U.S. patent application number 13/675010 was filed with the patent office on 2014-05-15 for energy based transmission friction element diagnostic.
This patent application is currently assigned to GM GLOBAL TECHNOLOGY OPERATIONS LLC. The applicant listed for this patent is GM GLOBAL TECHNOLOGY OPERATIONS LLC. Invention is credited to JONATHAN M. BOLENBAUGH, LAWRENCE A. KAMINSKY, JY-JEN F. SAH, JAMES SYDENSTRICKER.
Application Number | 20140136063 13/675010 |
Document ID | / |
Family ID | 50552893 |
Filed Date | 2014-05-15 |
United States Patent
Application |
20140136063 |
Kind Code |
A1 |
BOLENBAUGH; JONATHAN M. ; et
al. |
May 15, 2014 |
ENERGY BASED TRANSMISSION FRICTION ELEMENT DIAGNOSTIC
Abstract
A method to monitor a torque transfer device configured to
transfer torque within an electro-mechanical transmission
mechanically-operatively coupled to an internal combustion engine
and at least one electric machine includes executing a failure
detection strategy in response to a detected slip condition of the
torque transfer device. The failure detection strategy includes
monitoring a magnitude of energy loss of the torque transfer
device. A failure condition in the torque transfer device is
detected when the magnitude of energy loss achieves a predetermined
energy threshold.
Inventors: |
BOLENBAUGH; JONATHAN M.;
(ANN ARBOR, MI) ; SYDENSTRICKER; JAMES; (LINDEN,
MI) ; KAMINSKY; LAWRENCE A.; (WHITE LAKE, MI)
; SAH; JY-JEN F.; (WEST BLOOMFIELD, MI) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
GM GLOBAL TECHNOLOGY OPERATIONS LLC |
Detroit |
MI |
US |
|
|
Assignee: |
GM GLOBAL TECHNOLOGY OPERATIONS
LLC
Detroit
MI
|
Family ID: |
50552893 |
Appl. No.: |
13/675010 |
Filed: |
November 13, 2012 |
Current U.S.
Class: |
701/67 ;
73/115.01 |
Current CPC
Class: |
G01M 13/02 20130101;
G01M 13/022 20130101 |
Class at
Publication: |
701/67 ;
73/115.01 |
International
Class: |
G01M 13/02 20060101
G01M013/02 |
Claims
1. Method to monitor a torque transfer device configured to
transfer torque within an electro-mechanical transmission
mechanically-operatively coupled to an internal combustion engine
and at least one electric machine, comprising: executing in a
control module the following steps: monitoring a relative
rotational speed across the torque transfer device; and in response
to a detected slip condition of the torque transfer device when the
torque transfer device is applied, executing a failure detection
strategy comprising: comparing the relative rotational speed across
the torque transfer device to a rotational speed failure threshold,
monitoring a magnitude of energy loss of the torque transfer
device, and even if the relative rotational speed across the torque
transfer device does not exceed the rotational speed failure
threshold for a predetermined amount of time, detecting a failure
condition in the torque transfer device when the magnitude of
energy loss achieves a predetermined energy threshold.
2. The method of claim 1, wherein monitoring the magnitude of
energy loss of the torque transfer device comprises: determining a
power loss of the torque transfer device based on the monitored
relative rotational speed across the torque transfer device and a
maximum capacity of the torque transfer device; and integrating the
power loss of the torque transfer device to determine the energy
loss of the torque transfer device.
3. The method of claim 1, wherein monitoring the relative
rotational speed across the torque transfer device comprises:
monitoring rotational speed of the engine; monitoring rotational
speed of the at least one electric machine; monitoring rotational
speed of an output member of the electro-mechanical transmission;
and determining the relative rotational speed across the torque
transfer device based on at least one of the monitored rotational
speeds of the engine, the at least one electric machine and the
output member.
4. The method of claim 1, wherein the torque transfer device
comprises a one-way clutch device only having capacity in one
direction and permitted to freewheel in an opposite direction, and
wherein said detected slip condition is detected by: detecting the
slip condition of the one-way clutch device if a magnitude of the
relative rotational speed across the one-way clutch device exceeds
a rotational speed threshold when the monitored relative rotational
speed is in the one direction.
5. The method of claim 4 further comprising: never detecting the
slip condition of the one-way clutch device if the monitored
relative rotational speed across the one-way clutch device is in
the opposite direction.
6. The method of claim 1, wherein the torque transfer device
comprises a selectable one-way clutch device selectively having
capacity in at least one of a first direction and in a second
opposite direction, and wherein said detected slip condition is
detected by: detecting the slip condition of the selectable one-way
clutch device if a magnitude of the relative rotational speed
across the torque transfer device exceeds a rotational speed
threshold when the monitored relative rotational speed is in one of
the first and second directions in which the selectable one-way
clutch device has capacity.
7. The method of claim 1, wherein the torque transfer device
comprises a hydraulic clutch device having capacity in a first
direction and in a second opposite direction, and wherein said
detected slip condition is detected by: detecting the slip
condition of the hydraulic clutch device if a magnitude of the
relative rotational speed across the hydraulic clutch device
exceeds a first rotational speed threshold.
8. The method of claim 1 further comprising: activating a
diagnostic alert if the failure condition is detected.
9. The method of claim 1 further comprising: detecting a failure
condition in the torque transfer device when at least one of: the
magnitude of energy loss of the torque transfer device achieves the
predetermined energy threshold, and the relative rotational speed
across the torque transfer device exceeds the rotational speed
failure threshold for at least the predetermined period of
time.
10. Method to monitor a torque transfer device within an
electro-mechanical transmission mechanically-operatively coupled to
an internal combustion engine and at least one electric machine,
said torque transfer device configured to transfer torque through
the electro-mechanical transmission to an output member,
comprising: executing in a control module the following steps:
monitoring slip speed across the torque transfer device; detecting
a slip condition when a magnitude of the monitored slip speed is in
a direction in which the torque transfer device has capacity and
exceeds a rotational speed threshold; executing a failure detection
strategy when the slip condition is detected comprising: comparing
the slip speed across the torque transfer device to a slip speed
failure threshold; monitoring a magnitude of power loss of the
torque transfer device; and even if the slip speed across the
torque transfer device does not exceed the slip speed failure
threshold for a predetermined period of time, detecting a failure
condition in the torque transfer device when the magnitude of power
loss over time achieves a predetermined energy threshold.
11. The method of claim 10, wherein the magnitude of power loss is
based on a maximum capacity of the torque transfer device and the
monitored slip speed.
