 83/46 20130101; B65D 83/44 20130101; B65D 83/75 20130101 |
Class at
Publication: |
251/368 |
International
Class: |
B65D 83/44 20060101
B65D083/44 |
Claims
1. A valve for dispensing a moisture-curable foam, the valve
comprising: a seal; and a valve member, the valve member being
constructed to resist adherence of cured moisture-curable foam to
the valve member, the valve member comprising a central passage
extending partially therethrough, and a plurality of openings
extending through the valve member and in communication with the
central passage, the valve member being adapted for movement upon
actuation between a first position in which the valve member is
deflected off of the seal to allow the moisture-curable foam to
flow into the central passage, and a second position in which the
valve member seats on the seal to prevent flow of the
moisture-curable foam into the central passage, the valve member
being comprised of a glass filled polyolefin and being more
resistant to adhesion to the cured moisture curable foam than the
same valve member having no glass content.
2. The valve according to claim 1 wherein the glass filled
polyolefin is a chemically-coupled glass filled polyolefin.
3. The valve according to claim 1 wherein the glass-filled
polyolefin is a polyethylene.
4. The valve according to claim 3 wherein the glass filled
polyethylene is a chemically-coupled glass filled polyethylene.
5. The valve according to claim 3 wherein the glass content is
between about 2% and about 40%.
6. The valve according to claim 3 wherein the glass content is
between about 3% and about 40%.
7. The valve according to claim 3 wherein the glass content is
between about 8% and about 40%.
8. The valve according to claim 3 wherein the glass content is
between about 10% and about 40%.
9. The valve according to claim 3 wherein the glass content is
between about 2% and about 30%.
10. The valve according to claim 3 wherein the glass content is
between about 3% and about 30%.
11. The valve according to claim 3 wherein the glass content is
between about 8% and about 30%.
12. The valve according to claim 3 wherein the glass content is
between about 10% and about 30%.
13. The valve according to claim 1 wherein the moisture-curable
foam comprises at least two liquid components.
14. The valve according to claim 1 wherein the moisture-curable
foam is polyurethane foam.
15. The valve according to claim 1 wherein the seal is made of
neoprene.
16. An aerosol can for dispensing a moisture-curable foam
comprising: an aerosol can; a moisture-curable foam disposed within
the aerosol can; and a valve of claim 1.
17. The aerosol can according to claim 16 wherein the glass filled
polyolefin is a chemically-coupled glass filled polyolefin.
18. The aerosol can according to claim 16 wherein the glass-filled
polyolefin is a polyethylene.
19. The aerosol can according to claim 18 wherein the glass filled
polyethylene is a chemically-coupled glass filled polyethylene.
20. The aerosol can according to claim 16 wherein the glass content
is between about 2% and about 40%.
21. The aerosol can according to claim 16 wherein the glass content
is between about 3% and about 40%.
22. The aerosol can according to claim 16 wherein the glass content
is between about 8% and about 40%.
23. The aerosol can according to claim 16 wherein the glass content
is between about 10% and about 40%.
24. The aerosol can according to claim 16 wherein the glass content
is between about 2% and about 30%.
25. The aerosol can according to claim 16 wherein the glass content
is between about 3% and about 30%.
26. The aerosol can according to claim 16 wherein the glass content
is between about 8% and about 30%.
27. The aerosol can according to claim 16 wherein the glass content
is between about 10% and about 30%.
28. The aerosol can according to claim 16 wherein the
moisture-curable foam comprises at least two liquid components.
29. The aerosol can according to claim 16 wherein the
moisture-curable foam is polyurethane foam.
30. The aerosol can according to claim 16 wherein the seal is made
of neoprene.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. patent
application Ser. No. 13/189,656, filed Jul. 25, 2011, now U.S. Pat.
No. 8,511,521, which is a continuation of U.S. patent application
Ser. No. 11/228,000, filed Sep. 15, 2005, now U.S. Pat. No.
7,984,834, which claims the benefit of U.S. Provisional Patent
Application Ser. No. 60/627,850, filed Nov. 15, 2004, and U.S.
Provisional Patent Application Ser. No. 60/610,282, filed Sep. 16,
2004, the entire disclosures of which are incorporated herein by
reference.
