U.S. patent application number 13/397446 was filed with the patent office on 2014-02-20 for dual outlet oxygenator for treating blood in an extracorporeal blood circuit.
This patent application is currently assigned to Medtronic, Inc.. The applicant listed for this patent is Gregory Hake, Alford McLevish, Chistopher Plott, Stephen Roller, Brian Steffens. Invention is credited to Gregory Hake, Alford McLevish, Chistopher Plott, Stephen Roller, Brian Steffens.
Application Number | 20140050617 13/397446 |
Document ID | / |
Family ID | 47682076 |
Filed Date | 2014-02-20 |
United States Patent
Application |
20140050617 |
Kind Code |
A9 |
Roller; Stephen ; et
al. |
February 20, 2014 |
DUAL OUTLET OXYGENATOR FOR TREATING BLOOD IN AN EXTRACORPOREAL
BLOOD CIRCUIT
Abstract
An apparatus for oxygenating blood including a housing and an
oxygenator bundle. The housing defines a primary chamber, a blood
inlet port open to the primary chamber, and a blood outlet region.
The outlet region includes a blood outlet port, an outlet chamber
open to the outlet port, and a partition. The partition establishes
spaced apart, first and second passageways from the primary chamber
to the outlet chamber. The oxygenator bundle is disposed within the
primary chamber. A blood flow path is formed from the blood inlet
port, through the oxygenator bundle and to the blood outlet port,
and includes first and second outlet flow paths within the outlet
chamber via the first and second passageways, respectively. The
first and second outlet blood flow paths merge at the blood outlet
port. A dual port blood outlet is created, increasing mixing of
blood immediately upstream of the outlet port.
Inventors: |
Roller; Stephen;
(Minneapolis, MN) ; Plott; Chistopher; (St. Paul,
MN) ; McLevish; Alford; (Maple Grove, MN) ;
Hake; Gregory; (Otsego, MN) ; Steffens; Brian;
(Maple Grove, MN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Roller; Stephen
Plott; Chistopher
McLevish; Alford
Hake; Gregory
Steffens; Brian |
Minneapolis
St. Paul
Maple Grove
Otsego
Maple Grove |
MN
MN
MN
MN
MN |
US
US
US
US
US |
|
|
Assignee: |
Medtronic, Inc.
Minneapolis
MN
|
Prior
Publication: |
|
Document Identifier |
Publication Date |
|
US 20130209314 A1 |
August 15, 2013 |
|
|
Family ID: |
47682076 |
Appl. No.: |
13/397446 |
Filed: |
February 15, 2012 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
13015363 |
Jan 27, 2011 |
8518259 |
|
|
13397446 |
|
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Current U.S.
Class: |
422/46 ;
422/45 |
Current CPC
Class: |
A61M 1/1698 20130101;
A61M 2209/082 20130101; A61M 1/36 20130101 |
Class at
Publication: |
422/46 ;
422/45 |
International
Class: |
A61M 1/32 20060101
A61M001/32 |
Claims
1. An apparatus for oxygenating blood in an extracorporeal circuit,
the apparatus comprising: a housing defining a primary chamber, a
blood inlet port fluidly open to the primary chamber, and a blood
outlet region, wherein the blood outlet region includes: a blood
outlet port, an outlet chamber fluidly open to the blood outlet
port, a partition establishing spaced apart, first and second
passageways from the primary chamber to the outlet chamber; and an
oxygenator bundle disposed within the primary chamber and including
a plurality of gas exchange elements; wherein the apparatus
establishes a blood flow path from the blood inlet port, through
the oxygenator bundle, and to the blood outlet port, the blood flow
path including first and second outlet blood flow paths within the
outlet chamber via the first and second passageways, respectively,
and further wherein the first and second outlets paths merge at the
blood outlet port.
2. The apparatus of claim 1, wherein the housing includes an outer
wall defining the primary chamber to have a generally cylindrical
shape about a central longitudinal axis, and further wherein the
outlet region includes an auxiliary wall extending from the outer
side wall to define the outlet chamber.
3. The apparatus of claim 2, wherein the auxiliary wall locates the
outlet chamber radially outward of the primary chamber.
4. The apparatus of claim 3, wherein the auxiliary wall includes an
upper portion extending laterally outwardly from the side wall and
a side portion extending from the upper portion, the side portion
being radially spaced from the partition.
5. The apparatus of claim 4, wherein the blood outlet port extends
from the side portion.
6. The apparatus of claim 4, wherein the partition extends from an
intersection of the side wall and the upper portion.
7. The apparatus of claim 6, wherein a curvature of the partition
corresponds with the curvature of the side wall.
8. The apparatus of claim 7, wherein relative to a circumference
defined by an inner surface of the side wall, the partition
circumferentially spaces the first and second passageways from one
another.
9. The apparatus of claim 4, further comprising a floor body
extending between the partition and the side portion, the floor
body form a boundary of the outlet chamber.
10. The apparatus of claim 9, wherein the floor body is a potting
compound.
11. The apparatus of claim 1, wherein the first and second
passageways are equidistant from the blood outlet port.
12. The apparatus of claim 1, further comprising a sampling port
extending from, and fluidly open to, the blood outlet port.
13. The apparatus of claim 12, wherein the sampling port is
radially outward of the outlet chamber.