12. The method of claim 10, wherein the rotational speed threshold
is equal to one of zero and a non-zero integer, the non-zero
integer selected to avoid false slip speed conditions resulting
from noise.
13. The method of claim 10, wherein monitoring slip speed across
the torque transfer device comprises monitoring a relative
rotational speed between input and output components of the torque
transfer device.
14. The method of claim 13, wherein the relative rotational speed
between the input and output components of the torque transfer
device is based on at least one of a monitored rotational speed of
the engine, a monitored rotational speed of said at least one
electric machine and a monitored rotational speed of the output
member.
15. The method of claim 10, wherein the torque transfer device
comprises a hydraulic clutch device having capacity in a first
direction and in a second opposite direction.
16. The method of claim 10, wherein the torque transfer device
comprises a selectable one-way clutch device selectively having
capacity in at least one of a first direction and a second opposite
direction.
17. The method of claim 10, wherein the torque transfer devices
comprises a one-way clutch device only having capacity in one
direction and permitted to freewheel in an opposite direction.
18. The method of claim 10 further comprising: never detecting the
slip condition if the monitored slip speed is in a direction the
torque transfer device is not intended to have capacity in.
19. The method of claim 10 further comprising: detecting the
failure condition in the torque transfer device when the slip speed
across the torque converter device exceeds the slip speed failure
threshold for at least the predetermined period of time.
Description
TECHNICAL FIELD
[0001] This disclosure is related to control systems for
electro-mechanical transmissions, and more specifically to
detecting failures in torque transfer devices.
BACKGROUND
[0002] The statements in this section merely provide background
information related to the present disclosure. Accordingly, such
statements are not intended to constitute an admission of prior
art.
[0003] Hybrid powertrain architectures include torque-generative
devices, including internal combustion engines and electric
machines, which transmit torque through a transmission device to a
vehicle driveline. Exemplary electro-mechanical transmissions are
selectively operative in fixed gear modes and continuously variable
modes through application of torque transfer devices. A fixed gear
mode occurs when rotational speed of the transmission output member
is a fixed ratio of rotational speed of the input member from the
engine, typically due to application of one or more torque transfer
devices. A continuously variable mode occurs when rotational speed
of the transmission output member is variable based upon operating
speeds of one or more electrical machines. The electrical machines
can be connected to the output shaft via application of a torque
transfer device, or by direct connection. Application of a torque
transfer device including a hydraulic clutch is typically effected
through a hydraulic circuit, including electrically-actuated
hydraulic flow management valves, pressure control solenoids, and
pressure monitoring devices controlled by a control module.
Application of a torque transfer device including a one-way clutch
is typically effected when a driving member is rotating in a first
direction in which the one-way clutch has capacity. However, when
the driving member is rotating in an opposite or second direction,
the one-way clutch will release or decouple the driving member from
the driven member or ground.
[0004] It is known that torque transfer device slip speeds are
determined from motor, engine and output speed signals. As a result
of transmission delays, sensor error, and the transient nature of
the torque generating speed sources, slip speeds on applied torque
transfer devices are often noisy
[0005] It is further known to detect failures in torque transfer
devices when an existing torque transfer device slip speed exceeds
a threshold for a predetermined period of time. This failure
diagnostic necessitates including the slip performance between
large magnitudes of slip speed for a short amount of time and small
magnitudes of slip speed for long amounts of time. Typically, the
slip speed failure threshold must be set above the typical noise
band in the signal to avoid false failures of the diagnostic,
resulting in delayed detection of real failures.
SUMMARY
[0006] A method to monitor a torque transfer device configured to
transfer torque within an electro-mechanical transmission
mechanically-operatively coupled to an internal combustion engine
and at least one electric machine includes executing a failure
detection strategy in response to a detected slip condition of the
torque transfer device. The failure detection strategy includes
monitoring a magnitude of energy loss of the torque transfer
device. A failure condition in the torque transfer device is
detected when the magnitude of energy loss achieves a predetermined
energy threshold.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] One or more embodiments will now be described, by way of
example, with reference to the accompanying drawings, in which:
[0008] FIG. 1 illustrates an electrically variable transmission of
a hybrid powertrain, in accordance with the present disclosure;
[0009] FIG. 2 illustrates an exemplary architecture for a control
system of the hybrid powertrain of FIG. 1, in accordance with the
present disclosure;
[0010] FIG. 3 illustrates an exemplary hydraulically activated
clutch device operated to provide a clamping force upon a
mechanical clutch, in accordance with the present disclosure;
[0011] FIG. 4 illustrates a partial cross-sectional view of an
exemplary selectable one-way clutch, in accordance with the present
disclosure;
[0012] FIG. 5 illustrates a flowchart for detecting a failure
condition in a torque transfer device, in accordance with the
present disclosure; and
[0013] FIG. 6 illustrates an exemplary plot representing a slip
speed profile and an energy loss profile of a torque transfer
device, in accordance with the present disclosure.
DETAILED DESCRIPTION
[0014] Referring now to the drawings, wherein the showings are for
the purpose of illustrating certain exemplary embodiments only and
not for the purpose of limiting the same, FIGS. 1 and 2 depict an
exemplary electro-mechanical hybrid powertrain. The exemplary
electro-mechanical hybrid powertrain is depicted in FIG. 1 includes
a two-mode, compound-split, electro-mechanical hybrid transmission
10 operatively connected to an engine 14 and first and second
electric machines (MG-A) 56 and (MG-B) 72. The engine 14 and first
and second electric machines 56 and 72 each generate power which
can be transmitted to the transmission 10. The power generated by
the engine 14 and the first and second electric machines 56 and 72
and transmitted to the transmission 10 is described in terms of
input torques, referred to herein as T.sub.I, T.sub.A, and T.sub.B
respectively, and speed, referred to herein as N.sub.I, N.sub.A,
and N.sub.B, respectively.
[0015] The engine 14 includes a multi-cylinder internal combustion
engine selectively operative in several states to transmit torque
to the transmission 10 via an input shaft 12, and can be either a
spark-ignition or a compression-ignition engine. The engine 14
includes a crankshaft operatively coupled to the input shaft 12 of
the transmission 10. A rotational speed sensor 11 monitors
rotational speed of the input shaft 12. Power output from the
engine 14, including rotational speed and output torque, can differ
from the input speed, N.sub.I, and the input torque, T.sub.I, to
the transmission 10 due to placement of torque-consuming components
on the input shaft 12 between the engine 14 and the transmission
10, e.g., a hydraulic pump and/or a torque management device.
