U.S. patent application number 13/963640 was filed with the patent office on 2014-02-13 for vacuum cleaner including a removable canister assembly.
The applicant listed for this patent is Techtronic Floor Care Technology Limited. Invention is credited to Matthew J. Doerfler, Gregg A. Henderson, Jamie Horvath, David Khalil, Chad Pagoria.
Application Number | 20140041149 13/963640 |
Document ID | / |
Family ID | 49001095 |
Filed Date | 2014-02-13 |
United States Patent
Application |
20140041149 |
Kind Code |
A1 |
Henderson; Gregg A. ; et
al. |
February 13, 2014 |
VACUUM CLEANER INCLUDING A REMOVABLE CANISTER ASSEMBLY
Abstract
A vacuum cleaner includes a base having a foot and a handle
assembly pivotally coupled to the foot, and a canister assembly
removably supported by the base. The vacuum cleaner also includes a
first engagement member extending from one of the base and the
canister assembly. The first engagement member engages the other of
the base and the canister assembly to support the canister assembly
on the base and inhibit the canister assembly from sliding
side-to-side relative to the base. The vacuum cleaner further
includes a second engagement member supported by one of the base
and the canister assembly. The second engagement member engages the
other of the base and the canister assembly to inhibit movement of
the canister assembly away from the handle assembly when the
canister assembly is supported on the base by the first engagement
member.
Inventors: |
Henderson; Gregg A.; (Munroe
Falls, OH) ; Horvath; Jamie; (Lakewood, OH) ;
Doerfler; Matthew J.; (Wooster, OH) ; Khalil;
David; (Highland Heights, OH) ; Pagoria; Chad;
(Cleveland, OH) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Techtronic Floor Care Technology Limited |
Tortola |
|
VG |
|
|
Family ID: |
49001095 |
Appl. No.: |
13/963640 |
Filed: |
August 9, 2013 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
61681460 |
Aug 9, 2012 |
|
|
|
Current U.S.
Class: |
15/347 |
Current CPC
Class: |
A47L 5/28 20130101; A47L
5/225 20130101; A47L 9/106 20130101 |
Class at
Publication: |
15/347 |
International
Class: |
A47L 5/28 20060101
A47L005/28; A47L 9/10 20060101 A47L009/10 |
Claims
1. A vacuum cleaner comprising: a base including a foot having a
suction nozzle, and a handle assembly pivotally coupled to the foot
for movement between an upright storage position and an inclined
operating position; a canister assembly removably supported by the
base, the canister assembly including a suction motor operable to
generate a suction force through the suction nozzle, and a dirt
collection unit in fluid communication with the suction nozzle, the
dirt collection unit configured to collect dirt particles from an
airflow drawn through the suction nozzle by the suction motor; a
first engagement member extending from one of the base and the
canister assembly, the first engagement member engaging the other
of the base and the canister assembly to support the canister
assembly on the base and inhibit the canister assembly from sliding
side-to-side relative to the base; and a second engagement member
supported by one of the base and the canister assembly, the second
engagement member engaging the other of the base and the canister
assembly to inhibit movement of the canister assembly away from the
handle assembly when the canister assembly is supported on the base
by the first engagement member.
2. The vacuum cleaner of claim 1, wherein the first engagement
member allows the canister assembly to pivot toward and away from
the handle assembly,
3. The vacuum cleaner of claim 2, wherein the second engagement
member engages the other of the base and the canister assembly when
the canister assembly is pivoted toward the handle assembly to
releasably secure the canister assembly to the base, and wherein
the second engagement member is disengageable from the other of the
base and the canister assembly to allow the canister assembly to
pivot away from the handle assembly.
4. The vacuum cleaner of claim 3, wherein the canister assembly is
liftable off of the base when the canister assembly is pivoted away
from the handle assembly.
5. The vacuum cleaner of claim 1, wherein the dirt collection unit
is in fluid communication with the suction nozzle through the
handle assembly.
6. The vacuum cleaner of claim 5, wherein the dirt collection unit
remains in fluid communication with the suction nozzle through the
handle assembly when the canister assembly is not supported by the
base.
7. The vacuum cleaner of claim 1, wherein the handle assembly
includes a first end coupled to the foot and a second end
supporting a grip, wherein the first engagement member is located
adjacent the first end of handle assembly, and wherein the second
engagement member is located between the grip and the first
engagement member.
8. The vacuum cleaner of claim 1, wherein the canister assembly
also includes a body, wherein the suction motor is positioned
within the body, and wherein the dirt collection unit is supported
by the body.
9. The vacuum cleaner of claim 8, wherein the canister assembly
further includes a separator unit supported by the body in fluid
communication with the dirt collection unit, and wherein the
separator unit is operable to separate the dirt particles from the
airflow.
10. The vacuum cleaner of claim 9, wherein the separator unit and
the dirt collection unit are removable from the body.
11. The vacuum cleaner of claim 10, wherein the canister assembly
further includes a handle extending from the separator unit.
12. The vacuum cleaner of claim 1, wherein the first engagement
member includes a mounting post extending from the foot, wherein
the canister assembly defines a groove, and wherein the mounting
post extends into the groove to support the canister assembly on
the foot.