14. The apparatus of claim 12, further comprising a temperature
monitoring probe port extending from, and fluidly open to, the
blood outlet port.
15. The apparatus of claim 1, further comprising a heat exchanger
core disposed within the primary chamber, wherein the oxygenator
bundle is arranged about the heat exchanger core.
16. The apparatus of claim 1, wherein the housing further defines a
de-aering chamber fluidly open to the primary chamber for receiving
air bubbles from blood flowing through the primary chamber, the
apparatus further comprising: an air purge line fluidly connected
to the de-aering chamber; and a clamping mechanism associated with
the air purge line for selectively opening and closing the air
purge line.
17. The apparatus of claim 16, further comprising: an inlet line
fluidly connected to the blood inlet port for delivering blood to
the blood inlet port; a bubble detector associated with the inlet
line for detecting the presence of air bubbles in the delivered
blood; and a controller for controlling operation of the clamping
mechanism as a function of information signaled by the bubble
detector.
18. A method of operating an oxygenator apparatus for oxygenating
blood within an extracorporeal circuit, the method comprising:
fluidly connecting a blood inlet port and a blood outlet port of an
apparatus into an extracorporeal circuit, the apparatus including a
housing forming a primary chamber fluidly open to the blood inlet
port and an outlet region including an outlet chamber partially
separated from the primary chamber by a partition, the blood outlet
port being fluidly open to the outlet chamber, and an oxygenator
bundle disposed within the primary chamber; delivering blood from
the patient to the blood inlet port; and oxygenating the delivered
blood as the delivered blood flows through the oxygenator bundle;
wherein the delivered blood flows from the inlet port, through the
oxygenator bundle and to the blood outlet port, including the
partition dividing blood flow from the oxygenator bundle into first
and second blood outlet paths, the first and second paths merging
at the blood outlet port.
19. The method of claim 18, wherein mixing of blood flow occurs
along the first path.
20. The method of claim 19, further comprising obtaining a sample
of the blood at the blood outlet port.
Description
BACKGROUND
[0001] The present disclosure relates to extracorporeal blood
circuit devices and related methods of use. More particularly, it
relates to oxygenator devices (or combination devices including an
oxygenator) for oxygenating blood in an extracorporeal blood
circuit with improved outlet blood sampling accuracy.
[0002] An extracorporeal blood circuit is commonly used during
cardiopulmonary bypass to withdraw blood from the venous portion of
the patient's circulation system (via a venous cannula) and return
the blood to the arterial portion (via an arterial cannula). The
extracorporeal blood circuit typically includes a venous drainage
line, a venous blood reservoir, a blood pump, an oxygenator, a heat
exchanger, one or more filters, and blood transporting tubing,
ports, and connection pieces interconnecting the components.
Oftentimes, two or more components can be combined into a single
device, such as a combination oxygenator and heat exchanger.
[0003] Blood oxygenators are disposable components of
extracorporeal circuits and are used to oxygenate blood. In general
terms, the oxygenator takes over, either partially or completely,
the normal gas exchange function of the patient's lungs. The
oxygenator conventionally employs a microporous membrane or bundle
comprised of thousands of microporous or semipermeable hollow
fibers. Blood flow is directed around the outside surfaces of
hollow fibers. Concurrently, an oxygen-rich gas mixture is passed
through the fiber lumens. Due to the relatively high concentration
of carbon dioxide in the blood arriving from the patient, carbon
dioxide is transferred from the blood, diffusing across the
microporous fibers and into the passing stream of oxygenating gas.
At the same time, oxygen is transferred from the oxygenating gas,
diffusing across the fibers and into the blood. The oxygen content
of the blood is thereby raised, and the carbon dioxide content is
reduced.
[0004] After the blood has flowed around the fibers of the
oxygenator bundle it must be routed outside the oxygenator housing
via a blood outlet port. The perfusionist often desires to monitor
various parameters of the blood as it exits the oxygenator. To meet
this need, many available oxygenators incorporate one or more
sampling or auxiliary ports at the blood outlet port and through
which samples can be taken and/or other information obtained. For
example, blood oxygenators can incorporate a sampling port for
obtaining samples of the oxygenated blood (e.g., for blood gas
analysis) and/or a monitoring port through which a temperature
monitoring probe (or other device) can interface with the
blood.
[0005] Because the sampling ports are provided along the blood
outlet port, the blood flow path immediately upstream of the blood
outlet port is of interest. Many currently available blood
oxygenators (including oxygenators with an integrated heat
exchanger) incorporate a generally cylindrically-shaped outer
housing or case, with the blood outlet port being located at a side
of the case. With this construction, blood flow through the
oxygenator membrane is directed along the outer housing (and
elsewhere within the case) to a single opening into the blood
outlet port. This single opening port design is essentially an
industry standard, and is conventionally understood as contributing
to a low as possible prime volume attribute of the oxygenator.
While well-accepted, the single opening blood outlet port design
may limit the accuracy of blood-related parameters sensed or
sampled at the blood outlet port.
[0006] In light of the above, a need exists for improved oxygenator
designs that improve the accuracy of sensed or sampled
blood-related parameters at the blood outlet port.