[0016] The exemplary transmission 10 includes three planetary-gear
sets 24, 26 and 28, and four selectively engageable
torque-transmitting devices, i.e., clutches C1 70, C2 62, C3 73,
and C4 75. As used herein, clutches refer to any type of friction
torque transfer device including single or compound plate clutches
or packs, band clutches, brakes, selectable one-way clutches and
one-way clutches that include mechanical diodes, for example. A
hydraulic control circuit 42, preferably controlled by a
transmission control module (TCM) 17, is operative to control
clutch states of hydraulic clutches and selectable one-way clutches
in some instances. One-way clutches including mechanical diodes can
simply be engaged and applied when a load is applied to the one-way
clutch in the direction the one-way clutch has capacity. Clutches
C2 62 and C4 75 preferably include hydraulically-applied rotating
friction clutches. Clutches C1 70 and C3 73 preferably include
hydraulically-controlled stationary devices that can be selectively
grounded to a transmission case 68. Each of the clutches C1 70, C2
62, C3 73, and C4 75 is preferably hydraulically applied,
selectively receiving pressurized hydraulic oil via the hydraulic
control circuit 42. This disclosure may refer to C1 70, C2 62, C3
73 and C4 75 as "hydraulic clutch devices," however, this
transmission 10 is exemplary only, and embodiments discussed herein
can be applied to any type of torque transfer device in a
transmission that has capacity.
[0017] The first and second electric machines 56 and 72 preferably
include three-phase AC machines, each including a stator and a
rotor, and respective resolvers 80 and 82. The motor stator for
each machine is grounded to an outer portion of the transmission
case 68, and includes a stator core with coiled electrical windings
extending therefrom. The rotor for the first electric machine 56 is
supported on a hub plate gear that is operatively attached to shaft
60 via the second planetary gear set 26. The rotor for the second
electric machine 72 is fixedly attached to a sleeve shaft hub
66.
[0018] Each of the resolvers 80 and 82 preferably includes a
variable reluctance device including a resolver stator and a
resolver rotor. The resolvers 80 and 82 are appropriately
positioned and assembled on respective ones of the first and second
electric machines 56 and 72. Stators of respective ones of the
resolvers 80 and 82 are operatively connected to one of the stators
for the first and second electric machines 56 and 72. The resolver
rotors are operatively connected to the rotor for the corresponding
first and second electric machines 56 and 72. Each of the resolvers
80 and 82 is signally and operatively connected to a transmission
power inverter control module (TPIM) 19, and each senses and
monitors rotational position of the resolver rotor relative to the
resolver stator, thus monitoring rotational position of respective
ones of first and second electric machines 56 and 72. Additionally,
the signals output from the resolvers 80 and 82 are interpreted to
provide the rotational speeds for first and second electric
machines 56 and 72, i.e., N.sub.A and N.sub.B, respectively.
[0019] The transmission 10 includes an output member 64, e.g. a
shaft, which is operably connected to a driveline 90 for a vehicle,
to provide output power, e.g., to vehicle wheels 93, one of which
is shown in FIG. 1. The output power is characterized in terms of
an output rotational speed, N.sub.O and an output torque, T.sub.O.
A transmission output speed sensor 84 monitors rotational speed and
rotational direction of the output member 64. Each of the vehicle
wheels 93, is preferably equipped with a sensor 94 adapted to
monitor wheel speed, V.sub.SS-WHL, the output of which is monitored
by a control module of a distributed control module system
described with respect to FIG. 2, to determine vehicle speed, and
absolute and relative wheel speeds for braking control, traction
control, and vehicle acceleration management.
[0020] The input torques from the engine 14 and the first and
second electric machines 56 and 72 (T.sub.I, T.sub.A, and T.sub.B
respectively) are generated as a result of energy conversion from
fuel or electrical potential stored in an electrical energy storage
device (ESD) 74. The ESD 74 is high voltage DC-coupled to the TPIM
19 via DC transfer conductors 27. The transfer conductors 27
include a contactor switch 38. When the contactor switch 38 is
closed, under normal operation, electric current can flow between
the ESD 74 and the TPIM 19. When the contactor switch 38 is opened
electric current flow between the ESD 74 and the TPIM 19 is
interrupted. The TPIM 19 transmits electrical power to and from the
first electric machine 56 by transfer conductors 29, and the TPIM
19 similarly transmits electrical power to and from the second
electric machine 72 by transfer conductors 31, in response to
torque commands for the first and second electric machines 56 and
72 to achieve the input torques T.sub.A and T.sub.B. Electrical
current is transmitted to and from the ESD 74 in accordance with
whether the ESD 74 is being charged or discharged.
[0021] The TPIM 19 includes the pair of power inverters and
respective motor control modules configured to receive the torque
commands and control inverter states therefrom for providing motor
drive or regeneration functionality to meet the commanded motor
torques T.sub.A and T.sub.B. The power inverters include known
complementary three-phase power electronics devices, and each
includes a plurality of insulated gate bipolar transistors for
converting DC power from the ESD 74 to AC power for powering
respective ones of the first and second electric machines 56 and
72, by switching at high frequencies. The insulated gate bipolar
transistors form a switch mode power supply configured to receive
control commands. Each phase of each of the three-phase electric
machines includes one pair of insulated gate bipolar transistors.
States of the insulated gate bipolar transistors are controlled to
provide motor drive mechanical power generation or electric power
regeneration functionality. The three-phase inverters receive or
supply DC electric power via DC transfer conductors 27 and
transform it to or from three-phase AC power, which is conducted to
or from the first and second electric machines 56 and 72 for
operation as motors or generators via transfer conductors 29 and 31
respectively.
[0022] FIG. 2 is a schematic block diagram of the distributed
control module system. The system is a subset of an overall vehicle
control architecture, and provide coordinated system control of the
exemplary powertrain described in FIG. 1. The distributed control
module system synthesizes pertinent information and inputs, and
executes routines to control various actuators to achieve control
objectives, including objectives related to fuel economy,
emissions, performance, drivability, and protection of hardware,
including batteries of ESD 74 and the first and second electric
machines 56 and 72. The distributed control module system includes
an engine control module (ECM) 23, the TCM 17, a battery pack
control module (BPCM) 21, and the TPIM 19. A hybrid control module
(HCP) 5 provides supervisory control and coordination of the ECM
23, the TCM 17, the BPCM 21, and the TPIM 19. A user interface (UI)
13 is operatively connected to a plurality of devices through which
a vehicle operator controls or directs operation of the
electro-mechanical hybrid powertrain. The devices include an
accelerator pedal 113 (AP) from which an operator torque request is
determined, an operator brake pedal 112 (BP), a transmission gear
selector 114 (PRNDL), and a vehicle speed cruise control. The
transmission gear selector 114 may have a discrete number of
operator-selectable positions, including the rotational direction
of the output member 64 to enable one of a forward and a reverse
direction.
