U.S. patent application number 13/555157 was filed with the patent office on 2014-01-23 for apparatus for using cast-off heat to warm water from household water heater.
The applicant listed for this patent is Ofir Yamin. Invention is credited to Ofir Yamin.
Application Number | 20140020637 13/555157 |
Document ID | / |
Family ID | 49328844 |
Filed Date | 2014-01-23 |
United States Patent
Application |
20140020637 |
Kind Code |
A1 |
Yamin; Ofir |
January 23, 2014 |
Apparatus for using cast-off heat to warm water from household
water heater
Abstract
A retrofit heat transfer unit, including: a housing for the
retrofit unit, including inlet and outlet ports for water and
refrigerant; a water pump, in fluid communication with the water
inlet port, the water pump adapted to pump water from a water
source; a heat exchanger, in fluid communication with the water
pump, the water outlet port, the refrigerant inlet port and the
refrigerant outlet port; and a thermostat, configured to measure a
temperature of the pumped water and activate the water pump when
the water is below a predefined low temperature and cease to pump
when water is above a predefined high temperature. The retrofit
unit is also adapted to receive heated refrigerant fluid from an
air conditioner and direct the refrigerant through the heat
exchanger and direct the pumped water into the heat exchanger so
that the refrigerant heats the water and the water cools the
refrigerant.
Inventors: |
Yamin; Ofir; (Holon,
IL) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Yamin; Ofir |
Holon |
|
IL |
|
|
Family ID: |
49328844 |
Appl. No.: |
13/555157 |
Filed: |
July 22, 2012 |
Current U.S.
Class: |
122/32 ;
29/890.03 |
Current CPC
Class: |
F24D 15/04 20130101;
F24H 4/02 20130101; Y10T 29/4935 20150115; F25B 6/04 20130101; F24D
19/1054 20130101; F24D 17/02 20130101; F24D 2200/04 20130101; F24H
6/00 20130101; F24D 2200/123 20130101; F25B 2313/021 20130101; F25B
13/00 20130101; F24D 19/1087 20130101; F24F 5/0096 20130101 |
Class at
Publication: |
122/32 ;
29/890.03 |
International
Class: |
F22B 1/02 20060101
F22B001/02; B21D 53/02 20060101 B21D053/02 |
Claims
1. A retrofit heat transfer unit, comprising: (a) a housing for the
retrofit unit, including: a water inlet port, a water outlet port,
a refrigerant inlet port and a refrigerant outlet port; (b) a water
pump, in fluid communication with said water inlet port, said water
pump adapted to pump water from a water source; (c) a heat
exchanger, in fluid communication with said water pump, said water
outlet port, said refrigerant inlet port and said refrigerant
outlet port; and (d) a thermostat, configured to measure a
temperature of said pumped water, pumped from said water source,
such that said water pump is configured to pump water from said
water source when said pumped water is below a predefined low
temperature and cease to pump said water when said pumped water is
above a predefined high temperature, and wherein the retrofit unit
is adapted to receive heated refrigerant fluid from an air
conditioner at said refrigerant inlet port and direct said received
heated refrigerant fluid through said heat exchanger and further
adapted to direct said pumped water into said heat exchanger such
that heat from said heated refrigerant fluid is transferred to said
water, pumped into said heat exchanger, cooling said heated
refrigerant fluid and heating said water, said heated water exiting
said housing via said water outlet port.
2. The heat transfer unit of claim 1, wherein said heat exchanger
is a co-axial coil heat exchanger.
3. The heat transfer unit of claim 1, wherein said heat exchanger
is a plate heat exchanger.
4. The heat transfer unit of claim 1, wherein said water source is
a domestic water heater.
5. The heat transfer unit of claim 1, wherein said air conditioner
has a cooling function and a heating function for electively
cooling and heating an indoor space.
6. The heat transfer unit of claim 5, wherein the retrofit unit is
configured to receive said heated refrigerant via said refrigerant
inlet port from said air conditioner when said air conditioner is
in a cooling state.
7. The heat transfer unit of claim 5, wherein the retrofit unit is
configured to receive said heated refrigerant via said refrigerant
inlet port from said air conditioner when said air conditioner is
in a heating state.