SUMMARY
[0007] Some aspects in accordance with principles of the present
disclosure relate to an apparatus for oxygenating blood as part of
an extracorporeal circuit. The apparatus includes a housing and an
oxygenator bundle. The housing defines a primary chamber, a blood
inlet port, and a blood outlet region. The blood inlet port is
fluidly open to the primary chamber. The blood outlet region
includes a blood outlet port, an outlet chamber, and a partition.
The outlet chamber is fluidly open to the blood outlet port. The
partition establishes spaced apart, first and second passageways
from the primary chamber to the outlet chamber. Finally, the
oxygenator bundle is disposed within the primary chamber and
includes a plurality of gas exchange elements. With this
construction, the apparatus establishes a blood flow path from the
blood inlet port, through the oxygenator bundle and to the blood
outlet port. In this regard, the blood flow path includes first and
second outlet blood flow paths within the outlet chamber via the
first and second passageways, respectively. The first and second
outlet blood flow paths merge at the blood outlet port. A dual port
blood outlet region is effectively created, increasing mixing of
blood immediately upstream of the blood outlet port. Due to this
elevated mixing, measurements or samples taken at the blood outlet
port have increased accuracy while maintaining low hemolysis and
prime volume. Further, a more even flow distribution through the
oxygenator bundle can be provided. In some embodiments, the
apparatus further includes a heat exchanger core disposed within
the primary chamber. In other embodiments, the blood outlet port is
located longitudinally above a terminal end of the partition. In
yet other alternative embodiments, an air purge port and purge line
are provided with the apparatus, along with a clamping mechanism
and an optional bubble detector. The bubble detector detects
presence of air in blood delivered to the apparatus, and the
clamping mechanism is operated to selectively open and close the
purge line based upon information from the bubble detector.
[0008] Other aspects in accordance with principles of the present
disclosure relate to a method of operating an oxygenator apparatus
for oxygenating blood within an extracorporeal circuit. The method
includes fluidly connecting the blood inlet and outlet ports of the
apparatus described above into an extracorporeal circuit. Blood
from the patient is delivered to the blood inlet port and is
oxygenated when passing through the oxygenator bundle. In this
regard, the delivered blood flows from the inlet port, through the
oxygenator bundle and to the blood outlet port, including the
partition dividing blood flow from the oxygenator bundle into first
and second outlet blood flow paths that merge at the blood outlet
port.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1A is a perspective view of an apparatus for
oxygenating blood in accordance with principles of the present
disclosure;
[0010] FIG. 1B is an opposite side perspective view of the
apparatus of FIG. 1A;
[0011] FIG. 2 is an exploded, perspective view of the apparatus of
FIG. 1A;
[0012] FIG. 3A is a longitudinal cross-sectional view of a housing
case component of the apparatus of FIG. 1A;
[0013] FIG. 3B is a transverse cross-sectional view of the housing
case component of FIG. 3A;
[0014] FIG. 4 is a cross-sectional view of the apparatus of FIG.
1A;
[0015] FIGS. 5A and 5B illustrate a blood flow path through the
apparatus of FIG. 1A;
[0016] FIG. 6 is a schematic drawing of a cardiopulmonary bypass
circuit including the apparatus of FIG. 1A; and
[0017] FIG. 7 is a schematic drawing of another cardiopulmonary
bypass circuit including an apparatus for oxygenating blood and
controlling air purging in accordance with principles of the
present disclosure.
DETAILED DESCRIPTION
[0018] One embodiment of an apparatus 20 in accordance with
principles of the present disclosure and useful for treating blood
in an extracorporeal blood circuit is shown in FIGS. 1A-2. The
apparatus 20 includes a housing 22 and an oxygenator 24 (referenced
generally). The apparatus 20 optionally includes one or more
additional components, such as a manifold body 26, a heat exchanger
28 (referenced generally) and/or an auxiliary mounting bracket 30.
Details on the various components are provided below. In general
terms, however, the housing 22 provides or maintains a blood inlet
port 32 and a blood outlet port 34. A blood flow path is defined
from the blood inlet port 32 to the blood outlet port 34, with
blood oxygenation occurring as the blood interfaces with an
oxygenator bundle 36 of the oxygenator 24. Where provided, the heat
exchanger 28 can effectuate temperature control of the blood as
well. Regardless, one or more sampling ports 38a, 38b are provided
along the blood outlet port 34 and through which samples or other
testing parameters associated with the blood exiting the apparatus
20 can be obtained. In this regard, the apparatus 20, and in
particular the housing 22, incorporates various features
immediately upstream of the blood outlet port 34 that provide an
elongated blood flow travel path (as compared to conventional
designs), promoting mixing of the blood and increased accuracy of
samples taken at the sampling ports 38a, 38b.
[0019] The housing 20 can assume a variety of forms and in some
constructions is formed of two or more components that are
separately formed and subsequently assembled to one another. For
example, the housing 20 can include a central case 40, a first or
upper end cap 42, and a second or lower cap 44. The end caps 42, 44
are configured for assembly to opposing ends of the case 40 as
shown. In other constructions, the central case 40 is integrally
formed with one or both of the end caps 42, 44. The housing 22
components can be made of a transparent medical grade material,
such as a transparent polycarbonate, so that a user is able to
observe the flow of blood through the apparatus 20.