13. The vacuum cleaner of claim 12, wherein a surface of the
canister assembly that defines the groove rests on the mounting
post such that the canister assembly is pivotable relative to the
handle assembly about the mounting post.
14. The vacuum cleaner of claim 12, wherein the mounting post
includes two end portions extending in opposing directions from the
foot, and wherein the two end portions engage the canister assembly
at two discrete locations to inhibit rotation of the canister
assembly about the handle assembly.
15. The vacuum cleaner of claim 14, wherein the two end portions of
the mounting post extend from opposing sides of the base, and
wherein a portion of the canister assembly straddles the opposing
sides of the base to engage the two end portions of the mounting
post.
16. The vacuum cleaner of claim 1, wherein the second engagement
member includes a latch, wherein the handle assembly includes a
flange, and wherein the latch is supported by the canister assembly
and engages the flange.
17. The vacuum cleaner of claim 16, wherein the latch includes a
manual actuator, and wherein the manual actuator is movable
relative to the canister assembly to disengage the latch from the
flange.
18. The vacuum cleaner of claim 17, wherein the latch also includes
a biasing member, wherein the biasing member biases the latch into
engagement with the flange, and wherein the manual actuator is
movable against the bias of the biasing member to disengage the
latch from the flange.
19. The vacuum cleaner of claim 16, wherein the latch includes a
hook that engages the flange.
20. A vacuum cleaner comprising: a base including a foot having a
suction nozzle, and a handle assembly pivotally coupled to the foot
for movement between an upright storage position and an inclined
operating position; a canister assembly removably supported by the
base, the canister assembly including a suction motor operable to
generate a suction force through the suction nozzle, and a dirt
collection unit in fluid communication with the suction nozzle, the
dirt collection unit configured to collect dirt particles from an
airflow drawn through the suction nozzle by the suction motor; a
first engagement member extending from a first side of the base; a
second engagement member extending from a second side of the base
that is opposite the first side, wherein a portion of the canister
assembly extends over a portion of the first side and a portion of
the second side of the base to rest on the first and second
engagement members and to straddle the base; and a third engagement
member supported by one of the base and the canister assembly,
wherein the third engagement member engages the other of the base
and the canister assembly to releasably secure the canister
assembly to the base.
21. The vacuum cleaner of claim 20, wherein the canister assembly
is pivotable about the first and second engagement members relative
to the base.
22. The vacuum cleaner of claim 21, wherein the third engagement
member engages the other of the base and the canister assembly as
the canister assembly pivots toward the handle assembly, and
wherein the third engagement member is disengageable from the other
of the base and the canister assembly to allow the canister
assembly to pivot away from the handle assembly.
23. The vacuum cleaner of claim 22, wherein the canister assembly
is liftable off of the base when the canister assembly is pivoted
away from the handle assembly.
24. The vacuum cleaner of claim 20, wherein the dirt collection
unit is in fluid communication with the suction nozzle through the
handle assembly.
25. The vacuum cleaner of claim 24, wherein the dirt collection
unit remains in fluid communication with the suction nozzle through
the handle assembly when the canister assembly is not supported by
the base.
26. The vacuum cleaner of claim 20, wherein the handle assembly
includes a first end coupled to the foot and a second end
supporting a grip, wherein the first and second engagement members
are located adjacent the first end of handle assembly, and wherein
the third engagement member is located between the grip and the
first and second engagement members.
27. The vacuum cleaner of claim 20, wherein the canister assembly
also includes a body, wherein the suction motor is positioned
within the body, and wherein the dirt collection unit is supported
by the body.
28. The vacuum cleaner of claim 27, wherein the canister assembly
further includes a separator unit supported by the body in fluid
communication with the dirt collection unit, and wherein the
separator unit is operable to separate the dirt particles from the
airflow.
29. The vacuum cleaner of claim 28, wherein the separator unit and
the dirt collection unit are removable from the body.
30. The vacuum cleaner of claim 20, wherein the first engagement
member includes a first boss extending from the base, wherein the
second engagement member includes a second boss extending from the
base, and wherein the canister assembly defines at least one groove
that receives the first and second bosses.
31. The vacuum cleaner of claim 20, wherein the third engagement
member includes a latch supported by the one of the base and the
canister assembly, and wherein the other of the base and the
canister assembly includes a flange that is engaged by the latch.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional Patent
Application No. 61/681,460, filed Aug. 9, 2012, the entire contents
of which are incorporated by reference herein.
BACKGROUND
[0002] The present invention relates to vacuum cleaners and, more
particularly, to upright vacuum cleaners.
[0003] Upright vacuum cleaners are typically used to clean floor
surfaces, such as carpeting. These types of vacuum cleaners,
however, can be difficult to maneuver and operate in relatively
confined areas. In addition, it is sometimes desirable to clean
elevated surfaces, such as drapes, furniture, or steps, with a
vacuum cleaner.