8. The heat transfer unit of claim 1, wherein a differential
between said predefined low temperature and said predefined high
temperature is in a range between about 5.degree. C. and 20.degree.
C.
9. The heat transfer unit of claim 1, wherein said water source is
a water supply line from an outdoor water provider and wherein the
unit further comprises: (e) a valve configured to admit water from
said supply line when heated water is being drawn from a water
heater to a domestic water distribution system, wherein said water
heater is operationally coupled to the retrofit unit via said water
inlet port and said water outlet port.
10. The heat transfer unit of claim 1, further comprising a switch
for electively activating and deactivating said thermostat.
11. The heat transfer unit of claim 1, further comprising: (e) a
pressostat, configured to deactivate an outdoor cooling fan of said
air conditioner when pressure in outdoor coils of said air
conditioner is below a predefined compression pressure.
12. The heat transfer unit of claim 11, further comprising a means
for circumventing said pressostat.
13. A method of increasing the combined efficiency of an air
conditioner and a water heater tank, comprising the steps of: (a)
interposing a retrofit heat exchange unit between an outdoor unit
of the air conditioner and the water heater tank; (b) cutting a
refrigerant line between a compressor and a 3-way valve of the air
conditioner; (c) coupling said refrigerant line from said
compressor to a refrigerant inlet port located on a housing of said
retrofit unit; (d) coupling said refrigerant line said 3-way valve
to a refrigerant outlet port located on said housing; (e) coupling
the water heater tank to a water inlet port located on said
housing, such that a water pump, disposed inside said housing and
coupled to said water inlet port, when activated, is configured to
draw water from the water heater tank; and (f) coupling the water
heater tank to a water outlet port located on said housing, such
that heated water, when exiting a heat exchanger disposed in said
housing and operationally coupled to said water outlet port, exits
said water outlet port and enters the water heating tank, so that
refrigerant from the air conditioner heats said water from said
water heater tank, in said heat exchanger.
14. The method of claim 13, further comprising the step of: (g)
connecting a pressostat, disposed in said housing, to the air
conditioner, for disconnecting a cooling fan of said outdoor unit
when pressure in coils of said outdoor unit falls below a
predetermined compression pressure.
15. The method of claim 14, further comprising the step of: (h)
installing in a control panel, operationally associated with said
housing of said retrofit unit, a circumvention mechanism for
circumventing said pressostat.
16. The method of claim 13, further comprising the step of: (g)
installing in a control panel operationally associated with said
housing, a switch, for electively activating and deactivating said
water pump.
Description
FIELD AND BACKGROUND OF THE INVENTION
[0001] The present invention relates to a heat transfer apparatus
and, more particularly, to an apparatus for transferring heat from
an air conditioner unit to water from a water heater.
[0002] A legacy air conditioner uses refrigerant to cool down a
space. The refrigerant (e.g. Freon) cools to very low temperatures
which is useful in cooling an indoor space. A fan blows air over
Evaporator coils (coils which contain cool refrigerant) to cool the
room. Another characteristic of the refrigerant used in air
conditioners is that it absorbs heat from the air in the room and
returns cooled air. The absorbed heat must be released though, and
this is the job of the Condenser. Condenser coils are usually
located outdoors and have a fan which blows air over the coils
(which contain very hot refrigerant, often between 70.degree. C.
and 80.degree. C.). The fan air cools the coils and refrigerant so
that the refrigerant can be reused to cool the indoor space. In
some systems water is used to cool the hot coils instead of
fan-blown air.
[0003] Various attempts have been made to utilize the heat
generated by the air conditioning system to heat water.
Specifically, a number of patents pertain to the use of the heat to
warm pool water. U.S. patent application Ser. No. 12/706,883
teaches an air conditioner and pool heater dual system, functioning
as a combination air conditioner and water heater having a heat
exchanger that includes a refrigerant-to-water heat exchanger, a
gas compressor, and at least one evaporator coil. The dual system
is capable of heating a pool and refrigerating a house
simultaneously using only one compressor. The '833 application
fails to disclose a domestic water heater-air conditioner
arrangement. A pool heater already includes a pump (for filtering
the water) and air conditioning unit (for warming the water),
therefore it is logical to expel the cooled air into an enclosed
space. A water heater, on the other hand, does not have an existing
pump or heating system that has a byproduct which creates cool air.