[0023] The aforementioned control modules communicate with other
control modules, sensors, and actuators via a local area network
(LAN) bus 6. The LAN bus 6 allows for structured communication of
states of operating parameters and actuator command signals between
the various control modules. The specific communication protocol
utilized is application-specific. The LAN bus 6 and appropriate
protocols provide for robust messaging and multi-control module
interfacing between the aforementioned control modules, and other
control modules providing functionality such as antilock braking,
traction control, and vehicle stability. Multiple communications
buses may be used to improve communications speed and provide some
level of signal redundancy and integrity. Communication between
individual control modules can also be effected using a direct
link, e.g., a serial peripheral interface (SPI) bus.
[0024] The HCP 5 provides supervisory control of the powertrain,
serving to coordinate operation of the ECM 23, TCM 17, TPIM 19, and
BPCM 21. Based upon various input signals from the user interface
13 and the powertrain, including the ESD 74, the HCP 5 generates
various commands, including: the operator torque request
(T.sub.O.sub.--.sub.REQ), a commanded output torque (T.sub.CMD) to
the driveline 90, an engine input torque command, clutch torques
for the torque-transfer clutches C1 70, C2 62, C3 73, C4 75 of the
transmission 10; and the torque commands for the first and second
electric machines 56 and 72, respectively. The TCM 17 is
operatively connected to the hydraulic control circuit 42 and
provides various functions including monitoring various pressure
sensing devices and generating and communicating control signals to
various solenoids thereby controlling pressure switches and control
valves contained within the hydraulic control circuit 42.
[0025] The ECM 23 is operatively connected to the engine 14, and
functions to acquire data from sensors and control actuators of the
engine 14 over a plurality of discrete lines, shown for simplicity
as an aggregate bi-directional interface cable 35. The ECM 23
receives the engine input torque command from the HCP 5. The ECM 23
determines the actual engine input torque, T.sub.I, provided to the
transmission 10 at that point in time based upon monitored engine
speed and load, which is communicated to the HCP 5. The ECM 23
monitors input from the rotational speed sensor 11 to determine the
engine input speed to the input shaft 12, which translates to the
transmission input speed, N.sub.I. The ECM 23 monitors inputs from
sensors to determine states of other engine operating parameters
including, e.g., a manifold pressure, engine coolant temperature,
ambient air temperature, and ambient pressure. The engine load can
be determined, for example, from the manifold pressure, or
alternatively, from monitoring operator input to the accelerator
pedal 113. The ECM 23 generates and communicates command signals to
control engine actuators, including, e.g., fuel injectors, ignition
modules, and throttle control modules.
[0026] The TCM 17 is operatively connected to the transmission 10
and monitors inputs from sensors to determine states of
transmission operating parameters. The TCM 17 generates and
communicates command signals to control the transmission 10,
including controlling the hydraulic control circuit 42. Inputs from
the TCM 17 to the HCP 5 include estimated clutch torques for each
of the clutches, i.e., C1 70, C2 62, C3 73, and C4 75, and
rotational output speed, N.sub.O, of the output member 64. Other
actuators and sensors may be used to provide additional information
from the TCM 17 to the HCP 5 for control purposes. The TCM 17
monitors inputs from pressure switches and selectively actuates
pressure control solenoids and shift solenoids of the hydraulic
control circuit 42 to selectively actuate the various clutches C1
70, C2 62, C3 73, and C4 75 to achieve various transmission
operating range states, as described hereinbelow. One-way clutch
devices may employ electrical solenoids, to activate and engage the
one-way clutch devices. Further, one-way clutches may be activated
and engaged when a load is applied in the direction the one-way
clutch has capacity in. Further embodiments that utilize one-way
clutch devices can employ hydraulic means to activate and engage
the one-way clutch device.
[0027] The BPCM 21 is signally connected to sensors to monitor the
ESD 74, including states of electrical current and voltage
parameters, to provide information indicative of parametric states
of the batteries of the ESD 74 to the HCP 5. The parametric states
of the batteries preferably include battery state-of-charge,
battery voltage, battery temperature, and available battery power,
referred to as a range P.sub.BAT.sub.--.sub.MIN to
P.sub.BAT.sub.--.sub.MAX.
[0028] Control module, module, control, controller, control unit,
processor and similar terms mean any one or various combinations of
one or more of Application Specific Integrated Circuit(s) (ASIC),
electronic circuit(s), central processing unit(s) (preferably
microprocessor(s)) and associated memory and storage (read only,
programmable read only, random access, hard drive, etc.) executing
one or more software or firmware programs or routines,
combinational logic circuit(s), input/output circuit(s) and
devices, appropriate signal conditioning and buffer circuitry, and
other components to provide the described functionality. Software,
firmware, programs, instructions, routines, code, algorithms and
similar terms mean any instruction sets including calibrations and
look-up tables. The control module has a set of control routines
executed to provide the desired functions. Routines are executed,
such as by a central processing unit, and are operable to monitor
inputs from sensing devices and other networked control modules,
and execute control and diagnostic routines to control operation of
actuators. Routines may be executed at regular intervals, for
example each 3.125, 6.25, 12.5, 25 and 100 milliseconds during
ongoing engine and vehicle operation. Alternatively, routines may
be executed in response to occurrence of an event.
[0029] The exemplary powertrain selectively operates in one of
several operating range states that can be described in terms of an
engine state including one of an engine on state (ON) and an engine
off state (OFF), and a transmission state including a plurality of
fixed gears and continuously variable operating modes, described
with reference to Table 1, below.