SUMMARY
[0004] In one embodiment, the invention provides a vacuum cleaner
including a base having a foot with a suction nozzle and a handle
assembly pivotally coupled to the foot for movement between an
upright storage position and an inclined operating position. The
vacuum cleaner also includes a canister assembly removably
supported by the base. The canister assembly includes a suction
motor operable to generate a suction force through the suction
nozzle, and a dirt collection unit in fluid communication with the
suction nozzle. The dirt collection unit is configured to collect
dirt particles from an airflow drawn through the suction nozzle by
the suction motor. The vacuum cleaner further includes a first
engagement member extending from one of the base and the canister
assembly. The first engagement member engages the other of the base
and the canister assembly to support the canister assembly on the
base and inhibit the canister assembly from sliding side-to-side
relative to the base. The vacuum cleaner also includes a second
engagement member supported by one of the base and the canister
assembly. The second engagement member engages the other of the
base and the canister assembly to inhibit movement of the canister
assembly away from the handle assembly when the canister assembly
is supported on the base by the first engagement member.
[0005] In another embodiment, the invention provides a vacuum
cleaner including a base having a foot with a suction nozzle and a
handle assembly pivotally coupled to the foot for movement between
an upright storage position and an inclined operating position. The
vacuum cleaner also includes a canister assembly removably
supported by the base. The canister assembly includes a suction
motor operable to generate a suction force through the suction
nozzle, and a dirt collection unit in fluid communication with the
suction nozzle. The dirt collection unit is configured to collect
the dirt particles from an airflow drawn through the suction nozzle
by the suction motor. The vacuum cleaner further includes a first
engagement member extending from a first side of the base, and a
second engagement member extending from a second side of the base
that is opposite the first side. A portion of the canister assembly
extends over a portion of the first side and a portion of the
second side of the base to rest on the first and second engagement
members and to straddle the base. The vacuum cleaner also includes
a third engagement member supported by one of the base and the
canister assembly. The third engagement member engages the other of
the base and the canister assembly to releasably secure the
canister assembly to the base.
[0006] Other aspects of the invention will become apparent by
consideration of the detailed description and accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] FIG. 1A is a perspective view of a vacuum cleaner embodying
the invention, the vacuum cleaner including a foot, a handle
assembly, and a canister assembly connected in a first operating
mode, and the handle assembly being in an upright storage
position.
[0008] FIG. 1B is a perspective view of the vacuum cleaner with the
foot, the handle assembly, and the canister assembly connected in
the first operating mode, and the handle assembly being in an
inclined operating position.
[0009] FIG. 2 is a perspective view of the vacuum cleaner with the
foot, the handle assembly, and the canister assembly connected in a
second operating mode.
[0010] FIG. 3 is a perspective view of the vacuum cleaner with the
foot, the handle assembly, and the canister assembly connected in a
third operating mode.
[0011] FIG. 4 is a perspective view of the vacuum cleaner with the
foot, the handle assembly, and the canister assembly connected in a
fourth operating mode.
[0012] FIG. 5 is a cross-sectional view of the vacuum cleaner.
[0013] FIG. 6 is the cross-sectional view of the vacuum cleaner
shown in FIG. 5 with the canister assembly pivoted away from the
handle assembly.
[0014] FIG. 7 is a top perspective view of the foot of the vacuum
cleaner.
[0015] FIG. 8 is an end perspective view of a portion of the handle
assembly.
[0016] FIG. 9 is a cross-sectional view of a portion of the vacuum
cleaner illustrating an interface between the handle assembly and
the foot, the foot supporting a latch in an engaged position.
[0017] FIG. 10 is the cross-sectional view of the portion of the
vacuum cleaner shown in FIG. 9 with the latch in a disengaged
position.
[0018] FIG. 11 is a bottom perspective view of a portion of the
canister assembly of the vacuum cleaner.
[0019] FIG. 12 is a cross-sectional view of a portion of the vacuum
cleaner illustrating an interface between the foot and the canister
assembly.
[0020] FIG. 13 is an exploded perspective view of portions of the
canister assembly and the handle assembly.
[0021] FIG. 14 is a cross-sectional view of a portion of the vacuum
cleaner illustrating an interface between the canister assembly and
the handle assembly, the canister assembly supporting a latch in an
engaged position.
[0022] FIG. 15 is the cross-sectional view of the portion of the
vacuum cleaner shown in FIG. 14 with the latch in a disengaged
position.
DETAILED DESCRIPTION
[0023] Before any embodiments of the invention are explained in
detail, it is to be understood that the invention is not limited in
its application to the details of construction and the arrangement
of components set forth in the following description or illustrated
in the following drawings. The invention is capable of other
embodiments and of being practiced or of being carried out in
various ways.
[0024] FIGS. 1A and 1B illustrate a vacuum cleaner 20. The
illustrated vacuum cleaner 20 is an upright vacuum cleaner
including a base 24 having a foot 28 and a handle assembly 32. The
foot 28 is movable along a surface to be cleaned, such as a
carpeted or hard-surface floor. The handle assembly 32 extends from
the foot 28. The handle assembly 32 allows a user to move and
manipulate the foot 28 along the surface. The handle assembly 32 is
also movable relative to the foot 28 between an upright storage
position (FIG. 1A) and an inclined operating position (FIG.
1B).
[0025] The vacuum cleaner 20 also includes a canister assembly 36
supported by the base 24. The canister assembly 36 generates a
vacuum or suction force in the vacuum cleaner 20. The canister
assembly 36 also removes and collects dirt or other particles from
an airflow drawn into the vacuum cleaner 20 by the suction
force.