[0020] The case 40 includes an outer side wall 50 that forms a
primary chamber 52 as best shown in FIG. 3A. Longitudinal extension
of the side wall 50 between opposing first and second ends 54, 56
defines a central axis A, with the primary chamber 52 being
"closed" upon final assembly of the case 40 with the end caps 42,
44 (FIG. 2). The primary chamber 52 is sized to receive various
blood treatment components (e.g., the oxygenator bundle 36 of FIG.
2) as described below. In addition, the case 40 forms or defines a
blood outlet region 58.
[0021] The blood outlet region 58 includes an auxiliary wall 60 and
a partition 62 that combine to define an outlet chamber 64. The
outlet chamber 64 is located radially outwardly of the primary
chamber 52 (relative to the central axis A), and is partially
fluidly separated from the primary chamber 52 by the partition 62.
The auxiliary wall 60 represents, in some constructions, a
deviation from the otherwise substantially cylindrical shape or
geometry of the side wall 50, and can be designated as having an
upper portion 66 and a side portion 68. The upper portion 66
projects radially outwardly from the side wall 50. Relative to the
longitudinal cross-section of FIG. 3A, the side portion 68 extends
downwardly from the upper portion 66, terminating at the second end
56 (it will be understood that the side portion 68 is also
connected to, and extends from, the side wall 50 as more fully
illustrated in FIG. 1A). The blood outlet port 34 is connected to
(or formed by) the side portion 68, and is fluidly open to the
outlet chamber 64.
[0022] With continued reference to the longitudinal cross-section
of FIG. 3A, the partition 62 is located generally opposite the side
portion 68, and can be designated as a continuation of a shape of
the side wall 50 in some constructions. By way of explanation, the
side wall 50 has an inner surface 70 that is substantially parallel
(e.g., within 10% of a truly parallel relationship) with the
central axis A in extension between the first and second ends 54,
56. At a location (identified generally at 72) opposite the blood
outlet region 58, as well at as other locations except for the
blood outlet region 58, this substantially parallel relationship
continues to the second end 56. The upper portion 66 of the
auxiliary wall 60 deviates from the substantially parallel
relationship, projecting radially outwardly. The partition 62, in
some embodiments, is a continuation of the substantially parallel
arrangement, extending from the side wall 50, at the point of
intersection with the upper portion 66, toward the second end 56 in
a substantially parallel fashion with the central axis A. In some
constructions, a terminal end 74 of the partition 62 is optionally
off-set from the second end 56 (i.e., relative to the upright
orientation of FIG. 3A, the terminal end 74 is spaced
longitudinally above the side wall second end 56), all though in
other embodiments, the partition terminal end 74 can extend beyond
the position reflected in FIG. 3A. Further, the blood outlet port
34 is longitudinally off-set from the terminal end 74 in a
direction opposite the side wall second end 56 (i.e., relative to
the upright orientation of FIG. 3A, the blood outlet port 34 is
longitudinally above the partition terminal end 74). Alternatively,
the blood outlet port 34 can be positioned at different locations
relative to an upright orientation of the apparatus 20 and the
partition terminal end 74 need not be "below" the blood outlet port
34. Additionally, the side wall 50 and/or the partition 62 do not
exhibit the above-described substantially parallel relationship in
other embodiments. Regardless, the auxiliary wall 60 and the
partition 62 define several boundaries of the outlet chamber 64,
and locate the blood outlet port 34 along a fluid flow path apart
from (but in fluid communication with) the primary chamber 52.
[0023] The radially off-set arrangement of the outlet chamber 64
and the blood outlet port 34 relative to the primary chamber 52 is
further reflected in FIG. 3B. As shown, in some embodiments, a
curvature or shape of an inner face 80 of the partition 62
substantially corresponds with that defined by the inner surface 70
of the side wall 50. For example, relative to the central axis A, a
radius of the partition inner face 80 approximates a radius of the
side wall inner surface 70. In other embodiments, however, the
partition 62 can define a shape or radius of curvature differing
from that of the side wall 50. Regardless, the partition 62 defines
or terminates at opposing side edges 82, 84 in some embodiments.
Relative to the circumferential shape of the side wall 50 (in the
transverse cross-sectional view of FIG. 3B), the side edges 82, 84
are circumferentially spaced from the side wall 50, establishing
first and second passageways or openings 86, 88, respectively,
between the primary and outlet chambers 52, 64. The passageways or
openings 86, 88 can be defined in a variety of other fashions, and
the present disclosure is not limited to a spacing between the
opposing side edges 82, 84 of the partition 62 and the side wall
50. For example, the partition can have a more continuous extension
across the side wall 50, with the passageways 86, 88 being
integrally formed in the partition 62. The passageways 86, 88 are
circumferentially spaced from one another, and in some
constructions are equidistantly spaced from the blood outlet port
34 (although in other embodiments, the blood outlet port 34 can be
spatially closer to one of the passageways 86 or 88). Liquid fluid
flow can occur from the primary chamber 52 to the outlet chamber 64
(and thus to the blood outlet port 34) via both of the first and
second passageways 86, 88. Thus, the blood outlet region 58
establishes first and second outlet blood flow paths (designated by
arrows "O1" and "O2" in FIG. 3B). As shown, the outlet blood flow
paths O1, O2 merge at the blood outlet port 34. In effect, the
blood outlet region 58 provides a dual outlet to the blood outlet
port 34 via the first and second passageways 86, 88 and the first
and second outlet blood flow paths O1, O2.