TABLE-US-00001 TABLE 1 Engine Transmission Operating Applied
Description State Range State Clutches MI_Eng_Off OFF EVT Mode I C1
70 MI_Eng_On ON EVT Mode I C1 70 FG1 ON Fixed Gear Ratio 1 C1 70 C4
75 FG2 ON Fixed Gear Ratio 2 C1 70 C2 62 MII_Eng_Off OFF EVT Mode
II C2 62 MII_Eng_On ON EVT Mode II C2 62 FG3 ON Fixed Gear Ratio 3
C2 62 C4 75 FG4 ON Fixed Gear Ratio 4 C2 62 C3 73
[0030] Each of the transmission operating range states is described
in the table and indicates which of the specific clutches C1 70, C2
62, C3 73, and C4 75 are applied for each of the operating range
states. A first continuously variable mode, i.e., EVT Mode I, or
MI, is selected by applying clutch C1 70 only in order to "ground"
the outer gear member of the third planetary gear set 28. The
engine state can be one of ON (MI_Eng_On) or OFF (MI_Eng_Off). A
second continuously variable mode, i.e., EVT Mode II, or MII, is
selected by applying clutch C2 62 only to connect the shaft 60 to
the carrier of the third planetary gear set 28. The engine state
can be one of ON (MII_Eng_On) or OFF (MII_Eng_Off). For purposes of
this description, when the engine state is OFF, the engine input
speed is equal to zero revolutions per minute (RPM), i.e., the
engine crankshaft is not rotating. A fixed gear operation provides
a fixed ratio operation of input-to-output speed of the
transmission 10, i.e., N.sub.I/N.sub.O, is achieved. A first fixed
gear operation (FG1) is selected by applying clutches C1 70 and C4
75. A second fixed gear operation (FG2) is selected by applying
clutches C1 70 and C2 62. A third fixed gear operation (FG3) is
selected by applying clutches C2 62 and C4 75. A fourth fixed gear
operation (FG4) is selected by applying clutches C2 62 and C3 73.
The fixed ratio operation of input-to-output speed increases with
increased fixed gear operation due to decreased gear ratios in the
planetary gears 24, 26, and 28. The rotational speeds of the first
and second electric machines 56 and 72, N.sub.A and N.sub.B
respectively, are dependent on internal rotation of the mechanism
as defined by the clutching and are proportional to the input speed
measured at the input shaft 12.
[0031] In response to operator input via the accelerator pedal 113
and brake pedal 112 as captured by the user interface 13, the HCP 5
and one or more of the other control modules determine the
commanded output torque, T.sub.CMD, intended to meet the operator
torque request, T.sub.O.sub.--.sub.REQ, to be executed at the
output member 64 and transmitted to the driveline 90. Final vehicle
acceleration is affected by other factors including, e.g., road
load, road grade, and vehicle mass. The operating range state is
determined for the transmission 10 based upon a variety of
operating characteristics of the powertrain. This includes the
operator torque request, communicated through the accelerator pedal
113 and brake pedal 112 to the user interface 13 as previously
described. The operating range state may be predicated on a
powertrain torque demand caused by a command to operate the first
and second electric machines 56 and 72 in an electrical energy
generating mode or in a torque generating mode. The operating range
state can be determined by an optimization routine which determines
optimum system efficiency based upon operator demand for power,
battery state of charge, and energy efficiencies of the engine 14
and the first and second electric machines 56 and 72. The control
system manages torque inputs from the engine 14 and the first and
second electric machines 56 and 72 based upon an outcome of the
executed optimization routine, and system efficiencies are
optimized thereby, to manage fuel economy and battery charging.
Furthermore, operation can be determined based upon a fault in a
component or system. The HCP 5 monitors the torque-generative
devices, and determines the power output from the transmission 10
required to achieve the desired output torque to meet the operator
torque request. The ESD 74 and the first and second electric
machines 56 and 72 are electrically-operatively coupled for power
flow therebetween. Furthermore, the engine 14, the first and second
electric machines 56 and 72, and the electro-mechanical
transmission 10 are mechanically-operatively coupled to transmit
power therebetween to generate a power flow to the output member
64.
[0032] FIG. 1 further depicts a schematic diagram of the hydraulic
control circuit 42 for controlling flow of hydraulic oil in the
exemplary transmission. A main hydraulic pump 88 is driven off the
input shaft 12 from the engine 14, and an auxiliary pump 110
controlled by the TPIM 19 to provide pressurized fluid from a sump
37 to the hydraulic control circuit 42 through valve 140. The
auxiliary pump 110 preferably includes an electrically-powered pump
of an appropriate size and capacity to provide sufficient flow of
pressurized hydraulic oil from the sump 37 into the hydraulic
control circuit 42 when operational. The hydraulic control circuit
42 selectively distributes hydraulic pressure to a plurality of
devices, including the torque-transfer devices including clutches
C1 70, C2 62, C3 73, and C4 75, active cooling circuits for the
first and second electric machines 56 and 72, and a base cooling
circuit for cooling and lubricating the transmission 10 via a
plurality of passages 142, 144. As previously stated, the TCM 17
activates the various clutches to achieve one of the transmission
operating range states through selective actuation of hydraulic
circuit flow control devices including variable pressure control
solenoids (PCS) and solenoid-controlled flow management valves. The
hydraulic control circuit 42 is only exemplary, and this disclosure
is not intended to be limited to any specific configuration.
[0033] In operation, a transmission operating range state, i.e. one
of the fixed gear and continuously variable mode operations, is
selected for the exemplary transmission 10 based upon a variety of
operating characteristics of the powertrain. This includes the
operator torque request, typically communicated through inputs to
the UI 13 as previously described. The operating range state can be
determined by an optimization routine operable to determine an
optimum system efficiency based upon the operator torque request,
battery state of charge, and energy efficiencies of the engine 14
and the first and second electric machines 56 and 72. The control
system manages the input torques from the engine 14 and the first
and second electric machines 56 and 72 based upon an outcome of the
executed optimization routine, and system optimization occurs to
improve fuel economy and manage battery charging.
[0034] In an exemplary embodiment, a torque transfer device can
include a hydraulic clutch device having capacity in a first
direction and in an opposite second direction. A hydraulically
activated clutch device utilizes selectively activated pressurized
flow of hydraulic fluid to create a desired motion or compression.
An exemplary clutch device operates by receiving pressurized
hydraulic fluid into a clutch volume chamber. FIG. 3 illustrates an
exemplary hydraulically activated clutch device, e.g., hydraulic
clutch device, operated to provide clamping force upon a mechanical
clutch, in accordance with the present disclosure. Clutch device
300 includes a clutch cylinder 320 and a mechanical clutch 340.
Clutch cylinder 320 includes a piston 322 and a clutch volume
chamber 324. Pressurized hydraulic fluid at some fill pressure
enters clutch volume chamber 324 through hydraulic line 350.
Hydraulic line 350 is fluidly connected with a mechanism for
selectively applying hydraulic flow, such as an exemplary PCS
device. Hydraulic oil in clutch volume chamber 324 exerts pressure
upon features within the volume chamber. Piston 322 transforms the
fill pressure exerted by the hydraulic fluid into a force. Positive
hydraulic pressure is used to fill the clutch volume chamber 324
and move piston 322 in one direction. Return spring 326 is utilized
to provide force to move piston 322 in the direction opposite to
the direction achieved through the application of pressurized
hydraulic fluid.