[0026] In the illustrated embodiment, the handle assembly 32 is in
fluid communication with the foot 28 such that an airflow drawn
into the foot 28 is directed into the handle assembly 32. The
handle assembly 32 is also in fluid communication with the canister
assembly 36 through a flexible house 40 such that the airflow from
the foot 28 is directed through the handle assembly 32, through the
hose 40, and into the canister assembly 36. After the canister
assembly 36 filters or otherwise cleans the airflow, the cleaned
airflow is directed out of the vacuum cleaner 20 and back into the
environment.
[0027] As shown in FIG. 1A-4, the illustrated vacuum cleaner 20 is
operable in a variety of different cleaning modes. FIGS. 1A and 1B
illustrate the vacuum cleaner 20 in a standard mode. In this mode,
the handle assembly 32 is connected to the foot 28, and the
canister assembly 36 is supported by the base 24. While in the
standard mode, the vacuum cleaner 20 can be moved along a floor
surface to clean the surface like a conventional vacuum
cleaner.
[0028] FIG. 2 illustrates the vacuum cleaner 20 in a carry-along
mode. In this mode, the handle assembly 32 is connected to the foot
28, but the canister assembly 36 is removed or separated from the
base 24. While in the carry-along mode, a user can carry the
canister assembly 36 apart from the handle assembly 32 and the foot
28.
[0029] FIG. 3 illustrates the vacuum cleaner 20 in a first
above-the-floor mode. In this mode, the handle assembly 32 is
disconnected from the foot 28, and the canister assembly 36 is
removed or separated from both the handle assembly 32 and the foot
28. An accessory tool (e.g., a crevice tool, an upholstery tool, a
pet tool, etc.) is then connectable to a free end of the handle
assembly 32 (i.e., the end of the handle assembly 32 that connects
to the foot 28) in place of the foot 28. While in the first
above-the-floor mode, the handle assembly 32 can be used to clean
non-floor surfaces (e.g., furniture, drapes, etc.) or steps while
carrying the canister assembly 36 apart from the base 24.
[0030] FIG. 4 illustrates the vacuum cleaner 20 in a second
above-the-floor mode. This mode is similar to first above-the-floor
mode, except an extension tube 44 of the handle assembly 32 is
removed so that an accessory tool (or even the foot 28, as shown in
FIG. 4) can be connected directly to a grip 48 of the handle
assembly 32. Such an arrangement allows a user to clean non-floor
surfaces or steps with a much shorter handle assembly 32 while
carrying the canister assembly 36.
[0031] As shown in FIGS. 5-7, the foot 28 of the vacuum cleaner 20
includes a body 52, a plurality of wheels 56 coupled to the body
52, an agitator 60 positioned within the body 52, and a stem 64
extending from the body 52. The body 52 defines a suction nozzle 68
of the foot 28. The illustrated suction nozzle 68 is an opening
formed in a bottom surface of the body 52 adjacent a forward end 72
of the foot 28. The suction nozzle 68 is in fluid communication
with the handle assembly 32, and thereby the canister assembly 36,
to direct air and dirt from the surface being cleaned into the
vacuum cleaner 20.
[0032] The wheels 56 are coupled to the body 52 adjacent a rearward
end 76 of the foot 28 (i.e., adjacent the stem 64 and the handle
assembly 32). The wheels 56 facilitate moving the foot 28 along the
surface being cleaned. In the illustrated embodiment, the foot 28
includes two wheels 56 positioned on opposing sides of the body 52.
In other embodiments, the foot 28 may include fewer or more wheels.
The wheels 56 may be idle wheels or driven wheels.
[0033] The agitator 60 is positioned within the body 52 adjacent
the suction nozzle 68. The agitator 60 is coupled to a motor (not
shown) that rotates the agitator 60 relative to the body 52. In the
illustrated embodiment, the agitator 60 includes an elongated bar
or shaft 80 that extends along the length of the suction nozzle 68.
The bar 80 supports bristles, beater bars, and/or other suitable
structures for agitating carpeting. In other embodiments, other
suitable actuators may also or alternatively be employed.
[0034] The stem 64 extends from the rearward end 76 of the foot 28.
The stem 64 receives a portion of the handle assembly 32 to connect
the handle assembly 32 to the foot 28. The illustrated stem 64 is
in fluid communication with the suction nozzle 68 such that air
drawn into the foot 28 through the suction nozzle 68 is directed
through the stem 64 and into the handle assembly 32. The stem 64 is
also movable (e.g., rotatable) relative to the body 52 to move the
handle assembly 32 relative to the foot 28 between the upright
storage position (FIG. 1A) and the inclined operating position
(FIG. 1B).
[0035] The illustrated handle assembly 32 includes the extension
tube 44 and the grip 48. The extension tube 44 has a first end 84
and a second end 88. As shown in FIGS. 5 and 6, the first, or
lower, end 84 is received in the stem 64 of the foot 28 to connect
the handle assembly 32 to the foot 28. The second, or upper, end 88
supports the grip 48. The grip 48 is configured to be grasped by a
user to manipulate and move the vacuum cleaner 20. The grip 48 also
supports an actuator 92 (e.g., a power switch) that controls
operation of the vacuum cleaner 20. The illustrated grip 48 is
removably coupled to the extension tube 44 by a latch 96. The latch
96 is actuatable to disconnect the grip 48 from the extension tube
44 such that the vacuum cleaner 20 can be used without the
extension tube 44 (as shown in, for example, FIG. 4).