[0024] FIG. 3B illustrates the auxiliary sampling ports 38a, 38b in
greater detail. The sampling ports 38a, 38b can assume a variety
forms appropriate for a desired interface with blood flowing
through the blood outlet port 34. For example, the first sampling
port 38a can be configured to facilitate withdrawal of a blood
sample from the blood outlet port 34 (e.g., for blood gas
analysis), and thus is fluidly open to the blood outlet port 34.
The second sampling port 38b can be configured to maintain a
separate device, for example a temperature monitoring probe, and
can incorporate features 90 for maintaining a sleeve (not shown)
that interfaces with the temperature probe. Where provided, the
sleeve prevents blood from flowing into the second sampling port
38b and contacting the temperature probe. Additional auxiliary
sampling ports can be provided, or one of the illustrated sampling
ports 38a or 38b can be modified or even eliminated in other
embodiments. Regardless, one or more of the sampling ports 38a, 38b
can be fluidly open to the blood outlet port 34, and thus interface
with blood flow following merging (and mixing) in the outlet
chamber 64 (absent a separate structure, such as the temperature
probe sleeve mentioned above, that otherwise seals the sampling
port).
[0025] Returning to FIG. 2, the first end cap 42 can incorporate
various features, and generally includes a top wall 100, a first
ring 102, a second ring 104 and a rim 106. The first ring 102
extends from the top wall 100, and defines a de-aering chamber 108
described in greater detail below. The blood inlet port 32 extends
from the top wall 100 and is fluidly open to the de-aering chamber
108. Further, the top wall 100 forms an air purge port 110 that is
also fluidly open to the de-aering chamber 108. The second ring 104
is radially outside of the first ring 102, and is constructed to
receive a portion of the heat exchanger 28. The rim 106 forms an
outer perimeter of the first end cap 42, and is configured for
assembly to the case 40. Finally, the first end cap 42 can form or
maintain additional components, such as an oxygenator inlet port
112 (visible in FIG. 1B) and an optional heat exchanger inlet port
114 (with embodiments in which the apparatus 20 includes the heat
exchanger 28).
[0026] The second end cap 44 can also assume various forms, and is
generally constructed for assembly to the central case 40. Further,
the second end cap 44 can form or maintain one or more ports, such
as, for example, an oxygenator outlet port 116 and an optional heat
exchanger outlet port 118 (with embodiment in which the apparatus
20 includes the heat exchanger 28). Further, a geometry of the
second end cap 44 can mimic the outwardly protruding shape of the
auxiliary wall 60 formed by the case 40.
[0027] The manifold body 26 is configured for assembly within the
housing 22, arranged co-axially with the central axis A (FIG. 3A)
in some embodiments. The manifold body 26 is generally constructed
to facilitate blood flow from the blood inlet port 32 toward the
oxygenator bundle 36 as described below, and can incorporate
various features such as a hub structure 130 and a base 132. The
hub structure 130 facilitates assembly of the manifold body 26 to
the first end cap 42, and effectuates desired volume displacement
in combination with various surface features of the base 132 in
some embodiments. The base 132, in turn, promotes smooth flow of
blood from a region of the hub structure 130 in a generally
radially outward fashion toward the oxygenator bundle 36. In this
regard, the manifold body 26 can incorporate other features apart
from those shown, and may or may not include the hub structure 130
and/or the base 132 as illustrated.
[0028] The oxygenator 24 includes the oxygenator bundle 36 as
mentioned above. The bundle 36 includes a plurality of gas exchange
elements (not individually shown). The bundle or plurality of
hollow fibers are used for gas exchange and are made of
semi-permeable membrane including micropores. In some embodiments,
the gas exchange elements are hollow polypropylene-based fibers,
but other materials are also contemplated by the present
disclosure. Any suitable microporous hollow fiber may be used as
the gas exchange elements of the oxygenator bundle 36. With
embodiments in which the apparatus 20 includes the heat exchanger
28, the oxygenator bundle 36 is arranged around a heat transfer
core 140 (described in greater detail below). In other
constructions, the oxygenator bundle 36 can be arranged directly on
the manifold body 26 or a separately-provided mandrel. Even
further, the hollow fibers of the oxygenator bundle 36 can be wound
(e.g., helically wound) directly onto the heat transfer core 140,
the manifold body 26, or the separate mandrel, as described, for
example, in U.S. Pat. No. 5,346,612 the entire teachings of which
are incorporated herein by reference. As known to those of skill in
the art, the winding angle and/or tension during the winding
process can be manipulated to affect a variable packing fraction as
desired. One example pattern of winding the fibers of the
oxygenator bundle 36 is found in the Affinity.TM. oxygenator
available from Medtronic, Inc., of Minneapolis, Minn. Regardless of
an exact construction, the oxygenator bundle 36 is sized and shaped
for assembly within the housing 22 as described below, and the
oxygenator 24 can include additional components (e.g., a potting
compound) to effectuate sealed, fluid communication of the hollow
fibers with the oxygenator inlet and outlet ports 112, 116.
[0029] An oxygen-containing gas medium is provided through the
plurality of gas exchange elements of the oxygenator bundle 36.