[0035] Mechanical clutch 340 is selectively actuated by the
transmission of force through piston 322. The mechanical clutch 340
includes input components 343 and output components 345. When the
mechanical clutch 340 is deactivated, unlocked and not applied, the
input and output components 343, 345, respectively, are kept
separate and are free to rotate independent of one another. When
the mechanical clutch 340 is activated, locked and applied, the
input and output components 343, 345, respectively, are in
frictional contact with one another and rotate in unison.
[0036] The input components 343 include connective surfaces in the
form of input clutch plates that are mechanically coupled to an
oncoming torque providing member. For instance, the oncoming torque
providing member can include a member of one of the three planetary
gear sets 24, 26 and 28 of FIG. 1. Accordingly, the speed of the
input components can be controlled by oncoming torque provided by
at least one of first electric machine 56, the second electric
machine 72 and the engine 12. The output components 345 include
connective surfaces in the form of output clutch plates that are
mechanically coupled to a torque receiving output member and can
include a member of one of the three planetary gear sets 24, 26 and
28 of FIG. 1. It will be understood that the torque receiving
output member is mechanically coupled to the output member 64 of
the transmission 10.
[0037] In the exemplary embodiment, sensors are located on the
crankshaft connected to the engine, providing N.sub.I, both
electric machines, providing N.sub.A and N.sub.B, and the output
shaft connected to the driveline, providing N.sub.O. Accordingly,
rotational speeds of the various members within the transmission
are commonly monitored. It will be appreciated that known
rotational speeds of known members within the transmission 10 can
be utilized to determine the rotational speeds of unknown members
within the transmission based on how many degrees of freedom exist
within the transmission. In an exemplary embodiment, relative
rotational speed across the hydraulic clutch can be determined
based on at least one of a monitored rotational speed of the
engine, a monitored rotational speed of at least one of the
electric machines, and a monitored rotational speed of the output
shaft/member. Accordingly, rotational speeds of the input and
output components 343, 345, respectively, can be monitored.
[0038] Between rotating objects applying a torque, the torque
capacity (TO generated between the input and output components 343,
345, respectively, can be determined in accordance with the
following relationship:
T.sub.C=2/3*f*F.sub.A [1]
wherein f is the coefficient of friction between the rotating
objects, and [0039] F.sub.A is the axial force applied normal to
direction of rotation of the objects.
[0040] As will be appreciated by one having ordinary skill in the
art, f changes depending upon whether there is relative movement
between the two objects. F.sub.A in mechanical clutch 340 is
generated by compressive force transmitted through piston 322.
[0041] In an exemplary embodiment, a torque transfer device can
include a selectable one-way clutch device selectively having
capacity in at least one of a first direction and in a second
opposite direction. Referring to FIG. 4, an exemplary selectable
one-way clutch (SOWC) device 12 includes a first and second race
14, 16, respectively, first and second struts 18, 20, respectively;
and first and second springs 22, 24, respectively. The first race
14 and second race 16 are configured to selectively either spin
relative to each other (i.e., freewheel), or lock-up and rotate as
a single unit. The first race 14 defines first and second recessed
portions 26, 28, respectively, adapted to selectively retain first
and second struts 18, 20, respectively, and first and second
springs 22, 24, respectively. The second race 16 defines first and
second engagement shoulders 30, 32, respectively each adapted to
engage respectively ones of the first and second struts 18, 20,
respectively, to lock-up the SOWC device 12. In an exemplary
embodiment, relative rotational speed across the SOWC device 12 can
be determined based on at least one of a monitored rotational speed
of the engine, a monitored rotational speed of at least one of the
electric machines, and a monitored rotational speed of the output
shaft/member.
[0042] When the first and second springs 22, 24, respectively, are
in a compressed position, the struts 18, 20 are retracted within
the recessed portions 26, 28 of the race 14 such that the shoulders
30, 32 are not engaged and the clutch 12 freewheels in both first
and second directions. When the first and second springs 22, 24,
respectively are in an extended position, the struts 18, 20
protract from their respective recessed portions 26, 28, and engage
the first and second engagement shoulders 30, 32, respectively,
such that the clutch 12 locks-up in both clockwise and
counter-clockwise directions. Additionally, by compressing one of
the springs 22, 24 and extending the other, the SOWC device 12 can
be locked-up in one direction and freewheel in the opposite
direction.
[0043] The springs 22, 24 are configured to push the struts 18, 20
into engagement with the shoulders 30, 32 such that in the steady
state position the SOWC device 12 is locked-up in both directions.
Therefore, for purposes of releasing the SOWC device 12, a selector
plate 42 is provided. The selector plate is adapted to selectively
translate and engage one of the struts 28, 20 such that the engaged
strut is pushed toward its respectively recessed portion 26, 28 and
out of engagement with its respective shoulder 30, 32. As an
example, the selector plate 42 may be translated into engagement
with strut 18 thereby compressing the spring 22 and retracting the
strut 18 out of engagement with the shoulder 30 such that race 16
is rotatable in a first direction relative to race 14. Conversely,
the selector plate 42 may be translated into engagement with strut
20 thereby compressing the spring 24 and retracting the strut 20
out of engagement with the shoulder 32 such that race 16 is
rotatable in a second direction relative to race 14.
[0044] Embodiments are further envisioned where the SOWC 12 can be
adapted to only have capacity in one of the first and second
directions and always permitted to freewheel in the second opposite
direction. For instance, the second strut 20, the second spring 24,
the second recessed portion 228, and the second engagement shoulder
232 can be omitted to always permit rotation in the second
direction. Contrarily, the first strut 218, the first spring 222,
the first recessed portion 226, and the first engagement shoulder
232 can be omitted to always permit rotation in the first
direction. The selector plate 242 can be included to selectively
allow freewheeling in both directions. In embodiments when the
selector plate 42 is not included, the SOWC 12 simply becomes a
one-way clutch only having capacity in one of a first and second
direction and permitted to freewheel in the other one of the first
and second direction. In one embodiment, only one of the first and
second races 214, 216, respectively, is rotating while the other
one of the first and second races 214, 216, respectively is a
stationary element, e.g., the ground or transmission housing.