[0036] The illustrated extension tube 44 also defines two conduits
100, 104. The conduits 100, 104 generally extend in parallel
between the first and second ends 84, 88 of the extension tube 44.
The illustrated conduits 100, 104 are isolated from (i.e., not in
fluid communication with) each other. The first conduit 100
provides an airflow pathway from the foot 28 to the flexible hose
40 and, ultimately, to the canister assembly 36. The second conduit
104 provides an electrical pathway from the grip 48 to the foot 28.
In particular, the second conduit 104 supports and encloses wires
108 that extend between the first and second ends 84, 88 of the
extension tube 44.
[0037] As shown in FIG. 8, the extension tube 44 includes an
electric plug 112 formed at the first end 84 of the tube 44. The
plug 112 is connected to the wires 108 (FIGS. 5 and 6) in the
second conduit 104 of the extension tube 44. As shown in FIG. 7,
the stem 64 of the foot 28 includes an electric receptacle 116. The
receptacle 116 is shaped and sized to receive the plug 112 (FIG. 8)
of the extension tube 44 when the handle assembly 32 is connected
to the foot 28. The plug 112 and the receptacle 116 electrically
couple the foot 28 to the extension tube 44 to provide electrical
power to the foot 28. Electrical power can be used to power
components of the foot 28 such as, for example, the motor for the
agitator 60 (FIGS. 5 and 6). When the foot 28 is disconnected from
the handle assembly 32, as shown in FIG. 3, the plug 112 of the
extension tube 44 can be plugged into other powered accessory tools
having similarly shaped and sized electric receptacles as the foot
28.
[0038] Referring back to FIGS. 5 and 6, although not shown in
detail, the grip 48 includes a male attachment end 118 and an
electric plug 120 that are shaped and sized similar to the first
end 84 and the electric plug 112 (FIG. 8) of the extension tube 44.
In addition, the extension tube 44 includes an electric receptacle
124 at the second end 88 that is shaped and sized similar to the
electric receptacle 116 in the foot 28. The attachment end 118 of
the grip 48 is insertable into the second end 88 of the extension
tube 44 to physically couple the grip 48 to the extension tube 44.
The plug 120 and the receptacle 124 electrically couple the grip 48
to the extension tube 44 and, ultimately, to the foot 28.
Furthermore, the male attachment end 118 and the plug 120 allow the
grip 48 to be plugged directly into the foot 28 (or other powered
accessory tool) when the extension tube 44 is removed, as shown in
FIG. 4. Such an arrangement provides universal, modular connections
between the grip 48, the extension tube 44, the foot 28, and other
accessory tools.
[0039] As discussed above, the handle assembly 32 is movable
relative to the foot 28 between a first position (FIGS. 1A-2), in
which the handle assembly 32 is connected to the foot 28, and a
second position (FIG. 3), in which the handle assembly 32 is
disconnected from the foot 28. As shown in FIGS. 7, 9, and 10, the
vacuum cleaner 20 includes a latch 128 to releasably secure the
handle assembly 32 to the foot 28. In the illustrated embodiment,
the latch 128 is supported by the stem 64 of the foot 28 and
engages the extension tube 44 of the handle assembly 32 to
selectively secure the handle assembly 32 to the foot 28. In other
embodiments, the latch 128 may be supported by the handle assembly
32 and may engage a portion of the foot 28 to selectively secure
the handle assembly 32 to the foot 28.
[0040] The illustrated latch 128 includes a foot pedal 132, a wedge
136, and a biasing member 140. The foot pedal 132 extends outwardly
from the stem 64 for actuation by a user. In particular, the foot
pedal 132 is configured to be depressed by a foot of the user
stepping on the foot pedal 132. As shown in FIGS. 9 and 10, the
wedge 136 is positioned within the stem 64. The wedge 136 includes
a ramped surface 144 and a projection 148. The ramped surface 144
of the wedge 136 engages a corresponding ramped surface 152 of the
foot pedal 152. The projection 148 is configured to fit within a
groove 156 (FIG. 8) formed in the first end 84 of the extension
tube 44. The biasing member 140 is positioned between the wedge 136
and an inner surface 160 of the stem 64. The biasing member 140
biases the wedge 136 toward and into engagement with the handle
assembly 32. In the illustrated embodiment, the biasing member 140
is a coil spring mounted on a boss 164 that extends from the inner
surface 160 of the stem 64. In other embodiments, other suitable
biasing members may also or alternatively be employed.
[0041] FIG. 9 illustrates the latch 128 in an engaged position. In
this position, the foot pedal 132 is fully extended from the stem
64, and the projection 148 extends into the groove 156 (FIG. 8) of
the extension tube 44 to secure the handle assembly 32 within the
stem 64. When a force F.sub.1 is applied to the foot pedal 132 to
actuate (e.g., depress) the foot pedal 132, as shown in FIG. 10,
the ramped surface 152 of the foot pedal 132 slides along the
ramped surface 144 of the wedge 136 to move the wedge 136 against
the bias of the biasing member 140. The projection 148 of the wedge
136 slides out of the groove 156 (FIG. 8) in the extension tube 44
to release the handle assembly 32. The handle assembly 32 can then
be disconnected from the foot 28 by pulling the extension tube 44
out of the stem 64.