Certain gases are able to permeate the fibers. Carbon dioxide form
the blood surrounding the fibers diffuses through the walls of the
fibers and into the gas mixture. Similarly, oxygen from the gas
mixture inside the fibers diffuses through the micropores into the
blood. The gas mixture then has an elevated carbon dioxide content
and preferably exits the fibers as it moves to the oxygenator
outlet port 116. Although oxygen and carbon dioxide are preferably
being exchanged, the present disclosure also contemplates that
other gases may be desired to be transferred.
[0030] Any suitable gas supply system may be used with the
oxygenator 24. For example, the gas supply system may include flow
regulators, flow meters, a gas blender, an oxygen analyzer, a gas
filter, and a moisture trap. Other alternative or additional
components in the gas supply system can be included.
[0031] As mentioned above, the optional heat exchanger 28 includes
the heat transfer core 140 comprised of a bundle or plurality of
hollow heat transfer elements that may be fibers, tubes,
capillaries, compartments, etc. (not shown individually). In some
embodiments, the heat transfer elements comprise a thermally
conductive polymer or metal. Various shapes of heat transfer
elements are contemplated by the present disclosure. One exemplary
material for the heat exchanger capillaries is polyethylene
terephthalate, for example HEX PET.TM. heat exchange capillary. The
HEX PET pre-made mat generally comprises two layers of hollow
capillaries, with the two layers being angled with respect to one
another (e.g., a 15 degree angle or bias from normal). Other
materials are also envisioned. In general terms, the purpose of the
heat transfer elements of the heat transfer core 140 is to transfer
heat to or from the exchange fluid running there through to or from
the blood that flows between the heat transfer elements.
[0032] The heat transfer elements of the heat transfer core 140 are
located around the manifold body 26, and may be tightly wound or
wrapped concentrically about the manifold body 26. Also, the heat
transfer elements may be located such that there is minimal or no
structural obstruction between the manifold body 26 and the heat
exchanger core 140. Alternatively to the heat transfer elements
actually being wound on the manifold body 26, the heat transfer
core 140 can comprise heat transfer elements that are pre-arranged
in a woven mat or fabric-like arrangement that is assembled over
the manifold body 26.
[0033] The heat exchanger 28 may either heat or cool the blood
flowing through the apparatus 20. Since hypothermia may be used
during cardiac surgery (especially in infant and pediatric
surgeries), to reduce oxygen demand, and since rapid re-warming of
the blood can produce bubble emboli, the heat exchanger 28 is
generally used to gradually re-warm blood and prevent emboli
formation. The exchange or heat transfer fluid used in the heat
exchanger 28 may comprise water or other suitable fluids. The heat
exchanger 28 may incorporate hot and cold tap water that is run
through the plurality of heat transfer elements. In some
embodiments, however, a separate heater/cooler unit (not shown)
with temperature-regulating controls is used to heat or cool the
exchange fluid outside of the apparatus 20 as necessary to regulate
the temperature of the blood flowing between the heat transfer
elements as desired. As another alternative, a heat transfer means
other than a fluid is possible. For example, thermoenergy may be
supplied to the heat transfer elements rather than a fluid. The
heat transfer core 140 is sized and shaped for assembly within the
housing 22, and can incorporate bands and/or a potting compound (as
known in the art) to effectuate sealed, fluid communication between
opposing ends of the heat transfer elements and the heat exchanger
inlet and outlet ports 114, 118.
[0034] Finally, the optional mounting bracket 30 is configured for
assembly to the upper end cap 42, and provides one or more optional
features. For example, the mounting bracket 30 can include a
mounting clip 150 that facilitates releasable coupling with a
separate perfusion stand (not shown), a tube management system 152,
etc. The mounting bracket 30 can assume a variety of other forms
not necessarily implicated by the drawings, and in other
embodiments can be omitted.
[0035] Final assembly of the apparatus 20 is shown in FIG. 4, and
includes the manifold body 26 mounted within the housing 22. The
hub structure 130 is attached to the first ring 102 of the first
end cap 42, with the de-aering chamber 108 being bounded by the top
wall 100, the first ring 102 and the manifold body base 132. The
heat transfer core 140 and the oxygenator bundle 36 are mounted
within the primary chamber 52. For example, the heat transfer core
140 (where provided) is assembled about the manifold body 26, and
is held between the first and second rings 102, 104 (as well as by
the second end cap 44). The oxygenator bundle 36 is assembled over
the heat transfer core 140, and has an outer diameter (or other
dimension) selected to establish a small gap between the oxygenator
bundle 36 and the inner surface 70 of the case side wall 50 in some
embodiments. The oxygenator bundle 36 is further maintained by
mounting to the first and second end caps 42, 44. Potting compounds
160, 162 are applied to the oxygenator bundle 36 and the heat
transfer core 140 (where included). In some constructions, the
second potting compound 162 is formed across an entirety of the
housing 22 adjacent the second end cap 44, and encompasses a
portion of the partition 62 (i.e., relative to the orientation of
FIG. 4 the second potting compound 162 projects "above" the
terminal end 74. With this construction, the second potting
compound 162 forms a floor boundary 164 of the outlet chamber 64
(e.g., the outlet chamber 64 is bounded by the auxiliary wall 60,
the partition 62 and the floor 164). Alternatively, one or more
separate structures or bodies apart from the potting compound 162
can be employed to close the outlet chamber 64 relative to the
partition end 74. For example, the partition 62 can extend to and
abut the second end cap 44 upon final assembly. Assembly of the
second end cap 44 to the case 40 closes the primary chamber 52.