[0045] A failure detection strategy can be utilized for any type of
friction torque transfer device including hydraulically-applied
rotating friction clutches, hydraulically-controlled stationary
devices, single or compound plate clutches or packs, band clutches,
brakes, selectable one-way clutch devices and one-way clutch
devices that include mechanical diodes, for example. FIG. 5
illustrates a flowchart for executing a failure detection strategy
when a slip condition of a torque transfer device is detected when
the torque transfer device is applied, activated and engaged. It
will be appreciated that the flowchart can be implemented within
either of the TCM 17 or the HCP 5 illustrated in FIGS. 1 and 2.
Table 2 is provided as a key to FIG. 5, wherein the numerically
labeled blocks and the corresponding functions are set forth as
follows.
TABLE-US-00002 TABLE 2 BLOCK BLOCK CONTENTS 502 Monitoring slip
speed across a torque transfer device. 504 Does a magnitude of the
slip speed across the torque transfer device exceed a rotational
speed threshold and is the monitored slip speed in a direction the
torque transfer device has capacity in? 506 Detecting a slip
condition. 508 Executing a failure detection strategy when the slip
condition is detected. 510 Monitoring a magnitude of power loss of
the torque transfer device. 512 Does the magnitude of power loss
over time achieve a predetermined energy threshold? 514 Detecting a
failure condition
[0046] The flowchart of FIG. 5 begins at block 502, wherein slip
speed across the torque transfer device is monitored when the
torque transfer device is applied, activated or otherwise engaged.
The slip speed across the torque transfer device includes
monitoring relative rotational speed across the torque transfer
device, e.g., monitoring rotational speed between input and output
components of the torque transfer device. As described above, known
rotational speeds of known members within the transmission 10 can
be utilized to determine the rotational speeds of unknown members
within the transmission based on how many degrees of freedom exist
within the transmission. Thus, the relative rotational speed across
the torque transfer device can be determined based on at least one
of a monitored rotational speed of the engine, a monitored
rotational speed of at least one of the electric machines, and a
monitored rotational speed of the output shaft/member.
[0047] Decision block 504 nest determines if a magnitude of the
slip speed across the torque transfer device exceeds a rotational
speed threshold and if the monitored slip speed is in a direction
the torque transfer device has capacity in. The rotational speed
threshold may be zero. The rotational speed threshold may be a
non-zero number selected to avoid detecting false slip conditions
due to noise. In embodiments when the torque transfer device
includes a one-way clutch device, the one-way clutch device only
has capacity in one direction and is permitted to freewheel in an
opposite direction. In embodiments when the torque transfer device
includes the selectable one-way clutch device, the selectable
one-way clutch device selectively has capacity in at least one of a
first direction and in a second opposite direction. Thus, the
selectable one-way clutch may only have capacity in one of the
first and second directions. In embodiments when the torque
transfer device includes the hydraulic clutch device, the hydraulic
clutch device has capacity in both the first and the opposite
second directions. A "1" denotes a "yes", i.e., the magnitude of
the slip speed across the torque transfer device exceeds the
rotational speed threshold and the monitored slip speed is in the
direction the torque transfer device has capacity in. Accordingly,
the flowchart of FIG. 5 proceeds to block 506. A "0" denotes a
"no", i.e., at least one of the magnitude of the slip speed across
the torque transfer device does not exceed the rotational speed
threshold and the slip speed is not in a direction the torque
transfer device has capacity in. Accordingly, the flowchart of FIG.
5 reverts back to block 502.
[0048] Referring to block 506, a slip condition is detected. Thus,
the slip condition is detected if the magnitude of the monitored
slip speed is in a direction the torque transfer device has
capacity in and exceeds the rotational speed threshold. In
embodiments when the torque transfer device includes the one-way
clutch device or the selectable one-way clutch device only having
capacity in one direction, the slip condition is never detected if
the monitored relative rotational speed across the one-way clutch
device is in the opposite second direction. In other words, the
slip condition is never detected if the monitored slip speed is in
a direction the torque transfer device is not intended to have
capacity in. Doing so would result in detecting slip conditions
where freewheeling is permitted, and therefore, could result in
false detection of failure conditions in the torque transfer
device.
[0049] Referring to block 508, a failure detection strategy is
executed when the slip condition is detected. Executing the failure
condition strategy includes monitoring a magnitude of power loss of
the torque transfer device in block 510. The magnitude of power
loss of the torque transfer device can be expressed as follows.
P=Slip speed.times.Maximum capacity [2]
wherein [0050] P is the magnitude of power loss, [0051] Slip speed
is the relative rotational speed across the torque transfer device,
and [0052] Maximum capacity is the maximum capacity of the torque
transfer device. Therefore, the magnitude of power loss of the
torque transfer device is determined based on the monitored
relative rotational speed and the maximum capacity of the torque
transfer device. In a non-limiting embodiment, slip speed is
expressed in rpm and the maximum capacity is expressed in
Newton-meters (Nm). Further, the magnitude of energy loss of the
torque transfer device can be determined and monitored based on
integrating the magnitude of power loss. Integrating the magnitude
of power loss to determine the magnitude of energy loss of the
torque transfer device can be expressed as follows.
[0052] E=.intg.Pdt [3]
wherein E is the magnitude of energy loss, and [0053] P is the
magnitude of power loss. Therefore, the magnitude of energy loss of
the torque transfer device is the magnitude of the power loss of
the torque transfer device over time. In a non-limiting embodiment,
the P is expressed in Nm-rpm and the E is expressed in joules
(J).
[0054] Decision block 512 next determines if the magnitude of power
loss over time, i.e., magnitude of energy loss, achieves a
predetermined energy threshold. The predetermined energy threshold
can correspond to a maximum energy limit the torque transfer device
can achieve before a failure results. In a non-limiting embodiment,
the predetermined energy threshold is 5,000 J. A "0" denotes a
"no", i.e., the magnitude of power loss over time does not achieve
the predetermined energy threshold and the flowchart reverts back
to block 510. A "1" denotes a "yes", i.e., the magnitude of power
loss over time achieves the predetermined energy threshold and the
flowchart proceeds to block 514.
[0055] Referring to block 514, a failure condition is detected in
the torque transfer device. Simply put, the failure condition in
the torque transfer device is detected if the magnitude of power
loss over time, i.e., the magnitude of energy loss, achieves the
predetermined threshold. Block 514 can be configured to activate a
diagnostic alert warning the operator of the vehicle or the TCM 17
that the failure condition is detected in the torque transfer
device. Likewise, operation of the torque transfer device can be
terminated in response to the detected failure condition in order
to prevent hardware damage.
[0056] As mentioned above, existing diagnostics detect failures in
torque transfer devices when an existing torque transfer device
slip speed exceeds a threshold for a predetermined period of time.