[0042] The latch 128 is positioned on the vacuum cleaner 20 so that
the foot pedal 132 is inoperable when the canister assembly 36 is
supported by the base 24. That is, the foot pedal 132 cannot be
actuated by a user to release the handle assembly 32 from the foot
28 while the canister assembly 36 is connected to the base 24 in
the first cleaning mode, as shown in FIGS. 1A and 1B. Such an
arrangement inhibits the handle assembly 32 from being disconnected
from the foot 28 before the canister assembly 36 is removed from
the base 24. Furthermore, such an arrangement inhibits the foot
pedal 132 from being unintentionally actuated when the vacuum
cleaner 20 is being operated in the first cleaning mode.
[0043] In the illustrated embodiment, the latch 128 is
substantially covered by the canister assembly 36 when the canister
assembly 36 is supported by the base 24 such that the latch 128 is
inaccessible to a user. As shown in FIG. 11, a body 168 of the
canister assembly 36 defines a recess 172. The recess 172 is shaped
and sized to provide sufficient clearance for the latch 128
(specifically, the foot pedal 132) when the canister assembly 36 is
on the base 24. The latch 128 is received in the recess 172 of the
canister assembly 36 when the canister assembly 36 is supported by
the base 24 so that the body 168 of the canister assembly 36 does
not contact or interfere with the foot pedal 132. In the
illustrated embodiment, the canister assembly 36 and the foot pedal
132 are located on a forward side of the base 24 so that the
canister assembly 36 overhangs a portion of the foot 28. In other
embodiments, the canister assembly 36 and/or the foot pedal 132 may
be located on a rearward side of the base 24.
[0044] Referring back to FIGS. 5 and 6, the illustrated canister
assembly 36 includes the body 168, a suction motor 176 positioned
within the body 168, a separator unit 180 supported by the body
168, and a dirt collection unit 184 supported by the body 168. The
suction motor 176 is housed within a lower portion of the body 168
and includes an electric motor and a fan. The suction motor 176 is
operable to generate a vacuum or suction force in the canister
assembly 36. When the canister assembly 36 is connected to the
handle assembly 32 and the handle assembly 32 is connected to the
foot 28, the suction motor generates the suction force through the
first conduit 100 of the handle assembly 32 and the suction nozzle
68 of the foot 28. A power cord 188 (only a portion of which is
shown in FIGS. 1A-4) extends into the canister assembly 36 to
provide power to the suction motor 176. The power cord 188 is also
electrically connected to the grip 48 through the flexible hose 40
(FIGS. 1A-4) to provide electrical power to the handle assembly 32
and the foot 28.
[0045] The separator unit 180 and the dirt collection unit 184 are
supported by the body 168 generally above the suction motor 176. In
the illustrated embodiment, the separator unit 180 is a cyclonic
separator unit. The cyclonic separator unit 180 includes a
two-stage cyclone system including a first, upstream cyclone 190
and a second, downstream cyclone 192 positioned within the first
cyclone 190. The cyclones 190, 192 are operable to separate dirt
particles from an airflow. The cyclonic separator unit also
includes a filter 196 to separate additional dirt particles from
the airflow. The illustrated filter 196 is positioned downstream of
(above in FIGS. 5 and 6) the second cyclone 192. The separator unit
180 further includes an inlet 200 (FIGS. 1A-4) connected to the
flexible hose 40 to receive the airflow from the handle assembly
32. The dirt collection unit 184 is in fluid communication with the
cyclone 192 to collect the dirt particles that are separated from
the airflow by the separator unit 180. In other embodiments, other
suitable separator units and/or dirt collection units may also or
alternatively be employed. For example, in some embodiments, the
canister assembly 36 may be a bag unit such that the separator unit
180 is omitted and the dirt collection unit 184 includes a bag
positioned within the body 168.
[0046] In operation, when the suction motor 176 is energized, an
airflow is drawn by the suction motor 176 into the vacuum cleaner
20 through the suction nozzle 68 in the foot 28. The foot 28
directs the airflow into the first conduit 100 of the handle
assembly 32, which directs the airflow into the flexible hose 40
(FIGS. 1A-4). The flexible hose 40 directs the airflow into the
separator unit 180 of the canister assembly 36. The airflow then
circulates sequentially within the first and second cyclone 190,
192 to remove relatively large dirt and particles from the airflow.
The airflow also passes through the filter 196 of the separator
unit 180 to remove relatively small dirt and particles from the
airflow. After passing through the filter 196, the airflow is
directed through a conduit 204 in the body 168 toward the suction
motor 176. The cleaned airflow is then exhausted out of the body
168 through vents 208 (FIG. 1A) formed in an upper surface of the
body 168 that supports the separator and dirt collection units 180,
184.
[0047] The illustrated separator and dirt collection units 180,
184, or dirt cup, are manufactured and assembled together as a
subassembly of the canister assembly 36. The separator and dirt
collection units 180, 184 are removable from the body 168 to
facilitate changing or cleaning the filter 196 and emptying the
dirt collection unit 184. In the illustrated embodiment, the
canister assembly 36 includes a latch 212 having a manual actuator
216 to selectively secure the units 180, 184 to the body 168. The
actuator 216 is actuatable (e.g., depressible) by a user to release
the separator and dirt collection units 180, 184 from the body 168.