It would therefore be novel to provide a retrofit heat transfer
apparatus disposed between an air conditioner and a water
heater.
[0004] U.S. Pat. No. 5,560,216 also teaches a combination air
conditioner and pool heater. All of the aforementioned deficiencies
apply equally here.
[0005] U.S. Pat. No. 4,194,368 teach a combination split system air
conditioner and compression cycle domestic hot water heating
apparatus including a conventional split system air conditioner
combined with a compression cycle or heat pump system for supplying
heat to a domestic water heater. The '368 system is a ready made
system where both the air conditioner and heating tank have been
specially designed. The system does not teach a retrofit system
which can be added to existing air conditioning and water heating
systems.
[0006] It would be highly advantageous to have a system that
utilizes the generated/cast-off heat of an air conditioner to warm
water, especially in domestic water-heater systems. It would be
most advantageous to provide a retrofit unit that can be simply
installed in existing setups which have standard air conditioning
and water heating systems, without remodeling either the air
conditioner or the water heater. Such an apparatus would be
especially useful in high-rise buildings which (for both logistical
and esthetic reasons, enforced by local building ordinances) cannot
take advantage of solar heating systems and therefore have to both
cool the living areas and heat water during the hot seasons.
SUMMARY OF THE INVENTION
[0007] The innovative retrofit heat transfer system of the
immediate innovation uses heat produced by an air conditioner
compressor to heat the water in a (household) water heater. When
refrigerant gas is compressed back into a liquid the line holding
the liquid gets very hot (75.degree. C.-85.degree. C.). This heat
must be released for the liquid to cool. The refrigerant runs
through a coaxial coil heat-exchanger or a plate heat-exchanger in
order to cool the refrigerant liquid, which then continues to
travel through the condensation coils for continued working. When
the air conditioner is active then refrigerant liquid flows through
the heat exchanger while cool water is pumped from the water
heater--by a water pump--through the heat exchanger, thereby
bringing the cool water into contact with the hot refrigerant fluid
line. The hot fluid line can have an average temperature of
80.degree. C. The pump action draws cool or cold water from the
water heater tank and runs the water through the heat exchanger
where the refrigerant is flowing at a temperature of about
80.degree. C., thereby warming the water in the tank after a few
cycles through the heat exchanger. At the same time, the
refrigerant liquid is cooled by the water from the water tank,
removing the need for activating the cooling fan. Therefore
innovative unit lowers the cost of running the air conditioner (the
cooling fan only runs when the water in the heating tank is too
warm to cool the refrigerant fluid) as well as lowering the cost of
heating water (the water only needs to be heated for a very short
period before becoming hot enough for domestic use). The retrofit
unit causes the air conditioner to heat water--at no additional
cost of energy--while at the same time cooling the house at a
potentially lower cost than normal.
[0008] According to the present invention there is provided a
retrofit heat transfer unit, including: (a) a housing for the
retrofit unit, including: a water inlet port, a water outlet port,
a refrigerant inlet port and a refrigerant outlet port; (b) a water
pump, in fluid communication with the water inlet port, the water
pump adapted to pump water from a water source; (c) a heat
exchanger, in fluid communication with the water pump, the water
outlet port, the refrigerant inlet port and the refrigerant outlet
port; and (d) a thermostat, configured to measure a temperature of
the pumped water, pumped from the water source, such that the water
pump is configured to pump water from the water source when the
pumped water is below a predefined low temperature and cease to
pump the water when the pumped water is above a predefined high
temperature, and where the retrofit unit is adapted to receive
heated refrigerant fluid from an air conditioner at the refrigerant
inlet port and direct the received heated refrigerant fluid through
the heat exchanger and further adapted to direct the pumped water
into the heat exchanger such that heat from the heated refrigerant
fluid is transferred to the water, pumped into the heat exchanger,
cooling the heated refrigerant fluid and heating the water, the
heated water exiting the housing via the water outlet port.
[0009] According to further features in preferred embodiments of
the invention described below the heat exchanger is a co-axial coil
heat exchanger or a plate heat exchanger.
[0010] According to still further features in the described
preferred embodiments the source is a domestic water heater.