[0036] With the above construction, an oxygenation gas flow path is
established from the oxygenator inlet port 112 (FIG. 1B), through
the hollow fibers of the oxygenator bundle 36, and to the
oxygenator outlet port 116 (FIG. 1A). Similarly, a heat exchange
medium flow path is established form the heat exchanger inlet port
114, through the fibers of the heat transfer core 140, and to the
heat exchanger outlet port 118. An air purge flow path is
established from the de-aering chamber 108 to the air purge port
110. Finally, a blood flow path is established from the blood inlet
port 32 (FIG. 1A), to the manifold body 26, through the heat
exchanger core 140, through the oxygenator bundle 36, to the blood
outlet region 58, and then to the blood outlet port 34.
[0037] The blood flow path is shown by arrows "B" in FIG. 45A.
Initially, the blood flow path optionally includes a rotational or
vortex flow within the de-aering chamber 108 from the blood inlet
port 32 via an aperture 180. As blood tangentially enters the
de-aering chamber 108, a swirling motion (vortexing) is induced,
creating a pressure differential in the chamber 108. This pressure
differential separates gross air from the incoming blood in the
form of air bubbles. Due to the centrifugal force of the vortex
flow, the air bubbles are forced to the central axis A and are
relieved from the apparatus via the air purge port 110. Thus, gross
air removal (or de-aering) can occur prior to the blood
encountering the heat transfer core 140 or the oxygenator bundle
36. In other embodiments of the present disclosure, however, the
de-aering chamber 108 can have a wide variety of other forms, and
can even be omitted.
[0038] Blood flow from the de-aering chamber 108 is initially
generally longitudinal along the manifold body base 132 and then
transitions to a substantially radial direction (relative to the
central axis A) to and through the heat exchanger core 140. A heat
exchange fluid is forced through the heat exchange elements,
effectuating transfer of heat with the blood in a desired
direction. Substantially radial flow of the blood continues through
the oxygenator bundle 36, continuing to the inner surface 70 of the
case side wall 50. It will be understood that radial blood flow
from the manifold body base 132 occurs in all directions, and that
due to the substantially cylindrical shape of the case side wall
50, blood flow may be directed along the side wall inner surface 70
in a relatively circular fashion. As the primary chamber 52 fills
with blood, the blood volume level is above the outlet chamber
floor 164. As a result blood flow into the outlet chamber 58 occurs
only through the passageways 86, 88 (hidden in the view of FIG.
5A). This occurrence is reflected in FIG. 5B, again by the blood
flow path arrows B. The blood flow path B progresses from the
primary chamber 52 (at least in part along the case side wall 50)
to the first and second passageways 86, 88 of the blood outlet
region 58. Because blood flow occurs in both circumferential
directions (e.g., clockwise and counterclockwise relative to the
orientation of FIG. 5B), the blood flow path B thus includes the
first and second outlet blood flow paths O1, O2. Blood flow along
the outlet flow paths O1, O2 continues, merging at the blood outlet
port 34.
[0039] The dual outlet configuration provided by the blood outlet
region 58 constructions of the present disclosure effectively
elongates a flow length that the blood travels from the case 40 to
the blood outlet port 34 as compared to conventional designs in
which the blood outlet port is located directly at the primary
chamber (and is effectively a single outlet port). As a point of
reference, mixing occurs as the blood travels down a flow path.
Therefore, the longer the path, the more mixing will take place.
Further mixing occurs due to the merging of the two outlet blood
flow paths O1, O2. This, in turn, beneficially increases the
accuracy of measurements of blood samples (or other blood-related
parameters) taken from the sampling ports 38a, 38b; the
measurements will be taken from the more representative, well-mixed
blood. The dual outlet configurations of the present disclosure
also have the benefit of creating a more uniform flow through the
oxygenator bundle 36. A more uniform flow creates a uniform
residence time for the blood in the fiber bundle, thereby
optimizing gas transfer through the apparatus 20.
[0040] Testing was performed to evaluate the accuracy of blood
sample measurements at the blood outlet port as provided by the
apparatuses of the present disclosure. A sample blood treatment
apparatus in accordance with the present disclosure and akin to
that shown in FIG. 2 was created (having the dual outlet design). A
comparative example blood treatment device akin to FIG. 2 but with
a conventional, single outlet design was also provided. Both the
sample and comparative example apparatuses were subjected to
testing in which blood was processed and oxygen transfer
measurements taken at a sampling port provided at the corresponding
blood outlet port. In particular, gas transfer testing was
performed using a bovine blood model in accordance with
FDA-specified guidance found in "Guidance for Cardiopulmonary
Bypass Oxygenator 501(k) Submissions; Final Guidance for Industry
and FDA Staff". Basically, blood and oxygen gas flow is provided
through the blood treatment apparatus, and blood conditions are
measured at the inlet, outlet and sampling port. From these
conditions, gas transfer can be calculated for the blood outlet and
sampling port and then compared to determine the accuracy of the
measurement at the sampling port versus the outlet. It was
surprisingly found that the measurements taken with the apparatus
of the present disclosure were 10% more accurate than those taken
with the conventional, single outlet device.