BACKGROUND OF THE INVENTION
[0002] This invention relates to aerosol dispenser valves for
products, and in particular to dispenser valves for moisture
curable products such as foams.
[0003] Moisture curable products, such as moisture curable
polyurethane foams, have found wide application in homes and
businesses. These foams are excellent fillers and insulators. The
foams are often packaged in aerosol cans with a polypropylene
dispenser valve. A problem with these valves is that moisture can
migrate through the valve and into the aerosol can. Once inside,
the moisture cures the foam, and impairs the function of the valve.
The problem is exacerbated if the can is not stored upright, so
that the contents of the can surround the valve member. The
migration path is shorter, and when the foam cures around the valve
member it interferes with the operation of the valve, sealing it
closed.
SUMMARY OF THE INVENTION
[0004] A preferred embodiment of the present invention is a
dispenser valve for a moisture-curable foam made from a
glass-filled polyolefin. In the preferred embodiment the polyolefin
is a high density polyethylene. The polyethylene preferably has a
glass content of between about 2% and about 40%, and more
preferably between about 10% and about 30%, and most preferably
between about 15% and about 25%. The valve member of the preferred
embodiment is more resistant to failure from moisture infiltration
than the polypropylene valve members of the prior art. The valve
member of the preferred embodiment is less adhesive than the
propylene valve members of the prior art, so that to the extent
that the contents of the container does inadvertently cure inside
the container, it is less likely to adhere to the valve member and
interfere with the operation of the valve. Thus embodiments of
valves in accordance with the principles of this invention can
extend the shelf life of urethane foams and other moisture curable
or moisture affected products dispensed from aerosol cans.
BRIEF DESCRIPTION OF THE DRAWING
[0005] FIG. 1 is a cross sectional view of a dispenser valve for an
aerosol can in accordance with the principles of this
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0006] A preferred embodiment of dispenser valve constructed
according to the principles of this invention is indicated
generally as 20 in FIG. 1. The dispenser valve 20 comprises a valve
member 22 in a seal 24. The valve member 22 has first and second
ends 26 and 28, and a central passage 30 extending partially
therethrough. A plurality of openings 32 extend through the valve
member 22 and communicate with the central passage 30. The openings
are covered by the seal 24, but when the valve member 22 is
deflected, it opens a space between the valve member 22 and the
seal 24, so that the pressurized contents can exit the container
between the valve member 22 and the seal, through the openings 32,
and out the passage 30.
[0007] In accordance with the principles of this invention, the
valve member 22 is made from a glass-filled polyolefin. The
inventors believe that glass-filled polyethylene is more resistant
to adhesion than the polypropylene valve members of the prior art,
or other suitable polymer materials.
[0008] The inventors have also discovered that chemically coupled
glass-filled polyolefin, and specific glass-filled polyethylene is
less adhesive than the valve members of the prior art, to the
extent that the foam does inadvertently cure inside the container,
it is less likely to adhere to the valve member and interfere with
the operation of the valve.
[0009] The polyethylene is preferably a high density polyethylene.
The polyethylene preferably has a glass content of between about 2%
and about 40%, and more preferably between about 10% and about 30%,
and most preferably between about 20% and about 30%.
[0010] Thus the valve member of the preferred embodiment are more
resistant to moisture infiltration, and less adhesive to moisture
curing foams, such as polyurethanes. Thus the valves constructed in
accordance with the valve members of this invention are less likely
fail, even when the cans on which they are used are not properly
stored, and provide a greater product shelf life.
EXAMPLE 1
[0011] Cans of moisture curable polyurethane foam components were
prepared with valve parts made of different plastics. The cans were
stored upside down at ambient temperature and 90-100% relative
humidity. Each week three cans of each type were examined and rated
on whether the can was fully functional, stuck but functional, or
stuck. Failure was determined when all three cans of the sample
failed. The results of the test are given in Table 1.