[0011] According to still further features the air conditioner has
a cooling function and a heating function for electively cooling
and heating an indoor space.
[0012] According to still further features the retrofit unit is
configured to receive the heated refrigerant via the refrigerant
inlet port from the air conditioner when the air conditioner is in
a cooling state or heating state.
[0013] According to still further features a differential between
the predefined low temperature and the predefined high temperature
is in a range between about 5.degree. C. and 20.degree. C.
[0014] According to still further features the water source is a
water supply line from an outdoor water provider and wherein the
unit further includes: (e) a valve configured to admit water from
the supply line when heated water is being drawn from a water
heater to a domestic water distribution system, wherein the water
heater is operationally coupled to the retrofit unit via the water
inlet port and the water outlet port.
[0015] According to still further features the unit further
includes a switch for electively activating and deactivating the
thermostat.
[0016] According to still further features the unit further
includes (e) a pressostat, configured to deactivate an outdoor
cooling fan of the air conditioner when pressure in outdoor coils
of the air conditioner is below a predefined compression pressure.
Further including a means for circumventing the pressostat.
[0017] According to the present invention there is provided a
method of increasing the combined efficiency of an air conditioner
and a water heater tank, including the steps of: (a) interposing a
retrofit heat exchange unit between an outdoor unit of the air
conditioner and the water heater tank; (b) cutting a refrigerant
line between a compressor and a 3-way valve of the air conditioner;
(c) coupling the refrigerant line from the compressor to a
refrigerant inlet port located on a housing of the retrofit unit;
(d) coupling the refrigerant line the 3-way valve to a refrigerant
outlet port located on the housing; (e) coupling the water heater
tank to a water inlet port located on the housing, such that a
water pump, disposed inside the housing and coupled to the water
inlet port, when activated, is configured to draw water from the
water heater tank; and
[0018] (f) coupling the water heater tank to a water outlet port
located on the housing, such that heated water, when exiting a heat
exchanger disposed in the housing and operationally coupled to the
water outlet port, exits the water outlet port and enters the water
heating tank, so that refrigerant from the air conditioner heats
the water from the water heater tank, in the heat exchanger.
[0019] According to still further features the method further
includes the step of (g) connecting a pressostat, disposed in the
housing, to the air conditioner, for disconnecting a cooling fan of
the outdoor unit when pressure in coils of the outdoor unit falls
below a predetermined compression pressure.
[0020] According to still further features the method further
includes the step of: (h) installing in a control panel,
operationally associated with the housing or the retrofit unit, a
circumvention mechanism for circumventing the pressostat.
[0021] According to still further features the method further
includes the step of: (g) installing in a control panel
operationally associated with the housing, a switch, for electively
activating and deactivating the water pump.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Various embodiments are herein described, by way of example
only, with reference to the accompanying drawings, wherein:
[0023] FIG. 1 is a typical vapor compression refrigeration system
known in the art;
[0024] FIG. 2 is a schematic diagram of the invention within a
general setup, with the air conditioner in a cooling state;
[0025] FIG. 3 is a schematic diagram of the invention within a
general setup, with the air conditioner in a heating state;
[0026] FIG. 4 is a schematic diagram of a second embodiment of the
invention, with the air conditioner in a heating state;
[0027] FIG. 5 is a schematic illustration of a prior art water
heating system and an air conditioner prior to installation of the
retrofit unit of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] The principles and operation of a retrofit heat transfer
system according to the present invention may be better understood
with reference to the drawings and the accompanying
description.
[0029] Referring now to the drawings, FIG. 1 is a typical vapor
compression refrigeration system known in the art. The
vapor-compression uses a circulating liquid refrigerant as the
medium which absorbs and removes heat from the space to be cooled
and subsequently rejects that heat elsewhere. FIG. 1 depicts a
typical, single-stage vapor-compression system. All such systems
have the following four components: a compressor 12, a condenser
14, a Thermal expansion valve 16, and an evaporator 18. Circulating
refrigerant enters compressor 12 in the thermodynamic state known
as a saturated vapor (i.e. gaseous state) and is compressed to a
higher pressure, resulting in a higher temperature as well. The
hot, compressed vapor is then in the thermodynamic state known as a
superheated vapor and it is at a temperature and pressure at which
it can be condensed with typically available cooling water or
cooling air. That hot vapor is routed through a condenser where it
is cooled and condensed into a liquid by flowing through a coil or
tubes with cool water or cool air flowing across the coil or tubes.