This failure diagnostic necessitates including the slip performance
between large magnitudes of slip speed for a short amount of time
and small magnitudes of slip speed for long amounts of time.
Typically, the slip speed failure threshold must be set above the
typical noise band in the signal to avoid false failures of the
diagnostic, resulting in delayed detection of real failures. Table
3 is provided to illustrate the time in seconds it takes a torque
transfer device having a maximum capacity of 250 Nm to achieve a
maximum energy limit of 5,000 J for varying clutch slip speeds.
TABLE-US-00003 TABLE 3 Slip Speed Maximum (rpm) Capacity (Nm) Time
(s) Energy Limit (J) 50 250 3.80952381 5,000 100 250 1.904761905
5,000 250 250 0.761904762 5,000 500 250 0.380952381 5,000
[0057] Table 3 illustrates if time calibrations for the existing
failure diagnostic were set to 1.0 seconds to avoid false failures,
any sustained slip speed above 200 rpm may damage the clutch in the
maturation time of the existing diagnostic. However, with the
energy based diagnostic described with reference to the flowchart
of FIG. 5, Table 3 depicts the energy based diagnostic can mature
in the time shown in table 3 to detect real failures at low slip
speeds and to detect real failures at high slip speeds in faster
times.
[0058] FIG. 6 illustrates an exemplary plot 600 representing a slip
speed profile 610 and an exemplary plot 650 describing an energy
loss profile 620 of a torque transfer device in accordance with the
present disclosure. The plots 600, 650 contain experimental and
derived data for detecting a failure condition in a torque transfer
device when a slip condition has been detected. The plots 600, 650
are described with reference to the electro-mechanical hybrid
powertrain of FIG. 1 and the flowchart of FIG. 5. The horizontal
axis in both plots 600, 650 denotes time in seconds. Each dashed
vertical line 601, 602 603 denotes a respective point in time
during the detected slip condition.
[0059] Referring to plot 600, the vertical axis denotes slip speed
in rpm. The monitored slip speed across the torque transfer device
over time is denoted by the slip speed profile 610. As
aforementioned, block 502 monitors slip speed across the torque
transfer device. It will be assumed that decision block 504 is
satisfied, e.g., the magnitude of the slip speed exceeds a
rotational speed threshold and is monitored slip speed is in a
direction the torque transfer device has capacity in. Dashed
horizontal line 615 denotes a slip speed failure threshold.
[0060] Referring to plot 650, the vertical axis denotes energy in
joules (J). A monitored magnitude of energy loss of the torque
transfer device is denoted by the energy loss profile 620. As
aforementioned, block 510 of the flowchart of FIG. 5 can determine
and monitor the magnitude of energy loss utilizing Equations [2]
and [3]. Dashed horizontal line 625 denotes a predetermined energy
threshold.
[0061] Just prior to dashed vertical line 601, the slip speed
profile 610 increases, and at dashed vertical line 601, achieves
the slip speed failure threshold at dashed horizontal line 615. The
slope of the energy loss profile 620 increases in response to the
increase in slope of the slip speed profile 610.
[0062] The slip speed profile 610 exceeds the slip speed failure
increases until a time between dashed vertical lines 601 and 602
and then decreases. The slope of the energy loss profile 620
decreases in response to the decrease in slope of the slip speed
profile at the time between dashed vertical lines 601 and 602. At
dashed vertical line 602, the decreasing slip speed profile 610
meets the slip speed failure threshold at dashed horizontal line
615, and proceeds to decrease below the slip speed failure
threshold before stabilizing at a constant slip speed below the
slip speed failure threshold, e.g., below dashed horizontal line
615. However, the energy loss profile 620 continues to increase
beyond dashed vertical line 602.
[0063] In this non-limiting example, the slip speed (i.e., as
denoted by the slip speed profile 610) does not exceed the slip
speed failure threshold for a predetermined period of time between
dashed vertical lines 601 and 602. Therefore, a failure condition
is not detected in the torque transfer device.
[0064] At dashed vertical line 603, the energy loss profile 620
achieves the predetermined energy threshold at dashed horizontal
line 625. In a non-limiting example, the predetermined energy
threshold is equal to 5,000 J. When a magnitude of energy loss
(e.g., energy loss profile 620) achieves the predetermined energy
threshold, the failure condition in the torque transfer device is
detected.
[0065] It will be appreciated that existing failure detection
diagnostics for torque transfer devices detect failures when the
slip speed exceeds the slip speed failure threshold for the
predetermined period of time. Plot 600 demonstrates that no failure
would be detected for the torque transfer device because the time
(e.g., between dashed vertical lines 601 and 602) that the slip
speed exceeds the slip speed failure threshold is less than the
predetermined period of time, wherein the predetermined period of
time is selected to be above a noise band to avoid false failures.
However, plot 650 demonstrates that a failure condition is detected
for the torque transfer device at dashed vertical line 603 because
the magnitude of energy loss achieves the predetermined energy loss
threshold. Thus, hardware damage to the torque transfer device can
be prevented due to the detection of the failure condition
utilizing the energy based approach/diagnostic.
[0066] Embodiments envisioned include utilizing the exemplary
method of detecting the failure condition of the torque transfer
device using the energy based approach/diagnostic as described
above with reference to the flowchart of FIG. 5 in conjunction with
the existing diagnostics to detect failures in torque transfer
devices to provide a more accurate method of detecting failure
conditions in slipping torque transfer devices. For instance, the
relative rotational speed, e.g., slip speed, across the torque
transfer device can be compared to a rotational speed failure
threshold, e.g., slip speed failure threshold. The failure
condition in the torque transfer device can be detected when at
least one of the magnitude of energy loss of the torque transfer
device achieves the predetermined energy threshold, and the
relative rotational speed across the torque transfer device exceeds
the rotational speed failure threshold for at least a predetermined
period of time. In one embodiment, the rotational speed failure
threshold for the existing diagnostic is set high while the
predetermined period of time is set low to trigger quick detection
of failures in the torque transfer device when the magnitude of
slip speed is high. The energy based diagnostic can be configured
to detect failures when a relatively low slip speed is detected for
a long period of time.
[0067] The disclosure has described certain preferred embodiments
and modifications thereto. Further modifications and alterations
may occur to others upon reading and understanding the
specification. Therefore, it is intended that the disclosure not be
limited to the particular embodiment(s) disclosed as the best mode
contemplated for carrying out this disclosure, but that the
disclosure will include all embodiments falling within the scope of
the appended claims.
* * * * *