TABLE-US-00001 TABLE 1 20% glass- Impact Internally filled modified
Lubricated polyethylene propylene Polypropylene Acetal
polypropylene No failure Failure Failure after Sticking after
Sticking after after 16 after 5 weeks. 7 weeks; 5 weeks; failure
weeks. 5 weeks. failure after after 6 weeks 9 weeks
EXAMPLE 2
[0012] Cans of moisture curable polyurethane foam components were
prepared with valve parts made from different plastics. Sixteen
cans of each type were stored upside down at 120.degree. at 80%
relative humidity for 11 weeks. Cans were inspected at the end of
11 weeks to determine whether the valves were stuck or were
functional. The results are given were given in Table 2.
TABLE-US-00002 TABLE 2 Number of % of stuck Plastic stuck valves
valves 50% polyethylene and 0 0% 50% polyethylene with 20% glass
100% polyethylene with 20% glass 2 12.5% 90% polyethylene- 3 18.8%
10% polypropylene with 30% glass 75% polyethylene- 3 18.8% 25%
polypropylene with 30% glass 100% polypropylene 4 25% 50%
polyethylene-50% polypropylene 5 31.3% 50% polyethylene- 5 31.3%
50% polypropylene with 30% glass 100% polyethylene- 6 37.5% 90%
polyethylene-10% polypropylene 6 37.5% 75% polyethylene-25%
polypropylene 10 62.5%
This test shows that valves made of glass filled polyethylene (from
10% to 20%) had the lowest number of stuck valves.
EXAMPLE 3
[0013] Cans of moisture curable polyurethane foam components were
prepared with large valve parts made from different plastics.
Twenty-two cans of each type were stored upside down at ambient
with caps filled with water. Two cans of each type were tested
periodically, and it was noted whether the valve worked, whether
the valve was stuck but broke free, or whether the valve failed.
The results are given in Table 3.
TABLE-US-00003 TABLE 3 20% glass-filled polyethylene Polypropylene
Acetal No failure after Stuck but broke Stuck but broke 22 weeks.
free, after free, after 13 18 weeks. weeks-failure after 22
weeks
EXAMPLE 4
[0014] Cans of moisture curable polyurethane foam components were
prepared with small valve parts made from different plastics.
Twenty-two cans of each type were stored upside down at ambient
with caps filled with water. Two cans of each type were tested
periodically, to determine whether the valve worked, whether the
valve was stuck but broke free, or whether the valve failed. The
results are given in Table 4.
TABLE-US-00004 TABLE 4 20% glass- Impact Ethylene filled Modified
Telefluorethylene polyethylene Polypropylene Acetal polymer (ETFE)
No sticking Failed, after 8 Stuck but broke Failures after 19 or
failure weeks. free, after weeks after 22 weeks. 12 weeks; failure,
after 17 weeks.
EXAMPLE 5
[0015] Cans of moisture curable polyurethane foam components were
prepared with valve parts made from different plastics. Cans of
each type were stored upside down with caps filled with water at
130.degree. F. (to accelerate sticking of the valves). Two cans of
each type were periodically tested to determine whether the valve
worked, whether the valve was stuck but broke free, or whether the
valve failed. The results are given were given in Table 5.
TABLE-US-00005 TABLE 5 20% glass-filled polyethylene Polypropylene
Acetal No sticking Stuck but broke free Stuck but broke free or
failure after 14 days, failure after 14 days; failure after 51
days. after 35 days. after 37 days.
EXAMPLE 6
[0016] Cans of moisture curable polyurethane foam components were
prepared with valve parts made from different plastics. Cans of
each type were stored upside down with caps filled with water at
130.degree. F. (to accelerate sticking of the valves). 20% glass
filled polyethylene was compared with impact modified propylene for
two different neoprene seal materials. Two cans of each type were
periodically tested to determine whether the valve worked, whether
the valve was stuck but broke free, or whether the valve failed.
Failure was determined when both valves tested stuck or failed. The
results are given were given in Table 6.
TABLE-US-00006 TABLE 6 Seal 1 Seal 2 20% glass-filled Impact
Modified 20% glass-filled Impact Modified polyethylene
polypropylene polyethylene polypropylene No sticking or failure
Failure after 11 Failure, after 21 Failure after 11 after 23 days.
days. days. days.
This testing indicates that glass-filled polyethylene provides
improved performance with different seal materials.