This is where the circulating refrigerant rejects heat from the
system and the rejected heat is carried away by either the water or
the air (whichever may be the case).
[0030] The condensed liquid refrigerant, in the thermodynamic state
known as a saturated liquid, is next routed through an expansion
valve where it undergoes an abrupt reduction in pressure. That
pressure reduction results in the adiabatic flash evaporation of a
part of the liquid refrigerant. The auto-refrigeration effect of
the adiabatic flash evaporation lowers the temperature of the
liquid and vapor refrigerant mixture to where it is colder than the
temperature of the enclosed space to be refrigerated.
[0031] The cold mixture is then routed through the coil or tubes in
the evaporator. A fan circulates the warm air in the enclosed space
across the coil or tubes carrying the cold refrigerant liquid and
vapor mixture. That warm air evaporates the liquid part of the cold
refrigerant mixture. At the same time, the circulating air is
cooled and thus lowers the temperature of the enclosed space to the
desired temperature. The evaporator is where the circulating
refrigerant absorbs and removes heat which is subsequently rejected
in the condenser and transferred elsewhere by the water or air used
in the condenser.
[0032] To complete the refrigeration cycle, the refrigerant vapor
from the evaporator is again a saturated vapor and is routed back
into the compressor 12.
[0033] FIG. 2 illustrates a schematic diagram of the invention
within a general setup, where the air conditioner is in a cooling
state. Unit 100 is the inventive retrofit heat transfer unit of the
immediate invention. An air conditioner 150 is coupled to unit 100
in a manner that will be further detailed below. A water heating
system 170 is connected to the household plumbing system in a
standard fashion and to unit 100 in a manner that will be described
in further detail below.
[0034] Air conditioner 150 includes a compressor 151, a two-way
expansion valve 154, an outdoor unit including coils 152 and fan
155 and an indoor unit including coils 153 and fan 157. Air
conditioners which have an additional heating feature also include
a three-way valve 105 (sometimes called a four-way valve when
including the inlet port).
[0035] Water heater system 170 includes a water heater tank 181, an
intake pipe 172, a cold outlet pipe 174, a hot intake pipe 176 and
a hot outlet pipe 178. A thermometer 180 provides a temperature
read for cold outlet pipe 174 and a thermostat 179 activates unit
100 and designates the desired temperature of the water. A supply
line faucet/valve 177 control the supply of water from an outdoor
water source to the heating tank. Hot outlet pipe 178 is coupled to
water distribution system 182 from where the hot water is
distributed throughout the living area.
[0036] Heat transfer unit 100 includes a heat exchanger 108 and a
water pump 106 disposed within housing 101 of the unit. Housing 101
further includes inlet and outlet ports and connecting lines/pipes
for facilitating an efficient retrofit installation of unit 100.
Refrigerant inlet port 120 is adapted to receive a connection
refrigerant line (hot) 103 from compressor 151. Inside housing 101
coupling refrigerant line 104 connects inlet port 120 to heat
exchanger 108. A refrigerant outlet line 107 runs from heat
exchanger 108 to an outlet port 122 on housing 101. A refrigerant
line 109 running from outlet port 122 enters 3-way valve 105 and
from there to either the indoor or outdoor coils depending on which
state the air conditioner is in (heating or cooling). Housing 101
further includes a water inlet port 124 adapter to receive water
from a water source (in the depicted embodiment in FIG. 2 the water
source is a domestic water heating tank). A water line 175 runs
from port 122 to water pump 106 and from pump 106 to heat exchanger
108. A water outlet port 126 is disposed in housing 101 and coupled
to heat exchanger 108. Water outlet port 126 is adapted to be
connected to a water pipe 176 which carries heated water to given
destination (in the depicted embodiment in FIG. 2 the destination
is a domestic water heating tank).