When released, the units 180, 184 can be lifted away from the body
168 and the suction motor 176.
[0048] As shown in FIGS. 1A-4, the canister assembly 36 also
includes a handle 220 extending from the separator unit 180. The
handle 220 is configured to be grasped by a user to facilitate
carrying the canister assembly 36. For example, the handle 220 can
be used to carry the separator unit 180 and the dirt collection
unit 184 apart from the body 168 and the suction motor 176 of the
canister assembly 36. In addition, when the separator and dirt
collection units 180, 184 are secured to the body 168 by the latch
212, the handle 220 can be used to carry the entire canister
assembly 36 apart from the handle assembly 32.
[0049] Referring to FIG. 2, the canister assembly 36 is removable
from the base 24 to be carried along by a user separately from the
handle assembly 32 and the foot 28. When the canister assembly 36
is not supported by the base 24, the canister assembly 36 remains
in fluid communication with the handle assembly 32 and the foot 28
through the flexible hose 40. In the illustrated embodiment, the
vacuum cleaner 20 includes a mounting post 224 and a latch 228 to
mount and secure the canister assembly 36 to the base 24. In other
embodiments, other suitable structures may also or alternatively be
employed for connecting the canister assembly 36 to the base
24.
[0050] As shown in FIGS. 7 and 12, the mounting post 224 extends
from the stem 64 of the foot 28 adjacent the latch 128 that
releasably secures the handle assembly 32 to the foot 28. The
mounting post 224 engages a portion of the canister assembly 36 to
support the canister assembly 36 on the foot 28. In some
embodiments, the mounting post 224 may extend from the extension
tube 44 of the handle assembly 32 to engage the canister assembly
36. In other embodiments, the mounting post 224 may extend from the
canister assembly 36 and engage the handle assembly 32 and/or the
foot 28 to support the canister assembly 36 on the base 24.
[0051] The illustrated mounting post 224 is located adjacent the
first end 84 of the handle assembly 32 so that a lower portion of
the canister assembly 36 is engaged by the mounting post 224. The
illustrated mounting post 224 is a pin that extends through the
stem 64 of the foot 28. As shown in FIG. 12, a first end portion
232 of the post 224 extends outwardly from a first side 234 of the
stem 64 in one direction, and a second end portion 236 of the post
224 extends outwardly from a second side 236 the stem 64 that is
opposite the first side 234 in an opposite direction. The end
portions 232, or engagement members, form bosses that extend
outwardly from the stem 64. The two end portions 232, 236 engage
the canister assembly 36 at two discrete locations to inhibit the
canister assembly 36 from rotating around or about the handle
assembly 32 when supported by the mounting post 224. In other
embodiments, the mounting post 224 may include two separate pins
that extend outwardly from the foot 28. In still other embodiments,
the mounting post 224 may be a single ledge or surface on the base
24 that is configured to support the canister assembly 36.
[0052] The mounting post 224 is configured to be received in a
groove 240 of the canister assembly 36 to support the canister
assembly 36. As shown in FIG. 11, the groove 240 is formed in a
rear surface 244 of the body 168 of the canister assembly 36
adjacent the recess 172 that receives the foot pedal 132. The
illustrated groove 240 is divided by the recess 172 into two
discrete groove portions 248, 252. The first groove portion 248
receives the first end portion 232 of the mounting post 224, while
the second groove portion 252 receives the second end portion 236
of the mounting post 224. Surfaces 256, 260 of the body 168 that
define the groove portions 248, 252 rest on the end portions 232,
236 of the mounting post 224 such that the canister assembly 36 is
pivotable relative to the handle assembly 32 while being supported
by the mounting post 224. In addition, each groove portion 248, 252
increases in cross-sectional area from a closed end 262 to an open
end 264. The open ends 264 of the groove portions 248, 252 are
thereby larger to facilitate inserting the mounting post 224 into
the groove 240 when connecting the canister assembly 36 to the foot
28. Such an arrangement allows a user to be less exact when
aligning the canister assembly 36 on the base 24.
[0053] The recess 172 and the groove 240 are formed in the rear
surface 214 of the canister assembly 36 such that a portion of the
stem 64 is received within the recess 172 when the canister
assembly 36 is supported by the mounting post 224. In particular, a
portion of the body 168 of the canister assembly 36 extends over
portions of the first and second sides 234, 238 (FIG. 12) of the
stem 64 such that the canister assembly 36 straddles the stem 64.
Such an arrangement inhibits the canister assembly 36 from sliding,
rocking, shifting, or otherwise moving side-to-side relative to the
handle assembly 32 when supported by the mounting post 224. In
addition, such an arrangement helps position the canister assembly
36 on the base 24 so that the latch 228 on the canister assembly 36
properly aligns with a corresponding structure of the handle
assembly 32.
[0054] As shown in FIGS. 13-15, the latch 228 is supported by the
canister assembly 36. The illustrated latch 228, or engagement
member, is supported at an upper end of the canister assembly 36
opposite from the suction motor 176. The latch 228 is operable to
engage a portion of the handle assembly 32 to releasably secure the
canister assembly 36 to the handle assembly 32. The latch 228 is
located on the canister assembly 36 between the first and second
ends 84, 88 of the extension tube 44. In particular, the latch 228
is located between the grip 48 of the handle assembly 32 and the
mounting post 224. With the mounting post 224, the latch 228
provides a three-point connection (two points on the mounting post
224 and one point on the latch 228) for connecting the canister
assembly 36 to the handle assembly 32 and the foot 28.