[0041] It will be understood that the blood outlet region 58
constructions of the present disclosure may increase the prime
volume of the apparatus as compared to the conventional single or
"straight" outlet design. However, testing has confirmed that this
increase in prime volume is negligible (on the order of 1-2%).
[0042] The apparatus 20 of the present disclosure may be used or
incorporated into any appropriate system or device in which blood
is desired to be oxygenated (and, optionally, temperature
controlled). One particular system is an electromechanical
extracorporeal circulatory support system known as a
cardiopulmonary bypass (CPB) system, commercially sold by
Medtronic, Inc., of Minneapolis, Minn. under the trade name
Performer-CPB System. Other systems are contemplated by the present
disclosure. With this in mind, FIG. 6 provides an exemplary
extracorporeal blood circuit 200 that includes the apparatus 20.
The circuit 200 generally draws blood of a patient 202 during
cardiovascular surgery through venous line 204. Venous blood drawn
from the patient 202 is discharged into a venous reservoir 206.
Cardiotomy blood and surgical field debris are aspirated by a
suction device 208 and are pumped by a pump 210 into a cardiotomy
reservoir 212. Once defoamed and filtered, the cardiotomy blood is
also discharged into the venous reservoir 206. Alternatively, the
function of the cardiotomy reservoir 212 may be integrated into the
venous reservoir 206. In the venous reservoir 206, air entrapped in
the venous blood rises to the surface of the blood and is vented to
the atmosphere.
[0043] A pump 214 draws blood from the venous reservoir 206 and
pumps it through the apparatus 20. Some exemplary types of pumps
214 include, but are not limited to, roller pumps and centrifugal
pumps. The pump 214 may be external to the apparatus 20 as shown,
or may alternatively be incorporated into the apparatus 20. As
described above, the blood is de-aerated, temperature controlled,
and oxygenated by the apparatus 20, and then returned to the
patient 202 via an arterial line 216.
[0044] During operation of the apparatus 20 as part of the circuit
200, air is purged from apparatus 20 via the air purge port 110
(referenced generally in FIG. 6). In some embodiments, during
normal operation this purge will consist solely of blood, which may
detract from the total blood flow out of the apparatus 20. When air
enters the apparatus 20, the inlet geometry forces the air out of
the air purge port 110 and though an air purge line 220. In
alternative embodiments of the present disclosure, and as reflected
in FIG. 7, a clamping mechanism 230 (shown schematically) and a
bubble detector 232 (shown schematically) are included. The
clamping mechanism 230 is associated with the air purge line 220
and can assume a variety of forms appropriate for selectively
opening and closing the air purge line 220. For example, the
clamping mechanism 230 can be or can include an automated tubing
clamp. In other embodiments, the clamping mechanism 230 can further
include a controller that controls operation of the tubing clamp.
The clamping mechanism 230, the controller, or the bubble detector
232 can be integrated into the apparatus 20. Regardless, the bubble
detector 232 is of a type known in the art and is located along a
blood inlet line 234 otherwise supplying blood to the blood inlet
port 32 (referenced generally). With embodiments in which the
clamping mechanism 230 includes a controller, the clamping
mechanism controller can be electronically connected to the bubble
detector 232, and programmed to operate the tubing clamp (or
similar device) as a function of information signaled from the
bubble detector 232. Alternatively, a user can monitor the bubble
detector 232 and operate the clamping mechanism 230 based upon
information from the bubble detector 232. Under normal operating
conditions (i.e., no gross air in the blood as otherwise exhibited
at the bubble detector 232), the clamping mechanism 230 is closed
and prevents fluid flow through the air purge line 220. If air is
introduced into the circuit 200, the bubble detector 232 will
detect the air "upstream" of the apparatus 20; in response, the
clamping mechanism 230 is operated (either automatically or
manually) to open the air purge line 220. The air will then be
allowed to purge from the apparatus 20 (and to the venous reservoir
206, for example). In some embodiments, the clamping mechanism
controller can be programmed to automatically close the tubing
clamp when no air is present (as otherwise indicated by the bubble
detector 232). Alternatively, a user interface can be provided; the
clamping mechanism controller interacts with the user interface in
a manner requiring the perfusionist to acknowledge the presence of
air (at the bubble detector 232) and take an affirmative action
(e.g., press a button) to "rearm" the clamping mechanism 230 and
close the tubing clamp. In yet other embodiments, the clamping
mechanism 230 and the bubble detector 232 can be omitted.
[0045] The blood treatment apparatuses of the present disclosure
provide a marked improvement over previous design. By incorporating
the dual port blood outlet region, accuracy of temperature and
blood gas measurements (or other data) taken at the blood outlet
port is increased, more even flow distribution through the
oxygenator bundle is achieved leading to increased gas transfer
through the apparatus, and there is a minimal increase in prime
volume. With alternative embodiments including the clamping
mechanism and bubble detector, potential drawbacks associated with
a continuous purge are minimized.
[0046] Although the present disclosure has been described with
reference to preferred embodiments, workers skilled in the art will
recognize that changes can be made in form and detail without
departing from the spirit and scope of the present disclosure. For
example, while the blood treatment apparatuses of the present
disclosure have been described as including or providing heat
exchange components, in other embodiments, the heat exchanger can
be omitted. Conversely, the apparatuses of the present disclosure
can incorporate additional blood treatment components, such as one
or more layers of filter material.
* * * * *