EXAMPLE 7
[0017] Cans of moisture curable polyurethane foam components were
prepared with valve parts made from different plastics. Cans of
each type were stored upside down with caps filled with water at
130.degree. F. (to accelerate sticking of the valves). 20% glass
filled polyethylene was compared with propylene and with a
conventional valve using a stick resistant coating on the seal. Two
cans of each type were periodically tested to determine whether the
valve worked, whether the valve was stuck but broke free, or
whether the valve failed. The results are given were given in Table
7.
TABLE-US-00007 TABLE 7 Polypropylene with 20% glass-filled stick
resistant polyethylene Polypropylene seal coating Stuck but broke
Stuck but broke Stuck but broke free after 30 days; free after free
after no failure at 22 days; failure 22 days; failure 36 days after
28 days after 30 days
[0018] This testing indicates that glass-filled polyethylene
continued to function after conventional valves and conventional
valves with lubricated seals, failed.
EXAMPLE 8
[0019] Cans of moisture curable polyurethane foam components were
prepared with gun valve (vertically opened) parts made from
different plastics. Sixteen cans of each type were stored upside
down at 130.degree. with caps full of water. Two cans of each type
were tested periodically, and it was noted whether the valve
worked, whether the valve was stuck but broke free, or whether the
valve failed. Failure was determined by sticking or failure of both
cans. The results are given were given in Table 8.
TABLE-US-00008 TABLE 8 First First Plastic Sticking Failure 100%
polyethylene with 20% glass-filled -- -- polyethylene (ribbed for
extra strength) Impact Modified Polypropylene co-polymer 10 days --
(ribbed for extra strength) Polypropylene 13 days 55 days Acetal 10
days 33 days Impact Modified Polypropylene 13 days 33 days
Polyethylene -- 26 days* 75% polyethylene-25% polypropylene 10 days
50% polyethylene-50% polypropylene 10 days 100% polyethylene with
20% glass-filled -- -- polyethylene Impact Modified Polypropylene
10 days *stem failure due to weakness of material
[0020] This testing shows the superiority of glass filled
polyethylene in both ribbed and unribbed configurations.
EXAMPLE 9
[0021] Cans of moisture curable polyurethane foam components were
prepared with gun valve (vertically opened) parts made from
different plastics. Twelve to Fourteen cans of each type were
stored upside down at 130.degree. with caps full of water. Cans of
each type were tested periodically, and it was noted whether the
valve worked, whether the valve was stuck but broke free, or
whether the valve failed. Failure was determined by sticking or
failure of both cans. The results are given were given in Table 9
below, which shows that some standard valves first stuck after only
six days and the standard valves were stuck after 11 days, as
compared to the valves with 20% glass-filled Polyethylene valve
components which were not stuck after 20 days of testing. All of
the 20% glass-filled Polyethylene valve components performed longer
than the standard components. The plastic used is a 703 CC
chemically coupled 20% glass filled polyethylene available from RTP
company, having an impact strength (notched) of about 2.5 ft.
lbs./inch and a water absorption of about 0.04 percent.
TABLE-US-00009 TABLE 9 Plastic First Stuck Valves stuck 100%
Polyethylene with none of 14 samples no samples stuck 20%
glass-filled stems stuck after 20 days Impact Modified samples
first stuck 12 samples stuck Polypropylene co-polymer w/in 6 days
w/in 11 days (ribbed for extra strength)
[0022] In the testing conducted, a glass filled polyethylene was
always the best performer, and only one other
material--acetal--approached the performance of the glass-filled
polyethylene in certain circumstances. Glass-filled polyethylene
valve stems show surprisingly superior resistance to sticking (i.e.
longer times to initial sticking, and longer times to valve
failure) over valve stems of other materials in a variety
environments, different valve sizes, and different sealing
materials. Glass-filled polyethylene even showed superior
resistance to sticking than conventional valves with available
stick resistance coatings.
[0023] While the description of the preferred embodiment and the
examples and tests focused primarily on moisture curable foams, and
more specifically moisture curable polyurethane foams, the
invention is not so limited and the valves and containers with
valves of the present invention can be used with other moisture
curable products that are dispensed from aerosol cans, and even
with products that are not moisture curable, but adversely affected
by moisture infiltration.
* * * * *