[0037] When air conditioner 150 is in a cooling state, cold
refrigerant gas (saturated vapor) travels (direction of travel is
indicated by the arrows above the various different gas and liquid
lines/coils) through indoor coils 153 whereupon indoor fan 157
blows ambient air over the coils and out of the evaporator unit
(usually situated in some form of living space such as a room,
office, hall, etc.). In general, the gas absorbs the heat in the
ambient air so that cooled air is expelled, cooling (and
dehumidifying) the space. The gas continues to travel through the
gas line and enters 3-way valve 105 (which is part of air
conditioning unit 150 although not drawn as such), whereupon the
gas is directed to compressor 151. At the compressor, the gas is
compressed to a higher pressure, resulting in a higher temperature
as well. The hot, compressed vapor is then in the thermodynamic
state known as a superheated vapor and it is at a temperature and
pressure at which it can be condensed with typically available
cooling water or cooling air, thereby releasing the absorbed heat.
The superheated gas/vapor runs along a hot line 103/104 between
compressor 151 and heat exchanger 108. At heat exchanger 108, the
hot vapor is cooled and condensed into a liquid by flowing through
(in one preferred embodiment) the coaxial coil of the heat
exchanger with cool water flowing across the internal coil such
that heat is transferred from the heated line to the water which is
circulated back into water heating tank 181 via hot inlet pipe 176.
(The coaxial coil heat exchanger will be discussed in further
detail below.) Pump 106 pumps cold or cool water from water heater
tank 181--via cold outlet line 174/175--into heat exchanger 108.
Heat exchanger 108 acts as a Condenser when infused with cold
water. The condensed cooled (or at least cooler) liquid refrigerant
then travels into 3-way valve 105 and from there into outdoor coils
152. If the liquid has been sufficiently cooled by heat exchanger
108 then outdoor fan 155 is not activated.
[0038] In one preferred embodiment, a pressostat 160 is coupled to
the outdoor coils 152 and fan 155. Pressostat 160 is configured to
detect whether the pressure in the coils in below a predetermined
level or not. If the pressure is below the predetermined level,
then the refrigerant is sufficiently cool and fan 155 is not
needed. Otherwise, if the pressure is too high (i.e. the
refrigerant is still too hot), then fan 155 continues to blow air
over coils 152 to cool the refrigerant (see below for further
details).
[0039] Cooled liquid continues to flow from coils 152 to expansion
valve 154 where the refrigerant liquid is partially converted back
into a cold gas (by undergoing an abrupt reduction in pressure),
starting the cycle over.
[0040] If the water coming out of heating tank 181 rises above a
predefined temperature, then thermostat 179 deactivates water pump
106 so that no new cool water is pumped through heat exchanger 108.
In such a case, the hot gas is not cooled by the heat exchanger and
outdoor fan 155 must be activated to cool outdoor coils 152 (which
act as the Condenser) in the normal manner. In some embodiments, a
pressure switch (e.g. such as a pressostat pressure switch
discussed above) determines whether the outdoor fan 155 must be
activated or not. In general, the differential between the
predefined low temperature at which the pump is activated and the
predefined temperature at which the pump ceases is in a range
between about 5.degree. C. and 20.degree. C.
[0041] Another possible configuration is shown in FIG. 3. FIG. 3
illustrates a schematic diagram of the invention within a general
setup, with the air conditioner in a heating state. In the heating
state, 3-way valve 105 reverses the direction in which the
refrigerant flows. When heating, the air conditioner/heater uses a
refrigerant as an intermediate fluid to absorb heat where it
vaporizes (outside), in the evaporator, and then to release heat
where the refrigerant condenses (inside), in the condenser. The
refrigerant flows through insulated pipes between the evaporator
and the condenser, allowing for efficient thermal energy transfer
at relatively long distances.
[0042] In heating mode, outdoor coil 152 is an evaporator, while
indoor coil 153 is a condenser. The refrigerant flowing from the
evaporator (outdoor coil) carries the thermal energy from outside
air (or ground) indoors. After traversing coils 152 the refrigerant
enters 3-way valve 105 and is directed towards compressor 151. The
temperature of the fluid is augmented by compressing the fluid at
compressor 151. (The direction of the refrigerant is depicted by
the directional arrows.) The super heated vapor then travels via
hot line 104 to heat exchanger 108. Cool water flowing through heat
exchanger 108 (pumped from water heater tank 181 by water pump 106)
cools the fluid down somewhat while heating the water in a heat
exchange. The somewhat heated fluid then travels once again to
3-way valve/heat pump 105 and is routed towards indoor coils 153
which transfers thermal energy (including energy from the
compression) to the indoor air by fan 157. The refrigerant then
travels to two-way expansion valve 154 where the fluid undergoes an
abrupt reduction in pressure, cooling the fluid (now a mixture of
liquid, and gas). The cycle then repeats itself as the fluid runs
through [evaporator] coil 152.