[0055] In the illustrated embodiment, the latch 228 includes a
manual actuator 268, a hook 272, and a biasing member 276 (FIGS. 14
and 15). The manual actuator 268 extends outwardly from the body
168 of the canister assembly 36 to be actuated (e.g., depressed) by
a user. The hook 272 is configured to engage a flange 280 of the
handle assembly 32 to secure the latch 228 to the handle assembly
32. The illustrated hook 272 is integrally formed as a single piece
with the actuator 268. In other embodiments, the actuator 268 and
the hook 272 may be separate elements that are coupled together.
Additionally or alternatively, in some embodiments, the latch 228
may be supported by the handle assembly 32, and the flange 280 may
be formed on the canister assembly 36.
[0056] As shown in FIGS. 14 and 15, the biasing member 276 is
positioned between the actuator 268 and an inner surface 284 of the
body 168. The biasing member 276 biases the hook 272 into
engagement with the flange 280. In the illustrated embodiment, the
biasing member 276 is a coil spring that surrounds a boss 288 of
the actuator 268. In other embodiments, other suitable biasing
members may also or alternatively be employed.
[0057] FIG. 14 illustrates the latch 228 in an engaged position. In
this position, the manual actuator 268 is fully extended from the
body 168 of the canister assembly 36, and the hook 272 extends
behind the flange 280 to engage the flange 280 and secure the
canister assembly 36 to the handle assembly 32. When a force
F.sub.2 is applied to the actuator 268 to move the actuator 268
against the bias of the biasing member 276, as shown in FIG. 15,
the hook 272 moves (e.g., slides) away from the flange 280. Once
the hook 272 clears the flange 280, the canister assembly 36 is
released from the handle assembly 32. The canister assembly 36 can
then be removed from the base 24.
[0058] Referring to FIGS. 5 and 6, the canister assembly 36 is
removable from the handle assembly 32 and the foot 28 using a
rocking or pivoting motion and a lifting motion. Initially, the
canister assembly 36 is supported by the mounting post 224 and
secured to the handle assembly 32 by the latch 228. When the latch
228 is actuated to disengage the flange 280, the canister assembly
36 can be pivoted about the mounting post 224 relative to the
handle assembly 32 and the foot 28. As shown in FIG. 6, the
canister assembly 36 is pivotable in a first direction A
(counterclockwise in FIG. 6) away from the handle assembly 32 when
the latch 228 disengages the flange 280 on the handle assembly 32.
After being pivoted a sufficient distance away from the handle
assembly 32, the canister assembly 36 (which includes the suction
motor 176, the separator unit 180, and the dirt collection unit
184) can be lifted as a single assembly off of the mounting post
224 to operate the vacuum cleaner 20 in the second, third, or
fourth cleaning modes, as shown in FIGS. 2-4. Separating the
canister assembly 36 from the handle assembly 32 and the foot 28
also allows the foot pedal 132 (FIG. 7) to be actuated to
disconnect the handle assembly 32 from the foot 28.
[0059] The canister assembly 36 can be reconnected to the handle
assembly 32 and the foot 28 using a substantially opposite set of
motions. First, the groove 240 (FIG. 11) in the canister assembly
36 is generally aligned with the mounting post 224. Once aligned,
the canister assembly 36 is lowered onto the mounting post 224 such
that the mounting post 224 is received in the groove 240 and the
canister assembly 36 is supported by the foot 28. The canister
assembly 36 is then pivoted in a second direction (clockwise in
FIG. 6) opposite the first direction A and toward the handle
assembly 32. As the canister assembly 36 is pivoted toward the
handle assembly 32, the hook 272 of the latch 228 engages the
flange 280 of the handle assembly 32. The hook 272 is configured to
automatically move against the bias of the biasing member 276 and
out of the way of the flange 280 as the canister assembly 36 is
being connected to the handle assembly 32 without requiring a user
to actuate the manual actuator 268. Once the hook 272 clears the
flange 280, the biasing member 276 biases the hook 272 back into
engagement behind the flange 280 to secure the canister assembly 36
to the handle assembly 32. Biasing the latch 228 into engagement
with the flange 280 also provides an audible "click" to notify the
user that the canister assembly 36 is properly connected to the
handle assembly 32.
[0060] In some embodiments, the relative locations of the mounting
post 224 and the latch 228 may be reversed. For example, the latch
228 may be located adjacent the first end 84 of the handle assembly
32, and the mounting post 224 may be located between the grip 48 of
the handle assembly 32 and the latch 228. In such embodiments, the
canister assembly 36 may still be removed from and reconnected to
the handle assembly 32 and the foot 17 in a similar manner as
described above. However, a bottom portion of the canister assembly
36 (rather than an upper portion) may be pivoted toward and away
from the handle assembly 32 when the canister assembly 36 is
installed on and removed from the base 24.
[0061] Various features and advantages of the invention are set
forth in the following claims.
* * * * *