[0043] In some embodiments, a heating element may be added to
further heat the ambient air which is blown into the space (such as
in a case when indoor coils 152 are not hot enough to heat the
indoor space).
[0044] Yet another configuration is shown in FIG. 4. FIG. 4
illustrates a schematic diagram of a second embodiment of the
invention, with the air conditioner in a heating state. In the
depicted embodiment, a connecting pipe 184 and valve 186 are the
only components different from the first embodiment of the
invention as depicted in FIG. 2. Connecting pipe 184 forms a bridge
between intake pipe 172 and cold outlet pipe 174. Valve 186 has an
open state in which supply water runs from intake pipe 172 through
connecting pipe 184 into cold outlet pipe 174. Valve 186 has a
second state in which the valve is closed, preventing water from
running into cold outlet pipe 174.
[0045] In the immediate configuration, in a case where hot water is
being utilized during the heating process, cold intake water is
diverted from going directly into heating tank 181 (otherwise the
cold intake water would cool the water in the tank) and goes,
rather, directly into heat exchanger 108. Here, the cold intake
water from the supply line serves to better cool the refrigerant
running through the heat exchanger and cools the water in the
heating tank to a lesser degree because the water enters the tank
already slightly warmed from the heat exchanger. Overall, less
energy is expended in cooling the refrigerant (fan 155 is activated
less) and heating the water in the heating tank (as the hot water
in the tank will not cool as fast as normally occurs when cold
intake water flows directly into the tank). The aforementioned
configuration is equally effective (if not more so) when air
conditioner 150 is in a cooling state.
[0046] When water pump 106 is active then valve 186 is opened and
when the water pump is deactivated then the valve is closed. Valve
186 may be a solenoid valve.
[0047] Heat exchanger 108 may be a coaxial coil heat exchanger (as
hinted at earlier). A coaxial heat exchanger, as most basically
explained, can include a length of tubing having inner lumen
disposed with the tubing. In the invention, refrigerant flows
through the inner lumen while cool water flow through the area
between the external tubing and the inner lumen. Heat from the
inner lumen warms the water while cooling the refrigerant. A
counter-flow heat exchanger is envisioned as being the best mode of
practice for the current invention, but the scope of the invention
is in no way limited to either coaxial heat exchangers in
particular or counter-flow heat exchangers in general.
[0048] Method of Installation
[0049] The method of installation of retrofit unit 100 of the
immediate invention will be better understood with reference to
FIG. 5 and at least FIG. 3. FIG. 5 is a prior art schematic
illustration of a water heating system and an air conditioner prior
to installation of the retrofit unit of the invention. Reference is
made to both FIGS. 3 and 5, at least.
[0050] Step 1--Position housing 101 of retrofit unit 100 including
the heat exchanger 108 and water pump 106 between the water heater
tank 181 and the condenser unit of the air conditioner. These two
units (tank and condenser) are often proximally located outside the
housing unit (on the roof, attached to an outside wall etc.).
[0051] Step 2--Vacuum out refrigerant using a gas recycling
machine.
[0052] Step 3--Cut refrigerant line 103 between compressor 151 and
3-way valve 105. Connect an outlet line 103 from compressor 151 to
refrigerant inlet port 120 (which is connected to a refrigerant
entry on heat exchanger 108) and connect an intake line 109 from
refrigerant outlet port 122 to 3-way valve 105.
[0053] Step 4--Replace refrigerant.
[0054] Step 5--Empty water heater tank.
[0055] Step 6--Connect cold outlet pipe 174 from water tank 181 to
the water inlet port 124 (which is connected to water pump 106). If
an outlet pipe already exists (e.g. connecting to a solar panel)
then attach a tee connector (T-connector) with one pipe leading to
the existing solar panel (or other arrangement) and the second pipe
to water inlet port 124.
[0056] Pipe 175 runs from water pump 106 to the water entryway of
heat exchanger 108.
[0057] Step 7--Connect a (warm) water intake pipe 176 from water
outlet port 126 back into water tank 181.
[0058] Step 8--Refill water tank.
[0059] In some embodiments, the unit 100 includes a pressostat 160
which is disposed in housing 101 and connected to the condensing
unit.
[0060] Step 9--Connect pressostat 160 to line 152 and to cooling
fan 155 of the outdoor unit.
[0061] The pressostat functions to disconnect the cooling fan 155
when pressure in the coils is below a predetermined
working/compression pressure. The precise working pressure depends
primarily on the type of refrigerant used. For example, Freon 22
has a working pressure of approximately 250 psi. On the other hand
newer Freon 410 has a working pressure of between approximately 450
and 500 psi. The aforementioned examples are merely exemplary and
in no way intended to be limiting. In any case, when the pressure
is below the predefined level, then the refrigerant is cool enough
and need not be cooled further by cooling fan 155. Therefore,
pressostat 160 disconnects the fan, which further saves energy.
When using the innovative unit 100 to warm water in cold weather
when the heating function of the air conditioner is being used it
is necessary to disconnect the pressostat as the external unit now
functions as an Evaporator. A circumvention arrangement can be
installed to circumvent pressostat 160, where the circumvention
unit can be activated manually with a switch or automatically when
the air conditioning unit is turned to heating.
[0062] When heating, the indoor fan 157 is only activated once the
coils are hot enough. When unit 100 is activated (i.e. water pump
is active) coils 153 will take longer to heat up as the heat is
first transferred to the water in the heat exchange. Only once the
water in water tank 181 is sufficiently hot, and the pump 106 is
deactivated, will the pressure be able to build and the coils get
hot enough to heat the indoor space. At this time indoor fan 157
will activate to blow hot air into the indoor space. It is
therefore generally advisable to activate the air
conditioner/heater 150 a sufficient amount of time before heating
is required within the indoor space.
[0063] For example, in winter a family wishes to have hot water
available for bathing/showering in the evening (e.g. 6:30 pm) and
at the same time intends to start heating the house. The air
conditioner can be activated at about 6 pm giving the unit about 30
minutes to heat the water in the water tank (this amount of time is
purely arbitrary as the actual time will depend and many factor
including water temperature, strength of air conditioning/heating
unit, size of water take, volume and power of water pump and more).
Once the water in water tank 181 has reached a sufficient heat
(e.g. 45.degree. C.--which is generally sufficient for bathing,
washing dishes or running a washing machine) as preset on
thermostat 179, water pump 106 is deactivated and the refrigerant
runs into indoor coils 153 without being cooled in heat exchanger
108. A sensor (not shown) connected to fan 157 senses that the heat
in the coils is sufficient and activates indoor fan 157 to blow hot
air into the indoor space (the heat sensor function is preexisting
in heating units and not unique to the present innovation). Should
the family desire to have the heater work immediately, a switch 112
on a control box 110 of unit 100 allows for the manual
disconnection of water pump 106 even if the water in water tank 181
has not reached the desired temperature.
[0064] In each of the abovementioned embodiments, the heating unit
100 comes to augment the function of the heating element in heating
tank 181 so that at any time the heating element can be activated
in place of, or in collaboration with, heating unit 100.
[0065] For ease of use, control panel 110 can include the
aforementioned special switches and function buttons including but
not limited to:
[0066] a switch 114 for circumventing pressostat 160 during the
winter months;
[0067] a switch 112 for manually deactivating water pump 106;
[0068] controlling logic and function buttons 116, for setting a
desired temperature for thermostat 179 and deferential between the
high temperature above which point water pump 106 is deactivated
and low temperature below which the water pump is activated;
[0069] a display 118, for showing temperature as measured by
thermometer 180 (heat of water in water tank 181) which can be very
useful for knowing what the current temperature in water tank 181
is and whether it is necessary to activate heating unit 100 and/or
the heating element of the water tank.
[0070] While the invention has been described with respect to a
limited number of embodiments, it will be appreciated that many
variations, modifications and other applications of the invention
may be made. Therefore, the claimed invention as recited in the
claims that follow is not limited to the embodiments described
herein.
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